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The key takeaways are that EPSI offers over 2,000 masking products and custom solutions, conducts on-site audits, and has over 235 years of combined masking experience.

EPSI offers a wide range of standard masking caps and plugs as well as custom molding and rapid prototyping services. They also provide programs like on-site audits, vendor managed inventory, and custom plotter services.

Some benefits of EPSI's custom molding program are that they can design custom parts for specific masking needs and have a team of engineers dedicated to custom solutions. Customs can also save on costs by reducing material waste.

Engineered Products &

Services, Inc.
866.ASK.EPSI • WWW.EPSI.COM

TECHNICAL
REFERENCE GUIDE
Dear Valued Partner,

I am pleased to present you the newest and most up to date EPSI Technical Reference Guide. In
it, you will find the EPSI products you have come to rely on, as well as a number of new innovative
products from our masking experts. Please keep in mind that this is only a partial offering of the
over quality 2,000 quality products we offer.

In addition to our standard parts, we have a team of dedicated engineers who will design custom
parts for your specific masking needs. With over 235 combined years of masking experience, our
dedicated team of experts will assist you in whatever project you have, be it large or small. You ask
it, we mask it.

I am also pleased to announce that EPSI is now conducting onsite masking audits. Your local EPSI
representative will time your line, assess your line density and calculate savings based on a variety
of different masking solutions. Our onsite masking audit is just one more way we are committed to
you, our customer.

Our guarantee to you is to increase your profitability through unmatched quality, superior supply
chain, constant innovation, and services and programs that are meaningful to your bottom line.
With our eight domestic and multiple global locations, we are closer than you think and will be
there to support you in all your masking needs.

For up to date pricing and product offerings, please contact your local EPSI representative or visit
us at www.epsi.com.

Sincerely,

President

CUSTOMER FOCUSED • GROWTH ORIENTED • MAKE IT SIMPLE


TRUST + RESPECT • PERSONAL RESPONSIBILITY • WE WILL GET THERE TOGETHER

EPSI, the EPSI Logo, You Ask It, We Mask It, Masking & Hanging Solutions, and Imagination That Moves You Forward are registered
trademarks of Engineered Products and Services, Inc.
© 2019 EPSI. All Rights Reserved

866-ASK-EPSI | EPSI.COM
TABLE OF CONTENTS
PROGRAMS & SERVICES
PROVEN PROCESS 1 VINYL CAP VC 14
PARTNERSHIP PROGRAM 2 EPDM CAP EC 17
PROGRAMS & SERVICES 3 SILICONE CAP SC 20
CAPABILITIES & CUSTOMS 4 CONE CAP CONE 24

VENDOR MANAGED INVENTORY (VMI) 5 CON CAP CONS 25

RAPID PROTOTYPE PROGRAM 6 WASHER CAP WC 26

SILICONE RAPID PROTOTYPE PROGRAM 6 EASY CAP EZY 28

ON-SITE MASKING AUDIT 7 FLANGED CAP FCS 30

CUSTOM MOLD PROGRAM 7 FLANGED SILICONE CAP FSC 31

MASK BY HAND VS CUSTOM 8 MULTI LENGTH CAP MLC 33

HOW CAN CUSTOMS SAVE ME? 9 MULTI BALLOON MASK MBM 34

CUSTOM PLOTTER PROGRAM 10 RECTANGLE CAP REC 35

TAPE MASK ROLL CALCULATOR 11 CAP STARTER KITS KIT 36

RACKING & HANGING DIVISION 12

EPDM PULL PLUG EPP 38


SILICONE PULL PLUG SPP 40
HOLLOW SILICONE PULL PLUG 42
COUNTERBORE PULL PLUG CBP 43
DOUBLE WASHER PULL PLUG DWP 44
DOUBLE WASHER PULL PLUG C-DWP 45
COUNTERSINK PULL PLUG CPP 46
WELD NUT PULL PLUG GWPP 47
MULTI STEP PULL PLUG MSPP 48
EPDM MOUSETAIL PLUG EMT 49
SILICONE MOUSETAIL PLUG SMT 49

866-ASK-EPSI | EPSI.COM
TABLE OF CONTENTS
TAPE
BLACK EPDM STOPPER BES 50 GREEN POLY TAPE A12 83

SILICONE TAPERED STOPPER STS 52 GREEN POLY TAPE DISCS AD12 85

SILICONE TAPERED STOPPER STSH 55 GREEN POLY TAPE DONUTS AH12 87

HOLLOW SILICONE TAPERED HSTS 56 GREEN POLY WISHBONE DISCS AW12 88

SILICONE MASKING STOPPER SMS 57 BLUE POLY TAPE B12 90

SILICONE MASKING STEM TSS 58 RED POLY TAPE D12 91

CORK STOPPER CRKR 59 ULTRA ORANGE POLY TAPE O12 92

THREAD MASK PLUG BTM 60 RUSTY POLY TAPE R12 94

THREAD MASK PLUG C-BTM 61 1 MIL POLYIMIDE TAPE K12 95

DUAL FLANGED PUSH PLUG DFP 62 2 MIL POLYIMIDE TAPE K22 96


2 MIL POLYIMIDE TAPE DISCS KD22 97
TRIPLE PUSH PLUG TPP 63
FIBERGLASS [CLOTH] TAPE F12 99
EPDM FLANGELESS PLUG FLPE 64
FIBERGLASS [CLOTH] TAPE DISCS FD12 100
SILICONE FLANGELESS PLUG FLPS 65
CREPE MASKING TAPE C12 101
LIQUI-TITE PLUG LTP 66
HI-TEMP CREPE MASKING TAPE C21 102
SINK-O-MASK PLUG SOMS 67
HI-TEMP CREPE MASKING DISCS CD21 103
TUBE INSERT PLUGS TIPS 68
SANDBLASTING TAPE SPVC 105
THREAD-N-MASK PLUG TNM 69
SILICONE SELF-FUSING TAPE S10 106
ERGONOMIC THREAD-N-MASK PLUG ETNM 70
SILICONE SELF-FUSING TAPE S20 106
SHALLOW TUBE PLUG TOPS 71
SILICONE SELF-FUSING TAPE S30 106
WASHER PLUG WP 72
GENERAL PURPOSE VINYL TAPE V10 107
PORT-TITE PLUG TPSP 74
ELECTROPLATING VINYL TAPE V12 108
HANGING THREADED PLUG HTP 75
NON-ADHESIVE VINYL TAPE V71 109
TAPERED CAP & PLUG TCP 76
PRINTED VINYL FLOOR DECALS MT-3x36 110
PLUG STARTER KITS KIT 81
PRINTED VINYL FLOOR DECALS MT-12 111

866-ASK-EPSI | EPSI.COM
TABLE OF CONTENTS
RESOURCES
ELASTOMER 138
DIAMOND HOOK HKD 113
CONVERSION TABLE 139
C-HOOK HC 114
STARRETT GUIDE 140
CV-HOOK HCV 116
SIZE & COLOR REFERENCE GUIDE 141
CLAW HOOK CLAW 118
TERMS & CONDITIONS 142
SWIVEL HOOK SWIVEL 118
EPSI LOCATIONS 143
SPRING TUBE HOOK HKRO 119
SHEET & PIPE SUSPENDER HOOKS HKSC 119
S-HOOK HS 120
V-HOOK HV 122
90 DEGREE BEND V-HOOK HV90 124
V-STYLE LOCKING HOOK HKVL 126

TUBING, CORD, SHEETING


& CORK SPACERS
TUBING
VISIT WWW.EPSI.COM FOR THE LATEST
PRODUCT & PROGRAM INFORMATION.
SILICONE TUBING ST 128
FLEXIBLE STAR TUBING FSTS 130
CORD
SILICONE FOAM CORD CRDF 131
SOLID SILICONE CORD CRDS 132
SHEETING
FOAM SILICONE SHEETING SHFS 133
RUBBER SILICONE SHEETING SHRS 133
VINYL MAGNETIC SHEETING SHMV 134
SPACERS
CORK SPACER PADS CRSP 135
TOUCH UPS
PAINT TOUCH STICKS PTS 1 & 2 136

866-ASK-EPSI | EPSI.COM
EPSI provides consistent, exceptional masking and hanging
solutions you can count on! Guided by our core values,
EPSI also provides the best customer service experience by
utilizing the steps of our proven process.

1- EVALUATE
EPSI CORE VALUES
Ask the right questions to understand
Customer Focused customer’s needs, goals & expectations
Growth Oriented On-site Efficency Masking & Hanging Audit
Make It Simple
• Can we save you time & money?
Trust + Respect
Personal Responsibility Product Solution - Standard or Custom?
We will Get There Together

2 - PROPOSE
Present proposal
Discuss efficiency increase
Review project timing
Determine delivery method
Follow up to address any questions

3 - SOLUTION
Partnership launch with new order
Meet the team!
Order confirmation
PROVEN PROCESS Follow up to address any questions

4 - IMPLEMENT
Confirm project timeline
Confirm delivery method
Review services
Determine follow-up frequency

EPSI GUARANTEE 5 - FOLLOW-UP


Increase Efficiency Quarterly partnership review
Reduce your 3P Cost
Scheduled communication
(Per Painted Part)
Dedicated Technical Sales Rep & Satisfaction survey
Regional Support Team On demand usage reporting
It works or you don’t pay!
EPSI Guarantee

866-ASK-EPSI | EPSI.COM 1
EPSI'S PARTNERSHIP PROGRAM
Communication and availability is key for a successful partnership! We take pride in servicing local and national
accounts across the globe, with our strong team including technical sales reps, regional managers and VMI
drivers. We make your life easy with personal service,forecasting your inventory and providing insight on
competition with our industry intelligence.

Our technical field reps have immediate market access to help provide you with the products and programs that
you need to stay on top of innovation, save on cost, and ensure on-time delivery. We do more than taking your
order, we are committed to your success, and always available when you need us; when we say local service, we
mean it! Here are some of our Partnership Program incentives we offer to make it easy to work with EPSI!

Flash Sale Access Volume & Quantity Incentive Blanket Order Rewards Referral Rewards

Receive an all access pass Save when you purchase Receive additional savings Get savings when you refer
to our flash sales that we additional quantities of the same when you sign up for new business to EPSI
run throughout the year part number for the same order blanket orders!

Pay Early & Pay in Full Payment Term Incentives Go Custom & Save! Price Match Program
Incentives
Receive additional savings Take advantage of longer or Go custom with EPSI and Provide proof of recent
when you pay early and/or better payment terms as you save on tooling fees! competition's pricing and we
in full build your relationship with EPSI will PRICE MATCH!

New Product & Program Reduced Restocking Fee Savings on G Items Premier VMI Set Up
Incentives
Receive savings and Save on restocking fees on select Receive additional savings Joining our VMI program?
incentives on new products Partnership levels when you purchase Receive Premier VMI Set Up
& programs EPSI rolls out! Guaranteed items on select Partnership levels

Early Access to New The More You Spend, The


Products, Programs & Shipping Incentives AND MORE!
More You Save
Promotions
Receive first access on new Receive BIG savings on shipping Receive additional savings
EPSI products, programs starting at the Platinum when projected annual
and sales/promotions on Membership Level spend is exceeded!
select Partnership levels

Some restrictions may apply. Application may have to be submitted for select incentive programs (example: Payment Terms). Program details can change
at any time as we are continuously striving to improve our program to meet the needs of our customers.

2 866-ASK-EPSI | EPSI.COM
PROVEN PROCESS 1
PARTNERSHIP PROGRAM 2
PROGRAMS & SERVICES 3
CAPABILITIES & CUSTOMS 4
VENDOR MANAGED INVENTORY (VMI) 5
RAPID PROTOTYPE PROGRAM 6
SILICONE RAPID PROTOTYPE PROGRAM 6
ON-SITE MASKING AUDIT 7
PROGRAMS & SERVICES CUSTOM MOLD PROGRAM 7
MASK BY HAND VS CUSTOM 8
Our commitment to you, our partner, is to
increase your profitability through unmatched HOW CAN CUSTOMS SAVE ME? 9
quality, superior supply chain, constant
CUSTOM PLOTTER PROGRAM 10
innovation, and services and programs that
are meaningful to your bottom line. TAPE MASK ROLL CALCULATOR 11
For that reason, EPSI is proud to bring you RACKING & HANGING DIVISION 12
our Partnership Program. Not only will you
experience competitive market-based prices,
you will also receive added value through
EPSI’s innovative services and newly added
incentives.
Learn more about our On-Site Masking Audit,
VMI Program, Rapid Prototype Programs,
Custom Plotter, Custom Mold Program,
AND MORE!

866-ASK-EPSI | EPSI.COM 5
CAPABILITIES & CUSTOMS
CAPABILITIES

Rubber/Plastic Injection

Extrusion Molding

Insert Molding (Overmolding) CUSTOMS


Compression Molding The EPSI Guarantee means that we provide you
with the best solutions for your masking needs.
Waterjet Cutting Sometimes that solution is one of our guaranteed
products, but other times you need a custom
Laser Cutting solution. Our in-house engineering teams has
decades of experience in working with customers
Silicone Rapid Prototyping to produce a solution fit to your precise needs. We
3D Printing continue to lead the industry in creating efficient,
custom solutions for diverse applications.
Custom Plating Racks We are the masking and racking experts and we
Paint Racks have calculated the point where customers will
realize savings using a custom mold or custom tape
Custom Hooks mask verses masking with standard products.
Your EPSI sales representative can help you
Baskets & Carts
estimate your savings and determine whether a
Wire Bending (Wire Forming) custom product is the right solution for you.
That’s the EPSI guarantee!
Welding

Fabrication

Steel Rule Die Cutting

Rotary Die Cutting

Plotter Cutting

866-ASK-EPSI | EPSI.COM
PARTNERSHIP PROGRAM
Communication and availability is key for a successful partnership! We take pride in servicing local and national
accounts across the globe, with our strong team including technical sales reps, regional managers and VMI
drivers. We make your life easy with personal service, forecasting your inventory and providing insight on
competition with our industry intelligence.

Our technical field reps have immediate market access to help provide you with the products and programs that
you need to stay on top of innovation, save on cost and ensure on-time delivery. We do more than taking your
order, we are committed to your success, and always available when you need us; when we say local service, we
mean it!

Refer to PAGE 2 for a list of our Partnership Program incentives!

VMI - VENDOR MANAGED INVENTORY


Today many EPSI customers enjoy the benefits of our Vendor Managed Inventory (VMI) program. The high price
of procurement demands that they embrace a more efficient process, one that reduces total cost and creates
value. EPSI’s supply chain and logistics team will help map your existing processes, analyze work functions and
recommend changes and improvements. The resulting strategies help drive profitability.

With EPSI as your partner, the products, services and people you need are as close as our nearest branch. We
tailor our inventory to meet your requirements. Our expertise in storeroom and inventory management will enable
you to eliminate duplicate, excess, and obsolete products.

We do more than just take your order, we work closely with you – like an extension of your internal resources –
to solve your specific inventory challenges. EPSI’s VMI program allows you to focus on your competencies while
reducing inventory levels, freeing up cash flow and saving time.

Reasons to join our VMI Program:


• On-site masking expertise
• Zero stock outages
• Free inventory bins and shelving
• Instant delivery
• No freight charges
• Reduction in inventory SKUs
• No shut-down time for lack of masking
• Ease of doing business
• Free inventory maintenance
• No duplicate inventory items
• Reduced cost of doing business
• Just in Time (JIT) inventory

Program includes free 3’ x 5’ shelf, 12 inventory bins and initial setup. A $5,000 Value — FREE! *

*Customer must be on a minimum of Silver 3 Partnership Level. Estimated annual savings include projected
savings from freight, procurement costs, inventory management, maintenance, setup, bins, shelving, etc

866-ASK-EPSI | EPSI.COM 5
RAPID PROTOTYPE PROGRAMS
3D Printing technology gives EPSI the ability to print rubber-like and plastic prototypes in
different durometers. With this technology, we can simulate our custom rubber solution
in days rather than weeks. Being able to test for form and fit gives you the confidence to
proceed directly to production, saving precious time.

RAPID PROTOTYPING BENEFITS


• Prototypes for "form and fit" test in 2-3 days
• Ability to go straight to production
• Production parts in as little as 6 weeks
• Cut time for a custom mold program by 50%
• Reduce overall cost of custom solutions
• Reduces downtime - you're up and running quicker

RAPID PROTOTYPE PRODUCTION PROCESS


Print Build mold
Custom prototype Client and proceed
mold samples approves to production Client
order for form samples based on receives
received and fit. based on form and production
from form fit approval parts
2-3
client Business and fit
Days 6 Weeks

6 WEEK LEAD TIME USING NEW RAPID PRODUCTION PROCESS

NOW AVAILABLE!
SILICONE RAPID PROTOTYPE PROGRAM
Go beyond just form & fit prototypes
EPSI has created a process by which we can produce prototypes for form, fit and function in as little as 5 business days. This
means not only can you test for fit, you can run them through high temperatures as well.

The benefits of Silicone Rapid Prototypes include speed, cost and approximation to
the final part design, including material properties and dimensions.

Contact your Technical Sales Representative for pricing & lead times.

6 866-ASK-EPSI | EPSI.COM
ON-SITE MASKING AUDIT
Are you ready to solve your biggest masking pains?
With our Complimentary On-Site Masking Audit, we'll be right there with you to identify, assess and calculate your
return on investment.

Our Technical Sales Representative will meet with you, our partner, to learn about your needs, goals,
expectations and greatest masking pains, including removal and rework. We will conduct our on-site masking
audit and enter the timing information into our Masking Audit Calculator. This innovative formula, designed by
our experienced Engineering team, will help determine the best masking solutions and your savings.

Our On-Site Masking Audit is just one more way we are committed to you, our customer.

CUSTOM MOLD PROGRAM

ARE YOU SPENDING TOO MUCH ON MASKING LABOR? IS YOUR LINE SPEED
SUFFERING BECAUSE OF COMPLICATED MASKING? IF SO, A CUSTOM MOLD
FROM EPSI IS JUST WHAT YOU NEED!
The EPSI Guarantee means that we provide you with the best Here at EPSI, we begin the custom silicone mask
solutions for your masking needs. Sometimes it’s one of our process by getting all pertinent information from the
guaranteed in-stock products like our Flex-Tite countersink customer (drawings, samples, etc.) and then discuss the
pull plugs (CPP) or patented Liqui-Tite plugs (LTP™). Other best masking method to use. We’ll develop the design
times, it means a custom solution. Only EPSI can provide you and convey the idea to our customers with drawings
with the perfect custom piece with the speed and savings (three dimensional PDFs, verbal descriptions) and arrive
you need to keep things moving. at a final design that will, in the end, save the customer
time and money in their finishing process.
Our in-house engineering team has over a decade
of experience in partnering with our customers to produce Go Custom with EPSI & SAVE!
tens of thousands of custom silicone masks. We continue to
lead the industry in creating efficient, custom solutions for
diverse applications.

CONTACT YOUR TECHNICAL SALES REPRESENTATIVE TO SCHEDULE YOUR


COMPLIMENTARY ON-SITE MASKING AUDIT

866-ASK-EPSI | EPSI.COM 7
THE EPSI CUSTOM MOLD PROGRAM
THE EPSI GUARANTEE: Your Mold Works or We Fix It Free!
Expert Consultation with a Design Engineer
Application Analysis for Your Custom Mold AVERAGE SAVINGS*
CAD Drawings Created to Your Specifications PIECES SAVINGS
Fast Quoting Process Reduces Down Time 1,000 $660
_______ ________
1,500 $990
_______ ________
Simple Order Setup Makes Reordering Easy _______ ________
2,000 $1,320
Dedicated Customer Service Rep from Start to Finish 2,500 $1,650
_______ ________
3,000 $1,980
_______ ________
Liaison to Factory for Manufacturing 3,500 $2,310
_______ ________
Production Monitoring and Reporting 4,000 $2,460
_______ ________
4,500 $2,970
_______ ________
5,000 $3,330
_______ ________
*Based on less complex, high-volume
masks. Break-even point is approximately
1,900 masks. Time savings are even
greater on more complex masks, resulting

MASK BY HAND v. CUSTOM in exponentially higher savings.

These control The EPSI Custom Mold


panel housing solution masked them
covers took in less than two
30 minutes to minutes.
mask by hand.

TOTAL SAVINGS: $20,000.

SAVE TIME, SAVE MONEY!

8 866-ASK-EPSI | EPSI.COM
WHAT CAN CUSTOM SAVE ME?
Value of a Custom Mold Estimating your savings is easy!
60
Step 1: Determine the total number of
55 masks for your project.
50
Step 2: Calculate the time saved per
45 mask with a custom mold. A
40 90% time savings is typical.
Time Saved per Mask (Minutes)

35
Custom Silicone Parts Step 3: Plot the point on the graph that
Labor Savings corresponds to your time saved
30 and piece quantity.
25
If your point is to the right of the orange line, you
20 will save time and money with a custom mold
solution. As you can see, the further to the right,
15 the greater savings you can expect.
Custom Tape
10 & Guaranteed
In-Stock Items If your point falls to the left of the orange line, our
5 custom tape program or one of our guaranteed
0 in-stock items could provide the best solution.
100 1000 10000
Number of Pieces to be Masked

CASE STUDIES

Number of Parts: 5,000 Number of Parts: 10,000 Number of Parts: 5,000


Time Saved per Mask: 4.5 min. Time Saved per Mask: 1.3 min. Time Saved per Mask: 1.5 min.
Total Savings: $5,600 Total Savings: $3,300 Total Savings: $1,875

Number of Parts: 2,000 Number of Parts: 3,200 Number of Parts: 2,200


Time Saved per Mask: 9.0 min. Time Saved per Mask: 1.6 min. Time Saved per Mask: 3.3 min.
Total Savings: $4,500 Total Savings: $1,265 Total Savings: $1,830

866-ASK-EPSI | EPSI.COM 9
CUSTOM PLOTTER PROGRAM
The EPSI Guarantee means we provide you with the best solution Use this guide to determine the tape and number of rolls
for your masking needs. Frequently, it’s guaranteed in-stock you require based on the size and quantity or the part to
products like our A12 green tape or our patented Wishbone ™ be masked. Our engineering team, with years of experience
discs. But, occasionally only a custom shape will do and only designing custom shapes and masking products, will design
EPSI can provide these custom pieces as quick and affordable and produce your custom solution based on your parts and/
as standard masking products. or drawings. Next, our computer-controlled plotter cutter will
quickly produce your custom tape solution, giving you a
Plotter cutting is a highly customized and economic process for
perfect mask every time.
quickly developing custom solutions for complicated masks and
irregular shapes. Additionally, EPSI can set whole sets of plotter
cut masks on a single roll, reducing masking time and labor costs.

INSTRUCTIONS
1 Use the grid on the right to estimate 2 Send us your PO along with: 3 Your masking requirements will be
how many die cut pieces you can expect analyzed and the best fit on the tape roll

• The selected tape
to receive on a roll. You can turn a mask will be developed. Our design engineers
• Your estimated piece count per roll
in any direction, duplicate a mask multiple will process your order and send you a
• Your preferred shipping method
times in the work area and combine confirmation. You can expect to have your
• Indicate clearly what you want to
different masks to make a kit. custom plotter cut masking shipped to you
mask on one of the following:
within one to two business days of receipt
- 3D CAD model in:
STEP, DXF, or IGES format of confirmation.
- A detailed engineering print That’s the EPSI Guarantee!
- An existing sample die cut
- A sample part to be masked

One Three-Piece Kit One Four-Piece Kit 36 Identical Masks Two Identical Masks
The size of your mask determines how many pieces per roll you will receive. Larger masks allow for fewer pieces per roll, and
smaller masks allow for more. Careful arrangements sometimes allow for an increased number of pieces. Try laying out a paper
template of your mask on the grid to the right to help determine how many pieces you can get per roll.

TAPE DESCRIPTIONS
C21 A12
• Maximum Temperature: 325° F • Maximum Temperature: 400° F
• High-Temp Rubber Adhesive • High-Temp Silicone Adhesive
• Tough, Smooth Crepe Paper Carrier • 2.0 mil PET Carrier
• Tear Resistant & Solvent Resistant • 3.4 mil Total Thickness
• Straight, Clean Pain Lines • Clean Removal, No Residue
• Standard Usable Width 8” (Opt. 11”) • Standard Usable Width 8” (Opt. 11”)

O12 K22
• Maximum Temperature: 430° F • Maximum Temperature: 500° F
• High-Temp Silicone Adhesive • High-Temp Silicone Adhesive
• 2.0 mil PET Carrier • 2.0 mil Polyimide Carrier
• 3.2 mil Total Thickness • 3.5 mil Total Thickness
• Clean Removal, No Residue • Clean Removal, No Residue
• Standard Usable Width 8” (Opt. 11”) • Standard Usable Width 8”

10 866-ASK-EPSI | EPSI.COM
USE THIS GRID TO ESTIMATE THE NUMBER OF PIECES PER ROLL
1” 2” 3” 4” 5” 6” 7” 8”

1”
AP

0 00
3,
PR

0
00
2,
O

2”
400
1,
XI

0 00
1,
M

0
80
AT
E

3” 0
50
N
U
M

0
35
BE

4”
R
O
F

0
20
PI
EC

5”
ES

5
12
PE
R

6”
RO
LL

85

7”

65
50
8”
FOR EXAMPLE:
If each piece is about 1X1” you’ll get up to 3,000 masks.
If each piece is about 3X3” you’ll get about 350 masks.
If each piece is about 5X5” you’ll get about 125 masks.
If each piece is about 8X8”you’ll get about 50 masks.

866-ASK-EPSI | EPSI.COM 11
EPSI's RACKING & HANGING DIVISION

SPECIALIZING IN THE PRODUCTION OF CUSTOM PLATING RACKS AND FIXTURES

EXCEPTIONAL HANGING SOLUTIONS


HANGING AND RACKING PRODUCTS: HANGING AND RACKING SERVICES:
Custom Plating Racks Plastisol Coatings
Paint Racks Custom Fabrication
Custom Hooks/Wire Forms Waterjet & Plasma Cutting
Sheet Metal Cutting Fabrications Existing Rack Repair
Baskets & Carts Engineering Consultation

5238 S. 13th Street


Milwaukee, WI 53221
Phone: 414-282-6380
www.epsi.com

CONTACT YOUR TECHNICAL SALES REPRESENTATIVE TO SCHEDULE YOUR


COMPLIMENTARY ON-SITE THROUGHPUT AUDIT

12 866-ASK-EPSI | EPSI.COM
EPSI’s versatile line of caps are the industry
standard for masking solutions. Confidently cover
threaded or non-threaded studs, extrusions,
VINYL CAP VC 14
dowels, corners and so much more. EPSI caps
EPDM CAP EC 17 also double as plugs to cover tapped holes,
irregular contours and threaded holes. Caps are
SILICONE CAP SC 20
offered in EPDM, vinyl and durable, reusable,
CONE CAP CONE 24 high-temp silicone. Choose from a variety of
colors for easy identification on your masking
CON CAP CONS 25
line.
WASHER CAP WC 26
EASY CAP EZY 28
FLANGED CAP FCS 30
FLANGED SILICONE CAP FSC 31 CUSTOMS
MULTI LENGTH CAP MLC 33
The EPSI Guarantee means that we provide
MULTI BALLOON MASK MBM 34 you with the best solutions for your masking
needs. Sometimes that solution is one of our
RECTANGLE CAP REC 35
guaranteed products, but other times you need
CAP STARTER KITS KIT 36 a custom solution. Our in-house engineering
teams has decades of experience in working
with customers to produce a solution fit to your
precise needs. We continue to lead the industry
in creating efficient, custom solutions for diverse
applications.
We are the masking experts and we have
calculated the point where customers will realize
savings using a custom mold or custom tape
mask verses masking with standard products.
Your EPSI sales representative can help you
estimate your savings and determine whether a
custom product is the right solution for you.
That’s the EPSI guarantee!

13
VC SERIES - VINYL CAPS

212ºF (100ºC)

PRODUCT DESCRIPTION HELPFUL HINTS


EPSI’s Vinyl Cap (VC) series are an economical alternative • When sizing, ID of cap should be 5-7% smaller then
to Silicone and EPDM which can be used as either a cap or OD of stud
as a plug. The flexibility of vinyl makes it easy to install while
the airtight seal that they provide keeps them in place once
they are on. The flexibility also makes them more resistant
to tearing and shredding. Vinyl Cap (VC) series can be used
for applications from high temperature masking to protecting
parts from debris & contamination during shipping.

TYPICAL APPLICATIONS
Can be used in low temp applications or removed/applied
prior to dry-off/cure stages in hi-temp applications, protect
studs during shipping.

TECHNICAL DIAGRAM KEY


ID Inner Diameter
OD Outer Diameter
IL Inner Length

14 866-ASK-EPSI | EPSI.COM
VC SERIES (CONTINUED)

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
VC 0054X0625 BLACK 0.054 0.090 0.625 1.4 2.3 15.9 1000
VC 0062X0625 BLACK 0.062 0.120 0.625 1.6 3.0 15.9 1000
VC 0080X0625 BLACK 0.080 0.140 0.625 2.0 3.6 15.9 1000
VC 0093X0750 BLACK 0.093 0.150 0.750 2.4 3.8 19.1 1000
VC 0125X0500 BLACK 0.125 0.200 0.500 3.2 5.1 12.7 1000
VC 0125X1000 BLACK 0.125 0.200 1.000 3.2 5.1 25.4 1000
VC 0140X0500 BLACK 0.140 0.210 0.500 3.6 5.3 12.7 1000
VC 0140X1000 BLACK 0.140 0.210 1.000 3.6 5.3 25.4 1000
VC 0156X0500 BLACK 0.156 0.240 0.500 4.0 6.1 12.7 1000
VC 0156X1000 BLACK 0.156 0.240 1.000 4.0 6.1 25.4 1000
VC 0172X0500 BLACK 0.172 0.250 0.500 4.4 6.4 12.7 1000
VC 0172X1000 BLACK 0.172 0.250 1.000 4.4 6.4 25.4 1000
VC 0187X0500 BLACK 0.187 0.270 0.500 4.7 6.9 12.7 1000
VC 0187X1000 BLACK 0.187 0.270 1.000 4.7 6.9 25.4 1000
VC 0203X0500 BLACK 0.203 0.290 0.500 5.2 7.4 12.7 1000
VC 0203X1000 BLACK 0.203 0.290 1.000 5.2 7.4 25.4 1000
VC 0218X0500 BLACK 0.218 0.310 0.500 5.5 7.9 12.7 1000
VC 0218X1000 BLACK 0.218 0.310 1.000 5.5 7.9 25.4 1000
VC 0234X0500 BLACK 0.234 0.320 0.500 5.9 8.1 12.7 1000
VC 0250X1000 BLACK 0.250 0.350 1.000 6.4 8.9 25.4 1000
VC 0281X0500 BLACK 0.281 0.380 0.500 7.1 9.7 12.7 500
VC 0281X1000 BLACK 0.281 0.380 1.000 7.1 9.7 25.4 500
VC 0312X0500 BLACK 0.312 0.420 0.500 7.9 10.7 12.7 500
VC 0312X1000 BLACK 0.312 0.420 1.000 7.9 10.7 25.4 500
VC 0343X0500 BLACK 0.343 0.450 0.500 8.7 11.4 12.7 500
VC 0343X1000 BLACK 0.343 0.450 1.000 8.7 11.4 25.4 500
VC 0375X0500 BLACK 0.375 0.500 0.500 9.5 12.7 12.7 500
VC 0375X1000 BLACK 0.375 0.500 1.000 9.5 12.7 25.4 500
VC 0406X0500 BLACK 0.406 0.530 0.500 10.3 13.5 12.7 250
VC 0406X1000 BLACK 0.406 0.530 1.000 10.3 13.5 25.4 250
VC 0437X0500 BLACK 0.437 0.560 0.500 11.1 14.2 12.7 250
VC 0437X1000 BLACK 0.437 0.560 1.000 11.1 14.2 25.4 250
VC 0500X0500 BLACK 0.500 0.620 0.500 12.7 15.7 12.7 250
VC 0500X1000 BLACK 0.500 0.620 1.000 12.7 15.7 25.4 250
VC 0531X0500 BLACK 0.531 0.650 0.500 13.5 16.5 12.7 250
VC 0531X1000 BLACK 0.531 0.650 1.000 13.5 16.5 25.4 250
VC 0562X0500 BLACK 0.562 0.690 0.500 14.3 17.5 12.7 250
VC 0562X1000 BLACK 0.562 0.690 1.000 14.3 17.5 25.4 250

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 15
TECHNICAL DIAGRAM KEY
ID Inner Diameter
VC SERIES (CONTINUED) OD Outer Diameter
IL Inner Length

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
VC 0625X0500 BLACK 0.625 0.760 0.500 15.9 19.3 12.7 250
VC 0625X1000 BLACK 0.625 0.760 1.000 15.9 19.3 25.4 250
VC 0687X0500 BLACK 0.687 0.810 0.500 17.4 20.6 12.7 100
VC 0687X1000 BLACK 0.687 0.810 1.000 17.4 20.6 25.4 100
VC 0750X0500 BLACK 0.750 0.880 0.500 19.1 22.4 12.7 100
VC 0750X1000 BLACK 0.750 0.880 1.000 19.1 22.4 25.4 100
VC 0812X0500 BLACK 0.812 0.940 0.500 20.6 23.9 12.7 100
VC 0812X1000 BLACK 0.812 0.940 1.000 20.6 23.9 25.4 100
VC 0875X0500 BLACK 0.875 1.020 0.500 22.2 25.9 12.7 100
VC 0875X1000 BLACK 0.875 1.020 1.000 22.2 25.9 25.4 100
VC 0937X0500 BLACK 0.937 1.080 0.500 23.8 27.4 12.7 100

VC 0937X1000 BLACK 0.937 1.080 1.000 23.8 27.4 25.4 100

VC 1000X0500 BLACK 1.000 1.140 0.500 25.4 29.0 12.7 100


VC 1000X1000 BLACK 1.000 1.140 1.000 25.4 29.0 25.4 100
VC 1062X1000 BLACK 1.062 1.200 1.000 27.0 30.5 25.4 100
VC 1125X1000 BLACK 1.125 1.270 1.000 28.6 32.3 25.4 100
VC 1187X1000 BLACK 1.187 1.330 1.000 30.1 33.8 25.4 100
VC 1250X1000 BLACK 1.250 1.390 1.000 31.8 35.3 25.4 100
VC 1375X1000 BLACK 1.375 1.520 1.000 34.9 38.6 25.4 100
VC 1500X1000 BLACK 1.500 1.640 1.000 38.1 41.7 25.4 50
VC 1625X1000 BLACK 1.625 1.770 1.000 41.3 45.0 25.4 50
VC 1750X1000 BLACK 1.750 1.890 1.000 44.5 48.0 25.4 50
VC 1875X1000 BLACK 1.875 2.020 1.000 47.6 51.3 25.4 25
VC 2000X1000 BLACK 2.000 2.140 1.000 50.8 54.4 25.4 25
VC 2250X1000 BLACK 2.250 2.400 1.000 57.2 61.0 25.4 25
VC 2250X1500 BLACK 2.250 2.400 1.500 57.2 61.0 38.1 25
VC 2375X1000 BLACK 2.375 2.520 1.000 60.3 64.0 25.4 25
VC 2500X1000 BLACK 2.500 2.650 1.000 63.5 67.3 25.4 25
VC 2750X1000 BLACK 2.750 2.910 1.000 69.9 73.9 25.4 25
VC 2875X1000 BLACK 2.875 3.030 1.000 73.0 77.0 25.4 25
VC 3125X1000 BLACK 3.125 3.280 1.000 79.4 83.3 25.4 25
VC 3255X1125 BLACK 3.255 3.410 1.125 82.7 86.6 28.6 25
VC 3500X1125 BLACK 3.500 3.660 1.125 88.9 93.0 28.6 25
VC 4250X1250 BLACK 4.250 4.410 1.250 108.0 112.0 31.8 25

Current pricing and additional sizes available at www.epsi.com

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EC SERIES - EPDM CAPS

475ºF (245ºC)

PRODUCT DESCRIPTION HELPFUL HINTS


Our EPDM Cap (EC) product line is the industry standard for • When sizing parts as a cap, the ID of the cap should be
low cost masking applications. Their versatile nature allows 2 - 3% smaller than the stud diameter
them to fit over extrusions, threaded studs, PEMS and
• To ensure easy removal, select a cap length that is
dowels, as well as be used as a plug for tapped holes,
slightly longer than the masking length of the stud.
irregular contours and threaded holes. Our high temperature
This is especially important if the cap ID is less than
EPDM is specially formulated for chemical resistance and
4% of the stud diameter
ensures reusability and economy during masking.
• When sizing parts as a plug, the OD should be at least
6% larger than the hole diameter
TYPICAL APPLICATIONS • If used to cover tube ends in powder coating, a
Used as a cap over threaded studs, dowels and protrusions. small slit in the top of the cap will prevent blow-out.
Used as a plug for tapped holes, irregular contours and (See EZY™ Caps)
threaded holes. • Economical enough to be used one time in high
temperature applications or where the cap will be used
during shipping after coating process
• EPDM Caps are reusable and have excellent chemical
resistance
• Round top profile allows for easy insertion into holes
• Flexible enough to conform to irregular geometry
• Can be used as both a cap and as a plug

TECHNICAL DIAGRAM KEY


ID Inner Diameter
OD Outer Diameter
IL Inner Length

866-ASK-EPSI | EPSI.COM 17
EC SERIES (CONTINUED)

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
EC 0040X0750 BLACK 0.040 0.130 0.750 1.0 3.3 19.1 1000
EC 0062X0750 BLACK 0.062 0.152 0.750 1.6 3.9 19.1 1000
EC 0100X1000 BLACK 0.100 0.200 1.000 2.5 5.1 25.4 1000
EC 0109X0500 BLACK 0.109 0.229 0.500 2.8 5.8 12.7 1000
EC 0109X0750 BLACK 0.109 0.209 0.750 2.8 5.3 19.1 1000
EC 0125X0500 BLACK 0.125 0.225 0.500 3.2 5.7 12.7 1000
EC 0125X1000 BLACK 0.125 0.225 1.000 3.2 5.7 25.4 1000
EC 0140X0250 BLACK 0.140 0.260 0.250 3.6 6.6 6.4 1000
EC 0140X1000 BLACK 0.140 0.260 1.000 3.6 6.6 25.4 1000
EC 0148X1000 BLACK 0.148 0.268 1.000 3.8 6.8 25.4 1000
EC 0156X0500 BLACK 0.156 0.276 0.500 4.0 7.0 12.7 1000
EC 0156X1000 BLACK 0.156 0.276 1.000 4.0 7.0 25.4 1000
EC 0172X0500 BLACK 0.172 0.292 0.500 4.4 7.4 12.7 1000
EC 0172X1000 BLACK 0.172 0.292 1.000 4.4 7.4 25.4 1000
EC 0180X1000 BLACK 0.180 0.300 1.000 4.6 7.6 25.4 1000
EC 0187X0500 BLACK 0.187 0.307 0.500 4.7 7.8 12.7 1000
EC 0187X1000 BLACK 0.187 0.307 1.000 4.7 7.8 25.4 1000
EC 0197X0500 BLACK 0.197 0.317 0.500 5.0 8.1 12.7 1000
EC 0218X1000 BLACK 0.218 0.338 1.000 5.5 8.6 25.4 1000
EC 0223X1000 BLACK 0.223 0.343 1.000 5.7 8.7 25.4 1000
EC 0223X1500 BLACK 0.223 0.343 1.500 5.7 8.7 38.1 1000
EC 0234X0500 BLACK 0.234 0.354 0.500 5.9 9.0 12.7 1000
EC 0234X0787 BLACK 0.234 0.354 0.787 5.9 9.0 20.0 1000
EC 0234X1000 BLACK 0.234 0.354 1.000 5.9 9.0 25.4 1000
EC 0234X1500 BLACK 0.234 0.354 1.500 5.9 9.0 38.1 1000
EC 0250X1000 BLACK 0.250 0.370 1.000 6.4 9.4 25.4 1000
EC 0295X0500 BLACK 0.295 0.415 0.500 7.5 10.5 12.7 500
EC 0295X0750 BLACK 0.295 0.415 0.750 7.5 10.5 19.1 500
EC 0295X1000 BLACK 0.295 0.415 1.000 7.5 10.5 25.4 500
EC 0295X1500 BLACK 0.295 0.415 1.500 7.5 10.5 38.1 500
EC 0312X1000 BLACK 0.312 0.432 1.000 7.9 11.0 25.4 500
EC 0312X1500 BLACK 0.312 0.432 1.500 7.9 11.0 38.1 500
EC 0340X1000 BLACK 0.340 0.460 1.000 8.6 11.7 25.4 500
EC 0355X1500 BLACK 0.355 0.475 1.500 9.0 12.1 38.1 500
EC 0366X1500 BLACK 0.366 0.486 1.500 9.3 12.3 38.1 500
EC 0375X1000 BLACK 0.375 0.495 1.000 9.5 12.6 25.4 500

Current pricing and additional sizes available at www.epsi.com

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EC SERIES (CONTINUED)

TECHNICAL DIAGRAM KEY


ID Inner Diameter
OD Outer Diameter
IL Inner Length

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
EC 0375X1500 BLACK 0.375 0.495 1.500 9.5 12.6 38.1 500

EC 0437X1000 BLACK 0.437 0.557 1.000 11.1 14.1 25.4 250


EC 0456X1500 BLACK 0.456 0.556 1.500 11.6 14.1 38.1 250
EC 0468X1000 BLACK 0.468 0.588 1.000 11.9 14.9 25.4 250
EC 0500X1500 BLACK 0.500 0.620 1.500 12.7 15.7 38.1 250
EC 0535X1500 BLACK 0.535 0.635 1.500 13.6 16.1 38.1 250
EC 0535X3000 BLACK 0.535 0.655 3.000 13.6 16.6 76.2 250
EC 0600X1500 BLACK 0.600 0.708 1.500 15.2 18.0 38.1 250
EC 0625X1500 BLACK 0.625 0.745 1.500 15.9 18.9 38.1 250
EC 0750X1500 BLACK 0.750 0.870 1.500 19.1 22.1 38.1 100
EC 0812X1500 BLACK 0.812 0.932 1.500 20.6 23.7 38.1 100
EC 0875X1500 BLACK 0.875 0.995 1.500 22.2 25.2 38.1 100
EC 1000X2000 BLACK 1.000 1.120 2.000 25.4 28.4 50.8 100
EC 1062X2000 BLACK 1.062 1.182 2.000 27.0 30.0 50.8 100
EC 1125X1500 BLACK 1.125 1.245 1.500 28.6 31.6 38.1 100

EC 1250X1500 BLACK 1.250 1.370 1.500 31.8 34.8 38.1 100

EC 1500X1750 BLACK 1.500 1.620 1.750 38.1 41.1 44.5 50


EC 1625X2000 BLACK 1.625 1.745 2.000 41.3 44.3 50.8 50
EC 1750X2000 BLACK 1.750 1.870 2.000 44.5 47.5 50.8 50
EC 1875X2000 BLACK 1.875 1.995 2.000 47.6 50.7 50.8 50
EC 2000X2000 BLACK 2.000 2.120 2.000 50.8 53.8 50.8 25

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 19
SC SERIES - SILICONE CAPS

600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION HELPFUL HINTS


Our Silicone Cap (SC) product line is the industry standard • When sizing parts as a cap, the ID of the cap should be
for general masking applications. Their versatile nature 2 - 5% smaller than the stud diameter
allows them to fit over extensions, threaded studs, PEMS • To ensure easy removal, select a cap length that is slightly
and dowels, as well as be used as a plug for tapped holes, longer than the masking length of the stud. This is
irregular contours and threaded holes. Our high temperature especially important if the cap ID is less than 5% of the
silicone is specially formulated for reusability. stud diameter
• When sizing parts as a plug, the OD should be at least 7%
larger than the hole diameter
TYPICAL APPLICATIONS • If used to cover tube ends in powder coating, a small slit
in the top of the cap will prevent blow off. (See EZY™ Caps)
Used as a cap over threaded studs, dowels, and
protrusions. Used as a plug for tapped holes, irregular • Can be used as both cap and as a plug
contours and threaded holes. • Flexible enough to conform to irregular geometry
• Round top profile allows for easy insertion into holes
CAUTION: Due to the low tear resistance of silicone,
do not use pliers or other sharp tools for removal. • Silicone Caps are reusable and will not melt or harden
(See EC Caps for higher tear resistance caps) • Color coded for increased visibility and easy sorting
during reuse

TECHNICAL DIAGRAM KEY


ID Inner Diameter
OD Outer Diameter
IL Inner Length

20 866-ASK-EPSI | EPSI.COM
TECHNICAL DIAGRAM KEY
ID Inner Diameter
SC SERIES (CONTINUED) OD Outer Diameter
IL Inner Length

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
SC 0020X0500-R RED 0.020 0.080 0.500 0.5 2.0 12.7 1000
SC 0028X0500-C CLEAR 0.028 0.088 0.500 0.7 2.2 12.7 1000
SC 0035X0500-W WHITE 0.035 0.095 0.500 0.9 2.4 12.7 1000
SC 0040X0750-U BLUE 0.040 0.130 0.750 1.0 3.3 19.1 1000
SC 0062X0750-L YELLOW 0.062 0.152 0.750 1.6 3.9 19.1 1000
SC 0070X1000-G GREEN 0.070 0.160 1.000 1.8 4.1 25.4 1000
SC 0080X0750-O ORANGE 0.080 0.200 0.750 2.0 5.1 19.1 1000
SC 0093X0500-N PINK 0.093 0.213 0.500 2.4 5.4 12.7 1000
SC 0093X0750-N PINK 0.093 0.193 0.750 2.4 4.9 19.1 1000
SC 0100X0500-G GREEN 0.100 0.200 0.500 2.5 5.1 12.7 1000
SC 0100X1000-G GREEN 0.100 0.200 1.000 2.5 5.1 25.4 1000
SC 0109X0500-L YELLOW 0.109 0.229 0.500 2.8 5.8 12.7 1000
SC 0109X0750-Y GREY 0.109 0.209 0.750 2.8 5.3 19.1 1000
SC 0125X0500-U BLUE 0.125 0.225 0.500 3.2 5.7 12.7 1000
SC 0125X1000-B BLACK 0.125 0.225 1.000 3.2 5.7 25.4 1000
SC 0125X1000-L YELLOW 0.125 0.225 1.000 3.2 5.7 25.4 1000
SC 0125X1500 CLEAR 0.125 0.245 1.500 3.2 6.2 38.1 1000
SC 0135X0625 CLEAR 0.135 0.255 0.625 3.4 6.5 15.9 1000
SC 0140X0250-W WHITE 0.140 0.260 0.250 3.6 6.6 6.4 1000
SC 0140X0500 CLEAR 0.140 0.260 0.500 3.6 6.6 12.7 1000
SC 0140X1000-W WHITE 0.140 0.260 1.000 3.6 6.6 25.4 1000
SC 0140X1500 CLEAR 0.140 0.260 1.500 3.6 6.6 38.1 1000
SC 0148X0500-N PINK 0.148 0.268 0.500 3.8 6.8 12.7 1000
SC 0148X0750-N PINK 0.148 0.268 0.750 3.8 6.8 19.1 1000
SC 0148X1000-N PINK 0.148 0.268 1.000 3.8 6.8 25.4 1000
SC 0156X0500-G GREEN 0.156 0.276 0.500 4.0 7.0 12.7 1000
SC 0156X1000-L YELLOW 0.156 0.276 1.000 4.0 7.0 25.4 1000
SC 0172X0500-Y GREY 0.172 0.292 0.500 4.4 7.4 12.7 1000
SC 0172X1000-U BLUE 0.172 0.292 1.000 4.4 7.4 25.4 1000
SC 0172X1500-U BLUE 0.172 0.292 1.500 4.4 7.4 38.1 1000
SC 0180X1000-B BLACK 0.180 0.300 1.000 4.6 7.6 25.4 1000
SC 0187X0500-W WHITE 0.187 0.307 0.500 4.7 7.8 12.7 1000
SC 0187X1000 CLEAR 0.187 0.307 1.000 4.7 7.8 25.4 1000
SC 0187X1500 CLEAR 0.187 0.307 1.500 4.7 7.8 38.1 1000
SC 0197X0500-Z BROWN 0.197 0.317 0.500 5.0 8.1 12.7 1000
SC 0218X1000-Y GREY 0.218 0.338 1.000 5.5 8.6 25.4 1000
SC 0223X0500-N PINK 0.223 0.343 0.500 5.7 8.7 12.7 1000

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 21
TECHNICAL DIAGRAM KEY
ID Inner Diameter
SC SERIES (CONTINUED) OD Outer Diameter
IL Inner Length

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
SC 0223X0750-U BLUE 0.223 0.343 0.750 5.7 8.7 19.1 1000
SC 0223X1000-N PINK 0.223 0.343 1.000 5.7 8.7 25.4 1000
SC 0223X1500-N PINK 0.223 0.343 1.500 5.7 8.7 38.1 1000
SC 0234X0500-G GREEN 0.234 0.354 0.500 5.9 9.0 12.7 1000
SC 0234X0787-G GREEN 0.234 0.354 0.787 5.9 9.0 20.0 1000
SC 0234X1000-G GREEN 0.234 0.354 1.000 5.9 9.0 25.4 1000
SC 0234X1500-L YELLOW 0.234 0.354 1.500 5.9 9.0 38.1 1000
SC 0250X1000-Y GREY 0.250 0.370 1.000 6.4 9.4 25.4 1000
SC 0250X1500 CLEAR 0.250 0.370 1.500 6.4 9.4 38.1 1000
SC 0260X1000-O ORANGE 0.260 0.380 1.000 6.6 9.7 25.4 500
SC 0281X1000-U BLUE 0.281 0.401 1.000 7.1 10.2 25.4 500
SC 0281X1000 CLEAR 0.281 0.401 1.000 7.1 10.2 25.4 500
SC 0295X0500-B BLACK 0.295 0.415 0.500 7.5 10.5 12.7 500
SC 0295X0750-B BLACK 0.295 0.415 0.750 7.5 10.5 19.1 500
SC 0295X1000-B BLACK 0.295 0.415 1.000 7.5 10.5 25.4 500
SC 0295X1500-B BLACK 0.295 0.415 1.500 7.5 10.5 38.1 500
SC 0312X1000-W WHITE 0.312 0.432 1.000 7.9 11.0 25.4 500
SC 0312X1500-N PINK 0.312 0.432 1.500 7.9 11.0 38.1 500
SC 0312X2000-W WHITE 0.312 0.432 2.000 7.9 11.0 50.8 500
SC 0340X1000-P PURPLE 0.340 0.460 1.000 8.6 11.7 25.4 500
SC 0340X2000 CLEAR 0.340 0.460 2.000 8.6 11.7 50.8 500
SC 0355X1000 CLEAR 0.355 0.475 1.000 9.0 12.1 25.4 500
SC 0355X1500-G GREEN 0.355 0.475 1.500 9.0 12.1 38.1 500
SC 0366X1500-R RED 0.366 0.486 1.500 9.3 12.3 38.1 500
SC 0375X0750-L YELLOW 0.375 0.495 0.750 9.5 12.6 19.1 500
SC 0375X1000-L YELLOW 0.375 0.495 1.000 9.5 12.6 25.4 500
SC 0375X1500-Y GREY 0.375 0.495 1.500 9.5 12.6 38.1 500
SC 0406X1000-U BLUE 0.406 0.526 1.000 10.3 13.4 25.4 250
SC 0437X1000-B BLACK 0.437 0.557 1.000 11.1 14.1 25.4 250
SC 0456X0500 CLEAR 0.456 0.556 0.500 11.6 14.1 12.7 250
SC 0456X1500 CLEAR 0.456 0.556 1.500 11.6 14.1 38.1 250
SC 0468X1000-W WHITE 0.468 0.588 1.000 11.9 14.9 25.4 250
SC 0480X1500-N PINK 0.480 0.600 1.500 12.2 15.2 38.1 250
SC 0500X1500-G GREEN 0.500 0.620 1.500 12.7 15.7 38.1 250
SC 0535X1500-U BLUE 0.535 0.635 1.500 13.6 16.1 38.1 250
SC 0535X1500 CLEAR 0.535 0.635 1.500 13.6 16.1 38.1 250

Current pricing and additional sizes available at www.epsi.com

22 866-ASK-EPSI | EPSI.COM
TECHNICAL DIAGRAM KEY
ID Inner Diameter
SC SERIES (CONTINUED) OD Outer Diameter
IL Inner Length

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
SC 0535X3000 CLEAR 0.535 0.655 3.000 13.6 16.6 76.2 250
SC 0562X1500 CLEAR 0.562 0.682 1.500 14.3 17.3 38.1 250
SC 0590X4720 CLEAR 0.590 0.710 4.720 15.0 18.0 119.9 100
SC 0600X1500 CLEAR 0.600 0.708 1.500 15.2 18.0 38.1 250
SC 0625X1125 CLEAR 0.625 0.745 1.125 15.9 18.9 28.6 250
SC 0625X1500 CLEAR 0.625 0.745 1.500 15.9 18.9 38.1 250
SC 0625X2500 CLEAR 0.625 0.745 2.500 15.9 18.9 63.5 250
SC 0687X1000 CLEAR 0.687 0.807 1.000 17.4 20.5 25.4 100
SC 0687X1500 CLEAR 0.687 0.807 1.500 17.4 20.5 38.1 100
SC 0730X1500 CLEAR 0.730 0.850 1.500 18.5 21.6 38.1 100
SC 0750X1500 CLEAR 0.750 0.870 1.500 19.1 22.1 38.1 100
SC 0750X3500 CLEAR 0.750 0.870 3.500 19.1 22.1 88.9 100
SC 0780X1500 CLEAR 0.780 0.900 1.500 19.8 22.9 38.1 100
SC 0812X1500 CLEAR 0.812 0.932 1.500 20.6 23.7 38.1 100
SC 0875X1500 CLEAR 0.875 0.995 1.500 22.2 25.3 38.1 100
SC 0937X1500 CLEAR 0.937 1.057 1.500 23.8 26.8 38.1 100
SC 0970X1500 CLEAR 0.970 1.090 1.500 24.6 27.7 38.1 100
SC 0970X4000 CLEAR 0.970 1.090 4.000 24.6 27.7 101.6 100
SC 1000X1500 CLEAR 1.000 1.120 1.500 25.4 28.4 38.1 100
SC 1000X2000 CLEAR 1.000 1.120 2.000 25.4 28.4 50.8 100
SC 1062X2000 CLEAR 1.062 1.182 2.000 27.0 30.0 50.8 100
SC 1125X1500 CLEAR 1.125 1.245 1.500 28.6 31.6 38.1 100
SC 1187X1500 CLEAR 1.187 1.307 1.500 30.1 33.2 38.1 100
SC 1250X1500 CLEAR 1.250 1.370 1.500 31.8 34.8 38.1 100
SC 1350X1500 CLEAR 1.350 1.470 1.500 34.3 37.3 38.1 100
SC 1350X1750 CLEAR 1.350 1.470 1.750 34.3 37.3 44.5 100
SC 1380X1000 CLEAR 1.380 1.500 1.000 35.1 38.1 25.4 50
SC 1500X1000 CLEAR 1.500 1.620 1.000 38.1 41.1 25.4 50
SC 1500X1500 CLEAR 1.500 1.620 1.500 38.1 41.1 38.1 50
SC 1500X1750 CLEAR 1.500 1.620 1.750 38.1 41.1 44.5 50
SC 1625X2000 CLEAR 1.625 1.745 2.000 41.3 44.3 50.8 50
SC 1750X1500 CLEAR 1.750 1.870 1.500 44.5 47.5 38.1 50
SC 1750X2000 CLEAR 1.750 1.870 2.000 44.5 47.5 50.8 50
SC 1875X2000 CLEAR 1.875 1.995 2.000 47.6 50.7 50.8 50
SC 2000X2000 CLEAR 2.000 2.120 2.000 50.8 53.8 50.8 25

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 23
CON SERIES - CONE & CONS CAPS

475ºF (245ºC) / 600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION HELPFUL HINTS


Our Cone Cap (CON) product line is an alternative to our • Versatile enough to be used as caps, stoppers or plugs
Washer Cap (WC) product line when masking off holes or in any variety of applications
studs and a surrounding surface for grounding. Their • When sizing parts as a cap, the ID of the cap should be
versatile nature allows them to fit over extrusions, threaded 2 - 5% smaller than the stud diameter
studs, PEMS and dowels, as well as to be used as a plug for • To ensure easy removal, select a cap length that is at
tapped holes, irregular contours and threaded holes. Our least 1/4” longer than the masking length of the stud.
high temperature silicone (CONS) is specially formulated This is especially important if the cap ID is less than 5%
to ensure stability at elevated temperatures, ensuring of the stud diameter
reliable masking with every part. Our high temperature • Conical profile allows for easy insertion as a plug
EPDM (CONE) is specially formulated to be chemically
resistent and ensures reusability and economy during • Washer feature creates a grounding area around holes
and studs
masking.
• Will fit multiple diameter threads when used as a cap
• Flexible enough to conform to irregular geometry and
TYPICAL APPLICATIONS great for square holes
• Silicone Cone Caps are reusable, and will not melt
Used as a cap over threaded studs, dowels, and
or harden
protrusions. Used as a plug for tapped holes, irregular
contours and threaded holes. • When sizing parts as a plug, the MJD (major diameter)
should be 2 - 5% larger then the ID of the hole you are
plugging

24 866-ASK-EPSI | EPSI.COM
TECHNICAL DIAGRAM KEY
MJD Major Diameter
MND Minor Diameter
WD Washer Diameter
L Length

EPDM CONE SERIES


• 475°F (245°C)

MJD MND WD L MJD MND WD L


PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) PCS/BAG
CONE 00613-B BLACK 0.250 0.071 0.500 0.906 6.3 1.8 12.7 23.0 500
CONE 00813-B BLACK 0.316 0.099 0.500 1.000 8.0 2.5 12.7 25.4 500
CONE 00916-B BLACK 0.335 0.111 0.625 1.000 8.5 2.8 15.9 25.4 500
CONE 01017-B BLACK 0.394 0.137 0.650 1.102 10.0 3.5 16.5 28.0 500
CONE 01116-B BLACK 0.400 0.139 0.635 1.100 10.1 3.5 16.1 27.9 250
CONE 01419-B BLACK 0.551 0.199 0.750 1.417 14.0 5.1 19.1 36.0 250
CONE 01725-B BLACK 0.689 0.266 0.980 1.500 17.5 6.6 24.9 38.1 250
CONE 02028-B BLACK 0.767 0.270 1.100 2.009 19.5 6.9 27.9 51.0 100
CONE 02125-B BLACK 0.819 0.304 1.000 1.929 20.8 7.7 25.4 49.0 100
CONE 02231-B BLACK 0.866 0.317 1.220 2.087 22.0 8.1 31.0 53.0 100

SILICONE CONS SERIES


• 600°F (315°C)

MJD MND WD L MJD MND WD L PCS/


PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
CONS 00613-C CLEAR 0.250 0.071 0.500 0.906 6.4 1.8 12.7 23.0 500
CONS 00813-F RUSTY 0.316 0.099 0.500 1.000 8.0 2.5 12.7 25.4 500
CONS 00916-L YELLOW 0.335 0.111 0.625 1.000 8.5 2.8 15.9 25.4 500
CONS 01017-Z BROWN 0.394 0.137 0.650 1.102 10.0 3.5 16.5 28.0 500
CONS 01116-C CLEAR 0.400 0.139 0.635 1.100 10.2 3.5 16.1 27.9 250
CONS 01419-B BLACK 0.551 0.199 0.750 1.417 14.0 5.1 19.1 36.0 250
CONS 01725-G GREEN 0.689 0.266 0.980 1.500 17.5 6.8 24.9 38.1 250
CONS 02028-U BLUE 0.767 0.270 1.100 2.009 19.5 6.9 27.9 51.0 100
CONS 02125-R RED 0.819 0.304 1.000 1.929 20.8 7.7 25.4 49.0 100
CONS 02231-P PURPLE 0.866 0.317 1.220 2.087 22.0 8.1 31.0 53.0 100

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 25
WC SERIES - WASHER CAPS

600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION HELPFUL HINTS


Our Washer Cap (WC) product line is the clear choice • For other washer diameters, EPSI can die-cut a silicone
when masking off holes or studs and the surrounding foam donut shaped washer or donut tape die-cut to be
surfaces for grounding. Their versatile nature allow them used under the cap
to fit over extrusions, threaded studs, PEMS and dowels, • SC-series caps can be nested inside the washer cap to
as well as to be used as a plug for tapped holes, create smaller ID’s
irregular contours and threaded holes. Our high
temperature silicone is specially formulated to ensure • Can be used as both a cap and as a plug
stability at elevated temperatures. • Washer feature creates a grounding area around holes
and studs
• Flexible enough to conform to irregular geometry
TYPICAL APPLICATIONS • Washer feature creates area free from powder for
Used as a cap over threaded studs, dowels and assembly purposes
protrusions. Used as a plug for tapped holes, irregular
contours and threaded holes. The washer feature creates • When sizing as cap select an ID that is 2-3% smaller
a grounding area around holes and studs. than the stud
• When sizing as a plug select an OD that is 5-7% larger
than the hole

TECHNICAL DIAGRAM KEY


ID Inner Diameter
OD Outer Diameter
IL Inner Length
WD Washer Diameter

26 866-ASK-EPSI | EPSI.COM
WC SERIES (CONTINUED) TECHNICAL DIAGRAM KEY
ID Inner Diameter
OD Outer Diameter
IL Inner Length
WL Washer Diameter

ID OD IL WD ID OD IL WD PCS/
PART NUMBER COLOR (in) (in) ()in) (in) (mm) (mm) (mm) (mm) BAG
WC 0106X0472-G GREEN 0.106 0.246 1.000 0.472 2.7 6.2 25.4 12.0 500
WC 0125X0500 CLEAR 0.125 0.265 1.000 0.500 3.2 6.7 25.4 12.7 500
WC 0140X0500 CLEAR 0.140 0.320 1.000 0.500 3.6 8.1 25.4 12.7 500
WC 0146X0472-N PINK 0.146 0.266 1.000 0.472 3.7 6.8 25.4 12.0 500
WC 0156X0500 CLEAR 0.156 0.316 1.000 0.500 4.0 8.0 25.4 12.7 500
WC 0172X0500 CLEAR 0.172 0.372 1.000 0.500 4.4 9.4 25.4 12.7 500
WC 0180X0600-G GREEN 0.180 0.320 1.000 0.600 4.6 8.1 25.4 15.2 500
WC 0220X0590-R RED 0.220 0.360 1.000 0.590 5.6 9.1 25.4 15.0 500
WC 0220X0787 CLEAR 0.220 0.340 1.000 0.787 5.6 8.6 25.4 20.0 500
WC 0240X0500-F RUSTY 0.240 0.360 1.000 0.500 6.1 9.1 25.4 12.7 250
WC 0295X0700-B BLACK 0.295 0.435 1.000 0.700 7.5 11.0 25.4 17.8 250
WC 0300X0675 CLEAR 0.300 0.420 1.000 0.675 7.6 10.7 25.4 17.1 250
WC 0354X0787-N PINK 0.354 0.474 1.000 0.787 9.0 12.0 25.4 20.0 250
WC 0375X0825-L YELLOW 0.375 0.495 1.000 0.825 9.5 12.6 25.4 21.0 250
WC 0453X0984 CLEAR 0.453 0.653 1.500 0.984 11.5 16.6 38.1 25.0 250
WC 0460X0700 CLEAR 0.460 0.580 1.000 0.700 11.7 14.7 25.4 17.8 250
WC 0500X1000 CLEAR 0.500 0.620 1.000 1.000 12.7 15.7 25.4 25.4 250
WC 0615X1180-F RUSTY 0.615 0.800 1.500 1.180 15.6 20.3 38.1 30.0 250
WC 0780X1475-Y GREY 0.780 0.980 1.500 1.475 19.8 24.9 38.1 37.4 250

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 27
EZY SERIES - EASY CAPS

600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION HELPFUL HINTS


Our Easy Cap (EZY™) product line is the best choice • If internal pressure is causing blow-offs, place a slit in or
when masking off threaded studs or protrusions. Many remove the nipple. This will allow for venting of internal
EZY™ caps are molded with an air vent, which acts as a pressure (Not recommended for immersion coatings)
relief valve for applications where internal pressure is a • Due to the internal ring, a much smaller ID can
problem. All EZY™ caps feature an oversized head and a be used compared to a standard cap
unique internal gripping design, which makes application
and removal easy. • Size at least 10% less than the stud OD
• EZY™ Caps are ideal for large diameter or long length
products
TYPICAL APPLICATIONS • Specially designed internal ring allows for easy
Use as a cap over threaded studs, dowels and protrusions
or as a plug for larger bores and through holes. placement and a liquid-tight seal
• Oversized head for easy removal
• Many sizes available with built-in air-vent to eliminate
the effects of pressure build-up
• EZY™ Caps are reusable and will not melt or harden
• EZY™ Caps offer fine line masking

HERE’S WHY YOU SHOULD USE EPSI’S EZY


Cut here if venting is needed

Friction fit causes suction,


making cap difficult to Oversized head and
remove (cap may have limited friction (gripping
to be cut off) ring) make for quick
masking & de-masking

28 866-ASK-EPSI | EPSI.COM
TECHNICAL DIAGRAM KEY
ID Inner Diameter
EZY SERIES (CONTINUED) OD Outer Diameter
IL Inner Length

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG

EZY 0187X1377-F RUSTY 0.187 0.427 1.377 4.7 10.8 35.0 500
EZY 0236X1180-F RUSTY 0.236 0.476 1.180 6.0 12.1 30.0 250
EZY 0294X1330-F RUSTY 0.294 0.534 1.330 7.5 13.6 33.8 250
EZY 0375X1421-F RUSTY 0.375 0.615 1.421 9.5 15.6 36.1 250
EZY 0433X1180-F RUSTY 0.433 0.673 1.180 11.0 17.1 30.0 250
EZY 0456X2000-F RUSTY 0.456 0.732 2.000 11.6 18.6 50.8 250
EZY 0687X1180-F RUSTY 0.687 0.977 1.180 17.4 24.8 30.0 100
EZY 0906X3500-F RUSTY 0.906 1.146 3.500 23.0 29.1 88.9 50
EZY 1125X5000-F RUSTY 1.125 1.365 5.000 28.6 34.7 127.0 50
EZY 1288X2500-F RUSTY 1.288 1.528 2.500 32.7 38.8 63.5 50
EZY 2250X1920-F RUSTY 2.250 2.490 1.920 57.2 63.2 48.8 25
EZY 2500X2420-F RUSTY 2.500 2.740 2.420 63.5 69.6 61.5 25
EZY 2750X2670-F RUSTY 2.750 2.990 2.670 69.9 75.9 67.8 25
EZY 3000X2920 CLEAR 3.000 3.240 2.920 76.2 82.3 74.2 25

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG

EZY 0102X0813-R RED 0.102 0.260 0.813 2.6 6.6 20.7 500
EZY 0126X0813-O ORANGE 0.126 0.386 0.813 3.2 9.8 20.7 500
EZY 0143X1063-L YELLOW 0.143 0.386 1.063 3.6 9.8 27.0 500
EZY 0173X1563-U BLUE 0.173 0.451 1.563 4.4 11.5 39.7 500
EZY 0288X1563-B BLACK 0.288 0.515 1.563 7.3 13.1 39.7 250
EZY 0407X1250-R RED 0.407 0.640 1.250 10.3 16.3 31.8 250
EZY 0349X1563-W WHITE 0.349 0.579 1.563 8.9 14.7 39.7 250
EZY 0529X1563-L YELLOW 0.529 0.708 1.563 13.4 18.0 39.7 100
EZY 0665X1563-P PURPLE 0.665 0.896 1.563 16.9 22.8 39.7 100
EZY 0518X2063-O ORANGE 0.518 0.769 2.063 13.2 19.5 52.4 50
EZY 0823X1563-B BLACK 0.823 1.020 1.563 20.9 25.9 39.7 50
EZY 0898X1563-W WHITE 0.898 1.085 1.563 22.8 27.6 39.7 50
EZY 0588X2563-G GREEN 0.588 0.833 2.563 14.9 21.2 65.1 50
EZY 1080X1563-R RED 1.080 1.280 1.563 27.4 32.5 39.7 50
EZY 1134X1563-O ORANGE 1.134 1.338 1.563 28.8 34.0 39.7 50
EZY 1247X1563-L YELLOW 1.247 1.459 1.563 31.7 37.1 39.7 50
EZY 1375X2063-G GREEN 1.375 1.585 2.063 34.9 40.3 52.4 50
EZY 1455X2063-U BLUE 1.455 1.650 2.063 37.0 41.9 52.4 50

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 29
FCS SERIES - FLANGED CAPS

600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION HELPFUL HINTS


FCS caps are ideal for masking around lead-in chamfer • Alternative to many Silicone Cap (SC) sizes
of threaded holes. hollow design ensures easy insertion. • When sizing parts as a cap, the ID of the cap
Use in conjunction with a dowel or other insertion tool for should be 2 - 5% smaller than the stud diameter
easy application. FCS caps are reusable and will not melt
or harden.

TYPICAL APPLICATIONS
Used as a plug in threaded holes and chamfered holes.
Can also be used as a substitute for an equivalent
silicone cap.

TECHNICAL DIAGRAM KEY


ID Inner Diameter
OD Outer Diameter
FD Flange Diameter
IL Inner Length
PL Plug Length
A Angle

ID OD FD IL PL ID OD FD IL PL PCS/
PART NUMBER COLOR (in) (in) (in) (in) (in) A (mm) (mm) (mm) (mm) (mm) BAG

FCS 012031-L YELLOW 0.173 0.291 0.472 0.748 0.472 150° 4.4 7.4 12.0 19.0 12.0 250
FCS 015032-N PINK 0.224 0.343 0.579 0.748 0.579 150° 5.7 8.7 14.7 19.0 14.7 250
FCS 016033-C CLEAR 0.303 0.421 0.622 0.748 0.622 150° 7.7 10.7 15.8 19.0 15.8 250
FCS 018034-Y GREY 0.421 0.539 0.709 0.748 0.709 150° 10.7 13.7 18.0 19.0 18.0 250

Current pricing and additional sizes available at www.epsi.com

30 866-ASK-EPSI | EPSI.COM
FSC SERIES - FLANGED SILICONE CAPS

600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION HELPFUL HINTS


Our Flat Silicone Cap (FSC) product line is an alternative • Alternate to many Silicone Cap (SC) sizes
to our Silicone Cap (SC) product line for capping • When sizing parts as a cap, the ID of the cap should be
applications. Their versatile nature allows them to fit 2 - 5% smaller than the stud diameter
over extrusions, threaded studs, PEMS and dowels. Our
high temperature silicone is specially formulated for • Reduces creepage in applications where temperature
reusability and economy during masking. changes rapidly
• Flexible enough to conform to irregular geometry
• Flat top aids application and minimizes air trap
TYPICAL APPLICATIONS • Flat Silicone Caps are reusable and will not melt or
Use as a cap over threaded studs, dowels and harden
protrusions. Can also be used as a plug for larger bores
and through holes.

TECHNICAL DIAGRAM KEY


ID Inner Diameter
OD Outer Diameter
IL Inner Length

866-ASK-EPSI | EPSI.COM 31
FSC SERIES (CONTINUED) TECHNICAL DIAGRAM KEY
ID Inner Diameter
OD Outer Diameter
IL Inner Length

ID OD IL ID OD IL PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
FSC 0070X1000-F RUSTY 0.070 0.190 1.000 1.8 4.8 25.4 1000
FSC 0100X1000-F RUSTY 0.100 0.220 1.000 2.5 5.6 25.4 1000
FSC 0100X1120-C CLEAR 0.100 0.220 1.120 2.5 5.6 28.4 1000
FSC 0120X0400-C CLEAR 0.120 0.240 0.400 3.0 6.1 10.1 1000
FSC 0148X1000-F RUSTY 0.148 0.268 1.000 3.8 6.8 25.4 1000
FSC 0175X1000-F RUSTY 0.175 0.295 1.000 4.4 7.5 25.4 1000
FSC 0223X1500-F RUSTY 0.223 0.343 1.500 5.7 8.7 38.1 1000
FSC 0355X1500-F RUSTY 0.355 0.475 1.500 9.0 12.1 38.1 500
FSC 0375X1500-F RUSTY 0.375 0.495 1.500 9.5 12.6 38.1 500
FSC 0456X1500-F RUSTY 0.456 0.576 1.500 11.6 14.6 38.1 500
FSC 0515X0728-C CLEAR 0.515 0.635 0.728 13.1 16.1 18.5 250
FSC 0535X1500-F RUSTY 0.535 0.655 1.500 13.6 16.6 38.1 250
FSC 0600X1500-F RUSTY 0.600 0.720 1.500 15.2 18.3 38.1 250
FSC 0640X2000-B BLACK 0.640 0.760 2.000 16.3 19.3 50.8 250
FSC 0730X1500-F RUSTY 0.730 0.850 1.500 18.5 21.6 38.1 250
FSC 0736X0728-C CLEAR 0.736 0.856 0.728 18.7 21.7 18.5 250
FSC 0855X1500-F RUSTY 0.855 0.975 1.500 21.7 24.8 38.1 250
FSC 0980X1500-F RUSTY 0.980 1.100 1.500 24.9 27.9 38.1 250
FSC 1106X0905-C CLEAR 1.106 1.226 0.905 28.1 31.1 23.0 250
FSC 1291X0905-C CLEAR 1.291 1.449 0.905 32.8 36.8 23.0 100
FSC 1555X1102-C CLEAR 1.555 1.675 1.102 39.5 42.5 28.0 100
FSC 1772X0670-R RED 1.772 2.126 0.670 45.0 54.0 17.0 100
FSC 1850X1102-C CLEAR 1.850 1.970 1.102 47.0 50.0 28.0 100

Current pricing and additional sizes available at www.epsi.com

32 866-ASK-EPSI | EPSI.COM
MLC SERIES - MULTI LENGTH CAPS

HELPFUL HINTS
600ºF (315ºC) • Convenient: They reduce inventory, take up less floor
space, and require less logistics because one cap
covers a multitude of stud or threaded stud lengths
• Durable: Made of durable, high temperature resistant
silicone for repeated use
• Versatile: Each cap can replace between two and up to
four standard silicone caps from the EPSI catalog
• Innovative: Installation & removal of the caps are
facilitated by a generous handle
• When sizing as a cap, ID should be 5-7% smaller than
stud
PRODUCT DESCRIPTION
The MLC caps are intended to mask the most common
stud or threaded stud diameters, with one cap capable of
masking various lengths of stud or threaded stud. They
are intended to take the place of regular silicone caps.

TYPICAL APPLICATION
Made for various stud lengths. Use where pressure build
up and blow off need to be minimized. Minimize customer
inventory.

TECHNICAL DIAGRAM KEY


OL Outer Length
IL Inner Length
ID Inner Diameter
OD Outer Diameter
R Range
SL Stem Length
SD Stem Diameter

PART NUMBER COLOR ID R MIN R MAX OL SL SD OD PCS/BAG


MLC 0234X1500-SP PURPLE 0.234 0.500 1.500 1.593 0.691 0.359 0.776 200
MLC 0295X1500-SR RED 0.295 0.500 1.500 1.593 0.691 0.420 0.837 150
MLC 0340X2000-SO ORANGE 0.340 1.000 2.000 1.593 0.691 0.535 0.882 100
MLC 0406X1500-SL YELLOW 0.406 1.000 1.500 1.593 0.691 0.531 0.869 100
MLC 0456X1500-SG GREEN 0.456 0.500 1.500 1.593 0.691 0.581 0.919 100

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 33
MBM SERIES - MULTI BALLOON MASK
HELPFUL HINTS
600ºF (315ºC) • An incredible stretch rate – 150%! That means so many
more shapes and sizes can be masked with only one
one MBM
• Five balloon masks replace 30+ standard silicone caps

• The five balloon masks collectively stretch from ¾” to


to 17” 

• Convenient: Easy to use – just slip it over a part

• Durable: Made of thin, soft, high temperature


resistant silicone

PRODUCT DESCRIPTION • Innovative: During the hot curing process, the balloon
masks will inflate before they pop off of the part being
MBM caps are made for especially difficult or unusually being masked
large geometry. They are a thin-walled disposable silicone
cap that can withstand typical finish curing heat. • Perfect Fit: bead molded into the bottom of each cap
allows for a tighter fit around the part being masked

• Fast & Easy: Very effective for relatively larger parts


that aren’t necessarily round
TYPICAL APPLICATION
•U
 ndersize 10-15% to start
Conforms to irregular shapes, perfect for job shops. Thin
membrane allows one cap to fit multiple diameters and • Roll it up for easier application and removal
profiles.

TECHNICAL DIAGRAM KEY


OL Overall Length
IL Inner Length
ID Inner Diameter

PART NUMBER COLOR ID IL OL ID MAX* PCS/BAG


MBM 0500X1500-SR RED 0.500 1.500 1.750 1.250 150
MBM 0750X2250-SO ORANGE 0.750 2.250 2.625 1.750 100
MBM 1375X4000-SL YELLOW 1.375 4.000 4.688 3.500 20
MBM 3000X7000-SG GREEN 3.000 7.000 8.500 7.250 10
MBM 6750X7000-SU BLUE 6.750 7.000 10.375 17.000 5
* For Reference Only - Results May Vary

Current pricing and additional sizes available at www.epsi.com

34 866-ASK-EPSI | EPSI.COM
REC SERIES - RECTANGLE CAPS

600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION HELPFUL HINTS


The thin rectangular profile of our REC cap is ideal for • When sizing, make sure inner length and width are
masking off bus bar terminals and other electrical undersized for tight fit
contacts. Tapered collars around the opening ensures fine
line masking. Grounded caps are reusable and will not
melt or harden.

TYPICAL APPLICATIONS
Used as a cap over electrical connectors and rectangular
extensions.

TECHNICAL DIAGRAM KEY


W Width
L Length
H Height

W L H W L H
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) PCS/BAG
REC 0130 ORANGE 0.130 0.059 0.209 3.3 1.5 5.3 1000
REC 0236 GRAY 0.236 0.059 0.433 6.0 1.5 11.0 1000
REC 0247 CLEAR 0.247 0.030 0.376 6.3 0.8 9.6 1000
REC 0248 PINK 0.248 0.030 0.456 6.3 0.8 11.6 1000
REC 0460 YELLOW 0.460 0.035 0.280 11.7 0.9 7.1 1000
REC 0470 GREEN 0.470 0.040 0.374 11.9 1.0 9.5 1000
REC 0490 PURPLE 0.490 0.047 0.687 12.4 1.2 17.4 500
REC 0875 GRAY 0.875 0.090 1.500 22.2 2.3 38.1 250

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 35
CAP STARTER KITS
Visit www.epsi.com for the latest kits, contents and pricing information. Custom kits are
available upon request. Product information page listed below.

KIT CONS/
SILICONE & EPDM CONE CAPS PAGE 24
CONE
CONS CONE
KIT EC-1 EPDM CAPS PAGE 17

KIT EC-2 EPDM CAPS PAGE 17

KIT SC-1 SILICONE CAPS PAGE 20

KIT SC-2 SILICONE CAPS PAGE 20

36 866-ASK-EPSI | EPSI.COM
EPDM PULL PLUG EPP 38
SILICONE PULL PLUG SPP 40
HOLLOW SILICONE PULL PLUG 42
COUNTERBORE PULL PLUG CBP 43
DOUBLE WASHER PULL PLUG DWP 44
EPSI’s superior line of plugs allows you to mask all
DOUBLE WASHER PULL PLUG C-DWP 45 shapes and sizes of blind, through and threaded
holes, as well as counter-bores and counter sinks. Our
COUNTERSINK PULL PLUG CPP 46 commitment to constant innovation means you’ll spend
WELD NUT PULL PLUG GWPP 47 less time applying masking and more time producing.
Choose between EPDM, plastic, cork, vinyl or our our
MULTI STEP PULL PLUG MSPP 48 durable, reusable silicone. Silicone plugs are also
EPDM MOUSETAIL PLUG EMT 49 available in a variety of colors for easy identification.

SILICONE MOUSETAIL PLUG SMT 49


EPSI makes masking easy!
BLACK EPDM STOPPER BES 50
SILICONE TAPERED STOPPER STS 52
CUSTOMS
SILICONE TAPERED STOPPER
WITH HANDLE STSH 55
The EPSI Guarantee means that we provide you
HOLLOW SILICONE TAPERED with the best solutions for your masking needs.
STOPPER HSTS 56 Sometimes that solution is one of our guaranteed
SILICONE MASKING STOPPER SMS 57 products, but other times you need a custom
solution. Our in-house engineering teams has
SILICONE MASKING STEM TSS 58 decades of experience in working with customers
CORK STOPPER CRKR 59 to produce a solution fit to your precise needs. We
continue to lead the industry in creating efficient,
THREAD MASK PLUG BTM 60
custom solutions for diverse applications.
THREAD MASK PLUG C-BTM 61
DUAL FLANGED PUSH PLUG DFP 62
TRIPLE PUSH PLUG TPP 63 ERGONOMIC THREAD-N-MASK PLUG ETNM 70
EPDM FLANGELESS PLUG FLPE 64 SHALLOW TUBE PLUG TOPS 71
SILICONE FLANGELESS PLUG FLPS 65 WASHER PLUG WP 72
LIQUI-TITE PLUG LTP 66 PORT-TITE PLUG TPSP 74
SINK-O-MASK PLUG SOMS 67 HANGING THREADED PLUG HTP 75
TUBE INSERT PLUGS TIPS 68 TAPERED CAP & PLUG TCP 76
THREAD-N-MASK PLUG TNM 69 PLUG STARTER KITS KIT 81

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EPP SERIES - EPDM PULL PLUGS

475ºF (245ºC)

PRODUCT DESCRIPTION HELPFUL HINTS


Our EPDM Pull Plug (EPP) product line is an extremely • When plugging a hole, make sure that the major
economical solution for threaded and non-threaded diameter of the plug is larger than the diameter of the
through hole applications. With many sizes available, holes hole being plugged by at least 4%
from 0.050” to 2.250” in diameter can easily be plugged. • Keep in mind any interference issues created by the pull-
Our high temperature EPDM is specially formulated to tab exposure after the plug is inserted
ensure chemical resistance while maintaining reusability
and economy during masking. • Not recommended for holes with a lead-in chamfer or
a countersink that requires protection from paint. For
these applications, EPSI recommends the Flex-Tite Pull
TYPICAL APPLICATIONS Plug (CPP), the High Tensile Strength Weld Nut Pull PLug
Used as a plug for non-threaded and threaded through (GWPP) or the Washer Plug (WP) lines
holes. • Chamfered neck and smaller pull-tab diameter
aid insertion
• When pulled through holes, large diameter compresses
until released, providing for a tight seal
• High temperature EPDM formulation is extremely chemi-
chemically resistant and economical

TECHNICAL DIAGRAM KEY


MJD Major Diameter
OL Overall Length
PL Plug Length
SD Stem Diameter

38 866-ASK-EPSI | EPSI.COM
EPP SERIES (CONTINUED) TECHNICAL DIAGRAM KEY
MJD Major Diameter
OL Overall Length
PL Plug Length
SD Stem Diameter

PART MJD OL PL SD MJD OL PL SD PCS/


NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
EPP 0093 BLACK 0.093 1.277 0.625 0.062 2.4 32.4 15.9 1.6 500
EPP 0109X0625 BLACK 0.109 1.291 0.625 0.062 2.8 32.8 15.9 1.6 500
EPP 0118 BLACK 0.118 2.031 1.000 0.082 3.0 51.6 25.4 2.1 500
EPP 0130X0625 BLACK 0.130 1.292 0.625 0.082 3.3 32.8 15.9 2.1 500
EPP 0140 BLACK 0.140 1.300 0.625 0.082 3.6 33.0 15.9 2.1 500
EPP 0154 BLACK 0.154 1.312 0.625 0.082 3.9 33.3 15.9 2.1 500
EPP 0156X0625 BLACK 0.156 1.314 0.625 0.082 4.0 33.4 15.9 2.1 500
EPP 0162 BLACK 0.162 1.310 0.625 0.093 4.1 33.3 15.9 2.4 500
EPP 0187 BLACK 0.187 1.317 0.625 0.110 4.7 33.5 15.9 2.8 500
EPP 0195X0625 BLACK 0.195 1.324 0.625 0.110 5.0 33.6 15.9 2.8 500
EPP 0197X1000 BLACK 0.197 2.075 1.000 0.110 5.0 52.7 25.4 2.8 500
EPP 0225 BLACK 0.225 2.087 1.000 0.125 5.7 53.0 25.4 3.2 500
EPP 0281 BLACK 0.281 2.124 1.000 0.138 7.1 53.9 25.4 3.5 500
EPP 0312X1000 BLACK 0.312 2.143 1.000 0.147 7.9 54.4 25.4 3.7 500
EPP 0332 BLACK 0.332 2.071 1.125 0.250 8.4 52.6 28.6 6.4 500
EPP 0335 BLACK 0.335 2.154 1.000 0.157 8.5 54.7 25.4 4.0 500
EPP 0350 BLACK 0.350 1.967 0.900 0.157 8.9 50.0 22.9 4.0 500
EPP 0388 BLACK 0.388 2.200 1.000 0.157 9.9 55.9 25.4 4.0 250
EPP 0400X1000 BLACK 0.400 2.334 1.000 0.157 10.2 59.3 25.4 4.0 250
EPP 0445 BLACK 0.445 2.165 1.000 0.255 11.3 55.0 25.4 6.5 250
EPP 0468 BLACK 0.468 2.689 1.250 0.250 11.9 68.3 31.8 6.4 250
EPP 0500 BLACK 0.500 2.217 1.000 0.250 12.7 56.3 25.4 6.4 100
EPP 0770X1125 BLACK 0.770 2.592 1.125 0.375 19.6 65.8 28.6 9.5 50
EPP 1020 BLACK 1.020 3.059 1.250 0.375 25.6 77.7 31.8 9.5 50

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 39
SPP SERIES - SILICONE PULL PLUGS

HELPFUL HINTS
600ºF (315ºC) • When plugging a hole, make sure the major diameter
of the plug is larger than the diameter of the hole being
plugged by at least 4%
• Be aware of any interference issues created by the
Pull-Tab exposure after plug insertion
• Not recommended for holes with a lead-in chamfer or
a countersink that require protection from paint. For
these applications, EPSI recommends the Flex-Tite Pull
Plug (CPP), the High Tensile Strength Weld Nut Pull PLug
(GWPP) or the Wash Plug (WP) lines
AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION
Our Silicone Pull Plug (SPP) product line is the industry
standard solution for threaded and non-threaded through
holes in powder coating and E-coating applications. With
many sizes available, holes from 0.050” to 2.250” in
diameter can easily be plugged.

TYPICAL APPLICATIONS
When pulled through holes, major diameter compresses
until released, providing for a tight seal. Chamfered neck
and smaller pull-tab diameter aid insertion. custom colors
available on orders of 10 bags or more.

TECHNICAL DIAGRAM KEY


MJD Major Diameter
OL Overall Length
PL Plug Length
SD Stem Diameter

MJD OL PL SD MJD OL PL SD
PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) PCS/BAG
SPP 0073X0625-G GREEN 0.073 1.273 0.625 0.047 1.9 32.3 15.9 1.2 500
SPP 0091X0625-L YELLOW 0.091 1.275 0.625 0.062 2.3 32.4 15.9 1.6 500
SPP 0091X1000-L YELLOW 0.091 2.034 1.000 0.052 2.3 51.7 25.4 1.3 500
SPP 0093X0625 CLEAR 0.093 1.277 0.625 0.062 2.4 32.4 15.9 1.6 500
SPP 0105X1000-U BLUE 0.105 2.030 1.000 0.070 2.7 51.6 25.4 1.8 500
SPP 0109X0625-R RED 0.109 1.291 0.625 0.062 2.8 32.8 15.9 1.6 500
SPP 0109X1000-R RED 0.109 2.041 1.000 0.062 2.8 51.8 25.4 1.6 500
SPP 0118X1000 CLEAR 0.118 2.031 1.000 0.082 3.0 51.6 25.4 2.1 500

40 866-ASK-EPSI | EPSI.COM
TECHNICAL DIAGRAM KEY
MJD Major Diameter
SPP SERIES (CONTINUED) OL Overall Length
PL Plug Length
SD Stem Diameter

MJD OL PL SD MJD OL PL SD
PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) PCS/BAG
SPP 0125X0625-W WHITE 0.125 1.287 0.625 0.082 3.2 32.7 15.9 2.1 500
SPP 0130X0625-N PINK 0.130 1.292 0.625 0.082 3.3 32.8 15.9 2.1 500
SPP 0130X1000 CLEAR 0.130 2.042 1.000 0.082 3.3 51.9 25.4 2.1 500

SPP 0140X0625-G GREEN 0.140 1.300 0.625 0.082 3.6 33.0 15.9 2.1 500
SPP 0145X1250-B BLACK 0.145 2.545 1.250 0.093 3.7 64.6 31.8 2.4 500
SPP 0154X0625-L YELLOW 0.154 1.312 0.625 0.082 3.9 33.3 15.9 2.1 500
SPP 0156X0625-Y GRAY 0.156 1.314 0.625 0.082 4.0 33.4 15.9 2.1 500
SPP 0156X1250-Y GRAY 0.156 2.555 1.250 0.093 4.0 64.9 31.8 2.4 500
SPP 0158X1000-O ORANGE 0.158 2.056 1.000 0.093 4.0 52.2 25.4 2.4 500
SPP 0158X1500-O ORANGE 0.158 3.056 1.500 0.093 4.0 77.6 38.1 2.4 500
SPP 0160X0780 CLEAR 0.160 1.596 0.780 0.118 4.1 40.5 19.8 3.0 500
SPP 0162X0625-U BLUE 0.162 1.310 0.625 0.093 4.1 33.3 15.9 2.4 500
SPP 0175X1250-P PURPLE 0.175 2.545 1.250 0.123 4.4 64.6 31.8 3.1 500
SPP 0187X0625-R RED 0.187 1.317 0.625 0.110 4.7 33.5 15.9 2.8 500
SPP 0190X1250-L YELLOW 0.190 2.574 1.250 0.140 4.8 65.4 31.8 3.6 500
SPP 0195X0625-W WHITE 0.195 1.324 0.625 0.110 5.0 33.6 15.9 2.8 500
SPP 0195X1250-W WHITE 0.195 2.574 1.250 0.110 5.0 65.4 31.8 2.8 500
SPP 0197X1000-F RUSTY 0.197 2.075 1.000 0.110 5.0 52.7 25.4 2.8 500
SPP 0218X1000 CLEAR 0.218 2.094 1.000 0.110 5.5 53.2 25.4 2.8 500
SPP 0225X1000-N PINK 0.225 2.087 1.000 0.125 5.7 53.0 25.4 3.2 500
SPP 0225X1181-N PINK 0.225 2.453 1.181 0.120 5.7 62.3 30.0 3.0 500
SPP 0236X0400-O ORANGE 0.236 0.851 0.400 0.177 6.0 21.6 10.2 4.5 500
SPP 0236X1250-O ORANGE 0.236 2.561 1.250 0.165 6.0 65.0 31.8 4.2 500
SPP 0244X1250-P PURPLE 0.244 2.564 1.250 0.170 6.2 65.1 31.8 4.3 500
SPP 0257-G GREEN 0.257 2.110 1.000 0.130 6.5 53.6 25.4 3.3 500
SPP 0260-U BLUE 0.260 2.113 1.000 0.130 6.6 53.7 25.4 3.3 500
SPP 0265-Y GRAY 0.265 2.568 1.250 0.186 6.7 65.2 31.8 4.7 500
SPP 0275-L YELLOW 0.275 2.026 0.950 0.130 7.0 51.5 24.1 3.3 500
SPP 0281-R RED 0.281 2.124 1.000 0.138 7.1 53.9 25.4 3.5 500
SPP 0312X1000-Y GRAY 0.312 2.143 1.000 0.147 7.9 54.4 25.4 3.7 500
SPP 0312X1250-Y GRAY 0.312 2.608 1.250 0.187 7.9 66.2 31.8 4.7 500
SPP 0332-U BLUE 0.332 2.321 0.750 0.250 8.4 52.6 31.8 6.4 500
SPP 0335-W WHITE 0.335 2.154 1.000 0.157 8.5 54.7 25.4 4.0 500
SPP 0350 CLEAR 0.350 1.967 0.900 0.157 8.9 50.0 22.9 4.0 500
SPP 0375-L YELLOW 0.375 2.189 1.000 0.157 9.5 55.6 25.4 4.0 250
SPP 0388-R RED 0.388 2.200 1.000 0.157 9.9 55.9 25.4 4.0 250
SPP 0400X1000 CLEAR 0.400 2.334 1.000 0.157 10.2 59.3 25.4 4.0 250

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 41
TECHNICAL DIAGRAM KEY
MJD Major Diameter
SPP SERIES (CONTINUED) OL Overall Length
PL Plug Length
SD Stem Diameter

MJD OL PL SD MJD OL PL SD
PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) PCS/BAG
SPP 0414-G GREEN 0.414 2.223 1.000 0.157 10.5 56.5 25.4 4.0 250
SPP 0437-F RUSTY 0.437 2.113 1.250 0.306 11.1 53.7 31.8 7.8 250
SPP 0440-L YELLOW 0.440 2.245 1.000 0.157 11.2 57.0 25.4 4.0 250
SPP 0440X2000-B BLACK 0.440 4.245 2.000 0.306 11.2 107.8 50.8 7.8 250
SPP 0445-Y GRAY 0.445 2.165 1.000 0.255 11.3 55.0 25.4 6.5 250
SPP 0468-U BLUE 0.468 2.689 1.250 0.250 11.9 68.3 31.8 6.4 250
SPP 0500-W WHITE 0.500 2.217 1.000 0.250 12.7 56.3 25.4 6.4 100
SPP 0510 CLEAR 0.510 2.225 1.000 0.250 13.0 56.5 25.4 6.4 100
SPP 0530-N PINK 0.530 2.242 1.000 0.250 13.5 56.9 25.4 6.4 100
SPP 0551 CLEAR 0.551 2.623 1.181 0.250 14.0 66.6 30.0 6.4 100
SPP 0580-F RUSTY 0.580 3.229 1.500 0.315 14.7 82.0 38.1 8.0 100
SPP 0590-R RED 0.590 2.294 1.000 0.250 15.0 58.3 25.4 6.4 100
SPP 0612-L YELLOW 0.612 2.314 1.000 0.250 15.5 58.8 25.4 6.4 100
SPP 0640X1000-Y GRAY 0.640 2.229 1.000 0.375 16.3 56.6 25.4 9.5 100
SPP 0640X1772 CLEAR 0.640 3.773 1.772 0.375 16.3 95.8 45.0 9.5 100
SPP 0700X1250-U BLUE 0.700 2.781 1.250 0.375 17.8 70.6 31.8 9.5 100
SPP 0700X1500-U BLUE 0.700 3.285 1.500 0.371 17.8 83.4 38.1 9.4 100
SPP 0729X1000-W WHITE 0.729 2.359 1.000 0.315 18.5 59.9 25.4 8.0 100
SPP 0729X1500-W WHITE 0.729 3.297 1.500 0.386 18.5 83.7 38.1 9.8 100
SPP 0740 CLEAR 0.740 4.074 1.890 0.364 18.8 103.5 48.0 9.2 100
SPP 0770X1125 CLEAR 0.770 2.592 1.125 0.375 19.6 65.8 28.6 9.5 50
SPP 0770X1500 CLEAR 0.770 3.314 1.500 0.408 19.6 84.2 38.1 10.4 50
SPP 0809X1000-N PINK 0.809 2.428 1.000 0.315 20.5 61.7 25.4 8.0 50
SPP 0896X1000-G GREEN 0.896 2.451 1.000 0.375 22.8 62.3 25.4 9.5 50
SPP 1020-L YELLOW 1.020 3.059 1.250 0.375 25.9 77.7 31.8 9.5 50
SPP 1265-U BLUE 1.265 5.514 2.470 0.625 32.1 140.1 62.7 15.9 50
SPP 2000-F RUSTY 2.000 5.050 2.000 0.787 50.8 128.3 50.8 20.0 25

HOLLOW SPP SERIES


MJD OL PL SD MJD OL PL SD PCS/
PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
SPP 0370 CLEAR 0.370 2.520 0.454 0.187 9.4 64.0 11.5 4.7 250
SPP 1024-L YELLOW 1.024 4.000 1.772 0.689 26.0 101.6 45.0 17.5 50
SPP 1713-L YELLOW 1.713 6.250 2.756 0.866 43.5 158.8 70.0 22.0 50
SPP 2280-L YELLOW 2.280 6.000 2.000 1.140 57.9 152.4 50.8 29.0 10

Current pricing and additional sizes available at www.epsi.com

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CBP SERIES - COUNTERBORE PULL PLUGS

HELPFUL HINTS
600ºF (315ºC) •Innovative: One part does the work of two combining
STS and SPP
• Fast and Easy: Having a 2-in-1 part makes it a lot
quicker to mask
• Versatile: It works for various thicknesses on
metal plates
• Durable: High temperature, high performance
silicone great for repeated use

PRODUCT DESCRIPTION
EPSI’s Bore-Tite™ (CBP) is a perfect alternative to using
an STS (stopper) and SPP (pull plug) together. It comes
in most common standard nominal English and
metric counterbore sizes. This product makes for easy
installation and removal using handle. Bore-Tite™ (CBP)
is an ideal solution for masking counterbores from any
finishing product including immersion. Use the product
to effectively mask off counterbore heads and thru
holes. Its flexible hollow head seals tightly against the TECHNICAL DIAGRAM KEY
counterbore wall. PD Plug Diameter
HD Head Diameter
L Length
HH Head Height
OL Overall Length

PART NUMBER COLOR PD HD L HH OL PCS/BAG


CBP-250-SR RED 0.287 0.445 1.625 0.260 4.860 300
CBP-313-SW WHITE 0.350 0.540 1.625 0.322 4.798 250
CBP-375-SP PURPLE 0.414 0.635 1.625 0.385 4.735 200
CBP-500-SG GREEN 0.540 0.824 1.602 0.510 4.610 75
CBP-625-SZ BROWN 0.667 1.014 2.130 0.635 6.000 75
CBP-750-SB BLACK 0.793 1.202 2.133 0.760 5.360 50
CBP-1000-SY GRAY 1.046 1.644 2.640 1.010 6.110 50
CBP-M06-SU BLUE 0.273 0.449 1.626 0.261 4.890 300
CBP-M08-SL YELLOW 0.353 0.580 1.628 0.340 4.811 250
CBP-M10-SF RUSTY 0.433 0.700 1.887 0.419 4.731 200
CBP-M12-SO ORANGE 0.521 0.779 1.628 0.482 4.638 75

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 43
DWP & C-DWP SERIES - DOUBLE WASHER PULL PLUGS

HELPFUL HINTS
600ºF (315ºC) • When plugging a hole, make sure that the plug diameter
is larger than the diameter of the hole being plugged by
at least 5%
• To insert plug, place long stem into hole. Pull through
until flanges are securely positioned around your part. To
remove plug, pull short stem in reverse direction
• Masks entry and exit threads simultaneously
• Designed for common metric threads
• Provides positive seal

PRODUCT DESCRIPTION
The DWP™ should be used where it is necessary
to protect both an entry and exit hole and its surrounding
washer area. The pull tabs allow for the plug to be easily
pulled through for secure placement. This product is
color coded for quick identification.

TECHNICAL DIAGRAM KEY


FD Flange Diameter
OL Overall Length
GAP Gap

DWP SERIES SL Stem Length

FD OL GAP SL FD OL GAP SL PCS/


PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
DWP M04 WHITE 0.174 1.044 0.125 0.465 4.4 26.5 3.2 11.8 1000
DWP M05 GREEN 0.207 1.175 0.140 0.533 5.3 29.8 3.6 13.5 1000
DWP M06 BLUE 0.243 1.239 0.176 0.574 6.2 31.5 4.5 14.6 1000
DWP M08 YELLOW 0.323 1.500 0.242 0.668 8.2 38.1 6.1 17.0 1000
DWP M10 BROWN 0.410 1.643 0.322 0.717 10.4 41.7 8.2 18.2 500
DWP M12 RED 0.503 1.870 0.377 0.820 12.8 47.5 9.6 20.8 500
DWP M16 GREEN 0.658 2.282 0.495 1.057 16.7 58.0 12.6 26.8 250
DWP M18 RED 0.748 2.282 0.495 1.074 19.0 58.0 12.6 27.3 100
DWP M20 PURPLE 0.866 2.816 0.512 1.617 22.0 71.5 13.0 41.1 100
DWP M22 GRAY 0.945 2.816 0.512 1.633 24.0 71.5 13.0 41.5 100

Current pricing and additional sizes available at www.epsi.com

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DWP & C-DWP (CONTINUED)

HELPFUL HINTS
600ºF (315ºC) • When plugging a hole, make sure that the plug diameter
is larger than the diameter of the hole being plugged by
at least 5%
• To insert plug, place bullet nose into hole. Pull through
until flanges are securely positioned around your part. To
remove plug, pull short stem in reverse direction
• Removes cleanly after use with no shrinkage

PRODUCT DESCRIPTION
The C-DWP™ should be used where it is necessary to
protect both an entry and exit hole as well as the
surrounding washer area. The pull tabs allow the plug to be
easily pulled through for secure placement. This product
line was designed with OEM requirements in mind and is
color coded for quick identification.

TECHNICAL DIAGRAM KEY


FD Flange Diameter
OL Overall Length
GAP Gap
SL Stem Length
C-DWP SERIES
FD OL GAP SL FD OL GAP SL PCS/
PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
BLUE
C-DWP M06 BLUE w/RED TIP 0.243 1.239 0.175 0.574 6.2 31.5 4.4 14.6 1000
W/ RED TIP
RED
C-DWP M08 RED w/BLUE TIP 0.323 1.500 0.242 0.668 8.2 38.1 6.1 17.0 1000
W/ BLUE TIP
GREEN
C-DWP M10 GREEN w/YELLOW TIP 0.410 1.643 0.322 0.717 10.4 41.7 8.2 18.2 500
W/ YELLOW TIP
YELLOW
C-DWP M12 YELLOW w/BLUE TIP 0.503 1.870 0.377 0.820 12.8 47.5 9.6 20.8 500
W/ BLUE TIP
ORANGE
C-DWP M16 ORANGE w/GREEN TIP 0.658 2.282 0.495 1.057 16.7 58.0 12.6 26.8 250
W/ GREEN TIP

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 45
CPP SERIES - COUNTERSINK PULL PLUGS

HELPFUL HINTS
600ºF (315ºC) • Innovative: The best way to mask 82° / 90° / 100°
countersink holes
• Self-Sealing: Crucial point first contact design ensures a
liquid tight seal
• Fast and Easy: Pull tabs ensure easy application and
removal
• Durable: High-grade silicone takes repeated use at high
temperatures
• Perfect Fit: Designed by our experienced engineering
team

PRODUCT DESCRIPTION
We heard you say that it’s a hassle to stock multiple plugs
for varying countersink holes when plating, anodizing, and
e-coating. So we created the EPSI Flex-Tite™ Countersink
Pull Plug (CPP) with a crucial point first contact designed
and perfectly matched to the countersinks you’re masking.
We designed a full range of the most common sizes, with
color coding for easier sorting and re-use. The EPSI Flex-Tite™
CPP also features pull tabs for fast and easy application and TECHNICAL DIAGRAM KEY
removal. PD Plug Diameter
FD Flange Diameter
OL Overall Length
CPP SERIES
PART NUMBER COLOR PD FD OL PSC/BAG

CPP 0220X0368-R RED 0.220 0.368 2.570 250


CPP 0243X0402-Y GREY 0.243 0.402 2.570 250
CPP 0280X0493-L YELLOW 0.280 0.439 2.680 250
CPP 0280X0515-B BLACK 0.280 0.515 2.580 250
CPP 0293X0422-N PINK 0.293 0.422 2.560 250
CPP 0302X0532-U BLUE 0.302 0.532 2.580 250
CPP 0343X0464-W WHITE 0.343 0.464 2.580 250
CPP 0343X0487-C CLEAR 0.343 0.487 2.590 250
CPP 0343X0620-G GREEN 0.343 0.620 2.620 250
CPP 0343X0642-P PURPLE 0.343 0.642 2.620 250
CPP 0365X0660-R RED 0.365 0.660 2.630 250
CPP 0405X0744-Y GREY 0.405 0.744 2.670 250
CPP 0428X0787-L YELLOW 0.428 0.787 2.680 250

Current pricing and additional sizes available at www.epsi.com

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GWPP SERIES - WELD NUT PULL PLUGS

HELPFUL HINTS
600ºF (315ºC) • Durable: High tensile silicone takes repeated uses at
high temperatures
• Innovative: Designed for easy pull through removal
• Self-Sealing: Conforms to irregular surfaces on
countersinks and lead-in threads

PRODUCT DESCRIPTION
We heard you say that plugs made with commercial
silicone sometimes break when plating, anodizing, and
e-coating at higher temps. So we created the new EPSI
Dura-Tite™ Weld-Nut Pull Plug (GWPP), made with gum
silicone for increased tensile strength durability and Tensile Tearing
Hardness strength Elongation Breaking strength
longer life.
(Shore) (MPa) at break (%) set (%) (KN/M)B
New Dura-Tite (GWPP) Gum Silicone
40±2 ≥ 9.5 ≥ 895 ≤ 6.0 ≥ 25

TECHNICAL DIAGRAM KEY


FD Flange Diameter
PD Plug Diameter
PL Plug Length
GWPP SERIES
Part Number COLOR FD PD PL PSC/BAG
GWPP 0173-R RED 0.252 0.173 1.000 500
GWPP 0217-U BLUE 0.335 0.217 1.000 500
GWPP 0224-Y GRAY 0.343 0.224 1.000 500
GWPP 0283-L YELLOW 0.402 0.283 1.000 500
GWPP 0331-O ORANGE 0.449 0.331 1.000 500
GWPP 0346-N PINK 0.484 0.346 1.000 500
GWPP 0413-G GREEN 0.506 0.413 1.000 250
GWPP 0439-P PURPLE 0.557 0.439 1.000 250
GWPP 0490-W WHITE 0.608 0.490 1.000 250
GWPP 0518-Y GRAY 0.636 0.518 1.000 250
GWPP 0545-F RUSTY 0.663 0.545 1.000 250
GWPP 0580-R RED 0.699 0.580 1.000 250

Current pricing and additional sizes available at www.epsi.com

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MSPP SERIES - MULTI STEP PULL PLUGS

600ºF (315ºC)

PRODUCT DESCRIPTION HELPFUL HINTS


The Multi Step Pull Plugs (MPP) were created to •Convenient: A single MSPP replaces three of the most
embody several of the most popular pull plug diameters popular pull plug sizes. This reduces inventory and
in one masking plug. require less logistics because of its versatility
•Durable: Made of durable, high temperature resistant
silicone for repeated use
•Versatile: Next larger diameter on the same plug can be
used to achieve a tighter fit

TECHNICAL DIAGRAM KEY


PD1 Plug Diameter 1
PD2 Plug Diameter 2
PD3 Plug Diameter 3
PL1 Plug Length 1
PL2 Plug Length 2
PL3 Plug Length 3
MSPP SERIES OL Overall Length

PCS/
PART NUMBER COLOR PD1 PD2 PD3 PL1 PL2 PL3 OL
BAG
MSPP 0109X1000-SXN PINK 0.073 0.105 0.109 1.000 1.000 1.000 4.781 750
MSPP 0140X1000-SXL YELLOW 0.118 0.130 0.140 1.000 1.000 1.000 4.849 300
MSPP 0195X1000-SXG GREEN 0.156 0.175 0.195 1.000 1.000 1.000 4.939 200
MSPP 0257X1000-SXU BLUE 0.218 0.225 0.257 1.000 1.000 1.000 5.027 100
MSPP 0312X1000-SXP PURPLE 0.275 0.281 0.312 1.000 1.000 1.000 6.164 100

Current pricing and additional sizes available at www.epsi.com

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EMT & SMT SERIES - MOUSETAIL PLUGS

HELPFUL HINTS
475ºF (245ºC)/600ºF (315ºC) • Can be stretched to provide a leak-proof seal
• Ideal for plugging small or hard to reach holes
• Great resistance to chemicals and hydrocarbons (EMT)

PRODUCT DESCRIPTION
Our Silicone Mousetail (SMT) line is the ideal solution
when masking small openings, threaded holes and small
irregularly contoured features. Their thin profiles make
them extremely stretchy, allowing them to contract and
fit into different size holes. Our high temperature silicone
SMT is specially formulated to ensure reusability and
reliability during masking. Our high temperature EPDM
Mousetail (EMT) is specially formulated to resist
chemical attack and ensure reusability and economy
during masking.

TYPICAL APPLICATIONS
Mousetail plugs are typically used as a plug for extremely
small holes, especially in electronic components.
TECHNICAL DIAGRAM KEY
MJD Major Diameter
MND Minor Diameter
L Length
EMT & SMT SERIES
MJD MND L MJD MND L PCS/
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
EMT 0079 BLACK 0.079 0.022 1.332 2.0 0.6 33.8 1000
EMT 0080 BLACK 0.080 0.023 2.083 2.0 0.6 52.9 1000
EMT 0083 BLACK 0.083 0.031 1.928 2.1 0.8 49.0 1000
EMT 0100 BLACK 0.100 0.030 2.080 2.5 0.8 52.8 1000
SMT 0079 CLEAR 0.079 0.022 1.332 2.0 0.6 33.8 1000
SMT 0080 CLEAR 0.080 0.023 2.083 2.0 0.6 52.9 1000
SMT 0083 CLEAR 0.083 0.031 1.928 2.1 0.8 49.0 1000
SMT 0100 CLEAR 0.100 0.030 2.080 2.5 0.8 52.8 1000

Current pricing and additional sizes available at www.epsi.com

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BES SERIES - BLACK EPDM STOPPERS
PRODUCT DESCRIPTION
475ºF (245ºC) Our  Black EPDM  Stopper (BES) product line is an
economical substitute for our STS product line for general
plugging applications. With many sizes available, holes
from 0.020” to­4.710” in diameter can easily be plugged.
Our high temperature EPDM is specially formulated to
resist chemical attack and ensure reusability and
economy during masking.

HELPFUL HINTS
• To find best fit, match hole diameter to plug midpoint
diameter
• Black EPDM Stoppers are not recommended for
prolonged exposure to intense heat
TYPICAL APPLICATIONS • Tapered to fit a variety of hole diameters
Used as a plug in both threaded and non-threaded holes • Compressible for better sealing of both threaded and
and in combination with hardware to seal off large cavities. non-threaded holes
• Ideal for sand blasting
• Excellent chemical and hydrocarbon resistance

TECHNICAL DIAGRAM KEY


MJD Major Diameter
MND Minor Diameter
MPD Midpoint Diameter

BES SERIES
MJD MND MPD L MJD MND MPD L PCS/
PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
BES 0100X0625 BLACK 0.100 0.031 0.066 0.625 2.5 0.8 1.7 15.9 1000
BES 0125 BLACK 0.125 0.062 0.094 0.625 3.2 1.6 2.4 15.9 1000
BES 0187X0625 BLACK 0.187 0.062 0.125 0.625 4.7 1.6 3.2 15.9 1000
BES 0187X0750 BLACK 0.187 0.062 0.125 0.750 4.7 1.6 3.2 19.1 1000
BES 0197 BLACK 0.197 0.049 0.123 1.100 5.0 1.2 3.1 27.9 1000
BES 0200 BLACK 0.200 0.062 0.131 0.750 5.1 1.6 3.3 19.1 1000
BES 0216 BLACK 0.216 0.047 0.132 1.500 5.5 1.2 3.3 38.1 1000
BES 0250X0750 BLACK 0.250 0.125 0.188 0.750 6.4 3.2 4.8 19.1 1000
BES 0250X1000 BLACK 0.250 0.125 0.188 1.000 6.4 3.2 4.8 25.4 1000
BES 0343X0625 BLACK 0.343 0.187 0.265 0.625 8.7 4.7 6.7 15.9 1000
BES 0343X1000 BLACK 0.343 0.187 0.265 1.000 8.7 4.7 6.7 25.4 1000
BES 0375X0500 BLACK 0.375 0.250 0.313 0.500 9.5 6.4 7.9 12.7 500
BES 0375X0750 BLACK 0.375 0.250 0.313 0.750 9.5 6.4 7.9 19.1 500
BES 0375X1250 BLACK 0.375 0.125 0.250 1.250 9.5 3.2 6.4 31.8 500

Current pricing and additional sizes available at www.epsi.com

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TECHNICAL DIAGRAM KEY
MJD Major Diameter
BES SERIES (CONTINUED) MND Minor Diameter
MPD Midpoint Diameter

MJD MND MPD L MJD MND MPD L PCS/


PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
BES 0394 BLACK 0.394 0.197 0.296 1.890 10.0 5.0 7.5 48.0 500
BES 0437 BLACK 0.437 0.250 0.344 1.000 11.1 6.4 8.7 25.4 500
BES 0438 BLACK 0.438 0.344 0.391 0.688 11.1 8.7 9.9 17.5 500
BES 0500X0813 BLACK 0.500 0.313 0.407 0.813 12.7 8.0 10.3 20.7 250
BES 0500X1000 BLACK 0.500 0.312 0.406 1.000 12.7 7.9 10.3 25.4 250
BES 0563 BLACK 0.563 0.375 0.469 1.000 14.3 9.5 11.9 25.4 250
BES 0590 BLACK 0.590 0.393 0.492 1.000 15.0 10.0 12.5 25.4 250
BES 0625 BLACK 0.625 0.437 0.531 0.813 15.9 11.1 13.5 20.7 250
BES 0656 BLACK 0.656 0.500 0.578 1.000 16.7 12.7 14.7 25.4 250
BES 0669 BLACK 0.669 0.510 0.590 1.000 17.0 13.0 15.0 25.4 250
BES 0687 BLACK 0.687 0.437 0.562 1.000 17.4 11.1 14.3 25.4 250
BES 0748 BLACK 0.748 0.550 0.649 1.000 19.0 14.0 16.5 25.4 250
BES 0812 BLACK 0.812 0.625 0.719 1.000 20.6 15.9 18.2 25.4 100
BES 0938 BLACK 0.938 0.708 0.823 1.000 23.8 18.0 20.9 25.4 100
BES 1024 BLACK 1.024 0.787 0.906 1.000 26.0 20.0 23.0 25.4 100
BES 1063 BLACK 1.063 0.905 0.984 1.000 27.0 23.0 25.0 25.4 100
BES 1102X1000 BLACK 1.102 0.945 1.024 1.000 28.0 24.0 26.0 30.0 100
BES 1220X1181 BLACK 1.220 0.984 1.102 1.181 31.0 25.0 28.0 25.4 100
BES 1260 BLACK 1.260 1.024 1.142 1.000 32.0 26.0 29.0 25.4 100
BES 1338 BLACK 1.338 1.063 1.201 1.000 34.0 27.0 30.5 25.4 100
BES 1456 BLACK 1.456 1.180 1.318 1.000 37.0 30.0 33.5 25.4 100
BES 1535 BLACK 1.535 1.220 1.378 1.000 39.0 31.0 35.0 25.4 50
BES 1614 BLACK 1.614 1.300 1.457 1.000 41.0 33.0 37.0 25.4 50
BES 1693 BLACK 1.693 1.417 1.555 1.000 43.0 36.0 39.5 25.4 50
BES 1772 BLACK 1.772 1.457 1.615 1.000 45.0 37.0 41.0 25.4 50
BES 1810 BLACK 1.810 1.496 1.653 1.000 46.0 38.0 42.0 25.4 50
BES 1968 BLACK 1.968 1.653 1.811 1.000 50.0 42.0 46.0 25.4 50
BES 2086 BLACK 2.086 1.770 1.928 1.000 53.0 45.0 49.0 25.4 25
BES 2205 BLACK 2.205 1.890 2.048 1.000 56.0 48.0 52.0 25.4 25
BES 2480 BLACK 2.480 1.968 2.224 1.000 63.0 50.0 56.5 25.4 25
BES 2520 BLACK 2.520 2.125 2.323 1.000 64.0 54.0 59.0 25.4 25
BES 2677 BLACK 2.677 2.283 2.480 1.000 68.0 58.0 63.0 25.4 25
BES 2953 BLACK 2.953 2.440 2.697 1.377 75.0 62.0 68.5 35.0 25
BES 3543 BLACK 3.543 2.953 3.248 1.535 90.0 75.0 82.5 39.0 10
BES 4055 BLACK 4.055 3.267 3.661 1.535 103.0 83.0 93.0 39.0 10

Current pricing and additional sizes available at www.epsi.com

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STS SERIES - SILICONE TAPERED STOPPERS

600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION HELPFUL HINTS


Our Silicone Tapered Stopper (STS) product line is an • To find best fit, match hole diameter to plug midpoint
industry standard for general plugging applications. With diameter
many sizes available, holes from 0.020" to 4.710" in • When masking off both the front and back of a cavity, it
diameter can easily be plugged. Our high temperature is possible to combine two (STS) with hardware to create
silicone is specially formulated to ensure reusability and a liquid tight mask that resists blow-out
reliability during masking.
• Silicone Tapered Stoppers are not recommended for
exposure to aggressive chemicals or hydrocarbons
TYPICAL APPLICATIONS • Tapered design to fit a variety of hole diameters
Used as a plug in both threaded and non-threaded holes
and in combination with hardware to seal off large cavities. • Compressible for better sealing of both threaded and
non-threaded holes

TECHNICAL DIAGRAM KEY


MJD Major Diameter
MND Minor Diameter
MPD Midpoint Diameter
STS SERIES L Length

MJD MND MPD L MJD MND MPD L PCS/


PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
STS 0062-B BLACK 0.062 0.016 0.039 0.625 1.6 0.4 1.0 15.9 1000
STS 0078X1000-U BLUE 0.078 0.020 0.049 1.000 2.0 0.5 1.2 25.4 1000
STS 0100X0625-L YELLOW 0.100 0.031 0.066 0.625 2.5 0.8 1.7 15.9 1000
STS 0100X1000-L YELLOW 0.100 0.031 0.066 1.000 2.5 0.8 1.7 25.4 1000
STS 0125-N PINK 0.125 0.062 0.094 0.625 3.2 1.6 2.4 15.9 1000
STS 0177X0591-P PURPLE 0.177 0.060 0.119 0.591 4.5 1.5 3.0 15.0 1000
STS 0187X0394 CLEAR 0.187 0.109 0.148 0.394 4.7 2.8 3.8 10.0 1000

Current pricing and additional sizes available at www.epsi.com

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TECHNICAL DIAGRAM KEY
MJD Major Diameter
STS SERIES (CONTINUED) MND Minor Diameter
MPD Midpoint Diameter
L Length

MJD MND MPD L MJD MND MPD L PCS/


PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
STS 0187X0625-W WHITE 0.187 0.062 0.125 0.625 4.7 1.6 3.2 15.9 1000
STS 0187X0750-F RUSTY 0.187 0.062 0.125 0.750 4.7 1.6 3.2 19.1 1000
STS 0188X2200-Y GRAY 0.188 0.047 0.118 2.200 4.8 1.2 3.0 55.9 1000
STS 0197-G GREEN 0.197 0.049 0.123 1.100 5.0 1.2 3.1 27.9 1000
STS 0200-U BLUE 0.200 0.062 0.131 0.750 5.1 1.6 3.3 19.1 1000
STS 0216-N PINK 0.216 0.047 0.132 1.500 5.5 1.2 3.3 38.1 1000
STS 0250X0750-G GREEN 0.250 0.125 0.188 0.750 6.4 3.2 4.8 19.1 1000
STS 0250X1000-F RUSTY 0.250 0.125 0.188 1.000 6.4 3.2 4.8 25.4 1000
STS 0276X0787-L YELLOW 0.276 0.118 0.197 0.787 7.0 3.0 5.0 20.0 1000
STS 0315X0787-R RED 0.315 0.157 0.236 0.787 8.0 4.0 6.0 20.0 1000
STS 0343X0625-U BLUE 0.343 0.187 0.265 0.625 8.7 4.7 6.7 15.9 1000
STS 0343X1000-F RUSTY 0.343 0.187 0.265 1.000 8.7 4.7 6.7 25.4 1000
STS 0354X0984-I IVORY 0.354 0.177 0.266 0.984 9.0 4.5 6.7 25.0 1000
STS 0375X0500-L YELLOW 0.375 0.250 0.313 0.500 9.5 6.4 7.9 12.7 500
STS 0375X0750-L YELLOW 0.375 0.250 0.313 0.750 9.5 6.4 7.9 19.1 500
STS 0375X1250-L YELLOW 0.375 0.125 0.250 1.250 9.5 3.2 6.4 31.8 500
STS 0393-U BLUE 0.393 0.236 0.315 0.787 10.0 6.0 8.0 20.0 500
STS 0394-W WHITE 0.394 0.197 0.296 1.890 10.0 5.0 7.5 48.0 500
STS 0433X1063-G GREEN 0.433 0.315 0.374 1.063 11.0 8.0 9.5 27.0 500
STS 0437-F RUSTY 0.437 0.250 0.344 1.000 11.1 6.4 8.7 25.4 500
STS 0438-B BLACK 0.438 0.344 0.391 0.688 11.1 8.7 9.9 17.5 500
STS 0472-R RED 0.472 0.354 0.413 0.748 12.0 9.0 10.5 19.0 500
STS 0473X0787-Y GRAY 0.473 0.312 0.393 0.787 12.0 7.9 10.0 20.0 500
STS 0487 CLEAR 0.487 0.354 0.421 0.748 12.4 9.0 10.7 19.0 500
STS 0500X0813-Z BROWN 0.500 0.313 0.407 0.813 12.7 8.0 10.3 20.7 250
STS 0500X1000-Z BROWN 0.500 0.312 0.406 1.000 12.7 7.9 10.3 25.4 250
STS 0500X2000-Z BROWN 0.500 0.125 0.313 2.000 12.7 3.2 7.9 50.8 250
STS 0512X0984-B BLACK 0.512 0.354 0.433 0.984 13.0 9.0 11.0 25.0 250
STS 0562-F RUSTY 0.562 0.313 0.438 1.125 14.3 8.0 11.1 28.6 250
STS 0563-U BLUE 0.563 0.375 0.469 1.000 14.3 9.5 11.9 25.4 250
STS 0590-P PURPLE 0.590 0.393 0.492 1.000 15.0 10.0 12.5 25.4 250
STS 0591-Z BROWN 0.591 0.433 0.512 0.787 15.0 11.0 13.0 20.0 250
STS 0625-G GREEN 0.625 0.437 0.531 0.813 15.9 11.1 13.5 20.7 250
STS 0656 CLEAR 0.656 0.500 0.578 1.000 16.7 12.7 14.7 25.4 250
STS 0669-R RED 0.669 0.510 0.590 1.000 17.0 13.0 15.0 25.4 250
STS 0687 CLEAR 0.687 0.437 0.562 1.000 17.4 11.1 14.3 25.4 250
STS 0709X0787 CLEAR 0.709 0.551 0.630 0.787 18.0 14.0 16.0 20.0 250
STS 0748-B BLACK 0.748 0.550 0.649 1.000 19.0 14.0 16.5 25.4 250
STS 0787-R RED 0.787 0.630 0.709 1.000 20.0 16.0 18.0 25.4 100

Current pricing and additional sizes available at www.epsi.com

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TECHNICAL DIAGRAM KEY
MJD Major Diameter
STS SERIES (CONTINUED) MND Minor Diameter
MPD Midpoint Diameter
L Length

MJD MND MPD L MJD MND MPD L PCS/


PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
STS 0812 CLEAR 0.812 0.625 0.719 1.000 20.6 15.9 18.2 25.4 100
STS 0827X0984-R RED 0.827 0.630 0.729 0.984 21.0 16.0 18.5 25.0 100
STS 0925 CLEAR 0.925 0.750 0.838 1.000 23.5 19.1 21.3 25.4 100
STS 0938-L YELLOW 0.938 0.708 0.823 1.000 23.8 18.0 20.9 25.4 100
STS 0945-B BLACK 0.945 0.756 0.851 0.750 24.0 19.2 21.6 19.1 100
STS 0946 CLEAR 0.946 0.709 0.828 1.181 24.0 18.0 21.0 30.0 100
STS 0984X0885 CLEAR 0.984 0.787 0.886 0.885 25.0 20.0 22.5 22.5 100
STS 0990 CLEAR 0.990 0.880 0.935 0.795 25.1 22.4 23.7 20.2 100
STS 1024 CLEAR 1.024 0.787 0.906 1.000 26.0 20.0 23.0 25.4 100
STS 1062X0984 CLEAR 1.062 0.866 0.964 0.984 27.0 22.0 24.5 25.0 100
STS 1063 CLEAR 1.063 0.905 0.984 1.000 27.0 23.0 25.0 25.4 100
STS 1102X1000 CLEAR 1.102 0.945 1.024 1.000 28.0 24.0 26.0 25.4 100
STS 1102X2000 CLEAR 1.102 0.750 0.926 2.000 28.0 19.1 23.5 50.8 100
STS 1220X1181 CLEAR 1.220 0.984 1.102 1.181 31.0 25.0 28.0 30.0 100
STS 1260 CLEAR 1.260 1.024 1.142 1.000 32.0 26.0 29.0 25.4 100
STS 1325X0835 CLEAR 1.325 1.140 1.233 0.835 33.7 29.0 31.3 21.2 100
STS 1338 CLEAR 1.338 1.063 1.201 1.000 34.0 27.0 30.5 25.4 100
STS 1375 CLEAR 1.375 1.180 1.278 1.000 34.9 30.0 32.4 25.4 100
STS 1456 CLEAR 1.456 1.180 1.318 1.000 37.0 30.0 33.5 25.4 100
STS 1535 CLEAR 1.535 1.220 1.378 1.000 39.0 31.0 35.0 25.4 50
STS 1614 CLEAR 1.614 1.300 1.457 1.000 41.0 33.0 37.0 25.4 50
STS 1693 CLEAR 1.693 1.417 1.555 1.000 43.0 36.0 39.5 25.4 50
STS 1732X1575 CLEAR 1.732 1.417 1.575 1.575 44.0 36.0 40.0 40.0 50
STS 1772 CLEAR 1.772 1.457 1.615 1.000 45.0 37.0 41.0 25.4 50
STS 1810 CLEAR 1.810 1.496 1.653 1.000 46.0 38.0 42.0 25.4 50
STS 1968 CLEAR 1.968 1.653 1.811 1.000 50.0 42.0 46.0 25.4 50
STS 2086 CLEAR 2.086 1.770 1.928 1.000 53.0 45.0 49.0 25.4 25
STS 2205 CLEAR 2.205 1.890 2.048 1.000 56.0 48.0 52.0 25.4 25
STS 2362X1772 CLEAR 2.362 1.969 2.166 1.772 60.0 50.0 55.0 45.0 25
STS 2480 CLEAR 2.480 1.968 2.224 1.000 63.0 50.0 56.5 25.4 25
STS 2520 CLEAR 2.520 2.125 2.323 1.000 64.0 54.0 59.0 25.4 25
STS 2677 CLEAR 2.677 2.283 2.480 1.000 68.0 58.0 63.0 25.4 25
STS 2953 CLEAR 2.953 2.440 2.697 1.377 75.0 62.0 68.5 35.0 25
STS 3543 CLEAR 3.543 2.953 3.248 1.535 90.0 75.0 82.5 39.0 10
STS 4055X1535 CLEAR 4.055 3.267 3.661 1.535 103.0 83.0 93.0 39.0 10
STS 5000 CLEAR 5.000 3.543 4.272 1.968 127.0 90.0 108.5 50.0 5

Current pricing and additional sizes available at www.epsi.com

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STSH SERIES - SILICONE TAPERED STOPPERS WITH HANDLE

HELPFUL HINTS
600ºF (315ºC) • To find best fit, match hole diameter to plug midpoint
diameter
• When masking off both the front and back of a cavity, it
is possible to combine two (STS) with hardware to create
a liquid tight mask tha resists blow-out
• Silicone Tapered Stoppers with Handles are not
recommended for exposure to aggressive chemicals or
hydrocarbons
• Tapered design to fit a variety of hole diameters
• Compressible for better sealing of both threaded and
non-threaded holes

PRODUCT DESCRIPTION TECHNICAL DIAGRAM KEY


Our Silicone Tapered Stopper with Handles (STSH) MJD Major Diameter
product line is an industry standard for general MND Minor Diameter
plugging applications. With many sizes available, holes MPD Midpoint Diameter
from 0.020" to 4.710" in diameter can easily be
L Length
plugged. Our high temperature silicone is specially
formulated to ensure reusability and reliability during OL Overall Length
masking. Use as an alternative to our Silicone Tapered
Stoppers (STS) product line.

TYPICAL APPLICATIONS
Used as a plug in both threaded and non-threaded holes.

MJD MND MPD L OL MJD MND MPD L OL


PART NUMBER COLOR (IN) (IN) (IN) (IN) (IN) (MM) (MM) (MM) (MM) (MM) PCS/BAG

STSH 0190X0063 PINK 0.190 0.063 0.126 0.620 1.076 4.8 1.6 3.2 15.7 27.3 1000
STSH 0125X0625-L YELLOW 0.125 0.063 0.094 0.625 1.081 3.2 1.6 2.4 15.9 27.5 1000
STSH 0200X0750-P PURPLE 0.200 0.100 0.150 0.750 1.206 5.1 2.5 3.8 19.1 30.6 1000
STSH 0250X0750 BLACK 0.250 0.125 0.188 0.750 1.206 6.4 3.2 4.8 19.1 30.6 1000
STSH 0276X0787-W WHITE 0.276 0.138 0.207 0.787 1.287 7.0 3.5 5.3 20.0 32.7 1000
STSH 0331X0654 RED 0.331 0.171 0.251 0.654 1.110 8.4 4.3 6.4 16.6 28.2 1000
STSH 0375X0750 YELLOW 0.375 0.250 0.313 0.750 1.206 9.5 6.4 7.9 19.1 30.6 100
STSH 0379X0500 WHITE 0.379 0.250 0.315 0.500 0.956 9.6 6.4 8.0 12.7 24.3 100
STSH 0438X0668 GREEN 0.438 0.219 0.329 0.668 1.168 11.1 5.6 8.3 17.0 29.7 500
STSH 0472X0748 BLUE 0.742 0.236 0.489 0.748 1.248 18.8 6.0 12.4 19.0 31.7 500
STSH 0594X1000 YELLOW 0.594 0.297 0.446 1.000 1.500 15.1 7.5 11.3 25.4 38.1 250
STSH 0625X0875 PURPLE 0.625 0.313 0.469 0.875 1.375 15.9 7.9 11.9 22.2 34.9 250
STSH 0500X2000 PURPLE 0.500 0.250 0.375 2.000 2.500 12.7 6.4 9.5 50.8 63.5 250
STSH 0656X1000 PURPLE 0.656 0.500 0.578 1.000 1.456 16.7 12.7 14.7 25.4 37.0 100
STSH 0781X1000 WHITE 0.781 0.391 0.586 1.000 1.500 19.8 9.9 14.9 25.4 38.1 100
STSH 0938X1000 RED 0.938 0.469 0.704 1.000 1.675 23.8 11.9 17.9 25.4 42.5 100
STSH 1000X1000 GREEN 1.000 0.500 0.750 1.000 1.675 25.4 12.7 19.1 25.4 42.5 100
STSH 1024X1000 BLUE Current 0.512
1.024 pricing and additional
0.768 1.000sizes1.675
available26.0
at www.epsi.com
13.0 19.5 25.4 42.5 100

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HSTS SERIES - HOLLOW SILICONE TAPERED STOPPERS
PRODUCT DESCRIPTION
600ºF (315ºC) Our Hollow Silicone Tapered Stoppers (HSTS) are typically
substituted for the same size solid tapered stopper due
to their lower cost. With many sizes available, holes from
0.935” to 4.710” in diameter can easily be plugged. Our
high temperature silicone is specially formulated to ensure
reusability and reliability during masking. Hollow design
reduces material and shipping cost.

AVAILABLE IN CUSTOM COLORS

TECHNICAL DIAGRAM KEY


ID Inner Diameter
MJD Major Diameter
MND Minor Diameter
MPD Midpoint Diameter
D Depth
HSTS SERIES L Length

PART ID MJD MND MPD D L ID MJD MND MPD D L PCS/


NUMBER COLOR (in) (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) (mm) BAG

HSTS 1063-W WHITE 0.500 1.063 0.905 0.984 0.750 1.000 12.7 27.0 230 25.0 19.1 25.4 100
HSTS 1102-F RUSTY 0.500 1.102 0.945 1.024 0.750 1.000 12.7 28.0 24.0 26.0 19.1 25.4 100
HSTS 1260-L YELLOW 0.610 1.260 1.024 1.142 0.750 1.000 15.5 32.0 26.0 29.0 19.1 25.4 100
HSTS 1338-Z BROWN 0.750 1.338 1.063 1.201 0.750 1.000 19.1 34.0 27.0 30.5 19.1 25.4 100
HSTS 1456-U BLUE 0.625 1.456 1.180 1.318 0.710 1.000 15.9 37.0 30.0 33.5 18.0 25.4 100
HSTS 1535-B BLACK 0.660 1.535 1.220 1.378 0.710 1.000 16.8 39.0 31.0 35.0 18.0 25.4 50
HSTS 1614-R RED 0.700 1.614 1.300 1.457 0.710 1.000 17.8 41.0 33.0 37.0 18.0 25.4 50
HSTS 1693-Y GRAY 0.750 1.693 1.417 1.555 0.700 1.000 19.1 43.0 36.0 39.5 17.8 25.4 50
HSTS 1772-N PINK 0.788 1.772 1.457 1.615 0.715 1.000 20.0 45.0 37.0 41.0 18.2 25.4 50
HSTS 1810-W WHITE 0.821 1.810 1.496 1.653 0.718 1.000 20.9 46.0 38.0 42.0 18.2 25.4 50
HSTS 1968-F RUSTY 0.980 1.968 1.653 1.811 0.722 1.000 24.9 50.0 42.0 46.0 18.3 25.4 50
HSTS 2086-G GREEN 1.100 2.086 1.770 1.928 0.723 1.000 27.9 53.0 45.0 49.0 18.4 25.4 25
HSTS 2205-L YELLOW 1.220 2.205 1.890 2.048 0.723 1.000 31.0 56.0 48.0 52.0 18.4 25.4 25
HSTS 2480-Z BROWN 1.285 2.480 1.968 2.224 0.718 1.000 32.6 63.0 50.0 56.5 18.2 25.4 25
HSTS 2520-U BLUE 1.465 2.520 2.125 2.323 0.720 1.000 37.2 64.0 54.0 59.0 18.3 25.4 25
HSTS 2677-F RUSTY 1.578 2.677 2.283 2.480 0.719 1.000 40.1 68.0 58.0 63.0 18.3 25.4 25
HSTS 2953-R RED 1.800 2.953 2.440 2.697 1.000 1.377 45.7 75.0 62.0 68.5 25.4 35.0 25
HSTS 3543-Y GRAY 2.256 3.543 2.953 3.248 1.200 1.535 57.3 90.0 75.0 82.5 30.5 39.0 10
HSTS 4055-N PINK 2.568 4.055 3.267 3.661 1.275 1.535 65.2 103.0 83.0 93.0 32.4 39.0 10
HSTS 4750 CLEAR 2.625 4.750 3.543 4.147 2.250 3.423 66.7 120.7 90.0 105.3 57.2 86.9 5
HSTS 5000-W WHITE 2.760 5.000 3.543 4.272 1.584 1.968 70.1 127.0 90.0 108.5 40.2 50.0 5

Current pricing and additional sizes available at www.epsi.com

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SMS SERIES - SILICONE MASKING STOPPERS

600ºF (315ºC)

PRODUCT DESCRIPTION TYPICAL APPLICATIONS


Our Silicone Masking Stoppers (SMS) secure masking Used as a plug in bores, shafts, tubes or threaded holes
affected by pressure build-up. Eliminates “pop-out” and
rejected parts. Allows a “mix & match” of sizes for
specific needs. Easily combines with custom-designed
parts for one or both ends. Provides multiple
HELPFUL HINTS
combinations for solutions on the fly. • Select stopper whose midpoint diameter is closest to
the diameter of the hole you are plugging

SEE NEXT PAGE FOR NEW SIZES!

TECHNICAL DIAGRAM KEY


ID Inner Diameter
MJD Major Diameter
MND Minor Diameter
MPD Midpoint Diameter
L Length
SMS SERIES
ID MJD MND MPD L ID MJD MND MPD L PCS/
PART NUMBER COLOR (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) BAG
SMS 0750 CLEAR 0.350 0.855 0.645 0.750 1.000 8.9 21.7 16.4 19.1 25.4 50
SMS 1050 CLEAR 0.350 1.155 0.945 1.050 1.000 8.9 29.3 24.0 26.7 25.4 50
SMS 1250 CLEAR 0.350 1.355 1.140 1.248 1.000 8.9 34.4 29.0 31.7 25.4 50
SMS 1350 CLEAR 0.350 1.455 1.245 1.350 1.000 8.9 37.0 31.6 34.3 25.4 50
SMS 1550 CLEAR 0.350 1.655 1.445 1.550 1.000 8.9 42.0 36.7 39.4 25.4 50
SMS 2050 CLEAR 0.350 2.155 1.945 2.050 1.000 8.9 54.7 49.4 52.1 25.4 50
SMS 2150 CLEAR 0.350 2.255 2.045 2.150 1.000 8.9 57.3 51.9. 54.6 25.4 50
SMS 2550 CLEAR 0.350 2.655 2.445 2.550 1.000 8.9 67.4 62.1 64.8 25.4 50
SMS 3050 CLEAR 0.350 3.155 2.945 3.050 1.000 8.9 80.1 74.8 77.5 25.4 50
SMS 3550 CLEAR 0.350 3.655 3.445 3.550 1.000 8.9 92.8 87.5 90.2 25.4 50

Current pricing and additional sizes available at www.epsi.com

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SMS SERIES (CONTINUED) TECHNICAL DIAGRAM KEY
ID Inner Diameter
MJD Major Diameter
MND Minor Diameter
MPD Midpoint Diameter
L Length

ID MJD MND MPD L ID MJD MND MPD L PCS/


PART NUMBER COLOR (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) BAG
SMS 0650 CLEAR 0.350 0.755 0.545 0.650 1.000 8.9 19.2 13.8 16.5 25.4 50
SMS 0850 CLEAR 0.350 0.955 0.745 0.850 1.000 8.9 24.3 18.9 21.6 25.4 50
SMS 0950 CLEAR 0.350 1.055 0.845 0.950 1.000 8.9 26.8 21.5 24.1 25.4 50
SMS 1150 CLEAR 0.350 1.255 1.045 1.150 1.000 8.9 31.9 26.5 29.2 25.4 50
SMS 1450 CLEAR 0.350 1.555 1.345 1.450 1.000 8.9 39.5 34.2 36.8 25.4 50
SMS 1650 CLEAR 0.350 1.755 1.545 1.650 1.000 8.9 44.6 39.2 41.9 25.4 50
SMS 1850 CLEAR 0.350 1.955 1.745 1.850 1.000 8.9 49.7 44.3 47.0 25.4 25
SMS 1950 CLEAR 0.350 2.055 1.845 1.950 1.000 8.9 52.2 46.9 49.5 25.4 25
SMS 2250 CLEAR 0.350 2.355 2.145 2.250 1.000 8.9 59.8 54.5 57.2 25.4 25
SMS 2350 CLEAR 0.350 2.455 2.245 2.350 1.000 8.9 62.4 57.0 59.7 25.4 25
SMS 2450 CLEAR 0.350 2.555 2.345 2.450 1.000 8.9 64.9 59.6 62.2 25.4 25
SMS 2650 CLEAR 0.350 2.755 2.545 2.650 1.000 8.9 70.0 64.6 67.3 25.4 25

TECHNICAL DIAGRAM KEY


SD Stem Length
HD Head Diameter
L Length

TSS SERIES - SILICONE MASKING STEM


(TOMS STYLE STEM TSS)

PART NUMBER COLOR SD (in) L (in) HD (in) PCS/BAG

TSS 2000 ORANGE 0.380 2.000 0.750 25

TSS 5000 YELLOW 0.375 5.000 0.750 25


TSS 12000 GREEN 0.375 12.000 0.750 25
TSS 15000 BLUE 0.375 15.000 0.750 25

Current pricing and additional sizes available at www.epsi.com

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CRKR SERIES - CORK STOPPERS
PRODUCT DESCRIPTION
300ºF (150ºC) Our Cork Stopper (CRKR) product line is an economical
solution for wet spray applications and low temp powder
coating or where it is necessary to leave the plug in for
shipping. With many sizes available, holes from 0.120” to
2.125” in diameter can easily be plugged.

TYPICAL APPLICATIONS
Tapered to fit a variety of hole diameters. economical cork
material is ideal for wet paint and shipping applications.

HELPFUL HINTS
CORK IS • Cork Stoppers can be easily trimmed for shallow cavities
GREEN • Select stopper whose midpoint diameter is closest to the
MASKING diameter of the hole you are plugging

TECHNICAL DIAGRAM KEY


MJD Major Diameter
MND Minor Diameter
MPD Midpoint Diameter
CRKR SERIES L Length

MJD MND MPD L MJD MND MPD L PCS/


PART NUMBER (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
CRKR 0189 0.189 0.094 0.142 0.500 4.8 2.4 3.6 12.7 1000
CRKR 0248 0.248 0.157 0.203 0.500 6.3 4.0 5.1 12.7 1000
CRKR 0311 0.311 0.217 0.264 0.500 7.9 5.5 6.7 12.7 1000
CRKR 0374 0.374 0.280 0.327 0.500 9.5 7.1 8.3 12.7 1000
CRKR 0437 0.437 0.327 0.382 0.626 11.1 8.3 9.7 15.9 500
CRKR 0500 0.500 0.378 0.439 0.689 12.7 9.6 11.2 17.5 250
CRKR 0563 0.563 0.436 0.500 0.748 14.3 11.1 12.7 19.0 250
CRKR 0626 0.626 0.469 0.548 0.811 15.9 11.9 13.9 20.6 250
CRKR 0689 0.689 0.531 0.610 0.874 17.5 13.5 15.5 22.2 250
CRKR 0748 0.748 0.579 0.664 0.937 19.0 14.7 16.9 23.8 100
CRKR 0799 0.799 0.626 0.713 1.000 20.3 15.9 18.1 25.4 100
CRKR 0874 0.874 0.673 0.774 1.063 22.2 17.1 19.6 27.0 100
CRKR 0937 0.937 0.732 0.835 1.126 23.8 18.6 21.2 28.6 100
CRKR 1000 1.000 0.764 0.882 1.252 25.4 19.4 22.4 31.8 100

Current pricing and additional sizes available at www.epsi.com

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BTM & C-BTM SERIES - THREAD MASK PLUGS

600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION HELPFUL HINTS


Our Blind-Hole Threaded Mask (BTM & C-BTM) product • Shallow design is ideal for blind hole applications and
line is the answer to the common problem of masking off female threads
blind threaded holes. The BTM & C-BTM product line has
• Flange geometry is specially engineered to mask off
several features engineered into their design to ensure
lead-in chamfers of threads
complete sealing of threads. The C-BTM product line was
designed to meet specific OEM requirements and has • Make sure diameter of mask is at least 5% greater than
several features engineered into the design to ensure hole size
complete sealing of threads. • Removes cleanly after use with no shrinkage

BTM SERIES
TECHNICAL DIAGRAM KEY
OL Overall Length
PD Plug Diameter
A Angle
PL Plug Length
OD Outer Diameter

C-BTM SERIES

TECHNICAL DIAGRAM KEY


OL Overall Length
PD Plug Diameter
A Angle
PL Plug Length
OD Outer Diameter

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BTM & C-BTM SERIES (CONTINUED)

TECHNICAL DIAGRAM KEY


OL Overall Length
PD Plug Diameter
A Angle
PL Plug Length
OD Outer Diameter

BTM SERIES
OL PD PL OD OL PD PL OD PCS/
PART NUMBER COLOR (in) (in) A (in) (in) (mm) (mm) (mm) (mm) BAG
BTM 0208-C CLEAR 0.551 0.208 120° 0.215 0.248 14.0 5.3 5.5 6.3 500
BTM 0218-L YELLOW 0.449 0.218 120° 0.201 0.260 11.4 5.5 5.1 6.6 500
BTM 0278-G GREEN 0.500 0.278 120° 0.201 0.319 12.7 7.1 5.1 8.1 500
BTM 0283-U BLUE 0.480 0.283 120° 0.197 0.331 12.2 7.2 5.0 8.4 500
BTM 0336-W WHITE 0.598 0.336 120° 0.252 0.386 15.2 8.5 6.4 9.8 500
BTM 0358-N PINK 0.591 0.358 120° 0.276 0.409 15.0 9.1 7.0 10.4 250
BTM 0392-O ORANGE 0.752 0.392 100° 0.350 0.441 19.1 10.0 8.9 11.2 250

BTM 0426-F RUSTY 0.791 0.426 120° 0.346 0.492 20.1 10.8 8.8 12.5 250
BTM 0451-C CLEAR 0.752 0.451 120° 0.350 0.512 19.1 11.5 8.9 13.0 250
BTM 0583-G GREEN 0.906 0.583 120° 0.433 0.654 23.0 14.8 11.0 16.6 100
BTM 0724-L YELLOW 1.122 0.724 120° 0.512 0.811 28.5 18.4 13.0 20.6 100

TECHNICAL DIAGRAM KEY


OL Overall Length
PD Plug Diameter
A Angle
PL Plug Length
OD Outer Diameter

C-BTM SERIES
PART NUMBER OD OL PD PL OD OL PD PL PCS/
COLOR (in) (in) (in) A (in) (mm) (mm) (mm) (mm) BAG
C-BTM M06 BLUE 0.265 0.693 0.218 120° 0.200 6.7 17.6 5.5 5.1 500
C-BTM M08 RED 0.360 0.860 0.292 120° 0.270 9.1 21.8 7.4 6.9 500
C-BTM M10 GREEN 0.480 0.860 0.358 120° 0.235 12.2 21.8 9.1 6.0 250
C-BTM M12 YELLOW 0.540 0.860 0.435 120° 0.240 13.7 21.8 11.0 6.1 250
C-BTM M16 ORANGE 0.700 1.091 0.590 120° 0.370 17.8 27.7 15.0 9.4 100

Current pricing and additional sizes available at www.epsi.com

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DFP SERIES - DUAL FLANGED PUSH PLUG

HELPFUL HINTS
600ºF (315ºC) •Fast and Easy: Ergo-designed handle allows for quick
installation and removal
• Convenient: Designed to fit the most common metric
and English weld nut sizes
• Durable: Made with NE-G high-grade, high-temp silicone
to stand up to abuse and repeated use

PRODUCT DESCRIPTION
Weld-Tite™(DFP) is engineered to allow for repeated use.
These dual flanged push plugs are the perfect alternative
to traditional dual washer pull plugs in applications where
access to the weld nut is limited. Designed to fit the most
common metric and English weld nut sizes. These durable
pull plugs effectively mask off the chamfer and threads.

TECHNICAL DIAGRAM KEY


PD Plug Diameter
GAP Gap
DD Disc Diameter
SD Stop Disc Diameter
OL Overall Length

DFP SERIES
PART NUMBER COLOR PD GAP DD SD OL PCS/BAG

DFP-250M06-SU BLUE 0.187 0.254 0.275 0.265 0.882 500


DFP-313M08-SL YELLOW 0.247 0.281 0.370 0.360 1.203 500
DFP-375M10-SF RUSTY RED 0.303 0.327 0.460 0.450 1.370 250
DFP-500M12-SR RED 0.392 0.379 0.550 0.540 1.680 250
DFP-625M16-SO ORANGE 0.521 0.481 0.355 0.700 2.103 100

Current pricing and additional sizes available at www.epsi.com

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TPP SERIES - TRIPLE PUSH PLUGS

PRODUCT DESCRIPTION
600ºF (315ºC) One TPP will mask three threaded holes, provide improved
chamfered lead coverage and be easier to apply uniformly
than the FLPS. Furthermore, since one TPP masks three
threaded hole sizes, using it translates into savings as
you only have to purchase one plug instead of three.
Alternative solution to FLPS and BTM.

HELPFUL HINTS
• When inserting TPPs, simply push and twist in threaded
hole
AVAILABLE IN CUSTOM COLORS

TECHNICAL DIAGRAM KEY


FD1 Flange Diameter 1
FD2 Flange Diameter 2
FD3 Flange Diameter 3
PD1 Plug Diameter 1
PD2 Plug Diameter 2
PD3 Plug Diameter 3
L Length
SL Stem Length
TPP SERIES
FD1 FD2 FD3 PD1 PD2 PD3 L SL FD1 FD2 FD3 L PD1 PD2 PD3 SL PCS/
PART NUMBER COLOR (in) (in) (in) (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) BAG

TPP 0375X0500 GREEN 0.425 0.488 0.550 0.318 0.374 0.438 0.805 0.456 10.795 12.395 13.97 20.447 8.077 11.125 11.125 11.582 100

TPP 0563X0750 YELLOW 0.613 0.675 0.800 0.490 0.537 0.662 0.835 0.456 15.570 17.145 20.32 21.209 12.446 13.640 16.815 11.582 100

Current pricing and additional sizes available at www.epsi.com

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FLPE SERIES - EPDM FLANGELESS PLUGS
FLPS SERIES - SILICONE FLANGELESS PLUGS

475ºF (245ºC) 600ºF (315ºC)

AVAILABLE IN CUSTOM COLORS

FLPE SERIES FLPS SERIES

PRODUCT DESCRIPTION HELPFUL HINTS


EPSI’s Flangeless Plug (FLPS or FLPE) product line • Silicone Flangeless Plugs are designed to be inserted
is specifically designed to mask threaded holes, including via direct pressure. EPSI does not recommend threading
the top thread, without masking the surrounding area The these plugs into place, as threading may cause damage
tapered ribs and hollow core allow for many different size to the plug and difficulty during removal
holes to be masked, regardless of the thread pitch imitation • Due to the low tear resistance of Silicone, do not use
plugs have rounded ribs that do not offer the same degree tools (such as pliers) to remove plugs
of protection as EPSI’s FLPS line. Made of a rugged blend
of our high temperature silicone, the FLPS has excellent • Tapered ribs and hollow core allow for masking of
sealing characteristics and reusability. multiple sizes of holes
• Sharp rib profile offers excellent chamfer coverage
• Specially formulated to be rigid, allowing plug to be
TYPICAL APPLICATIONS pushed into place

Used as a plug for threaded holes, including the


top thread.

TECHNICAL DIAGRAM KEY


MJD Major Diameter
MND Minor Diameter
MPD Midpoint Diameter
L Length

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FLPE & FLPS SERIES (CONTINUED) TECHNICAL DIAGRAM KEY
MJD Major Diameter
MND Minor Diameter
MPD Midpoint Diameter
FLPE SERIES L Length
475°F (245°C)
MJD MND MPD L MJD MND MPD L PCS/
PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
FLPE 00402-B BLACK 0.157 0.079 0.118 0.748 4.0 2.0 3.0 19.0 500
FLPE 00604-B BLACK 0.236 0.157 0.197 1.000 6.0 4.0 5.0 25.4 250
FLPE 00806-B BLACK 0.315 0.236 0.276 1.000 8.0 6.0 7.0 25.4 250
FLPE 01008-B BLACK 0.394 0.315 0.355 1.000 10.0 8.0 9.0 25.4 250
FLPE 01210-B BLACK 0.472 0.394 0.433 1.000 12.0 10.0 11.0 25.4 250
FLPE 01412-B BLACK 0.551 0.472 0.512 1.000 14.0 12.0 13.0 25.4 250
FLPE 01614-B BLACK 0.630 0.551 0.591 1.000 16.0 14.0 15.0 25.4 250
FLPE 01816-B BLACK 0.709 0.630 0.670 1.000 18.0 16.0 17.0 25.4 250
FLPE 02018-B BLACK 0.787 0.709 0.748 1.000 20.0 18.0 19.0 25.4 100
FLPE 02220-B BLACK 0.886 0.787 0.837 1.000 22.5 20.0 21.2 25.4 100
FLPE 02422-B BLACK 0.945 0.886 0.916 1.000 24.0 22.5 23.3 25.4 100
FLPE 02624-B BLACK 1.024 0.945 0.985 1.000 26.0 24.0 25.0 25.4 100
FLPE 02826-B BLACK 1.102 1.024 1.063 1.000 28.0 26.0 27.0 25.4 100
FLPE 03229-B BLACK 1.250 1.125 1.188 1.000 31.8 28.6 30.2 25.4 100

TECHNICAL DIAGRAM KEY


MJD Major Diameter
MND Minor Diameter
MPD Midpoint Diameter
FLPS SERIES L Length
600°F (315°C)
MJD MND MPD L MJD MND MPD L PCS/
PART NUMBER COLOR (in) (in) (in) (in) (mm) (mm) (mm) (mm) BAG
FLPS 00402-N PINK 0.157 0.079 0.118 0.748 4.0 2.0 3.0 19.0 500
FLPS 00604-C CLEAR 0.236 0.157 0.197 1.000 6.0 4.0 5.0 25.4 250
FLPS 00806-Y GRAY 0.315 0.236 0.276 1.000 8.0 6.0 7.0 25.4 250
FLPS 01008-F RUSTY 0.394 0.315 0.355 1.000 10.0 8.0 9.0 25.4 250
FLPS 01210-U BLUE 0.472 0.394 0.433 1.000 12.0 10.0 11.0 25.4 250
FLPS 01412-C CLEAR 0.551 0.472 0.512 1.000 14.0 12.0 13.0 25.4 250
FLPS 01614-Y GRAY 0.630 0.551 0.591 1.000 16.0 14.0 15.0 25.4 250
FLPS 01816-F RUSTY 0.709 0.630 0.670 1.000 18.0 16.0 17.0 25.4 250
FLPS 02018-U BLUE 0.787 0.709 0.748 1.000 20.0 18.0 19.0 25.4 100
FLPS 02220-C CLEAR 0.886 0.787 0.837 1.000 22.5 20.0 21.2 25.4 100
FLPS 02422-Y GRAY 0.945 0.886 0.916 1.000 24.0 22.5 23.3 25.4 100
FLPS 02624-F RUSTY 1.024 0.945 0.985 1.000 26.0 24.0 25.0 25.4 100
FLPS 02826-U BLUE 1.102 1.024 1.063 1.000 28.0 26.0 27.0 25.4 100

Current pricing and additional sizes available at www.epsi.com

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LTP SERIES - LIQUI-TITE PLUGS

600ºF (315ºC) HELPFUL HINTS


• Innovative: The best way to seal threaded holes
• Self Sealing: Spiral threads lock out liquids
•Fast and Easy: Just push and twist
• Versatile: Coarse and fine threads on one piece
• Durable: High-durometer silicone takes repeated uses at
high temps
• Perfect Fit: Designed by our experienced en-
gineering team

PRODUCT DESCRIPTION
The EPSI Guarantee means we listen when you tell us about
the masking you do. We heard you say that regular silicone
plugs do not seal out liquids well enough for plating,
anodizing and e-coating. So we created the EPSI Liqui-Tite™
Plug with spiral threads, perfectly matched to the holes
you are masking. We designed a full range of the most
common sizes, with coarse and fine threads on each piece
for maximum versatility. Just press the plug straight into a
threaded hole, give it a half-twist to seat it, and you’re ready
to paint, plate, or powder coat with confidence.
TECHNICAL DIAGRAM KEY
TS1 Thread Size (Coarse End)
TS2 Thread Size (Fine End)
PL Plug Length
OL Overall Length
LTP SERIES PD Plug Diameter

PL OL PD PL OL PD PCS/
PART NUMBER COLOR TS1 TS2 (in) (in) (in) (mm) (mm) (mm) BAG
LTP-138-SC CLEAR #6-32 #6-32 0.327 1.375 0.153 8.3 34.9 3.9 500
LTP-164-SP PURPLE #8-32 #8-36 0.327 1.375 0.179 8.3 34.9 4.5 500
LTP-190-SN PINK #10-24 #10-32 0.327 1.375 0.205 8.3 34.9 5.2 500
LTP-250-SO ORANGE 1/4-20 1/4-28 0.327 1.375 0.265 8.3 34.9 6.7 500
LTP-313-SG GREEN 5/16-18 5/16-24 0.327 1.375 0.328 8.3 34.9 8.3 500
LTP-375-SY GRAY 3/8-16 3/8-24 0.327 1.375 0.390 8.3 34.9 9.9 250
LTP-500-SI IVORY 1/2-13 1/2-20 0.327 1.375 0.515 8.3 34.9 13.1 250
LTP-M06-SU BLUE M6x1 M6X0.75 0.327 1.375 0.251 8.3 34.9 6.4 500
LTP-M08-SL YELLOW M8X1.25 M8X0.75 0.327 1.375 0.330 8.3 34.9 8.4 500
LTP-M10-SF RUSTY M10X1.5 M10X1.25 0.327 1.375 0.409 8.3 34.9 10.4 250
LTP-M12-SR RED M12X1.5 M12X1.25 0.327 1.375 0.487 8.3 34.9 12.4 250

Current pricing and additional sizes available at www.epsi.com

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SOMS SERIES - SINK-O-MASK PLUGS
HELPFUL HINTS
600ºF (315ºC) • When plugging a hole, make sure the plug diameter is
larger than the diameter of the hole being plugged by at
least 5%
• Sink-O-Mask™ Plugs feature pull tabs for easy removal
after coating

PRODUCT DESCRIPTION
The Sink-O-Mask™ (SOM™) should be used where it is
necessary to protect both a through hole and its
surrounding washer area. The tapered design of the
flange resists lifting at the edges for a clean finish. TECHNICAL DIAGRAM KEY
OL Overall Length
PD Plug Diameter
A A Length
PL Plug Length
WD Washer Diameter
SD Stem Diameter
SOMS SERIES
OL PD A PL WD SD OL PD A PL WD SD PCS/
PART NUMBER COLOR (in) (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) (mm) BAG
SOMS X2012-C CLEAR 1.920 0.118 1.448 0.433 0.197 0.138 48.8 3.0 36.8 11.0 5.0 3.5 500
SOMS X3116-C CLEAR 1.232 0.157 0.787 0.394 0.311 0.118 31.3 4.0 20.0 10.0 7.9 3.0 500
SOMS X4016-C CLEAR 1.378 0.157 0.821 0.394 0.394 0.138 35.0 4.0 20.9 10.0 10.0 3.5 500
SOMS X4020-C CLEAR 1.307 0.197 0.787 0.394 0.394 0.138 33.2 5.0 20.0 10.0 10.0 3.5 500
SOMS X4032-C CLEAR 1.575 0.315 0.984 0.394 0.394 0.138 40.0 8.0 25.0 10.0 10.0 3.5 500
SOMS X4816-C CLEAR 2.081 0.157 1.541 0.500 0.472 0.394 52.9 4.0 39.1 12.7 12.0 10.0 500
SOMS X5317-C CLEAR 1.437 0.165 0.846 1.437 0.53 0.165 36.5 4.2 21.5 36.5 13.5 4.2 500
SOMS X6020-C CLEAR 1.606 0.197 1.016 0.394 0.591 0.197 40.8 5.0 25.8 10.0 15.0 5.0 250
SOMS X6024-C CLEAR 1.378 0.236 0.787 0.394 0.591 0.197 35.0 6.0 20.0 10.0 15.0 5.0 250
SOMS X6032-C CLEAR 1.555 0.315 0.994 0.394 0.591 0.197 39.5 8.0 25.2 10.0 15.0 5.0 250
SOMS X6540-C CLEAR 1.762 0.394 1.169 0.382 0.649 0.295 44.8 10.0 29.7 9.7 16.5 7.5 250
SOMS X7940-C CLEAR 1.783 0.394 1.177 0.394 0.787 0.295 45.3 10.0 29.9 10.0 20.0 7.5 100
SOMS X7948-C CLEAR 1.862 0.472 1.272 0.394 0.787 0.295 47.3 12.0 32.3 10.0 20.0 7.5 100

Current pricing and additional sizes available at www.epsi.com

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TIPS SERIES - TUBE INSERT PLUGS

TYPICAL APPLICATIONS
600ºF (315ºC) Used for plugging tube and pipe ends.

HELPFUL HINTS
• When plugging a hole, make sure that the major
diameter of the plug is at least 10% larger than the
diameter of the hole being plugged
• Flat washer will cover only the tube end
• U-Channel washer can extend over tube end
• Well suited for liquid tight seal, and resistance to blow-to
AVAILABLE IN CUSTOM COLORS
to blowout

PRODUCT DESCRIPTION
Our Tube Insert Plugs (TIPS) are an inexpensive alternative
to stoppers. Especially well suited as a liquid tight seal
when a large plug diameter is compressed into a small
hole. The design of the TIPS  resists blow-out when
compared to a tapered stopper.

TECHNICAL DIAGRAM KEY


U-CHANNEL FLAT MJD Major Diameter
MND Minor Diameter
PD Plug Diameter
PD1 Plug Diameter 1
PD2 Plug Diameter 2
PD3 Plug Diameter 3
CD Channel Depth
WD Washer Diameter
L Length
TIPS SERIES
MJD MND PD PD1 PD2 PD3 CD WD L MJD MND PD PD1 PD2 PD3 CD WD L PCS/ OPEN/
PART NUMBER COLOR (in) (in) (in) (in) (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) BAG CLOSED

TIPS 022033-F RUSTY 1.272 1.072 0.858 X X X 0.130 1.272 1.339 32.3 27.2 21.8 X X X 3.3 32.3 34.0 100 CLOSED

TIPS 027034-U BLUE X X 0.941 X X X X 1.335 0.980 X X 23.9 X X X X 33.9 24.9 100 CLOSED

TIPS 029037-F RUSTY 1.449 1.309 1.157 X X X 0.126 X 1.449 36.8 33.2 29.4 X X X 3.2 X 36.8 100 CLOSED

TIPS 031041-F RUSTY X X 1.228 X X X X 1.598 1.063 X X 31.2 X X X X 40.6 27.0 100 CLOSED

TIPS 033039-F RUSTY 1.299 0.961 X X X X X 1.535 1.201 33.0 24.4 X X X X X 39.0 30.5 100 CLOSED

TIPS 038048-F RUSTY 1.870 1.634 X 1.495 1.460 1.190 0.120 X 1.319 47.5 41.5 X 38.0 37.1 30.2 3.0 X 33.5 100 CLOSED

TIPS 042052-F RUSTY 2.035 1.862 1.645 X X X 0.199 X 2.035 51.7 47.3 41.8 X X X 5.1 X 51.7 100 CLOSED

TIPS 047056-F RUSTY 2.201 2.040 1.850 X X X 0.170 X 1.500 55.9 51.8 47.0 X X X 4.3 X 38.1 50 OPEN

Available in other colors as a custom order.


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TNM SERIES - THREAD-N-MASK PLUG

185ºF (85ºC) HELPFUL HINTS


• Insert the lead-in smaller diameter squarely into the
threaded hole. Begin twisting the TNM plug. The TNM
will begin to take on the shape of the threads, forming a
leak-proof seal
• It is recommended that at least 1/4 of the plug be
threaded into the hole

PRODUCT DESCRIPTION
The Thread-N-Mask (TNM) plugs are self-tapping. Made
from a pliable LDPE plastic, these plugs offer excellent
chemical resistance. They are inexpensive enough to be
used only one-time.

TYPICAL APPLICATIONS
Plugging threaded holes in plating and anodizing
applications.

TECHNICAL DIAGRAM KEY


MJD Major Diameter
MND Minor Diameter
TNM SERIES L Length

MJD MND L MJD MND L PCS/


PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG
TNM 0082 WHITE 0.082 0.062 0.660 2.1 1.6 16.8 500
TNM 0100 WHITE 0.100 0.080 0.600 2.5 2.0 15.2 500
TNM 0106 WHITE 0.106 0.085 0.668 2.7 2.2 17.0 500
TNM 0120 WHITE 0.120 0.095 0.735 3.0 2.4 18.7 500
TNM 0131 WHITE 0.131 0.105 0.803 3.3 2.7 20.4 500
TNM 0156 WHITE 0.156 0.136 0.780 4.0 3.5 19.8 500
TNM 0171 WHITE 0.171 0.143 0.800 4.3 3.6 20.3 500
TNM 0186 WHITE 0.186 0.150 0.820 4.7 3.8 20.8 250
TNM 0212 WHITE 0.212 0.180 0.895 5.4 4.6 22.7 250
TNM 0270 WHITE 0.270 0.210 1.120 6.9 5.3 28.4 250
TNM 0335 WHITE 0.335 0.295 0.890 8.5 7.5 22.6 250
TNM 0400 WHITE 0.400 0.348 1.005 10.2 8.8 25.5 250
TNM 0470 WHITE 0.470 0.400 1.120 11.9 10.2 28.4 250

Current pricing and additional sizes available at www.epsi.com

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ETNM SERIES - ERGONOMIC THREAD-N-MASK PLUGS

149ºF (65ºC) HELPFUL HINTS


• Insert the lead-in smaller diameter squarely into the
threaded hole. Begin twisting the ETNM plug. The
ETNM will begin to take on the shape of the threads,
forming a leak-proof seal
• It is recommended that at least 1/4 of the plug be
threaded into the hole

PRODUCT DESCRIPTION
The ETNM's are self tapping. Made from HDPE plastic,
these plugs offer the excellent chemical resistance our
TNM are known for, but with an ergonomically designed
handle. The HDPE material also makes application much
easier. The design also incorporates a through hole,
where hanging light parts may be needed.

TECHNICAL DIAGRAM KEY


MJD Major Diameter
MND Minor Diameter
L Length

ETNM SERIES
MJD MND L MJD MND L PCS/ TYPICAL
PART NUMBER COLOR (in) (in) (in) (mm) (mm) (mm) BAG APPLICATION
ETNM 0082 CLEAR 0.078 0.060 0.530 2.0 1.5 13.5 500 #2-56 AND #2-64 THREADS
ETNM 0106 ORANGE 0.103 0.080 0.621 2.6 2.0 15.8 500 #4-40 AND #4-48 THREADS
ETNM 0131 RED 0.126 0.100 0.709 3.2 2.5 18.0 500 #6-32 AND #6-40 THREADS
ETNM 0156 YELLOW 0.150 0.130 0.791 3.8 3.3 20.1 500 #8-32 AND #8-36 THREADS
ETNM 0171 CLEAR 0.175 0.143 0.791 4.4 3.6 20.1 500 #10-24 AND #10-32 THREADS
ETNM 0212 GREEN 0.232 0.191 0.771 5.9 4.9 19.6 250 1/4-20 AND 1/4-28 THREADS

Current pricing and additional sizes available at www.epsi.com

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TOPS SERIES - SHALLOW TUBE PLUGS

HELPFUL HINTS
600ºF (315ºC) • When plugging a hole, make sure that the major diameter
of the plug is at least 10% larger than the diameter of the
hole being plugged
• Mask both ends of shallow machined bores with two plugs
• Off-set handle for easy removal

AVAILABLE IN CUSTOM COLORS

PRODUCT DESCRIPTION
The TOPS hollow body compresses against the inside
walls of a bore to create a liquid/air tight seal. TOPS are
especially effective when a large diameter, yet shallow
through hole must be plugged on both sides. Traditional
stoppers can "bottom-out" against each other before a
correct seal is accomplished.

TYPICAL APPLICATIONS
Masking chamfered and machined bores, creating liquid
tight seal for E-coat and plating applications, plugging off
large diameter shallow bores.

TECHNICAL DIAGRAM KEY


OL Overall Length
PD Plug Diameter
A Angle
PL Plug Length
TOPS SERIES
OL PD PL OL PD PL PCS/
PART NUMBER COLOR A (in) (in) (in) (mm) (mm) (mm) BAG
TOPS 036020-L YELLOW 90 0.320 1.400 0.200 8.1 35.6 5.1 100
TOPS 041016-L YELLOW 135 0.618 1.598 0.434 15.7 40.6 11.0 100
TOPS 046006-L YELLOW 135 0.232 1.791 0.434 5.9 45.5 11.0 100
TOPS 047034-L YELLOW 90 1.339 1.831 0.625 34.0 46.5 15.9 50
TOPS 075015-L YELLOW 90 0.791 2.933 0.706 20.1 74.5 17.9 50
TOPS 090034-L YELLOW 120 1.348 3.544 1.180 34.2 90 30 25

Current pricing and additional sizes available at www.epsi.com

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WP SERIES - WASHER PLUGS

HELPFUL HINTS
600ºF (315ºC) • When plugging a hole, make sure the major diameter of
the plug is 2-4% larger than the diameter of the hole
• Twisting the plug as it is inserted will aid in installation
• Silicone plugs are not recommended for exposure to
aggressive chemicals or hydrocarbons
• Tapered design for easy insertion
• Washer masks grounding area around holes
• One plug can be used to plug two different hole
diameters
• Second plug acts as a handle

PRODUCT DESCRIPTION
Our Washer Plug (WP) sizes are conveniently grouped first
by washer diameter and then by the larger plug diameter.
Many other combinations are possible. If you don’t see the
size you need listed, call an EPSI representative for other
options.

TECHNICAL DIAGRAM KEY


TYPICAL APPLICATIONS MJD1 Major Diameter 1
Plugging threaded and non-threaded blind holes with MJD2 Major Diameter 2
grounding area. MND1 Minor Diameter 1
MND2 Minor Diameter 2
PL1 Plug Length 1
PL2 Plug Length 2
WD Washer Diameter
WT Washer Thickness
WP SERIES
MJD1 MJD2 MND1 MND2 PL1 PL2 WD WT MJD1 MJD2 MND1 MND2 PL1 PL2 WD WT PCS/
PART NUMBER COLOR (in) (in) (in) (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) BAG

WP103-250-130 CLEAR 0.103 0.130 0.069 0.103 0.500 0.500 0.250 0.200 2.6 3.3 1.8 2.6 12.7 12.7 6.4 5.1 1000

WP130-250-140 CLEAR 0.130 0.140 0.069 0.079 0.500 0.500 0.250 0.200 3.3 3.6 1.8 2.0 12.7 12.7 6.4 5.1 1000

WP130-250-200 CLEAR 0.130 0.200 0.069 0.139 0.500 0.500 0.250 0.200 3.3 5.1 1.8 3.5 12.7 12.7 6.4 5.1 1000

WP130-312-155 CLEAR 0.130 0.155 0.069 0.094 0.500 0.500 0.312 0.200 3.3 3.9 1.8 2.4 12.7 12.7 7.9 5.1 1000

WP130-500-375 CLEAR 0.130 0.375 0.069 0.314 0.500 0.500 0.500 0.200 3.3 9.5 1.8 8.0 12.7 12.7 12.7 5.1 250

WP140-250-180 CLEAR 0.140 0.180 0.079 0.119 0.500 0.500 0.250 0.200 3.6 4.6 2.0 3.0 12.7 12.7 6.4 5.1 1000

WP140-375-200 CLEAR 0.140 0.200 0.079 0.139 0.500 0.500 0.375 0.200 3.6 5.1 2.0 3.5 12.7 12.7 9.5 5.1 500

WP140-500-180 CLEAR 0.140 0.180 0.079 0.119 0.500 0.500 0.500 0.200 3.6 4.6 2.0 3.0 12.7 12.7 12.7 5.1 250

Current pricing and additional sizes available at www.epsi.com

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TECHNICAL DIAGRAM KEY
MJD1 Major Diameter 1
WP SERIES (CONTINUED) MJD2 Major Diameter 2
MND1 Minor Diameter 1
MND2 Minor Diameter 2
PL1 Plug Length 1
PL2 Plug Length 2
WD Washer Diameter
WT Washer Thickness

MJD1 MJD2 MND1 MND2 PL1 PL2 WD WT MJD1 MJD2 MND1 MND2 PL1 PL2 WD WT PCS/
PART NUMBER COLOR (in) (in) (in) (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) BAG

WP140-625-250 CLEAR 0.140 0.250 0.079 0.189 0.500 0.500 0.625 0.200 3.6 6.4 2.0 4.8 12.7 12.7 15.9 5.1 250

WP155-250-200 CLEAR 0.155 0.200 0.094 0.139 0.500 0.500 0.250 0.200 3.9 5.1 2.4 3.5 12.7 12.7 6.4 5.1 1000

WP155-250-238 CLEAR 0.155 0.238 0.094 0.177 0.500 1.500 0.250 0.200 3.9 6.0 2.4 4.5 12.7 12.7 6.4 5.1 1000

WP155-312-238 CLEAR 0.155 0.238 0.094 0.177 0.500 0.500 0.312 0.200 3.9 6.0 2.4 4.5 12.7 12.7 7.9 5.1 1000

WP155-375-238 CLEAR 0.155 0.238 0.094 0.177 0.500 0.500 0.375 0.200 3.9 6.0 2.4 4.5 12.7 12.7 9.5 5.1 500

WP155-500-390 CLEAR 0.155 0.390 0.094 0.329 0.500 0.500 0.500 0.200 3.9 9.9 2.4 8.4 12.7 12.7 12.7 5.1 250

WP180-250-180 CLEAR 0.180 0.180 0.119 0.119 0.500 0.500 0.250 0.200 4.6 4.6 3.0 3.0 12.7 12.7 6.4 5.1 1000

WP180-350-225 CLEAR 0.180 0.225 0.119 0.164 0.500 0.500 0.350 0.200 4.6 5.7 3.0 4.2 12.7 12.7 8.9 5.1 500

WP180-375-200 CLEAR 0.180 0.200 0.119 0.139 0.500 0.500 0.375 0.200 4.6 5.1 3.0 3.5 12.7 12.7 9.5 5.1 500

WP180-250-238 CLEAR 0.180 0.238 0.119 0.177 0.500 0.500 0.250 0.200 4.6 6.0 3.0 4.5 12.7 12.7 6.0 5.1 1000

WP180-500-200 CLEAR 0.180 0.200 0.119 0.139 0.500 0.500 0.500 0.200 4.6 5.1 3.0 3.5 12.7 12.7 12.7 5.1 250

WP180-500-238 CLEAR 0.180 0.238 0.119 0.238 0.500 0.500 0.500 0.200 4.6 6.0 3.0 6.0 12.7 12.7 12.7 5.1 250

WP200-250-238 CLEAR 0.200 0.238 0.139 0.177 0.500 0.500 0.250 0.200 5.1 6.0 3.5 4.5 12.7 12.7 6.4 5.1 1000

WP200-312-238 CLEAR 0.200 0.238 0.139 0.177 0.500 0.500 0.312 0.200 5.1 6.0 3.5 4.5 12.7 12.7 7.9 5.1 1000

WP200-312-275 CLEAR 0.200 0.275 0.139 0.275 0.500 0.500 0.312 0.200 5.1 7.0 3.5 7.0 12.7 12.7 7.9 5.1 1000

WP200-375-275 CLEAR 0.200 0.275 0.139 0.214 0.500 0.500 0.375 0.200 5.1 7.0 3.5 5.4 12.7 12.7 9.5 5.1 500

WP209-375-275 CLEAR 0.209 0.275 0.148 0.214 0.500 0.500 0.375 0.200 5.3 7.0 3.8 5.4 12.7 12.7 9.5 5.1 500

WP218-716-281 CLEAR 0.218 0.281 0.157 0.220 0.500 0.500 0.716 0.200 5.5 7.1 4.0 5.5 12.7 12.7 18.2 5.1 100

WP238-375-250 CLEAR 0.238 0.250 0.177 0.189 0.500 0.500 0.375 0.200 6.0 6.4 4.5 4.8 12.7 12.7 9.5 5.1 500

WP238-500-250 CLEAR 0.238 0.250 0.119 0.177 0.500 0.500 0.500 0.200 6.0 6.4 3.0 4.5 12.7 12.7 12.7 5.1 250

WP265-1180-515 CLEAR 0.265 0.515 0.204 0.454 0.500 0.500 1.180 0.200 6.7 13.1 5.1 11.5 12.7 12.7 30.0 5.1 50

WP265-1180-640 CLEAR 0.265 0.640 0.204 0.579 0.500 0.500 1.180 0.200 6.7 16.3 5.1 14.7 12.7 12.7 30.0 5.1 50

WP275-375-375 CLEAR 0.275 0.375 0.177 0.189 0.500 0.500 0.375 0.200 7.0 9.5 4.5 4.8 12.7 12.7 9.5 5.1 500

WP275-500-375 CLEAR 0.275 0.375 0.214 0.314 0.500 0.500 0.500 0.200 7.0 9.5 5.4 8.0 12.7 12.7 12.7 5.1 250

WP331-787-331 CLEAR 0.331 0.331 0.270 0.270 0.500 0.500 0.787 0.200 8.4 8.4 6.9 6.9 12.7 12.7 20.0 5.1 100

WP346-625-413 CLEAR 0.346 0.413 0.291 0.354 0.500 0.500 0.625 0.200 8.8 10.5 7.4 9.0 12.7 12.7 15.9 5.1 250

WP350-500-420 CLEAR 0.350 0.420 0.289 0.359 0.500 0.500 0.500 0.200 8.9 10.7 7.3 9.1 12.7 12.7 12.7 5.1 250

WP375-500-455 CLEAR 0.455 0.375 0.394 0.314 0.500 0.500 0.500 0.200 11.6 9.5 10.0 8.0 12.7 12.7 12.7 5.1 100

WP375-787-512 CLEAR 0.375 0.512 0.314 0.512 0.500 0.500 0.787 0.200 9.5 13.0 8.0 13.0 12.7 12.7 20.0 5.1 100

WP390-500-455 CLEAR 0.390 0.455 0.329 0.394 0.500 0.500 0.500 0.200 9.9 11.6 8.4 10.0 12.7 12.7 12.7 5.1 250

WP551-787-551 CLEAR 0.551 0.551 0.490 0.490 0.500 0.500 0.787 0.200 14.0 14.0 12.4 12.4 12.7 12.7 20.0 5.1 100

WP551-787-689 CLEAR 0.551 0.689 0.490 0.628 0.500 0.500 0.787 0.200 14.0 17.5 12.4 16.0 12.7 12.7 20.0 5.1 100

WP551-944-708 CLEAR 0.551 0.708 0.490 0.647 0.500 0.500 0.944 0.200 14.0 18.0 12.4 16.4 12.7 12.7 24.0 5.1 100

Current pricing and additional sizes available at www.epsi.com

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TPSP SERIES - PORT-TITE PLUGS

HELPFUL HINTS
185ºF (85ºC) • Innovative: Effectively masks threads as well as protects
during shipping/handling
• Self-Sealing: Integrated flange and NBR O-ring
provide liquid and air tight seal
• Fast and Easy: Install/remove by hand, socket, wrench,
or #2 phillips head screwdriver
• Durable: High-density polyethylene stands up to
repeated use
• Ideal Solution: Flange and O-ring make Port-Tite perfect
for plating applications

PRODUCT DESCRIPTION
EPSI’s Port-Tite (TPSP) threaded port sealing plugs are
designed to fit the most common standard and metric
ports. The integrated flange and NBR O-ring not only provide
a liquid and air tight seal, they also protect the port from
damage and contamination during shipping and handling.
Our polyethylene plugs are rugged, durable, and the perfect TECHNICAL DIAGRAM KEY
solution for plating applications. Plus, Port-Tite’s raised hex HEX Hex Size
head and socket allow for application and removal by hand, FD Flange Diameter
socket, wrench, or a #2 Phillips screwdriver.
RD O-Ring Diameter
TP Thread Length
PL Plug Length
TPSP SERIES

PART TP PL RD FD HEX TP PL RD FD HEX PCS/


NUMBER COLOR (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) BAG
TPSP-00563 GREEN 9/16-18 0.432 0.621 0.707 1/2 14.3 11.0 15.8 18.0 12.7 1500
TPSP-00750 GREEN 3/4-16 0.523 0.783 0.889 5/8 19.0 13.3 20.0 22.5 15.8 750
TPSP-00875 GREEN 7/8-14 0.576 0.889 1.020 3/4 22.2 14.6 22.6 25.9 19.0 400
TPSP-01063 GREEN 1-1/16-12 0.668 1.076 1.227 7/8 27.0 17.0 27.3 31.2 22.2 300
TPSP-01313 GREEN 1-5/16-12 0.710 1.321 1.563 1-1/16 33.3 18.0 33.6 39.7 27.0 350
TPSP-01875 GREEN 1-7/8-12 0.775 1.874 2.074 1-1/2 47.6 20.0 47.6 52.7 38.1 100
TPSP-M0472 GREEN M12x1.75 0.352 0.555 0.600 M6 X 9.0 14.1 15.2 X 2000
TPSP-M0551 GREEN M14x1.5 0.352 0.610 0.630 M6 X 9.0 15.5 16.0 X 1500
TPSP-M0630 GREEN M16x1.5 0.512 0.689 0.770 M8 X 13.0 17.5 19.6 X 1000
TPSP-M0709 GREEN M18x1.5 0.523 0.783 0.900 M10 X 13.3 19.9 22.9 X 500
TPSP-M0866 GREEN M22x1.5 0.523 0.899 0.960 M10 X 13.3 22.6 24.4 X 500
TPSP-M1063 GREEN M27x2 0.668 1.076 1.350 M16 X 17.0 27.3 34.5 X 600
TPSP-01625 GREEN 1-5/8-12 0.660 1.693 2.17 1-1/16 X 16.8 43.0 55.1 X 100

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HTP SERIES - HANGING THREADED PLUGS

HELPFUL HINTS
600ºF (315ºC) • Durable: Cold rolled steel insert and high temp
commercial grade silicone to withstand repeated use.
It can be made custom upon request
• Versatile: Provides a liqui-tite seal in immersion
processes, while allowing conductivity to your part
• Convenient: Hangs heavier threaded parts* and seals
off the first thread, or chamfer of the hole at the same
time

PRODUCT DESCRIPTION
The Hang-Tite Plug (HTP) serves the function of a plug
and a hanging tab. It is especially favorable for powder
coating, but optimal for all immersion processes. The
metal core allows conductivity for powder coating.

TECHNICAL DIAGRAM KEY


TS Thread Size
C/F Coarse/Fine
TL Thread Length
HD Holde Diameter
OL Overall Length
SD Silicone Diameter

HTP SERIES
Part TS TL HD OL SD TS TL HD OL SD PCS/
Color C/F
Number (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) BAG
HTP 14-20 WHITE Coarse 1/4-20 0.175 0.197 0.870 0.483 X 4.5 5.0 22.1 12.3 20
HTP 516-18 PINK Coarse 5/16-18 0.197 0.236 1.023 0.569 X 5.0 6.0 26.0 14.5 20
HTP 38-16 GRAY Coarse 3/8-16 0.222 0.236 1.047 0.624 X 5.6 6.0 26.6 15.8 20
HTP 12-13 BLACK Coarse 1/2-13 0.276 0.276 1.101 0.745 X 7.0 7.0 28.0 18.9 20
HTP M06 BLUE Coarse M6X1 0.141 0.197 0.836 0.479 X 3.5 5.0 21.2 12.2 20
HTP M08 YELLOW Coarse M8X1.25 0.169 0.236 0.994 0.580 X 4.3 6.0 25.2 15.0 20
HTP M10 RUSTY Coarse M10X1.5 0.210 0.236 1.035 0.646 X 5.3 6.0 26.3 16.4 20
HTP M12 RED Coarse M12X1.75 0.251 0.275 1.076 0.725 X 6.4 7.0 27.3 18.4 20

*Refer to load guide on www.epsi.com for ratings


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TCP SERIES - TAPERED CAP & PLUG

185ºF (85ºC) HELPFUL HINTS


• Versatile: Effectively masks as a cap or plug in a wide
variety of applications

• Protective: Keeps parts free from contaminants and


during debris during handling and storage

• Fast and Easy: Quick to install and remove by hand

• Economical: Inexpensive enough for one-time use, yet


durable enough for repeated use

PRODUCT DESCRIPTION
EPSI’s Tapered Cap & Plug (TCP) serves as an economical
dual function closure which can be used as either a cap
or as a plug. These tapered polyethylene masks provide a
secure fit, yet are easy to install and remove.
FD
ID2
Tapered Cap & Plug (TCP) functions effectively as a cap
for tube and hydraulic fittings, tube ends, pipes and for
ID1
protection from contaminants and debris. It also serves
well as a plug for threaded holes, openings, fittings and
ports. PL
Tapered Cap & Plug (TCP) functions well both for masking
during the coating process and for protection during
material handling.
PD

PD PL FD ID1 ID2 PD PL FD ID1 ID2 PCS/


PART NUMBER COLOR (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) BAG

TCP 0182X0380 BLUE 0.180 0.220 0.310 0.088 0.140 4.6 5.6 7.9 2.2 3.6 1000

TCP 0180X0220 BLUE 0.182 0.380 0.310 0.053 0.116 4.6 9.7 7.9 1.3 2.9 1000

TCP 0205X0380 BLUE 0.205 0.380 0.410 0.079 0.145 5.2 9.7 10.4 2.0 3.7 1000

TCP 0240X0380 BLUE 0.240 0.380 0.380 0.111 0.173 6.1 9.7 9.7 2.8 4.4 1000

TCP 0255X0380 BLUE 0.255 0.380 0.380 0.113 0.184 6.5 9.7 9.7 2.9 4.7 1000

TCP 0269X0310 BLUE 0.269 0.310 0.380 0.150 0.209 6.8 7.9 9.7 3.8 5.3 3000

Current pricing and additional sizes available at www.epsi.com

76 866-ASK-EPSI | EPSI.COM
FD
TECHNICAL DIAGRAM KEY
ID2 FD Flange Diameter
TCP SERIES (CONTINUED) ID1
ID1 Inside Diameter 1
PL ID2 Inside Diameter 2
PD Plug Diameter
PD
PL Plug Length

PD PL FD ID1 ID2 PD PL FD ID1 ID2 PCS/


PART NUMBER COLOR (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) BAG

TCP 0275X0310 BLUE 0.275 0.310 0.450 0.146 0.210 7.0 7.9 11.4 3.7 5.3 2000

TCP 0302X0380 BLUE 0.302 0.380 0.440 0.174 0.236 7.7 9.7 11.2 4.4 6.0 1000

TCP 0335X0380 BLUE 0.335 0.380 0.470 0.205 0.267 8.5 9.7 11.9 5.2 6.8 1000

TCP 0365X0380 BLUE 0.365 0.380 0.500 0.235 0.299 9.3 9.7 12.7 6.0 7.6 1000

TCP 0367X0190 BLUE 0.367 0.190 0.500 0.263 0.325 9.3 4.8 12.7 6.7 8.3 1000

TCP 0396X0380 BLUE 0.396 0.380 0.530 0.267 0.330 10.1 9.7 13.5 6.8 8.4 1000

TCP 0427X0380 BLUE 0.427 0.380 0.560 0.298 0.361 10.8 9.7 14.2 7.6 9.2 1000

TCP 0456X0380 BLUE 0.456 0.380 0.590 0.327 0.390 11.6 9.7 15.0 8.3 9.9 1000

TCP 0485X0380 BLUE 0.485 0.380 0.630 0.356 0.419 12.3 9.7 16.0 9.0 10.6 1000

TCP 0513X0380 BLUE 0.513 0.380 0.660 0.385 0.447 13.0 9.7 16.8 9.8 11.4 1000

TCP 0547X0280 BLUE 0.547 0.280 0.690 0.415 0.477 13.9 7.1 17.5 10.5 12.1 1500

TCP 0547X0440 BLUE 0.547 0.440 0.690 0.409 0.471 13.9 11.2 17.5 10.4 12.0 1000

TCP 0562X0220 BLUE 0.562 0.220 0.680 0.477 0.533 14.3 5.6 17.3 12.1 13.5 1000

TCP 0576X0440 BLUE 0.576 0.440 0.720 0.440 0.500 14.6 11.2 18.3 11.2 12.7 1000

TCP 0608X0440 BLUE 0.608 0.440 0.750 0.468 0.532 15.4 11.2 19.1 11.9 13.5 1000

TCP 0631X0470 BLUE 0.631 0.470 0.750 0.487 0.550 16.0 11.9 19.1 12.4 14.0 1000

TCP 0667X0500 BLUE 0.667 0.500 0.810 0.518 0.580 16.9 12.7 20.6 13.2 14.7 1000

TCP 0694X0190 BLUE 0.694 0.190 0.750 0.613 0.669 17.6 4.8 19.1 15.6 17.0 1000

TCP 0695X0500 BLUE 0.695 0.500 0.840 0.549 0.610 17.7 12.7 21.3 13.9 15.5 1000

TCP 0727X0500 BLUE 0.727 0.500 0.880 0.578 0.640 18.5 12.7 22.4 14.7 16.3 1000

TCP 0755X0500 BLUE 0.755 0.500 0.880 0.613 0.675 19.2 12.7 22.4 15.6 17.1 1000

TCP 0765X0190 BLUE 0.765 0.190 0.880 0.678 0.740 19.4 4.8 22.4 17.2 18.8 1000

TCP 0788X0560 BLUE 0.788 0.560 0.940 0.628 0.690 20.0 14.2 23.9 16.0 17.5 1000

TCP 0805X0160 BLUE 0.805 0.160 0.860 0.688 0.750 20.4 4.1 21.8 17.5 19.1 1500

TCP 0823X0560 BLUE 0.823 0.560 0.970 0.663 0.725 20.9 14.2 24.6 16.8 18.4 1000

TCP 0848X0560 BLUE 0.848 0.560 1.000 0.687 0.750 21.5 14.2 25.4 17.4 19.1 1000

TCP 0848X0390 BLUE 0.848 0.390 1.020 0.687 0.748 21.5 9.9 25.9 17.4 19.0 1000

TCP 0890X0220 BLUE 0.890 0.220 1.050 0.757 0.837 22.6 5.6 26.7 19.2 21.3 1000

TCP 0911X0630 BLUE 0.911 0.630 1.060 0.740 0.802 23.1 16.0 26.9 18.8 20.4 500

TCP 0930X0630 BLUE 0.930 0.630 1.090 0.753 0.815 23.6 16.0 27.7 19.1 20.7 500

TCP 0973X0720 BLUE 0.973 0.720 1.130 0.805 0.869 24.7 18.3 28.7 20.4 22.1 500

TCP 0975X0630 BLUE 0.975 0.630 1.130 0.803 0.866 24.8 16.0 28.7 20.4 22.0 500

TCP 1040X0470 BLUE 1.040 0.470 1.160 0.895 0.955 26.4 11.9 29.5 22.7 24.3 700

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 77
FD TECHNICAL DIAGRAM KEY
ID2
ID1
FD Flange Diameter
TCP SERIES (CONTINUED) ID1 Inside Diameter 1
PL ID2 Inside Diameter 2
PD Plug Diameter
PD PL Plug Length
PD PL FD ID1 ID2 PD PL FD ID1 ID2 PCS/
PART NUMBER COLOR (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) BAG

TCP 1040X0690 BLUE 1.040 0.690 1.160 0.855 0.915 26.4 17.5 29.5 21.7 23.2 500
TCP 1040X0840 BLUE 1.040 0.840 1.310 0.940 1.020 26.4 21.3 33.3 23.9 25.9 300
TCP 1047X0500 BLUE 1.047 0.500 1.190 0.900 0.960 26.6 12.7 30.2 22.9 24.4 1000
TCP 1090X0750 BLUE 1.090 0.750 1.250 0.901 0.964 27.7 19.1 31.8 22.9 24.5 500
TCP 1090X1000 BLUE 1.090 1.000 1.250 0.890 0.950 27.7 25.4 31.8 22.6 24.1 300
TCP 1104X0720 BLUE 1.104 0.720 1.440 0.918 0.975 28.0 18.3 36.6 23.3 24.8 400
TCP 1145X0750 BLUE 1.145 0.750 1.310 0.933 0.995 29.1 19.1 33.3 23.7 25.3 500
TCP 1215X0750 BLUE 1.215 0.750 1.410 1.031 1.094 30.9 19.1 35.8 26.2 27.8 500
TCP 1284X0630 BLUE 1.284 0.630 1.440 1.113 1.175 32.6 16.0 36.6 28.3 29.8 500
TCP 1284X1670 BLUE 1.284 0.630 1.670 1.113 1.175 32.6 16.0 42.4 28.3 29.8 400
TCP 1305X1060 BLUE 1.305 1.060 1.430 0.777 0.836 33.1 26.9 36.3 19.7 21.2 500
TCP 1312X0500 BLUE 1.312 0.500 1.380 1.155 1.276 33.3 12.7 35.1 29.3 32.4 400
TCP 1346X0380 BLUE 1.346 0.380 1.470 1.227 1.285 34.2 9.7 37.3 31.2 32.6 500
TCP 1355X0750 BLUE 1.355 0.750 1.500 1.161 1.224 34.4 19.1 38.1 29.5 31.1 400
TCP 1356X0720 BLUE 1.356 0.720 1.500 1.231 1.292 34.4 18.3 38.1 31.3 32.8 300
TCP 1360X0810 BLUE 1.360 0.810 1.500 1.173 1.235 34.5 20.6 38.1 29.8 31.4 400
TCP 1420X0810 BLUE 1.420 0.810 1.560 1.085 1.140 36.1 20.6 39.6 27.6 29.0 500
TCP 1465X0390 BLUE 1.465 0.500 1.620 1.286 1.395 37.2 12.7 41.1 32.7 35.4 200
TCP 1465X0500 BLUE 1.465 0.500 1.620 1.286 1.350 37.2 12.7 41.1 32.7 34.3 400
TCP 1465X0720 BLUE 1.465 0.720 1.620 1.248 1.312 37.2 18.3 41.1 31.7 33.3 300
TCP 1465X0880 BLUE 1.465 0.880 1.630 1.249 1.312 37.2 22.4 41.4 31.7 33.3 300
TCP 1500X0750 BLUE 1.500 0.750 1.750 1.340 1.435 38.1 19.1 44.5 34.0 36.4 200
TCP 1507X0750 BLUE 1.507 0.750 1.630 1.169 1.239 38.3 19.1 41.4 29.7 31.5 500
TCP 1507X0910 BLUE 1.507 0.910 1.770 1.282 1.344 38.3 23.1 45.0 32.6 34.1 200
TCP 1600X0500 BLUE 1.600 0.500 1.750 1.451 1.513 40.6 12.7 44.5 36.9 38.4 500
TCP 1600X0880 BLUE 1.600 0.880 1.750 1.384 1.447 40.6 22.4 44.5 35.2 36.8 200
TCP 1601X0720 BLUE 1.601 0.720 1.750 1.387 1.451 40.7 18.3 44.5 35.2 36.9 200
TCP 1602X0720 BLUE 1.602 0.720 1.750 1.455 1.519 40.7 18.3 44.5 37.0 38.6 300
TCP 1682X0750 BLUE 1.682 0.750 1.880 1.498 1.560 42.7 19.1 47.8 38.0 39.6 200
TCP 1688X0620 BLUE 1.688 0.620 1.880 1.514 1.574 42.9 15.7 47.8 38.5 40.0 300
TCP 1750X0690 BLUE 1.750 0.690 1.840 1.569 1.633 44.5 17.5 46.7 39.9 41.5 200
TCP 1750X0750 BLUE 1.750 0.750 1.940 1.568 1.630 44.5 19.1 49.3 39.8 41.4 200
TCP 1805X0380 BLUE 1.805 0.380 2.000 1.722 1.781 45.8 9.7 50.8 43.7 45.2 200
TCP 1850X0720 BLUE 1.850 0.720 2.030 1.664 1.720 47.0 18.3 51.6 42.3 43.7 300
TCP 1880X0750 BLUE 1.880 0.750 2.000 1.688 1.750 47.8 19.1 50.8 42.9 44.5 200
TCP 1895X1280 BLUE 1.895 1.280 2.060 1.378 1.440 48.1 32.5 52.3 35.0 36.6 200
TCP 1938X0970 BLUE 1.938 0.970 2.160 1.743 1.807 49.2 24.6 54.9 44.3 45.9 200
TCP 1950X0100 BLUE 1.950 1.000 2.130 1.718 1.780 49.5 25.4 54.1 43.6 45.2 200
TCP 1950X1000 BLUE 1.950 1.000 2.130 1.718 1.780 49.5 25.4 54.1 43.6 45.2 200
TCP 1975X0630 BLUE 1.975 0.630 2.380 1.785 1.865 50.2 16.0 60.5 45.3 47.4 250

78 866-ASK-EPSI | EPSI.COM
FD TECHNICAL DIAGRAM KEY
ID2
ID1
FD Flange Diameter
TCP SERIES (CONTINUED) ID1 Inside Diameter 1
PL ID2 Inside Diameter 2
PD Plug Diameter
PD PL Plug Length
PD PL FD ID1 ID2 PD PL FD ID1 ID2 PCS/
PART NUMBER COLOR (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) BAG

TCP 2000X1000 BLUE 2.000 1.000 2.130 1.781 1.844 50.8 25.4 54.1 45.2 46.8 160
TCP 2065X0720 BLUE 2.065 0.720 2.200 1.885 1.950 52.5 18.3 55.9 47.9 49.5 250
TCP 2076X1000 BLUE 2.076 1.000 2.250 1.837 1.900 52.7 25.4 57.2 46.7 48.3 150
TCP 2100X0340 BLUE 2.100 0.340 2.590 2.060 2.020 53.3 8.6 65.8 52.3 51.3 200
TCP 2132X1000 BLUE 2.132 1.000 2.250 1.913 1.975 54.2 25.4 57.2 48.6 50.2 150
TCP 2147X0750 BLUE 2.147 0.750 2.310 1.953 2.015 54.5 19.1 58.7 49.6 51.2 200
TCP 2163X1180 BLUE 2.163 1.180 2.310 1.668 1.738 54.9 30.0 58.7 42.4 44.1 200
TCP 2243X1000 BLUE 2.243 1.000 2.440 2.005 2.067 57.0 25.4 62.0 50.9 52.5 150
TCP 2260X0500 BLUE 2.260 0.500 2.500 2.168 2.230 57.4 12.7 63.5 55.1 56.6 200
TCP 2310X0850 BLUE 2.310 0.850 2.470 1.875 1.935 58.7 21.6 62.7 47.6 49.1 200
TCP 2312X1000 BLUE 2.312 1.000 2.560 2.074 2.136 58.7 25.4 65.0 52.7 54.3 150
TCP 2400X0720 BLUE 2.400 0.720 2.800 2.216 2.280 61.0 18.3 71.1 56.3 57.9 150
TCP 2125X1000 BLUE 2.406 1.000 2.530 2.063 2.125 61.1 25.4 64.3 52.4 54.0 150
TCP 2464X1000 BLUE 2.464 1.000 2.630 2.235 2.298 62.6 25.4 66.8 56.8 58.4 100
TCP 2464X0720 BLUE 2.464 0.720 2.660 2.220 2.300 62.6 18.3 67.6 56.4 58.4 400
TCP 2602X1030 BLUE 2.602 1.030 2.810 2.333 2.395 66.1 26.2 71.4 59.3 60.8 100
TCP 2604X1130 BLUE 2.604 1.130 2.810 2.332 2.396 66.1 28.7 71.4 59.2 60.9 100
TCP 2644X0630 BLUE 2.644 0.630 2.780 2.418 2.480 67.2 16.0 70.6 61.4 63.0 200
TCP 2650X0960 BLUE 2.650 0.960 2.780 2.247 2.311 67.3 24.4 70.6 57.1 58.7 400
TCP 2650X1250 BLUE 2.650 1.250 2.780 2.245 2.307 67.3 31.8 70.6 57.0 58.6 100
TCP 2690X0630 BLUE 2.690 0.630 2.880 2.493 2.555 68.3 16.0 73.2 63.3 64.9 200
TCP 2690X0720 BLUE 2.690 0.720 2.880 2.497 2.561 68.3 18.3 73.2 63.4 65.0 100
TCP 2750X1000 BLUE 2.750 1.000 2.880 2.395 2.457 69.9 25.4 73.2 60.8 62.4 100
TCP 2788X0470 BLUE 2.788 0.470 2.970 2.595 2.655 70.8 11.9 75.4 65.9 67.4 200
TCP 2790X0750 BLUE 2.790 0.750 2.940 2.579 2.641 70.9 19.1 74.7 65.5 67.1 100
TCP 2870X0710 BLUE 2.870 0.710 3.060 2.626 2.706 72.9 18.0 77.7 66.7 68.7 100
TCP 2980X0750 BLUE 2.980 0.750 3.250 2.787 2.849 75.7 19.1 82.6 70.8 72.4 100
TCP 2990X1000 BLUE 2.990 1.000 3.130 2.656 2.720 75.9 25.4 79.5 67.5 69.1 100
TCP 2990X2760 BLUE 2.990 1.000 3.130 2.656 2.720 75.9 25.4 79.5 67.5 69.1 100
TCP 3103X0750 BLUE 3.103 0.750 3.340 2.915 2.975 78.8 19.1 84.8 74.0 75.6 100
TCP 3159X0470 BLUE 3.159 0.470 3.410 2.916 2.996 80.2 11.9 86.6 74.1 76.1 100
TCP 3245X1000 BLUE 3.245 1.000 3.380 2.912 2.982 82.4 25.4 85.9 74.0 75.7 100
TCP 3370X1000 BLUE 3.370 1.000 3.500 3.020 3.090 85.6 25.4 88.9 76.7 78.5 100
TCP 3457X0750 BLUE 3.457 0.750 3.630 3.245 3.325 87.8 19.1 92.2 82.4 84.5 120
TCP 3562X1130 BLUE 3.562 1.130 3.690 3.200 3.270 90.5 28.7 93.7 81.3 83.1 50
TCP 3600X0750 BLUE 3.600 0.750 3.880 3.410 3.470 91.4 19.1 98.6 86.6 88.1 100
TCP 3730X1000 BLUE 3.730 1.000 4.000 3.480 3.550 94.7 25.4 101.6 88.4 90.2 60
TCP 3800X0750 BLUE 3.800 0.750 4.000 3.610 3.680 96.5 19.1 101.6 91.7 93.5 90
TCP 3920X0750 BLUE 3.920 0.750 4.120 3.710 3.790 99.6 19.1 104.6 94.2 96.3 60
TCP 4070X0750 BLUE 4.070 0.750 4.380 3.860 3.930 103.4 19.1 111.3 98.0 99.8 90

866-ASK-EPSI | EPSI.COM 79
FD TECHNICAL DIAGRAM KEY
ID2
ID1
FD Flange Diameter
TCP SERIES (CONTINUED) ID1 Inside Diameter 1
PL ID2 Inside Diameter 2
PD Plug Diameter
PD PL Plug Length

PD PL FD ID1 ID2 PD PL FD ID1 ID2 PCS/


PART NUMBER COLOR (in) (in) (in) (in) (in) (mm) (mm) (mm) (mm) (mm) BAG

TCP 4140X0750 BLUE 4.140 0.750 4.530 3.940 4.020 105.2 19.1 115.1 100.1 102.1 90
TCP 4320X1250 BLUE 4.320 1.250 4.620 4.010 4.090 109.7 31.8 117.3 101.9 103.9 60
TCP 4430X0880 BLUE 4.430 0.880 4.880 4.180 4.270 112.5 22.4 124.0 106.2 108.5 50
TCP 4459X0960 BLUE 4.459 0.960 4.940 4.134 4.214 113.3 24.4 125.5 105.0 107.0 80
TCP 4620X1000 BLUE 4.620 1.000 5.000 4.290 4.370 117.3 25.4 127.0 109.0 111.0 50
TCP 4850X0880 BLUE 4.850 0.880 5.250 4.570 4.640 123.2 22.4 133.4 116.1 117.9 50
TCP 4970X1000 BLUE 4.970 1.000 5.380 4.710 4.790 126.2 25.4 136.7 119.6 121.7 50
TCP 5090X1000 BLUE 5.090 1.000 5.500 4.830 4.910 129.3 25.4 139.7 122.7 124.7 50
TCP 5100X0680 BLUE 5.100 0.680 5.440 4.900 4.980 129.5 17.3 138.2 124.5 126.5 90
TCP 5200X1000 BLUE 5.200 1.000 5.630 4.920 4.990 132.1 25.4 143.0 125.0 126.7 50
TCP 5360X1000 BLUE 5.360 1.000 5.880 5.110 5.180 136.1 25.4 149.4 129.8 131.6 50
TCP 5490X0880 BLUE 5.490 0.880 5.880 5.210 5.330 139.4 22.4 149.4 132.3 135.4 50
TCP 5620X1000 BLUE 5.620 1.000 6.130 5.390 5.470 142.7 25.4 155.7 136.9 138.9 50
TCP 5750X1000 BLUE 5.750 1.000 6.190 5.490 5.570 146.1 25.4 157.2 139.4 141.5 50
TCP 5870X0980 BLUE 5.870 0.980 6.250 5.610 5.700 149.1 24.9 158.8 142.5 144.8 50
TCP 6180X1000 BLUE 6.180 1.000 6.620 5.920 6.010 157.0 25.4 168.1 150.4 152.7 50
TCP 6350X1000 BLUE 6.350 1.000 6.750 6.090 6.180 161.3 25.4 171.5 154.7 157.0 20
TCP 6560X0870 BLUE 6.560 0.870 6.940 6.330 6.400 166.6 22.1 176.3 160.8 162.6 20
TCP 6710X1500 BLUE 6.710 1.500 7.190 6.530 6.610 170.4 38.1 182.6 165.9 167.9 20
TCP 6774X1500 BLUE 6.774 1.500 7.190 6.562 6.668 172.1 38.1 182.6 166.7 169.4 20
TCP 7030X0500 BLUE 7.030 0.500 7.670 6.800 6.880 178.6 12.7 194.8 172.7 174.8 20
TCP 7120X1040 BLUE 7.120 1.040 7.630 6.970 7.050 180.8 26.4 193.8 177.0 179.1 20
TCP 7358X1460 BLUE 7.358 1.460 7.720 6.851 6.943 186.9 37.1 196.1 174.0 176.4 16
TCP 7650X1000 BLUE 7.650 1.000 7.940 7.260 7.340 194.3 25.4 201.7 184.4 186.4 20
TCP 7840X1000 BLUE 7.840 1.000 8.120 7.580 7.660 199.1 25.4 206.2 192.5 194.6 20
TCP 8140X1000 BLUE 8.140 1.000 8.380 7.880 7.970 206.8 25.4 212.9 200.2 202.4 20
TCP 8350X1380 BLUE 8.350 1.380 8.750 8.050 8.150 212.1 35.1 222.3 204.5 207.0 10
TCP 8600X1380 BLUE 8.600 1.380 9.000 8.300 8.400 218.4 35.1 228.6 210.8 213.4 10
TCP 8730X1500 BLUE 8.730 1.500 9.130 8.550 8.670 221.7 38.1 231.9 217.2 220.2 10
TCP 9364X1750 BLUE 9.364 1.750 9.860 8.890 9.060 237.8 44.5 250.4 225.8 230.1 10
TCP 10290X1500 BLUE 10.220 0.970 10.560 9.820 9.970 259.6 24.6 268.2 249.4 253.2 12
TCP 10220X0970 BLUE 10.290 1.500 10.560 9.770 9.900 261.4 38.1 268.2 248.2 251.5 15
TCP 11098X1750 BLUE 11.098 1.750 11.600 10.620 10.790 281.9 44.5 294.6 269.7 274.1 8
TCP 11455X2000 BLUE 11.455 2.000 11.960 10.779 11.110 291.0 50.8 303.8 273.8 282.2 8
TCP 13138X2000 BLUE 13.597 2.000 14.100 12.960 13.250 345.4 50.8 358.1 329.2 336.6 6
TCP 13597X2000 BLUE 13.597 2.000 14.100 12.960 13.250 345.4 50.8 358.1 329.2 336.6 6

Current pricing and additional sizes available at www.epsi.com

80 866-ASK-EPSI | EPSI.COM
PLUGS - STARTER KITS
Visit www.epsi.com for the latest kits, contents and pricing information. Custom kits are
available upon request. Product information page listed below.

KIT BES BLACK EPDM STOPPERS PAGE 50

KIT BTM BLIND HOLE THREAD MASK PLUGS PAGE 60

KIT CRKR CORK STOPPERS PAGE 59

KIT EPP EPDM PULL PLUGS PAGE 38

KIT FLPE EPDM FLANGELESS PLUGS PAGE 64

KIT FLPS FLANGELESS PLUGS PAGE 64

KIT SOMS SINK-O-MASK PLUGS PAGE 67

KIT SPP-1 SILICONE PULL PLUGS PAGE 40

KIT SPP-2 SILICONE PULL PLUGS PAGE 40

KIT STS-1 SILICONE TAPERED STOPPERS PAGE 52

KIT STS-2 SILICONE TAPERED STOPPERS PAGE 52

KIT TNM THREAD-N-MASK PLUGS PAGE 69

KIT WP WASHER PLUGS PAGE 72

866-ASK-EPSI | EPSI.COM 81
EPDMGREEN
CAPSPOLY
(EC) TAPE 14-16
A12 83
SILICONE CAPS
GREEN POLY (SC)
TAPE DISCS 27-30
AD12 85

WASHER CAPS
GREEN POLY(WC)
TAPE DONUTS 31-32
AH12 87

VINYL GREEN
CAPS POLY
(VC)
WISHBONE DISCS 31-32
AW12 88
EPSI has a masking tape for every application and
CAPS STARTER KIT
BLUE POLY TAPE B12 90 every temperature. All of our tapes are converted
in-house, assuring that you get exactly what you
RED POLY TAPE D12 91 need. Consider a roll of polyester or polymide tape for
masking off large surfaces, one of EPSI’s patented
ULTRA ORANGE POLY TAPE O12 92 wishbone discs for smaller areas with easy removal
or a doughnut disc which can be used in conjunction
RUSTY POLY TAPE R12 94 with other masking to protect washers or add
1 MIL POLYIMIDE TAPE K12 95 extra coverage.

2 MIL POLYIMIDE TAPE K22 96


EPSI makes masking easy!
2 MIL POLYIMIDE TAPE DISCS KD22 97
FIBERGLASS [CLOTH] TAPE F12 99
CUSTOMS
FIBERGLASS [CLOTH] TAPE DISCS FD12 100
The EPSI Guarantee means that we provide
CREPE MASKING TAPE C12 101 you with the best solutions for your masking
HI-TEMP CREPE MASKING TAPE C21 102 needs. Sometimes that solution is one
of our guaranteed products, but other
HI-TEMP CREPE MASKING DISCS CD21 103
times you need a custom solution. Our
SANDBLASTING TAPE SPVC 105 in-house engineering teams has decades
of experience in working with customers to
SILICONE SELF-FUSING TAPE S10 106
produce a solution fit to your precise needs.
SILICONE SELF-FUSING TAPE S20 106 We continue to lead the industry in creating
SILICONE SELF-FUSING TAPE S30 106 efficient, custom solutions for diverse
applications.
GENERAL PURPOSE VINYL TAPE V10 107
We are the masking experts and we have
ELECTROPLATING VINYL TAPE V12 108 calculated the point where customers will
NON-ADHESIVE VINYL TAPE V71 109 realize savings using a custom mold or
custom tape mask verses masking with
PRINTED VINYL FLOOR DECALS MT-3x36 110 standard products.
PRINTED VINYL FLOOR DECALS MT-12 111 Your EPSI sales representative can help
you estimate your savings and determine
whether a custom product is the right
solution for you.
That’s the EPSI guarantee!

82
A12 TAPE SERIES - GREEN POLY TAPE

400ºF (204ºC)

•Maximum Temperature: 400°F • Removes cleanly after use


• Total Thickness: 3.5 mils • No shrinkage
• Hi-Temperature silicone adhesive system

PRODUCT DESCRIPTION HELPFUL HINTS


A12 is a polyester film, single coated with a silicone Maximum Temperature (F) 400°
pressure sensitive adhesive. Tensile Strength (lbs/inch) 50
Elongation (%) 110
TYPICAL APPLICATIONS Peel Adhesion (oz/inch) 35

Use for masking in powder coating, e-coating, anodizing Our A12 green polyester tape is the industry standard for
and some plating applications. Can hold light fabrications general purpose powder coating applications. It is extremely
involving tack welding. economical and removes cleanly from surfaces without
leaving a residue. A12 is ideal for applications such as
taping off large surfaces, general purpose die cutting and
CONSTRUCTION large volume runs.
Total Thickness 3.5 mils
Adhesive Thickness 1.5 mils
Carrier Thickness 2.0 mils
Adhesive Type Silicone
Carrier Type Polyester
Color Green

Current pricing, case quantities and additional sizes available at www.epsi.com

400°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 83
A12 SERIES
Standard
PART NUMBER Length (yds) Width (in) Width (in) Length (m) Width (mm) Case Qty
A12-00032 72 1/8 in 0.125 66 3.2 256
A12-00048 72 3/16 in 0.188 66 4.8 168
A12-00064 72 1/4 in 0.250 66 6.4 128
A12-00079 72 5/16 in 0.313 66 8.0 96
A12-00095 72 3/8 in 0.375 66 9.5 84
A12-00111 72 7/16 in 0.438 66 11.1
A12-00127 72 1/2 in 0.500 66 12.7 64
A12-00143 72 9/16 in 0.563 66 14.3
A12-00159 72 5/8 in 0.625 66 15.9 48
A12-00190 72 3/4 in 0.750 66 19.0 40
A12-00222 72 7/8 in 0.875 66 22.2
A12-00254 72 1 in 1.000 66 25.4 32
A12-00286 72 1 1/8 in 1.125 66 28.6
A12-00318 72 1 1/4 in 1.250 66 31.8 24
A12-00349 72 1 3/8 in 1.375 66 34.9
A12-00381 72 1 1/2 in 1.500 66 38.1 20
A12-00413 72 1 5/8 in 1.625 66 41.3
A12-00445 72 1 3/4 in 1.750 66 44.5 16
A12-00508 72 2 in 2.000 66 50.8 16
A12-00572 72 2 1/4 in 2.250 66 57.2 12
A12-00635 72 2 1/2 in 2.500 66 63.5 12
A12-00699 72 2 3/4 in 2.750 66 69.9 8
A12-00762 72 3 in 3.000 66 76.2 12
A12-00889 72 3 1/2 in 3.500 66 88.9 8
A12-01016 72 4 in 4.000 66 101.6 8
A12-01270 72 5 in 5.000 66 127.0 4
A12-01524 72 6 in 6.000 66 152.4 8
A12-01778 72 7 in 7.000 66 177.8 4
A12-02032 72 8 in 8.000 66 203.2 4
A12-02540 72 10 in 10.000 66 254.0
A12-03048 72 12 in 12.000 66 304.8

84 866-ASK-EPSI | EPSI.COM
AD12 TAPE SERIES - GREEN POLY TAPE DISCS

CONSTRUCTION
400ºF (204ºC) Total Thickness
Adhesive Thickness
3.5 mils
1.5 mils
Carrier Thickness 2.0 mils
Adhesive Type Silicone
Carrier Type Polyester
Color Green
• Maximum Temperature: 400°F
• Removes cleanly after use with no shrinkage

PRODUCT DESCRIPTION SPECIFICATIONS


AD12 is a polyester film, single coated with a silicone Maximum Temperature (F) 400°
pressure sensitive adhesive. Tape is laminated and discs Tensile Strength (lbs/inch) 50
are rotary die-cut on a specially formulated fluorosilicone Elongation (%) 110
liner. Peel Adhesion (oz/inch) 35

TYPICAL APPLICATIONS
Use for masking in powder coating, e-coating, anodizing
and some plating applications.

PART Diameter Standard Diameter Discs


NUMBER (in) Diameter (in) (mm) Per Roll
AD12-0032 0.125 1/8 in 3.2 2000
AD12-0048 0.188 3/16 in 4.8 2000
AD12-0064 0.250 1/4 in 6.4 2000
AD12-0079 0.313 5/16 in 7.9 2000
AD12-0095 0.375 3/8 in 9.5 2000
AD12-0100 0.394 ---- 10.0 2000
AD12-0111 0.438 7/16 in 11.1 2000
AD12-0127 0.500 1/2 in 12.7 2000
AD12-0127 MEGA 0.500 1/2 in 12.7 10000
AD12-0143 0.563 9/16 in 14.3 2000
AD12-0159 0.625 5/8 in 15.9 2000
AD12-0174 0.685 11/16 in 17.4 1000
AD12-0190 0.750 3/4 in 19.0 1000
AD12-0190 MEGA 0.750 3/4 in 19.0 5000
AD12-0222 0.875 7/8 in 22.2 1000
AD12-0237 0.937 15/16 in 23.7 500
AD12-0250 0.984 ---- 25.0 500
AD12-0254 1.000 1 in 25.4 500
AD12-0254 MEGA 1.000 1 in 25.4 2500

350°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 85
AD12 SERIES
PART Diameter Standard Diameter Discs
NUMBER (in) Diameter (in) (mm) Per Roll
AD12-0286 1.125 1 1/8 in 28.6 500
AD12-0302 1.187 1 3/16 in 30.2 500
AD12-0318 1.250 1 1/4 in 31.8 500
AD12-0349 1.375 1 3/8in 34.9 500
AD12-0365 1.438 1 7/16 in 36.5 500
AD12-0381 1.500 1 1/2 in 38.1 500
AD12-0413 1.625 1 5/8 in 41.3 500
AD12-0445 1.750 1 3/4 in 44.5 500
AD12-0460 1.183 ---- 46.0 500
AD12-0476 1.875 1 7/8 in 47.6 500
AD12-0508 2.000 2 in 50.8 250
AD12-0572 2.250 2 1/4 in 57.2 250
AD12-0572 MEGA 2.250 2 1/4 in 57.2 1250
AD12-0635 2.500 2 1/2 in 63.5 250
AD12-0635 MEGA 2.500 2 1/2 in 63.5 1250
AD12-0667 2.625 2 5/8 in 66.7 250
AD12-0699 2.750 2 3/4 in 69.9 250
AD12-0762 3.000 3 in 76.2 250
AD12-0825 3.250 3 1/4 in 82.5 100
AD12-0889 3.500 3 1/2 in 88.9 100
AD12-0952 3.750 3 3/4 in 95.2 100
AD12-1016 4.000 4 in 101.6 100
AD12-1079 4.250 4 1/4 in 107.9 100
AD12-1143 4.500 4 1/2 in 114.3 100
AD12-1270 5.000 5 in 127.0 100
AD12-1397 5.500 5 1/2 in 139.7 100
AD12-1524 6.000 6 in 152.4 100
AD12-1588 6.250 6 1/4 in 158.8 100

AD12 SERIES [ WITH SLIT BACK LINER ]


PART Diameter Standard Diameter Discs
NUMBER (in) Diameter (in) (mm) Per Roll
AD12-0127-S 0.500 1/2 in 12.7 2000
AD12-0159-S 0.625 5/8 in 15.9 2000
AD12-0190-S 0.750 3/4 in 19.0 1000
AD12-0254-S 1.000 1 in 25.4 500
AD12-0286-S 1.125 1 1/8 in 28.6 500
AD12-0318-S 1.250 1 1/4 in 31.8 500
AD12-0381-S 1.500 1 1/2 in 38.1 500
AD12-0445-S 1.750 1 3/4 in 44.5 500
AD12-0508-S 2.000 2 in 50.8 250
AD12-0572-S 2.250 2 1/4 in 57.2 250
AD12-0635-S 2.500 2 1/2 in 63.5 250
AD12-0762-S 3.000 3 in 76.2 250

Current pricing, case quantities and additional sizes available at www.epsi.com

86 866-ASK-EPSI | EPSI.COM
AH12 TAPE SERIES - GREEN POLY TAPE DONUTS
CONSTRUCTION
400ºF (204ºC) Total Thickness 3.5 mils
Adhesive Thickness 1.5 mils
Carrier Thickness 2.0 mils
Adhesive Type Silicone
Carrier Type Polyester
Color Green

PRODUCT DESCRIPTION SPECIFICATIONS


AH12 is a polyester film, single coated with a silicone Maximum Temperature (F) 400°
pressure sensitive adhesive. Tape is laminated and discs Tensile Strength (lbs/inch) 50
are rotary die-cut on a specially formulated fluorosilicone
Elongation (%) 110
liner.
Peel Adhesion (oz/inch) 35
• Maximum Temperature: 400°F
• Removes cleanly after use with no shrinkage

TYPICAL APPLICATIONS
Use for masking in powder coating, e-coating, anodizing and
some plating applications.

PART ID OD ID OD Discs
NUMBER (in) (in) (mm) (mm) Per Roll
AH12-0095X0048 0.189 0.375 4.8 9.5 2000
AH12-0127X0064 0.250 0.500 6.4 12.7 2000
AH12-0159X0064 0.250 0.625 6.4 15.9 2000
AH12-0159X0095 0.375 0.625 9.5 15.9 2000
AH12-0190X0064 0.250 0.750 6.4 19.0 1000
AH12-0254X0048 0.189 1.000 4.8 25.4 500
AH12-0254X0064 0.250 1.000 6.4 25.4 500
AH12-0381X0095 0.375 1.500 9.5 25.4 500
AH12-0381X0254 1.000 1.500 25.4 25.4 500

Current pricing, case quantities and additional sizes available at www.epsi.com

400°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 87
AW12 TAPE SERIES - GREEN WISHBONE DISCS

• Maximum Temperature: 400°F


• Total Thickness (mils): 3.5 mils
400ºF (204ºC) • Designed for easy removal from roll
• Removal tab in center eliminates shadow effect found in
other designs
• Easy-to-find tab; even under thickest coatings
• Hi-Temperature silicone adhesive system
• Removes cleanly after use
• No shrinkage

US Patent France Germany Italy


#6,656,558 #0 960 175 #698 14 358.2-08 #0 960 175
Canada United Kingdom Netherlands Sweden
#2,279,007 #0 960 175 #0 960 175 #0 960 175

PRODUCT DESCRIPTION SPECIFICATIONS


AW12 is a polyester film, single coated with a silicone Maximum Temperature (F) 400°
pressure sensitive adhesive. Tape is laminated with a Tensile Strength (lbs/inch) 50
center tab, and discs are rotary die-cut on a specially
Elongation (%) 110
formulated fluorosilicone liner.
Peel Adhesion (oz/inch) 35

TYPICAL APPLICATIONS Our U.S. and Internationally Patented AW12 green


polyester wishbone discs are rapidly becoming the discs
Masking in powder coating, and wet spray. Also can be of choice for general purpose powder coating applications.
used for e-coating, Anodizing and plating applications. (See Easy grip tab aids in proper disc placement. Eliminate
note below) the "hunt" for buried discs that cause rework; the easy-
to-find tab makes locating and removing the disc quick
CONSTRUCTION and free from surface marring. AW12 discs are cut with
high-precision rotary tooling.
Total Thickness 3.5 mils
Adhesive Thickness 1.5 mils
Carrier Thickness 2.0 mils
Adhesive Type Silicone
Carrier Type Polyester
Color Green

400°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

88 866-ASK-EPSI | EPSI.COM
AW12 SERIES

Standard
PART NUMBER Diameter (in) Diameter (in) Diameter (mm) Discs Per Roll
AW12-0095 0.375 3/8 in 9.5 500
AW12-0100 0.394 ---- 10.0 500
AW12-0111 0.438 7/16 in 11.1 500
AW12-0127 0.500 1/2 in 12.7 500
AW12-0143 0.563 9/16 in 14.3 500
AW12-0151 0.594 19/32 in 15.1 500
AW12-0159 0.625 5/8 in 15.9 500
AW12-0160 0.630 ---- 16.0 500
AW12-0174 0.685 11/16 in 17.4 500
AW12-0190 0.750 3/4 in 19.0 500
AW12-0200 0.787 ---- 20.0 500
AW12-0206 0.812 13/16 in 20.6 500
AW12-0214 0.843 27/32 in 21.4 500
AW12-0222 0.875 7/8 in 22.2 500
AW12-0254 1.000 1 in 25.4 500
AW12-0270 1.063 1 1/16 in 27.0 500
AW12-0286 1.125 1 1/8 in 28.6 500
AW12-0318 1.250 1 1/4 in 31.8 500
AW12-0349 1.375 1 3/8 in 34.9 500
AW12-0381 1.500 1 1/2 in 38.1 500
AW12-0413 1.625 1 5/8 in 41.3 250
AW12-0445 1.750 1 3/4 in 44.5 250
AW12-0476 1.875 1 7/8 in 47.6 250
AW12-0508 2.000 2 in 50.8 250
AW12-0572 2.250 2 1/4 in 57.2 100
AW12-0603 2.375 2 3/8 in 60.3 100
AW12-0635 2.500 2 1/2 in 63.5 100
AW12-0699 2.750 2 3/4 in 69.9 100
AW12-0762 3.000 3 in 76.2 100
AW12-1016 4.000 4 in 101.6 100

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 89
B12 TAPE SERIES - BLUE POLY TAPE
• Extremely conformable
• Good chemical resistance
350ºF (204ºC) • Prevents leakage
• Removes cleanly after use

CONSTRUCTION
Total Thickness 3.0 mils
Adhesive Thickness 2.0 mils
PRODUCT DESCRIPTION Carrier Thickness 1.0 mils
Adhesive Type Silicone
Our B12 blue polyester tape is ideal for general powder
coating applications; it is the industry standard for Carrier Type Polyester
conformable polyesters. B12 removes cleanly from Color Light Blue
surfaces without leaving a residue and is well-suited for
applications such as taping off large surfaces, general
purpose die cutting, PC board masking, and sharp edge
masking.
SPECIFICATIONS
Maximum Temperature (F) 350°
TYPICAL APPLICATIONS Tensile Strength (lbs/inch) 22
Powder coating, e-coating, circuit board insulation and hot Elongation (%) 80
air leveling. Peel Adhesion (oz/inch) 25
Dielectric Strength (volts) 5000

PART Length Standard Width Length Width Case


NUMBER (yds) Width (in) (in) (m) (mm) Qty
B12-00032 72 1/8 in 0.125 66 3.2 192
B12-00064 72 1/4 in 0.250 66 6.4 128
B12-00127 72 1/2 in 0.500 66 12.7 64
B12-00190 72 3/4 in 0.750 66 19.0 40
B12-00254 72 1 in 1.000 66 25.4 32
B12-00381 72 1 1/2 in 1.500 66 38.1 20
B12-00508 72 2 in 2.000 66 50.8 16
B12-00635 72 2 1/2 in 2.500 66 63.5 8
B12-00762 72 3 in 3.000 66 76.2 8
B12-01016 72 4 in 4.000 66 101.6 8

Current pricing and additional sizes available at www.epsi.com

350°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

90 866-ASK-EPSI | EPSI.COM
D12 TAPE SERIES - RED POLY TAPE
• Extremely conformable
• Good chemical resistance
350ºF (175ºC) • Preshrunk film
• Removes cleanly after use

PRODUCT DESCRIPTION CONSTRUCTION


Our D12 red polyester tape is the industry standard Total Thickness 3.7 mils
for immersion coating applications. Its thin carrier thickness Adhesive Thickness 2.7 mils
and high adhesion properties make it an ideal candidate Carrier Thickness 1.0 mils
where plating, anodizing and E-Coating is used, or where a
Adhesive Type Silicone
moisture proof seal is required.
Carrier Type Polyester
Color Red

SPECIFICATIONS
Maximum Temperature (F) 350°
Tensile Strength (lbs/inch) 30
Elongation (%) 120
Peel Adhesion (oz/inch) 25

Length Standard Width Length Width Case


PART NUMBER (yds) Width (in) (in) (m) (mm) Qty
D12-00064 72 1/4 0.250 66 6.4 128
D12-00127 72 1/2 in 0.500 66 12.7 48
D12-00190 72 3/4 in 0.750 66 19.0 32
D12-00254 72 1 in 1.000 66 25.4 24
D12-00381 72 1 1/2 in 1.500 66 38.1 16
D12-00508 72 2 in 2.000 66 50.8 12

Current pricing and additional sizes available at www.epsi.com

350°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 91
O12 TAPE SERIES - ULTRA ORANGE POLY TAPE

430ºF (220ºC)

• Maximum Temperature: 430°F • Removes cleanly after use


• Total Thickness: 3.5 mils • No shrinkage
• Hi-Temperature silicone adhesive system • More flexible than green poly tape (A12)

PRODUCT DESCRIPTION CONSTRUCTION


O12 is a polyester film, single coated with a silicone Total Thickness 3.5 mils
pressure sensitive adhesive. Adhesive Thickness 1.5 mils
Carrier Thickness 2.0 mils
TYPICAL APPLICATIONS Adhesive Type Silicone
Masking in powder coating, e-coating, anodizing and some Carrier Type Polyester
plating applications, electrical. Color Orange

SPECIFICATIONS
Maximum Temperature (F) 430°
Tensile Strength (lbs/inch) 50
Elongation (%) 110
Peel Adhesion (oz/inch) 35

430°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

92 866-ASK-EPSI | EPSI.COM
O12 SERIES

PART Length Standard Width Length Width Case


NUMBER (yds) Width (in) (in) (m) (mm) Qty
O12-00032 72 1/8 in 0.125 66 3.2 256
O12-00048 72 3/16 in 0.188 66 4.8 168
O12-00064 72 1/4 in 0.250 66 6.4 128
O12-00079 72 5/16 in 0.313 66 7.9 96
O12-00095 72 3/8 in 0.375 66 9.5 84
O12-00111 72 7/16 in 0.438 66 11.1
O12-00127 72 1/2 in 0.500 66 12.7 64
O12-00143 72 9/16 in 0.563 66 14.3
O12-00159 72 5/8 in 0.625 66 15.9 48
O12-00190 72 3/4 in 0.750 66 19.0 40
O12-00222 72 7/8 in 0.875 66 22.2
O12-00254 72 1 in 1.000 66 25.4 32
O12-00286 72 1 1/8 in 1.125 66 28.6
O12-00318 72 1 1/4 in 1.250 66 31.8 24
O12-00349 72 1 3/8 in 1.375 66 34.9
O12-00381 72 1 1/2 in 1.500 66 38.1 20
O12-00413 72 1 5/8 in 1.625 66 41.3
O12-00445 72 1 3/4 in 1.750 66 44.5 16
O12-00508 72 2 in 2.000 66 50.8 16
O12-00572 72 2 1/4 in 2.250 66 57.2 12
O12-00635 72 2 1/2 in 2.500 66 63.5 12
O12-00699 72 2 3/4 in 2.750 66 69.9 8
O12-00762 72 3 in 3.000 66 76.2 12
O12-00889 72 3 1/2 in 3.500 66 88.9 8
O12-01016 72 4 in 4.000 66 101.6
O12-01270 72 5 in 5.000 66 127.0 8
O12-01524 72 6 in 6.000 66 152.4 8
O12-01778 72 7 in 7.000 66 177.8 4
O12-02032 72 8 in 8.000 66 203.2 4
O12-02540 72 10 in 10.000 66 254.0
O12-03048 72 12 in 12.000 66 304.8

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 93
R12 TAPE SERIES - RUSTY POLY TAPE

PRODUCT DESCRIPTION
430ºF (220ºC)
Our R12 rusty polyester tape is ideal for high temp powder
coating and e-coating applications. It is an economical
choice for applications requiring temperature resistance
greater than general purpose green polyester tape, but less
than the high temp polyimide tapes.

SPECIFICATIONS
Maximum Temperature (F) 430°
CONSTRUCTION
Tensile Strength (lbs/inch) 50 Total Thickness 3.4 mils

Elongation (%) 100 Adhesive Thickness 1.4 mils

Peel Adhesion (oz/inch) 35 Carrier Thickness 2.0 mils


Adhesive Type Silicone
Carrier Type Polyester
• Maximum Temperature: 430°F
Color Rusty
• Removes cleanly after use with no shrinkage

PART Length Standard Width Length Width Case


NUMBER (yds) Width (in) (in) (m) (mm) Qty
R12-00064 72 1/4 in 0.250 66 6.4 96
R12-00095 72 3/8 in 0.375 66 9.5 64
R12-00127 72 1/2 in 0.500 66 12.7 48
R12-00159 72 5/8 in 0.625 66 15.9 40
R12-00190 72 3/4 in 0.750 66 19.1 32
R12-00254 72 1 in 1.000 66 25.4 24
R12-00318 72 1 1/4 in 1.250 66 31.8 20
R12-00381 72 1 1/2 in 1.500 66 38.1 16
R12-00508 72 2 in 2.000 66 50.8 12
R12-00762 72 3 in 3.000 66 76.2 8
R12-01016 72 4 in 4.000 66 101.6 8
R12-01270 72 5 in 5.000 66 127.0 X
R12-01524 72 6 in 6.000 66 152.4 X

Current pricing and additional sizes available at www.epsi.com

430­­­­°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

94 866-ASK-EPSI | EPSI.COM
K12/K22 TAPE SERIES - 1 MIL & 2 MIL POLYIMIDE TAPE
• Maximum Temperature: 500°F (K12) & 600°F (K22)
• K12 is thin and conformable, enabling masking of uneven
500ºF (260ºC)/600ºF (315ºC) surfaces
• K22’s high-strength backing provides superior puncture,
tear and abrasion resistance
• Removes cleanly without adhesive residue after exposure
to heat and/or chemicals
• Chemically resistent
• Flame-retardant and excellent electrical insulation

PRODUCT DESCRIPTION CONSTRUCTION K12 K22


Our K12 polyimide film tape combines a 1.6 mil high Total Thickness 2.6 mils 3.5 mils
temperature pressure sensitive adhesive with a 1.0 mil Adhesive Thickness 1.6 mils 1.5 mils
flexible carrier to create a tape product which is perfect
Carrier Thickness 1.0 mil 2.0 mils
for high temperature masking needs. Typical applications
include the protection of printed circuit board gold finger Adhesive Type Silicone Silicone
contact leads during wave soldering. Carrier Type Polyimide Polyimide
Our K22 polyimide film tape combines a 1.5 mil high Color Amber Amber
temperature pressure sensitive adhesive with a 2.0 mil
flexible carrier to create a tape product which is perfect
for high temperature masking needs. Typical applications
SPECIFICATIONS K12 K22
include the electrical insulation of high temperature coils, Maximum Temperature (F) 500° 600°
motors and transformers. Tensile Strength (lbs/inch) 30 55
Elongation (%) 60 60
TYPICAL APPLICATIONS Peel Adhesion (oz/inch) 25 22
Powder coating, e-coating, wave soldering, circuit board Dielectric Strength (volts) 6800 12000
insulation and hot air leveling. The product is UL approved Government Specifications UL Number E197661 NA
for use in the electrical insulation applications meeting
Class H requirements.

500°F & 600°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can
affect the use and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 95
K12 SERIES

Length Standard Width Length Width Case


PART NUMBER (yds) Width (in) (in) (m) (mm) Qty
K12-00032 36 1/8 in 0.013 33 3.2 192
K12-00064 36 1/4 in 0.250 33 6.4 96
K12-00095 36 3/8 in 0.375 33 9.5 64
K12-00127 36 1/2 in 0.500 33 12.7 48
K12-00159 36 5/8 in 0.625 33 15.9 40
K12-00190 36 3/4 in 0.750 33 19.1 32
K12-00254 36 1 in 1.000 33 25.4 24
K12-00286 36 1 1/8 in 1.125 33 28.6 20
K12-00318 36 1 1/4 in 1.250 33 31.8 20
K12-00381 36 1 1/2 in 1.500 33 38.1 16
K12-00508 36 2 in 2.000 33 50.8 12
K12-00762 36 3 in 3.000 33 76.2 8
K12-01016 36 4 in 4.000 33 101.6 8
K12-01524 36 6 in 6.000 33 152.4 4

K22 SERIES
PART Length Standard Width Length Width Case
NUMBER (yds) Width (in) (in) (m) (mm) Qty
K22-00032 36 1/8 in 0.013 33 3.2 192
K22-00064 36 1/4 in 0.250 33 6.4 96
K22-00095 36 3/8 in 0.375 33 9.5 64
K22-00111 36 7/16 in 0.437 33 11.1 56
K22-00127 36 1/2 in 0.500 33 12.7 48
K22-00159 36 5/8 in 0.625 33 15.9 40
K22-00190 36 3/4 in 0.750 33 19.1 32
K22-00254 36 1 in 1.000 33 25.4 24
K22-00286 36 1 1/8 in 1.125 33 28.6 20
K22-00381 36 1 1/2 in 1.500 33 38.1 16
K22-00508 36 2 in 2.000 33 50.8 12
K22-00762 36 3 in 3.000 33 76.2 8
K22-01016 36 4 in 4.000 33 101.6 8

Current pricing and additional sizes available at www.epsi.com

96 866-ASK-EPSI | EPSI.COM
KD22 TAPE SERIES - 2 MIL POLYIMIDE DISCS

600ºF (315ºC)

• Maximum Temperature: 600°F • Removes cleanly after use


• Total Thickness: 3.5 mils • Chemically resistant
• High-strength backing provides superior puncture, tear • Flame-retardant
and abrasion resistance • Excellent electrical insulation

PRODUCT DESCRIPTION SPECIFICATIONS


KD22 is a 2.0 mil thick polyimide film, single coated Maximum Temperature (F) 600°
with a high-performance silicone pressure sensitive Tensile Strength (lbs/inch) 55
adhesive Tape is laminated and discs are rotary die-cut
Elongation (%) 60
on a specially formulated fluorosilicone liner.
Peel Adhesion (oz/inch) 22
TYPICAL APPLICATIONS Dielectric Strength (volts) 12000

Powder coating, e-coating, wave soldering, circuit Our KD22 polyimide discs combine 1.5 mils of high
board insulation. Electrical insulation of various high temperature pressure sensitive silicone adhesive with a
temperature coils, motors and transformers meeting 2.0 mil flexible carrier to create a tape product perfect
class H requirements. for high temperature masking needs. Typical applications
include the electrical insulation of high temperature coils,
CONSTRUCTION motors and transformers meeting Class H requirements.

Total Thickness 3.5 mils


Adhesive Thickness 1.5 mils
Carrier Thickness 2.0 mils
Adhesive Type Silicone
Carrier Type Polyimide
Color Amber

600°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 97
KD22 SERIES

PART Diameter Standard Diameter Discs


NUMBER (in) Diameter (in) (mm) Per Roll
KD22-0064 0.250 1/4 in 6.4 2000
KD22-0087 0.343 11/32 in 8.7 2000
KD22-0095 0.375 3/8 in 9.5 2000
KD22-0127 0.500 1/2 in 12.7 2000
KD22-0190 0.750 3/4 in 19.0 1000
KD22-0254 1.000 1 in 25.4 500
KD22-0381 1.500 1 1/2 in 38.1 500
KD22-0508 2.000 2 in 50.8 100

• Other sizes available upon request • All rolls over 1/2” can be produced with a slit back liner.
• Custom shapes and sizes can be produced in as little as When ordering, add “-S” to the part number. Example:
KD22-0127-S
2 days

Current pricing and additional sizes available at www.epsi.com

98 866-ASK-EPSI | EPSI.COM
F12 TAPE SERIES - FIBERGLASS [GLASS CLOTH] TAPE
FD12 TAPE SERIES - FIBERGLASS [GLASS CLOTH] DOTS

500ºF (260ºC)

• Maximum Temperature: 500°F • High tensile strength


• Total Thickness: 7.0 mils • Non-corrosive
• Maximum resistance to flagging and varnish solvents • Extremely high abrasive resistance frey-free edges

PRODUCT DESCRIPTION SPECIFICATIONS


F12 is a fiberglass reinforced cloth substrate with a Maximum Temperature (F) 500°
proprietary Therm-X silicone adhesive system. Tensile Strength (lbs/inch) 170
Elongation (%) 8
TYPICAL APPLICATIONS Peel Adhesion (oz/inch) 40
Use to mask for powder coating, plasma spray, thermal Dielectric Strength (volts) 3000
spray, grit and shot blasting. Insulation Resistance (meg ohms) 1500
Our F12 fiberglass tape combines a 2.0 mil silicone
CONSTRUCTION adhesive with 5.0 mil glass cloth carrier to create a tape
product which is ideal for shot blasting, grit blasting,
Total Thickness 7.0 mils
thermal spray and plasma spray applications. Typically
Adhesive Thickness 2.0 mils fiberglass tape is used to protect machined surfaces
Carrier Thickness 5.0 mils during shot blasting applications. F12 is an excellent choice
Adhesive Type Silicone in thermal spray and plasma spray applications due to its
Carrier Type Glass Cloth excellent resistance to intense heat. Not recommended for
applications involving immersion coating due to the porous
Color White
nature of the glass cloth backing.

500°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 99
F12 SERIES

PART Length Standard Width Length Width Case


NUMBER (yds) Width (in) (in) (m) (mm) Qty
F12-00095 36 3/8 in 0.375 33 9.5 64
F12-00127 36 1/2 in 0.500 33 12.7 48
F12-00190 36 3/4 in 0.750 33 19.1 32
F12-00254 36 1 in 1.000 33 25.4 24
F12-00318 36 1 1/4 in 1.250 33 31.8 20
F12-00381 36 1 1/2 in 1.500 33 38.1 16
F12-00508 36 2 in 2.000 33 50.8 12
F12-00635 36 2 1/2 in 2.500 33 63.5 8
F12-00762 36 3 in 3.000 33 76.2 8
F12-01016 36 4 in 4.000 33 101.6 8
F12-01270 36 5 in 5.000 33 127.0 4

DISCS:
• Other sizes available upon request
• Please call an EPSI representative
for pricing and availability

FD12 SERIES
PART Length Standard Diameter Length Diameter Discs Per
NUMBER (yds) Diameter (in) (in) (m) (mm) Roll
FD12-0127 36 1/2 in 0.500 33 12.7 2000
FD12-0190 36 3/4 in 0.750 33 19.0 1000
FD12-0254 36 1 in 1.000 33 25.4 500
FD12-0381 36 1 1/2 in 1.500 33 38.1 500
FD12-0508 36 2 in 2.000 33 50.8 100

All rolls over 1/2” can be produced with a slit back liner. When ordering, add “-S” to the part number. Example: FD12-0127-S

Current pricing and additional sizes available at www.epsi.com

100 866-ASK-EPSI | EPSI.COM


C12 TAPE SERIES - CREPE MASKING TAPE 2380 Tape

• Maximum Temperature: 325°F


• Total Thickness: 7.5 mils
325ºF (165ºC) • Instant adhesion
• Good holding power
• Superior adhesive transfer resistance
• Smooth; dead stretch
• Conformable

AUTHORIZED 3M CONVERTER

PRODUCT DESCRIPTION CONSTRUCTION


C12 (2380) is a tan colored smooth crepe paper treated Total Thickness 7.5 mils (w/o liner)
with a heat and solvent resistant saturant and a natural Adhesive Type Natural/synthetic rubber blend
synthetic rubber blend adhesive.
Carrier Type A smooth crepe paper treated with a
heat and solvent resistant saturant
TYPICAL APPLICATIONS Color Tan
A smooth, strong, mini-crepe paper masking tape
suitable for most paint masking applications. Designed for SPECIFICATIONS
industrial use where a good paint line is desired and drying
conditions range from air dry to an oven bake. Temperature Range (°F) 325° (for one hour)
Tensile Strength (lbs/inch) 27
Elongation (%) 10
Peel Adhesion (oz/inch) 43

Note: Should not be subjected to outdoor exposure or


prolonged sunlight. Tape may become difficult to remove.

PART Length Standard Width Length Width Case


NUMBER (yds) Width (in) (in) (m) (mm) Qty
C12-00095 60 3/8 in 0.375 55 9.5 84
C12-00127 60 1/2 in 0.500 55 12.7 64
C12-00143 60 9/16 in 0.563 55 14.3 40
C12-00159 60 5/8 in 0.625 55 15.9 40
C12-00190 60 3/4 in 0.750 55 19.1 40
C12-00254 60 1 in 1.000 55 25.4 32
C12-00381 60 1 1/2 in 1.500 55 38.1 16
C12-00508 60 2 in 2.000 55 50.8 12
C12-00762 60 3 in 3.000 55 76.2 8
C12-01016 60 4 in 4.000 55 101.6 8
C12-01524 60 6 in 6.000 55 152.4 4
Current pricing and additional sizes available at www.epsi.com
325°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the
use and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 101


C21 TAPE SERIES - HI-TEMP CREPE MASKING TAPE
[ PG-21™ ]
• Straight, clean paint-break line
325ºF (165ºC) • Highly conformable and flexible
• Tear resistant; solvent resistant
• Resists paint flaking upon removal

PRODUCT DESCRIPTION CONSTRUCTION


Our C21 is the industry standard in high performance Total Thickness 7.3 mils
crepe tape for low temp powder coating and liquid top coat. Adhesive Type Rubber/ Resin Adhesive
It is designed for clean removal from a variety of surfaces Carrier Type Fine Structured Crepe Paper
after exposure to oven temperatures up to 325°F. C21
performs well in wet spray applications. Its easy handling
smooth crepe backing exhibits high strength, excellent SPECIFICATIONS
conformability to irregular surfaces and exceptional Maximum Temperature (F) 325°
cornering characteristics.
Tensile Strength (lbs/inch) 26
Elongation (%) 10
Peel Adhesion (oz/inch) 28

PART Length Standard Width Length Width Case


NUMBER (yds) Width (in) (in) (m) (mm) Qty
C21-00064 60 1/4 in 0.250 55 6.4 96
C21-00095 60 3/8 in 0.375 55 9.5 64
C21-00127 60 1/2 in 0.500 55 12.7 48
C21-00190 60 3/4 in 0.750 55 19.1 32
C21-00254 60 1 in 1.000 55 25.4 24
C21-00318 60 1 1/4 in 1.250 55 31.8 20
C21-00381 60 1 1/2 in 1.500 55 38.1 16
C21-00508 60 2 in 2.000 55 50.8 12
C21-00635 60 2 1/2 in 2.500 55 63.5 8
C21-00762 60 3 in 3.000 55 76.2 8
C21-01016 60 4 in 4.000 55 101.6 8
C21-01270 60 5 in 5.000 55 127.0 4
C21-01524 60 6 in 6.000 55 152.4 4

Current pricing and additional sizes available at www.epsi.com

325°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

102 866-ASK-EPSI | EPSI.COM


CD21 TAPE SERIES - HI-TEMP CREPE DISCS
[ PG-21™ ]
325ºF (165ºC)

•Maximum Temperature: 325°F • Highly conformable and flexible


• Total Thickness: 7.3 mils • Tear resistant; solvent resistant
• Smooth to the touch and easy to work with • Resists paint flaking upon removal
• Clean paint break-line

PRODUCT DESCRIPTION CONSTRUCTION


CD21 (PG-21) is a tan colored crepe paper masking tape Total Thickness 7.3 mils
with a rubber resin blended adhesive. Tape is laminated Adhesive Type Rubber/ Resin Adhesive
and discs are rotary die-cut on a specially formulated
Carrier Type Fine Structured Crepe Paper
paper release liner.
Color Tan; Kraft

TYPICAL APPLICATIONS
General masking applications in the industrial market
SPECIFICATIONS
including low temperature powder coating and liquid spray Maximum Temperature (F) 325°
applications. Tensile Strength (lbs/inch) 26
Elongation (%) 10
Peel Adhesion (oz/inch) 28

Our CD21 (PG-21) is the industry standard in high


performance crepe discs. They are high temperature
pressure-sensitive masking discs designed for clean
removal from a variety of surfaces after exposure to
oven temperatures up to 325°F. CD21 (PG-21) discs
perform well in wet strip applications.

325°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 103


CD21 SERIES

PART Diameter Standard Diameter Discs


NUMBER (in) Diameter (in) (mm) Per Roll
CD21-0032 0.125 1/8 in 3.2 5000
CD21-0048 0.188 3/16 in 4.8 5000
CD21-0056 0.220 7/32 in 5.6 5000
CD21-0064 0.250 1/4 in 6.4 5000
CD21-0079 0.313 5/16 in 7.9 5000
CD21-0095 0.375 3/8 in 9.5 5000
CD21-0103 0.406 13/32 in 10.3 5000
CD21-0111 0.438 7/16 in 11.1 5000
CD21-0127 0.500 1/2 in 12.7 5000
CD21-0143 0.563 9/16 in 14.3 5000
CD21-0159 0.625 5/8 in 15.9 5000
CD21-0190 0.750 3/4 in 19.0 4000
CD21-0222 0.875 7/8 in 22.2 2000
CD21-0254 1.000 1 in 25.4 2000
CD21-0286 1.125 1 1/8 in 28.6 2000
CD21-0318 1.250 1 1/4 in 31.8 2000
CD21-0349 1.375 1 3/8 in 34.9 2000
CD21-0381 1.500 1 1/2 in 38.1 2000
CD21-0445 1.750 1 3/4 in 44.5 1000
CD21-0508 2.000 2 in 50.8 500
CD21-0572 2.250 2 1/4 in 57.2 500
CD21-0635 2.500 2 1/2 in 63.5 500
CD21-0699 2.750 2 3/4 in 69.9 500
CD21-0762 3.000 3 in 76.2 500
CD21-0889 3.500 3 1/2 in 88.9 500
CD21-1016 4.000 4 in 101.6 250
CD21-1079 4.250 4 1/4 in 107.9 250
CD21-1143 4.500 4 1/2 in 114.3 250
CD21-1270 5.000 5 in 127.0 250
CD21-1524 6.000 6 in 152.4 250
CD21-2032 8.000 8 in 203.2 100

• Custom shapes and sizes can be produced in as little as • All rolls over 1/2” can be produced with a slit back liner.
2 days When ordering, add “-S” to the part number
Example: CD21-0127-S

Current pricing and additional sizes available at www.epsi.com

104 866-ASK-EPSI | EPSI.COM


SPVC TAPE SERIES - SANDBLASTING TAPE
•Superior quality with a long shelf-life
• Very effective moisture and vapor barrier
176ºF (80ºC) • Highly conformable
• Resists aging, sun, water, fungus, bacteria,
oils, acids, alkalies, and corrosive chemicals
• Good abrasion, impact, and rupture resistance

PRODUCT DESCRIPTION SPECIFICATIONS


Our SPVC Pipe Wrap/Surface Protection Tape is highly Temperature Range (°F) 176°
resistant to sun, water, oil, acids, alkalies and corrosive Tensile Strength (lbs/inch) 32
chemicals, bacteria and fungus resistant, abrasion resistant,
Elongation (%) 360
provides electrical protection and protects pipe joints,
conduit couplings for overhead or direct buried applications. Peel Adhesion (oz/inch) 11

CONSTRUCTION
Total Thickness 20 mil
Adhesive Type Rubber/ Resin Adhesive
Carrier Type Black Matte soft PVC

WIDTH WIDTH
PART NUMBER COLOR (in) (mm) LENGTH

SPVC-00254 BLACK 1.0 in 25.4 100ft

SPVC-00508 BLACK 2.0 in 50.8 100ft

SPVC-00762 BLACK 3.0 in 76.2 100ft

SPVC-01016 BLACK 4.0 in 101.6 100ft

SPVC-01524 BLACK 6.0 in 152.4 100ft

Custom Widths Available Upon Request


Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 105


S10/S20/S30 TAPE SERIES - SILICONE SELF-FUSING TAPE

600ºF (315ºC)

• Maximum Temperature: 600°F • Waterproof


• Excellent insulation value up to 12,000 volts • Form fitting
• No adhesive; only sticks to itself

PRODUCT DESCRIPTION SPECIFICATIONS


Temperature Range (F) Continuous: -65 to 500°F
Our high temperature silicone self-fusing tape line has no Intermittent: -85 to 600°F
adhesive, leaves no residue and fuses to itself in 24 hours Tensile Strength (PSI) 700 PSI Minimum (ASTM D-412)
to form a permanent watertight seal. It is ideal for high Elongation (%) 300
temperature applications such as electrical insulation, Tear Resistance (PSI) 85
splicing and cable harnesses.
Durometer (Shore A) 50 (Room Cured)

TYPICAL APPLICATION Dielectric Strength (VPM)


Dielectric Constant (1 KHz)
200 - 400
2.95
Powder coating, e-coating, plating, anodizing and harness Dissipation Factor (1KHz) <.0004
wrapping. Additional uses include automotive repair, lead Insulation Resistance (ohms/cm) 3 X 10^14
termination, home repairs, marine applications and as a grip Moisture Absorption 3% Max. by weight
tape. Government Specifications Meets or Exceeds A-A-59163
(Supersedes mils I-46852C)

S10 SERIES
PART Length Standard Width Length Width Case
NUMBER COLOR (yds) Width (in) (in) (m) (mm) Qty
S10-00127-Y GREY 18 1/2 in 0.500 16 12.7 8 *OTHER COLORS AVAILABLE
S10-00191-Y GREY 18 3/4 in 0.750 16 19.1 8
S10-00254-Y GREY 18 1 in 1.000 16 25.4 8

S20 SERIES
PART Length Standard Width Length Width Case
NUMBER COLOR (yds) Width (in) (in) (m) (mm) Qty
S20-00254-F RUSTY 12 1 in 1.000 11 25.4 8 *OTHER COLORS AVAILABLE
S20-00381-F RUSTY 12 1 1/2 in 1.500 11 38.1 8
S20-00508-F RUSTY 12 2 in 2.000 11 50.8 8

S30 SERIES
PART Length Standard Width Length Width Case
NUMBER COLOR (yds) Width (in) (in) (m) (mm) Qty
S30-00254-B BLACK 12 1 in 1.000 11 25.4 8 *OTHER COLORS AVAILABLE
S30-00381-B BLACK 12 1 1/2 in 1.500 11 38.1 8
S30-00508-B BLACK 12 2 in 2.000 11 50.8 8

Current pricing and additional sizes available at www.epsi.com


600°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect
the use and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

106 866-ASK-EPSI | EPSI.COM


V10 TAPE SERIES - GENERAL PURPOSE VINYL TAPE
•Effective vapor and moisture barrier
•Highly conformable
176ºF (80ºC) •Resistant to aging, sun, water, fungus, bacteria, oil,
acids, alkalis and corrosive chemicals
•Good abrasion, impact and rupture resistance
•Conforms to PPP-T-66E, Type 1, Class 2; A-A-1689A

PRODUCT DESCRIPTION CONSTRUCTION


Used for color coding, lane marking and safety coding to Total Thickness 6.0 mils
meet OSHA requirements, decorating, striping on vehicles, Adhesive Type Synthetic Rubber Resin
boats, and sporting equipment. Masking for hard chrome Carrier Type Matte surface, soft PVC
plating, electroplating, type II and type III anodizing, abra-
Color Purple
sive blasting, wet painting, fixture wrapping, harness and
pipe wrapping, duct and joint sealing.
SPECIFICATIONS
Maximum Temperature (F) 176°F
Tensile Strength (lbs/inch) 16
Elongation (%) 150
Peel Adhesion (oz/inch) 22
Moisture Absorption Less than 1.5%
Moisture Vapor Less than 2.5% (gm/100 sq in/24hrs)
Metal Corrosion None to Copper, Brass, Steel
or Aluminum
Government Specifications Conforms to PPP-T-66E, Type 1,
Class 2; A-A-1689A

PART Length Standard Width Length Width Case


NUMBER (yds) Width (in) (in) (m) (mm) Qty
V10-00127 36 1/2 in 0.500 33 12.7 48
V10-00190 36 3/4 in 0.750 33 19.1 32
V10-00254 36 1 in 1.000 33 25.4 24
V10-00381 36 1 1/2 in 1.500 33 38.1 16
V10-00508 36 2 in 2.000 33 50.8 12

Current pricing and additional sizes available at www.epsi.com

176°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 107


V12 TAPE SERIES - ELECTROPLATING VINYL TAPE

176ºF (80ºC)

• Maximum temperature: 176°F • Durable and highly resistant to oil, acid, alkaline and
corrosive chemicals
• Total Thickness: 6.5 mils
• Excellent adhesion to metals and plastics
• Effective vapor and moisture barrier
• Extremely conformable

PRODUCT DESCRIPTION CONSTRUCTION


6.5 mil conformable self-wound soft PVC Vinyl with a Total Thickness 6.5 mils
rubber adhesive. Adhesive Type Rubber Based
Carrier Type Soft PVC (non-rigid vinyl)
TYPICAL APPLICATIONS Color Yellow
Used as a masking tape in electroplating operations.
Designed for use with PCB terminal zone contacts during
plating; as a protection tape for shot peening.
SPECIFICATIONS
Maximum Temperature (F) 176°
Note: DO NOT peel off until temperature cools down to Tensile Strength (lbs/inch) 25
140°F to 158°F (60°C to 70°C).
Elongation (%) 200
Our V12 cream vinyl tape is extremely conformable and Peel Adhesion (oz/inch) 30
resistant to aging, sun, water, oils, acids and corrosive
Moisture Absorption Less than 1.5%
chemicals. It has excellent adhesion to metals and plastics,
making it the ideal choice in any plating application. The Moisture Vapor Less than 2.5% (gm/100 sq in/24hrs)
adhesive backing provides excellent solvent and chemical Government Specifications Meets Government specifications
resistance. H-H-T-0025, Amendment 2

PART Length Standard Width Length Width Case


NUMBER (yds) Width (in) (in) (m) (mm) Qty
V12-00127 36 1/2 in 0.500 33 12.7 64
V12-00190 36 3/4 in 0.750 33 19.1 40
V12-00254 36 1 in 1.000 33 25.4 32
V12-00381 36 1 1/2 in 1.500 33 38.1 20
V12-00508 36 2 in 2.000 33 50.8 16

176°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the
use and performance of a product in a particular application.This product should be tested to determine the suitability for its intended use.

108 866-ASK-EPSI | EPSI.COM 108


V71 TAPE SERIES - NON-ADHESIVE VINYL TAPE
• Extremely conformable matrix; clings to corners
• Clings securely to itself without adhesive
176ºF (80ºC) • Durable and highly resistant to oil, acid, alkaline and
corrosive chemicals
• High elongation and good strength
• Mask 2 to 3 times faster than with adhesive

PRODUCT DESCRIPTION SPECIFICATIONS


Our V71 product is a multi-purpose tape, with excellent Maximum Temperature (F) 176°
chemical resistance and insulation properties. It is the Tensile Strength (lbs/inch) 11.5
premier choice for plating, Type II and Type III anodizing
Elongation (%) 250
applications. Overlapping while stretching the film allows
for a liquid tight seal around racks and other parts. It can Dielectric Strength (vpm) 1200
also be used to replace plastisol dipping for racks. The lack
of an adhesive makes V71 extremely easy and economical
to apply.
CONSTRUCTION
Total Thickness 4.0 mils
Carrier Type Polyvinyl Chloride Film

Length Standard Width Length Width Case


PART NUMBER (ft) Width (in) (in) (m) (mm) Qty
V71-00190 250 3/4 in 0.750 76 19.0 48
V71-00254 250 1 in 1.000 76 25.4 32
V71-00381 250 1 1/2 in 1.500 76 38.1 24
V71-00508 250 2 in 2.000 76 50.8 16
V71-00762 250 3 in 3.000 76 76.2 12

Current pricing and additional sizes available at www.epsi.com

176°F intermittent rating. Contact an EPSI representative for recommendations on tapes for continuous or extended use. Many factors can affect the use
and performance of a product in a particular application. This product should be tested to determine the suitability for its intended use.

866-ASK-EPSI | EPSI.COM 109


MT-3X36 PRINTED VINYL FLOOR DECALS
• High performance removable adhesive
• Available in three unique designs
• High visibility Colors
• Durable against normal exposure conditions
• Use for industrial, retail, and event forums

PRODUCT DESCRIPTION SPECIFICATIONS


A high performance removable adhesive, when in Carrier: Vinly/Topcoated Flexible Film
combination with certain film facers, allows removability Adhesive: Hi-Performance Removable Adhesive
of the film from most common commercial tile floor Liner: Kraft Liner/6.7 mils
surfaces for up to 6 months under normal Total Decal Thickness: 11.1 mil
exposure conditions. Service Temperature: - 40º F-180 º F

APPLICATION NOTES CONSTRUCTION


Suitable for temporary applications. Used as eye 4 mil white vinyl with removable adhesive non
catching floor markings on office, shop and retail aisle topcoated white flexible film. Laminated with 6
floors. To achieve ultimate adhesion, The bonding mil non-skid overlaminate-clear flexible film with
surface should be dry, clean and free of dirt and oils. texture protective overlay.
The strength of the adhesive bond is dependent on
the amount of surface area directly contacting the
adhesive. Firm pressure is recommended to obtain
good adhesive to surface contact.

Decal Name Length PCS/


PART NUMBER (in) PAC
MT-3X36-BL Please Stay 6 Feet Apart 36 5
MT-3X36-BU Like a Good Neighbor 36 5
MT-3X36-RW For Your safety: Wait Here 36 5

110 866-ASK-EPSI | EPSI.COM


MT-12 PRINTED VINYL FLOOR DECALS
• High performance removable adhesive
• Available in three unique designs
• High visibility Colors
• Durable against normal exposure conditions
• Use for industrial, retail, and event forums

PRODUCT DESCRIPTION SPECIFICATIONS


A high performance removable adhesive, when in Carrier: Vinly/Topcoated Flexible Film
combination with certain film facers, allows removability Adhesive: Hi-Performance Removable Adhesive
of the film from most common commercial tile floor Liner: Kraft Liner/6.7 mils
surfaces for up to 6 months under normal Total Decal Thickness: 11.1 mil
exposure conditions. Service Temperature: - 40º F-180 º F

APPLICATION NOTES CONSTRUCTION


Suitable for temporary applications. Used as eye 4 mil white vinyl with removable adhesive non
catching floor markings on office, shop and retail aisle topcoated white flexible film. Laminated with 6
floors. To achieve ultimate adhesion, The bonding mil non-skid overlaminate-clear flexible film with
surface should be dry, clean and free of dirt and oils. texture protective overlay.
The strength of the adhesive bond is dependent on
the amount of surface area directly contacting the
adhesive. Firm pressure is recommended to obtain
good adhesive to surface contact.

Decal Name Diameter PCS/


PART NUMBER (in) PAC
MT-2PEOPLE-RBW Do Your Part 6 Feet Apart 12 5
MT-6FT-BU 6 Feet 12 5
MT-FOOTPRINT-BU Please Wait Here 12 5

866-ASK-EPSI | EPSI.COM 111


We at EPSI understand that hanging and racking
is a vital component of your production line.
With our multitude of hook styles and diameters,
we can help you maximize your line density to
increase your production quantity and quality. We
provide quality hard drawn steel for our smaller
diameter hooks while the larger diameter hooks
DIAMOND HOOK HKD 113 are made of cold rolled steel. All of our hooks
are durable and created to withstand repeated
C-HOOK HC 114
stripping. Whatever your hanging needs, we have
CV-HOOK HCV 116 a solution for you.

CLAW HOOK CLAW 118


EPSI makes masking easy!
SWIVEL HOOK SWIVEL 118
SPRING TUBE HOOK HKRO 119
CUSTOMS
SHEET & PIPE SUSPENDER HOOKS HKSC 119
S-HOOK HS 120 The EPSI Guarantee means that we provide
V-HOOK HV 122 you with the best solutions for your masking
needs. Sometimes that solution is one of our
90 DEGREE BEND V-HOOK HV90 124 guaranteed products, but other times you need
V-STYLE LOCKING HOOK HKVL 126 a custom solution. Our in-house engineering
teams has decades of experience in working
with customers to produce a solution fit to your
precise needs. We continue to lead the industry
in creating efficient, custom solutions for diverse
applications.
We are the masking experts and we have
calculated the point where customers will realize
savings using a custom mold or custom tape
mask verses masking with standard products.
Your EPSI sales representative can help you
estimate your savings and determine whether a
custom product is the right solution for you.
That’s the EPSI guarantee!

112
HKD SERIES - DIAMOND HOOKS
HELPFUL HINTS
•Sharp edge provides better current flow
•Smaller contact patch minimizes rework due
to touch-ups
•Almost double the load of V-style and
C-style hooks

Explanation of Hook
Product Numbers: HOOK LOADING COMPARISON (2X SAFETY FACTOR)
(ie; HKD 010016) Round Wire

HKD 0100 016


0.059" 1.499 mm HD SPRING WIRE 9 LBS
0.118" 2.997 mm HD SPRING WIRE 60 LBS
0.177" 4.496 mm HD SPRING WIRE 180 LBS
Style Length Wire HD=Hard Drawn
Designation (mm) Diameter
(mm)

"A" WIRE "B" LENGTH "C" LEG LENGTHS


LOAD (LBS) QTY/BOX
UNITS: INCHES (FLAT TO FLAT) (in) (in)

HKD 010016 0.060 4.0 0.64 9.0 2000


HKD 010027 0.120 4.0 0.72 60 2000
HKD 017516 0.060 7.0 0.64 9.0 2000
HKD 017527 0.120 7.0 0.72 60 1500
HKD 022530 0.120 9.0 0.73 60 1000
HKD 022546 0.180 9.0 0.81 180 500
HKD 030030 0.120 12.0 0.73 60 500
HKD 030046 0.180 12.0 0.81 180 250
HKD 037530 0.120 15.0 0.73 60 500
HKD 037546 0.180 15.0 0.81 180 250
HKD 045030 0.120 18.0 0.73 60 500
HKD 045046 0.180 18.0 0.81 180 250
HKD 052530 0.120 21.0 0.73 60 500
HKD 052546 0.180 21.0 0.81 180 250
HKD 060030 0.120 24.0 0.73 60 500
HKD 060046 0.180 24.0 0.81 180 250

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 113


HC SERIES - C-HOOKS
HELPFUL HINTS
•Can be used in combination to daisy chain
multiple items together
•Ideal for wider parts or multiple styles of parts with
varying thicknesses

Explanation of Hook Product Numbers:


(ie; HC 15045-38)

HC 150 45 38

Style Hook Wire Hook End


Designation Length Diameter Diameter
(150mm) (4.5 mm) (38 mm)

HOOK LOADING COMPARISON (2X SAFETY FACTOR)

Round Wire
0.062" 1.575 mm DIAMETER HD SPRING WIRE 4 LBS
0.076" 1.930 mm DIAMETER HD SPRING WIRE 7 LBS
0.120" 3.048 mm DIAMETER HD SPRING WIRE 25 LBS
0.180" 4.572 mm DIAMETER HD SPRING WIRE 75 LBS
0.250" 6.350 mm DIAMETER CRS 1008 WIRE 60 LBS

NOTE: The recommended safe load limits were compiled under static load conditions in a laboratory fully accredited by the American
Association for Laboratory Accreditation, conforming to ISO Guide 25. Although all load limits incorporate a safety factor, many factors will
affect the actual dynamic load capacity of a hook. Such factors include sudden change in line speed, vibration in the conveyor, or in the
case of suspension from two hooks, a shift in the center of gravity caused by an incline or stretching along curves in the conveyor. This
product should be tested to determine the suitability for its intended use.

* Please call your EPSI representative for further details.

114 866-ASK-EPSI | EPSI.COM 114


HC SERIES (CONTINUED)

PART Diameter Length Diameter Length Wire Wire Box


NUMBER (in) (in) (mm) (mm) Diameter (in) Diameter (mm) Qty
HC 07515-32 0.060 3.0 1.5 75 1.250 32 2500
HC 07520-32 0.080 3.0 2.0 75 1.250 32 2500
HC 10015-32 0.060 4.0 1.5 100 1.250 32 2500
HC 10020-32 0.080 4.0 2.0 100 1.250 32 2500
HC 10030-32 0.120 4.0 3.0 100 1.250 32 1000
HC 15015-38 0.060 6.0 1.5 150 1.500 38 2500
HC 15020-38 0.080 6.0 2.0 150 1.500 38 2500
HC 15030-38 0.120 6.0 3.0 150 1.500 38 1000
HC 15045-38 0.180 6.0 4.5 150 1.500 38 500
HC 15060-38 0.250 6.0 6.0 150 1.500 38 250
HC 20020-38 0.080 8.0 2.0 200 1.500 38 2500
HC 20030-38 0.120 8.0 3.0 200 1.500 38 1000
HC 20045-38 0.180 8.0 4.5 200 1.500 38 500
HC 25020-38 0.080 10.0 2.0 250 1.500 38 2500
HC 25030-38 0.120 10.0 3.0 250 1.500 38 1000
HC 30020-38 0.080 12.0 2.0 300 1.500 38 1000
HC 30030-38 0.120 12.0 3.0 300 1.500 38 500
HC 30045-38 0.180 12.0 4.5 300 1.500 38 250
HC 30060-38 0.250 12.0 6.0 300 1.500 38 250
HC 37520-38 0.080 15.0 2.0 375 1.500 38 1000
HC 45030-38 0.120 18.0 3.0 450 1.500 38 500
HC 45045-38 0.180 18.0 4.5 450 1.500 38 250
HC 45060-38 0.250 18.0 6.0 450 1.500 38 125

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 115


HCV SERIES - CV-HOOKS
HELPFUL HINTS
•Hybrid hook configuration
•Combines the features of a V-hook with the ease of
use of a C-hook
•Can be used on both traditional and round stock
conveyor systems
•Offer the greatest load capacity with the smallest
amount of hook marking

Explanation of Hook Product Numbers:


(ie; HCV 15045-32)

HCV 150 45 32
Style Hook Wire Hook End
Designation Length Diameter Diameter
(150mm) (4.5 mm) (32 mm)

HOOK LOADING COMPARISON (2X SAFETY FACTOR)

Round Wire
0.062" 1.575 mm DIAMETER HD SPRING WIRE 4 LBS
0.076" 1.930 mm DIAMETER HD SPRING WIRE 7 LBS
0.120" 3.048 mm DIAMETER HD SPRING WIRE 25 LBS
0.180" 4.572 mm DIAMETER HD SPRING WIRE 75 LBS
0.250" 6.350 mm DIAMETER CRS 1008 WIRE 60 LBS
HD=Hard Drawn CRS=Cold Rolled Steel

NOTE: The recommended safe load limits were compiled under static load conditions in a laboratory fully accredited by the American
Association for Laboratory Accreditation, conforming to ISO Guide 25. Although all load limits incorporate a safety factor, many factors will
affect the actual dynamic load capacity of a hook. Such factors include sudden change in line speed, vibration in the conveyor, or in the
case of suspension from two hooks, a shift in the center of gravity caused by an incline or stretching along curves in the conveyor. This
product should be tested to determine the suitability for its intended use.

* Please call your EPSI representative for further details.

116 866-ASK-EPSI | EPSI.COM 116


HCV SERIES

PART Diameter Length Diameter Length Wire Wire Box


NUMBER (in) (in) (mm) (mm) Diameter (in) Diameter (mm) Qty
HCV 07515-25 0.060 3.0 1.5 75 1.0 25 2500
HCV 07520-25 0.080 3.0 2.0 75 1.0 25 2500
HCV 10015-32 0.060 4.0 1.5 100 1.25 32 2500
HCV 10020-32 0.080 4.0 2.0 100 1.25 32 2500
HCV 10030-32 0.120 4.0 3.0 100 1.25 32 1000
HCV 15015-38 0.060 6.0 1.5 150 1.5 38 2500
HCV 15020-38 0.080 6.0 2.0 150 1.5 38 2500
HCV 15030-38 0.120 6.0 3.0 150 1.5 38 1000
HCV 15045-38 0.180 6.0 4.5 150 1.5 38 500
HCV 20020-38 0.080 8.0 2.0 200 1.5 38 2500
HCV 20030-38 0.120 8.0 3.0 200 1.5 38 1000
HCV 20045-38 0.180 8.0 4.5 200 1.5 38 500
HCV 25020-38 0.080 10.0 2.0 250 1.5 38 2500
HCV 25030-38 0.120 10.0 3.0 250 1.5 38 1000
HCV 25045-38 0.180 10.0 4.5 250 1.5 38 250
HCV 30030-38 0.120 12.0 3.0 300 1.5 38 500
HCV 30045-38 0.180 12.0 4.5 300 1.5 38 250
HCV 30060-38 0.250 12.0 6.0 300 1.5 38 250
HCV 37530-38 0.120 15.0 3.0 375 1.5 38 500
HCV 45030-38 0.120 18.0 3.0 450 1.5 38 500
HCV 45045-38 0.180 18.0 4.5 450 1.5 38 250
HCV 60045-38 0.180 24.0 4.5 600 1.5 38 100

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 117


CLAW SERIES - CLAW HOOKS
HELPFUL HINTS
•Designed to handle the most unusual of
hanging situations
•Their unique clamping action and strong
contact points allow even the most
unconventional of items to be hung
•Available in three different strengths:
— C
 law 200
Light Duty to 5 lbs
— C
 law 300
Medium Duty to 10 lbs
— Claw
 400
Heavy Duty to 40 lbs

PART Length Wire Length Wire Box


NUMBER (in) Diameter (in) (mm) Diameter (mm) Prongs Qty
CLAW 200 2.400 0.080 60 2.0 3 50
CLAW 300 4.800 0.120 120 3.0 3 50
CLAW 400 6.500 0.160 165 4.0 3 50

SWIVEL SERIES - SWIVEL HOOKS


HELPFUL HINTS
•Cold rolled steel construction
•Holds up to 250 lbs
•Ball bearings ensure smooth rotation even under
loading
•Feature a V-shaped (Swivel-V) or a radial (Swivel R)
hanging point
[R] SERIES [ V ] SERIES

Load Capacity Load Capacity Box


PART NUMBER (lbs) (kg) Rotation Qty
SWIVEL (R) 250 110 Infinite 2
SWIVEL (V) 250 110 Infinite 2

Current pricing and additional sizes available at www.epsi.com

118 866-ASK-EPSI | EPSI.COM 118


HKRO SERIES - SPRING TUBE HOOKS
HELPFUL HINTS
•Easy to apply
•Allows for hook marks to be hidden inside of
holes and other non-cosmetic features
•Flexible enough to fit a variety of otherwise
difficult applications
•Available in three different strengths

CAUTION! Please exercise


caution when removing Spring
Tube Hooks as they will expand
quickly and with great force.

PART Length Wire Length Wire Box


NUMBER (in) Diameter (in) (mm) Diameter (mm) Qty
HKRO 100 1.770 0.040 45 1.0 250
HKRO 200 4.130 0.080 105 2.0 250
HKRO 300 4.250 0.120 108 3.0 250

HKSC SERIES - SHEET & PIPE SUSPENDER HOOKS


HELPFUL HINTS
•Made of cold rolled steel
•Reusable
•Suitable for products that lack
holes for suspension
•Accepts sheet metal up to
4.0 mm (.160") thick
•Has holes for use with standard
hooks for easy hanging

PART Standard Metric Box


NUMBER Thickness (in) Thickness (mm) Qty
HKSC 002040 0.080 2.0 50

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 119


HS SERIES - S-HOOKS
HELPFUL HINTS
•Can be used in combination to daisy chain
multiple items together
•Ideal for wider parts or multiple styles of parts with
varying thicknesses

Explanation of Hook Product Numbers:


(ie; HS 15045-38)

HS 150 45 38
Style Hook Wire Hook End
Designation Length Diameter Diameter
(150mm) (4.5 mm) (38 mm)

HOOK LOADING COMPARISON (2X SAFETY FACTOR)

Round Wire
0.062" 1.575 mm DIAMETER HD SPRING WIRE 4 LBS
0.076" 1.930 mm DIAMETER HD SPRING WIRE 7 LBS
0.120" 3.048 mm DIAMETER HD SPRING WIRE 25 LBS
0.180" 4.572 mm DIAMETER HD SPRING WIRE 75 LBS
0.250" 6.350 mm DIAMETER CRS 1008 WIRE 60 LBS

HD=Hard Drawn CRS=Cold Rolled Steel

NOTE: The recommended safe load limits were compiled under static load conditions in a laboratory fully accredited by the American
Association for Laboratory Accreditation, conforming to ISO Guide 25. Although all load limits incorporate a safety factor, many factors will
affect the actual dynamic load capacity of a hook. Such factors include sudden change in line speed, vibration in the conveyor, or in the
case of suspension from two hooks, a shift in the center of gravity caused by an incline or stretching along curves in the conveyor. This
product should be tested to determine the suitability for its intended use.

* Please call your EPSI representative for further details.

120 866-ASK-EPSI | EPSI.COM 120


HS SERIES

PART Wire Wire Wire Wire Hook End Hook End Box
NUMBER Diameter (in) Length (in) Diameter (mm) Length (mm) Diameter (in) Diameter (mm) Qty
HS 07515-32 0.060 3.000 1.5 75 1.250 32 2500
HS 10015-32 0.060 4.000 1.5 100 1.250 32 2500
HS 10020-32 0.080 4.000 2.0 100 1.250 32 2500
HS 10030-32 0.120 4.000 3.0 100 1.250 32 1000
HS 15015-38 0.060 6.000 1.5 150 1.500 38 2500
HS 15020-38 0.080 6.000 2.0 150 1.500 38 2500
HS 15030-38 0.120 6.000 3.0 150 1.500 38 1000
HS 15045-38 0.180 6.000 4.5 150 1.500 38 500
HS 15060-38 0.250 6.000 6.0 150 1.500 38 250
HS 20020-38 0.080 8.000 2.0 200 1.500 38 2500
HS 20030-38 0.120 8.000 3.0 200 1.500 38 1000
HS 20045-38 0.180 8.000 4.5 200 1.500 38 500
HS 20060-38 0.250 8.000 6.0 200 1.500 38 500
HS 25020-38 0.080 10.000 2.0 250 1.500 38 2500
HS 25030-38 0.120 10.000 3.0 250 1.500 38 1000
HS 25060-38 0.250 10.000 6.0 250 1.500 38 250
HS 30020-38 0.080 12.000 2.0 300 1.500 38 1000
HS 30030-38 0.120 12.000 3.0 300 1.500 38 500
HS 30045-38 0.180 12.000 4.5 300 1.500 38 250
HS 30060-38 0.250 12.000 6.0 300 1.500 38 250
HS 45045-38 0.180 18.000 4.5 450 1.500 38 250
HS 45060-38 0.250 18.000 6.0 450 1.500 38 125

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 121


HV SERIES - V-HOOKS
HELPFUL HINTS
•V-hook geometry allows for extreme stability while
loaded (compare to other hook geometries)
•Provides superior grounding due to multiple
grounding contact points

Explanation of Hook HOOK LOADING COMPARISON (2X SAFETY FACTOR)

Product Numbers: Round Wire

(ie; HV 60060-2525) 0.062" 1.575 mm DIAMETER HD SPRING WIRE 4 LBS


0.076" 1.930 mm DIAMETER HD SPRING WIRE 7 LBS
HV 600 60 2525 0.120" 3.048 mm DIAMETER HD SPRING WIRE 25 LBS
0.180" 4.572 mm DIAMETER HD SPRING WIRE 75 LBS
0.250" 6.350 mm DIAMETER CRS 1008 WIRE 60 LBS
Style Length Wire Leg Length
Designation (mm) Diameter (mm)
(mm) HD=Hard Drawn CRS=Cold Rolled Steel

NOTE: The recommended safe load limits were compiled under static load conditions in a laboratory fully accredited by the American
Association for Laboratory Accreditation, conforming to ISO Guide 25. Although all load limits incorporate a safety factor, many factors will
affect the actual dynamic load capacity of a hook. Such factors include sudden change in line speed, vibration in the conveyor, or in the
case of suspension from two hooks, a shift in the center of gravity caused by an incline or stretching along curves in the conveyor. This
product should be tested to determine the suitability for its intended use.

* Please call your EPSI representative for further details.

122 866-ASK-EPSI | EPSI.COM 122


HV SERIES

PART Leg 1 Leg 2 Length Wire Leg 1 Leg 2 Length Wire Box
NUMBER (in) (in) (in) Diameter (in) (mm) (mm) (mm) Diameter (mm) Qty
HV 07515-2121 0.810 0.810 3.000 0.060 21 21 75 1.5 2500
HV 07520-2121 0.810 0.810 3.000 0.080 21 21 75 2.0 2500
HV 10015-2121 0.810 0.810 4.000 0.060 21 21 100 1.5 2500
HV 10020-2121 0.810 0.810 4.000 0.080 21 21 100 2.0 2500
HV 10030-2121 0.810 0.810 4.000 0.120 21 21 100 3.0 1000
HV 10045-2121 0.810 0.810 4.000 0.180 21 21 100 4.5 500
HV 15015-2525 1.000 1.000 6.000 0.060 21 25 150 1.5 2500
HV 15020-2525 1.000 1.000 6.000 0.080 21 25 150 2.0 2500
HV 15030-2525 1.000 1.000 6.000 0.120 25 25 150 3.0 1000
HV 15045-2525 1.000 1.000 6.000 0.180 25 25 150 4.5 500
HV 15060-2525 1.000 1.000 6.000 0.250 25 25 150 6.0 250
HV 20020-2525 1.000 1.000 8.000 0.080 25 25 200 2.0 2500
HV 20030-2525 1.000 1.000 8.000 0.120 25 25 200 3.0 1000
HV 20045-2525 1.000 1.000 8.000 0.180 25 25 200 4.5 500
HV 20060-2525 1.000 1.000 8.000 0.250 25 25 200 6.0 500
HV 25020-2525 1.000 1.000 10.000 0.080 25 25 250 2.0 2500
HV 25030-2525 1.000 1.000 10.000 0.120 25 25 250 3.0 1000
HV 30020-2525 1.000 1.000 12.000 0.080 25 25 30 2.0 1000
HV 30030-2525 1.000 1.000 12.000 0.120 25 25 300 3.0 500
HV 30045-2525 1.000 1.000 12.000 0.180 25 25 300 4.5 250
HV 30060-2525 1.000 1.000 12.000 0.250 25 25 300 6.0 250
HV 37520-2525 1.000 1.000 15.000 0.080 25 25 375 2.0 1000
HV 37560-2525 1.000 1.000 15.000 0.250 25 25 375 6.0 250
HV 45020-2525 1.000 1.000 18.000 0.080 25 25 450 2.0 1000
HV 45030-2525 1.000 1.000 18.000 0.120 25 25 450 3.0 500
HV 45045-2525 1.000 1.000 18.000 0.180 25 25 450 4.5 250
HV 45060-2525 1.000 1.000 18.000 0.250 25 25 450 6.0 250
HV 60020-2525 1.000 1.000 24.000 0.080 25 25 600 2.0 1000
HV 60030-2525 1.000 1.000 24.000 0.120 25 25 600 3.0 500
HV 60045-2525 1.000 1.000 24.000 0.180 25 25 600 4.5 100
HV 60060-2525 1.000 1.000 24.000 0.250 25 25 600 6.0 100

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 123


HV90 SERIES - 90º BEND V-HOOKS
HELPFUL HINTS
•V-hook geometry allows for extreme stability while
loaded (compare to other hook geometries)
•90° bend allows for specific hanging orientation

Explanation of Hook Product Numbers:


(ie; HV90 15045-2525)

HV90 150 45 - 25 25
90º Style Hook Wire Leg Leg
Designation Length Diameter #1 #2
(150mm) (4.5 mm) (22 mm) (22 mm)

HOOK LOADING COMPARISON (2X SAFETY FACTOR)

Round Wire
0.062" 1.575 mm DIAMETER HD SPRING WIRE 4 LBS
0.076" 1.930 mm DIAMETER HD SPRING WIRE 7 LBS
0.120" 3.048 mm DIAMETER HD SPRING WIRE 25 LBS
0.180" 4.572 mm DIAMETER HD SPRING WIRE 75 LBS
0.250" 6.350 mm DIAMETER CRS 1008 WIRE 60 LBS

HD=Hard Drawn CRS=Cold Rolled Steel

NOTE: The recommended safe load limits were compiled under static load conditions in a laboratory fully accredited by the American
Association for Laboratory Accreditation, conforming to ISO Guide 25. Although all load limits incorporate a safety factor, many factors will
affect the actual dynamic load capacity of a hook. Such factors include sudden change in line speed, vibration in the conveyor, or in the
case of suspension from two hooks, a shift in the center of gravity caused by an incline or stretching along curves in the conveyor. This
product should be tested to determine the suitability for its intended use.

* Please call your EPSI representative for further details.

124 866-ASK-EPSI | EPSI.COM 124


HV90 SERIES

PART Leg 1 Leg 2 Length Wire Leg 1 Leg 2 Length Wire Box
NUMBER (in) (in) (in) Diameter (in) (mm) (mm) (mm) Diameter (mm) Qty
HV90 07515-2121 0.810 0.810 3.000 0.060 21 21 75 1.5 2500
HV90 07520-2121 0.810 0.810 3.000 0.080 21 21 75 2.0 2500
HV90 10015-2121 0.810 0.810 4.000 0.060 21 21 100 1.5 2500
HV90 10020-2121 0.810 0.810 4.000 0.080 21 21 100 2.0 2500
HV90 10030-2121 1.000 1.000 4.000 0.120 25 25 100 3.0 1000
HV90 15015-2525 1.000 1.000 6.000 0.060 25 25 150 1.5 2500
HV90 15020-2525 1.000 1.000 6.000 0.080 25 25 150 2.0 2500
HV90 15030-2525 1.000 1.000 6.000 0.120 25 25 150 3.0 1000
HV90 15045-2525 1.000 1.000 6.000 0.180 25 25 150 4.5 500
HV90 15060-2525 1.000 1.000 6.000 0.250 25 25 150 6.0 500
HV90 20020-2525 1.000 1.000 8.000 0.080 25 25 200 2.0 2500
HV90 20030-2525 1.000 1.000 8.000 0.120 25 25 200 3.0 1000
HV90 20060-2525 1.000 1.000 8.000 0.250 25 25 200 6.0 500
HV90 25030-2525 1.000 1.000 10.000 0.120 25 25 250 3.0 1000
HV90 30030-2525 1.000 1.000 12.000 0.120 25 25 300 3.0 500
HV90 30045-2525 1.000 1.000 12.000 0.180 25 25 300 4.5 250
HV90 30060-2525 1.000 1.000 12.000 0.250 25 25 300 6.0 250
HV90 37520-2525 1.000 1.000 15.000 0.080 25 25 375 2.0 1000
HV90 45020-2525 1.000 1.000 18.000 0.080 25 25 450 2.0 1000
HV90 45045-2525 1.000 1.000 18.000 0.180 25 25 600 2.0 1000
HV90 60020-2525 1.000 1.000 24.000 0.080 25 25 450 4.5 250
HV90 60030-2525 1.000 1.000 24.000 0.120 25 25 600 3.0 250
HV90 75030-2525 1.000 1.000 30.000 0.120 25 25 750 3.0 250

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 125


HKVL SERIES - V-STYLE LOCKING HOOKS
HELPFUL HINTS
•Designed to fit around contact points of most
suspension systems and rods
•Locking eyelet design ensures that hook will not
fall off of beams

Explanation of Hook HOOK LOADING COMPARISON (2X SAFETY FACTOR)


Product Numbers: Round Wire
(ie; HKVL 375080-6) 0.062" 1.575 mm DIAMETER HD SPRING WIRE 4 LBS

HKVL 375 080 6


0.076" 1.930 mm DIAMETER HD SPRING WIRE 7 LBS
0.120" 3.048 mm DIAMETER HD SPRING WIRE 25 LBS
0.180" 4.572 mm DIAMETER HD SPRING WIRE 75 LBS
Style Length Wire Leg Length 0.250" 6.350 mm DIAMETER CRS 1008 WIRE 60 LBS
Designation (in) Diameter (in)
(in) HD=Hard Drawn CRS=Cold Rolled Steel

PART Length Wire Wire Length Rod Box


NUMBER (in) Diameter (in) Diameter (mm) (mm) Diameter (in) Qty
HKVL 188060-2 2.000 0.060 1.5 50 3/16 2500
HKVL 188060-4 4.000 0.060 1.5 100 3/16 2500
HKVL 250060-2 2.000 0.060 1.5 50 1/4 2500
HKVL 250060-4 4.000 0.060 1.5 100 1/4 2500
HKVL 250060-6 6.000 0.060 1.5 150 1/4 2500
HKVL 375044-4 4.000 0.040 1.0 100 3/8 2500
HKVL 375060-4 4.000 0.060 1.5 100 3/8 2500
HKVL 375080-2 2.000 0.080 2.0 50 3/8 2500
HKVL 375080-4 4.000 0.080 2.0 100 3/8 2500
HKVL 375080-6 6.000 0.080 2.0 150 3/8 2500

Current pricing and additional sizes available at www.epsi.com

126 866-ASK-EPSI | EPSI.COM 126


MISCELLANEOUS
TUBING

TUBING, CORD, SHEETING, SPACERS, TOUCH-UP


SILICONE TUBING ST 128
FLEXIBLE STAR TUBING FSTS 130
CORD
SILICONE FOAM CORD CRDF 131
SOLID SILICONE CORD CRDS 132
SHEETING
FOAM SILICONE SHEETING SHFS 133
RUBBER SILICONE SHEETING SHRS 133
VINYL MAGNETIC SHEETING SHMV 134
SPACERS
CORK SPACER PADS CRSP 135
TOUCH UPS
PAINT TOUCH STICKS PTS 1 & 2 136

866-ASK-EPSI | EPSI.COM 127


ST SERIES - SILICONE TUBING

600ºF (315ºC)

• Fits over threaded studs, dowels, pins and tubing • Cuts easily to length
• Conforms to irregular geometries • Sizes range from 0.040" ID to 2.000" ID

PRODUCT DESCRIPTION HELPFUL HINTS


Our Silicone Tubing (ST) product line is ideal for • When sizing parts as a sleeve, the ID of the ST
masking off irregular geometries, long protrusions or Tubing should be approximately equal to the stud
as a substitute for short runs. The versatile nature diameter
of the tubing allows it to fit over extrusions, threaded • To ensure easy removal, cut the
studs, PEMS and dowels, or as a plug for tapped tube length at least 1/2" longer than
holes, irregular contours and threaded holes. Our masking length of the stud. This is
high temperature silicone is specially formulated to especially important if the tube ID
ensure reusability and economy during masking. is smaller than the stud diameter by
more than 2%
• When sizing parts as a plug, the OD
should be 3 - 7% larger than the
hole diameter
TYPICAL APPLICATIONS • Due to the low tear resistance of
Used as a sleeve over threaded studs, dowels, silicone, do not use pliers or other
and protrusions. Used as a flexible mask for round sharp tools for removal
channels and cut outs. • Can be used in conjunction with
a standard cap to create a long,
non-hollow cap

128 866-ASK-EPSI | EPSI.COM 128


ST SERIES (CONTINUED)

ID OD WT ID OD WT Roll
PART NUMBER (in) (in) (in) (mm) (mm) (mm) Length (ft)
ST 0109 0.109 0.234 0.063 2.8 5.9 1.6 100
ST 0125 0.125 0.250 0.063 3.2 6.4 1.6 100
ST 0140 0.140 0.265 0.063 3.6 6.7 1.6 100
ST 0156 0.156 0.281 0.063 4.0 7.1 1.6 100
ST 0187 0.187 0.312 0.063 4.7 7.9 1.6 100
ST 0203 0.203 0.328 0.063 5.2 8.3 1.6 100
ST 0218 0.218 0.343 0.063 5.5 8.7 1.6 100
ST 0234 0.234 0.359 0.063 5.9 9.1 1.6 100
ST 0250 0.250 0.375 0.063 6.4 9.5 1.6 100
ST 0281 0.281 0.406 0.063 7.1 10.3 1.6 50
ST 0312 0.312 0.437 0.063 7.9 11.1 1.6 50
ST 0343 0.343 0.468 0.063 8.7 11.9 1.6 50
ST 0375 0.375 0.500 0.063 9.5 12.7 1.6 50
ST 0406 0.406 0.531 0.063 10.3 13.5 1.6 50
ST 0437 0.437 0.562 0.063 11.1 14.3 1.6 50
ST 0500 0.500 0.625 0.063 12.7 15.9 1.6 50
ST 0625 0.625 0.750 0.063 15.9 19.1 1.6 50
ST 0750 0.750 0.875 0.063 19.1 22.2 1.6 50
ST 0875 0.875 1.000 0.063 22.2 25.4 1.6 50
ST 1000 1.000 1.125 0.063 25.4 28.6 1.6 50
ST 1125 1.125 1.250 0.063 28.6 31.8 1.6 25
ST 1250 1.250 1.375 0.063 31.8 34.9 1.6 25
ST 1375 1.375 1.500 0.063 34.9 38.1 1.6 25
ST 1500 1.500 1.625 0.063 38.1 41.3 1.6 25
ST 1625 1.625 1.750 0.063 41.3 44.5 1.6 25
ST 1750 1.750 1.875 0.063 44.5 47.6 1.6 25
ST 1875 1.875 2.000 0.063 47.6 50.8 1.6 25
ST 2000 2.000 2.125 0.063 50.8 54.0 1.6 25

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 129


FSTS SERIES - FLEXIBLE STAR TUBING

600ºF (315ºC)

• Fits over threaded studs, dowels, pins and • Flexible enough to conform to irregular geometries
tube stock • Cuts easily to length
• Each size fits multiple diameters • Sizes range from 0.200" ID to 2.000" ID
• Low friction for easy placement and removal • Color coded for easy identification

PRODUCT DESCRIPTION HELPFUL HINTS


Our Flexible Star Tubing (FSTS) product line is ideal • When sizing product as a sleeve, the Major ID of
for masking off irregular geometries, long protrusions the FSTS tubing should be approximately equal to
or as a fill-in for small runs of parts. Our high the stud or tube diameter you are sliding it over.
temperature silicone is specially formulated to
ensure reusability and economy during masking.

FSTS SERIES
PART MNR MJD Application MNR MJD Application Roll
NUMBER COLOR (in) (in) Range (in) (mm) (mm) Range (mm) Length (ft)
FSTS 0200-W WHITE 0.200 0.250 0.200 - 0.250 5.1 6.4 5.1 - 6.4 100
FSTS 0300-F RUSTY 0.300 0.375 0.300 - 0.375 7.6 9.5 7.6 - 9.5 100
FSTS 0400-L YELLOW 0.400 0.500 0.400 - 0.500 10.2 12.7 10.2 - 12.7 100
FSTS 0500-P PURPLE 0.500 0.625 0.500 - 0.625 12.7 15.9 12.7 - 15.9 100
FSTS 0625-F RUSTY 0.625 0.750 0.625 - 0.750 15.9 19.1 15.9 - 19.1 50
FSTS 0725-U BLUE 0.725 0.875 0.725 - 0.875 18.4 22.2 18.4 - 22.2 50
FSTS 0850-W WHITE 0.850 1.000 0.850 - 1.000 21.6 25.4 21.6 - 25.4 50
FSTS 1000-C CLEAR 1.000 1.250 1.000 - 1.250 25.4 31.8 25.4 - 31.8 25
FSTS 1250-P PURPLE 1.250 1.500 1.250 - 1.500 31.8 38.1 31.8 - 38.1 25
FSTS 1500-F RUSTY 1.500 1.750 1.500 - 1.750 38.1 44.5 38.1 - 44.5 25
FSTS 1750-O ORANGE 1.750 2.000 1.750 - 2.000 44.5 50.8 44.5 - 50.8 25

Current pricing and additional sizes available at www.epsi.com

130 866-ASK-EPSI | EPSI.COM 130


CRDF SERIES - SILICONE FOAM CORD

600ºF (315ºC)

• Compresses to seal off slots and through holes • Cuts easily to length
• Conforms to irregular shaped openings • Color coded for easy identification

PRODUCT DESCRIPTION TYPICAL APPLICATIONS


Our Solid Silicone Foam Cord (CRDF) product line is Used to create a liquid tight seal in threaded and
a great solution when looking for a compressible non-threaded slots, grooves, and through holes.
part to fit into a threaded or non-threaded opening.
The solid silicone foam cord is so flexible that it can HELPFUL HINTS
often be used to plug irregularly shaped openings. • Elongate the cord during application to make
CRDF Cord is a closed-cell foam structure and will not insertion easy. Cord will return back to original
absorb liquid. shape when released and create a liquid tight seal
• To ensure a liquid tight seal, pick a product whose
outer diameter (OD) dimension is 3 - 7% larger
than the hole or groove that is being masked

CRDF SERIES
PART Diameter Diameter Diameter Roll
NUMBER COLOR (in) (in) (mm) Length (ft)
CRDF 0062-G GREEN 0.062 1/16 1.6 50
CRDF 0125-B BLACK 0.125 1/8 3.2 50
CRDF 0187-R RED 0.187 3/16 4.7 50
CRDF 0250-Y GRAY 0.250 1/4 6.4 50
CRDF 0312-U BLUE 0.312 5/16 7.9 50
CRDF 0500-O ORANGE 0.500 1/2 12.7 25
CRDF 0625-Y GRAY 0.625 5/8 15.9 25
CRDF 0750-R RED 0.750 3/4 19.1 25
CRDF 0875-Y GRAY 0.875 7/8 22.2 25
CRDF 1000-U BLUE 1.000 1 25.4 25

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 131


CRDS SERIES - SOLID SILICONE CORD

PRODUCT DESCRIPTION
600ºF (315ºC) Our Solid Silicone Cord (CRDS) product line is a
great solution for sealing off exposed semi-circular
cut-outs on machined parts.
It can also be used to plug
threaded and non-threaded
holes. Versatile and easy
to cut to length, Solid
Silicone Cord is a great
product to have for
short runs.

• Plug exposed channels or grooves on machined • Cuts easily to length


parts • Color coded for easy identification
• Used to plug threaded and non-threaded holes • To ensure tight seal, pick a product whose outer
diameter (OD) dimension is at least 3-7% larger
than the hole or groove that is being masked

CRDS SERIES
PART Diameter Diameter Diameter Roll
NUMBER COLOR (in) (in) (mm) Length (ft)
CRDS 0063-R RED 0.063 1/16 1.6 100
CRDS 0125-O ORANGE 0.125 1/8 3.2 100
CRDS 0188-P PURPLE 0.188 3/16 4.8 100
CRDS 0250-N PINK 0.250 1/4 6.4 100
CRDS 0375-R RED 0.375 3/8 9.5 50
CRDS 0500-P PURPLE 0.500 1/2 12.7 50

Current pricing and additional sizes available at www.epsi.com

132 866-ASK-EPSI | EPSI.COM 132


SHFS/SHRS SERIES - SILICONE SHEETING
• Can be die cut to almost any shape
• Reusable paint mask
600ºF (315ºC) • Solid rubber (SHRS) is ideal for gaskets in
automotive sealing application
• Foam sheeting (SHFS) is conformable and
lightweight

PRODUCT DESCRIPTION HELPFUL HINTS


Our Silicone Foam (SHFS) and Solid Silicone •Silicone foam is more conformable and lighter in
Rubber (SHRS) sheeting product lines are ideal for weight than solid silicone rubber
applications such as gasketing, sound deadening •Silicone foam’s fabric-like top film is extremely
and paint masking during powder coating. Various durable and resists powder build-up
thicknesses are offered to cover a variety of
•Silicone rubber has a smooth surface where as
applications.
silicone foam has a textured surface
•Saves labor time over traditional tape masking,
and can be reused for additional cost savings
•Foam sheeting is a closed-cell structure and will
not absorb water
• Can be die-cut to any shape. Both materials can
be supplied with an acrylic adhesive system
on one side for permanent applications; call for
details
SHFS SERIES - SILICONE FOAM
PART Standard Standard Standard Metric Standard
NUMBER L x W (in) Thickness (in) Thickness (in) Thickness (mm) L x W (mm)
SHFS 0032 36 X 36 0.125 1/8 3.2 914 X 914
SHFS 0064 36 X 36 0.250 1/4 6.4 914 X 914
SHFS 0127 36 X 36 0.500 1/2 12.7 914 X 914

SHRS SERIES - SOLID SILICON RUBBER


PART Standard Standard Standard Metric Standard
NUMBER L x W (in) Thickness (in) Thickness (in) Thickness (mm) L x W (mm)
SHRS 0016 36 X 36 0.063 1/16 1.6 914 X 914
SHRS 0024 36 X 36 0.094 3/32 2.4 914 X 914
SHRS 0032 36 X 36 0.125 1/8 3.2 914 X 914
SHRS 0048 36 X 36 0.188 3/16 4.8 914 X 914

Current pricing and additional sizes available at www.epsi.com

866-ASK-EPSI | EPSI.COM 133


SHMV SERIES - VINYL MAGNETIC SHEETING

176ºF (80ºC)

• Used in die cut form to match and protect specific • Eliminates the need for masking tapes with
surface geometry on sheet metal and formed traditional adhesives
metal parts • Reusable protection for low temperature
finishing needs

PRODUCT DESCRIPTION HELPFUL HINTS


Our Vinyl Magnetic Sheeting (SHMV) product line
• Vinyl exhibits good chemical resistance properties
is an attractive alternative to traditional tape
masking of flat surfaces. Vinyl Magnetic Sheeting is • For best results, vinyl magnetic sheeting should be
easy to apply, leaves no residue on the surface and is applied to clean, flat, ferrous metal surfaces
reusable. Vinyl Magnetic Sheeting can replace the • Vinyl magnetic sheeting can be purchased either
need for crepe tape in many masking applications. in raw sheet form or in die cut shapes, depending
on application
TYPICAL APPLICATIONS • Vinyl magnet should be applied to flat surfaces
When used in die cut profiles, Vinyl Magnetic Sheeting surfaces only
is used to protect flat surfaces on sheet metal. Vinyl
• Can be die-cut to any shape - call for details
Magnetic Sheeting can replace the need for crepe
tape in many masking applications, and, through
reusability and ease of application, can lower overall
masking costs.

SHMV SERIES
PART Standard Standard Standard Metric
NUMBER L x W (in) Thickness (in) L x W (mm) Thickness (mm)
SHMV 0015-SHEET 24 X 60 0.060 610 x 1524 1.5

134 866-ASK-EPSI | EPSI.COM 134


CRSP SERIES - CORK SPACER PADS

• Protect finished products during shipping and • Inexpensive cork material; reusable
storage • Parts can be stacked shortly after curing
• Spacer pads stick without adhesive
• Fast, easy placement and removal

TYPICAL INDUSTRY USES HELPFUL HINTS


Powder coating, e-coating, plating, anodizing and A simple system for avoiding paint damage during
wet ppray. storage and transportation. The spacer pads are
18 X 18 mm or 20 X 20 mm in varying thickness,
TYPICAL APPLICATIONS and made of natural cork with a 2 mm thick soft
Used as a protective polyethylene layer on one side. The pad fastens
spacer between layers of with a suction effect when lightly pressed against
freshly coated material to the painted surface. The pads do not leave trace
prevent damage and residue after removal and are reusable. We do,
wear to surfaces. however, recommend testing this product first to
determine the suitability for its intended paint
application.

CRSP SERIES
PART Standard Standard Metric Metric Box
NUMBER Base (in) Thickness (in) Base (mm) Thickness (mm) Qty
CRSP 181804 0.709 X 0.709 0.157 18.0 X 18.0 4.0 1000
CRSP 202010 0.787 X 0.787 0.394 20.0 X 20.0 10.0 500

866-ASK-EPSI | EPSI.COM 135


PTS-1 & PTS-2 PAINT TOUCH STICK

HELPFUL TIPS
• With the help of a paper funnel, pour the
powder in the paint pen
• Using the built-in dosing chamber, you always
measure the right amount of powder

• After about 2 minutes of shaking you will have


your desired color ready to apply
• The Paint Touch Stick can be repeatedly used
for a long time

PRODUCT DESCRIPTION
The Paint Touch Stick, offered in smooth and
textured, is ideal for repairing minor damage
or touch points using powder you already have
in-house. Within 2 minutes you are ready to touch
up any minor flaw. Just one stick for each desired
desired color.

Part Name
PART NUMBER
PTS-1 Paint Touch Stick Smooth
PTS-2 Paint Touch Stick Textured

136 866-ASK-EPSI | EPSI.COM 136


ELASTOMER 138

CONVERSION TABLE 139

STARRETT GUIDE 140

SIZE & COLOR REFERENCE GUIDE 141

TERMS & CONDITIONS 142

EPSI LOCATIONS 143

137
138
Selection Guide & Physical Properties
ELASTOMER

866-ASK-EPSI | EPSI.COM
RESOURCES

138
CONVERSION TABLE

FRACTION DECIMALS MILLIMETERS FRACTION DECIMALS MILLIMETERS


1/64 0.0156 0.40 33/64 0.5156 13.10
1/32 0.0313 0.80 17/32 0.5313 13.50
3/64 0.0469 1.20 35/64 0.5469 13.90
1/16 0.0625 1.59 9/16 0.5625 14.29
5/64 0.0781 1.99 37/64 0.5781 14.69
3/32 0.0938 2.39 19/32 0.5938 15.09
7/64 0.1094 2.78 39/64 0.6094 15.48
1/8 0.1250 3.18 5/8 0.6250 15.88
9/64 0.1406 3.58 41/64 0.6406 16.28
5/32 0.1563 3.97 21/32 0.6563 16.67
11/64 0.1719 4.37 43/64 0.6719 17.07
3/16 0.1875 4.77 11/16 0.6875 17.47
13/64 0.2031 5.16 45/64 0.7031 17.86
7/32 0.2188 5.56 23/32 0.7188 18.26
15/64 0.2344 5.96 47/64 0.7344 18.66
1/4 0.2500 6.34 3/4 0.7500 19.05
17/64 0.2656 6.75 49/64 0.7656 19.45
9/32 0.2813 7.15 25/32 0.7813 19.85
19/64 0.2969 7.55 51/64 0.7969 20.25
5/16 0.3125 7.94 13/16 0.8125 20.64
21/64 0.3281 8.34 53/64 0.8281 21.04
11/32 0.3438 8.74 27/32 0.8438 21.44
23/64 0.3594 9.13 55/64 0.8594 21.83
3/8 0.3750 9.53 7/8 0.8750 22.23
25/64 0.3906 9.93 57/64 0.8906 22.63
13/32 0.4063 10.32 29/32 0.9063 23.02
27/64 0.4219 10.72 59/64 0.9219 23.42
7/16 0.4375 11.12 15/16 0.9375 23.82
29/64 0.4531 11.51 61/64 0.9531 24.21
15/32 0.4688 11.91 31/32 0.9688 24.61
31/64 0.4844 12.31 63/64 0.9844 25.01
1/2 0.5000 12.70 1 1.0000 25.40

866-ASK-EPSI | EPSI.COM 139


INCH/METRIC TAP DRILL SIZES & DECIMAL EQUIVALENTS
DRILL SIZE
DECIMAL
TAP SIZE DRILL SIZE
DECIMAL
TAP SIZE DRILL SIZE
DECIMAL
TAP SIZE
EQUIVALENT EQUIVALENT EQUIVALENT

80 .0135 10 .1935
79 .0145 9 .1960 59 .9219 1 - 12
1 64 15
64 .0156 8 .1990 16 .9375 1 - 14
78 .0160 7 .2010 1/4 - 20 61 .9531
77 .0180 13 64 31
64 .2031 32 .9688
76 .0200 6 .2040 63 .9844 11/8 - 7
75 .0210 5 64
.2055 1 1.0000
74 .0225 4 .2090 13/64 1.0469 11/8 - 12
73 .0240 7 3 .2130 1/4 - 28 17/64 1.1094 11/4 - 7
72 .0250 32 .2188 11/8 1.1250
71 .0260 2 .2210 111/64 1.1719 11/4 - 12
70 .0280 1 .2280 17/32 1.2188 13/8 - 6
69 .0292 A .2340 11/4 1.2500
68 .0310 15 .2344 1.2969
1 64 119/64 13/8 - 12
32 .0312 B .2380 111/32 1.3438 11/2 - 6
67 .0320 C .2420 13/8 1.3750
66 .0330 1 D .2460 1 /64
27 1.4219 11/2 - 12
65 .0350 4 E .2500 11/2 1.5000
64 .0360 F .2570 5/16 - 18
63 .0370 G .2610
62 .0380 17 .2656 METRIC TAP DRILL SIZES
64 METRIC TAP TAP DRILL (mm) DECIMAL (Inch)
61 .0390 H .2660
60 .0400 I .2720 5/16 - 24 M1.6 x 0.35 1.25 .0492
59 .0410 J .2770 M1.8 x 0.35 1.45 .0571
58 .0420 9 K .2810 M2 x 0.4 1.60 .0630
57 .0430 32 .2812 M2.2 x 0.45 1.75 .0689
3 56 .0465 L .2900
.0469 0 - 80 M .2950 M2.5 x 0.45 2.05 .0807
64 19 M3 x 0.5 2.50 .0984
55 .0520 64 .2969
54 .0550 M3.5 x 0.6 2.90 .1142
5 N .3020
1 53 .0595 1 - 64, 72 .3125 3/8 - 16 M4 x 0.7 3.30 .1299
.0625 16
16 O .3160 M4.5 x 0.75 3.70 .1457
52 .0635 P .3230
51 .0670 21 .3281 M5 x 0.8 4.20 .1654
50 .0700 2 - 56, 64 64 M6 x 1 5.00 .1968
Q .3320 3/8 - 24
49 .0730 R .3390 M7 x 1 6.00 .2362
48 .0760 11
5 32 .3438 M8 x 1.25 6.70 .2638
64 .0781 S .3480
47 .0785 3 - 48 T .3580 M8 x 1 7.00 .2756
46 .0810 23 .3594 M10 x 1.5 8.50 .3346
45 .0820 3 - 56 64 M10 x 1.25 8.70 .3425
3 U .3680 7/16 - 14
44 .0860 .3750 M12 x 1.75 10.20 .4016
43 .0890 4 - 40 8
V .3770 M12 x 1.25 10.80 .4252
3 42 .0935 4 - 48 W .3860
.0938 25 .3906 7/16 - 20 M14 x 2 12.00 .4724
32 64 M14 x 1.5 12.50 .4921
41 .0960 X .3970
40 .0980 Y .4040 M16 x 2 14.00 .5512
39 .0995 13
32 .4062 M16 x 1.5 14.50 .5709
38 .1015 5 - 40 Z .4130
37 .1040 5 - 44 27 M18 x 2.5 15.50 .6102
64 7 .4219 1/2 - 13
36 .1065 6 - 32 .4375 M18 x 1.5 16.50 .6496
7 .1094 29 16
64 64 15 .4531 1/2 - 20 M20 x 2.5 17.50 .6890
35 .1100 .4688 M20 x 1.5 18.50 .7283
34 .1110 31 32
64 1 .4844 9/16 - 12 M22 x 2.5 19.50 .7677
33 .1130 6 - 40 .5000
32 .1160 33 2 M22 x 1.5 20.50 .8071
64 .5156 9/16 - 18
1 31 .1200
35
17
.5312 5/8 - 11 M24 x 3 21.00 .8268
8 30 .1250 32 M24 x 2 22.00 .8661
.1285 64 9 .5469
29 .1360 .5625 M27 x 3 24.00 .9449
8 - 32, 36 37 16
28 .1405 64 .5781 5/8 - 18 M27 x 2 25.00 .9843
9 19
.1406 32 .5938 M30 x 3.5 26.50 1.0433
64 39 .6094
27 .1440 64 5 M30 x 2 28.00 1.1024
26 .1470 8 .6250 M33 x 3.5 29.50 1.1614
41 .6406
25 .1495 10 - 24 64 21 M33 x 2 31.00 1.2205
24 .1520 32 .6562 3/4 - 10
43 .6719 M36 x 4 32.00 1.2598
5 23 .1540 64 11
.1562 16 .6875 3/4 - 16 M36 x 3 33.00 1.2992
32 22 .1570 45 .7031
64 23 M39 x 4 35.00 1.3780
21 .1590 10 - 32 32 .7188 M39 x 3 36.00 1.4173
20 .1610 47 .7344
64 3
19 .1660 4 .7500
18 .1695 49 .7656 7/8 -9 PIPE THREAD SIZES (NPSC)
11 64 25 THREAD DRILL THREAD DRILL
64 .1719 32 .7812
17 .1730 51 .7969 1/8 – 27 11/32 11/2 – 111/2 13/4
16 .1770 64 13 1/4 – 18 7/16 2 – 111/2 27/32
12 - 24 16 .8125 7/8 - 14
15 .1800 53 .8281 3/8 – 18 37/64 21/2 – 8 221/32
14 .1820 12 - 28 64 27 1/2 – 14 23/32 3–8 31/4
32 .8438
55 3/4 – 14 59/64 31/2 – 8 33/4
3 13 .1850
64 7
.8594
1 – 111/2 15/32 4–8 41/4
16 12 .1875 .8750 1-8
.1890 57 8 11/4 – 111/2 11/2
64 .8906
11 .1910 29 .9062
32
Bulletin 1214-5M/S 05/10 starrett.com

140 866-ASK-EPSI | EPSI.COM 140


SIZE & COLOR REFERENCE GUIDE

EPSI
COLOR SAMPLE COLOR CODE
0.125" 0.188"
1/64 BLACK B

BLUE U
0.250" 0.313"
BROWN Z

CLEAR C

GRAY Y 0.375" 0.394"

GREEN G

IVORY I
0.438" 0.500"
ORANGE O

PINK N

PURPLE P

0.563" 0.625"
RED R

RUSTY RED F

WHITE W

YELLOW L
0.685" 0.750"

0.875" 0.937"

0.984" 1.000"

866-ASK-EPSI | EPSI.COM 141


TERMS & CONDITIONS
VISIT WWW.EPSI.COM FOR THE LATEST TERMS & CONDITIONS

MINIMUM ORDER IS $75 U.S. DOLLARS

PAYMENTS
Payments made by credit card will be processed within one business day. EPSI accepts Visa, MasterCard and American Express. Late Payments are subject to 1.5% (18% APR)
on unpaid balances until paid and any collection costs including actual attorney fees. After 30 days of unpaid fees, your account will be placed into suspense and you will not be
able to order additional products. In the event of a suspended account, please reach out to your Inside Sales Representative or Customer Service Representative to resolve the
issue. Proof of payment is required to clear the suspense. If you wish to establish terms, you must submit to a credit history check. Your current credit health will determine terms
length and credit limit with EPSI.
Based on your Partnership Level, you can apply to receive payment term incentives. Payments are to be made within the number of days (based on what you qualify for) after the
date listed on the invoice. EPSI accepts payments via Visa, MasterCard, American Express, company check or bank transfer.
If a credit is issued to your account, it will remain open for future purchases on EPSI product only. Credits will be valid for 120 days.
In the event of questions regarding payments of safety stock for a customer who is no longer willing or able to continue with customer-provided forecasting, the customer is
responsible for purchase and payment of 90 days’ worth of product. Please see Safety Stock Agreement for full details.

SERVICE TERMS & CONDITIONS:


The EPSI Guarantee: Our EPSI Guarantee to you is increased efficiency, reduced per painted part cost, a dedicated account manager and regional support team. It works or you
don’t pay!

RETURN POLICY
Customer has 30 days from the invoice date to place a claim for return of standard products. This includes if the customer ordered the wrong product, ordered the wrong quantity
or if they do not need the product. Products must be returned in new, unused condition. A refund will be issued for claims with products returned within 30 days if paid via credit
card.
Claims for return of standard product made from day 31-90 will receive an EPSI store credit once product is received. Products must be returned in new, unused condition. A
refund will be issued for claims with products returned within 30 days. This credit will be placed on your account. EPSI store credits can be applied to open invoices upon request.
If a credit is issued to your account, it will remain open for future purchases on EPSI product only. Credits will be valid for 120 days.
EPSI store credit will not be issued for claims made and/or products returned after 90 days.
A claim must be placed with your Customer Service Representative (CSR) to return product. Your CSR will issue a RMA # and provide RMA paperwork. This paperwork must
accompany the product being returned. If paperwork does not accompany the returned product, we are unable to identify where the return is coming from and no credit will be
issued.
There is a 15% restocking fee for any unwanted product from customer. Eligible Partnership Levels will receive lowered restocking fee incentives.
Custom orders may not be returned, unless defective.
If product is defective, EPSI recommends the wrong product, EPSI ships the wrong product or EPSI ships the incorrect quantity, a claim must be placed with your Customer
Service Representative (CSR). Your CSR will issue a RMA # and provide RMA paperwork. This paperwork must accompany the product being returned. If paperwork does not
accompany the returned product, we are unable to identify where the return is coming from and no credit will be issued.
The product must be received within 30 days of the RMA # being issued. If product is received after 30 days, no credit will be issued and the product will not be returned to the
customer.
Once a claim is submitted, EPSI will send you the correct product at no charge to you. Product you wish to return must be in new, unused condition and your request must be
made within 30 days of original receipt of goods. If product sent back is not received within 30 days of a claim being submitted or has been identified as “used”, you will be
charged for the replacement goods.
Custom orders may not be returned, unless defective.

LIABILITIES
In no event shall EPSI be liable, in contract, tort, strict liability or under any other legal theory for indirect, incidental, consequential, special or punitive damages or for loss of
profit, revenue or data regardless of whether EPSI was informed about the possibility of such damage. In no event shall EPSI’s total liability exceed an amount equal to the sale
price actually paid by buyer.
Many factors can affect the use of and performance of a product in a particular application. All products should be tested to determine their suitability for their intended use.
Temperatures listed for all products are the highest intermittent temperature that product should be exposed to. These temperatures are higher than the continuous operating
temperature for a given material.
When choosing a material for an application where hardness, chemical resistance, weatherability, tear resistance or other such properties are important, EPSI will gladly send
samples of our stock materials for your evaluation. For additional material properties, or help in selecting the right material for your job, see “Elastomer Selection Guide” at the
end of the catalog on page 126 or contact an EPSI Representative at 1.866.275.3774.

Technical Reference Guide effective February 2021. Visit www.epsi.com for the latest terms & conditions.

142 866-ASK-EPSI | EPSI.COM 142


EPSI HEADQUARTERS
WWW.EPSI.COM
[email protected]

TOLL FREE ANYWHERE IN USA:


EPSI-WISCONSIN 866.ASK.EPSI (866.275.3774)
4221 Courtney Road
866.FAX.EPSI (866.329.3774)
Franksville, WI 53126 USA
Phone: 262.835.0782 Fax: 262.835.0783

LOCATIONS

EPSI-WISCONSIN EPSI-CALIFORNIA EPSI-TEXAS


4221 Courtney Road 13855 Struikman Road 260 S. Beltline Road, Suite 269
Franksville, WI 53126 USA Cerritos, CA 90703 USA Irving, TX 75060 USA

EPSI-SOUTH CAROLINA EPSI-CONNECTICUT


120 Corporate Drive, Units K-L 68 East Dudley Town Road
Spartanburg, SC 29303 USA Bloomfield, CT 06002 USA

EPSI CANADA EPSI EUROPE GMBH EPSI CHINA


512 Avenue Lepine Dütestr.3 EPSI Asia Ningbo Trading Co., Ltd.
Dorval, QC H9P 2V6 Canada 49205 Hasbergen Yuan Qu 1 Road, Sanbei
Germany CIXI City, NINGBO, China
Tel.: +49 (0)541-97761 280 Zip Code: 315331
Fax: +49 (0)541-97761 287 T: +86 (574) 83030602
www.epsieurope.de Email: [email protected] F: +86 (574) 83030601

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Engineered Products &
Services, Inc.

The highest quality products at competitive prices


Is a proven designer of custom applications
Has the most patented products on the market
Is a leading manufacture of masking and
custom molded components

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AND TURN THEM INTO
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