General Lab Safety Procedure
General Lab Safety Procedure
General Lab Safety Procedure
Lab
Safety
Procedure
Purpose
The
purpose
of
this
procedure
is
to
support
work
practices
for
protecting
laboratory
personnel
from
potential
health
hazards
in
the
laboratory.
1. Laboratory Safety Guidelines
1.1
GENERAL
LABORATORY
SAFETY
• Review
SOP,
MSDS
and
other
hazard
information
to
determine
appropriate
PPE
to
wear
based
on
chemical
hazards
encountered.
• Lab
coats
and
safety
glasses
are
to
be
worn
at
all
times
in
the
chemistry
lab
and
when
using
hazardous
chemicals.
• Remove
gloves
when
leaving
the
laboratory,
so
as
not
to
contaminate
doorknobs,
etc.
• Know
the
hazards
of
the
chemicals
you’re
working
with.
Consult
the
material
safety
data
sheet
(MSDS)
or
other
appropriate
references
prior
to
using
a
chemical
with
which
you’re
unfamiliar.
• Make
sure
all
chemicals
are
clearly
and
currently
labeled
with
the
substance
name.
• Use
volatile
and
flammable
compounds
only
in
a
fume
hood.
Procedures
that
produce
aerosols
should
be
performed
in
a
hood
to
prevent
inhalation
of
hazardous
material.
Be
sure
the
fan
is
on
at
all
times
when
using
a
fume
hood.
Fume
hoods
should
not
be
used
for
storage.
• Material
Safety
Data
Sheets
(MSDS)
shall
be
provided
for
all
hazardous
chemicals
before
use.
• Keep
proper
records
of
time
sensitive
chemicals
(oxidizers,
THF,
and
organic
peroxides),
and
dispose
of
all
these
chemicals
before
their
expiration
date.
• Perform
proper
housecleaning
of
your
lab
area
once
a
year
to
discard
of
unused
chemicals
and
materials.
General
chemicals
that
have
been
around
for
three
years
or
more
should
be
discarded.
• Provide
a
check
in
procedure
for
incoming
researchers
and
visiting
researchers.
Review
safety
and
operational
procedures
with
them.
•
If
a
researcher
will
be
leaving
Caltech,
please
go
through
a
check
out
procedure
with
your
researcher
(visiting
and
otherwise)
that
all
chemicals
and
related
materials
(desiccants,
silica
filtration
beads,
etc.)
are
also
properly
disposed
of,
prior
to
them
leaving
Caltech.
This
helps
to
avoid
any
unknowns
in
your
lab
area,
which
are
difficult
to
manage
by
the
Institute.
• Clean
up
of
large
spills
should
not
be
attempted.
Call
Environmental
Health
and
Safety
Office
at
6727
for
clean
up.
• Use
fire-‐hazard
chemicals
in
vented
hoods
and
away
from
sources
of
ignition.
Fire-‐hazard
chemicals
are
chemicals
with
a
flash
point
below
200°
F
(93.3°
C).
• Store
flammable
liquids
in
excess
of
10
gallons
in
approved
flammable
liquid
storage
cabinets.
• Follow
proper
storage
procedures
for
flammable
and
combustible
liquids.
This
includes
not
storing
corrosives
and
flammables
in
the
same
cabinet.
• Review
the
equipment
asset
list
for
your
lab
at
least
once
a
year
to
see
if
you
have
old,
damaged,
or
outdated
equipment
that
require
disposal.
• For
proper
disposal,
notify
the
Safety
Office
if
you
believe
that
the
equipment
has
been
used
for
radiological,
biological,
or
chemical
work.
The
types
of
equipment
should
be
decontaminated
and
certified
prior
to
disposal,
and
the
Safety
Office
is
able
to
assist
you
with
this
process.
• Contact
your
Building
Administrator
if
you
have
a
large
amount
of
e-‐waste
for
disposal,
as
they
work
with
you
to
get
this
matter
taken
care
of,
or
you
may
take
it
over
to
the
Recycling
Center
on
the
first
Wednesday
of
each
month
between
9:00am
and
12:00pm
for
proper
disposal.
• Do
not
leave
old
equipment
in
the
hallways,
as
these
are
potential
fire
hazards.
• Emergencies on campus (ex: police, fire, paramedics, chemical, etc.) CALL 5000.
1.7.1 Fire
• Remain
calm
• Alert
others
• Close
doors
• Evacuate
to
EAP
(Gates
courtyard)
1.7.2
Earthquake
• Remain
calm
• Drop,
cover,
and
hold
• Evacuate
when
shaking
stops
if
building
damage
present
2. Laboratory Specific Safety Procedure
2.1GUIDELINES
FOR
USING
NANOMATERIALS
Exposure
standards
have
not
been
established
for
engineered
nanoparticles
in
the
United
States
or
internationally
[Safe
Nanotechnology
2008.]
Therefore,
the
guidelines
below
are
designed
to
help
researchers
implement
a
combination
of
engineering
controls,
work
practices,
and
personal
protective
equipment
to
minimize
potential
exposures
to
themselves
and
others.
As
a
general
and
quick
guide
to
the
exposure
risks
and
prudent
control
measures
to
be
used
for
common
laboratory
operations
involving
nanomaterials,
refer
to
the
table
below.
It
is
important
to
consider
if
the
nanoparticles
are
in
an
agglomerated
or
aggregated
form,
functionalized,
suspended
in
liquid,
or
bound,
as
these
conditions
may
affect
the
exposure
potential.
Quick
Guide:
Exposure
Risks
and
Control
Measures
for
Common
Laboratory
Operations
Involving
Nanomaterials
• Do
not
pour
water
into
acid.
Slowly
add
the
acid
to
the
water
and
stir.
• Open
bottles
or
carboys
slowly
and
carefully
and
wear
protective
equipment
to
guard
hands,
face,
and
body
from
splashes,
vapors,
gases
and
fumes.
• Use
a
mechanical
aid
or
a
pipette
bulb
for
pipetting.
• Wipe
drips
from
containers
and
bench
tops.
Be
especially
careful
to
wipe
up
visible
residues
of
sodium
hydroxide
and
potassium
hydroxide
from
all
surfaces.
Skin
contact
with
dry
residue
will
result
in
burns.
• Strong
acids/bases
are
to
be
handled
in
a
fume
hood.
• Corrosives
should
never
be
stored
above
eye
level.
• Ensure
the
fume
hood
is
labeled
with
a
certification
date
of
less
than
one-‐year
prior.
• Maintain
hood
sash
at
or
below
the
maximum
height
indicated
by
an
arrow
on
the
side
of
the
fume
hood.
Close
the
hood
sash
when
not
working
in
the
hood.
• Equipment
used
in
hoods
should
be
placed
securely
on
blocks
to
allow
air
to
flow
under
and
around
the
equipment.
• Keep
chemical
sources
and
equipment
at
least
six
inches
away
from
the
face
or
rear
of
the
hood.
• Don’t
store
equipment
and
chemicals
in
the
hood
to
avoid
dead
air
spaces
and
to
prevent
blocking
back
baffles.
• Visually
inspect
baffles
(openings
at
the
top
and
rear
of
the
hood)
to
be
sure
slots
are
open
and
unobstructed.
• All
electrical
devices
should
be
connected
outside
the
hood
to
avoid
sparks
that
may
ignite
a
flammable
or
explosive
chemical.
• Do
not
use
a
fume
hood
for
any
function
which
it
is
not
intended.
Certain
chemicals
or
reactions
require
special
constructed
hoods.
Examples
are
perchloric
acid
or
high
pressure
reactions.
• If
you
are
not
sure
if
there
is
sufficient
airflow
in
your
fume
hood
due
to
extra
equipment,
please
contact
the
EHS
Office
and
we
will
perform
a
survey
for
you.
• Cover
the
Dewar
with
a
cap
that
allows
escape
of
built-‐up
pressure
and
keeps
air
and
moisture
out.
• Transfer
cryogenic
liquids
from
large
Dewar
vessels
with
special
transfer
tubes
designed
for
the
particular
application.
• Tipping
or
tilting
to
pour
the
liquid
may
damage
large
Dewars.
• Do
not
use
heat
guns
or
similar
equipment
to
warm
transfer
tubing
quickly
for
disconnection.
• Handle
containers
carefully
to
protect
the
vacuum
insulation
system
of
Dewars.
• Place
large
Dewars
on
dollies
that
move
freely
so
there
is
no
possibility
of
personal
injury
or
damage
to
the
supported
Dewars.
• Due
to
extremely
cold
temperatures
of
cryogenic
liquids
and
“boil-‐off”
gases,
use
the
following
personal
protective
equipment
(PPE):
o When
cryogenics
are
present,
safety
glasses
with
side
shields
o When
cryogenics
are
poured
or
transferred,
§ Safety
glasses
and
a
full
face
shield
§ Loose-‐fitting
thermal
gloves
§ Long-‐sleeved
clothing
(lab
coat)
§ Long
pants
§ Closed-‐toe
shoes
Anyone
using
cryogenic
material
must
receive
instruction
in
using
cryogenic
materials
safely
from
their
lab
supervisor
or
safety
officer.
If
there
is
a
cryogenic
spill,
immediately
leave
the
area.
If
you
believe
the
cryogen
has
caused
significant
oxygen
depletion,
do
not
re-‐enter
the
area
unless
the
oxygen
content
of
the
atmosphere
is
at
least
19.5%
and
there
is
no
flammable
or
toxic
mixture
present.
2.8 HYDROFLUORIC ACID
Hydrofluoric acid, a solution of hydrogen fluoride gas (HF) in water, is one of the most corrosive and
dangerous chemicals encountered in the laboratory. The following special safety precautions are
necessary when using this chemical, regardless if using dilute or concentrated HF.
Post Caltech’s Hydrofluoric Acid First Aid Instructions in labs that keep or use HF gas or solutions;
see attached HF first aid instructions.
o See the attached Hydrofluoric Acid First Aid Instructions for personnel exposures.
First aid kit must contain calcium gluconate gel for use in emergencies.
o 2.5% calcium gluconate gel can be purchased through many lab safety supply vendors.
o Ensure gel is intended for HF “dermal exposures” and has an effective shelf life of at least one
year.
o Create a system to refresh your supply of gel before the expiration date.
o Work in a fume hood with the sash opening minimized—sash must not be opened beyond the
stickered arrow.
o Storage of HF and HF waste should be in a closed, labeled, chemically compatible container (e.g.
polyethylene or Teflon). Glass, metal, and ceramic containers are not compatible with HF. It
should have a polyethylene secondary containment tray.
o Avoid using glass containers. HF will etch and degrade glass.
o Use smallest quantities necessary.
o Check PPE for damage before using.
o HF
waste
should
be
placed
in
a
chemically
compatible
container
with
a
sealed
lid
and
clearly
labeled.
2.8.6 Spills
o If HF is spilled outside fume hood, evacuate the area, close the doors, post the area with a sign to
prevent others from entering, and call 5000.
o Small
spills
inside
the
fume
hood
can
be
cleaned
up
by
a
laboratory
staff
if
they
have
received
spill
cleanup
training,
have
the
correct
equipment,
understand
the
hazards,
and
are
confident
in
their
ability
to
clean
up
the
spill
safely
and
dispose
of
waste
properly.
Lime
soda,
ash,
sodium
bicarbonate,
or
a
spill
absorbent
specified
for
HF
should
be
used
for
cleanup.
Organic
spill
kits
that
contain
Floor-‐Dri,
kitty
litter,
or
sand
should
not
be
used
because
HF
reacts
with
silica
to
produce
silicon
tetrafluoride,
a
toxic
gas.
Hydrofluoric acid (HF) exposure is very toxic and can be fatal if not treated
immediately. HF is absorbed quickly; however, damage/symptoms can occur hours to
days later. Any person exposed to HF must have immediate first aid, followed
by immediate medical treatment from a physician. When seeking medical attention
bring a copy of the HF Material Safety Data Sheet to the Emergency Room.
INHALATION INGESTIO
1. Remove to fresh air 1. nNNnnN
Do not induce vomiting.
2. Get medical assistance immediately, call: 2. Rinse mouth with cold water.
• 5000 3. If the victim is conscious, have them drink
lots of water to dilute the acid.
3. For emergency medical assistance, call:
• 5000
Table : Compressed Gas Association Connection Chart for Regulators
[from CCE Safety Manual]
CYLINDER GAS TYPE CHEMICAL SYMBOL CGA CONNECTION
Standard/Alternate
Acetylene C 2H 2 510/300
Air ---- 590/346
Allene CH2:C:CH2 510
Ammonia Anhydrous NH3 240/705
Ammonia (VHP) --- 660
Antimony Penta Fluoride SbF5 330
Argon Ar 580
Argon (Research Grade) --- 590
Arsine AsH3 350/660
Boron Trichloride BCl3 660/330
Boro Trifluoride BF3 330
Bromine Pentafluoride BrF5 670
Bromine Trifluoride BrF3 670
Bromoacetone BrCH2COCH3 300/660
Bromochlorodifluoromethane CBrClF2 668/660
Bromochloromethane CH2BrCL 668/660
Bromotrifluoroethylene Br FC:CF2 510/660
Bromotrifluoromethane CBrF3 668/320, 660
1,3 - Butadiene CH2:CHCH:CH2 510
Butane CH3CH2CH2CH3 510
Butenes CH3CH2CH:CH2 510
Carbon Dioxide CO2 320
Carbon Monoxide CO 350
Carbonyl Fluoride COF2 660/750
Carbonyl Sulfide COS 330
Chlorine CL2 660
Chlorine Pentafluoride CLF5 670
Chlorine Trifluoride ClF3 670
Chlorodifluoroethane CH3CCL F2 510/660
Chlorodifluoromethane CH Cl F2 660/668
Chlorofluoromethane CH2 Cl F 510
Chloroheptafluorocyclobutane C4F7Cl 660/668
Chloropentafluoroethane C2CLF5 668/660
Chlorotrifluoromethane CClF3 668/320,660
Cyanogen C 2N 2 750/660
Cyanogon Chloride CNCl 750/660
Cyclobutane C 4H 8 510
Cyclopropane C 3H 6 510
Deuterium D2 350
Deuterium Chloride DCl 330
Deuterium Fluoride DF 330
Deuterium Selenide D2 Se 350 / 330
Deuterium SulFide D 2S 330
Diborane B 2H 6 350
Dibromodifluoroethane C2H2Br2F2 668/660
Dibromodifluoromethane CBr2F2 668/660
1,1 - Difluoroethylene FCH:CHF 320
Dichlorosilane H2 Si Cl2 330/510
Diethylzinc (C2H5)2Zn 750
Dimethylamine (CH3)2NH 705/240
Dimethyl Ether CH3OCH3 510
2,2 Dimethyl Propane C(CH3)4 510
Diphosgene ClCO2CCl3 750/660
Ethane C 2H 6 350
Ethane (Research Grade ) --- 350
Ethylacetylene CH3CH2:CH 510
Ethylchloride CH3CH2Cl 510/300
Ethyldichloroarsine C2H5AsCl2 750/660
Ethylene CH2:CH2 350
Ethylene Oxide C 2H 4O 510
Ethyl Ether (C2H5)2O 510
Ethyl Fluoride C 2H 5F 750/660
Fluorine F2 679/670
“Freon 12 “ (Dicholordifluoromethane) Cl2 660
“Freon 13 “ (Chlorotrifluoromethane) CClF3 320
“Freon 1381” (Bromotrifluoromethane) CBrF3 320
“Freon 14 “ (Tetrafluoromethane) CF4 320
“Freon 22” (Chlorodifluoromethane) CHClF2 660/620
“Freon 114” (1,2 –
Dichlorotetrafluoroethane)
Cl F2 CCCl F2 660
“Freon 116 “ (Hexafluoroethane) C 2F 6 320
“Freon 8318” (Octafluorocyclobutane) C 4F 8 660
“Genetron 21” (Dichlorofluoromethane) CHCl2F 660
“Genetron 23” (Fluoroform) CH F3 320
“Genetron115”
(Monochloropentafluoroethane)
Br F2 CCF3 660
“Genetron 152A “ (1,1 – Difluoroethane) F CH2 CH2 F 660
Germane Ge H4 660/750
Helium He 580/677
Heptafluorobutyronitrile C 4F 7N 750/660
Hexafluoracetone C 3F 6O 660/330
Hexafluorocyclobutene C 4F 6 750/660
Hexafluorodimethyl Peroxide CF3OOCF3 755/660
Hexafluoroethane C 2F 6 660/668
Hexafluoropropylene CF3CF:CF2 668/660
Hydrogen H2 350
Hydrogen Bromide HBr 330
Hydrogen Chloride HCL 330
Hydrogen Cyanide HCN 750/160
Hydrogen Fluoride HF 330/660
Hydrogen Iodide HI 330/660
Hydrogen Selenide H2Se 350/660
Hydrogen Sulfide H 2S 330
Iodine Pentafluoride IF5 670
Isobutane C4H10 510
Isobutylene C 4H 8 510
Krypton (research Grade) Kr 590
“Manufactured Gas B” --- 350
“Manufactured Gas C” --- 350
Lewsite ClCH:CHAsCL2 750/660
Methane CH4 350
Methylacetylene CH3C:CH 510
Methyl Bromide CH BR 320/660
3-Methyl – 1 -butene (CH3)2CHCH:CH2 510
Methyl Chloride CH3Cl 660/510
Methyldichloroarsine CH3AsCl2 750
Methylene Fluoride CH2F2 320
Methyl Ethyl Ether CH3OC2H5 510
Methyl Fluoride CH3F 350
Methyl Formate HCOOCH3 510/660
Methyl Mercaptan CH3SH 330/750
Monoethylamine CH3CH2NH2 240/705
Monomethylamine CH3NH2 240/705
Mustard Gas S(C2H4Cl)2 750/350
Natural Gas --- 350/677
Neon Ne 590/580
Nickel Carbonyl Ni (CO)4 320/750
Nitric Oxide NO 660/755, 160
Nitrogen N2 580
Nitrogen (Research Grade) --- 590
Nitrogen Dioxide NO2 660/160
Nitorgen Trifluoride NF3 679
Nitrogen Trioxide N 2O 3 660/160
Nitrosyl Chloride NOCl 660/330
Nitrosyl Fluoride NOF 330
Nitrous Oxide N 2O 326
Nitryl Fluoride NO2F 330
Octafluorocyclobutane C 4F 8 660/668
Octafluoropropane C 3F 8 660/668
Oxygen O2 540
Oxygen Difluoride OF2 679
Ozone O3 660/755
Pentaborane B 5H 9 660/750
Pentachlorofluoroethane CCl3CCl2F 668/660
Pentafluoroethyl Iodine CF3CF2I 668/660
Pentafluoropropionitrile CF3CF2CN 750/660
Perchloryl Fluoride ClO3F 670
Perfluorobutane C4F10 668
Perfluorobutene – 2 C 4F 8 660
Phenylcarbylamine Chloride C6H5N : CCl2 330/660
Phosgene COCl2 660
Phosphine PH3 660/350
Perfluoropropane --- 660
Phosphorous Pentafluoride PF5 330
Phosphorous Trifluoride PF3 330
Propane C 3H 8 510
Propylene C 3H 6 510
Silane SiH4 350/510
Silicon Tetrafluoride SiF4 330
Stibine SbH3 350
Sulfur Dioxide SO2 660/668
Sulfur Hexafluoride SF6 590/668
Sulfur Tetrafluoride SF4 330
Sulfuryl Fluoride SO2F2 660/330
1, 1, 1, 2 – Tetrachlorodifluoroethane C2Fl4F2 668/660
1, 2, 2, 2, - Tetrafluorochloroethane – 1 C2HClF4 668/660
Tetrafluoroethylene C 2F 4 350/660
Tetrafluorohydrazine N 2F 4 679
Tetrafluoromethane CF4 580/320
Tetramethyllead (CH3)4Pb 750/350
Trichlorofluoromethane CCl3F 668/660
Trichlorotrifluoroethane CF3CCl3 668/660
Triethylaluminum (C2H5)3Al 750/350
Triethylborane (CH5)3B 750/350
Trifluoroacetonitrile CF3CN 750/350
Trifluoroacetyl Chloride CF3COCl 330
1, 1, 1 – Trifluoroethane CH3CF3 510
Trifluoroethylene C 2F 3H 510
Trifluoromethyl Hypofluorite CF3OF 679
Trifluoromethyl Iodide CF3I 668/660
Trimethylamine (CH3)3N 240/705
Trimethylstibine (CH3)3Sb 750/350
Tungsten Hexafluoride WF6 330/679
Uranium Hexafluoride UF6 330
Vinyl Bromide C2H3Br 320/510
Vinyl Chloride C2H3Cl 290/510
Vinyl Fluoride C 2H 3F 320/350
Vinyl Methyl Ether C2H3OCH3 290/510
Xenon Xe 580/677
Xenon (Research Grade) --- 590