Volume-II, Part-2, Book-II of III

APPENDIX-A3
DRAWINGS

S. Description
No.
1 Foundation Drawing for 220KV SF6 Circuit Breaker

2 Foundation Drawing for 132KV SF6 Circuit Breaker

3 Foundation Drawing for 33KV VCB.

4 Drawing for Terminal connector for 220/132/33 KV CB

MPPTCL/ TECH/ PROC/ 05/ MAY13 57 Circuit Breakers

 350

STP 6 DIA.@200 C/C

(2TIES/SET)

1000
8# 14 NOS.
STANDARD CIVIL FOUNDATION PLAN
SEC. 2-2
FOR 220 KV SF6 CIRCUIT BREAKER (SPR) DUTY

YL YL

150

MPPTCL/ TECH/ PROC/ 05/ MAY13

2 2

500
6 DIA. @190 C/C (2 TIES/SET)

50 MM THK. PCC 1:2:4

1100
8# 14 NOS.

WELL COMPACTED FILLING

8# @200 C/C BOTH WAYS

PCC 1:5:8

80
10# @200 C/C BOTH WAYS

58
1400

SEC.1-1 C OF POLE OF C. B.
L
L OF FEEDER W AY
C
C
L OF POLE OF C. B.

1
150X150X700 DEEP POCKET
1400
FOR M.36 FOUNDATION BOLT
1000
650
Volume-II, Part-2, Book-II of III

200
350
325
CL CL

300
1400
325

350
200
4500 4500

Circuit Breakers
C
L

DRAWING NUMBER :-
JICA/MPPTCL/TR-101 TO 107/220KV CB FOUNDATION
 Volume-II, Part-2, Book-II of III

STANDARD CIVIL FOUNDATION PLAN

FOR132 KV SF6 CIRCUIT BREAKER (NORMAL DUTY) TYPE

SECTION 2-2
12 NOS 12 #
20 mm GROUT

ANCHOR BOLT M-24 RINGS 6 DIA

700
@ 200 C/C
POCKET 250x80x400 DEEP (3 TIES / SET)

1000
300

YARD LEVEL YARD LEVEL

2 2
BUT NOT LESS THEN 1200
UP TO FIRM SOIL

12 NOS 12 #

RINGS 6 DIA
@ 200 C/C
(3 TIES / SET)
80 200

3400

P C C 1:5:8 SECTION 1-1 8# @ 200 C/C BOTH WAYS

AT BOTH FACES.
CL OF FEEDER WAY

1 POCKET 250X80X400 DEEP 1

150 250 200 250 150
0

280 280
400
200 80 140 80
1100

1100
240

700

1000
200

200 1000 1000 1000 200

1000
3400

FOUNDATION PLAN

D R A W IN G N U M B E R :-
JIC A /M P P T C L/T R -10 1 T O 107/132K V C B
F O U N D A T IO N

MPPTCL/ TECH/ PROC/ 05/ MAY13 59 Circuit Breakers

 Volume-II, Part-2, Book-II of III

S T A N D A R D F O U N D A T IO N P L A N F O R
3 3 K V V A C U U M C IR C U IT B R E A K E R

350
Y L YL YL

UP TO THE FIRM SOIL

EARTH FILLING

MINIMUM 1000
300 4 NO S 8#

STP 8# @ 200 C/C

2 NO S 8#

80
C .C 1:5:8
400 400
1880

SECTION 2-2

FOU ND ATIO N BOLT

POCKET 200X200X300 M -20 (4 NOS )
350

Y L YL YL
560
UP TO THE FIRM SOIL

EARTH FILLING
MINIMUM 1000

S TP .8# @ STP 6 DIA. @ 190 C/C

200 C/C

4 NO S 8# 2 NO S 8# 4 N OS. 12 #

C.C 1:5:8
80

600 600
1880
1 1
SECTION 1-1
300

2 2
1400

1000

300 300

4 NOS. 12 #
400

300

STP. 6 DIA. @ 190 C/C

400 400
1480
1880

FOU ND ATION PLAN

D R A W IN G N U M B E R :-
J IC A /M P P T C L /T R - 10 1 T O 10 7 /33 K V C B
F O U N D A T IO N

MPPTCL/ TECH/ PROC/ 05/ MAY13 60 Circuit Breakers

 Volume-II, Part-2, Book-II of III

MPPTCL/ TECH/ PROC/ 05/ MAY13 61 Circuit Breakers

 Volume-II, Part-2, Book-II of III

SCHEDULE-I (A)
DESCRIPTION OF EQUIPMENT FOR SCHEDULE FOR RATES & PRICES
TO BE FURNISHED IN VOLUME-VI

S.No. Particulars of equipment/ Item Qty.

A 220kV SF6 Circuit Breaker
1 Supply of 220KV SF6 Circuit breakers complete with all accessories
including mounting structures, terminal connectors, gas leak detector and

As per Price Schedule

adapter for gas filling etc. conforming to all technical requirements as
described in the bid document including foundation bolt
B 132kV SF6 Circuit Breaker
1 Supply of 220KV SF6 Circuit breakers complete with all accessories
including mounting structures, terminal connectors, gas leak detector and
adapter for gas filling etc. conforming to all technical requirements as
described in the bid document including foundation bolt
C 33KV Vacuum Circuit Breaker
1 Supply of 33KV Vacuum Circuit Breaker complete with all accessories
including mounting structures, terminal connectors, etc. conforming to all
technical requirements as described in the bid document but including
foundation bolts
NOTE:
1. The above description of the equipment is given for the purpose of offering the prices and to
mention description of equipment in invoice for claiming payment.
2. The quantity of above equipments has been mentioned in volume-VI.

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 Volume-II, Part-2, Book-II of III

2.1.2 (A) TECHNICAL SPECIFICATION FOR

220KV INDOOR CONTROL AND RELAY PANELS

1.0 SCOPE:

The scope of this specification covers, design manufacturing and supply of

equipment as per Volume-II, Part-2, Book-I. The bidder mentioned in this Section of the
Technical Specification means “Original Equipment Manufacturer (OEM)”. The purchaser
means the ‘MPPTCL”.

In case bidder is not OEM, sole responsibility of offering equipments/material of

manufacturer as per this specification requirement shall rest on the bidder.

i. 220KV CONTROL & RELAY PANELS:

220 KV control, protection and relay Simplex design panels are also required for
220kV system. Offered protection and control schemes for 220 KV “SIMPLEX” panels shall
be suitable for “TWO MAIN AND ONE TRANSFER BUS SWITCHING SCHEMES”. Bidders
are required to offer following five categories of “SIMPLEX” type panels:

i. “SIMPLEX” design Control & Relay panels for 220 KV transmission lines.
ii. “SIMPLEX” design Control & Relay panels for 220KV Transfer Bus coupler application.
iii. “SIMPLEX” design Control & Relay panels for 220 KV Bus tie application.
iv. “SIMPLEX” design Control & Relay panels for 220/132/33KV, 160MVA transformer

2.0 LIMITS OF CONTRACT:

2.1 It is not the intent to specify completely here all the details of design and construction
of the control and relay panels. However, the C&R panels shall conform in all respects to the
high standard of engineering design and workmanship. Various control and relay panels and
other requirements specified under this section shall be complete in themselves in all
respect with all main and auxiliary relays, fuses, links & switches duly wired, labels terminal
panels, earthing terminals, indicating lamps, mimic diagram, annunciator, name plate,
foundation bolts, interior illumination, cable termination arrangement with cable glands fitted
on base mounting plate etc. including all other accessories which are essentially required for
satisfactory operation . Such components shall be deemed to be within the scope of supply
of the Bidder irrespective of whether these are specifically brought out in this specification or
not.

2.2 Supply and laying of control and power cables for interconnecting various
equipments is not covered under the specification. Cable terminating arrangements, viz. the
cable hold support boxes, multi-core cable glands, sealing ends for other types of cables
that may be specified, shall however be included in the offered price. These shall be subject
to approval of purchaser. It is the responsibility of Bidder to ensure that the equipment
specified and complimentary equipment required for completeness of the protection/control
scheme be properly accommodated in the panels without congestion and if necessary
Bidder may provide panels with larger dimensions in width only.

3.0 SYSTEM CONDITIONS:

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 Volume-II, Part-2, Book-II of III

Applicable climatic conditions shall be as per Volume-II, Part-2, Book-I.

4.0 STANDARD SPECIFICATIONS:

220KV Simplex design C&R panels shall match with MPPTCL standard drawing
copies of which are enclosed.

4.1.1 PANEL FINISH AND COLOUR: 220KV SIMPLEX DESIGN PANELS:

220 KV C&R panels for all applications shall be of Simplex design and each panel
shall be constructed of stretched – level selected sheet steel. Simplex type panels shall be
made in suitable sections so that while mounting the panels can be located side by side with
a view to form a compact unit. The 220KV Simplex design panels have swing type doors on
the front with rear blocked.

4.1.2 220 KV C&R panels shall be of SIMPLEX design having front swing door with relays
flush mounted and rear blocked. These panels will be of free standing unitized construction
with members folded and bolted.
• Load bearing members (front panel, base frame, door frame) will be 3mm thick.
• Non load bearing members (side panel, cubicle roof, door) will be 2mm thick.
• Cubicle bottom will be closed and shall have slots for cable entry. These will be
covered by detachable plates.
• Weight of one Control and Relay panel shall be 600 to 650 Kg approx.
• Panels will comply with ingress protection degree IP54 as per IS2147.
• All doors and metal joints will be provided with foam type gaskets as per IS 13847.
• 15mm thick anti vibration pad will be provided loose (to be fixed below the base
frame of the panel).
• Width of the panel shall be strictly maintained as 1000mm.
• Swin front panel shall be rigid with suitable guided bolt at bottom.

A drawing is appended herewith which shows the elevation, end view and 3D view of
Simplex design 220KV Control and Relay panels.

4.1.3 Common Features applicable for 220kV panels –

• 220KV SIMPLEX panels shall be dust, moisture and vermin proof.
• All unfinished surface of steel panels and frame work shall be thoroughly cleaned
by sand blasting, pickling and rinsing or by combination of processes or by other
latest and improved techniques to remove dust, scales, foreign adhering matter
and grease. Cleaning process shall be followed immediately by the application of
rust inhibiting wash process. All control panels surfaces shall then be given
suitable rust resisting primary coat and then one or more coats of opaline green
quick drying enamel to serve as a base and binder for finishing coat.
• As mentioned earlier, purchaser has ٛ standardised colour schemes for
SIMPLEX design 220 KV C&R panels which shall be opaline green as per colour
shade No. 275 of IS : 5 for 220KV panels.
• Purchaser will accept respective matching colour and shade equivalent to BS-
381 or any matching colour and shade of other authoritative equivalent standard.
Colour finish shall be applied as per above colour scheme on the exterior steel
works of the panels. Exterior painted surface shall not be fully glossy. Interior of
all panels shall be painted with “Egg Shell White”. Pretreatment & painting
process is described in Clause 14.0. All steel works shall be ٛ Phosphated in
accordance with IS-6005. Panels shall be provided a degree of protection not
less than IP-54 as per IS-2147.

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 Volume-II, Part-2, Book-II of III

COMPLIANCE OF PANELS, RELAYS, INSTRUMENTS AND OTHER GADGETS

WITH STANDARD SPECIFICATIONS:

4.2.1 STANDARDS:
Applicable Standards for the offered equipments/items shall be as per
Appendix-A of Volume-II, Part-2, Book-I.

4.2.2 ACCEPTANCE OF OTHER AUTHORITATIVE STANDARDS:

In Appendix-A of Volume-II, Part-2, Book-I relevant Indian standard
specification/IEC standards have been mentioned. Equipments meeting any other
authoritative standard, which ensures equal or better quality than the standards, mentioned
shall also be acceptable. Equipment for which Indian Standards are not available, the
relevant British standards and IEC recommendations will be applicable. Please attach
photocopy of all such standards according to which the equipment has been offered.

4.2.3 TYPE TESTS:

All offered numerical distance and differential protection relays as well as other
static/electromechanical relays and meters on C&R Panels offered by the Bidders and as
indicated below shall be fully type tested as per relevant standards. In case the equipment
of the type and design offered, has already been type tested, the Bidder shall invariably
furnish type test reports from the reputed and approved national/international
laboratory/Government approved test houses to prove that indicated accuracy and other
specifications of the relays offered conform to the relevant standards. Test certificates shall
clearly indicate the type and model number etc., so that relevant details of offered relays
could be verified. While submitting offers the model and type etc., shall be clearly indicated.
Type test reports so furnished should not pertain to the period earlier than five years from
the date of opening of Bid. It may be very specifically` noted by Bidders that non-submission
of type test reports about numerical and conventional relays and also about static meters
along with the Bid shall be treated as a disqualification.

i. Numerical distance protection relays

ii. Numerical differential protection relay for X-mer
iii. Numerical, Non directional and non-communicable 3 O/C +
1 E/F Relays as backup protection on 220 KV panels
iv. Static trivector energy meter of accuracy Class 0.2S
v. Multifunction meter of accuracy Class 0.5

4.2.4 DISCREPANCIES IN TECHNICAL PARTICULARS:

Regarding discrepancy in technical particulars stipulation under Section-I Volume-

II shall be applicable.

4.3.0 PANEL CUT OUT AND DIMENSIONS:

4.3.1 As mentioned earlier, the C&R panels for 220 KV shall be of Simplex design and
the Simplex design 220 KV panels shall have a swing type front door and rear blocked.

4.3.2. Bidders may please note that the scheme / arrangement of panels envisaged for
220KV systems is summarized below –

MPPTCL/ TECH/ PROC/ 05/ MAY13 65 C & R Panels

 Volume-II, Part-2, Book-II of III

S. Description/ application 220KV system

No. Simplex design Control
& Relay panel
1. Transmission line protection 01

2. HV side of 160 MVA 01

transformer

3. TBC application 01

4. Bus-tie application 01

Bidders may please note that although GA drawings for individual applications
mentioned above are not being furnished with the Bid document, all the same, the
aforementioned table need be strictly followed in so far as number of panels for each
application is concerned.

4.3.3 Constructional details & dimensions for 220 KV SIMPLEX type panels shall be as
under:-

S. No. Title 220 KV PANELS

Simplex design Control & Relay panel as shown in
1 Type
MPPTCL’s standard drawing.
2 Height (mm) 2312 (Panel 2210 + Base frame 102)

3 Depth (mm) 750 mm

1000 mm (Subject to variation as per scheme
4 Width (mm) requirement)

5 Base frame Anticorrosive Black painted

6 Panel Exterior Opaline Green
7 Panel Interior Egg Shell white
Mimic strips over laid
8 Dark Brown
type
9 Variation in dimension
of panels. Bidder may please note that the height and depth of
control panels will have to be maintained as mentioned
against Sl. No. 2&3 above. As far as width of the control
panels is concerned, this shall also be maintained as
1000 mm as per S.No.4 above.
10 MPPTCL’s Standard
Drawing Bidders shall ensure to match panels offered by them
with MPPTCL’s standard drawing enclosed herewith.

4.3.4 The purchaser has standardized dimensions of panels for various applications and
therefore no deviation in height / depth of panels in particular shall be permitted. The width
of the panels is however subject to change. Bidders may please note that preferred cut out

MPPTCL/ TECH/ PROC/ 05/ MAY13 66 C & R Panels

 Volume-II, Part-2, Book-II of III

dimensions for mounting of control gadgets and relays shall be strictly inline with IS-4483
(Part I & II).
4.3.5 It is hereby clarified that standard drawing showing C&R panels 220KV
voltage classes have been developed considering that the Numerical Distance
Protection relays offered by the Bidders have the protection, recording and metering
functions listed elsewhere in the document, built in them. For example, relays type
LBB, trip circuit supervision and DC supply supervision, have been considered built
in the DPR and therefore has not been shown as discrete relays. Accordingly, Bidders
will have to offer discrete relays for those functions which are not built in. This has to
be noted specifically.
4.3.6 Control and Relay panels shall be floor mounting dead front sheet steel assemblies
of unitised design. Panels shall be made in suitable sections as described else where in the
specification so that while mounting, panels can be located side by side bolted together to
form a compact and composite unit. Design, material selection, workmanship, and width of
panels shall be such as to present a neat appearance, outside and inside with no works of
welds, rivets, screw or bolts head apparently visible from the exterior surface of the control
panels.
4.4.0 LIGHTING:
4.4.1 In each SIMPLEX panel, one 20 W, 230V AC tube light guarded with protected
cage shall be provided inside the central roofed access for adequate illumination & the same
shall be controlled by a door switch. Two incandescent 40 Watt (or15W CFL)230 Volt lamps
with switch housed in protective cage, one each on the front & rear side of the panels shall
be provided under the central roofed access.
One number 15A, 3 pin receiptable universal socket with switch shall be provided
in each simplex control panels. Third pin of the socket shall be effectively grounded through
the metallic structure. Socket shall be industrial grade control panels type complete with
protective metallic cover.
4.5.0. AUXILIARY SUPPLY:

4.5.1 The auxiliary AC / DC supply shall be as per clause No. 6, Volume –II Part-2, Book-I
of the specification

4.5.2 Isolating devices with H.R.C. fuses shall be provided in each panels for both A.C.
and D.C. power supplies. Distribution and wiring of the same shall be unitized through fuses
and links in such a way so that isolation of respective system unit is possible without
affecting the rest of the system or unit.

4.5.3 All H.R.C. fuses and links shall be with holder, and the same shall be mounted on
slant support with identification labels.

4.5.6 H.R.C. fuses shall be provided as per following details;

S. No. Circuit Fuse Rating
1. Circuit breaker-closing circuit 16A
2. Trip circuit –I 16A
3. Trip circuit –II 16A
4. Main Protection 10A
5. Back up protection 10A
6. Indication 6A
7. Annunciation 6A
8. P.T. Circuit main 6A

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 Volume-II, Part-2, Book-II of III

9. P.T. supply for Metering circuit 2A

10. A.C. supply 10A

NOTE: Additional HRC fuses and links for individual circuit shall also be provided as per
the requirement for completing the offered protection scheme.

4.6.0 CONTROL WIRING:

4.6.1 Successful Bidders shall furnish and install complete wiring up to the terminal block
for the equipment, instrument devices mounted in the control panels strictly in accordance
with the approved wiring diagram prepared by the Bidder based on the purchaser's
information and schematic diagram.

4.6.2 Wiring shall be completed in all respects so as to ensure proper functioning of

control, protection and metering schemes.

4.6.3 All spare relay contacts and spare contacts of switches shall be wired up to the
terminal blocks.

4.6.4 Wiring shall be done with flexible heat resistant control panels wires, PVC insulated
with stranded copper conductor. Minimum number of strand in the wire shall be three. The
conductor size shall be equivalent to 2.5 mm square minimum for Current, potential & DC
Control circuit and 1.5mm sq minimum for other indications and annunciation circuits.

4.6.5 Coloured cores shall be used for wiring as per latest revision of IS-375 viz; red
yellow blue and black for R Y B phases and neutral respectively. Colour code for earthing
shall be Green, and for annunciation circuits gray colour code shall be used. For DC circuits
the colour code will be Red-positive & Black-negative.

4.6.6 Each wire shall be identified at its both ends with wire designation number by
plastic ferrule as per wiring diagram based on latest revision of IS-375 to denote the different
circuit functions. Bidders shall take approval for the system of wire numbering and colour
coding schemes.

4.6.7 All wire terminations shall be made with compression type connectors. Wires shall
not be tapped or spliced between terminal points. All wire shall have crimp type termination
and direct Tee connection at any place is not at all required.

4.6.8 All series connected devices and equipment shall be wired up in sequence. Loop-in
Loop out system of wiring shall be avoided as far as possible and the common buses shall
normally be made through the terminal block for better reliability of testing and maintenance.

4.6.9 Fuses and links shall be provided for isolation of individual circuit from bus bars
without disturbing other circuits and equipment.

4.6.10 DC trip and DC voltage supplies and wiring to main protective gear shall be
segregated from those for special purposes. Each such group shall be fed through separate
fuses, either direct from main supply fuses or the bus bars.

4.6.11 Since a number of wires will run from one point to another, it is desired that the
support arrangement should be adequate and neat. Conventional method of bunching of
wires should not be adopted since the same creates problems in case any wire is to be
removed. Wires should be accommodated in suitable plastic channels with sliding plastic
cover, which may be suitably mounted inside the panels neatly. Inspection/ removal of wires
laid in the plastic channels should be possible by sliding the covers.

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 Volume-II, Part-2, Book-II of III

4.6.12 Blank plastic channels should be provided by the sides of the panels to
accommodate incoming cables from switchyard through cable glands with suitable holding
arrangement rigidly fixed so that while handling other nearby cables no jerks are transferred
to the terminals inside the cubicle.

4.6.13 Wherever practicable wiring shall be accommodated in the sidewall of the cubicles.
Sharp bends shall be avoided.

4.7.0 TERMINAL BLOCKS:

4.7.1 Multi-way terminal blocks complete with necessary binding screws and washers for
wire connection and marking strip for circuit identification shall be furnished for terminating
the panel wiring and outgoing cables. Terminals shall be suitable for receiving atleast
2x7/0.737mm stranded copper conductor or equivalent aluminum conductor wires per
terminal. It may please be noted that the current rating shall be double the current rating
of 2x7/0.737 non stranded copper wire and terminal shall be suitable to receive 2x2.5sq
mm/or 2x4sq mm copper conductor of control cable.

4.7.2 Terminal blocks shall have shorting and disconnection facilities ,so that the Board
side and outgoing wires could be disconnected just by opening the disconnecting links
which slides up or down without dislodging the wires from their position. The
technical specification for these blocks shall conform to latest IEC 60947-7-1 as mentioned
hereunder -

‘The screw terminal block shall be manufactured as per IEC-60947-7-1. The insulating
material of Terminal Block shall be of polyamide 6.6 meeting VO / V2 inflammability class as
per UL 94. All metal parts including screws shall be copper alloy. The terminal shall be
suitable for mounting on both ‘DIN’ as well as ‘G’ type rail. All the metal parts shall be
captive and touch proof. The terminal block shall have screw locking design so that it can
be stand vibration level upto 5g and also prevent accidental loosening of conductors.’

Non-disconnecting and disconnecting type terminal connectors shall be made of

polyamide and shall be preferably of ‘ELMEX’ make having type designations KBTM4 and
KLTDM4 respectively.

4.7.3 Highly reliable Test terminal blocks with facilities of shorting and easy removal of
connection shall be provided for CT & PT circuits. Instrument transformer wires shall be
terminated through suitably mounted test terminal blocks to facilitate site testing of all main
and backup protection relays.

4.7.4 Test terminal blocks shall be grouped according to the circuit functions and each
terminal block group shall have at least 20% spare terminals for accommodating additional
input wires.

4.7.5 Not more than two wires shall be connected to any terminal or either side of the
terminal block. If necessary, a number of terminals shall be connected by jumpers to provide
additional wiring points.

4.7.6 Each terminal point shall be marked with designation obtained from the purchaser's
schematic drawings.

4.7.7 Adjacent rows of terminal blocks shall be spaced not less than 100mm apart.
These shall be mounted vertically at the sides of the cubicle and set obliquely towards the

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 Volume-II, Part-2, Book-II of III

rear doors to give easy access to terminating end to enable ferrule number to be read
without difficulty.

4.7.8 Bottom of terminal blocks shall be spaced at least 200mm above the cable gland of
incoming multicore cables.

4.8 CABLE ENTRY:

4.8.1 All panels shall have provision of multiple cable entries from the bottom. Necessary
cable glands should also be provided in the rear & front side of panels on a 4 mm thick mild
steel gland plate to be bolted firmly with nut and bolts on base plate. Base plate shall be
bolted further on the base frame with adequate number of nuts & bolts as may be necessary
to allow free working space for cable connections and to facilitate its opening. Base plate
shall be in 3 pieces for Simplex panels and one piece for simplex panels with proper opening
for fixing gland plates. Thickness of these base plates shall not be less than 4 mm. Base
plate provided on the base frame is to facilitate free working space and also to serve as a
cover for control cables laid in the trenches from front to rear side of the Simplex panels.
Purchaser will arrange for necessary floor opening below the panels to suit the cable trench
design of purchaser's requirement.
4.8.2 Wiring through the terminal blocks shall be located in a manner that it becomes
convenient to provide termination of control cable for floor openings.
4.8.3 Gland plate shall be supplied duly drilled and fitted with cable glands. Gland plate
and doors shall be provided with gasket properly. Necessary glands as per clause- 4.8.5
below shall be fitted on the gland plate.
4.8.4 Rigid supports shall be provided along with terminal block for holding plastic
channel. Suitable clamps may also be provided in plastic channel for holding cables.
4.8.5 Following quantities of cable glands with suitable blanking arrangement shall be
fitted on the gland plate that shall be fastened suitably at the bottom of each of the 400 &
220 kV Simplex design panels quantities shown below shall be provided at the rear and
front both panels:-

i For 4 core x 2.5sq.mm 1.1KV Copper control cable 8 nos.

ii For 8 core x 2.5sq.mm 1.1KV Copper control cable 4 nos.
iii For 12 core x 2.5sq.mm 1.1KV Copper control cable 2 nos.
iv For 19 core x 2.5sq.mm 1.1KV Copper control cable 2 nos.

Bidders may please note that for control, protection and relay panels for use in 400
& 220KV substations, armoured / unarmoured copper control cables respectively shall be
used by the purchaser. Offered cable glands shall be suitable for armoured and unarmoured
copper control cables accordingly.

4.9.0 GROUNDING:
4.9.1 12.5mm x 6mm copper grounding bus shall be provided for each control panels
extending along with entire length of the panels for the purpose of effectively grounding all
metal structures.
4.9.2 Each continuous length of ground bus shall have provision of two terminals at two
extreme points for connection to main ground grid of the substation.
4.9.3 Common star /neutral point of Potential and current transformer shall be connected
with the grounding bus through a disconnecting type connector so as to adopt single point

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grounding of common star point either at the terminal block in the control panels or in the
marshalling box of the instrument transformer.

4.9.4 Whenever any circuit is shown grounded on the drawing a single wire for that
circuit shall be run independently up to the ground bus and connected to it.
5.0 CONTROL & RELAY PANELS:
As stated earlier, Control & Relay panels for 220KV voltage classes shall be of
Simplex design. Full constructional details in respect of these panels, their colour scheme,
details about the sheet steel utilized for construction and about other constructional aspects,
have been elaborated in para nos. 4.0 above..
6.0 CONTROL AND INDICATION CIRCUITS:
6.1 Control and Indication circuits for each circuit breaker controlling feeder, shall
generally comprise of the following:

a. Mimic diagram
b. A composite meter to indicate current, voltage, watts, VARS and Power factor.
c. Circuit Breaker Control switch.
d. "Trip coil / closing coil Healthy" lamps.
e. Alarm cancellation arrangement.
f. Breaker ON/OFF indication lamps.
g. Energy meter with display facility of various electrical quantities viz., MW, MVA,
MVAR, power factor etc.
h Facia annunciating windows
i. Test terminal block and Relay Test Block on the front panels for testing of meters
and relays as per specified scheme in Simplex panels.
j. Relay Test Block on rear side of Simplex panels as per scheme.
k. Any other devices which may be necessary for completing scheme based on
improvement in design and adoption of new technology by the Bidder.

6.2 MIMIC DIAGRAM:

6.2.1 Mimic diagrams for 220KV Systems shall be made to represent TWO MAIN & ONE
TRANSFER BUS Scheme and shall be placed at the eye level to indicate position of each
breaker. Power transformer, voltage transformer shall be fixed on mimic by suitable symbols
having dark Black colour. Position indicator of isolating devices shall have matching colour
in accordance with the voltage class of the mimic. Arrangement shall be of overlaid design
using anodized aluminum section. Bidders may please note that Painted type mimic
diagrams are not acceptable.
6.2.3 Offered mimic diagram shall have colour scheme for representing 220KV the
colour scheme shall be dark brown / violet.
6.3 CIRCUIT BREAKER & ISOLATING DEVICE POSITION INDICATORS
(SEMAPHORES):
6.3.1 Position indicators of `SEMAPHORE' TYPE shall be provided as part of the mimic
diagrams on panels for indicating the position of circuit breakers and isolating devices, as
mentioned earlier. Indicator shall be suitable for semi-flush mounting with only front disc
projecting out and with terminal connection from the rear. Colour of position indicator strips
shall be matching with the colour of associated mimic. Position indicators shall be suitable
for DC operation. When the supervised object is in the closed position, the pointer of the
indicator shall take up a position in line with the mimic bus bars, and at right angles to them,
when the object is in the open position. When supply failure to the indicator occurs, the

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pointer shall take up an intermediate position to indicate the supply failure. Position
indicators shall withstand 120% of rated voltage on continuous basis.
6.3.2 All 220 kV isolating devices and earth switches are required to be operated directly
from the control room. Isolator operation shall be interlocked with the breaker operation and
the earth switch operation shall be interlocked with the operation of both isolating device and
breaker. For above purpose 3- position (close–open & return to neutral) pistol grip control
switch shall be provided near to the respective semaphore for closing and opening operation
of these devices by extending close and open command with desired interlocks specified
above.
7.0 ANNUNCIATION SYSTEM:

7.1 Alarm annunciation system shall be provided for each panels by means of visual
and audible alarm in order to draw the attention of the operating staff to the abnormal
operating conditions or the operation of some protective device. Annunciation equipment
shall be suitable for operation under the tolerance limit of voltages specified in this
specification.

7.2 Annunciation shall be of visual and audible type. Facia annunciator, flush mounted
on the front of the control panels, shall provide the visual annunciation. DC hooter or DC bell
shall provide the audible alarm. Apart from requirement of facia windows for annunciating
status of various relays, the Bidder shall also provide spare facia annunciator windows (two
nos. each) for trip and non-trip functions.

7.3 Each facia annunciator shall have a minimum size of 35 mm X 50 mm-translucent

plastic window for each Trip and alarm point. Translucent plastic plates of facia window shall
be engraved in black letters with respective inscriptions. All inscriptions shall be engraved on
each window in not more than three lines and size of letters shall not be less than 5 mm.

7.4 Each annunciation window shall be provided with two white lamps in parallel to
provide safety against lamp failure. Long life lamps shall be used. Lamp circuit shall include
series resistor of adequate rating. Cover plate of the facia windows shall be flush with the
panels and shall be capable of easy removal to facilitate replacement of lamps.
Transparency of cover plates and wattage of the lamps provided in the facia windows shall
be adequate to ensure clear visibility of the inscriptions in the control room having high
illumination intensity (500 Lux) from the location of the operating staff desk.

7.5 TRIP and NON TRIP facia shall be differentiated. All trip windows shall have red
colour translucent plastic window and all non-trip facia windows shall have white colour
translucent plastic window. Sequence of operation of the annunciator shall be as follows:

Visual Audible
Alarm condition Fault contact
Annunciation Annunciation
Normal Open OFF OFF
Abnormal Close Flashing ON
Acknowledge push a. Close Steady on OFF
button is pressed/ b. Open Steady on OFF
Reset push button is a. Close ON OFF
pressed. b. Open OFF OFF
Lamp test push Open Steady on OFF
button pressed.

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7.6 Any new annunciation appearing after the operation of audible annunciation
cancel, shall provide a fresh additional annunciation accompanied with visual alarm even if
acknowledging or resetting of previous alarm is in process or yet to be carried out.

7.7 Annunciation system described above shall meet the following additional
requirements:

a. Annunciation system shall be capable of catering to at least 80% simultaneous

signals (of windows provided) at a time.
b. One self resetting push button shall be provided on each panels for testing the facia
window lamps. Push buttons for testing flasher and audible alarm circuit of
annunciation system and for testing the annunciation supply failure monitoring circuit
shall also be provided. These testing circuits shall also be so connected that while
test is being done it shall not prevent the registering of any new annunciation that
may land up during the test.
c. One set each of the following push buttons shall be provided on each panels as
shown in the front view drawing:
i Reset push button for annunciation system.
ii Accept push button for annunciation system.
iii Test push button for testing healthiness of annunciator. The
operation of this button should not cause inadvertent operation of any
equipment.
d. Annunciation shall be repetitive type and shall be capable of registering the fleeting
signal. Minimum duration of fleeting signal registered by the system shall be 15milli
seconds.
e. Annunciation shall be suitable for operation with normally open potential free
contacts which close on a fault. It shall be possible at site to change operation of
annunciator from potential free contact from "close to fault" to "open to fault" and vice
versa.
f. In case of static annunciator scheme, special precaution shall be taken by
Bidder to ensure that spurious alarm condition does not appear due to influence
of external electromagnetic/electrostatic interference on the annunciator wiring
and switching disturbances from the neighboring circuits within the panels.
g. Offered annunciation scheme shall be complete in all respects including annunciator
relay, flasher relay, test, accept and reset push buttons.
h. Additional four spare windows two each for non trip and trip signals supported by trip
relay for future application by the purchaser shall be provided duly wired up and
terminated to the row of connectors.

8.0 PROTECTION SCHEMES:

8.1 Protection schemes for 220 kV systems included in this Bid are required for the
following applications:

220 KV SYSTEM
1 Control & Relay panels for 220 KV lines.
2 Control & Relay panels for Transfer Bus coupler bays.
3 Control & Relay panels for bus tie bays.
4 Control & Relay panel for 160MVA power transformer

8.2 PROTECTION SCHEMES FOR 220 kV LINES:

8.2.1 General philosophy for 220 KV lines the main protection shall also be in the form of
Numerical Distance protection scheme and besides the built in back up protection, there

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shall be one more discrete two O/C plus 1E/F relay which shall be a Numerical, directional
and non-communicable relay to function as backup protection. For the main Distance
protection for 220 KV lines, the voltage input shall be provided from Bus PTs. For 220 KV
lines the maximum fault current could be as high as 40 KA and the minimum fault current
could be 20% of rated CT secondary i.e. 1 A. As such, the starting and measuring units
should suit to these requirements. Finally, protection schemes for 220 KV lines shall be
“Non-Switched Schemes” having separate measurements for phase to phase to phase to
ground faults for each zone. Offered Numerical Distance relays shall be capable of
supporting IEC61850 Communication protocol.

8.2.2 SALIENT FEATURES OF 220kV LINE PROTECTION SCHEMES

i. Offered scheme shall have continuous self monitoring and diagnostic feature.
ii. Offered scheme shall have stepped time-distance characteristics and three
independent zones ( zone 1, zone 2 and zone 3).
iii. Offered scheme shall have mho or quadrilateral or other suitably shaped
characteristics for zone-1, zone-2 and zone-3.
iv. Offered scheme shall have following maximum operating time (including trip
relay time, if any) of 30 milli seconds for all types of faults and source to line
impedance ratio of 4.0.
v. Offered relays shall have characteristics angle between 30 and 85 degrees.

vi. Offered relays shall have resetting time of less than 50 milli seconds including
the resetting time of tripping relays.

Other important requirements about Numerical relays pertaining to their protection,

metering and recording functions have been elaborated in the subsequent clauses which
may be carefully noted.

8.2.3 For 220 KV lines, main protection shall be in the form of numerical distance relay
along with all standard supporting relays. It may be noted that, 400 as well as 220 KV circuit
breakers will have two trip coils which will receive simultaneous trip command. As such
schematic shall be made to select main DC supply or duplicate DC supply for each trip coil
as stated in the previous section. For this purpose, contact multiplication will not be
acceptable but the rating of the breaker control switch and each tripping relay contacts shall
be adequate to handle the burden of two trip coils. Pistol grip type breaker control switches
along with red and green indicating lamp for ON/OFF indication shall be provided.

¾ Offered distance protection schemes for 220 KV lines shall be suitable for
single pole tripping and auto reclose duty and they shall have facility for check
synchronising.
¾ Salient requirements about automatic reclosing scheme –

Auto re-closing function shall be separate for 220kV line protection schemes and
shall have following features –
i. Single phase or / and three phase re-closing facilities
ii. Have a continuously variable single phase dead time range of 0.1 to 2 secs.
iii. Have a continuously variable three phase dead time range of 0.1 to 2 secs.
iv. Shall have a continuously variable reclaim time range of 5 – 300 secs.
v. Shall have a four position selector switch from which single phase / three
phase / single and three phase auto-reclose mode can be selected.
vi. Shall have facilities for selecting check synchronizing or deadline charging
facilities.
vii. Shall be of single shot type.
viii. Shall include check synchronizing relay which will have following features–

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a. A time setting range continuously variable between 0.5 and 5 secs. with
a facility of additional 10 secs.
b. Shall have a response time within 200 mili secs. with the timer
disconnected.
c. Shall have phase angle setting not exceeding 35 degrees.
d. Shall have voltage difference setting not exceeding 10%.
e. Shall include deadline charging relay which shall have 2 sets of relays
and each set shall be able to monitor the three phase voltage where 1
set shall be connected to the line CVT with a fixed setting of 20% of
rated voltage and the other set shall be connected to Bus PT with a fixed
setting of 80% of rated voltage.
f. Shall incorporate necessary auxiliary relays and timers to give a
comprehensive scheme.

8.2.4 All 220KV transmission lines are generally laid on double circuit transmission
towers and each circuit is protected against lightning by ground wire joined at each tower.
Maximum fault currents in both these voltage classes could be as high as 40KA for but the
minimum fault current could be as low as 20% of CT secondary rating (1A). Thus, starting
and measuring relay characteristics should satisfy both extreme conditions. Numerical
distance protection relay shall be suitable for use with CVTs also having non-electronic
damping and transient response as per IEC. It shall be ensured that no additional delay to
block tripping is involved in relay operating time created intentionally to have stable
operation. Power supply unit if provided as an integral part of relay scheme shall be fully
rated with liberal design in capacity. Insulation barriers shall be provided to ensure that
transient present in CT and VT signals due to extraneous sources do not cause damage to
static circuits. Circuits must comply with IEC recommendation for impulse withstands values.
Adequate measures shall be taken to ensure that equipment is protected against voltage
spikes occurring in auxiliary DC supply.

8.2.5 Numerical distance protection schemes offered by the Bidders for 220KV lines
shall have the following features -

• Numerical distance protection relay shall be capable of providing flexible, reliable

integration of protection, control, and monitoring and measurement functions.
• Offered relay shall have 6 nos. of impedance measuring loops.
• Offered relay shall be suitable for protection of broken conductor following one out of
three phases getting open circuited without any line or ground fault. Protection shall
perform satisfactorily both for loaded and unloaded line condition.
• Offered relay shall preferably have independent polygonal characteristics with
adjustable reactive and resistance reaches for maximum selectivity and maximum
fault resistance coverage due to arc resistance.
• Offered relay shall provide selection and setting for mutual compensation of double
circuit lines.
• Offered relay shall have minimum three directional zones and minimum one non-
directional zone. Zone setting ranges shall be sufficient to cover line lengths
appropriate to each zone. It shall be possible in future to add Carrier aided scheme
options of Zone-I extension, permissive under reach or over reach and blocking.
• Offered relay shall have maximum operating time up to trip impulse generated from
relay (complete protection time including applicable carrier time and tripping time )for
the following source to line impedance ratios under all possible combination of
line fault with CVT being used on the line at 50% of Zone-I reach:-

for Source Impedance Ratio 0.01 4 : 30ms at nearest end and 50ms at other end
of line.

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for Source Impedance Ratio 4 -15 : 35ms at nearest end and 55ms at other
end of line.
• Offered relay shall have a secured directional response under all conditions,
achieved by memory voltage polarizing or healthy phase voltage polarizing as may
be appropriate.
• Offered relay shall have logic to detect VT fuse failure. Bidders shall clearly state if
VT fuse failure for all the three phases can be detected individually.
• Offered relay shall have ‘Trip Circuit supervision’ and ‘DC supply supervision’ as built
in features. In case it is not so, then discrete relay shall be offered for Trip Circuit
supervision as well as DC supply supervision.
• Offered relays shall be suitable to detect switch on to fault (SOTF) condition by
appropriate means. Bidders may elaborate the SWITCH ON TO FAULT logic.
• Offered relay shall have LBB relay as a built in feature to take care of stuck breaker
condition. If it is not so, then the Bidders may have to offer discrete relay to take
care of stuck breaker condition.
• Offered relay shall have power swing blocking feature with suitable coverage to
encircle distance relay characteristic with facilities for
(a) Fast detection of power swing
(b) Selective blocking of zones and
(c) Settable deblocking criteria for earth faults, phase faults and three phase faults.
• Offered relay shall have minimum three directional and one non-directional step
time distance characteristics with independently variable time graded distance
protection zones to cover two adjacent line sections.
• Offered scheme shall have minimum adjustable characteristics line angle setting
range of 30 -85 degrees.
• Offered Distance schemes for 220KV lines shall be suitable for single pole
tripping and reclosing duty as stated in the previous para.
• Offered relay shall be selective for internal and external faults.
• Offered relay shall have minimum two independent continuous variable time setting
range of minimum 0-1 second for zone-2 and minimum 0-3 seconds for zone-
Variable time settings for non-directional zone shall also be provided to set
minimum trip time of 0-5 seconds, over and above time settings for directional
zones.
• It is desired that the total operating time of the offered relay need not exceed 30
ms.
• Offered relay shall have maximum resetting time of less than 35ms.
• Offered relay shall have built-in extensive self-supervision and diagnostic testing
facility.
• Suitable number of potential free contacts if required (multiplied through reed
relays only) may be provided on each distance scheme for carrier aided selection
of permissive tripping and blocking and auto reclosing. Provision for event
sequence recorder, stuck breaker, disturbance recorder, fault locator etc. shall be
available.
• Offered relay shall be capable of performing basic metering functions. Voltages,
Currents, Active and Reactive power registration shall be available on demand.
• Offered Numerical Distance relays shall be suitable for use on series compensated
transmission lines. This is a desirable feature but it is not mandatory.
• Offered relay shall be capable of supporting IEC 61850 communication standard.
• Offered relay shall have two communication ports. Front port shall be for local
communication for relay settings, modifications, extraction / analysis of fault /
event / disturbance records from a lap top computer and there shall be rear port on
61850 standard for remote communication.

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• Offered relay shall have following tools for fault diagnostics.

i. FAULT RECORDS -

Relay shall have facility to store fault records with information on cause of
tripping, date, time and trip values of electric parameters. It shall be capable
of storing not less than 5 nos. of previous fault records.

ii. EVENT RECORDS -

Relay shall have facility to store 200 nos. time stamped event records with 1
ms resolution.
iii. DISTURBANCE RECORDS -
Number of available analogue channels and digital channels shall not be less
than 8 and 16 respectively. Triggering for capturing / recording of disturbance
should be possible from within the distance relay and / or from any other
disturbance within the EHV sub-station. Offered relay shall necessarily have
a storage capacity of atleast 8 disturbance records of 3 sec. duration each.

iv. Disturbance recorder, fault recorder and distance to fault locator functions
shall be provided as integral part of the line protection relays.

• Offered relay shall have front panels display with keys to enter scroll through the
settings and to view the measurements. It shall also be possible to take data from
a pre-stored file in the PC and download the settings to the relay through the front
port.
• Offered relay shall have directional phase over current and earthfault protection.
• Offered relay shall have non-directional phase over current and earthfault IDMT
protection with high set element for instantaneous tripping.
• Offered relay shall have under / over voltage protection.
• Offered relays shall conform to communication protocol no. IEC-61850 as stated
earlier.
• Offered relay shall have self-monitoring and fault diagnostic feature with
appropriate annunciation. User definable LEDs shall be provided for visual
indication. Necessary serial ports and parallel ports with leads and termination
shall be provided.
• Offered relay shall have facility for communication from remote sub-station (inline
with IEC 61850 standard) so that these relays can be used for sub-station
automation. Required hardware and software shall be included in the offered
relay.
• Offered relays shall have port type IRIG for time synchronization.

Bidders shall elaborate following features of the numerical relays offered by them.
i. Various programmable features of the relay
ii. Application.
iii. Relay functions.
iv. Block diagram for hardware of the relay.
v. Metering and recording.
vi. Human machine interface.
vii. Suitability of the relay for IEC communication protocol no. IEC-61850.

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8.2.6 Besides the built in back-up protection in the Numerical Distance Relay, an
additional Numerical, Directional, Non Communicable, 3 O/C + 1 E/F Relay is
envisaged only on 220 KV feeder panels.

8.3. PROTECTION SCHEMES FOR 160MVA, 220/132/33KV POWER TRANSFORMERS

8.3.1. Transformer protections required for 160 MVA, 220/132/33 KV Power Transformers
shall be provided by fully numerical transformer differential protection relay. The offered
numerical differential relay shall be suitable for protection of 3 winding transformer without
external interposing CTs. In case protection requirement calls for providing interposing CTs,
same shall be provided by the bidder in the control panel without additional cost. It should be
ensured that differential Protection offered is stable under through fault condition, normal
and over fluxing conditions and shall not operate with magnetizing in rush current. Bidders
shall give all details of the protection offered. Differential relay shall have current rating of 1
Amp CT secondary and the total operating time shall not exceed 30 ms. from inception of
fault up to contact status changing of output relay. Relay should have Bias setting adjustable
from 15% to 50% with through fault current not less than 10 times the normal current.
Operating characteristics should have dual slope for enhanced sensitivity for internal faults
and better stability during through faults. Fifth harmonic by-pass filters shall be provided to
avoid possible mal-operation under over-fluxing conditions. Relay shall have three
instantaneous high set over current unit and shall have continuous self monitoring and self
diagnostic features. Visual indication and alarm shall be provided in this panel for over
fluxing relay, and for standard Transformer protections. Alarm indication for SF6 gas
pressure low, lockout, and air pressure low shall be provided along with, Inter trip and trip
transfer indication. The offered differential relays shall also be suitable for IEC
communication protocol 61850.

8.3.2 (A) Transformer differential protection relay shall have following built- in protections –
i. Thermal imaging.
ii. Restricted earthfault
iii. Local breaker back-up (LBB)
iv. Over excitation
v. Back-up overcurrent and earthfault relay
vi. Overload protection
vii. Negative phase sequence imbalance detection
viii. Trip circuit supervision
ix. DC supply supervision

8.3.2(B) AUXILIARY RELAYS FOR ALARM AND TRIP FUNCTIONS:

We have envisaged hand reset type auxiliary relays for alarm and trip
functions as mentioned against Sl. No. 31 & 32 for 220kV C&R panels of the BOM in
clause no. 20. (A) & (B). Bidders may please note that these discrete relays are
essentially required even though they form integral part of the Numerical Differential
relay.

8.3.3 OVERFLUXING RELAY:

Power transformer should trip for over fluxing condition to isolate both from primary
and secondary sides. Accordingly over fluxing relay should be provided in the control panel
on the HV side for transformer protection, with provision of alarm and trip Contacts.
Transformer has following over fluxing capacity and the offered relay shall be suitable to
provide minimum settings as detailed hereunder:
Over fluxing factor Duration.

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1.40 5 sec
1.25 60 sec.
1.10 continuous.

Relay shall have inverse characteristics and should be equipped with high set unit to
operate in less than 5 seconds whenever over fluxing exceed than the set value by 1.1
above 1.4 times. Over-fluxing relay shall have setting that may be continuously adjustable or
in steps, for over-fluxing ranging from 1.0 and upward. Resetting value shall not be less than
0.95 of the operating value. Settings shall be available in two stages. First stage auxiliary
element operation shall be around 1 sec. This stage shall be complete with auxiliary relay
so that alarm/facia etc. could be initiated. Thereafter in the second stage the auxiliary
element shall operate after a further adjustable time delay say 10 to 1000 sec. This stage
shall also be complete with auxiliary relay, which could be utilized for the tripping. Rating of
auxiliary relay shall be selected accordingly. Relay shall be complete with independent
operation indicator for the two stages. Bidders may please note that the basic setting on the
relay shall be with over fluxing factor with 1.1 and shall have continuous duration. However,
between the remaining two i.e. over fluxing factor of 1.25 or 1.40, any one can be utilized.

8.3.4 Numerical differential protection relays offered by the Bidders for 160MVA,
220/132/33KV Xmers shall have “a definite time over current relay” as a built-in feature with
variable setting range from 50 to 200 per cent of relay current alongwith a timer having a
setting range of 2.5 to 25.0 sec. This relay shall be utilized to function as overload
protection relay for 315 MVA and 160MVA Xmers.

8.3.5. Other standard transformer protections such as gas operated Buchhloz relay,
winding temperature, oil temperature, low oil Level, Pressure release devices etc. will be
provided by the purchaser with the transformer. Bidders have to make provision for alarm
annunciation and tripping. These standard protections will be provided on the panels as
stated above.

8.3.6 Besides the built in back-up protection in the Numerical Differential Relay, an
additional Numerical, Non Directional, Non Communicable, 3 O/C + 1 E/F Relay is
envisaged on 315 MVA X-mer panels. Bidders may please note this very carefully.

8.4 PROTECTION SCHEMES FOR 220KV TRANSFER BUS COUPLER APPLICATION:

Protection scheme for 220kV TRANSFER BUS COUPLER shall be identical to the
LINE protection scheme specified above at 8.2.1 as such all standard features required for
the scheme shall be provided. The mimic shall represent scheme for transfer bus instead of
line.

8.5 (a) PROTECTION SCHEME FOR 220 kV BUS TIE APPLICATION:

220kV Bus Tie control and relay panel shall have two digital voltmeters with selector
switch to display voltage of BUS-I and BUS-II. Four-element auxiliary relay shall be provided
for monitoring circuit breaker parameters. The mimic shall be provided with semaphore for
automatic display of breaker and isolator status. A Numerical, Non directional, Non
communicable, 3O/C + 1E/F relay is envisaged on the 400 & 220kV Bus Tie Panels for
isolation of Buses (I) & (II).

9.0 OTHER IMPORTANT PROTECTIONS FOR FEEDER, TRANSFORMER, TBC, BUS

TIE PANELS AND REACTOR PANELS:

9.1 LOCAL BREAKER BACK UP:

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Local breaker back up relay shall be provided to take care of stuck breaker condition.
In case, it is a built-in feature of distance / differential protection relays, then no separate
LBB relay is required. This relay shall have following features –
i. It will be a triple pole type relay
ii. It shall have an operating time of less than 15 milli seconds
iii. It shall have a resetting time of less than 15 milli seconds
iv. It shall have three over current elements having setting range of 20 to 80% of
rated current
v. It shall have a continuous thermal withstand of 2 times the rated current
irrespective of setting
vi. It shall have a timer with continuously adjustable setting range of 0.1 to 1.0
seconds.

In case of panels for bus tie applications however a separate LBB relay need be
provided. Necessary auxiliary relays for initiating tripping command to the 8 nos. circuit
breakers shall also be included as a part of the scheme. Tripping relays shall be capable of
handling burden of circuit breakers with two trip coils. Bidders shall provide a separate
panel to house two nos. tripping relays having 8 Nos. contacts per circuit for total 8
circuits in 220 kV systems where the switching arrangement is two main and one
transfer bus. This is further clarified in Clause no. 20 about the Schedule of
requirement also.

9.2 TRIP AND CLOSING CIRCUIT SUPERVISION:

9.2.1 Trip circuit supervision: Separate trip circuit supervision relay shall be provided for
each of the two trip coils in each panel, for continuous monitoring of trip circuit i.e. for both
pre and post close conditions in case trip circuit supervision does not form integral part of
the Numerical Distance/Differential Relays. These relays shall have following characteristics
–
i. Relay shall be capable of monitoring the healthiness of each ‘phase’ trip coil and
associated circuit of circuit breaker during ‘ON’ and ‘OFF’ conditions.
ii. Relay shall have adequate contacts for providing connection to alarm and event
loggers.
iii. Relay shall have time delay on drop-off of not less than 200 milli seconds and be
provided with operation indications for each phase.

Trip healthy lamp for each trip coil shall be provided separately for pre and post close
monitoring. During unhealthy condition of trip circuit the relay shall initiate an audible alarm
and visual indication on facia window. All 400 and 220 KV circuit breakers are provided with
two trip coils and hence separate trip circuit pre and post supervision for each trip coil is to
be provided by Tenderder. Each trip circuit supervision relay shall be provided with
operation indicator. Also for each trip coil circuit, separate DC circuit with fuses will be used.

9.2.2 Closing circuit supervision: As we have experienced certain problems in closing

circuit as well. As such we intend to supervise preclosing healthiness of closing coil of
Circuit Breaker also. May please note that we have been utilizing SPR type 220kV SF6
Circuit Breaker with one closing coil in each mechanism box separately in our system.
Accordingly Bidders may provide one suitable switch with indication lamp in 220kV C&R
panels to supervise the healthiness of closing coil of 220kV SF6 Circuit Breaker. Bidder may
also offer any other suitable scheme for this purpose. The detailed schematic drawing may
also be submitted alongwith offer.

9.2.3 DC SUPPLY SUPERVISION:

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Separate DC supply supervision relay for 220 KV panels in case this does not form
integral part of Numerical Distance/Differential Relay. Out of the two DC supply systems,
namely, protection and annunciation / indication, the offered relay shall be capable of
monitoring failure of DC supply of the protection circuits. It shall have adequate potential
free contacts to meet out the requirement of the scheme and also to meet the requirement
for providing alarm and facia indication. Relay shall have a “time delay on drop off" of not
less than 100 milli second and be provided with operation indicator/flag. This relay shall
sound AC 230 V heavy-duty bell with provision for accept/reset and test facilities.

9.2.4 ALARM SCHEME:

Automatic tripping of the circuit breaker due to operation of protective relays shall
be indicated by a common audible alarm. Offered alarm scheme shall be complete in all
respects including one DC bell for non-trip alarm and one DC hooter for trip alarm with
relays and other accessories if any. With each panels one alarm scheme will be required.

10.0 a) MULTI-FUNCTION METER:

We envisage a Multi-function meter on the panel to provide digital display of

current, voltage, Watts, VARS and Power Factor. This meter shall have scrolling facility to
facilitate reading any of these parameters and it will have a size of 144 sq mm. Bidders may
please note that the meter shall be capable of reading voltages upto a maximum value of
250KV in case of 220 KV panels. This meter shall have an accuracy class of 0.5. The
multifunction meter shall have four and a half digit display, for example 210.8KV, with
minimum display height of 25mm. This meter shall conform to IS 722 and shall be provided
with non-reflecting glass fronts. Bidders may please note that the Multi function meter shall
be suitable for DC Supply voltage of 110Volts. AC Supply operated meters are not
acceptable to us. The offered Multi function meter shall be of reputed make. Bidders may
please note very carefully that multifunction meter shall have communication facility
through serial port RS-485 with Mod bus protocol complete with down loading
software.
b) Bidder may please note that in addition to multifunction meter, 1 No.
analogue type center zero MVAR meter is also required to be provided in each
category of C&R panel covered under the bid.

11.0 ACCESSORIES:

11.1 Four Element Hand Reset Auxiliary Relay For Monitoring Circuit Breaker
Parameters:

Four-element hand reset auxiliary Relay for each 220,132 and 33 kV breakers is
required to provide flag indication and display shall be provided in facia window annunciator
for monitoring circuit breaker parameters of each breaker control provided in the panels as
under ;
SF6 gas pressure low alarm
Air pressure low alarm
Spring discharge alarm
Spare

11.2.0 ENERGY METERS:

The energy meter for each circuit shall be 3 phase 4 wire, 0.2S accuracy class with
availability based tariff. One meter shall be provided for each circuit, as a self-contained
device for measurement of power transmittals, in each successive 15 minute block, and
certain other functions. The meters provided in C&R panels shall be utilized for

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measurement of active energy and average frequency in a programmable time clock initially
set at 15 minute blocks. Meters shall measure and display reactive energy under voltage low
(97%) and voltage high (103%) condition as per tariff requirement. Meters shall measure
cumulative active energy import and export on daily basis and monthly basis. The Base
Computer software (BCS) shall be configurable to cater to tariff applications like Time of Day
(TOD) metering. In case of change of threshold values of voltages, the supplier shall
undertake to set new threshold values of voltage. It shall be possible to select parameters of
Meters as per requirement of Purchaser. Meter shall be fully static having non volatile
memory and fully programmable. Meter shall have four quadrant registering facility with
provision for recording/display various parameters like KWh, KVAh, KVARh, Line current
and voltages including power factor. Load survey capability for 35 days shall be available to
forecast load growth. Meter shall have 0.2S accuracy class.

11.2.1 MEASUREMENT ACCURACY: Measurement accuracy of meters shall be as per

IEC 62052-11-2003, IEC 62053-22-2003 as under:

0.2s for Active Energy

0.5s for Reactive Energy or better

11.2.2 APPLICABLE STANDARDS FOR METERS: The meters shall fully comply with all
stipulations in IEC standards 62052-11:2003 and 62053-22:2003. The reference ambient
temperature shall be 23oC as per IEC. Errors shall be reasonable for all power factor angles
from 0o to 360o. For reactive power (VAR) and reactive energy (VArh) measurement, IEC
62053-23:2003 shall be complied with. The meters shall conform to following Indian
standards with latest amendments.

i) CBIP Technical Report No.88 (with latest amendments issued – June 2000)
– specifications for AC Static Electricity Energy Meters.
ii) IS 14697(1999) – AC static transformer operated Watt-hour and VAR-hour
meters for class 0.2s and 0.5s.
iii) IS 12063 –Degree for Protection.
iv) IS 3202 – Climatic Proofing of Electrical Equipment.

The meter shall also comply with specifications & requirement as stipulated in “Part
V: Transmission Metering Code” as published in Gazette of Madhya Pradesh dated 20-08-
04 by Madhya Pradesh Electricity Regulatory Commission (MPERC) as “Grid Code”.

11.2.3 PRINCIPAL PARAMETERS: The energy meters shall indoor type connected with
the secondary side of out door current and voltage transformers.

Item Details
(i) Type of installation Indoor Flush/ Rack/ Cubicle mounted
(ii) CT secondary 1A
(iii) VT secondary 110 V/ √ 3 Volts
(iv) System frequency 50 HZ + 5%
(v) Earthing System Solidly Grounded
(vi) Auxiliary DC supply if required 110V+ 20%

Multiplying factor to arrive at actual primary values wherever applicable shall be calculated
from the CT and PT ratio of the installed CT and PT using the base computer software
(BCS).

11.3.0 SWITCHES:

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11.3.1 Control and instrument switches shall be rotary operated with escutcheon plates
clearly marked to show operating position and circuit designation plates and suitable for
flush mounting with only switch front plate and operating handle projecting out. Handles of
different shapes and suitable inscriptions on switches shall be provided as an aid to switch
identification.

11.3.2 Selection of operating handles for different type of switches shall be as follows:
a. Breaker control switches : Pistol grip, black
b. Selector switches : Oval or knob black.
c. Instrument switches : Round, Knurled, black
d. Protection transfer switch : Pistol grip lockable and black.

11.3.3 Breaker control switch shall be of spring return to neutral 3-position type. Control
springs shall be strong and robust enough to prevent inadvertent operation due to light
touch. The spring return type switch shall have spring return from close and trip positions to
'after close' and ‘after trip’ position respectively.

11.3.4 Lockable switches which can be locked in selected position shall be provided for
trip transfer scheme. Key locks shall be fitted on the operation handle. The trip transfer
switch will have three position Normal / Intermediate /Transfer.

11.3.5 In 220 KV SIMPLEX type panels, selector switch for manual selection of
semaphore position indicator strip position shall be provided for displaying matching position
of isolating devices in the switchyard. These selection switches shall have two way
selections and shall be mounted near to respective semaphore device.

11.4 INDICATING LAMPS:

11.4.1 All indicating lamps on the 220 kV C&R panels shall be LED Display type. This is a
mandatory requirement.

11.4.2 Indicating lamps shall be panels mounting type with rear terminal connections.
Lamps shall be provided with series connected resistors preferably built in the lamp
assembly. Lamps shall have translucent lamp covers to diffuse different colours e.g. red,
green, amber, clear white or blue to differentiate system function. Lamp cover shall be
preferably of screwed type, unbreakable and moulded from heat resistant material.

11.4.3 Wattage of the neon lamp shall be 0.25 to 0.5W if provided. Bulbs and lenses shall
be interchangeable and easily replaceable from the front of the panels. Indicating lamp with
resistor shall withstand 120% of rated voltage on continuous basis.

11.5 PUSH BUTTONS:

Push buttons shall be momentary contact type with rear terminal connections.
Where ever required the push buttons shall be suitably surrounded to prevent inadvertent
operation. These shall be provided with integral inscription plates engraved with their
functions. All push buttons shall have minimum two normally open and two normally closed
contacts. Contact faces shall be silver plated. Contacts shall be suitable to make/break and
carry appropriate currents for the functions desired.

12.0 RELAYS:

All electromechanical relays shall have compliance to the following requirements.

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12.1 All relays shall be contained in dust proof cases. All cases shall be mounted on the
control and relay panels and the details of mounting shall be to purchaser's approval.
Relays shall be of the projecting pattern or flush pattern as specified.

12.2 Indicators shall also be provided on such additional equipment to identify faulty
phase and type of fault. Each indicator whether electrically or mechanically operated shall
be reset by hand without opening the relay case. Each indicator shall be so designed that it
should not be moved before the relay has completed its operation. It shall not be possible
to test and operate any relay by hand without opening case.

12.3 All elements of relays shall be arranged such that on opening the case dust
particles collected in or upon the case should not fall on the relay mechanism.

12.4 All relays shall conform to the requirement of IS-3231 or other applicable approved
standards. Relays shall be suitable for flush or semi flush mounting on the front with
connections from the rear. Relays shall be rectangular in shape and shall have dust proof,
dull black or egg shell black enamel painted cases with transparent cover removable from
the front.

12.5 All relays shall be draw out pattern or plug in type/modular construction with proper
testing facilities. Testing facilities provided on the relays shall be specifically stated in the
Tender. Necessary test plugs shall be supplied loose and shall be included in scope of
supply. Test block and switches shall be located immediately below each relay for testing.
As an alternative to "test block" and "test plug arrangements" the Bidder may supply
alternative testing facility for protective relays.

12.6 All induction relays shall be designed to operate at system frequency of 50 Hz.
Voltage operated relays shall be designed for star connected 110 Volt VT secondary supply
and current operated relays of 1 amp CT secondary as specified in the specification.
DC auxiliary relays and timers shall be designed for specified DC voltage and shall operate
satisfactorily at 70% to 110% rated voltage. Voltage operated relays shall have adequate
thermal capacity for continuous operation.

12.7 Relays shall be suitable for efficient and reliable operation of the protection scheme
described in the specification. Necessary auxiliary relays and timers should be provided for
interlocking scheme, multiplying main contacts, switching contact of protective relays and
monitoring of control supplies and circuits, lockout relay monitoring circuits etc. and
also as may be required for complete Protection schemes described in specification. All
protective relays shall be provided with minimum two pair of potential free contacts.
Auxiliary relays and timers shall have pairs of contacts as may be required to complete the
scheme. All contacts shall be silver faced with spring action. Relay case sizes should not
pose limitations in using available contacts on the relay due to inadequacy of terminals.
Paralleling of contacts, shall be done at the external terminals of relay if required.

12.8 All auxiliary relays except the lock out relays and interlocking relays shall be
provided with self reset type contacts. All protective relays shall be provided with externally
hand reset positive action operation indicators with proper inscription. All protective relays
which do not have built-in-hand reset operation indicators shall be provided with additional
auxiliary relay having operating indicators (Flag relays) for this purpose. Similar separate
operating indicator (auxiliary relays) shall be provided in all relays associated with protection
tripping such as Buchholz relays, oil and winding temperature protection, pressure relief
devices, fire protection etc.

12.9 Provision shall be made for easy isolation of trip circuits of each relay for the
purpose of testing and maintenance

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12.10 Auxiliary seal-in-units provided on the protective relays shall preferably be of shunt
reinforcement type. If series relays are used the following shall be strictly ensured:

a. Operating time of the series seal-in-unit shall be sufficiently shorter than that of
the trip coil or trip relay in series with which it operates to ensure definite
operation of the flag indicator of the relay.
b. Seal-in-unit shall obtain adequate current for operation when one or more
relays operate simultaneously.
c. Impedance of the seal-in-unit shall be small enough to permit satisfactory
operation of the trip coil on trip relays when the DC supply voltage is minimum.

12.11 All numerical, solid state and electronic relays shall have compliance to the
following requirements:

a. Printed circuit panels/cards shall be fin type and its contact shall be gold
plated. All connections with the connector pegs shall be through wire
wrapping. All solder joints on the printed circuit panels shall be encapsulated
or covered with varnish.
b. Components used in these relays shall be loaded under normal condition by
less than half of their rated values. Resistors shall be of carbon composition
or metal oxide type and the capacitors shall be plastic film or tantalum type.
Stringent measures including shielding of long internal wiring should be taken
to make relays immune to voltage spikes as per IEC. Relays must meet the
requirements of IEC-255-4 appendix `E' class III regarding BF, disturbance
tests IEC-255-4 regarding impulse test at 5KV and transients present in CT
& VT connections due to extraneous sources, do not cause damage to any
of associated static circuits.

c. All relays shall be designed for satisfactory performance under tropical and
humid conditions. Special mention shall be made in the technical deviations
schedule of the Bid for those relays, if any that Bidder proposes to use which
differ from specified requirements.
d. All devices required for correct operation of each relay shall be provided by
contractor without any extra cost.
e. It will be ensured that the terminals of the contacts of the relays are readily
brought out for connections as required in the final approved scheme. Type of
relay case size offered shall not create any restriction on availability of the
contact terminals for wiring connections.
f. DC/DC converter or power supply unit shall be provided for the solid state
protective relay wherever necessary in order to provide a stable auxiliary
supply for relay operation.
g. Solid state relays shall be stable and suitably protected against
transient/induced over voltages and noise signals. Bidders shall state
clearly in their Tenders, special requirements if any for DC input
arrangement or cabling considered necessary for satisfactory operation of
solid state relays quoted by him.
h. Timers shall be of the solid state type. Short time delay in term of
milliseconds may be obtained by using copper lugs on auxiliary relays. In
such case it shall be ensured that the continuous rating of the relay is not
affected. Time delay in terms of milliseconds obtained using external
capacitor resistor combination is not preferred and shall be avoided to the
extent possible.

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12.12 In order to minimize effect of galvanic actions associated with electro chemical
effect, flag coils and DC relay operating coils shall be so placed in the circuit that these are
not connected to the positive pole of the battery except through contacts which are normally
open.

13.0 TESTS:

Manufacturer shall carry out type and routine tests on the relays and complete
panels as per relevant Indian Standards or any equivalent International Standards and as
specified hereunder.

13.1 ROUTINE AND ACCEPTANCE TESTS:

All modules and sub-assemblies shall be energized and tested for routine and
acceptance tests jointly carried out in presence of purchaser’s representative as per relevant
IEC Specifications or any other international standards individually as well as in assembled
form at the factory.

13.2 Relay and control panels shall be subjected to the following tests:
o Mechanical operation test.
o Verification of Degree of protection as per IS:2147
o High voltage test as per IS or IEC as may be applicable.
o Electrical control, Interlock and sequential operation tests.
o Verification of wiring as per approved schematic.
o Other routine tests on all associated equipment and relays as per relevant
Indian Standards or IEC.

13.3 After all tests have been carried out, 4 (four) copies of each test report/inspection
report shall be furnished. Each report shall supply the following information

i. Complete identification data including serial number of all relays and their
routine test reports.
ii. Routine test reports for all the panels.

13.4 Supply of equipment shall be subject to the approval of Test Certificates by

purchaser.

14.0 CONTROL CONNECTIONS AND INSTRUMENT WIRING:

14.1 Connections for switchgear operation and indications between the control and
relay panels where ever separate termination for instrument and relay wiring on these
control & relay panels and multicore cable terminal boxes are involved, these shall form
a portion of the scheme for panels and the cost shall be included in the price of the control
panels as stated by the Bidder.

14.2 Panels connection shall be insulated and securely fixed neatly to the back of the
panels. All instrument and panels wiring shall be fire retardant. All panels wiring shall be
taken to terminal panels which shall comply with requirements of multicore cable boxes
where applicable. Control panels wiring shall be PVC impregnated with flame proof
compound. Rubber insulation is not acceptable.

14.3 All wiring diagrams shall be clearly marked with the numbers which are shown on
the ferrules of the individual cores. 20% spare and blank ferrule shall be supplied with each
panel.

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14.4 Flat washers shall not be used but both end of each instrument or control wire shall
be properly crimped and terminated with a Rose Courtney or other sophisticated washer.

14.5 Each set of current & voltage transformer secondary connections shall be complete
in all respect and shall be connected to form common star point. Star point shall be earthed
at one point only. Each such earthing connection to the earth bar shall be made in
accordance with the requirement of the earthing system and shall be made through a
disconnecting link of approved design which can be removed when insulation tests are
required without breaking any circuit normally carrying current.

14.6 For each circuit on the panels, the control indication and trip wiring shall be suitably
segregated so that these could be isolated to permit testing or other work. Semaphore and
other indication circuits shall be connected to the DC bus by a set of fuses. Similarly, the
trip and close circuits shall also be connected by a separate set of fuses. Fuses shall be
labeled clearly showing the circuits connected.

All secondary fuses shall be of an approved type. HRC fuses of standard make shall only be
used. Where ever specified test blocks shall be provided for testing of meters and relays.
These shall be of the switchboard type with connection at the back, mounted on front of
panels. Test blocks shall provide complete isolation of meters, instruments and relays and
the arrangements shall be such that power supply for testing could be connected at the test
block from the external source or may be taken from the instrument transformer. Provision
shall be made for short circuiting current transformer secondary and disconnection of
potential transformer, by sliding and disconnecting type connectors.

15.0 PRETREATMENT AND PAINTING PROCESS:

Sheet steel fabricated members shall be subjected to pretreatment process before

painting and process can be broadly divided as `Metal treatment and painting.

15.1 METAL TREATMENT:

Degreasing: This can be achieved either immersing in hot alkaline degreasing bath or in hot
di-chloroethelene solution. After degreasing operation the surface shall be cleaned
thoroughly with cold water.
Pickling : This is to remove rust and metal scales by immersing metal sheets in dilute
sulphuric acid (approximately 20%) at nearly 60 deg. centigrade so as to totally remove
scale and rust.

o Rinse in cold water in two tanks to remove traces of acids.

o Treat with phosphoric acid base neutralizer for removal of chlorine from the above
acid pickling and again wash with running water.
o Phosphating Immerse in grenadine zinc phosphate solution for about 20 minutes at
80 to 90 degree centigrade . Uniform phosphate coating of 4 to 5 gm per sq. meter
shall be achieved.
o Swill in cold water.
o Rinse in Deorylyte bath at 70 to 80 degree centigrade to neutralize any traces of
salts.
o Seal the above phosphate coating with hot/dilute chromate solution.
o Dry with compressed air

15.2 PAINTING:

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Primer spray: One coat on wet surface by specially developed `High luster' zinc
chromate primer and to stove at 150-160 deg. Centigrade for 25 to 30 minutes.
Alternatively red-oxide primer with zinc chromate contents may be used. However former
process shall be preferred.
Rubbing and putting : Apply putty to fill up the scars if any to present smooth surface and
stove 15 to 20 minutes. Apply putty several times to get the perfect smooth finish.

Surfacing: Sand down with mechanical abrasive and stove for 20 minutes.
Primer: Spray second coat of primer as per (i) above or grey primer surface on
wet and stove for 20 to 40 minutes at 150 deg. centigrade.
Finish paint: Rubbing down dry and spray first coat of synthetic enamel finish paint
on wet and stove for 30 minutes.
Surfacing: Sand down or rub dry to prepare for final finish spray. Coats of
synthetic enamel finish paint on wet and stove it at 150 deg. centigrade
for 30 minutes.

NOTE : i Necessary stiffeners may be welded between large cut ducts to provide
rigidity before painting process.
ii Painting process shall be done within 24 hrs. of completion of treatment.
iii Small coating paint shall be supplied along with equipment for touching up
at site.

16.0 DRAWING AND LITERATURE:

16.1 G.A. drawings for each type of panels shall be submitted with the Bid.

16.2 As soon as possible after the award of contract the manufacture shall submit GA
and Schematic drawings of each panel for the approval of purchaser.

16.3 Successful Bidders shall have to supply four sets each containing of approved GA,
Schematic and wiring drawings illustrative pamphlets, literature, operation and maintenance
instructions of the relay/panels under his scope of supply.

17.0 GUARANTEED TECHNICAL PARTICULARS :

Guaranteed technical particulars for all relays, instruments, meters and all other
accessories shall be furnished along with the Bid. While submitting technical particulars,
please ensure to stipulate very clearly the class of accuracy, (wherever necessary), current
and voltage rating, physical dimensions, weight, make, model No., type etc. in order to give
a clear picture of device offered, along with literature/write-up. All 220KV C&R panels
shall be suitable for 110 V DC as per our requirement.

18.0 OTHER IMPORTANT REQUIREMENT:

18.1 QUALITY ASSURANCE PROGRAMME:

The Quality Assurance Programme of this specification shall be as per

Volume-II, Part-2, Book-I.

18.2.0 INSPECTION:

18.2.1 Bidders shall chalk out a detailed inspection and testing program for manufacturing
activities for the various components. Purchaser reserves the right to get carried out any
tests by a third party. All Cost of inspection/tests shall be borne by the Bidder. No material

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shall be despatched from its point of manufacture unless the material has been satisfactorily
inspected and tested.

18.2.2 Acceptance of any quantity of panels/material shall in no way relieve the successful
Bidder of his responsibility for meeting all the requirement of this specification and shall not
prevent subsequent rejection if such equipments are later found to be defective.

18.2.3 At the time of inspection, Bidders shall identify each and every item/accessories.
Unless all the items are identified, manufacture will not be treated as complete. Serial
number of Relays & other accessories shall be entered into the test report. Various tests
stipulated in IS shall be performed in the presence of purchaser’s engineers or when the
inspection waiver has been given, in such a case, the testing shall be done at the
manufacturer's works as per IS stipulations and same should be confirmed by
documentary evidence by way of Test Certificate which shall be got approved by the
purchaser.
18.2.4 Whenever inspection call is given, the letter of inspection call will accompany the
following:
a. List of various panels and loose relays which are ready at the works and will be
offered for inspection. Inspecting Officer will carry the list and check the items
declared to have been offered for inspection.
b. It is expected that before any equipment is offered for inspection, internal testing of
the same for various important parameters are already done. Routine test report
for such tests shall also accompany with the letter of inspection call.
c. In case for any reasons inspection is not completed or equipment is not found
complete with all accessories, the Purchaser will reserve the right to recover the
complete cost of deputation of inspecting team to the works of the manufacturer.

19.0 COMPLETENESS OF EQUIPMENT AND BOUGHT OUT ITEMS:

Responsibility for obtaining timely supplies of bought out items will rest on the
Bidder and only on this basis, delivery period will be offered in the Bid. For bought out items,
responsibility for guarantee and obtaining immediate replacement in case any defects are
noticed and in case defective supply of any item is reported will rest on the Bidder. In case
for attending to defect in any accessory or inspection/ replacement of the accessory, which
may be bought out item for the Bidder; services of engineer of original manufacturer is
required, the same will be organized on immediate basis by the Bidder at his cost.

Bidders may ensure that Bid document containing number of pages have been properly
page numbered and signed by the Bidder. All Bid documents including schedules should be
indexed properly and Index of the document should be enclosed/placed at the beginning of
the Bid document.

20.0 SCHEDULE OF REQUIREMENT:

A. 220 KV CONTROL & RELAY PANELS:

220KV Simplex type Control and relay panels shall have following instruments,
relays and accessories to be provided per circuit on each feeder, transformer, TBC and Bus-
tie panels as per the type of protection indicated above under clause-8.1 by the purchaser:

S. PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No. 220KV 160MVA Xmer 220KV TBC 220KV Bus
Line (220KV Side) Panel Tie

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S. PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No. 220KV 160MVA Xmer 220KV TBC 220KV Bus
Line (220KV Side) Panel Tie
I CONTROL PANEL
1 Type of panels Simplex Simplex Simplex Simplex
2 Box type circuit label inscription Two Two Two Two
(50x100mm) indicating Name of
feeder/Transformer in side & out
side of panels
3 Purchaser’s order no., Serial One One One One
no.& Tenderer’s label
4 Over laid Mimic diagram with Two Main And One Transfer Bus
uniform 3mm thickness &10mm
width for horizontal strip & 6mm
strip for droppers.
5 Red and Green lamps(LED type) One One One One
with holder for circuit breaker Set Set Set Set
ON/OFF position indication for
each Transformer/feeder circuit.
6 Pistol grip Circuit breaker control One One One One
switch with three positions; ON,
OFF & return to neutral.
7 Semaphore to indicate circuit One One One One
breaker position automatically
8 Semaphore to indicate isolator Three Three Three Two
position automatically.
9(a) Multifunction meter to indicate One One One One
phase and line currents, phase &
line voltages, active power (MW),
reactive power (MVAR) & Power
factor. This meter shall have
scrolling facility to facilitate reading
any of these parameters. This
meter shall be of size 144 sq. mm
and it shall have a scale of 0 to
250KV for voltage reading
(secondary rating 110V Phase to
phase and 1 Amp). The meter
shall have an accuracy of 0.5, the
digit size shall be 25 mm and it will
have LED display for the letters
9(b) Analog type center zero MVAR One One One One
meter
10 Facia window annunciator 18 36 WAYS 18WAYS 12
complete with flasher and function WAYS WAYS
relays
11 Test plug/port for testing of Main One One One One
protection Relay complete with
connecting leads
12 Test terminal block for static One One One -
trivector meter
13 Static trivector Energy meter 3 One One One -
phase 4 wire, having accuracy
class as 0.2s.
14 Push button for facia annunciator Three Three Three Three
testing of all lamps/accept/ reset
arrangement.

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S. PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No. 220KV 160MVA Xmer 220KV TBC 220KV Bus
Line (220KV Side) Panel Tie
15 Four-element hand reset auxiliary One One One One
relay to monitor circuit breaker
Parameters to display in facia
annunciator.
16 Push button for main and Two Two Two Two
duplicate DC Supply fail
test/accept/reset
17 a) Trip circuit supervision healthy Six Six Six Six
indication lamp with push button
to select pre & post close
supervision
b) Push button and indicating Three Three Three Three
lamp for pre closing supervision
of closing coil of CBs
18 Protection transfer switch with lock One One One -
as per clause
no. 11.3.4 for continuous display in
Facia annunciator
19 DC supply fail indication AC Two Two Two Two
lamp.
20 Additional accessories such as One One One One
pistol grip for carrier IN/OUT & Set Set Set Set
other devices required for
completing the offered schemes.
II RELAY PANEL
21 Box type circuit label inscription Two Two Two Two
(50x100mm) indicating Name of
feeder/ transformer in side & out
side of panels
22 Numerical Distance protection One - One -
scheme complete with all
modules & auxiliary relays etc. as
per clause 8.2.
23(a) Numerical transformer / reactor - ONE - -
differential protection relay
complete with all modules &
auxiliary relays as per clause 8.3
23(b) Numerical backup impedance - - - -
protection scheme complete with
all modules and auxiliary relays
as per cl.no.8.7.2
24 Pre & post close Trip circuit Six Six Six Six
supervision relay *
25 DC supply healthy monitoring Two Two Two Two
relay *
26 PT supply selection switch with One - One -
aux. relay
27 Numerical, Non directional, Non One One One One
Communicable 3 O/C + 1 E/F (Directional)
Relay. For feeders relay shall be
directional.
28 LBB relay (Tenderers may clarify if One One One One
(a) this is a built-in feature of
numerical distance/ differential
relay). **
(b) Restricted earth fault relay - One - -

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S. PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No. 220KV 160MVA Xmer 220KV TBC 220KV Bus
Line (220KV Side) Panel Tie
29 Separate LBB relay for bus tie - - - One LBB
panel as per Cl.No. 9.3.1 With 2 Nos.
Tripping
Relays
30 Over fluxing relay complete with - One - -
timer etc.***
31 Hand reset auxiliary trip relay - One - -
with flag indication for :
i. Oil temp high trip
ii. Winding temp high trip
iii. Main buchholz trip
iv. OLTC oil surge relay trip
v. Pressure relief device trip
vi. Spare
32. Hand reset alarm relay with flag - One - -
indication for :
i. Oil temp high alarm
ii. Winding temp high alarm
iii. Main buchholz alarm
iv. OLTC oil surge
relay alarm
v. Pressure relief device alarm
vi. Spare
33. Overload relay, inform of a - One - -
definite time over current relay
with variable setting range from
50 to 200 % of relay current &
with a timer having setting range
of 2.5 to 25.0 sec. ****
34. High speed tripping relay for One One One One
master trip/inter-trip duty.
35. Non-directional three element - - - -
overcurrent relay for 33 KV
tertiary winding
36. Single element overcurrent relay - - - -
for circulating current protection
of tertiary winding
37. Differential protection for 25 - - - -
MVAR reactor to be provided on
tertiary winding
38. Non-directional two element - - - -
overcurrent & one element
earthfault relay for 33KV reactor
39. Additional auxiliary relays As Required As Required As Required As Required
required for completing offered
protection schemes
III EQUIPMENT MOUNTED INSIDE
40 Space heaters with switch in One One One One
each panel.
41. 15/5A, 250Volts power socket One One One One
with protective metallic cover &
switch.
42. 20Watt Tube light with door One One One One
switch.
43. 40Watt incandescent or 15Watt Two Two Two Two

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S. PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No. 220KV 160MVA Xmer 220KV TBC 220KV Bus
Line (220KV Side) Panel Tie
CFL lamp with switch.
44. DC bell for NON TRIP alarm One One One One
complete with accept, reset and
test facilities.
45. DC hooter for trip alarm complete One One One One
with accept, reset and test facility
46. AC Bell for DC supply One One One One
supervision.
47. Gland plate fitted with Cable One Set One Set One Set One Set
glands at the front & rear panel
48. Foundation bolts One Set One Set One Set One Set
49 Additional relays or accessories One Set One Set One Set One Set
offered by Tenderer, which are
essentially required for
completing protection scheme.

For the purpose of confirmation to supply all items mentioned above, the Bidders shall
furnish an undertaking as per schedule XIII of volume-VI .

IMPORTANT NOTE:

i. Bidders shall indicate Unit prices for all the gadgets and relays offered by them for
the 220 KV C&R panels. This has to be strictly complied. A Schedule for this purpose
is enclosed and this shall form a part of Schedule-I about details of equipment and
quantity for 220 KV C&R Panels.

ii. Bidders may please refer Clause no. 9.1 and arrange to provide a separate two nos.
tripping relays having 8 NO contacts per circuit with bus tie panel. They shall keep a
provision for 8 such circuits to start with.

REMARKS: (i) Number of trip circuit supervision relays are based on two trip coils per pole
of the breaker i.e. six numbers for one breaker. Discrete relays shall be
offered in case of bus-tie panels. In case of feeder, transformer and TBC
panels, these relays shall be offered only if they do not form integral part of
the numerical distance or differential relays. Same analogy applies for DC
supply supervision relays also.

(ii) In case the LBB relay forms an integral part of the numerical distance as
well as differential relay then Bidders need not offer separate relays.
Bidders may clarify accordingly.
(iii) In case over fluxing relay forms an integral part of the numerical
differential relay, then Bidders need not offer a separate relay. This may
be clarified.
(iv) In case `Overload relay’ forms integral part of X’mer diff. relay, then
separate (discrete) relay need not be offered.
(v) In case the restricted earth fault relay forms an integral part of the
numerical differential relay for 160 Xmer then Bidders need not offer
separate relays. Bidders may clarify accordingly.

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2.1.2 (B) TECHNICAL SPECIFICATION FOR 220KV BUS BAR PROTECTION

SCHEME

1.0 SCOPE:

The scope of this specification covers, design manufacturing and supply of

equipment as per Volume-II, Part-2, Book-I. The bidder mentioned in this Section of the
Technical Specification means “Original Equipment Manufacturer (OEM)”. The purchaser
means the ‘MPPTCL”.

In case bidder is not OEM, sole responsibility of offering equipments/material of

manufacturer as per this specification requirement shall rest on the bidder.

2.0 FEATURES OF BUS BAR DIFFERENTIAL SCHEME

2.1 The offered Numerical, LOW IMPEDENCE, Centralized configurations bus bar
protection scheme shall be suitable for 1A secondary current, 110V secondary PT voltage,
50 Hz. Double bus bar with transfer bus and/or single bus bar with transfer bus arrangement
of the proposed EHV substations. The bus bar protection scheme shall be suitable for
following requirement:

1. The Numerical, Low Impedance, Centralized configuration type with biased

differential characteristics, should have operative and restraint characteristics
suitable for 110V DC Aux. Supply with variation of minus 20% and plus 10%. The
automatic selection facility for DC voltage shall be provided in the scheme to make it
suitable for selection of 110V DC voltage as per our requirement. Therefore provision
of autoselection of DC auxiliary supply voltage need be made in C&R panels for
Busbar protection.
2. The offered scheme shall be suitable to ensure the isolation of the faulty zone, stable
during through fault and shall be backed up by check zone and end zone protection.
3. The scheme shall have maximum operating time up to trip impulse to trip relay for all
types of faults not more than 20 milli seconds.
4. The scheme shall have operating selectivity for each bus bar, and shall also have
dynamic zone selection through isolator replica without the use of external CT
switching relays. It shall be possible to isolate any particular bay or zone of the
busbar protection scheme during the maintenance activity without affecting the
protection of the complete scheme. The scheme shall be highly stable for external
fault.
5. It shall give hundred percent security up to 40KA fault level.
6. The scheme shall have continuous supervision for CT secondary against any
possible open circuit and CT saturation and if it occurs, shall render the relevant zone
of protection inoperative and initiate an alarm.
7. The scheme shall be of phase segregated and triple pole, not give false operation
during normal load flow in bus bars and incorporate clear zone indication.
8. The scheme shall have independent zones of protection. The scheme shall
annunciate all faults events and monitoring status on the 24 window annunciator.
However, adequate number of windows shall be provided to fulfill scheme
requirement.
9. The scheme shall include necessary CT switching through relay software or through
isolator contact/replica directly without using external CT switching relays.

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10. The scheme shall include individual high speed hand reset tripping relay for each
feeder.
11. The scheme shall ensure that all configuration and logic are realized in the relay
software. The dynamic replicas shall be provided to show bus bar linking as desired
by the system.
12. The scheme shall include logic to monitor open/close operations of all the isolators of
the substation. For bus bar protection scheme status of isolators through auxiliary
contacts from yard upto C&R panels may not be available at no. of substations
because of old installation. Hence to sort out this problem, replica of isolators of
switchyard for each bay and for all zone of protection shall be required with offered
scheme. Therefore, adequate no. of switches for isolators position may be provided
in Bus bar protection panel itself.
13. The scheme shall have adequate number of independent settings groups
14. The scheme should be transient free in operation.
15. The scheme should include continuous DC supplies supervision for alarm and trip
circuits.
16. The scheme shall include protection ‘IN/OUT’ switch for each zone with alarm and
window on annunciation indication.
17. The scheme shall have disturbance recorder, event logger etc. i.e complete in all
respect
18. The busbar protection scheme shall have atleast two communication port. It shall
have one no. independent front Ethernet port RJ45/ RS-232/LAN port for local
communication for relay setting, modifications, extraction and analysis of
fault/event/disturbance records from laptop and a rear fiber optic port on IEC-61850
standard for remote communication to SCADA system. In addition the scheme shall
have capability for accurate time synchronization with GPS clock through (IRIG-B
port/PPM/SNTP). The scheme should confirm to atleast following requirements of
IEC-61850 and necessary certificates shall be furnished for the compliance.
a) Basic Data Exchange
b) Data Sets
c) Un buffered reporting
d) Generic Object Oriented substation events
e) Time synchronization
f) File transfer.
19. The scheme shall have continuous comprehensive self diagnostic feature to monitor
the healthiness of the all hardware and software elements of the relay. Any failure
detected shall be annunciated.
20. The scheme shall be a complete package in all respects including all software’s,
hardware’s etc. all auxiliary relays, individual high speed hand reset tripping relays
for each feeder, indication lamps, etc. if required.
21. The scheme shall ensure that No region within the bus bar zone should be left
unprotected by the offered bus bar scheme. Fault between isolator and CT in bus
coupler section should be detected by the bus bar scheme.
22. The scheme shall include necessary software for CT ratio correction No ICT etc.
shall be allowed to be used.
23. There shall be provision of one No.24 point Annunciations to accommodate all
annunciations related to the scheme. The scheme should have at least 8 nos.
LEDs for fault indication.
24. Bidders may incorporate additional check zone with a view to obtain greater degree
of stability.
25. It shall include continuous supervision of each DC supply separately.
26. Test Terminal Block shall be fully enclosed with removable covers and shall be made
of moulded, non-inflammable good quality material with boxes barriers moulded
integrally.

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27. The offered control panel and protective scheme shall be expandable beyond the
present scope of existing feeders, transformers and buses as per single line diagram
enclosed with the Bid documents. Over and above this, provision of expanding
minimum 6 nos. bays in future shall be available. This requirement is very specific
and shall be noted carefully.
28. The existing CTs shall be 5 core. These CTs shall be used bus differential protection
scheme. At some places independent core for bus differential protection scheme
may not be available because existing core may be in use with other protection. For
such cases, CT in and out connections for 3 phases and one neutral shall be
required. Hence, the scheme should be suitable to receive three phase and neutral
of CT for in & out connection for each CT. It means internal neutral formation shall
not be acceptable. May please note that disconnecting type connector for CTs
connections shall only be acceptable.
29. The scheme should not trip for the differential current below the load current of
heaviest loaded feeder. This feature should be provided with enable/disable option.
30. The scheme shall provide on the unit and should be accessible for checking of the
menu, setting and DR etc. at least in the following ways.

a) HMI on the front of the relay. The busbar protection scheme shall have a
large HMI in the front capable of displaying bay currents and all calculated
differential currents etc.
b) The relay should display the menu, setting, DR & ER etc. through the
keyboard provided on the front of the relay.
c) The scheme should have RS 232/LAN port on the front of the panel for
accessing by using personal computer to go through the Menu. Setting
measurements and Disturbance records and dynamic busbar replica etc.
This may be on the propriety Protocol. The associated softwares shall be
supplied alongwith the relay.
d) It should be provided with suitable port so that all the relays in the system
could be brought on the common bus and connected to a common computer
available in the substation for communication for accessibility of menu,
Disturbance records, event record and busbar replica etc.
31. The offered numerical relay should have in-built breaker failure for each CT input with
the operating and resetting time not more than 20 m.secs. The relay shall have
adjustable time delay of 100 to 500 ms with tripping time delay of relay not more than
20 milli secs.

In existing substations, all necessary co-ordination /inter-connections between

existing schemes/feeder panels shall be fully covered in the scope of the Bidder. Auxiliary
relays, trip relays, flag relays, switches etc. if required to facilitate the operation of the
scheme detailed in this Bid shall be fully covered in the scope of the Bidder/offer.

The cables required for the scheme shall be supplied/ laid by MPPTCL and
commissioning of panels shall be done under the supervision of the service engineer of
the supplier.

2.2 WEATHER PROOF RELAY PANELS:

a) This panel shall include necessary number of electrically reset relays each with at
least eight contacts for isolator auxiliary contracts multiplication and for changing the
CT and DC circuits to relevant zones of bus bar protection.
b) The panel shall be sheet steel enclosed and shall be dust, weather and vermin proof.
Sheet steel used shall be at least 2.0 mm thick and properly braced to prevent
wobbling

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c) The enclosures of the panel shall provide a degree of protection of not less than IP-
55 (as per IS: 2147).
d) The panel shall be free standing floor mounting type or pedestal mounting type as
per requirement.
e) The panel shall be provided with double hinged doors with padlocking arrangement.
f) All doors, removable covers and panels shall be gasketed all around with synthetic
rubber gaskets Neoprene/EPDM generally conforming with provision of IS 11149.
However, XLPE gaskets can also be used for fixing protective glass doors.
Ventilating louvers, if provided shall have screens and filters. The screens shall be
made of either brass or GI wire mesh.
g) Cable entries shall be from bottom. Suitable removable cable gland plate shall be
provided on the cabinet for this purpose.
h) All sheet steel work shall be digressed, picked, phosphated and then applied with two
coats of zinc chromates primer and two coats of finishing systematic enamel paint,
both inside and outside. The colour of the finishing paint shall be light grey in
accordance with shade no. 697 of IS.5.

i) Suitable heaters shall be mounted in the panel to prevent condensation. Heaters

shall be controlled by thermostats so that the cubicle temperature does not exceed
30oC. On-off switch and fuse shall be provided. Heater shall be suitable for 240V
AC supply voltage.
j) The test terminal blocks (TTB) to be provided shall be fully enclosed with removable
covers and made of moulded, non-inflammable plastic material with boxes and
barriers moulded integrally. All terminals shall be clearly marked with identification
numbers or letters to facilitate connection to external wiring. Terminal block shall
have shorting.

3.0. REQUIREMENT: The requirement of 220kV panel for bus bar protection scheme shall
be strictly as per price schedule enclosed with the bid document. Bidders may please note
that 220kV simplex design with front door opening and rear blocked panels shall be
preferred. May please also note that although in some of the 220KV Substations at present
there is provision of main -I and transfer bus. However all these substations will be
augmented having provision of main bus - II also in near future. As such, Bidders are
requested to offer the bus differential scheme suitable for main-I + main-II and transfer bus
arrangement with in-dependent zone of protection.

4.0 LIMITS OF CONTRACT:

4.1 It is not the intent to specify completely here all the details of design and construction
of the control and relay panels. However, the C&R panels shall conform in all respects to the
high standard of engineering design and workmanship. Various control and relay panels and
other requirements specified under this section shall be complete in themselves in all
respect with all main and auxiliary relays, fuses, links & switches duly wired, labels terminal
panels, earthing terminals, indicating lamps, mimic diagram, annunciator, name plate,
foundation bolts, interior illumination, cable termination arrangement with cable glands fitted
on base mounting plate etc. including all other accessories which are essentially required for
satisfactory operation . Such components shall be deemed to be within the scope of supply
of the Bidder irrespective of whether these are specifically brought out in this specification or
not.

4.2 Supply and laying of control and power cables for interconnecting various
equipments is not covered under the specification. Cable terminating arrangements, viz. the
cable hold support boxes, multi-core cable glands, sealing ends for other types of cables
that may be specified, shall however be included in the offered price. These shall be subject
to approval of purchaser. It is the responsibility of Bidder to ensure that the equipment

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specified and complimentary equipment required for completeness of the protection/control

scheme be properly accommodated in the panels without congestion and if necessary
Bidder may provide panels with larger dimensions in width only.

5.0 CLIMATIC CONDITIONS:

Applicable climatic conditions shall be as per Volume-II, Part-2, Book-I.

6.0 PANEL FINISH AND COLOUR:

• SIMPLEX panels shall be dust, moisture and vermin proof.
• All unfinished surface of steel panels and frame work shall be thoroughly cleaned
by sand blasting, pickling and rinsing or by combination of processes or by other
latest and improved techniques to remove dust, scales, foreign adhering matter
and grease. Cleaning process shall be followed immediately by the application of
rust inhibiting wash process. All control panels surfaces shall then be given
suitable rust resisting primary coat and then one or more coats of opaline green
quick drying enamel to serve as a base and binder for finishing coat.
• As mentioned earlier, purchaser has standardised colour schemes for SIMPLEX
design 220 KV C&R panels which shall be opaline green as per colour shade
No. 275 of IS : 5 for 220 KV panels.
• Purchaser will accept respective matching colour and shade equivalent to BS-
381 or any matching colour and shade of other authoritative equivalent standard.
Colour finish shall be applied as per above colour scheme on the exterior steel
works of the panels. Exterior painted surface shall not be fully glossy. Interior of
all panels shall be painted with “Egg Shell White”. Pretreatment & painting
process is described in Clause 14.0. All steel works shall be phosphated in
accordance with IS-6005. Panels shall be provided a degree of protection not
less than IP-54 as per IS-2147.

7.0 COMPLIANCE OF PANELS, RELAYS, INSTRUMENTS AND OTHER GADGETS

WITH STANDARD SPECIFICATIONS:

7.1 Applicable Standards for the offered equipments/items shall be as per Volume-II,
Part-2, Book-I.

7.2 ACCEPTANCE OF OTHER AUTHORITATIVE STANDARDS:

In above table relevant Indian standard specification/IEC standards have been
mentioned. Equipments meeting any other authoritative standard, which ensures equal or
better quality than the standards, mentioned shall also be acceptable. Equipment for which
Indian Standards are not available, the relevant British standards and IEC recommendations
will be applicable. Please attach photocopy of all such standards according to which the
equipment has been offered.

7.3 TYPE TESTS:

The offered numerical bus-bar protection scheme as well as other
static/electromechanical relays and meters on C&R Panels offered by the Bidders shall be
fully type tested as per relevant standards. In case the equipment of the type and design
offered, has already been type tested, the Bidder shall invariably furnish type test reports
from the reputed and approved national/international laboratory/Government approved test
houses to prove that indicated accuracy and other specifications of the relays offered
conform to the relevant standards. Test certificates shall clearly indicate the type and model
number etc., so that relevant details of offered relays could be verified. While submitting

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offers the model and type etc., shall be clearly indicated. Type test reports so furnished
should not pertain to the period earlier than five years from the date of opening of Bid.
It may be very specifically` noted by Bidders that non-submission of type test reports about
numerical and conventional relays and also about static meters along with the Bid shall be
treated as a disqualification.

7.4. DEVIATION FROM TECHNICAL PARTICULARS:

No deviation from technical particulars of equipments and material will be allowed,

which may please be noted.

7.5. PANEL CUT OUT AND DIMENSIONS:

Constructional details & dimensions for 220 KV SIMPLEX type panels shall be as
under:-

S. No. Title 220 kV PANELS

1 Type Simplex design Control & Relay panel

2 Height (mm) 2312 (Panel 2210 + Base frame 102)

3 Depth (mm) 750 mm

4 Width (mm) 1000 mm

5 Base frame Anticorrosive Black painted
6 Panel Exterior Opaline Green
7 Panel Interior Egg Shell white
8 Mimic strips over laid type Dark Brown
9 Variation in dimension of Bidder may note that the height and depth of control
panels. panels will have to be maintained as mentioned against Sl.
No. 2&3 above. As far as width of the control panels is
concerned, this shall also be maintained as 1000 mm.

8.0 LIGHTING:
In each SIMPLEX panel, one 20 W, 230V AC tube light guarded with protected
cage shall be provided inside the central roofed access for adequate illumination & the same
shall be controlled by a door switch. Two incandescent 40 Watt (or15W CFL) 230 Volt lamps
with switch housed in protective cage, one each on the front & rear side of the panels shall
be provided under the central roofed access.
One number 15A, 3 pin receiptable universal socket with switch shall be provided
in each simplex control panels. Third pin of the socket shall be effectively grounded through
the metallic structure. Socket shall be industrial grade control panels type complete with
protective metallic cover.

9.0. AUXILIARY SUPPLY:

The auxiliary AC and DC supply shall be as per clause No. 6 Volume-II, Part-2,
Book-I.

10.0 CONTROL WIRING:

10.1 Successful Bidders shall furnish and install complete wiring up to the terminal block
for the equipment, instrument devices mounted in the control panels strictly in

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accordance with the approved wiring diagram prepared by the Bidder based on the
purchaser's information and schematic diagram.
10.2 Wiring shall be completed in all respects so as to ensure proper functioning of
control, protection and metering schemes.

10.3 All spare relay contacts and spare contacts of switches shall be wired up to the
terminal blocks.

10.4 Wiring shall be done with flexible heat resistant control panels wires, PVC insulated
with stranded copper conductor. Minimum number of strand in the wire shall be three. The
conductor size shall be equivalent to 2.5 mm square minimum for Current, potential & DC
Control circuit and 1.5mm sq minimum for other indications and annunciation circuits.

10.5 Coloured cores shall be used for wiring as per latest revision of IS-375 viz; red
yellow blue and black for R Y B phases and neutral respectively. Colour code for earthing
shall be Green, and for annunciation circuits gray colour code shall be used. For DC circuits
the colour code will be Red-positive & Black-negative.

10.6 Each wire shall be identified at its both ends with wire designation number by
plastic ferrule as per wiring diagram based on latest revision of IS-375 to denote the different
circuit functions. Bidders shall take approval for the system of wire numbering and colour
coding schemes.

10.7 All wire terminations shall be made with compression type connectors. Wires shall
not be tapped or spliced between terminal points. All wire shall have crimp type termination
and direct Tee connection at any place is not at all required.

10.8 All series connected devices and equipment shall be wired up in sequence. Loop-in
Loop out system of wiring shall be avoided as far as possible and the common buses shall
normally be made through the terminal block for better reliability of testing and maintenance.

10.9 Fuses and links shall be provided for isolation of individual circuit from bus bars
without disturbing other circuits and equipment.

10.10 DC trip and DC voltage supplies and wiring to main protective gear shall be
segregated from those for special purposes. Each such group shall be fed through separate
fuses, either direct from main supply fuses or the bus bars.

10.11 Since a number of wires will run from one point to another, it is desired that the
support arrangement should be adequate and neat. Conventional method of bunching of
wires should not be adopted since the same creates problems in case any wire is to be
removed. Wires should be accommodated in suitable plastic channels with sliding plastic
cover, which may be suitably mounted inside the panels neatly. Inspection/ removal of wires
laid in the plastic channels should be possible by sliding the covers.

10.12 Blank plastic channels should be provided by the sides of the panels to
accommodate incoming cables from switchyard through cable glands with suitable holding
arrangement rigidly fixed so that while handling other nearby cables no jerks are transferred
to the terminals inside the cubicle.
10.13 Wherever practicable wiring shall be accommodated in the sidewall of the cubicles.
Sharp bends shall be avoided.
11.0 TERMINAL BLOCKS:

11.1 Multi-way terminal blocks complete with necessary binding screws and washers for
wire connection and marking strip for circuit identification shall be furnished for terminating

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the panel wiring and outgoing cables. Terminals shall be suitable for receiving atleast
2x7/0.737mm stranded copper conductor or equivalent aluminum conductor wires per
terminal. It may please be noted that the current rating shall be double the current rating
of 2x7/0.737 non stranded copper wire and terminal shall be suitable to receive 2x2.5sq
mm/or 2x4sq mm copper conductor of control cable.

11.2 Terminal blocks shall have shorting and disconnection facilities ,so that the Board
side and outgoing wires could be disconnected just by opening the disconnecting links
which slides up or down without dislodging the wires from their position. The
technical specification for these blocks shall conform to latest IEC 60947-7-1 as mentioned
hereunder -
‘The screw terminal block shall be manufactured as per IEC-60947-7-1. The
insulating material of Terminal Block shall be of polyamide 6.6 meeting VO / V2
inflammability class as per UL 94. All metal parts including screws shall be copper alloy.
The terminal shall be suitable for mounting on both ‘DIN’ as well as ‘G’ type rail. All the
metal parts shall be captive and touch proof. The terminal block shall have screw locking
design so that it can be stand vibration level upto 5g and also prevent accidental loosening
of conductors.’
Non-disconnecting and disconnecting type terminal connectors shall be made of
polyamide and shall be preferably of ‘ELMEX’ make having type designations KBTM4 and
KLTDM4 respectively.
11.3 Highly reliable Test terminal blocks with facilities of shorting and easy removal of
connection shall be provided for CT & PT circuits. Instrument transformer wires shall be
terminated through suitably mounted test terminal blocks to facilitate site testing of all main
and backup protection relays.

11.4 Test terminal blocks shall be grouped according to the circuit functions and each
terminal block group shall have at least 20% spare terminals for accommodating additional
input wires.

11.5 Not more than two wires shall be connected to any terminal or either side of the
terminal block. If necessary, a number of terminals shall be connected by jumpers to provide
additional wiring points.

11.6 Each terminal point shall be marked with designation obtained from the purchaser's
schematic drawings.

11.7 Adjacent rows of terminal blocks shall be spaced not less than 100mm apart.
These shall be mounted vertically at the sides of the cubicle and set obliquely towards the
rear doors to give easy access to terminating end to enable ferrule number to be read
without difficulty.

11.8 Bottom of terminal blocks shall be spaced at least 200mm above the cable gland of
incoming multicore cables.

12.0 CABLE ENTRY:

12.1 All panels shall have provision of multiple cable entries from the bottom. Necessary
cable glands should also be provided in the rear & front side of panels on a 4 mm thick mild
steel gland plate to be bolted firmly with nut and bolts on base plate. Base plate shall be
bolted further on the base frame with adequate number of nuts & bolts as may be necessary
to allow free working space for cable connections and to facilitate its opening. Base plate
shall be in 3 pieces for Simplex panels and one piece for simplex panels with proper opening
for fixing gland plates. Thickness of these base plates shall not be less than 4 mm. Base

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plate provided on the base frame is to facilitate free working space and also to serve as a
cover for control cables laid in the trenches from front to rear side of the Simplex panels.
Purchaser will arrange for necessary floor opening below the panels to suit the cable trench
design of purchaser's requirement.

12.2 Wiring through the terminal blocks shall be located in a manner that it becomes
convenient to provide termination of control cable for floor openings.

12.3 Gland plate shall be supplied duly drilled and fitted with cable glands. Gland plate
and doors shall be provided with gasket properly. Necessary glands as per clause- 4.8.5
below shall be fitted on the gland plate.

12.4 Rigid supports shall be provided along with terminal block for holding plastic
channel. Suitable clamps may also be provided in plastic channel for holding cables.

12.5 Following quantities of cable glands with suitable blanking arrangement shall be
fitted on the gland plate that shall be fastened suitably at the bottom of each of the 400 &
220 kV Simplex panels respectively. Quantities of cable glands shall be provided at the
bottom of each panel as per breakup given below:

S. Cable gland suitable for Qty. of glands

No. for 220 KV S/s
1. 2 core 2.5 sq.mm 8 nos.
2. 4 core 2.5 sq. mm 8 nos.
3. 4 core 4 sq.mm (armoured cable) --
4. 12 core 2.5 sq.mm 8 nos.

Bidders may please note that for control cables for 220 KV C&R shall be Unarmoured type.
Offered cable glands shall be suitable for unarmoured copper control cables accordingly.
Please note that above quantity of cable glands are tentative and if required same will be
revised as per scheme requirement.

13.0 GROUNDING:

Bidders may please note that all existing panels at our 220 KV substations have
been provided with 12.5 x 6mm copper grounding bus extending along the entire length of
the panels for the purpose of effective grounding of all metal parts. Simplex design panel for
bus bar scheme shall also be provided with a copper strip of size 12.5 x 6mm for the
purpose of grounding for all the proposed 220 KV substations also, the copper grounding
bus shall have a dimension of 12.5 x 6 mm.

14.0 ALARM SCHEME:

14.1 Automatic tripping of the circuit breaker due to operation of protective relays shall be
indicated by a common audible alarm. Offered alarm scheme shall be complete in all
respects including one DC bell for non-trip alarm and one DC hooter for trip alarm with
relays and other accessories if any. With each panels one alarm scheme will be required.

14.2 DC SUPPLY SUPERVISION RELAY: Separate DC supply supervision relay, one

each for the main and duplicate 220/110 V DC supply system shall be provided for 220 KV
panels. Scheme shall be capable of monitoring failure of DC supply of the circuit to which it
is connected. It shall have adequate potential free contacts to meet out the requirement of
the scheme and also to meet the requirement for providing alarm and facia indication. The
scheme shall have a “time delay on drop off” of not less than 100 m.secs and be provided

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with operation indicator/flag. This relay shall sound AC 230 V heavy-duty bell with provision
for accept/reset and test facilities.

14.3 HIGH SPEED TRIPPING RELAYS:

Adequate number of High Speed Tripping Relays will be provided for extension of
tripping command from busbar protection scheme to the circuit breakers in each circuit. This
relay will have adequate no. of NO & NC contacts suitable for 110/220V DC voltage as per
offered scheme requirement. If needed no. of NO & NC contact may be increased based on
actual requirement as per scheme. This relay shall have following features:
a) High speed operation
b) High degree of mechanical stability
c) Compact

15.0 ROUTINE AND ACCEPTANCE TESTS:

All modules and sub-assemblies shall be energized and tested for routine and
acceptance tests jointly carried out in presence of purchaser’s representative as per relevant
IEC Specifications or any other international standards individually as well as in assembled
form at the factory.

15.1 Relay and control panels shall be subjected to the following tests:
o Mechanical operation test.
o Verification of Degree of protection as per IS:2147
o High voltage test as per IS or IEC as may be applicable.
o Electrical control, Interlock and sequential operation tests.
o Verification of wiring as per approved schematic.
o Other routine tests on all associated equipment and relays as per relevant
Indian Standards or IEC.

15.2 After all tests have been carried out, 4 (four) copies of each test report/inspection
report shall be furnished. Each report shall supply the following information
i. Complete identification data including serial number of all relays and their
routine test reports.
ii. Routine test reports for all the panels.

15.3 Supply of equipment shall be subject to the approval of Test Certificates by

purchaser.

16.0 PRETREATMENT AND PAINTING PROCESS:

Sheet steel fabricated members shall be subjected to pretreatment process before

painting and process can be broadly divided as `Metal treatment and painting.

16.1 METAL TREATMENT:

Degreasing: This can be achieved either immersing in hot alkaline degreasing bath or in hot
di-chloroethelene solution. After degreasing operation the surface shall be cleaned
thoroughly with cold water.
Pickling: This is to remove rust and metal scales by immersing metal sheets in dilute
sulphuric acid (approximately 20%) at nearly 60 deg. centigrade so as to totally remove
scale and rust. Rinse in cold water in two tanks to remove traces of acids. Treat with
phosphoric acid base neutralizer for removal of chlorine from the above acid pickling and

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again wash with running water. Phosphating Immerse in grenadine zinc phosphate solution
for about 20 minutes at 80 to 90 degree centigrade. Uniform phosphate coating of 4 to 5 gm
per sq. meter shall be achieved. Swill in cold water. Rinse in Deorylyte bath at 70 to 80
degree centigrade to neutralize any traces of salts. Seal the above phosphate coating with
hot/dilute chromate solution. Dry with compressed air

16.2 PAINTING:
Primer spray: One coat on wet surface by specially developed `High luster' zinc
chromate primer and to stove at 150-160 deg. Centigrade for 25 to 30 minutes.
Alternatively red-oxide primer with zinc chromate contents may be used. However former
process shall be preferred.
Rubbing and putting : Apply putty to fill up the scars if any to present smooth surface and
stove 15 to 20 minutes. Apply putty several times to get the perfect
smooth finish.
Surfacing: Sand down with mechanical abrasive and stove for 20 minutes.
Primer: Spray second coat of primer as per (i) above or grey primer surface
on wet and stove for 20 to 40 minutes at 150 deg. centigrade.
Finish paint: Rubbing down dry and spray first coat of synthetic enamel finish paint
on wet and stove for 30 minutes.
Surfacing: Sand down or rub dry to prepare for final finish spray. Coats of
synthetic enamel finish paint on wet and stove it at 150 deg.
centigrade for 30 minutes.

NOTE : i Necessary stiffeners may be welded between large cut ducts to provide
rigidity before painting process.
ii Painting process shall be done within 24 hrs. of completion of treatment.
iii Small coating paint shall be supplied along with equipment for touching up
at site.

17.0 DRAWING AND LITERATURE:

17.1 G.A. drawings for each type of panels shall be submitted with the Bid.

17.2 As soon as possible after the award of contract the manufacture shall submit GA
and Schematic drawings of each panel for the approval of purchaser.

17.3 Successful Bidders shall have to supply four sets each containing of approved GA,
Schematic and wiring drawings illustrative pamphlets, literature, operation and maintenance
instructions of the relay/panels under his scope of supply.

18.0 GUARANTEED TECHNICAL PARTICULARS :

Guaranteed technical particulars for all relays, instruments, meters and all other
accessories shall be furnished along with the Bid. While submitting technical particulars,
please ensure to stipulate very clearly the class of accuracy, (wherever necessary), current
and voltage rating, physical dimensions, weight, make, model No., type etc. in order to give
a clear picture of device offered, along with literature/write-up. All 220KV C&R panels
shall be suitable for 110 V DC or 220V DC as per our requirement.

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19.0 OTHER IMPORTANT REQUIREMENT:

19.1 QUALITY ASSURANCE PROGRAMME:

The Quality Assurance Programme of this specification shall be as per

Volume-II, Part-2, Book-I.

19.2 INSPECTION:

19.2.1 Bidders shall chalk out a detailed inspection and testing program for manufacturing
activities for the various components. Purchaser reserves the right to get carried out any
tests by a third party. All Cost of inspection/tests shall be borne by the Bidder. No material
shall be despatched from its point of manufacture unless the material has been satisfactorily
inspected and tested.

19.2.2 Acceptance of any quantity of panels/material shall in no way relieve the successful
Bidder of his responsibility for meeting all the requirement of this specification and shall not
prevent subsequent rejection if such equipments are later found to be defective.

19.2.3 At the time of inspection, Bidders shall identify each and every item/accessories.
Unless all the items are identified, manufacture will not be treated as complete. Serial
number of Relays & other accessories shall be entered into the test report. Various tests
stipulated in IS shall be performed in the presence of purchaser’s engineers or when the
inspection waiver has been given, in such a case, the testing shall be done at the
manufacturer's works as per IS stipulations and same should be confirmed by
documentary evidence by way of Test Certificate which shall be got approved by the
purchaser.

19.2.4 Whenever inspection call is given, the letter of inspection call will accompany the
following:

a. List of various panels and loose relays which are ready at the works and will be
offered for inspection. Inspecting Officer will carry the list and check the items
declared to have been offered for inspection.
b. It is expected that before any equipment is offered for inspection, internal testing of
the same for various important parameters are already done. Routine test report for
such tests shall also accompany with the letter of inspection call.
c. In case for any reasons inspection is not completed or equipment is not found
complete with all accessories, the Purchaser will reserve the right to recover the
complete cost of deputation of inspecting team to the works of the manufacturer.

20.0 COMPLETENESS OF EQUIPMENT AND BOUGHT OUT ITEMS:

Responsibility for obtaining timely supplies of bought out items will rest on the
Bidder and only on this basis, delivery period will be offered in the Bid. For bought out items,
responsibility for guarantee and obtaining immediate replacement in case any defects are
noticed and in case defective supply of any item is reported will rest on the Bidder. In case
for attending to defect in any accessory or inspection/ replacement of the accessory, which
may be bought out item for the Bidder; services of engineer of original manufacturer is
required, the same will be organized on immediate basis by the Bidder at his cost.

Bidders may ensure that Bid document containing number of pages have been properly
page numbered and signed by the Bidder. All Bid documents including schedules should be

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indexed properly and Index of the document should be enclosed/placed at the beginning of
the Bid document.
21.0 MISCELLANEOUS ACCESSORIES :
i. Plug point –
240V, single phase, 50 Hz AC socket with switch cubicle to accept 5 Amps
and 15 Amps pin round standard Indian plug shall be provided in the interior
of the panel.
ii. Interior lighting -
Panel shall be provided with a fluorescent lighting fixture suitable for 240V,
single phase, 50 Hz AC supply.
iii. Switches and fuses –
Busbar protection panel shall be provided with necessary arrangements for
receiving, distributing and isolating DC and AC supplies.
iv. Space heater –
Panel shall be provided with a space heater rated for 240V, single phase, 50
Hz supply for internal heating of the panel to prevent condensation of
moisture.

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APPENDIX-B1

DRAWINGS

S.No. Description

1 Elevation Drawing for 220KV Control & Relay Panel

2 General Arrangement Drawing for 220KV Control & Relay

Panel

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 Volume-II, Part-2, Book-II of III

2210
CL

ANN.
MFM

IL 3 1 2 4 5 6

PB 1 2 3 4 5

220KV MAIN BUS -1

1105
220KV MAIN BUS -2
1055
220KV TRANSFER BUS
1005
29 S2 29 S3 29 S4

52 S1
52CS TTS
29 S5

21

86 86 LBB 30 50/51 N
ABCD

300 TTB RTB

0
102

100 850 100

1000

ELEVATION
DRAWING NUMBER-
JICA/MPPTCL/TR-101 TO 107/ EL 220KV CRP

MPPTCL/ TECH/ PROC/ 05/ MAY13 108 C & R Panels

 220KV PANEL DETAILS
220KV SIMPLEX TYPE CONTROL & RELAY PANEL AS PER Sheet Metal Thickness 3.0/ 2.5mm.
Colour Inside Eggshell White

C & R Panels
MPPTCL'S STANDARD DESIGN Colour Outside Opaline Green
Colour of Mimic Subject to approval
Mimic Strip Overlaid Type
Earth Bus Size 12.5x6mm. Copper Based
Brass Cable Glands Double Compression
Type
FRONT DOOR MFM Multi Function Meter of
PROVIDED WITH 750
GLASS COVER accuracy class 0.5
MVAR MVAr Meter
TVM Trivector Meter of
accuracy class 0.2S
52CS Breaker Control Switch
CL TTS Trip Transfer Switch
29 S1 TO S5 Semaphores
IL Indicating lamps
Volume-II, Part-2, Book-II of III

PB Push buttons
MFM VTS PT Selection switch
ANN.
21 Distance Protection Relay
50/51N Back-up Relay
86 Tripping Relay
2210

HINGES
MVAR
86 LBB Tripping Relay for LBB
2312

195, 295, 80 ABC TCS & DC Supervision

IL 3 1 2 4 5 6
2210
Relays Considered
PB 1 2 3 4 5
Built-in DPR (21).

109
30 ABCD Aux. Relay for Breaker
220KV MAIN BUS -1
220KV MAIN BUS -2 CONSTRUCTION :
220KV TRANSFER BUS PANELS WILL BE OF FREE STANDING UNITISED CONSTRUCTION WITH
MEMBERS FOLDED & BOLTED
29 S2 29 S3 29 S4
LOAD BEARING MEMBERS (FRONT PANEL, BASE FRAME, DOOR
52 S1
FRAME) WILL BE 3 MM THICK
52CS TTS NON-LOAD BEARING MEMEBERS (SIDE PANEL, CUBICLE ROOF, DOOR)
29 S5 WILL BE 2MM THICK
CUBICLE BOTTOM WILL BE CLOSED AND HAVE CABLE SLOTS
COVERED BY DETACHABLE PLATES
DOOR WILL BE PROVIDED AT THE BACK WITH FLUSH TYPE LOCK
21 ARRANGEMENT
WEIGHT OF 1 CONTROL & RELAY PANEL WILL BE 600 KGS(APPROX.)

MPPTCL/ TECH/ PROC/ 05/ MAY13

PANELS WILL COMPLY WITH INGRESS PROTECTION DEGREE IP54 AS
PER IS 2147
86 86 LBB 30 50/51 N
ALL DOORS AND METAL JOINTS WILL BE PROVIDED WITH FOAM TYPE
102 ABCD GASKETS AS PER IS 13847
15mm THICK ANTI-VIBRATION PAD WILL BE PROVIDED AS LOOSE (TO
BE FIXED BELOW PANEL BASE FRAME)
TTB RTB 102
RELAY PANELS WILL BE RACK MOUNTING (FRAME) TYPE WITH
PERSPEX DOOR IN THE FRONT
WIDTH OF THE PANEL SHALL BE RETAINED AS 1000MM (can be adjusted
END VIEW as per requirement of layout of Relays)
ALL DIMENSIONS ARE IN MM.
NOT TO SCALE.
FRONT SWING DOOR WITH RELAYS FLUSH
3D VIEW MOUNTED. REAR BLOCKED.
M. P. POWER TRANSMISSION Co. LTD. JABALPUR DRG. No:- JICA/MPPTCL/TR-101- 107/ GA 220KV CRP
 Volume-II, Part-2, Book-II of III

SCHEDULE-I(A)
DESCRIPTION OF EQUIPMENT INCLUDED IN THE PRICE SCHEDULE
FOR RATES AND PRICES TO BE FURNISHED IN VOLUME-VI

S.No. Particulars of Item Qty.

A Prices for 220KV C&R Panels
1 220 KV Simplex type C&R Panels for protection of 220KV feeder circuit complete with all relays
& accessories as described in the specification
2 220 KV Simplex type C&R Panels for 220KV Transfer bus coupler applications complete with
all relays & accessories as described in the specification

As per Price
3 220 KV Simplex type C&R Panels for bus tie application complete with all relays & accessories

Schedule
as described in the specification
4 220 KV Simplex type C&R Panels for 220/132/33 KV 160 MVA transformer with all relays &
accessories as described in the specification
5 220 KV Simplex type C&R Panels for busbar protection of 220 KV switchyards complete with
all relays & accessories as described under clause 2.0 of 2.1.2 (B). The number bays for
220KV substations shall be (14+6 addl.) i.e total 20 nos. bays
NOTE:
1. The above description of the equipment is given for the purpose of offering the prices and to
mention description of equipment in invoice for claiming payment.
2. The quantity of above equipments has been mentioned in Volume-VI.
3. May please note that 220KV C&R panels for busbar protection scheme shall be suitable for
total 20 nos. bays irrespective of the Single Line Diagram for 220kV substations enclosed
with the bid document.

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2.1.2 (C)TECHNICAL SPECIFICATION FOR 132KV CONTROL AND RELAY

PANELS

1.0 SCOPE:

The scope of this specification covers, design manufacturing and supply of equipment as per
Volume-II, Part-2, Book-I. The bidder mentioned in this Section of the Technical
Specification means “Original Equipment Manufacturer (OEM)”. The purchaser means the
‘MPPTCL”.

In case bidder is not OEM, sole responsibility of offering equipments/material of

manufacturer as per this specification requirement shall rest on the bidder.

1.1 Protection schemes to be supplied under this Bid are required for following
applications:

TYPE - A SIMPLEX TYPE Control & Relay Panels for 132 KV transmission lines.
TYPE - B SIMPLEX TYPE Control & & Relay Panels for 132KV side of 63 & 40
MVA 132/33KV Power Transformers
TYPE – C SIMPLEX TYPE Control & Relay Panels for LV side 160MVA X-mer
TYPE - D SIMPLEX TYPE Control & Relay Panels for 132 kV transfer bus
coupler bays.

2.0 LIMITS OF CONTRACT:

2.1 It is not the intent to specify completely here all the details of design and construction
of the control and relay panels. However, the equipment shall conform in all respects to the
high standard of engineering design and workmanship. Various control and relay panels
and other requirements specified under this section shall be complete in themselves in all
respect with all main and auxiliary relays, fuses, links & switches duly wired, labels
terminal boards, earthing terminals, indicating lamps, mimic diagram, annunciator, name
plate, foundation bolts, interior illumination, cable termination arrangement with cable
glands fitted on base mounting plate etc. including all other accessories which are
essentially required for satisfactory operation. Such components shall be deemed to be
within the scope of supply of the Bidders irrespective of whether these are specifically
brought out in this specification or not.

2.2 Supply and laying of control and power cables for interconnecting various
equipment is not covered under the specification. Cable terminating arrangements, viz. the
cable hold support boxes, multi-core cable glands, sealing ends for other types of cables
that may be specified, shall however be included in the offered price. These shall be
subject to approval of purchaser. It is the responsibility of Bidders to ensure that the
equipment specified and complimentary equipment required for completeness of the
protection/control scheme be properly accommodated in the panel without congestion and
if necessary provide panels with larger dimensions in width only.

3.0 CLIMATIC CONDITIONS:

The climatic condition shall be as per Volume-II, Part-2, Book-I of this bid.

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4.0 STANDARD SPECIFICATIONS:

4.1 132KV C&R panels shall match with MPPTCL’s standard drawing, a copy of
which is enclosed.

4.2 PANEL FINISH AND COLOUR: 132KV SIMPLEX DESIGN PANELS:

132 KV C&R panels for all applications shall be of Simplex design and each panel
shall be constructed of stretched – level selected sheet steel. Simplex type panels shall be
made in suitable sections so that while mounting the panels can be located side by side with
a view to form a compact unit. The 132 KV Simplex design panels shall have front door of
swing type and rear blocked with control gadgets and relays flush mounted.

4.2.1 132KV C&R panels of SIMPLEX design shall consist of a vertical front panel with all
equipment mounted thereon including the control gadgets and relays as shown in
MPPTCL’s standard drawing. These panels shall have a front door of swing type as shown
in the drawing with rear portion blocked. The front swing type door shall have a
Transparent Protective unbreakable front Door cover to prevent deposition of dust on
the control gadgets and relays.

4.2.2 132KV C&R panels having swing type of front door shall be free standing unitized
construction with members folded and bolted. Other salient features shall be as follows -
• Load bearing members (front panel, base frame, door frame) will be 3mm thick.
• Non load bearing members (side panel, cubicle roof, door) will be 2mm thick.
• Cubicle bottom will be closed and shall have slots for cable entry. These will be
covered by detachable plates.
• Weight of one Control and Relay panel shall be 600 to 650 Kg approx.
• Panels will comply with ingress protection degree IP54 as per IS2147.
• All doors and metal joints will be provided with foam type gaskets as per IS13847.
• 15mm thick anti vibration pad will be provided loose (to be fixed below the base
frame of the panel).
• Dimensions of 132kV (C&R) panels shall be as stipulated in clause 4.4.2.

A drawing is appended herewith which shows the elevation, end view and 3D view of
the Simplex design 132KV Control and Relay panels.

4.2.3 Other salient features applicable for 132 KV Simplex design panels -

• 132 KV SIMPLEX panels shall be dust, moisture and vermin proof.

• All unfinished surfaces of steel panels and frame work shall be thoroughly cleaned by
sand blasting, pickling and rinsing or by combination of processes or by other latest and
improved techniques to remove dust, scales, foreign adhering matter and grease.
Cleaning process shall be followed immediately by the application of rust inhibiting wash
process. All control panels surfaces shall then be given suitable rust resisting primary
coat and then one or more coats of opaline green quick drying enamel to serve as a
base and binder for finishing coat.
• As mentioned earlier, purchaser has standardised colour schemes for SIMPLEX design
132 KV C&R panels and these shall have opaline green colour as per shade No.275 of
IS: 5.
• Exterior painted surface shall not be fully glossy. Interior of all panels shall be painted
with "Egg Shell White". Pretreatment & painting process is described in Clause 14.0. All
steel works shall be phosphated in accordance with IS-6005. Panels shall be provided a
degree of protection not less than IP- 54 as per IS-2147.

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4.3 COMPLIANCE OF PANELS, RELAYS, INSTRUMENTS AND OTHER GADGETS

WITH STANDARD SPECIFICATION:

Applicable standards for the offered equipment/items shall be as per Volume-II,

Part-2, Book-I.

4.3.1 ACCEPTANCE OF OTHER AUTHORITATIVE STANDARDS:

In the paragraph 4.3 above relevant Indian standard /British standard / IEC standard
specification have been mentioned. However, the equipment meeting any other authoritative
international standard, which ensures equal or better quality than the standards, mentioned
shall also be acceptable. Equipment for which Indian Standards are not available, the
relevant British standards and IEC recommendations will be applicable. Please attach
photocopy of all such standards according to which the equipment has been offered.

4.3.2 TYPE TEST:

All offered numerical distance and differential protection relays as well as other
static/electromechanical relays and meters on C&R Panels offered by the bidders and as
indicated below shall be fully type tested as per relevant standards. In case the equipment
of the type and design offered, has already been type tested, the bidder shall invariably
furnish type test reports from the reputed and approved national/international
laboratory/Government approved test houses to prove that indicated accuracy and other
specifications of the relays offered conform to the relevant standards. Test certificates shall
clearly indicate the type and model number etc., so that relevant details of offered relays
could be verified while submitting offers the model and type etc., shall be clearly indicated.
Type test reports so furnished should not pertain to the period earlier than five years from
the date of opening of bid.

It may be very specifically noted by Bidders that non-submission of type test

reports about numerical and conventional relays and also about static meters along
with the bid shall be treated as a disqualification.

i. Numerical distance protection relays

ii. Numerical differential protection relay
iii. Numerical, Non-directional / directional 3 O/C + 1 E/F Relay
iv Static trivector energy meter of accuracy Class 0.2S.
v. Multi function meter of accuracy Class 0.5.

4.3.4 DEVIATION FROM TECHNICAL PARTICULARS:

No deviation from technical particulars of equipments and material will be allowed,

which may please be noted.

4.4 PANEL CUT OUT AND DIMENSIONS:

4.4.1 As mentioned earlier, control and relay panels for 132 KV voltage class shall be of
Simplex design and shall strictly conform to MPPTCL’s standard drawing. Further, as
clarified earlier, the 132KV C&R panel of Simplex design shall have a swing type front door
with a transparent unbreakable cover and rear portion blocked.

4.4.2 The constructional details and size of panels for 132KV voltage class shall strictly
comply to MPPTCL’s standard drawing and as mentioned below-

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S.No. Description 132KV C&R panel

1. Type Simplex
2. Height 2300 mm (panel height 2240 mm with base
frame as 60 mm)
3. Depth 750 mm
4. Width 850 mm
5. Base frame Anti corrosive, black painted
6. Panel exterior Opaline green shade
7. Panel interior Egg shell white shade
8. MIMIC strips (Over laid Blue grey shade
type)

4.4.3 The purchaser has standardized dimensions of panels for various applications and
therefore no deviation in height / depth of panels in particular shall be permitted. The width
of the panels is however subject to change. Bidders may please note that preferred cut out
dimensions for mounting of control gadgets and relays shall be strictly inline with IS4483
(Part I & II).

4.4.4. It is hereby clarified that standard drawings showing C&R panels for 132 KV
voltage class have been developed considering that the Numerical Distance / Differential
Protection relays offered by the bidders shall have the protection, recording and metering
functions listed elsewhere in the document, built in them. For example, relays type LBB, trip
circuit supervision and DC supply supervision, have been considered built in the DPR and
therefore has not been shown as discrete relays. Accordingly, bidders will have to offer
discrete relays for those functions which are not built in. This has to be noted specifically.

4.4.5. Simplex control and Relay panels shall be floor mounting front swing type door with
sheet steel assemblies of unitised design. Panels shall be made in suitable sections as
described else where in the specification so that while mounting, panels can be located side
by side bolted together to form a compact and composite unit. Design, material selection,
workmanship, and width of panels shall be such as to present a neat appearance, outside
and inside with no works of welds, rivets, screw or bolts head apparently visible from the
exterior surface of the control panels.

4.5.0 PANEL LIGHTING:

4.5.1 In each SIMPLEX control panel one 20W, 230V AC tube light guarded with protected
cage or alternatively CFL shall be provided inside the central roofed access for adequate
illumination & the same shall be controlled by a door switch. Two incandescent 40 Watt 230
Volt lamps with protective cage with switch one each on the front & rear side of the panel
shall be provided under the central roofed access.

4.5.2 One number Universal 15A/5A, 3 pin receiptable socket with plug and switch shall be
provided in each control panel. The third pin of the socket shall be effectively grounded
through the metallic structure. Socket shall be industrial grade control panel type complete
with protective metallic cover.

4.6.0 AUXILIARY SUPPLY –

4.6.1 The auxiliary AC / DC supply shall be as per clause No. 6 of Volume –II, Part-2,
Book-I of the specification.

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4.6.2 Bidders shall arrange to provide extension of these power supplies to different panels
of the control board group.
4.6.3 Isolating devices with H.R.C. fuses shall be provided in each panel for both A.C. and
D.C. power supplies. Distribution and wiring of the same shall be unitized through
fuses and links in such a way so that isolation of respective system unit is possible
without affecting the rest of the system or unit.
4.6.4 All H.R.C. fuses and links shall be with holder, and the same shall be mounted on
slant support with identification labels.
4.6.5 H.R.C. fuses shall be provided as per following details;

S. NO. CIRCUIT FUSE RATING

1. Circuit breaker-closing circuit 16A
2. Trip circuit -I 16A
3. Trip circuit -II 16A
4. Main Protection 10A
5. Back up protection 10A
6. Indication 6A
7. Annunciation 6A
8. P.T. Circuit main 6A
9. P.T. supply for Metering circuit 2A
10. A.C. Supply fuses and links 10A

NOTE: Additional HRC fuses for individual circuit shall also be provided as per the
requirement for completing the offered protection scheme.
4.7.0 CONTROL WIRING -
4.7.1 Successful Bidders shall furnish and install complete wiring up to the terminal block
for the equipment, instrument devices mounted in the control panel strictly in
accordance with the approved wiring diagram prepared by the Bidder based on the
purchaser's information and schematic diagram.
4.7.2 Wiring shall be complete in all respects so as to ensure proper functioning of control,
protection and metering schemes.
4.7.3 All spare relay contacts and spare contacts of switches shall be wired up to the
terminal blocks.
4.7.4 Wiring shall be done with flexible heat resistant switch board wires, PVC insulated
with stranded copper conductor. Conductor size shall be equivalent to 2.5 mm square
minimum for Current, potential & DC Control circuit and 1.5mm sq minimum for other
indications and annunciation circuits.
4.7.5 Coloured cores shall be used for wiring as per latest revision of IS-375 viz; red yellow
blue and black for R Y B phases and neutral respectively. Colour code for earthing shall be
Green, and for annunciation circuits gray colour code shall be used. For DC circuits the
colour code will be Red-positive & Black-negative.
4.7.6 Each wire shall be identified at its both ends with wire designation number by plastic
ferrule as per wiring diagram based on latest revision of IS-375 to denote the different circuit
functions. Bidders shall take approval for the system of wire numbering and colour coding
schemes.
4.7.7 All wire terminations shall be made with compression type connectors. Wires shall
not be tapped or spliced between terminal points. All wire shall have crimp type termination
and direct Tee connection at any place is not at all required.

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4.7.8 All series connected devices and equipment shall be wired up in sequence. Loop-in
Loop out system of wiring shall be avoided as far as possible and the common buses shall
normally be made through the terminal block for better reliability of testing and maintenance.
4.7.9 Fuses and links shall be provided for isolation of individual circuit from bus bars
without disturbing other circuits and equipment.
4.7.10 The DC trip and DC voltage supplies and wiring to main protective gear shall be
segregated from those for special purposes. Each such group shall be fed through separate
fuses, either direct from main supply fuses or the bus bars.
4.7.11 Since a number of wires will run from one point to another, it is desired that the
support arrangement should be adequate and neat. Conventional method of bunching of
wires should not be adopted since the same creates problems in case any wire is to be
removed. Wires should be accommodated in suitable plastic channels with sliding plastic
cover, which may be suitably mounted inside the panels neatly. Inspection/ removal of wires
laid in the plastic channels should be possible by sliding the covers.
4.7.12 Blank plastic channels should be provided by the sides of the panels to
accommodate incoming cables from switchyard through cable glands with suitable holding
arrangement rigidly fixed so that while handling other nearby cables no jerks are transferred
to the terminals inside the cubicle.
4.7.13 Wherever practicable wiring shall be accommodated in the side wall of the cubicles.
Sharp bends shall be avoided.
4.8.0 TERMINAL BLOCKS:

4.8.1 Multi-way terminal blocks complete with necessary binding screws and washers for
wire connection and marking strip for circuit identification shall be furnished for terminating
the panel wiring and outgoing cables. Terminals shall be suitable for receiving atleast
2x7/0.737mm stranded copper conductor or equivalent aluminium conductor wires per
terminal. It may please be noted that the current rating shall be double the current rating
of 2x7/0.737 non stranded copper wire and terminal shall be suitable to receive 2x2.5sq
mm/or 2x4sq mm copper conductor of control cable.

4.8.2 Terminal blocks shall have shorting and disconnection facilities ,so that the Board
side and outgoing wires could be disconnected just by opening the disconnecting links which
slides up or down without dislodging the wires from their position.

4.8.3 Highly reliable Test terminal blocks with facilities of shorting and easy removal of
connection shall be provided for CT & PT circuits. Instrument transformer wires shall be
terminated through suitably mounted test terminal blocks to facilitate site testing of all main
and backup protection relays.

4.8.4 Test terminal blocks shall be grouped according to the circuit functions and each
terminal block group shall have at least 20% spare terminals for accommodating additional
input wires.

4.8.5 Not more than two wires shall be connected to any terminal or either side of the
terminal block If necessary, a number of terminals shall be connected by jumpers to provide
additional wiring points.

4.8.6 Each terminal point shall be marked with designation obtained from the purchaser's
schematic drawings.

4.8.7 Adjacent rows of terminal blocks shall be spaced not less than 100 mm apart. These
shall be mounted vertically at the sides of the cubicle and set obliquely towards the rear

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doors to give easy access to terminating end to enable ferrule number to be read without
difficulty.

4.8.8 Bottom of terminal blocks shall be spaced at least 200mm above the cable gland of
incoming multicore cables.

4.9.0 CABLE ENTRY:

4.9.1 Control Panel shall have provision of multiple cable entries from the bottom.
Necessary cable glands should also be provided on a 4 mm thick mild steel gland plate to be
bolted firmly with nut and bolts on base plate. Base plate shall be bolted further on the base
frame with adequate number of nuts & bolts. Purchaser will arrange for necessary floor
opening below the panels to suit the cable trench design of purchaser's requirement.

4.9.2 Wiring through the terminal blocks shall be located in a manner that it becomes
convenient to provide termination of control cable for floor openings.

4.9.3 Gland plate shall be supplied duly drilled and fitted with cable glands. The gland plate
and doors shall be provided with gasket properly. Necessary glands as per clause 4.9.5
below shall be fitted on the gland plate.

4.9.4 Rigid supports shall be provided along with terminal block for holding plastic channel.
Suitable clamps may also be provided in plastic channel for holding cables.

4.9.5 Following quantities of cable glands with suitable blanking arrangement shall be fitted
on the gland plate that shall be fastened suitably at the bottom of each panel :

S. Particulars Core Cable glands for cable

No size 19 core 12 core 8 core 4 core 2 core
1 132kV feeder 2 2 4 8 5
2 132kV transformer panel for 2.5 3 3 4 8 6
63/40 MVA sq.
3 132KV C&R panels for mm 2 2 4 8 5
160MVA Xmer
4 132kV bus coupler 2 2 4 8 5

4.10.0 GROUNDING:

4.10.1 12.5mm x 6mm copper strip grounding bus shall be provided for each control board
extending along with entire length of the board for the purpose of effectively grounding all
metal structures.

4.10.2 Each continuous length of ground bus shall have provision of two terminals at two
extreme points for connection to main ground grid of the substation.

4.10.3 Common star /neutral point of Potential and current transformer shall be connected
with the grounding bus through a disconnecting type connector so as to adopt single point
grounding of common star point either at the terminal block in the control panel or in the
marshalling box of the instrument transformer.

4.10.4 Whenever any circuit is shown grounded on the drawing a single wire for that circuit
shall be run independently up to the ground bus and connected to it.

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5.0 CONTROL & RELAY PANELS:

As stated earlier, 132 KV Control & Relay panels shall be of Simplex design. Full
constructional details in respect of these panels, their colour scheme, details about the sheet
steel utilized for construction and about other constructional aspects, have been elaborated
in para no. 4.4. Bidders may please note that the 132KV C&R panels shall be utilized at
new as well as existing sub-stations, and in view of this, bidders will have to match these
panels with those already existing. The successful bidders shall be furnished details in this
regard.

5.1 Labelling for each circuit shall be provided on each control and relay panel.

5.2 Panels shall be of uniform thickness (minimum 2.5mm) and made of level sheet
steel. Bottom of the cubicle shall be made in a manner to open it for the purpose of wiring
and cable entry. Panels shall be designed to be of self-supporting type and wherever
additional structural strength is required, inconspicuous bracing, gusset, welding etc., shall
be used. All control panels and switchgear cubicles shall be made absolutely vermin proof
design of the approval of the purchaser.

5.3 Panels shall be made in suitable sections to facilitate easy transport and handling
and shall be later assembled at site. It may please be noted carefully that a single
continuous sheet steel should not be used for a substation to make a single board for all the
panels required. Panels should have unitised construction with facility to bolt together the
panels where more than one panel is involved.

5.4 Some of the Simplex control panel required for existing installation will have to be
matched with the existing panels in respect of colour shade, height, depth and width of
corridor. Details in this regard shall be furnished to successful Bidders.

6.0 CONTROL & INDICATION CIRCUITS:

6.1 Control and indication circuits for each circuit breaker controlling feeder, bus coupler
or transformer shall generally comprise of the following:
a. Mimic diagram
b A composite meter to indicate current, voltage, Watts ,VARs and power factor.
c. Circuit Breaker Control switch.
d. "Trip Healthy" lamps.
e. Alarm cancellation arrangement.
f. Breaker ON/OFF indication lamps.
g. Energy meter with display facility of various electrical quantities viz. voltages, MW,
MVA, MVAR, Line current, power factor etc.
h . Facia annunciating windows Semaphore indicators for CB & Isolators.
i. Semaphore indicators for circuit breakers and isolators.
j. Selector Switch for isolator Semaphores
k. Test terminal block and Relay Test Block on the front panel for testing of meter and
relays as per specified scheme
l. Relay Test Block on rear side of Simplex panel as per scheme.
m. Any other devices which may be necessary for completing scheme based on
improvement in design and adoption of new technology by the Bidder.

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6.2 MIMIC DIAGRAM -

6.2.1 Coloured mimic diagram and symbols shall represent the exact representation of
system. Mimic diagram for 132KV and 33 KV systems shall be made to represent ONE
MAIN & TRANSFER BUS Scheme. Mimic diagram shall be placed at the eye level to
indicate the position of each breaker. Power transformer, voltage transformer shall be fixed
on mimic by suitable symbols having dark Black colour. Position indicator of isolating
devices shall have matching colour in accordance with the voltage class of the mimic.
Arrangement shall be of over laid design using anodized aluminum section. Painted type
mimic diagram is not acceptable.

6.2.2 Offered mimic diagram shall have colour scheme for representing various voltage
levels as per the details indicated under:-
i 132KV Blue gray shade 695 of IS 5
ii 33 KV Azure blue shade 104 of IS 5

6.3. CIRCUIT BREAKER & ISOLATOR POSITION INDICATORS (EMAPHORES) –

6.3.1. Position indicators of `SEMAPHORE' TYPE shall be provided as part of the mimic
diagrams on panels for indicating the position of circuit breakers. Indicator shall be suitable
for semi-flush mounting with only front disc projecting out and with terminal connection from
the rear. Colour of position indicator strips shall be matching with the colour of associated
mimic. Position indicators shall be suitable for DC operation. When the supervised object is
in the closed position, the pointer of the indicator shall take up a position in line with the
mimic busbars, and at right angles to them, when the object is in the open position. When
the supply failure to the indicator occurs, the pointer shall take up an intermediate position to
indicate the supply failure. Position indicators shall withstand 120% of rated voltage on
continuous basis.

6.3.2. For 132 kV isolators, selector switch for manual selection of semaphore
position indicators shall be provided for displaying matching position of isolators in
the switchyard. These selection switches shall have two way selections and shall be
mounted near to respective semaphore for isolators.

7.0 ANNUNCIATION SYSTEM:

7.1 Alarm annunciation system shall be provided for each panel by means of visual and
audible alarm in order to draw the attention of the operating staff to the abnormal operating
conditions or the operation of some protective device. Annunciation equipment shall be
suitable for operation under the tolerance limit of voltages specified in this specification.

7.2 Annunciation shall be of visual and audible type. Facia annunciator, flush mounted on
the front of the control panel, shall provide the visual annunciation.
DC hooter or DC bell shall provide the audible alarm. Apart from requirement of facia
windows for annunciating status of various relays, Bidders shall also provide spare facia
annunciator window two nos. each for trip and non-trip function.

7.3 Each facia annunciator shall have a minimum size of 35 mm X 50 mm-translucent

plastic window for each Trip and alarm point. Translucent plastic plates of facia window shall
be engraved in black letters with respective inscriptions. All inscriptions shall be engraved on
each window in not more than three lines and size of letters shall not be less than 5 mm.

7.4 Each annunciation window shall be provided with two white lamps in parallel to provide
safety against lamp failure. Long life lamps shall be used. Lamp circuit shall include series

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resistor of adequate rating. Cover plate of the facia windows shall flush with the panel and
shall be capable of easy removal to facilitate replacement of lamps. Transparency of cover
plates and wattage of the lamps provided in the facia windows shall be adequate to ensure
clear visibility of the inscriptions in the control room having high illumination intensity (500
Lux) from the location of the operating staff desk.

7.5 TRIP and NON TRIP facia shall be differentiated. All trip windows shall have red
colour translucent plastic window and all non-trip facia windows shall have white colour
translucent plastic window.

Sequence of operation of the annunciator shall be as follows:

Alarm condition Fault contact Visual Audible

Annunciation Annunciation
Normal Open OFF OFF
Abnormal Close Flashing ON
Acknowledge push button is a Close Steady on OFF
pressed/ b Open Steady on OFF
Reset push button is pressed. a Close ON OFF
b Open OFF OFF
Lamp test push button pressed. Open Steady on OFF

7.6 Any new annunciation appearing after the operation of audible annunciation cancel
shall provide a fresh additional annunciation with accompanied visual alarm even if
acknowledging or resetting of previous alarm is in process or yet to be carried out.

7.7 Annunciation system described above shall meet the following additional requirements:

a) Annunciation system shall be capable of catering to at least 80%

simultaneous signals(of windows provided) at a time.

b) One self resetting push button shall be provided on each panel for testing the
facia window lamps. Push buttons for testing flasher and audible alarm circuit
of annunciation system and for testing the annunciation supply failure
monitoring circuit shall also be provided. These testing circuits shall also be
so connected that while test is being done it shall not prevent the registering
of any new annunciation that may land up during the test.

c) One set each of the following push buttons shall be provided on each panel as
shown in the front view drawing:

i. Reset push button for annunciation system.

ii. Accept push button for annunciation system.

iii. Test push button for testing healthiness of annunciator. Operation of

this button should not cause inadvertent operation of any equipment.

d) Annunciation shall be repetitive type and shall be capable of registering the

fleeting signal. Minimum duration of fleeting signal registered by the system
shall be 15milli seconds.

e) Annunciation shall be suitable for operation with normally open potential free
contacts which close on a fault. It shall be possible at site to change operation
of annunciator from potential free contact from "close to fault" to "open to
fault" and vice versa.

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f) In case of static annunciator scheme, special precaution shall be taken by

Bidder to ensure that spurious alarm condition does not appear due to
influence of external electromagnetic/ electrostatic interference on the
annunciator wiring and switching disturbances from the neighboring circuits
within the panels.

g) Offered annunciation scheme shall be complete in all respects including

annunciator relay, flasher relay, test, accept and reset push buttons.

h) Additional four spare windows two each for non trip and trip signals supported
by trip relay for future application by the purchaser shall be provided duly
wired up and terminated to the row of connectors.

8.0 PROTECTION SCHEMES :

8.1. Protection schemes are required for following applications:

TYPE – A For 132 KV Feeder protection

TYPE – B For 132 KV side of 63 or 40 MVA , 132/33KV Transformers
TYPE – C For 132KV Side of 160MVA,220/132/33kv Xmer
TYPE – D For 132 kV Transfer bus coupler bays.

Protection schemes meant for above applications are described hereunder: -

8.2 Protection Scheme For 132KV Transmission Lines (TYPE-A) :

8.2.1 General concept for protection of 132 KV transmission lines is to have one main and
one discrete back up relay (3O/C + 1 E/F, IDMT relay having directional feature). Main
protection for the lines shall be a three zone, three step distance scheme having MHO or
quadrilateral characteristics. Maximum fault current could be as high as 40KA for 132KV
System but minimum fault current could be as low as 20% of rated current. Thus, the starting
and measuring relay characteristic should satisfy both extreme conditions. Numerical
distance relays for 132 KV lines shall be suitable for use with Bus PTs.

8.2.2 BIDDERS MAY PLEASE NOTE THAT THE NUMERICAL DISTANCE RELAYS
FOR 132 KV LINES SHALL BE SUITABLE FOR 110V DC SUPPLY UNLESS
OTHERWISE SPECIFIED AND THAT AUTO-RECLOSE FEATURE IS NOT REQUIRED
FOR THESE DISTANCE RELAYS.

8.2.3. All 132 kV transmission lines are generally laid on double circuit transmission towers.
DC supply for numerical relay shall be from DC/DC converter and these shall be liberally
designed and adequately rated for operation under extremely adverse operating conditions
during service. Insulation barriers shall be provided to ensure that transient present in CT
and VT signals due to extraneous sources do not cause damage to static circuits. Circuits
must comply with IEC recommendation for impulse withstands values. Adequate measures
shall be taken to ensure that equipment is protected against voltage spikes occurring in
auxiliary DC supply.

8.2.4 Numerical distance protection relays shall have the following functions/features:
• Numerical distance protection relay shall be capable of providing flexible, reliable
integration of protection, control, and monitoring and measurement functions.
• Offered relay for 132KV lines shall have 6 nos. of impedance measuring loops.

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• Offered relay shall be suitable for protection of broken conductor following one out of
three phases getting open circuited without any line or ground fault. Protection shall
perform satisfactorily both for loaded and unloaded line condition.
• Offered relay shall preferably have independent polygonal characteristics with
adjustable reactive and resistance reaches for maximum selectivity and maximum
fault resistance coverage due to arc resistance.
• Offered relay shall provide selection and setting for mutual compensation of double
circuit lines.
• Offered relay shall have minimum three directional zones and minimum one non-
directional zone. Zone setting ranges shall be sufficient to cover line lengths
appropriate to each zone. It shall be possible in future to add Carrier aided scheme
options of Zone-I extension, permissive under reach or over reach and blocking.
• Offered relay shall have maximum operating time up to trip impulse generated from
relay (complete protection time including applicable carrier time and tripping time )for
the following source to line impedance ratios under all possible combination of
line fault with CVT being used on the line at 50% of Zone-I reach :-

for Source Impedance Ratio 0.01 - 4 : 30ms at nearest end and 50ms at
other end of line.
for Source Impedance Ratio 4 -15 : 35ms at nearest end and 55ms
at other end of line.
• Offered relay shall have a secured directional response under all conditions,
achieved by memory voltage polarizing or healthy phase voltage polarizing as may
be appropriate.
• Offered relay shall have logic to detect VT fuse failure. Bidders shall clearly state if
VT fuse failure for all the three phases can be detected individually.
• Offered relay shall have ‘Trip Circuit supervision’ and ‘DC supply supervision’ as built
in features. In case it is not so, then discrete relay shall be offered for Trip Circuit
supervision as well as DC supply supervision.
• Offered relays shall be suitable to detect switch on to fault (SOTF) condition by
appropriate means. Bidders may elaborate the SWITCH ON TO FAULT logic.
• Offered relay shall have LBB relay as a built in feature to take care of stuck breaker
condition. If it is not so, then the bidders may have to offer discrete relay to take care
of stuck breaker condition.
• Offered relay shall have power swing blocking feature with suitable coverage to
encircle distance relay characteristic with facilities for

(a) Fast detection of power swing

(b) Selective blocking of zones and
(c) Settable deblocking criteria for earth faults, phase faults and three phase faults.
• Offered relay shall have minimum three directional and one non-directional step time
distance characteristics with independently variable time graded distance protection
zones to cover two adjacent line sections.
• Offered relay shall have minimum adjustable characteristics line angle setting range
of 30 -85 degrees.
• Offered distance relay need not be suitable for auto reclosing of 132KV lines
• Offered relay shall be selective for internal and external faults.
• Offered relay shall have minimum two independent continuous variable time setting
range of minimum 0-1 second for zone-2 and minimum 0-3 seconds for zone-
Variable time settings for non-directional zone shall also be provided to set minimum
trip time of 0-5 seconds, over and above time settings for directional zones.
• It is desired that total operating time of the offered relay need not exceed 30 ms.
• Offered relay shall have maximum resetting time of less than 35ms.

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• Offered relay shall have built-in extensive self-supervision and diagnostic testing
facility.
• Suitable number of potential free contacts if required (multiplied through reed relays
only) may be provided on each distance scheme for carrier aided selection of
permissive tripping and blocking and auto reclosing. Provision for event sequence
recorder, stuck breaker, disturbance recorder, fault locator etc. shall be available.
• Offered relay shall be capable of performing basic metering functions. Voltages,
Currents, Active and Reactive power registration shall be available on demand.
• Offered relay shall have protection against broken line conductor. (Snapping of
conductor or jumper of one of the phases of the line but not involving earth).
• Offered Numerical Distance relays shall be suitable for use on series compensated
transmission lines. This is a desirable feature although not mandatory.
• Offered relay shall be capable of supporting IEC 61850 communication standard.
• Relay shall have two communication ports. Front port shall be for local
communication for relay settings, modifications, extraction / analysis of fault / event /
disturbance records from a lap top computer and there shall be rear port on 61850
standard for remote communication.
• Offered relays shall have following fault diagnostic features :

i. FAULT RECORDS:
Relay shall have facility to store fault records with information on cause of
tripping, date, time and trip values of electric parameters. It shall be capable
of storing not less than 5 nos. of previous faults records.

ii. EVENT RECORDS:

Relay shall have facility to store 200 nos. time stamped event records with 1
ms resolution.

iii. DISTURBANCE RECORDS:

Number of available analogue channels and digital channels shall not be less
than 8 and 16 respectively. Triggering for capturing / recording of disturbance
should be possible from within the distance relay and / or from any other
disturbance within the EHV sub-station. Offered relay shall necessarily have a
storage capacity of atleast 8 disturbance records of 3 sec. duration each.

iv. Disturbance recorder, fault recorder and distance to fault locator functions
shall be provided as integral part of the line protection relays.

• Offered relay shall have front panels display with keys to enter scroll through the
settings and to view the measurements. It shall also be possible to take data from a
pre-stored file in the PC and download the settings to the relay through the front port.
• Offered relay shall have directional phase over current and earthfault protection.
• Offered relay shall have non-directional phase over current and earthfault IDMT
protection with high set element for instantaneous tripping.
• Offered relay shall conform to communication protocol no. IEC-61850 as stated
earlier.
• Offered relay shall have self-monitoring and fault diagnostic feature with appropriate
annunciation. User definable LEDs shall be provided for visual indication.
Necessary serial ports and parallel ports with leads and termination shall be
provided.

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• Offered relay shall have facility for communication from remote sub-station (inline
with IEC 61850 standard) so that these relays can be used for sub-station
automation. Required hardware and software shall be included in the offered relay.
• Offered relay shall have port type IRIG – B for time synchronisation.

Bidders shall elaborate following features of the numerical relays offered by them.

i. Various programmable features of the relay

ii. Application of the relays
iii. Relay functions
iv. Block diagram for hardware of the relay.
v. Metering and recording.
vi. Human machine interface.
vii. Suitability of the relay for IEC communication protocol no. IEC-61850.

8.2.5 Besides the built in back-up protection in the Numerical Distance Relay, an
additional Numerical, Directional, Non Communicable, 3 O/C + 1 E/F Relay is
envisaged on 132 kV feeder panels as backup protection.

8.3. PROTECTION SCHEME FOR 132/33 kV TWO WINDING POWER TRANSFORMERS

OF RATING 63 / 40 MVA (Type- B) :

8.3.1. Transformer protection is required for 63/40 MVA, three phase, 132/33KV
transformers shall be provided by fully numerical transformer differential protection relay.
Offered numerical differential relay shall be suitable for protection of two winding transformer
without external interposing CTs. In case protection requirement calls for providing
interposing CTs, same shall be provided by the Bidders in the control panel without
additional cost. It should be ensured that differential Protection offered is stable under
through fault condition, normal and over fluxing conditions and shall not operate with
magnetizing in rush current. Bidders shall give all details of the protection offered.
Differential relay shall have current rating of 1 Amp CT secondary and the total operating
time shall not exceed 30 ms. from inception of fault up to contact status changing of output
relay. Relay should have Bias setting adjustable from 15% to 50% with through fault current
not less than 10 times the normal current. Operating characteristics should have dual slope
for enhanced sensitivity for internal faults and better stability during through faults. Fifth
harmonic by-pass filters shall be provided to avoid possible mal-operation under over-fluxing
conditions. Relay shall have three instantaneous high set over current unit and shall have
continuous self monitoring and self diagnostic features. Visual indication and alarm shall be
provided in this panel for over fluxing relay, and for standard Transformer protections. Alarm
indication for SF6 gas pressure low, lockout, and air pressure low shall be provided along
with, Inter trip and trip transfer indication.

8.3.2 Differential protection relay shall have following built-in protections –

i. Thermal overload
ii. Restricted earthfault
iii. Local breaker back-up (LBB)
iv. Over excitation
v. Back-up overcurrent and earthfault relay
vi. Overload protection
vii. Negative phase sequence imbalance detection
viii. Trip circuit supervision
ix. DC supply supervision

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8.3.3 AUXILIARY RELAYS FOR ALARM AND TRIP FUNCTIONS :

We have envisaged hand reset type auxiliary relay for alarm and trip
functions as mentioned against Sl. No. 29 and 30 of the BOM in clause no. 19.
Bidders may please note that these discrete relays are essentially required even
though these may form integral part of the Numerical Differential relay.

8.3.4 OVERFLUXING PROTECTION Power transformer should trip for over fluxing
condition to isolate both from primary and secondary sides. Accordingly over fluxing relay
should be provided in the control panel for HV side. Offered relay shall be suitable to provide
minimum settings as detailed hereunder:

Over fluxing factor Duration.

1.40 5 sec
1.25 60 sec.
1.10 continuous.

Relay should have inverse characteristics and should be equipped with high set unit to
operate in less than 5 seconds whenever over fluxing exceed than the set value by 1.1
above 1.4 times. Over-fluxing relay should have setting that may be continuously adjustable
or in steps, for over-fluxing ranging from 1.0 and upward. Resetting value shall not be less
than 0.95 of the operating value. Settings shall be available in two stages. First stage
auxiliary element operation shall be around 1 sec. This stage shall be complete with
auxiliary relay so that alarm/facia etc. could be initiated. Thereafter in the second stage the
auxiliary element shall operate after a further adjustable time delay say 10 to 100 sec. This
stage shall also be complete with auxiliary relay, which could be utilized for the tripping.
Rating of auxiliary relay shall be selected accordingly. Relay shall be complete with
independent operation indicator for the two stages. Bidders may please note that the basic
setting on the relay shall be with over fluxing factor with 1.1 and shall have continuous
duration. However, between the remaining two i.e. over fluxing factor of 1.25 or 1.40, any
one can be utilized.

8.3.5 Numerical differential protection relay offered by the Bidders for 63 / 40 MVA,
132/33KV Xmers shall have “a definite time over current relay” as a built-in feature with
variable setting range from 50 to 200 per cent of relay current alongwith a timer having a
setting range of 2.5 to 25.0 sec. This relay shall be utilized to function as overload
protection relay for 63 / 40 MVA Xmers.

8.3.6 Other standard transformer protections such as gas operated Buchhloz relay, oil
surge relay, winding temperature, oil temperature, low oil Level, Pressure release devices
etc. will be provided by the purchaser with the transformer. Bidders have to make provision
for alarm annunciation and tripping. These standard protections will be provided on the
control panels as stated above.

8.3.7 Besides the built in back-up protection in the Numerical Differential Relay, an
additional Numerical, Non Directional, Non Communicable, 3 O/C + 1 E/F Relay is
envisaged on 132 kV X-mer panels.
8. 4 PROTECTION SCHEME FOR 132 KV AND 33 KV SIDES OF 160 MVA, 220/132/33
KV POWER TRANSFORMER (TYPE-C) :

Transformer protection for 132KV side of 160 MVA, 220/132/33KV transformer shall
have back up protection comprising of a Numerical, Non directional three over current plus
one Earth fault relay. The relay shall have IDMT characteristics. The purchaser has provided
one CT in one phase of 33 KV winding before delta formation, thus a single element

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induction over current relay shall be provided to safe guard against excessive flow of
circulating current in the tertiary winding. One digital Ampere meter for monitoring circulating
current shall be provided. It may be noted that the 132 kV as well as 33 kV circuit breakers
will have two trip coils which will receive simultaneous trip command as such offered
schematic shall be suitable to select main DC supply or duplicate DC supply for each trip
coil. For this purpose, contact multiplication will not be acceptable but the rating of the
breaker control switch and each tripping relay contacts shall be adequate to handle the
burden of two trip coils. Pistol grip type breaker control switches along with red and green
indicating lamp for ON/OFF indication shall be provided.

8.5 PROTECTION SCHEME FOR 132 KV TRANSFER BUS COUPLER (TYPE-D)

Protection scheme for 132 KV TRANSFER BUS shall be identical to the LINE
protection scheme specified above at 8.2.1 as such all standard features required for the
scheme shall be provided. Mimic shall however represent scheme for transfer bus instead of
line which may please be noted.

8.6 OTHER IMPORTANT PROTECTIONS FOR FEEDER, TRANSFORMER AND TBC

PANELS:
8.6.1. LOCAL BREAKER BACK UP:
Local breaker back up relay shall be provided to take care of stuck breaker condition.
This relay shall have three current operated elements with a time delay unit (delay of 0.1 to 2
sec) to ensure that the scheme operates only under the condition when there is a persisting
fault and the breaker has failed to trip. Setting range of over current element shall be 50% to
200% and for earth fault element 20% to 80%. Necessary auxiliary relay for initiating tripping
command to a total of eight number circuit breakers shall also be included as a part of the
scheme. Tripping relay included shall be capable of handling burden of circuit breaker with
two trip coils. Please note that all breakers shall be normal duty type having two trip coils
receiving trip command in parallel.
8.6.2 TRIP CIRCUIT SUPERVISION:
Separate trip circuit supervision relay shall be provided for each of the two trip coils
for each feeder/transformer circuit of 132 kV in all panels, for continuous monitoring of trip
circuit i.e. for both pre and post close conditions in case trip circuit supervision does not form
integral part of the Numerical Distance/ Differential Relays. Trip healthy lamp for each trip
coil shall be provided separately for pre and post close monitoring. During unhealthy
condition of trip circuit the relay shall initiate an audible alarm and visual indication on facia
window. All circuit breakers are provided with two trip coils and hence separate trip circuit
pre and post supervision for each trip coil is to be provided by Bidders. Each trip circuit
supervision relay shall be provided with operation indicator. Also for each trip coil circuit,
separate DC circuit with fuses will be used.

8.6.3 DC SUPPLY SUPERVISION:

Separate DC supply supervision relay shall be provided for 132 KV class Simplex
type C&R panels in case this does not form integral part of Numerical Distance/Differential
Relays. Bidders may please note that the DC supply source shall be one only and out of the
two DC supply systems, namely, protection and annunciation / indication, the offered relay
shall be capable of monitoring failure of DC supply of the protection circuits effectively. It
shall have adequate potential free contacts to meet out the requirement of the scheme and
also to meet the requirement for providing alarm and facia indication. Relay shall have a
“time delay on drop off" of not less than 100 milli second and be provided with operation

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indicator/flag. This relay shall sound AC 230 V heavy-duty bell with provision for accept/reset
and test facilities.

8.6.4. ALARM SCHEME:

Automatic tripping of the circuit breaker due to operation of protective relays shall be
indicated by a common audible alarm. Offered alarm scheme shall be complete in all
respects including one DC bell for non-trip alarm and one DC hooter for trip alarm with relays
and other accessories if any. With each panel one alarm scheme will be required.
9.0 a) MULTI-FUNCTION METER:

We envisage a Multi-function meter on the panel to provide digital display of current,

voltage, Watts, VARS and Power Factor. This meter shall have scrolling facility to facilitate
reading any of these parameters and it will have a size of 144 sq mm. Bidders may please
note that the meter shall be capable of reading voltages upto a maximum value of 150KV.
This meter shall have an accuracy class of 0.5. The Multi function meter shall have four and
a half digit display, say for example 110.8KV, with minimum display height of 25mm. This
meter shall conform to IS 722 and shall be provided with non-reflecting glass fronts. Bidders
may please note that the meter shall be suitable for DC Supply voltage of 110Volts or
220Volts as the case may be. AC Supply operated meters are not acceptable to us. Offered
meter shall be of reputed make. Bidders may please note very carefully that
multifunction meter shall have communication facility through serial port RS-485 with
mod bus protocol complete with down loading software.

b) Bidder may please note that in addition to multifunction meter, 1 No.

analogue type center zero MVAR meter is also required to be provided in each
category of C&R panel covered under the bid.

10.0 ACCESSORIES & ENERGY METER:

10.1 ENERGY METERS: (TRIVECTOR METERS):

In each circuit for feeder, bus coupler, and transformer panel 3 phase 4 wire ABT
feature energy meter shall be provided. Bidder may please note that technical specification
of energy meter to be provided with each category of 132KV C&R panels covered by this
specification shall be in line with meter specification under section –II(B) clause No.9.0.
Meter shall be fully static having non volatile memory and fully programmable. Meter shall
have four quadrant registering facility with provision for recording/display various parameters
like KWh, KVAh, KVARh, Line current and voltages including power factor. Load survey
capability for 35 days shall be available to forecast load growth. Meters shall be of 0.2S
accuracy class.

10.1.1 MEASUREMENT ACCURACY: Measurement accuracy of meters shall be as per

IEC 62052-11-2003, IEC 62053-22-2003 as under:

0.2s for Active Energy

0.5s for Reactive Energy or better

10.1.2 APPLICABLE STANDARDS FOR METERS: The meters shall fully comply with all
stipulations in IEC standards 62052-11:2003 and 62053-22:2003. The reference ambient
temperature shall be 23oC as per IEC. Errors shall be reasonable for all power factor angles
from 0o to 360o. For reactive power (VAR) and reactive energy (VArh) measurement, IEC
62053-23:2003 shall be complied with. The meters shall conform to following Indian
standards with latest amendments.

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v) CBIP Technical Report No.88 (with latest amendments issued – June 2000)
– specifications for AC Static Electricity Energy Meters.
vi) IS 14697(1999) – AC static transformer operated Watt-hour and VAR-hour
meters for class 0.2s and 0.5s.
vii) IS 12063 –Degree for Protection.
viii) IS 3202 – Climatic Proofing of Electrical Equipment.

The meter shall also comply with specifications & requirement as stipulated in “Part
V: Transmission Metering Code” as published in Gazette of Madhya Pradesh dated 20-08-
04 by Madhya Pradesh Electricity Regulatory Commission (MPERC) as “Grid Code”.

10.1.3 PRINCIPAL PARAMETERS: The energy meters shall indoor type connected with
the secondary side of out door current and voltage transformers.

Item Details
(i) Type of installation Indoor Flush/ Rack/ Cubicle mounted
(ii) CT secondary 1A
(iii) VT secondary 110 V/ √ 3 Volts
(iv) System frequency 50 HZ + 5%
(v) Earthing System Solidly Grounded
(vi) Auxiliary DC supply if required 110V/220V+ 20%

Multiplying factor to arrive at actual primary values wherever applicable shall be calculated
from the CT and PT ratio of the installed CT and PT using the base computer software
(BCS).

10.2 Four Element Hand Reset Auxiliary Relay For Monitoring Circuit Breaker
Parameters:

Four-element hand reset aux. Relay shall be provided for monitoring circuit breaker
parameters. It shall provide flag indication and display in the panel for following parameters;

1. SF6 gas pressure low alarm

2. Air pressure low alarm
3. Spring discharge alarm
4. Spare

10.3 AUXILIARY RELAYS FOR ALARM & TRIP FUNCTIONS OF

TRANSFORMER:

As stated earlier, we have envisaged hand reset type auxiliary relays for Alarm and
trip functions of the power transformer. This has been detailed in Sl. Nos. 29 and 30 of the
Bill of Material. Bidders may please note that the auxiliary relay for trip functions shall
cover oil temp. high, winding temp. high, main Buchholz, oil surge relay and PRV. Auxiliary
relay for alarm functions shall cover oil temp. high, wind temp. high main Buchholz oil surge
relay and the PRV. Bidders may keep provision of atleast two spare contacts in these
relays. Bidders may please note that provision of these relays is mandatory.

10.4 SWITCHES:

10.4.1 Control and instrument switches shall be rotary operated with escutcheon plates
clearly marked to show operating position and circuit designation plates and suitable for
flush mounting with only switch front plate and operating handle projecting out. Handles of

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different shapes and suitable inscriptions on switches shall be provided as an aid to switch
identification.

10.4.2 Selection of operating handles for the different type of switches shall be
as follows:
a) Breaker control switches : Pistol grip, black
b) Selector switches : Oval or knob black.
c) Instrument switches : Round, Knurled, black
d) Protection transfer switch : Pistol grip lockable and black

10.4.3 Breaker control switch shall be of spring return to neutral 3 position type. Control
springs shall be strong and robust enough to prevent inadvertent operation due to light
touch. Spring return type switch shall have spring return from close and trip positions to
'after close' and ‘after trip’ position respectively.

10.4.4 Instrument selection switches shall be of maintained contact(stay put) type.

Ammeter selection switches shall have make-before-break type contacts so as to prevent
open circuiting of CT secondary when changing the position of the switch. Voltmeter
switches shall be suitable for reading all line to line voltages for effectively earthed and
unearthed system.

10.4.5 Lockable switches which can be locked in selected position shall be provided for
trip transfer scheme. Key locks shall be fitted on the operation handle.

10.4.6 In 132kV C&R Simplex type panel, selector switches for manual selection of
Semaphore position indicator shall be provided for displaying matching position of isolators
devices in the switchyard. These selection switches shall have two way selection and shall
be mounted near to respective semaphore indicators for isolators.

10.5 INDICATING LAMPS:

10.5.0 All indicating lamps shall be LED Type.

10.5.1. Indicating lamps shall be panel mounting type with rear terminal connections. Lamps
shall be provided with series connected resistors preferably built in the lamp assembly.
Lamps shall have translucent lamp covers to diffuse various colours e.g. lights coloured red,
green, amber, clear white or blue to differentiate system function. Lamp cover shall be
preferably of screwed type, unbreakable and moulded from heat resistance material.
Wattage of the indicating lamps shall be as follows:

a) 220V - 5 to 10W
b) 110V - 5 to 10W

10.5.2 Wattage of the neon lamp shall be 0.25 to 0.5W if provided. Bulbs and lenses shall
be interchangeable and easily replaceable from the front of the panel. Indicating lamp with
resistor shall withstand 120% of rated voltage on continuous basis.

10.6 PUSH BUTTONS:

Push buttons shall be momentary contact type with rear terminal connections. Where
ever required the push buttons shall be suitably surrounded to prevent inadvertent operation.
These shall be provided with integral inscription plates engraved with their functions. All
push buttons shall have minimum two normally open and two normally closed contacts.
Contact faces shall be silver plated. Contacts shall be suitable to make/break and carry
appropriate currents for the functions desired.

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11.0 RELAYS:

All electromechanical relays shall have compliance to the following requirements.

11.1 All relays shall be contained in dust proof cases. All cases shall be mounted on the
control and relay panels and the details of mounting shall be to purchaser's approval.
Relays shall be of the projecting pattern or flush pattern as specified.

11.2 Indicators shall also be provided on such additional equipment to identify faulty phase
and type of fault. Each indicator whether electrically or mechanically operated shall be reset
by hand without opening the relay case. Each indicator shall be so designed that it should
not be moved before the relay has completed its operation. It shall not be possible to test
and operate any relay by hand without opening case.

11.3 All elements of relays shall be arranged such that on opening the case dust particles
collected in or upon the case should not fall on the relay mechanism.

11.4 All relays shall conform to the requirement of IS-3231 or other applicable approved
standards. Relays shall be suitable for flush or semi flush mounting on the front with
connections from the rear. Relays shall be rectangular in shape and shall have dust proof,
dull black or egg shell black enamel painted cases with transparent cover removable from
the front.

11.5 All relays shall be draw out pattern or plug in type/modular construction with proper
testing facilities. The testing facilities provided on the relays shall be specifically stated in the
Bid. Necessary test plugs shall be supplied loose and shall be included in scope of supply.
Test block and switches shall be located immediately below each relay for testing. As an
alternative to "test block" and "test plug arrangements" the Bidder may supply alternative
testing facility for protective relays.

11.6 All induction relays shall be designed to operate at system frequency of 50 Hz.
Voltage operated relays shall be designed for star connected 110Volt VT secondary supply
and current operated relays of 1 amp CT secondary as specified in the specification. DC
auxiliary relays and timers shall be designed for specified DC voltage and shall operate
satisfactorily at 70% to 110% rated voltage. Voltage operated relays shall have adequate
thermal capacity for continuous operation.

11.7 Relays shall be suitable for efficient and reliable operation of the protection scheme
described in the specification. Necessary auxiliary relays and timers should be provided for
interlocking scheme, multiplying main contacts, switching contact of protective relays and
monitoring of control supplies and circuits, lockout relay monitoring circuits etc. and also as
may be required for complete Protection schemes described in specification. All protective
relays shall be provided with minimum two pair of potential free contacts. Auxiliary relays
and timers shall have pairs of contacts as may be required to complete the scheme. All
contacts shall be silver faced with spring action. Relay case sizes should not pose limitations
in using available contacts on the relay due to inadequacy of terminals. Paralleling of
contacts, shall be done at the external terminals of relay if required.

11.8 All auxiliary relays except the lock out relays and interlocking relays shall be provided
with self reset type contacts. All protective relays shall be provided with externally hand reset
positive action operation indicators with proper inscription. All protective relays which do not
have built-in-hand reset operation indicators shall be provided with additional auxiliary relay
having operating indicators (Flag relays) for this purpose. Similar separate operating
indicator (auxiliary relays) shall be provided in all relays associated with protection tripping

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such as Buchholz relays, oil and winding temperature protection, pressure relief devices, fire
protection etc.

11.9 Provision shall be made for easy isolation of trip circuits of each relay for the purpose
of testing and maintenance.

11.10 Auxiliary seal-in-units provided on the protective relays shall preferably be of shunt
reinforcement type. If series relays are used the following shall be strictly ensured:

a) Operating time of the series seal-in-unit shall be sufficiently shorter than that
of the trip coil or trip relay in series with which it operates to ensure definite
operation of the flag indicator of the relay.

b) Seal-in-unit shall obtain adequate current for operation when one or more
relays operate simultaneously.

c) Impedance of the seal-in-unit shall be small enough to permit satisfactory

operation of the trip coil on trip relays when the DC supply voltage is
minimum.

11.11 In order to minimize effect of galvanic actions associated with electro chemical effect,
flag coils and DC relay operating coils shall be so placed in the circuit that these are not
connected to the positive pole of the battery except through contacts which are normally
open.

11.12 Numerical distance relays shall be suitable for IEC communication protocol 61850.
Relays shall comply following requirements also:

a) Printed circuit boards/cards shall be fin type and its contact shall be gold
plated. All connections with the connector pegs shall be through wire
wrapping. All solder joints on the printed circuit boards shall be encapsulated
or covered with varnish.

b) Components used in these relays shall be loaded under normal condition by

less than half of their rated values. Resistors shall be of carbon composition
or metal oxide type and the capacitors shall be plastic film or tantalum type.
Stringent measures including shielding of long internal wiring should be taken
to make relays immune to voltage spikes as per IEC. Relays must meet the
requirements of IEC-255-4 appendix `E' class III regarding BF, disturbance
tests IEC-255-4 regarding impulse test at 5KV and transients present in CT
& VT connections due to extraneous sources, do not cause damage to any
of associated static circuits.

c) All relays shall be designed for satisfactory performance under tropical and
humid conditions. Special mention shall be made in the technical deviations
schedule of the Bid for those relays, if any that Bidder proposes to use which
differ from specified requirements.

d) All devices required for correct operation of each relay shall be provided
without any extra cost.

e) It will be ensured that the terminals of the contacts of the relays are readily
brought out for connections as required in the final approved scheme. The
type of relay case size offered shall not create any restriction on availability
of the contact terminals for wiring connections.

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f) DC/DC converters or power supply modules shall be provided for solid state
protective relay wherever necessary in order to provide a stable auxiliary
supply for relay operation.

g) Solid state relays shall be stable and suitably protected against

transient/induced over voltages and noise signals. Bidders shall state clearly
in their Bids, special requirements if any for DC input arrangement or cabling
considered necessary for satisfactory operation of solid state relays quoted by
him.

h) Timers shall be of the solid state type. Short time delay in term of
milliseconds may be obtained by using copper lugs on auxiliary relays. In
such case it shall be ensured that the continuous rating of the relay is not
affected. Time delay in terms of milliseconds obtained using external
capacitor resistor combination is not preferred and shall be avoided to the
extent possible.

12.0 TESTS :

Manufacturers shall carry out the type tests and routine tests on the relays and
complete panels as per relevant Indian Standard or any equivalent International Standards
and as specified hereunder.

12.1 ROUTINE AND ACCEPTANCE TESTS :

All modules and sub-assemblies shall be energized and tested for routine and
acceptance tests jointly carried out in presence of purchaser’s representative as per relevant
IEC Specifications or any other international standards individually as well as in assembled
form at the factory.

12.2 Relay and control panels shall be subjected to the following tests:
a) Mechanical operation test.
b) Verification of Degree of protection as per IS:2147
c) High voltage test as per IS or IEC as may be applicable.
d) Electrical control, Interlock and sequential operation tests.
e) Verification of wiring as per approved schematic.
f) Other routine tests on all associated equipment and relays as per
relevant Indian Standards or IEC.

12.3 After all tests have been carried out, 4 (four) copies of each test report/inspection
report shall be furnished. Each report shall supply the following information -

a) Complete identification data including serial number of all the relays

and their routine test reports.
b) Routine test reports for all the panels.

12.4 Supply of equipment shall be subject to the approval of Test Certificates by

purchaser.

13.0 CONTROL CONNECTIONS AND INSTRUMENT WIRING:

13.1 Connections for switchgear operation and indications between the control and
relay panels where ever separate termination for instrument and relay wiring on these

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control & relay panels and multicore cable terminal boxes are involved, these shall form a
portion of the scheme for panel and the cost shall be included in the price of the control
panel as stated by the Bidder.

13.2 Panel connection shall be insulated and securely fixed neatly to the back of the
panel. All instrument and panel wiring shall be fire retardant. All panel wiring shall be taken
to terminal boards which shall comply with requirements of multicore cable boxes where
applicable. Switch board wiring shall be PVC or VC braid impregnated with flame proof
compound. Rubber insulation is not acceptable.

13.3 All wiring diagrams shall be clearly marked with the numbers which are shown on the
ferrules of the individual cores. 20% spare and blank ferrule shall be supplied with each
panel.

13.4 Flat washers shall not be used but both end of each instrument or control wire shall
be properly crimped and terminated with a Rose Courtney or other approved type of washer.

13.5 Each set of current & voltage transformer secondary connections shall be complete
in all respect and shall be connected to form common star point. Star point shall be earthed
at one point only. Each such earthing connection to the earth bar shall be made in
accordance with the requirement of the earthing system and shall be made through a
disconnecting link of approved design which can be removed when insulation tests are
required without breaking any circuit normally carrying current.

13.6 For each circuit on the panel, the control indication and trip wiring shall be suitably
segregated so that these could be isolated to permit testing or other work. Semaphore and
other indication circuits shall be connected to the DC bus by a set of fuses. Similarly, the trip
and close circuits shall also be connected by a separate set of fuses. Fuses shall be labeled
clearly showing the circuits connected.

13.7 All secondary fuses shall be of an approved type. HRC fuses of standard make shall
only be used. Where ever specified test blocks shall be provided for testing of meters and
relays. These shall be of the switchboard type with connection at the back, mounted on front
of panel. Test blocks shall provide complete isolation of meters, instruments and relays and
the arrangements shall be such that power supply for testing could be connected at the test
block from the external source or may be taken from the instrument transformer. Provision
shall be made for short circuiting current transformer secondary and disconnection of
potential transformer, by sliding and disconnecting type connectors.

14.0 PRETREATMENT AND PAINTING PROCESS:

Sheet steel fabricated members shall be subjected to pretreatment process before

painting. Process shall be carried out as under. Process can broadly be divided as `Metal
treatment and painting'.

14.1 METAL TREATMENT:

i. Degreasing: This can be achieved either immersing in hot alkaline degreasing

bath or in hot di-chloroethelene solution. After degreasing operation the
surface shall be cleaned thoroughly with cold water.
ii. Pickling: This is to remove rust and metal scales by immersing metal sheets
in dilute sulphuric acid (approximately 20%) at nearly 60 deg. centigrade so as
to totally remove scale and rust.
iii. Rinse in cold water in two tanks to remove traces of acids.

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iv. Treat with phosphoric acid base neutralizer for removal of chlorine from the
above acid pickling and again wash with running water.
v. Phosphating Immerse in grenadine zinc phosphate solution for about 20
minutes at 80 to 90 degree centigrade . The uniform phosphate coating of 4 to
5 gm per sq. meter shall be achieved.
vi. Swill in cold water.
vii. Rinse in Deorylyte bath at 70 to 80 degree centigrade to neutralize any traces of
salts.
viii. Seal the above phosphate coating with hot/dilute chromate solution.
ix. Dry with compressed air

14.2 PAINTING :

i. Primer spray: One coat on wet surface by specially developed `High luster'
zinc chromate primer and to stove at 150-160 deg. Centigrade for 25 to 30
minutes. Alternatively red-oxide primer with zinc chromate contents may be
used. However former process shall be preferred.

ii. Rubbing and putting: Apply putty to fill up the scars if any to present
smooth surface and stove 15 to 20 minutes. Apply putty several times to get
the perfect smooth finish.

iii. Surfacing :Sand down with mechanical abrasive and stove for 20 minutes.

iv. Primer : Spray second coat of primer as per (i) above or grey primer surface
on wet and stove for 20 to 40 minutes at 150 deg. centigrade.

v. Finish paint : Rubbing down dry and spray first coat of synthetic enamel
finish paint on wet and stove for 30 minutes.

vi. Surfacing : Sand down or rub dry to prepare for final finish spray. Coats of
synthetic enamel finish paint on wet and stove it at 150 deg. centigrade for 30
minutes.
NOTE: i. Necessary stiffeners may be welded between large cut ducts to
provide rigidity before painting process.
ii. Painting process shall be done within 24 hrs. of completion of
treatment.
iii. Small coating paint shall be supplied along with equipment for
touching up at site.
15.0 DRAWING AND LITERATURE:

15.1 G.A. drawings for each type of panel shall be submitted with the Bid.

15.2 As soon as possible after award of the contract the successful Bidder shall submit
GA and Schematic drawings of each panel for the approval of purchaser.

15.3 Successful Bidder shall have to furnish four sets of manuals per panel each
containing of approved GA, Schematic and wiring drawings illustrative pamphlets, literature,
operation and maintenance instructions of the relay/panels under his scope of supply.

16.0 GUARANTEED TECHNICAL PARTICULARS:

Guaranteed technical particulars for all relays, instruments, meters and all other
accessories shall be furnished along with the bid. While submitting technical particulars,

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please ensure to stipulate very clearly the class of accuracy, (wherever necessary), current
and voltage rating physical dimensions, weight, make, model No. type etc. in order to give a
clear picture of device offered, along with literature/write-up. Unless otherwise specified,
the panels shall be suitable for the auxiliary DC voltage of 110 V DC or 220V DC as per our
requirement.

17.0 OTHER IMPORTANT REQUIREMENT:

17.1 QUALITY ASSURANCE PROGRAMME :

17.1.1 Bidders must establish that a proper quality assurance program is being followed by
them for manufacture of control and relay boards. In order to ensure this, suitable QAP
should form a part of the technical Bid, which will be submitted against this Bid specification.
Quality Assurance Program must have a structure as detailed in the following paragraphs.

17.1.2 Quality assurance and failure prevention starts with careful study and scrutiny of our
technical specifications and requirements. Bidders shall carefully study all the technical
parameters and other particulars & the Bidders shall categorically give their confirmation that
these requirements shall be met in a satisfactory manner.

17.1.3 Bidders shall furnish the checks exercised in design calculations particularly in
selection of main protection scheme. Salient features of design & selection criteria of
protection scheme will have to be made available to the Purchaser.

17.1.4 Bidders shall indicate the various sources of the bought out items. Type of checks,
quantum of checks and acceptance norms shall be intimated and random test and check
results should be made available for inspection whenever so desired. Vendor list for various
bought out items shall be submitted with the Bid and the same shall be subject to
purchaser’s approval. However, no change in vendor list shall be acceptable after placement
of order and list of vendors shall be freezed at the time of placement of order It will however
be obligatory on the part of Bidder to allow third party inspection of all important material and
in case during independent third party inspection any of the above material is found different
than from approved list of vendors, Purchaser reserves the right to summarily reject
complete lot and the manufacturer has to replace the entire material from the vendors
approved by the Purchaser.

17.1.5 Based on above QAP and offered delivery schedule a tentative program chart
indicating period for various manufacturing/ testing activities shall be submitted alongwith
QAP Program chart should specify periods for various activities i.e. design, ordering of new
materials, assembly, testing etc.

17.2 INSPECTION:

17.2.1 Bidders shall chalk out a detailed inspection and testing program for manufacturing
activities for the various components. Purchaser reserves the right to get carried out any
tests by a third party. All Cost of inspection/tests shall be borne by the Bidder. No material
shall be despatched from its point of manufacture unless the material has been satisfactorily
inspected and tested.

17.2.2 Acceptance of any quantity of panel/material shall in no way relieve the successful
Bidder of his responsibility for meeting all the requirement of this specification and shall not
prevent subsequent rejection if such equipments are later found to be defective.

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17.2.3 At the time of inspection, Bidder shall identify each and every item/accessories.
Unless all the items are identified, the manufacture will not be treated as complete. Serial
number of Relays & other accessories shall be entered into the test report. Various tests
stipulated in IS shall be performed in the presence of purchaser’s engineers or when the
inspection waiver has been given, in such a case, the testing shall be done at the
manufacturer's works as per IS stipulations and same should be confirmed by
documentary evidence by way of Test Certificate which shall be got approved by the
purchaser.

17.2.4 Whenever inspection call is given, the letter of inspection call will accompany the
following:
a. List of various panels and loose relays, which are ready at the works and will be
offered for inspection. Inspecting Officer will carry the list and check the items
declared to have been offered for inspection

b. It is expected that before any equipment is offered for inspection, internal testing
of the same for various important parameters are already done. Routine test
report for such tests shall also accompany with the letter of inspection call.
c. In case for any reasons inspection is not completed or equipment is not found
complete with all accessories, the Purchaser will reserve the right to recover the
complete cost of deputation of inspecting team to the works of the manufacturer.

18. COMPLETENESS OF EQUIPMENT AND BOUGHT OUT ITEMS:

Responsibility for obtaining timely supplies of bought out items will rest on the Bidder
and only on this basis, delivery period will be offered in the Bid. For bought out items,
responsibility for guarantee and obtaining immediate replacement in case any defects are
noticed and in case defective supply of any item is reported will rest on the Bidder. In case
for attending to defect in any accessory or inspection/ replacement of the accessory, which
may be bought out item for the Bidder; services of engineer of original manufacturer is
required, the same will be organized on immediate basis by the Bidder at his cost.

18.1. Please ensure that pages have been properly numbered and signed by the Bidder.
All Bid documents including schedules should be indexed properly and index of the
document should be enclosed/placed at the beginning of the Bid document.

19. 0 SCHEDULE OF REQUIREMENTS:

Simplex type control and relay panels for 132KV system shall have following
instruments, relays and accessories to be provided per panel as per the type of protection
indicated above under clause-8 by the purchaser:

S PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No For For 132KV For 132KV For
132KV side Side of 220/ 132KV
Feeder of 132/33KV 132/33KV Transfer
Transformer Transformer Bus
(63/40 MVA Coupler
Capacities) bay
(I) CONTROL PANEL
1 Type of panel Simplex Simplex Simplex Simplex
2 Box type circuit label
inscription (50x100mm)
indicating Name of TWO TWO TWO TWO

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S PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No For For 132KV For 132KV For
132KV side Side of 220/ 132KV
Feeder of 132/33KV 132/33KV Transfer
Transformer Transformer Bus
(63/40 MVA Coupler
Capacities) bay
feeder/ transformer in
side & out side of panel
3 Purchaser’s order no. TWO TWO TWO TWO
Serial no.& Bidder’s label
4 Over laid Mimic diagram ONE MAIN AND TRANSFER BUS
with uniform 3mm
thickness, 10mm width
for horizontal strip and
6mm width for droppers.
5 Red and Green lamps ONE ONE TWO SETS ONE
(LED type) with holder SET SET SET
for circuit breaker
ON/OFF position
indication for each
Xmer/feeder circuit.
6 Pistol grip Circuit breaker ONE ONE TWO ONE
control switch with three
positions; ON, OFF &
return to neutral.
7 Semaphore to indicate ONE ONE TWO; ONE ONE
circuit breaker position FOR 132KV &
automatically OTHER FOR
33KV BREA-
KER
8. Digital Ampere meter - - ONE -
with selector switch for
monitoring circulating
current in tertiary winding
(Size 144 sq mm).
9a One multifunction meter ONE ONE ONE ONE
to indicate phase and
line currents, phase and
line voltages, active
power (MW), reactive
power (MVAR) & Power
factor. This meter shall
have scrolling facility to
facilitate reading any of
these parameters. This
meter shall be of size
144 sq. mm and it shall
have a scale of 0 to
150KV for voltage
reading (secondary
rating 110V Phase to
phase and 1 Amp). The

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 Volume-II, Part-2, Book-II of III

S PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No For For 132KV For 132KV For
132KV side Side of 220/ 132KV
Feeder of 132/33KV 132/33KV Transfer
Transformer Transformer Bus
(63/40 MVA Coupler
Capacities) bay
meter shall have an
accuracy class of 0.5,
shall have LED display
for letters and the size of
digit shall be 25 mm.
9b Analogue of type center One One One One
zero MVAR meter
10 Facia window 18 24 12 18
annunciator complete WAYS WAYS WAYS WAYS
with flasher and function
relays
11 Test plug/port for testing ONE ONE ONE ONE
of Main protection Relay
complete with connecting
leads
12 Test terminal block for ONE ONE ONE ONE
static trivector meter
13 ABT feature static ONE ONE TWO ONE ONE
trivector energy meter - 3 FOR MV
phase 4 wire - type of WIND-ING
accuracy class 0.2s AND THE
OTHER FOR
TERTIARY
WIND-ING
14 Push button for facia THREE THREE THREE THREE
annunciator testing of all
lamps/accept/ reset
arrangement.
15 Four element hand reset ONE ONE ONE ONE
auxiliary relay to monitor
circuit breaker
Parameters to display in
facia annunciator.
16 Trip circuit supervision TWO TWO FOUR TWO
healthy indication lamp
with push button to select
pre & post close
supervision
17 Protection transfer switch ONE ONE ONE ONE
with lock for continuous
display on Facia
annunciator
18 AC panel indication TWO TWO TWO TWO
lamps with holder for DC
supply supervision.

MPPTCL/ TECH/ PROC/ 05/ MAY13 138 C & R Panels

 Volume-II, Part-2, Book-II of III

S PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No For For 132KV For 132KV For
132KV side Side of 220/ 132KV
Feeder of 132/33KV 132/33KV Transfer
Transformer Transformer Bus
(63/40 MVA Coupler
Capacities) bay
19 Additional accessories & ONE ONE ONE ONE
other devices required to SET SET SET SET
complete the offered
schemes
(II) RELAY PANEL
20 Box type circuit label TWO TWO TWO TWO
inscription (50x100mm)
indicating Name of
feeder/ transformer in
side & out side of panel
21 Numerical Distance ONE -- -- ONE
protection scheme
complete with all
modules and auxiliary
relays etc. as per clause
8.2.of technical
specification.
22 Numerical Differential -- ONE -- --
protection relay for power
transformers complete
with inter posing CTs
etc; in line with clause
no. 8.3. of technical
specification.
23 Pre & post close Trip *TWO * TWO FOUR *TWO
circuit supervision relay . FOR
(*) 132&33KV
BREAKERS
24 DC supply healthy TWO TWO TWO TWO
monitoring relay. (*)
25 Over fluxing relay -- ONE -- --
complete with timer etc.
**
26 LBB relay ** alongwith ONE ONE ONE ONE
auxiliary relay having
minimum 8 NO contacts
as described in Clause
no.8.6.1
27 Fast acting high speed/ ONE ONE ONE ONE
master trip relay with
contacts suitable for
handling burden of 2 nos.
circuit breaker trip coils in
parallel.

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 Volume-II, Part-2, Book-II of III

S PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No For For 132KV For 132KV For
132KV side Side of 220/ 132KV
Feeder of 132/33KV 132/33KV Transfer
Transformer Transformer Bus
(63/40 MVA Coupler
Capacities) bay
28 Hand reset auxiliary trip -- ONE -- --
relay with flag indication for
:
i. Oil temp high trip
ii. Winding temp high trip
iii. Main buchholz trip
iv. OLTC oil surge relay trip
v. Pressure relief device
trip
29 Hand reset alarm relay with -- ONE -- --
flag indication for :
i. Oil temp high alarm
ii. Winding temp high alarm
iii. Main buchholz alarm
iv.OLTC oil surge relay
alarm
v. Pressure relief device
alarm
vi. Spare
30. Numerical, Non ONE ONE. ONE. ONE
directional, Non (DIRECTI (DIREC-
Communicable 3 O/C + 1 ONAL) TIONAL)
E/F Relay. (Directional
relay for feeder and TBC
panels only).
31. Single element over -- -- ONE --
current relay for
circulating current
protection for tertiary
winding
32. Definite time over current -- ONE (Over -- --
relay with continuously load protection
variable current setting for Xmer)
range from 50% to 200%
of relay current with timer
having setting range of
2.5 sec to 25 sec.(* * *)
33 Additional aux. relays As As As Required As
required to complete Required Required
Required
offered protection
schemes with details.
34 (III) EQUIPMENT MOUNTED INSIDE
35 Space heaters with ONE ONE ONE
switch in each panel.
15/5A, 250Volts power ONE ONE ONE

MPPTCL/ TECH/ PROC/ 05/ MAY13 140 C & R Panels

 Volume-II, Part-2, Book-II of III

S PARTICULARS TYPE-A TYPE-B TYPE-C TYPE-D

No For For 132KV For 132KV For
132KV side Side of 220/ 132KV
Feeder of 132/33KV 132/33KV Transfer
Transformer Transformer Bus
(63/40 MVA Coupler
Capacities) bay
socket with protective
metallic cover & Switch.
35 20Watt Tube light with ONE ONE ONE
door switch.
36 40Watt incandescent or TWO TWO TWO
15Watt CFL lamp with
switch.
37 DC bell for NON TRIP ONE ONE ONE
alarm complete with
accept, reset and test
facilities.
38 DC hooter for trip alarm ONE ONE ONE
complete with accepting,
reset and test facility
39 AC Bell for DC supply TWO TWO TWO
supervision.
40 Gland plate fitted with ONE ONE SET ONE
Cable glands. SET SET
41 Foundation bolt ONE ONE SET ONE
SET SET
42 Additional relays or As per As per As per
accessories offered by
Requirem Requirement Requirem
Bidder, which are
ent ent
essentially required for
completing protection
scheme.

For the purpose of confirmation to supply all items mentioned above, Bidders
shall furnish an undertaking as per schedule XIII of volume-VI.

IMPORTANT NOTE:

i) Bidders shall indicate Unit prices for all the gadgets and relays
offered by them for the 132KV Class type A,B,C&D panels. This has
to be strictly complied. Prices of the gadgets and relays shall form a
part of the Schedule-I about details of equipment and quantity for
132KV C&R panels.

ii) (*) As mentioned elsewhere in the bid specification, trip circuit

supervision and DC supply supervision shall form integral part of
the numerical distance as well as differential relays and discrete
relays shall be offered by the bidders only if these two functions do
not form the integral part of the offered numerical relays.

MPPTCL/ TECH/ PROC/ 05/ MAY13 141 C & R Panels

 Volume-II, Part-2, Book-II of III

ii)(**) In case, LBB and over-fluxing relays are built-in features of line
distance protection relay and transformer differential relay, then
Bidders may confirm accordingly and need not provide these relays
separately.

iii)(***) In case, definite time over current relay forms an integral part of
numerical differential relay then a separate relay as envisaged need
not be provided. Bidders need to clarify this point.

iv) Bidders may please refer Clause no. 8.6.1 about the LBB relay and
Sl. No. 29 of the B.O.M. and shall provide an auxiliary relay having
minimum 8 NO contacts per circuit.

MPPTCL/ TECH/ PROC/ 05/ MAY13 142 C & R Panels

 Volume-II, Part-2, Book-II of III

APPENDIX-B2

DRAWINGS

S.No. Description

1 Elevation Drawing for 132KV Control & Relay Panel

2 General Arrangement Drawing for 132KV Control & Relay

Panel

MPPTCL/ TECH/ PROC/ 05/ MAY13 143 C & R Panels

 Volume-II, Part-2, Book-II of III

2300
CL

ANN.
MFM

IL 3 1 2 4 5 6

PB 1 2 3 4 5

132KV MAIN BUS

132KV TRANSFER BUS

52CS TTS
1650

21
1370

1305
86 86 LBB 30 50/51 N
ABCD

300 TTB RTB

60

850

DRAWING NUMBER- ELEVATION

JICA/MPPTCL/TR-101 TO 107/ EL 132KV CRP

MPPTCL/ TECH/ PROC/ 05/ MAY13 144 C & R Panels

 132KV PANEL DETAILS
Sheet Metal Thickness 3.0/ 2.0mm.
Colour Inside Eggshell White
R Colour Outside Opaline Green
EA
R Colour of Mimic Blue Gray
CO
VE Mimic Strip Overlaid Type
R Earth Bus Size 12.5x6mm. Copper Based
(B
L O Brass Cable Glands Double Compression Type
CK
) MFM Multi Function Meter of
accuracy class 0.5
TVM Trivector Meter of
accuracy class 0.2S
CUBICLE COVER
52CS Breaker Control Switch
TTS Trip Transfer Switch
750
29 S1 TO S5 Semaphores
IL Indicating lamps

MPPTCL/ TECH/ PROC/ 05/ MAY13

PB Push buttons
FRONT DOOR 21 Distance Protection Relay
PROVIDED WITH 50/51N Back-up Relay
GLASS COVER 86 Trip Relay
86 LBB Trip Relay (LBB)
CL
30 ABCD Aux. Relay for Breaker
195, 295, 80 ABC TCS & DC Supervision
Relays Considered
ANN. Built-in DPR (21).
MFM
CONSTRUCTION :

145
PANELS WILL BE OF FREE STANDING UNITISED CONSTRUCTION
WITH MEMBERS FOLDED & BOLTED
2240 LOAD BEARING MEMBERS (FRONT PANEL, BASE FRAME, DOOR
FRAME) WILL BE 3 MM THICK
6 5 4 2 1 IL 3
NON-LOAD BEARING MEMEBERS (SIDE PANEL, CUBICLE ROOF,
2240 DOOR) WILL BE 2MM THICK
5 4 3 2 PB 1
2300
CUBICLE BOTTOM WILL BE CLOSED AND HAVE CABLE SLOTS
COVERED BY DETACHABLE PLATES
132KV MAIN BUS DOOR WILL BE PROVIDED AT THE BACK WITH FLUSH TYPE LOCK
SIDE COVER ARRANGEMENT
132KV TRANSFER BUS WEIGHT OF 1 CONTROL & RELAY PANEL WILL BE 600 KGS(APPROX.)
PANELS WILL COMPLY WITH INGRESS PROTECTION DEGREE IP54
AS PER IS 2147
ALL DOORS AND METAL JOINTS WILL BE PROVIDED WITH FOAM
Volume-II, Part-2, Book-II of III

TTS 52CS
TYPE GASKETS AS PER IS 13847
15mm THICK ANTI-VIBRATION PAD WILL BE PROVIDED AS LOOSE
(TO BE FIXED BELOW PANEL BASE FRAME)
RELAY PANELS WILL BE RACK MOUNTING (FRAME) TYPE WITH
21 PERSPEX DOOR IN THE FRONT
WIDTH OF THE PANEL SHALL BE RETAINED AS 850MM

50/51 N 30 86 LBB 86
ABCD

RTB TTB
60
60
EQUIPMENT FRAME
SWINGING TYPE
60mm BASE FRAME

END VIEW

3D VIEW

C & R Panels
FRONT SWING DOOR WITH RELAYS FLUSH
MOUNTED. REAR BLOCKED.
ALL DIMENSIONS ARE IN MM.
DRAWING NUMBER- NOT TO SCALE.
JICA/MPPTCL/TR-101 TO 107/ GA 132KV CRP
 Volume-II, Part-2, Book-II of III

SCHEDULE-I (A)
DESCRIPTION OF EQUIPMENT FOR
SCHEDULE FOR RATES AND PRICES TO BE FURNISHED
IN VOLUME-VI

S. Particulars of Item Qty.

No.

1(a) 132 KV Simplex design C & R panels (type A) for protection of

132KV feeder circuits complete with all relays & accessories as
described in the specification

As per Price Schedule

2 132KV simplex design C & R panels (type B) for 63/40 MVA, 132
/ 33KV X’mer complete with all relays & accessories as
described in the specification
3 132KV simplex type C & R panels (type C) for 132KV side of 160
MVA, 220/132 KV transformers complete with all relays &
accessories as described in the specification
4 132 KV Simplex design C & R panels (type D) for protection of
132KV Bus coupler bay complete with all relays & accessories
as described in the specification

NOTE:

1. The above description of the equipment is given for the purpose of offering the
prices and to mention description of equipment in invoice for claiming
payment.

2. The quantity of above equipments has been mentioned in volume-VI.

MPPTCL/ TECH/ PROC/ 05/ MAY13 146 C & R Panels

 Volume-II, Part-2, Book-II of III

2.1.2 (D)TECHNICAL SPECIFICATION FOR INDOOR 33KV CONTROL AND

RELAY PANELS

1.0 SCOPE:

1.1 This section contains technical specification for design, manufacture, testing at
manufacturer’s works packing & supply of 33KV C&R Panels type (1T+1F), 3F and 1F
complete with all fittings & accessories, specified herein for connecting outdoor
Switchgears and other electrical equipment in EHV Sub-stations of Madhya Pradesh
Power Transmission Co. Ltd. Panels shall be floor mounting free standing type, meant for
indoor installation in various 220 kV and 132 kV EHV substations located within the state
of Madhya Pradesh.

1.2 The “simplex” design 33 kV control and relay panels included in this bid document
are required for following applications.

TYPE – A Control & Relay panels for one Transformer plus one
Feeder circuit.
TYPE – B Control & Relay panels for Three-Feeder circuits
TYPE – C Control & Relay panels for one-Feeder circuit

2.0 LIMITS OF CONTRACT:

2.1 It is not the intent to specify completely all the details of design and construction of
the control and relay panels. However, the panels shall conform in all respects to the high
standard of engineering design and workmanship. Various control and relay panels and
other requirements specified under this section shall be complete in themselves in all
respect with all main and auxiliary relays, fuses, links & switches duly wired, labels terminal
panels, earthing terminals, indicating lamps, mimic diagram, alarm scheme, name plate,
foundation bolts, interior illumination, cable termination arrangement with cable glands fitted
on base mounting plate etc. including all other accessories which are essentially required for
satisfactory operation . Such components shall be deemed to be included in the scope of
supply of the Bidders irrespective of whether these are specifically brought out in this
specification or not.

2.2 Supply and laying of control and power cables for interconnecting various equipment
is not covered under the specification. Cable terminating arrangements, viz. the cable hold
support boxes, multicore cable glands, sealing ends for other types of cables that may be
specified, shall however be included in the offered price. These shall be subject to approval
of purchaser. It is the responsibility of Bidders to ensure that the equipment specified and
complimentary equipment required for completeness of the protection/control scheme be
properly accommodated in the panels without congestion and if necessary provide panels
with larger dimensions in width only.

3.0 CLIMATIC CONDITIONS:

Climatic condition shall be applicable as per Volume-II, Part-2, Book-I of the bid.

4.0 PANEL FINISH AND COLOUR 33KV SIMPLEX DESIGN PANEL:

33KV C&R panels shall be of Simplex design and each panel shall be constructed of
stretched – level selected sheet steel. Simplex type panels shall be made in suitable
sections so that while mounting the panels can be located side by side with a view to form a

MPPTCL/ TECH/ PROC/ 05/ MAY13 147 C & R Panels

 Volume-II, Part-2, Book-II of III

compact unit. The 33KV Simplex design panels shall have front door of swing type and rear
blocked with control gadgets and relays flush mounted.

4.1 33KV C&R panels of SIMPLEX design shall consist of a vertical front panel with all
equipment mounted thereon including the control gadgets and relays as shown in
MPPTCL’s standard drawing. These panels shall have a front door of swing type as shown
in the drawing with rear portion blocked. The front swing type door shall have a
Transparent Protective unbreakable front Door cover to prevent deposition of dust on
the control gadgets and relays.

4.1.1 33KV C&R panels having swing type of front door shall be free standing unitized
construction with members folded and bolted. Other salient features shall be as follows -
• Load bearing members (front panel, base frame, door frame) will be 3mm thick.
• Non load bearing members (side panel, cubicle roof, door) will be 2mm thick.
• Cubicle bottom will be closed and shall have slots for cable entry. These will be
covered by detachable plates.
• Weight of one Control and Relay panel shall be 600 to 650 Kg approx.
• Panels will comply with ingress protection degree IP54 as per IS2147.
• All doors and metal joints will be provided with foam type gaskets as per IS13847.
• 15mm thick anti vibration pad will be provided loose (to be fixed below the base
frame of the panel).
• Dimensions of 33kV (C&R) panels shall be as stipulated in clause 4.4.2.

A drawing is appended herewith which shows the elevation, end view and 3D view of
the Simplex design 33KV Control and Relay panels.

4.1.2 Other salient features applicable for 33 KV Simplex design panels -

• 33 KV SIMPLEX panels shall be dust, moisture and vermin proof.

• All unfinished surfaces of steel panels and frame work shall be thoroughly cleaned by
sand blasting, pickling and rinsing or by combination of processes or by other latest and
improved techniques to remove dust, scales, foreign adhering matter and grease.
Cleaning process shall be followed immediately by the application of rust inhibiting wash
process. All control panels surfaces shall then be given suitable rust resisting primary
coat and then one or more coats of opaline green quick drying enamel to serve as a
base and binder for finishing coat.
• As mentioned earlier, purchaser has standardised colour schemes for SIMPLEX design
33 KV C&R panels and these shall have opaline green colour as per shade No.275 of
IS: 5.
• Exterior painted surface shall not be fully glossy. Interior of all panels shall be painted
with "Egg Shell White". Pretreatment & painting process is described in Clause 14.0. All
steel works shall be phosphated in accordance with IS-6005. Panels shall be provided a
degree of protection not less than IP- 54 as per IS-2147.

4.2 COMPLIANCE OF PANELS, RELAYS, INSTRUMENTS AND OTHER GADGETS

WITH STANDARD SPECIFICATIONS:

4.2.1 Applicable standards for the offered equipment/item shall be as per Volume-II, Part-2,
Book-I.

4.2.2 ACCEPTANCE OF OTHER AUTHORITATIVE STANDARDS:

In the paragraph 4.2.1 above, relevant Indian /British /IEC standard specifications
have been mentioned. However, the equipment meeting any other authoritative international

MPPTCL/ TECH/ PROC/ 05/ MAY13 148 C & R Panels

 Volume-II, Part-2, Book-II of III

standard, which ensures equal or better quality than the standards, mentioned shall also be
acceptable. Equipment for which Indian Standards are not available, the relevant British
standards and IEC recommendations will be applicable. Please attach photocopy of all such
standards according to which the equipment has been offered.

4.2.3 TYPE TESTS:

All offered Numerical/ static/electromechanical relays and meters on C&R Panels

indicated below shall be fully type tested as per relevant standards. In case the equipment
of the type and design offered, has already been type tested, the shall invariably furnish
type test reports from the reputed and approved national/international
laboratory/Government approved test houses to prove that indicated accuracy and other
specifications of the relays offered conform to the relevant standards. Test certificates shall
clearly indicate the type and model number etc., so that relevant details of offered relays
could be verified. While submitting offers the model and type etc., shall be clearly indicated.
Type test reports so furnished should not pertain to the period earlier than five years from
the date of opening of tender.

It may be very specifically` noted that non-submission of type test reports about
numerical relays and also about static meters along with the bid shall be treated as a
disqualification.

i. Numerical IDMT relay having two over current and one earth fault element (Non
directional). Time of operation 1.3. Seconds at 10 times current setting
ii. Numerical IDMT Non-directional relay having three over current and one earth
fault elements having time of operation as 3.0 Seconds at 10 times current setting
iii. Static tri-vector meter of accuracy Class 0.2S.
iv. Multifunction meter of accuracy Class 0.5.

4.2.4 DEVIATION FROM TECHNICAL PARTICULARS :

No deviation from technical particulars of equipments and material will be allowed,

which may please be noted.

4.3.0 PANEL CUT OUT AND DIMENSIONS:

4.3.1 33kV Control & relay panels shall be of “SIMPLEX” design. Each panel shall be
constructed of stretch-level selected steel sheets. Panels shall be made in suitable sections
so that while mounting, panels can be located side by side, bolted together to form a
compact unit.

4.3.2 33 kV SIMPLEX type panels shall consist of a vertical front panel with all
equipment mounted thereon including protective relay, indicating/recording instruments and
energy meters etc. and having wiring access from the rear. Double leaf door with lift off
hinges shall be provided at the back. Doors shall have handles with built in locking facility.

4.3.3 Control panels shall be sheet steel enclosed and shall be dust, moisture and vermin
proof. Panels shall be fabricated of 2.5 mm thick steel sheet on all sides free from all surface
defects. Panels shall have sufficient structural reinforcement to ensure a plain surface and
rigidity to limit vibration during dispatch, installation and service.

4.3.4 Constructional details and sizes for 33 kV C&R panels shall be as under:-
(MPPTCL’s standard drawing may please be referred)

MPPTCL/ TECH/ PROC/ 05/ MAY13 149 C & R Panels

 Volume-II, Part-2, Book-II of III

S.No. PARTICULARS 33KV PANELS

1 Type Simplex
2 Height(mm) 2250(Panel Height 2190mm + Base frame of
60mm)
3 Depth(mm) 560 (without corridor)
4 Width (mm) (Subject to 660 for 1F
variation as per scheme 1000 for 3 F
requirement) 660 for 1T+1F
5 Base frame Anti-corrosive Black painted
6 Panel exterior Opaline Green
7 Panel Interior Egg Shell white
8 Mimic strips over laid type Azure blue
9 Number of feeder(F)OR Control panels are required in the following three
Transformer(T) formations:
circuits per panel i. One transformer plus one feeder circuit.
ii. Three feeder circuits.
iii. One feeder circuit.
10 Variation in dimension of Bidders may note that the height and depth of
panels. control panels will have to be maintained as
mentioned against Sl. No. 2 & 3 above. As far as
width of the control panels is concerned the
same may be offered based on optimum design
to accommodate specified number of circuits as
also the various relays and accessories, which
are to be mounted on the panels.

DIMENSIONAL DETAILS FOR 33 KV C&R PANELS

S Category of panels Height (mm) Width Depth

No. (mm) (mm)

1. 1T + 1F category panels having 2250 (2190mm + 60 660 560

vertical versions of over current and mm base pad)
earth fault relays
2. 3F category 2250 (2190mm + 60 1000 560
mm base pad)
3. 1F category 2250 (2190mm + 60 660 560
mm base pad)

4.3.5 Preferred panel cut out dimensions for mounting of the relays shall be as per Indian
Standard Specification IS-4483 (PART I & II) and MPPTCL’s standard shown in drawing.
Please note that since purchaser has standardised dimensions of the panels for their
system, therefore no deviation in height/depth will be permitted. Bidders must submit general
arrangement drawing for each type of panel offered by them.

4.3.6 Control & Relay panels shall be floor mounting dead front sheet steel assemblies of
unitised design. Panels shall be made in suitable sections as described else where in the
specification so that while mounting, panels can be located side by side bolted together to
form a compact and composite unit. Design, material selection, workmanship and width of
panels shall be such as to present a neat appearance, outside and inside with no works of
welds, rivets, screw or bolts head apparently visible from the exterior surface of the control
panels.

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 Volume-II, Part-2, Book-II of III

4.4.0 PANEL LIGHTING:

4.4.1 In each SIMPLEX panel, one 20W, 230 Volt tube light guarded with protected cage
or CFL shall be provided below the central roof for adequate illumination & the same shall be
controlled by door switch.

4.4.2 One number universal 15A/5A pin receiptable socket with cover and switch shall be
provided in each control panels. Third pin of the socket shall be effectively grounded through
the metallic structure. Socket shall be of industrial grade control panel’s type complete with
protective metallic cover.

4.5.0 AUXILIARY SUPPLY:

4.5.1 The auxiliary AC / DC supply shall be as per clause No. 6 Volume-II, Part-2, Book-I of
the specification.

4.5.2 Bidders may please note that there shall be only one source of DC supply (110 or
220 Volts) and this DC supply shall be common for protection, and indications on each of the
33KV C&R panels

4.5.3 Bidders shall arrange for providing extension of these power supplies to different
circuit of the control panels group.

4.5.4 Isolating devices with H.R.C. fuses shall be provided in each panel for both A.C.
and D.C. power supplies. Distribution and wiring of the same shall be unitised through fuses
and links in such a way so that isolation of respective system unit is possible without
affecting the rest of the system or unit.

4.5.5 All H.R.C. fuses and links shall be with holder and the same shall be mounted on
slant support with identification labels.

4.5.6 H.R.C. fuses shall be provided as per following details:

S.NO. CIRCUIT FUSE RATING.

1. Circuit breaker-closing circuit. 16A
2. Trip circuit -I 16A
3. Trip circuit –II 16A
4. Main Protection 10A
5. Indication 6A
6. Annunciation 6A
7. P.T. Circuit main 6A
8. P.T. supply for Metering circuit 2A
9. AC supply fuses and links 10A

NOTE: Additional HRC fuses for individual circuits shall also be provided as per the
requirement for completing the offered protection scheme.

4.6.0 CONTROL WIRING:

4.6.1 Successful Bidders shall furnish and install complete wiring up to the terminal block
for the equipment, instrument devices mounted in the control panels strictly in accordance

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 Volume-II, Part-2, Book-II of III

with the approved wiring diagram prepared by the Bidders based on the purchaser's
information and schematic diagram.

4.6.2 Wiring shall be complete in all respects so as to ensure proper functioning of

control, protection and metering schemes.

4.6.3 All spare relay contacts and spare contacts of switches shall be wired up to the
terminal blocks.

4.6.4 Wiring shall be done with flexible heat resistant wires, PVC insulated with stranded
copper conductor. Minimum number of strand in the wire shall be three. Conductor size
shall be equivalent to 2.5 sq mm for Current, potential & DC Control circuit and 1.5 sq mm
for other indications and annunciation circuits.

4.6.5 Coloured cores shall be used for wiring as per latest revision of IS-375 viz; red,
yellow, blue and black for R Y B phases and neutral respectively. Colour code for earthing
shall be Green and for annunciation circuits gray colour code shall be used. For DC circuits
the colour code will be Red-positive & Black-negative.

4.6.6 Each wire shall be identified at its both ends with wire designation number by
plastic ferrule as per wiring diagram based on latest revision of IS-375 to denote the different
circuit functions. Bidders shall take approval for the system of wire numbering and colour
coding schemes.

4.6.7 All wire terminations shall be made with compression type connectors. Wires shall
not be tapped or spliced between terminal points. All wire shall have crimp type termination
and direct Tee connection at any place is not at all required.

4.6.8 All series connected devices and equipment shall be wired up in sequence. Loop-in
Loop out system of wiring shall be avoided as far as possible and the common buses shall
normally be made through the terminal block for better reliability of testing and maintenance.

4.6.9 Fuses and links shall be provided for isolation of individual circuit from bus bars
without disturbing other circuits and equipment.

4.6.10 DC trip and DC voltage supplies and wiring to main protective gear shall be
segregated from those for special purposes. Each such group shall be fed through separate
fuses, either direct from main supply fuses or the bus bars.

4.6.11 Since a number of wires will run from one point to another, it is desired that the
support arrangement should be adequate and neat. Conventional method of bunching of
wires should not be adopted since the same creates problems in case any wire is to be
removed. Wires should be accommodated in suitable plastic channels with sliding plastic
cover, which may be suitably mounted inside the panels neatly. Inspection/ removal of wires
laid in the plastic channels should be possible by sliding the covers.

4.6.12 Blank plastic channels should be provided by the sides of the panels to
accommodate incoming cables from switchyard through cable glands with suitable holding
arrangement rigidly fixed so that while handling other nearby cables no jerks are transferred
to the terminals inside the cubicle.

4.6.13 Wherever practicable wiring shall be accommodated in the sidewall of the

cubicles. Sharp bends shall be avoided.

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4.7.0 TERMINAL BLOCKS:

4.7.1 Multi-way terminal blocks complete with necessary binding screws and washers for
wire connection and marking strip for circuit identification shall be furnished for terminating
the panels wiring and outgoing cables. Terminals shall be suitable for receiving at least
2x7/0.737mm stranded copper conductor or equivalent Aluminium conductor wires per
terminal. It may please be noted that the current rating shall be double the current rating of
2x7/0.737 non stranded copper wire and terminal shall be suitable to receive 2x2.5sq. mm or
2x4sq. mm copper conductor of control cable.

4.7.2 Terminal blocks shall have shorting and disconnection facilities, so that the panels
side and outgoing wires could be disconnected just by opening the disconnecting links which
slides up or down without dislodging the wires from their position.

4.7.3 Highly reliable Test terminal blocks with facilities of shorting and easy removal of
connection shall be provided for CT & PT circuits. Instrument transformer wires shall be
terminated through suitably mounted test terminal blocks to facilitate site testing of all main
and backup protection relays.

4.7.4 Test terminal blocks shall be grouped according to the circuit functions and each
terminal block group shall have at least 20% spare terminals for accommodating additional
input wires.

4.7.5 Not more than two wires shall be connected to any terminal or either side of the
terminal block. If necessary, a number of terminals shall be connected by jumpers to provide
additional wiring points.

4.7.6 Each terminal point shall be marked with designation obtained from the
purchaser's schematic drawings.

4.7.7 Adjacent rows of terminal blocks shall be spaced not less than 100mm apart.
These shall be mounted vertically at the sides of the cubicle and set obliquely towards the
rear doors to give easy access to terminating end to enable ferrule number to be read
without difficulty.

4.7.8 Bottom of terminal blocks shall be spaced at least 200mm above the cable gland of
incoming multicore cables.

4.8.0 CABLE ENTRY:

4.8.1 Control panels shall have provision of multiple cable entries from the bottom.
Necessary cable glands should also be provided in the panels on a 4 mm thick mild steel
gland plate to be bolted firmly with nut and bolts on base plate. Base plate shall be bolted
further on the base frame with adequate number of nuts & bolts. Purchaser will arrange for
necessary floor opening below the panels to suit the cable trench design of purchaser's
requirement.

4.8.2 Adequate support for cables entering the panels is an utmost necessity. Cable
entry and subsequent distribution of individual cables should present a tidy look and for
achieving this, bunching shall be avoided. Plastic channels need necessarily be used.

4.8.3. Wiring through the terminal blocks shall be located in a manner that it becomes
convenient to provide termination of control cable for floor openings.

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4.8.4 Control panels shall have provisions for fixing the multicore cable glands, which
shall be included by the BIDDER in scope of supply. For fixing these cable glands,
detachable gland plates of 4mm thickness shall be mounted on the base frame by nuts and
bolts.

4.8.5 Gland plate shall be supplied duly drilled and fitted with cable glands. Gland plate
and doors shall be provided with gasket properly. Necessary glands as per clause-4.8.6
below shall be fitted on the gland plate.

4.8.6 Rigid supports shall be provided along with terminal block for holding plastic
channel. Suitable clamps may also be provided in plastic channel for holding cables.

4.8.7 Following quantities of cable glands per circuit with suitable blanking arrangement
shall be fitted on the gland plate that shall be fastened suitably at the bottom of the control
panels in each simplex panel as per the following details:

i. For 2 core x 2.5sqmm 1.1KV grade control cable : 3 nos.

ii. For 8 core x 2.5sqmm 1.1KV grade control cable : 2 nos.
iii. For 4 core x 2.5sqmm 1.1KV grade control cable : 4 nos.
iv. For 12 core x 2.5sqmm 1.1KV grade control cable : 1 no.
v. For 19 core x 2.5sqmm 1.1KV grade Control cable : 1 no.

4.9.0 GROUNDING:

4.9.1 Copper strip having size not less than 12.5mm x 6mm grounding bus shall be
provided for each control panel extending along entire length of the panel for the purpose of
effectively grounding all metal structures.

4.9.2 Each continuous length of ground bus shall have provision of two terminals at two
extreme points for connection to main ground grid of the substation.

4.9.3 Common star /neutral points of Potential and current transformers shall be
connected with the grounding bus through a disconnecting type connector so that purchaser
may adopt single point grounding of common star point either at the terminal block in the
control panels or in the marshalling box of the instrument transformer.

4.9.4 Whenever any circuit is shown grounded on the drawing a single wire for that
circuit shall be run independently up to the ground bus and connected to it.

5.0 CONTROL AND RELAY PANELS:

5.1 Simplex panels shall be provided with lockable doors on rear side. All indicating
instruments, controls, protective relays & mimic diagram etc. for multi feeders shall be
provided on the front side of the control panels.

5.2 Labeling for each circuit shall be provided at each of the front control panels, as
well as inside of the SIMPLEX panels.

5.3 Panels shall be of uniform thickness (minimum 2.5mm) and made of level sheet
steel. Bottom of the cubicle shall be made in a manner to open it for the purpose of wiring
and cable entry. Panels shall be designed to be of self-supporting type and wherever
additional structural strength is required, inconspicuous bracing, gusset-welding etc., shall
be used. All control panels and switchgear cubicles shall be made absolutely vermin proof
design of the approval of the purchaser.

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5.4 Panels shall be made in suitable sections to facilitate easy transport and handling
and shall be later assembled at site. It may please be noted carefully that single continuous
sheet steel should not be used for a substation to make a single composite panels for all the
panels required. Panels should have unitised construction with facility to bolt together the
panels where more than one panels is involved.

5.5 Purchaser may ask for accommodation and wiring to be provided on Panels for
additional apparatus supplied under different contracts. Bidders shall agree to make such
provision in accordance with the instructions of the purchaser.

6.0 CONTROL & INDICATION CIRCUITS:

6.1 Control and indication circuit for each circuit breaker controlling feeder or
transformer shall generally comprise of the following:
a. Mimic diagram
b. A composite meter of size 144 sq mm to indicate current, voltage, Watts
VARs and power factor.
c. Circuit Breaker Control switch.
d. "Trip Healthy" lamps.
e. Alarm cancellation arrangement.
f. Breaker ON/OFF indication lamps.
g. 3 phase, 4 wire static trivector meter of accuracy class 0.2

6.2 MIMIC DIAGRAM:

6.2.1 Coloured mimic diagram and symbols shall represent the exact representation of
system. The mimic diagram for 33 kV shall be made to represent “ONE MAIN & TRANSFER
BUS” Scheme. Mimic diagram shall be placed at the eye level to indicate the position of
each breaker. Horizontal strip and the droppers shall have width of 10mm and 6 mm
respectively and the strip shall be 3mm thick. Power transformer, voltage transformer shall
be fixed on mimic by suitable symbols having dark Black colour. Position indicator of
isolating devices shall have matching colour in accordance with the voltage class of the
mimic. Arrangement shall be of over laid design using anodized aluminum section. Painted
mimic diagram shall not be acceptable.

6.2.2 Offered mimic diagram shall have colour scheme for representing 33 kV voltage
level as per the details indicated below: -

“Azure blue shade 104 of IS 5”

6.3 SEMAPHORE INDICATOR FOR BREAKERS:

6.3.1 Rotating disc semaphore indicator to be provided for this purpose on mimic
diagram shall indicate the position of 33 kV circuit breaker whether closed or open. Position
indicator strip of all semaphore indicators for breaker shall have the colour scheme matching
with specified colour scheme of mimic for various voltage levels.
6.3.2 ON and OFF display position of circuit breakers shall be automatically indicated by
semaphore operation indicator strip on mimic of 33 kV panels using auxiliary switching
contacts of outdoor equipments.

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6.3.3 For 33 kV isolators, semaphore indicators need not be provided. Instead of

this, a circle indicating a 45 degree position may be indicated for the isolators.

7.0 ALARM SCHEME:

7.1 Facia annunciators are not envisaged in the scope of supply of equipment to be
provided on the 33KV C&R panels covered by this tender. Instead, an alarm scheme
to provide visual indication and audible alarm during tripping of a feeder or
transformer breaker as envisaged is detailed below:-

i. Each category of 33KV C&R Panels covered in this bid shall be supplied with
following items;
a. One No. flasher relay with indicating lamp.
a. Push buttons for alarm accept and reset.
iii. Relay contacts shall break immediately after the alarm is accepted and reset but not
before the flag of feeder O/C + E/F relay is reset manually. Bidders shall develop the
schematic for alarm scheme accordingly.
Any other improved version for alarm scheme shall also be acceptable.

8.0 PROTECTION SCHEME:

8.1 Protection scheme to be supplied for this package shall be required for the following
applications:

TYPE-A : Control & Relay Panel for one Transformer plus one Feeder circuit.
TYPE-B : Control & Relay Panel for three-Feeder circuits.
TYPE-C : Control & Relay Panel for one Feeder circuit

Protection schemes meant for above applications are described hereunder:

8.2 PROTECTION SCHEME FOR 33KV ONE TRANSFORMER PLUS ONE FEEDER
CIRCUITS (TYPE-A):

8.2.1 33KV two-circuit panels Type-A, shall have independent control and protection for
one transformer circuit and one feeder circuit. All controls, relays, instruments and other
devices shall be mounted on the front vertical panels. Mimic diagram shall show one main
and transfer bus arrangement for feeder as well as for transformer circuit.

8.2.2 PROTECTION SCHEME FOR FEEDER CIRCUITS :

Out of the two circuits, one circuit on this panel shall have feeder protection required
for 33KV Sub transmission lines. This will be in the form of a Numerical, non-directional and
non-communicable relay having (2O/C + 1E/F elements) an operating time of 1.3 secs at 10
times current setting. Definite time for the over current element shall be continuously
variable and the earth fault element shall have IDMT characteristics as well as high set
feature to take care of currents of smaller as well as larger magnitudes. Bidders shall
elaborate the IDMT characteristics as well as the setting ranges available for high set feature
in the earthfault element.

It may be noted that although the DC supply source is one, 33 kV circuit breakers will
have two trip coils which will receive simultaneous trip command. For this purpose, contact
multiplication will not be acceptable but the rating of the breaker control switch and each
tripping relay contacts shall be adequate to handle the burden of two trip coils. Pistol grip

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type breaker control switches along with red and green indicating lamp for ON/OFF
indication shall be provided.

8.2.3 PROTECTION SCHEME FOR TRANSFORMER CIRCUIT:

8.2.3.1 Out of the two, the other circuit on this panel shall have protection for for 33KV
incomer of 132/33KV transformers of capacities of 63, 40 or 20MVA. This protection shall
also be in the form of a Numerical, Non-directional and Non-communicable relays but having
(3O/C + the relay 1E/F) overcurrent and earthfault elements having operating time of 3
seconds at 10 times the current setting. Bidders shall elaborate the IDMT characteristics
available in the relay and different setting possibilities and may please note that high set
feature is not required for the earthfault element of this relay.

8.2.3.2 Bidders may please note that we have envisaged under frequency relay with
tripping relay in 33kV (1T + 1F) category panels. Technical details for these relays
have been given under clause No. 22.0 of this section. Bidders are requested to go
through technical details of these relays while submitting offer for 33 kV (1T+1F)
category panels. Bidders may quote rates for 33kV (1T+1F) with/without under
frequency relays and tripping relays in the Schedule-I “Price Schedule”. This is
mandatory requirement.
8.2.4 PROTECTION SCHEME FOR 33KV THREE FEEDER CIRCUITS (TYPE-B):

8.2.4.1 33KV three-feeder circuit panels Type-B, shall have independent control and
protection for each of the three Feeder Circuits. All controls, relays, instruments and other
devices shall be mounted on the front vertical panels. Mimic diagram shall show one main
and transfer bus arrangement for each feeder circuit as stated earlier.

8.2.4.2 33 kV three-feeder circuit panels shall have dedicated protection and control
scheme described above under clause 8.2.2 for feeder protection and mimic diagram shall
have symbol for each feeder circuit.

8.2.5: PROTECTION SCHEME FOR 33KV ONE FEEDER CIRCUIT (TYPE C).

8.2.5.1 33KV Control and relay panel for one Feeder circuit shall have control and
protection for one 33KV feeder. All controls, relays, instruments and other gadgets shall be
mounted on front of the panel and mimic diagram shall show one main and a transfer bus
arrangement for feeder circuit.

8.2.5.2 33KV one feeder circuit shall have dedicated protection and control scheme
required for 33KV Sub transmission lines. This will be in the form of a Numerical, non-
directional and non-communicable relay having (2O/C + 1E/F elements) an operating time
of 1.3 secs at 10 times current setting. Definite time for the over current element shall be
continuously variable and the earth fault element shall have IDMT characteristics as well as
high set feature to take care of currents of smaller as well as larger magnitudes. Bidders
shall elaborate the IDMT characteristics as well as the setting ranges available for high set
feature in the earthfault element.

8.2.5.3 It may be noted that although the DC supply source is one, 33 kV circuit breakers
will have two trip coils which will receive simultaneous trip command. For this purpose,
contact multiplication will not be acceptable but the rating of the breaker control switch and
each tripping relay contacts shall be adequate to handle the burden of two trip coils. Pistol
grip type breaker control switches along with red and green indicating lamp for ON/OFF
indication shall be provided.

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8.3 OTHER IMPORTANT PROTECTIONS:

8.3.1 TRIP CIRCUIT SUPERVISION :

Trip circuit supervision relays are envisaged only on transformer circuits. It is hereby
clarified that 33KV Vacuum circuit breakers shall be provided with two trip coils although
source of DC 110V Supply is only one. As such we envisage one Trip circuit supervision
relay for each coil of the breaker to monitor protection DC exclusively. These relays shall
continuously monitor trip circuit for both pre and post close conditions. Trip healthy lamps
shall be provided for pre and post close monitoring and while pre close lamp shall be on
demand type, the post close lamp shall be of continuous display type. During failure of trip
circuit, the trip circuit supervision relay shall initiate an audible alarm.

9.0 DC SUPPLY SUPERISION:

Bidders may clarify if DC supply supervision is a built in feature of the Numerical

relays offered by them. If not, then they may offer discrete relay for both the transformer
and feeder protection scheme.

10. ACCESSORIES:

10.1 ENERGY METERS:

The energy meter for each circuit shall be 3 phase 4 wire, 0.2S accuracy class with
availability based tariff. One meter shall be provided for each circuit, as a self-contained
device for measurement of power transmittals, in each successive 15 minute block, and
certain other functions. The meters provided in C&R panels shall be utilized for
measurement of active energy and average frequency in a programmable time clock initially
set at 15 minute blocks. Meters shall measure and display reactive energy under voltage low
(97%) and voltage high (103%) condition as per tariff requirement. Meters shall measure
cumulative active energy import and export on daily basis and monthly basis. The Base
Computer software (BCS) shall be configurable to cater to tariff applications like Time of Day
(TOD) metering. In case of change of threshold values of voltages, the supplier shall
undertake to set new threshold values of voltage. It shall be possible to select parameters of
Meters as per requirement of Purchaser. Meter shall be fully static having non volatile
memory and fully programmable. Meter shall have four quadrant registering facility with
provision for recording/display various parameters like KWh, KVAh, KVARh, Line current
and voltages including power factor. Load survey capability for 35 days shall be available to
forecast load growth. Meter shall have 0.2S accuracy class.

10.1.1 MEASUREMENT ACCURACY: Measurement accuracy of meters shall be as per

IEC 62052-11-2003, IEC 62053-22-2003 as under:

0.2s for Active Energy

0.5s for Reactive Energy or better

10.1.2 APPLICABLE STANDARDS FOR METERS: The meters shall fully comply with all
stipulations in IEC standards 62052-11:2003 and 62053-22:2003. The reference ambient
temperature shall be 23oC as per IEC. Errors shall be reasonable for all power factor angles
from 0o to 360o. For reactive power (VAR) and reactive energy (VArh) measurement, IEC
62053-23:2003 shall be complied with. The meters shall conform to following Indian
standards with latest amendments.

ix) CBIP Technical Report No.88 (with latest amendments issued – June 2000)
– specifications for AC Static Electricity Energy Meters.

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x) IS 14697(1999) – AC static transformer operated Watt-hour and VAR-hour

meters for class 0.2s and 0.5s.
xi) IS 12063 –Degree for Protection.
xii) IS 3202 – Climatic Proofing of Electrical Equipment.

The meter shall also comply with specifications & requirement as stipulated in “Part
V: Transmission Metering Code” as published in Gazette of Madhya Pradesh dated 20-08-
04 by Madhya Pradesh Electricity Regulatory Commission (MPERC) as “Grid Code”.

10.1.3 PRINCIPAL PARAMETERS: The energy meters shall indoor type connected with
the secondary side of out door current and voltage transformers.

Item Details
(vii) Type of installation Indoor Flush/ Rack/ Cubicle mounted
(viii) CT secondary 1A
(ix) VT secondary 110 V/ √ 3 Volts
(x) System frequency 50 HZ + 5%
(xi) Earthing System Solidly Grounded
(xii) Auxiliary DC supply if required 110V/220V+ 20%

Multiplying factor to arrive at actual primary values wherever applicable shall be calculated
from the CT and PT ratio of the installed CT and PT using the base computer software
(BCS).

10.2 a) MULTIFUNCTION METER:

10.2.1 We envisage a multifunction meter on the panel to provide digital display of

current, voltage, Watts, VARS and Power Factor. This meter shall have scrolling facility to
facilitate reading any of these parameters and it will have a size of 144 sq mm. Bidders may
please note that the meter shall be capable of reading voltages upto a maximum value of
50KV. This meter shall have an accuracy class of 0.5.

10.2.2 The multifunction meter shall have four and a half digit display, for example,
132.8KV, with a height of each digit as 25.0mm. This meter shall conform to IS 722 and
shall be provided with non-reflecting glass fronts. Bidders may please note that the meter
shall be suitable for DC Supply voltage of 110Volts or 220Volts as the case may be.
AC Supply operated meters are not acceptable. Offered meter shall be of reputed make
subject to our approval.

Bidders may please note very carefully that the Multi function meter shall have
communication facility through serial port type RS485 with Modbus protocol complete with
downloading software.

b) Bidder may please note that in addition to multifunction meter, 1 No.

analogue type center zero MVAR meter is also required to be provided in each
category of C&R panel covered under the bid.

10.3 SWITCHES:

10.3.1 Control and instrument switches shall be rotary operated with escutcheon plates
clearly marked to show operating position and circuit designation plates and suitable for
flush mounting with only switch front plate and operating handle projecting out. Handles of
different shapes and suitable inscriptions on switches shall be provided as an aid to switch
identification.

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10.3.2 Selection of operating handles for the different type of switches shall be as
follows:
a. Breaker control switches : Pistol grip, black
b. Selector switches : Oval or knob black.
c. Instrument switches : Round, Knurled, black

10.3.3 Breaker control switch shall be of spring return to neutral 3 position type. Control
springs shall be strong and robust enough to prevent inadvertent operation due to light
touch. Spring return type switch shall have spring return from close and trip positions to
'after close' and ‘after trip’ position respectively.

10.3.4 Lockable switches which can be locked in selected position shall be provided for
trip transfer scheme. Key locks shall be fitted on the operation handle.

10.4 INDICATING LAMPS:

10.4.1 All indicating lamps shall be LED type.

10.4.2 Indicating lamps shall be panels-mounting type with rear terminal connections. Lamps
shall be provided with series connected resistors preferably built in the lamp assembly.
Lamps shall have translucent lamp covers to diffuse different colours e.g. red, green, amber,
clear white or blue to differentiate system function. Lamp cover shall be preferably of
screwed type, unbreakable and moulded from heat resistance material. Wattage of
indicating lamps shall be as follows:

a. 220V - 5 to 10W
b. 110V - 5 to 10W

10.4.3 Wattage of the neon lamp shall be 0.25 to 0.5W if provided.

10.4.4 Bulbs and lenses shall be interchangeable and easily replaceable from the front of
the panels. Indicating lamp with resistor shall withstand 120% of rated voltage on continuous
basis.

10.5 CIRCUIT BREAKER POSITION INDICATORS:

Position indicators of `SEMAPHORE' TYPE shall be provided as part of the mimic

diagrams on panels for indicating the position of circuit breakers. Indicator shall be suitable
for semi-flush mounting with only front disc projecting out and with terminal connection from
the rear. Colour of position indicator strips shall be matching with the colour of associated
mimic. Position indicators shall be suitable for DC operation. When the supervised object is
in the closed position, the pointer of the indicator shall take up a position in line with the
mimic busbars and at right angles to them, when the object is in the open position. When
supply failure to the indicator occurs, pointer shall take up an intermediate position to
indicate the supply failure. Position indicators shall withstand 120% of rated voltage on
continuous basis. No semaphores shall be provided for isolator position . Instead, a
circle showing isolator position at 45 degrees shall be made as mentioned earlier.

10.6 PUSH BUTTONS: Push buttons shall be momentary contact type with rear terminal
connections. Where ever required the push buttons shall be suitably surrounded to prevent
inadvertent operation. These shall be provided with integral inscription plates engraved with
their functions. All push buttons shall have minimum two normally open and two normally
closed contacts. Contacts faces shall be silver plated. and shall be suitable for make/break
and carry appropriate currents for the functions desired.

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11.0 RELAYS:

11.1. All relays to be supplied with 33KV C&R panels covered by this bid shall be hand re-
set type.

11.2 All relays shall be contained in dust proof cases. All cases shall be mounted on the
control and relay panels and the details of mounting shall be to purchaser's approval.
Relays shall be of the projecting pattern or flush pattern as specified.

11.3 Indicators shall also be provided on such additional equipment to identify faulty
phase and type of fault. Each indicator whether electrically or mechanically operated shall be
resetted by hand without opening the relay case. Each indicator shall be so designed that it
should not be moved before the relay has completed its operation. It shall not be possible to
test and operate any relay by hand without opening case.

11.4 All elements of relays shall be arranged such that on opening the case dust particles
collected in or upon the case should not fall on the relay mechanism.

11.5 All relays shall conform to the requirement of IS-3231 or other applicable approved
standards. Relays shall be suitable for flush or semi flush mounting on the front with
connections from the rear. Relays shall be rectangular in shape and shall have dust proof,
dull black or egg shell black enamel painted cases with transparent cover removable from
the front.

11.6 All relays shall be designed to operate at system frequency of 50 Hz. Voltage
operated relays shall be designed for star connected 110 Volt VT secondary supply and
current operated relays of 1 amp CT secondary as specified in the specification. DC
auxiliary relays and timers shall be designed for specified DC voltage and shall operate
satisfactorily at 70% to 110% rated voltage. Voltage operated relays shall have adequate
thermal capacity for continuous operation.

11.7 Relays shall be suitable for efficient and reliable operation of the protection scheme
described in the specification. Necessary auxiliary relays and timers should be provided for
interlocking scheme, multiplying main contacts, switching contact of protective relays and
monitoring of control supplies and circuits, lockout relay monitoring circuits etc. and also as
may be required for complete Protection schemes described in specification. All protective
relays shall be provided with minimum two pair of potential free contacts. Auxiliary relays
and timers shall have pairs of contacts as may be required to complete the scheme. All
contacts shall be silver faced with spring action. Relay case sizes should not pose limitations
in using available contacts on the relay due to inadequacy of terminals. Paralleling of
contacts shall be done at the external terminals of relay if required.

11.8 Timers shall be of the solid-state type. Short time delay in term of milliseconds may
be obtained by using copper lugs on auxiliary relays. In such case it shall be ensured that
the continuous rating of the relay is not affected. Time delay in terms of milliseconds
obtained using external capacitor resistor combination is not preferred and shall be avoided
to the extent possible.

11.9 Provision shall be made for easy isolation of trip circuits of each relay for the purpose
of testing and maintenance.

12.0 Numerical relays shall have compliance to following requirements -

All numerical, solid state and electronic relays shall have compliance to the following
requirements:

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a. Printed circuit panels/cards shall be fin type and its contact shall be gold plated. All
connections with the connector pegs shall be through wire wrapping. All solder joints
on the printed circuit panels shall be encapsulated or covered with varnish.

b. Components used in these relays shall be loaded under normal condition by less
than half of their rated values. Resistors shall be of carbon composition or metal
oxide type and the capacitors shall be plastic film or tantalum type. Stringent
measures including shielding of long internal wiring should be taken to make relays
immune to voltage spikes as per IEC. Relays must meet the requirements of IEC-
255-4 appendix `E' class III regarding BF, disturbance tests IEC-255-4 regarding
impulse test at 5KV and transients present in CT & VT connections due to
extraneous sources, do not cause damage to any of associated static circuits.

c. All relays shall be designed for satisfactory performance under tropical and humid
conditions. Special mention shall be made in the technical deviations schedule of the
Bid for those relays, if any that Bidder proposes to use which differ from specified
requirements.

d. All devices required for correct operation of each relay shall be provided by
contractor without any extra cost.

e. It will be ensured that the terminals of the contacts of the relays are readily brought
out for connections as required in the final approved scheme. Type of relay case size
offered shall not create any restriction on availability of the contact terminals for
wiring connections.

f. DC/DC converter or power supply unit shall be provided for the solid state protective
relay wherever necessary in order to provide a stable auxiliary supply for relay
operation.

g. Solid state relays shall be stable and suitably protected against transient/induced
over voltages and noise signals. Bidders shall state clearly in their Tenders,
special requirements if any for DC input arrangement or cabling considered
necessary for satisfactory operation of solid state relays quoted by him.

h. Timers shall be of the solid state type. Short time delay in term of milliseconds may
be obtained by using copper lugs on auxiliary relays. In such case it shall be
ensured that the continuous rating of the relay is not affected. Time delay in terms of
milliseconds obtained using external capacitor resistor combination is not preferred
and shall be avoided to the extent possible.

13.0 TESTS:

Manufacturers shall carry out type and routine tests on the relays and complete
panels as per relevant Indian Standard or any equivalent International Standards and as
specified hereunder.

13.1 ROUTINE AND ACCEPTANCE TESTS:

All modules and sub-assemblies shall be energized and tested for routine and
acceptance tests jointly carried out in presence of purchaser’s representative as per relevant
IEC Specifications or any other international standards individually as well as in assembled
form at the factory.

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13.2 Relay and control panels shall be subjected to the following tests:

i. Mechanical operation test.

ii. Verification of Degree of protection as per IS:214
iii. High voltage test as per IS or IEC as may be applicable.
iv. Electrical control, Interlock and sequential operation tests.
v. Verification of wiring as per approved schematic.
vi. Other routine tests on all associated equipment and relays as per relevant
Indian Standards or IEC.
vii. Verification of indication and alarm operation.

13.3 After all tests have been carried out, four copies of each test report/inspection report
shall be furnished. Each report shall supply the following information

i. Complete identification data including serial number of all relays and their
routine test reports.

ii. The routine test reports for all the panels.

13.4 Supply of equipment shall be subject to the approval of Test Certificates by

purchaser.

14.0 CONTROL CONNECTIONS AND INSTRUMENT WIRING:

14.1 Connections for switchgear operation and indications between the control and relay
panels where ever separate termination for instrument and relay wiring on these control &
relay panels and multicore cable terminal boxes are involved, these shall form a portion of
the scheme for panels and under scope of supply of the control panels gear as stated by the
Bidder.

14.2 Panels connection shall be insulated and shall be neatly and securely fixed to the
back of the panels. All instrument and panels wiring shall be of approved type, which shall
be fire retardant and shall be run in porcelain or non-rustable metal cleats or in non-rustable
tubes or galvanized steel tubes as may be approved. All panel wiring shall be taken to
terminal panels, which shall comply with requirements of multicore cable boxes where
applicable. Panel wiring shall be PVC or VC braided impregnated with flameproof
compound. Rubber insulation is not acceptable.

14.3 All wiring diagrams shall be clearly marked with the numbers, which are shown on
the ferrules of the individual cores. 20% spare and blank ferrule shall be supplied with each
panel.

14.4 Flat washers shall not be used but both end of each instrument or control wire shall
be properly crimped and terminated with a Rose Courtney or other approved type of washer.

14.5 Each set of current & voltage transformer secondary connections shall be complete in
all respect and shall be connected to form common star point. Star point shall be earthed at
one point only. Each such earth connection to the earth bar shall be made in accordance
with the requirement of the earth system and shall be made through a disconnecting link
which can be removed when insulation tests are required without breaking any circuit
normally carrying current.

14.6 For each circuit on the panels, the control indication and trip wiring shall be suitably
segregated so that these could be isolated to permit testing or other work. Semaphore and
other indication circuits shall be connected to the DC bus by a set of fuses. Similarly, the trip

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and close circuits shall also be connected by a separate set of fuses. Fuses shall be labeled
clearly showing the circuits connected.

14.7 All secondary fuses shall be of an approved type. HRC fuses of standard make shall
only be used. Where ever specified test blocks shall be provided for testing of meters and
relays. These shall be of the switch board type with connection at the back, mounted on front
of panels. Test blocks shall provide complete isolation of meters, instruments and relays and
the arrangements shall be such that power supply for testing could be connected at the test
block from the external source or may be taken from the instrument transformer. Provision
shall be made for short circuiting current transformer secondary and disconnection of
potential transformer, by sliding and disconnecting type connectors.

15.0 PRETREATMENT AND PAINTING PROCESS:

Sheet steel fabricated members shall be subjected to pretreatment process before

painting. Process can be broadly divided as `Metal treatment and painting'.

15.1 METAL TREATMENT:

i. Degreasing: This can be achieved either by immersing in hot alkaline

degreasing bath or in hot di-chloroethelene solution. After degreasing
operation the surface shall be cleaned thoroughly with cold water.
ii. Pickling: This is to remove rust and metal scales by immersing metal sheets
in dilute sulphuric acid (approximately 20%) at nearly 60 deg. centigrade so
as to totally remove scale and rust.
iii. Rinse in cold water in two tanks to remove traces of acids.
iv. Treat with phosphoric acid base neutralizer for removal of chlorine from the
above acid pickling and again wash with running water.
v. Phosphating : Immerse in grenadine zinc phosphate solution for about 20
minutes at 80 to 90 degree centigrade . Uniform phosphate coating of 4 to 5
gm per sq. meter shall be achieved.
vi. Swill in cold water.
vii. Rinse in Deorylyte bath at 70 to 80 degree centigrade to neutralize any traces
of salts.
viii. Seal the above phosphate coating with hot/dilute chromate solution.
ix. Dry with compressed air

15.2 PAINTING:

Sequence of Processes shall be as follows:-

i. Primer spray: Apply one coat of primer spray on wet surface by specially
developed `High luster' zinc chromate primer and to stove at 150-160 deg.
Centigrade for 25 to 30 minutes. Alternatively red-oxide primer with zinc
chromate contents may be used. However former process shall be preferred.
ii. Rubbing and putting : Apply putty to fill up the scars if any to present
smooth surface and stove 15 to 20 minutes. Apply putty several times to
get the perfect smooth finish.
iii. Surfacing: Sand down with mechanical abrasive and stove for 20 minutes.
iv. Primer: Spray second coat of primer as per (i) above or grey primer surface
on wet and stove for 20 to 40 minutes at 150 deg. centigrade.

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v. Finish: Rubbing down dry and spray first coat of synthetic enamel finish paint
on wet and stove for 30 minutes.
vi. Surfacing: Sand down or rub dry to prepare for final finish spray. Coats of
synthetic enamel finish paint on wet and stove it at 150 deg. centigrade for 30
minutes.
NOTE:
i Necessary stiffeners may be welded between large cut ducts to provide
rigidity before painting process.
ii Painting process shall be done within 24 hrs. of completion of treatment.
iii Small coating paint shall be supplied along with equipment for touching up at
site.

16.0 DRAWINGS & LITERATURE (PANEL METERS & RELAYS):

16.1.1 General arrangement and schematics showings with all major details shall be
submitted with the tender.

16.1.2 Immediately after award of the contract, manufacturer shall submit GA and
schematics drawing of each panel for the approval of the purchaser.

16.1.3 Successful Bidders shall have to supply one set of drawings and a set of
manuals per panels properly packed in plastic jacket; each containing approved GA,
Schematic and wiring drawings illustrative pamphlets of meters, literature and
commissioning instructions for all relays under his scope of supply. Besides this, one
set of drawings (GA+Schematic) and a set of manual per panels shall be forwarded to
the O/o CE(PLG).THIS IS MANDATORY.

17.0 GUARANTEED TECHNICAL PARTICULARS:

Guaranteed technical particulars for all relays, instruments, meters and all other
accessories shall be furnished along with the tender. While submitting technical particulars,
please ensure to stipulate very clearly the class of accuracy, (wherever necessary), current
and voltage rating physical dimensions, weight, make, model No. type etc. in order to give a
clear picture of device offered, along with literature/write-up. Unless otherwise specified, all
the 33KV panels shall be suitable for the auxiliary DC voltage of 110 V.

18.0 OTHER IMPORTANT REQUIREMENT:

18.1 QUALITY ASSURANCE PROGRAMME:

18.1.1 Bidders must establish that they are following a proper quality assurance program
for manufacture of control and relay panels. In order to ensure this, suitable QAP should
form a part of the technical tender, which will be submitted against this Bid document.
Quality Assurance Program must have a structure as detailed in the following paragraphs.

18.1.2 Quality assurance and failure prevention starts with careful study and scrutiny of
our technical specifications and requirements. Suppliers shall carefully study all the technical
parameters and other particulars & the supplier shall categorically give his confirmation that
these requirements shall be met in a satisfactory manner.

18.1.3 Supplier shall furnish the checks exercised in design calculations particularly in
selection of main protection scheme. Salient features of design & selection criteria of
protection scheme will have to be made available to the Purchaser.

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18.1.4 Supplier shall indicate the various sources of the bought out items. Type of
checks, quantum of checks and acceptance norms shall be intimated and random test and
check results should be made available for inspection whenever so desired. Vendor list for
various bought out items shall be submitted with the Bid and the same shall be subject to
purchaser’s approval. However, no change in vendor list shall be acceptable after placement
of order and list of vendors shall be freezed at the time of placement of order It will however
be obligatory on the part of Bidders to allow third party inspection of all important material
and in case during independent third party inspection any of the above material is found
different than from approved list of vendors, Purchaser reserves the right to summarily reject
complete lot and the manufacturer has to replace the entire material from the vendors
approved by the Purchaser.

18.1.5 Based on above QAP and offered delivery schedule a tentative program chart
indicating period for various manufacturing/ testing activities shall be submitted alongwith
QAP. Program chart should specify periods for various activities i.e. design, ordering of new
materials, assembly, testing etc.

18.2 INSPECTION:

18.2.1 Acceptance of any quantity of panels shall in no way relieve the successful Bidders
of his responsibility for meeting all the requirement of this specification and shall not prevent
subsequent rejection if such equipments are later found to be defective.

18.2.2 No material shall be dispatched from its point of manufacture unless the material has
been satisfactorily inspected and tested.

18.2.3 At the time of inspection, the Bidders shall identify each and every gadget and
relays on the ordered panels. Unless all the items are identified, the manufacture will not be
treated as complete. Serial number of Relays & other gadgets shall be entered into the test
report. Various tests stipulated in IS shall be performed in the presence of purchaser’s
engineers or when the inspection waiver has been given, in such a case, the testing
shall be done at the manufacturer's works as per IS stipulations and same should be
confirmed by documentary evidence by way of Test Certificate which shall be got
approved by the purchaser.

18.2.4 Whenever inspection call is given, letter of inspection call will accompany the
following:
a. Number of panels type 1T + 1F, 1F and 3F which are ready at the works and
shall be offered for inspection. The Inspecting Officer shall get the number of
panels checked before commencing the inspection.
b. The Inspecting Officer shall randomly select panels type 1T + 1F, 1F and 3F
(approx. 10% quantity of the offered panels) for conducing the routine tests
after all the gadgets and relays provided on the panel have been verified.
c. In case for any reasons inspection is not completed or equipment is not found
complete with all accessories, the Purchaser will reserve the right to recover
the complete cost of deputation of inspecting team to the works of the
manufacturer.

18.3 COMPLETENESS OF EQUIPMENT AND BOUGHT OUT ITEMS:

Responsibility for obtaining timely supplies of bought out items will rest on the and
only on this basis, delivery period will be offered in the Tender. For bought out items,
responsibility for guarantee and obtaining immediate replacement in case any defects are
noticed and in case defective supply of any item is reported will rest on the Bidder. In case
for attending to defect in any accessory or inspection/ replacement of the accessory, which

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may be bought out item for the Bidders; services of engineer of original manufacturer is
required, the same will be organized on immediate basis by the Bidders at their cost.

18.4 Bidders may ensure that pages have been properly numbered and signed. All bid
documents including schedules should be indexed properly and Index of the documents
should be enclosed/placed at the beginning of the Bid document.

19.0 SCHEDULE OF REQUIREMENT:

33KV Control and relay panels shall have following instruments, relays and
accessories to be provided per circuit on each feeder and transformer panels as per the type
of protection indicated above under clause-8.1 by the purchaser:

(Quantity and Number Shown Below Are Required For Each Transformer Circuit &
Feeder Circuit in Single and Multi Circuit Control Panels)

S. Feeder Transformer
Particulars
No. Circuit Circuit
1 Type of panel Simplex Simplex
2 Box type circuit label inscription (50x100mm) Two Two
indicating Name of feeder/Xmer in side & out side of
panel
3 Purchaser’s order no. Serial no.& Bidders label to One One
be placed inside of panel.
4 Over laid Mimic diagram with uniform 3mm One Main One Main and
thickness 10mm width for horizontal strip and 6mm and Transfer Bus
width for the droppers. Transfer
Bus
5 Red and Green lamps (LED Type) with holder for One One
circuit breaker ON/OFF position indication for each Set Set
transformer/feeder circuits.
6 Pistol grip Circuit breaker control switch with three One One
positions; ON, OFF & return to neutral.
7 Semaphore to indicate circuit breaker position One One
automatically
8a One multifunction meter to indicate line and phase One One
currents, line and phase voltages, active power
(MW), reactive power (MVAR) & Power factor. This
meter shall have scrolling facility to facilitate reading
any of these parameters. This meter shall have four
and a half digit display and shall be of size 144 sq.
mm and it shall have a scale of 0 to 50KV for
voltage reading (secondary rating 110V Phase to
phase and 1 Amp). The meter shall have an
accuracy class of 0.5, shall be suitable for LED
display of letters and the size of digit shall be 25
mm.
8b Analogue of type center zero MVAR meter One One
9 Test terminal block for 3phase 4wire static energy One One
meter. (Make of the TTB shall be to purchaser’s
approval).
10 Static trivector Energy meter - 3 phase 4 wire type One One
having an accuracy class of 0.2S

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S. Feeder Transformer
Particulars
No. Circuit Circuit
11 Push buttons for DC supply fail test/accept/reset Three Three
facilities.
12 (A) Trip circuit supervision relays for pre and post close -- Two(One For
supervision (**) Each Trip Coil)
12 (B) DC supply supervision relay One One
13 Trip circuit supervision healthy indication lamp with Two Two
push button to select pre & post close supervision.
The pre close supervision shall be “on demand” and
post close supervision shall be continuous.
14 Numerical, non-directional and non-communicable One --
IDMT relay having two overcurrent and one
earthfault elements having time of operation at 1.3
Sec. at 10 times current settings for protection of 33
kV feeder circuits. The earthfault element shall have
IDMT characteristics as well as high set feature (as
described in Clause no. 8.2.2 of the specification.
15 Numerical, non-directional and non-communicable -- One
IDMT relay having three overcurrent and one
earthfault elements and also having time of
operation at 3.0 Sec. at 10 times current settings
(as described in Clause no. 8.2.3 of the
specification).
16 Fast acting master trip/high speed trip relay with One One
contacts suitable for handling burden of 2 nos.
circuit breaker trip coils in parallel.
17 Under Frequency Relay -- One
18 Tripping relays for u/f relay with 10 Nos NO contacts -- One
19 Space heaters with switch in each panel. One One
20 15/5A, 250Volts universal power socket with plug One One
with protective metallic cover & switch.
21 20Watt Tube light or CFL with door switch. One One
22 DC hooter for trip signals One One
23 AC Bell for DC supply supervision One One
24 Gland plate fitted with Cable glands. One Set One Set
25 Fixing bolts One Set One Set
26 Any other accessories/gadget/relay needed for One Set One Set
correct and successful operation/protection for the
control and relay panel offered by the Bidders.

For the purpose of confirmation to supply all items mentioned above, Bidders
shall furnish an undertaking as per schedule XIII of volume-VI.

(**)Bidders may please note that although the breaker shall have two trip coils,
the source of DC supply shall be only one. Accordingly, two trip circuit supervision
relays are envisaged for the transformer circuits only.
IMPORTANT NOTE:

1. Bidders shall indicate Unit prices for all the gadgets and relays for the 33KV
Class panels for feeder and transformer circuits offered by them. This has to be
strictly complied. Prices of the gadgets and relays shall form a part of the Schedule-I
about details of equipment and quantity for 33KV C&R panels.

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2. Bidders may elaborate the setting possibilities available in the over current as
well as earthfault elements of IDMT numerical relays offered by them.

20.0 DOUBLE STAGE UNDER FREQUENCY RELAY WITH CONTACT MULTIPLIERS

TRIPPING RELAY:

20.1 These relays are required to monitor the System frequency on continuous basis.
Sudden tripping / outage of generator sets or sudden increase in load in integrated grid
system operation, always results in lowering down of system frequency, which may lead to
emergency conditions. Under such system distress conditions it becomes necessary to
resort to immediate load relief to control system frequency for maintaining load and
generation balance. Under frequency relays should be able to sense lowering of system
frequency and shall have provision to initiate trip command to trip circuit breakers of
identified feeders for load shedding. Our requirement in this regard is described below:-

20.2 It is desired that the load shedding is to be resorted to, in two stages through under
frequency relays. i.e. on a particular set frequency the circuit breakers of one group of
feeders may be tripped, and in addition at another frequency setting, the circuit breakers
of another group of feeders are made to trip. Initiation of tripping commands for both groups
will be based on operation of under frequency relays on account of decrease in system
frequency. Feeder trippings sometimes are also required to be delayed and therefore in
each stage of under frequency relay separate timer is required for our load shedding
scheme. Since in every EHV substation there may be more than one feeder which is to be
tripped simultaneously, thus the offered under frequency relays shall have independent
tripping relays having minimum 10 pairs of normally open contacts in addition to a timer. The
N/O contacts of trip relay shall be hand reset type.

20.3 Both the stages of under frequency relay shall have provision for independent
frequency setting, independent timers for time delay settings and independent tripping relays
for tripping of minimum eight breakers of group of feeders. The contact rating of tripping
relays shall be such that these are capable of handling normal wattage of 200 Watts of the
trip coils.

20.4. We have to ensure to provide specified load relief to the system under varying
under frequency conditions. This calls for a relay of high accuracy and also calls for sure
setting arrangement to detect lowering of frequency. In case of relays having potentiometer
setting arrangement, accurate setting of the order 0.05Hz is not possible and may lead to
doubtful performance. Therefore preference will be given for under frequency relays with
digital matrix setting. Please specify the method adopted in the offered relays. As stated
earlier, bidders may please note that the under frequency relays covered by this bid shall be
hand reset type.

20.5. Each timer of the double stage under frequency relay should have a provision for
minimum setting of time delay continuously varying from 0.05 to 5 seconds in step of 0.05
seconds. Each independent tripping relay should have minimum 10 pairs of normally open
hand reset type contacts with flag indicating arrangement. Each pair of contact of a tripping
relay shall be adequately rated to break inductive DC current of trip coils having approximate
200 Watt burden as stated earlier.

20.6 In addition to the requirements indicated above the under frequency relay should
meet following specifications :

i. Input to the relay 110V AC ph to ph from Bus PT.

ii. Auxiliary DC voltage 110V OR 220 V.

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iii. Range of setting of each stage 47 to 53Hz in steps of not more than 0.05Hz.
of double stage Under
frequency relay
iv. Accuracy Within (+)/(-) 5% of setting
v. AC burden Should be low so that existing PTs are not
overloaded. In any case combined burden
should be less than 10VA for double stage.
vi. No. of Contacts for tripping 10 pairs of N/O contacts are required. These
relays contacts should be liberally rated to handle trip
coil DC inductive burden of approx. 200 Watt.
Contacts shall preferably be H/R type.
vii No. of Contacts for under 2 pairs of NO contact for each stage
frequency relay
viii. Indicator Operation indicator is required for each stage of
U/F relay.

ix Range of Timer Continuously varying from 0.05 to 5 secs. in

steps of 0.05 sec for both the states separately.
x Case The relays shall be panel mounting type of flush
pattern.

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2.1.2 (E)TECHNICAL SPECIFICATION FOR INDOOR 33KV CONTROL AND

RELAY PANELS FOR CAPACITOR BANK

1.0 SCOPE:

The scope of this specification covers, design manufacturing and supply of

equipment as per Volume-II, Part-2, Book-I. The bidder mentioned in this Section of the
Technical Specification means “Original Equipment Manufacturer (OEM)”. The purchaser
means the ‘MPPTCL”.

In case bidder is not OEM, sole responsibility of offering equipments/material of

manufacturer as per this specification requirement shall rest on the bidder.

1.1 The “Simplex” design 33 kV control and relay panels included in the instant bid are
required for the Protection of Shunt Capacitor Bank.

2.0 LIMITS OF CONTRACT:

2.1 It is not the intent to specify completely all the details of design and construction of
the control and relay panels. However, the panels shall conform in all respects to the high
standard of engineering design and workmanship. Various control and relay panels and
other requirements specified under this section shall be complete in themselves in all
respect with all main and auxiliary relays, fuses, links & switches duly wired, labels terminal
panels, earthing terminals, indicating lamps, mimic diagram, alarm scheme, name plate,
foundation bolts, interior illumination, cable termination arrangement with cable glands fitted
on base mounting plate etc. including all other accessories which are essentially required for
satisfactory operation . Such components shall be deemed to be included in the scope of
supply of the Bidders irrespective of whether these are specifically brought out in this
specification or not.

2.2 Supply and laying of control and power cables for interconnecting various
equipments is not covered under the specification. Cable terminating arrangements, viz. the
cable hold support boxes, multicore cable glands, sealing ends for other types of cables that
may be specified, shall however be included in the offered price. These shall be subject to
approval of purchaser. It is the responsibility of Bidders to ensure that the equipment
specified and complimentary equipment required for completeness of the protection/control
scheme be properly accommodated in the panels without congestion and if necessary
provide panels with larger dimensions in width only.

3.0 CLIMATIC CONDITIONS:

3.1 Applicable climatic conditions shall be as per Volume-II, Part-2, Book-I.

4.0 PANEL FINISH AND COLOUR 33KV SIMPLEX DESIGN PANEL :

33KV C&R panels shall be of Simplex design and each panel shall be constructed of
stretched – level selected sheet steel. Simplex type panels shall be made in suitable
sections so that while mounting the panels can be located side by side with a view to form a
compact unit. The 33KV Simplex design panels shall have front door of swing type and rear
blocked with control gadgets and relays flush mounted.

4.1 33KV C&R panels of SIMPLEX design shall consist of a vertical front panel with all
equipment mounted thereon including the control gadgets and relays as shown in

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MPPTCL’s standard drawing. These panels shall have a front door of swing type as shown
in the drawing with rear portion blocked. The front swing type door shall have a
Transparent Protective unbreakable front Door cover to prevent deposition of dust on
the control gadgets and relays.

4.1.1 33KV C&R panels having swing type of front door shall be free standing unitized
construction with members folded and bolted. Other salient features shall be as follows -
• Load bearing members (front panel, base frame, door frame) will be 3mm thick.
• Non load bearing members (side panel, cubicle roof, door) will be 2mm thick.
• Cubicle bottom will be closed and shall have slots for cable entry. These will be
covered by detachable plates.
• Door will be provided at the back with flush type lock arrangement.
• Weight of one Control and Relay panel shall be 600 to 650 Kg approx.
• Panels will comply with ingress protection degree IP54 as per IS2147.
• All doors and metal joints will be provided with foam type gaskets as per IS13847.
• 15mm thick anti vibration pad will be provided loose (to be fixed below the base
frame of the panel).
• Dimensions of 33kV (C&R) panels shall be as stipulated in clause 4.4.2.

A drawing is appended herewith which shows the elevation, end view and 3D view of
the Simplex design 33KV Control and Relay panels.

4.1.2 Other salient features applicable for 33 KV Simplex design panels -

• 33 KV SIMPLEX panels shall be dust, moisture and vermin proof.

• All unfinished surfaces of steel panels and frame work shall be thoroughly cleaned by
sand blasting, pickling and rinsing or by combination of processes or by other latest and
improved techniques to remove dust, scales, foreign adhering matter and grease.
Cleaning process shall be followed immediately by the application of rust inhibiting wash
process. All control panels surfaces shall then be given suitable rust resisting primary
coat and then one or more coats of opaline green quick drying enamel to serve as a
base and binder for finishing coat.

• As mentioned earlier, purchaser has standardised colour schemes for SIMPLEX design
33 KV C&R panels and these shall have opaline green colour as per shade No.275 of
IS: 5.

• Exterior painted surface shall not be fully glossy. Interior of all panels shall be painted
with "Egg Shell White". Pretreatment & painting process is described in Clause 14.0. All
steel works shall be phosphated in accordance with IS-6005. Panels shall be provided a
degree of protection not less than IP- 54 as per IS-2147.

4.2 COMPLIANCE OF PANELS, RELAYS, INSTRUMENTS AND OTHER GADGETS

WITH STANDARD SPECIFICATIONS:

4.2.1 Applicable Standards for the offered equipments/items shall be as per Volume-II,
Part-2, Book-I.

4.2.2 ACCEPTANCE OF OTHER AUTHORITATIVE STANDARDS:

In the paragraph 4.2.1 above, relevant Indian /British /IEC standard specifications
have been mentioned. However, the equipment meeting any other authoritative international
standard, which ensures equal or better quality than the standards, mentioned shall also be

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 Volume-II, Part-2, Book-II of III

acceptable. Equipment for which Indian Standards are not available, the relevant British
standards and IEC recommendations will be applicable. Please attach photocopy of all such
standards according to which the equipment has been offered.

4.2.3 TYPE TESTS:

All offered Numerical/Static/Electromechanical relays and meters on C&R Panels

indicated below shall be fully type tested as per relevant standards. In case the equipment
of the type and design offered, has already been type tested, the shall invariably furnish
type test reports from the reputed and approved national/international
laboratory/Government approved test houses to prove that indicated accuracy and other
specifications of the relays offered conform to the relevant standards. Test certificates shall
clearly indicate the type and model number etc., so that relevant details of offered relays
could be verified. While submitting offers the model and type etc., shall be clearly indicated.
Type test reports so furnished should not pertain to the period earlier than five years from
the date of opening of Tender.

It may be very specifically` noted that non-submission of type test reports about
conventional relays and also about static meters along with the Bid shall be treated as a
disqualification.

(A) Details of Relays & Meters to be used with C&R Panels for Capacitor Bank:-
i. Numerical IDMT relay having two over current and one earth fault element (Non
directional). Time of operation 1.3. Seconds at 10 times current setting
ii. Over Voltage & Under Voltage Protection Relays
iii. Unbalance Protection relay
iv Ammeter and Voltmeter having accuracy class 0.5
v MVAR meter having accuracy class 0.5

4.2.4 DEVIATION FROM TECHNICAL PARTICULARS :

No deviation from technical particulars of equipments and material will be allowed,

which may please be noted.

4.3.0 PANEL CUT OUT AND DIMENSIONS:

4.3.1 33kV Control & relay panels shall be of “SIMPLEX” design. Each panel shall be
constructed of stretch-level selected steel sheets. Panels shall be made in suitable sections
so that while mounting, panels can be located side by side, bolted together to form a
compact unit.

4.3.2 33 kV SIMPLEX type panels shall consist of a vertical front panel with all
equipment mounted thereon including protective relay, indicating/recording instruments and
energy meters etc. and having wiring access from the rear. Double leaf door with lift off
hinges shall be provided at the back. Doors shall have handles with built in locking facility.

4.3.3 Control panels shall be sheet steel enclosed and shall be dust, moisture and vermin
proof. Panels shall be fabricated of 2.5 mm thick steel sheet on all sides free from all surface
defects. Panels shall have sufficient structural reinforcement to ensure a plain surface and
rigidity to limit vibration during dispatch, installation and service.

4.3.4 Constructional details and sizes for both type 33 kV C&R panels shall be as under:-

(MPPTCL’s standard drawing may please be referred)

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S.No. Particulars 33KV Panels

1 Type Simplex
2 Height(mm) 2250(Panel Height 2190mm + Base frame of
60mm)
3 Depth(mm) 560 (without corridor)
4 Width (mm) (Subject to variation as 660
per scheme requirement)
5 Base frame Anti-corrosive Black painted
6 Panel exterior Opaline Green
7 Panel Interior Egg Shell white
8 Mimic strips over laid type Azure blue
9 Number of feeder(F)OR Control panels are required in the followting
Transformer(T) three formations:
circuits per panel i. One transformer plus one feeder
circuit.
ii. Three feeder circuits.
iii. One feeder circuit.
10 Variation in dimension of panels. Bidders may note that the height and depth
of control panels will have to be maintained
as mentioned against Sl. No. 2 & 3 above. As
far as width of the control panels is
concerned the same may be offered based
on optimum design to accommodate
specified number of circuits as also the
various relays and accessories, which are to
be mounted on the panels.

DIMENSIONAL DETAILS FOR 33 KV C&R PANELS

S Category of panels Height (mm) Width Depth

No. (mm) (mm)
1. Capacitor Bank Panel 2250 (2190mm + 60 mm base pad) 660 560

4.3.5 Preferred panel cut out dimensions for mounting of the relays shall be as per
Indian Standard Specification IS-4483 (PART I & II) and MPPTCL’s standard shown in
drawing. Please note that since purchaser has standardised dimensions of the panels for
their system, therefore no deviation in height/depth will be permitted. Bidders must submit
general arrangement drawing for each type of panel offered by them.

4.3.6 Control & Relay panels shall be floor mounting dead front sheet steel assemblies of
unitised design. Panels shall be made in suitable sections as described else where in the
specification so that while mounting, panels can be located side by side bolted together to
form a compact and composite unit. Design, material selection, workmanship and width of
panels shall be such as to present a neat appearance, outside and inside with no works of
welds, rivets, screw or bolts head apparently visible from the exterior surface of the control
panels.

4.4.0 PANEL LIGHTING:

4.4.1 In each SIMPLEX panel, one 20W, 230 Volt tube light guarded with protected cage
shall be provided below the central roof for adequate illumination & the same shall be
controlled by door switch.

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4.4.2 One number universal 15A/5A pin receiptable socket with cover and switch shall be
provided in each control panels. Third pin of the socket shall be effectively grounded through
the metallic structure. Socket shall be of industrial grade control panels type complete with
protective metallic cover.

4.5.0 AUXILIARY SUPPLY:

4.5.1 The auxiliary AC / DC supply shall be as per clause No. 6 Volume-II, Part-2, Book-I
of the specification

4.5.2 Bidders may please note that there shall be only one source of DC supply (110 or 220
Volts) and this DC supply shall be common for protection, and indications on each of the
33KV C&R panels

4.5.3 Bidders shall arrange for providing extension of these power supplies to different
circuit of the control panels group.

4.5.5 Isolating devices with H.R.C. fuses shall be provided in each panel for both A.C.
and D.C. power supplies. Distribution and wiring of the same shall be unitised through fuses
and links in such a way so that isolation of respective system unit is possible without
affecting the rest of the system or unit.

4.5.5 All H.R.C. fuses and links shall be with holder and the same shall be mounted on
slant support with identification labels.

4.5.6 H.R.C. fuses shall be provided as per following details:

S.NO. CIRCUIT FUSE RATING.

1. Circuit breaker-closing circuit. 16A
2. Trip circuit -I 16A
3. Trip circuit –II 16A
4. Main Protection 10A
5. Indication 6A
6. Annunciation 6A
7. P.T. Circuit main 6A
8. P.T. supply for Metering circuit 2A
9. AC supply fuses and links 10A

NOTE: Additional HRC fuses for individual circuits shall also be provided as per the
requirement for completing the offered protection scheme.

4.6.0 CONTROL WIRING:

4.6.1 Successful Bidders shall furnish and install complete wiring up to the terminal block for
the equipment, instrument devices mounted in the control panels strictly in accordance with
the approved wiring diagram prepared by the Bidders based on the purchaser's information
and schematic diagram.

4.6.2 Wiring shall be complete in all respects so as to ensure proper functioning of

control, protection and metering schemes.

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4.6.3 All spare relay contacts and spare contacts of switches shall be wired up to the
terminal blocks.

4.6.4 Wiring shall be done with flexible heat resistant wires, PVC insulated with stranded
copper conductor. Minimum number of strand in the wire shall be three. Conductor size
shall be equivalent to 2.5 sq mm for Current, potential & DC Control circuit and 1.5 sq mm
for other indications and annunciation circuits.

4.6.5 Coloured cores shall be used for wiring as per latest revision of IS-375 viz; red,
yellow, blue and black for R Y B phases and neutral respectively. Colour code for earthing
shall be Green and for annunciation circuits gray colour code shall be used. For DC circuits
the colour code will be Red-positive & Black-negative.

4.6.6 Each wire shall be identified at its both ends with wire designation number by plastic
ferrule as per wiring diagram based on latest revision of IS-375 to denote the different circuit
functions. Bidders shall take approval for the system of wire numbering and colour coding
schemes.

4.6.7 All wire terminations shall be made with compression type connectors. Wires shall
not be tapped or spliced between terminal points. All wire shall have crimp type termination
and direct Tee connection at any place is not at all required.

4.6.8 All series connected devices and equipment shall be wired up in sequence. Loop-in
Loop out system of wiring shall be avoided as far as possible and the common buses shall
normally be made through the terminal block for better reliability of testing and maintenance.

4.6.9 Fuses and links shall be provided for isolation of individual circuit from bus bars
without disturbing other circuits and equipment.

4.6.10 DC trip and DC voltage supplies and wiring to main protective gear shall be
segregated from those for special purposes. Each such group shall be fed through separate
fuses, either direct from main supply fuses or the bus bars.

4.6.11 Since a number of wires will run from one point to another, it is desired that the
support arrangement should be adequate and neat. Conventional method of bunching of
wires should not be adopted since the same creates problems in case any wire is to be
removed. Wires should be accommodated in suitable plastic channels with sliding plastic
cover, which may be suitably mounted inside the panels neatly. Inspection/ removal of wires
laid in the plastic channels should be possible by sliding the covers.

4.6.12 Blank plastic channels should be provided by the sides of the panels to
accommodate incoming cables from switchyard through cable glands with suitable holding
arrangement rigidly fixed so that while handling other nearby cables no jerks are transferred
to the terminals inside the cubicle.

4.6.13 Wherever practicable wiring shall be accommodated in the sidewall of the cubicles.
Sharp bends shall be avoided.

4.7.0 TERMINAL BLOCKS:

4.7.1 Multi-way terminal blocks complete with necessary binding screws and washers for
wire connection and marking strip for circuit identification shall be furnished for terminating
the panels wiring and outgoing cables. Terminals shall be suitable for receiving at least
2x7/0.737mm stranded copper conductor or equivalent Aluminium conductor wires per
terminal. It may please be noted that the current rating shall be double the current rating of

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2x7/0.737 non stranded copper wire and terminal shall be suitable to receive 2x2.5sq. mm or
2x4sq. mm copper conductor of control cable.

4.7.2 Terminal blocks shall have shorting and disconnection facilities, so that the panels
side and outgoing wires could be disconnected just by opening the disconnecting links which
slides up or down without dislodging the wires from their position.

4.7.3 Highly reliable Test terminal blocks with facilities of shorting and easy removal of
connection shall be provided for CT & PT circuits. Instrument transformer wires shall be
terminated through suitably mounted test terminal blocks to facilitate site testing of all main
and backup protection relays.

4.7.4 Test terminal blocks shall be grouped according to the circuit functions and each
terminal block group shall have at least 20% spare terminals for accommodating additional
input wires.

4.7.5 Not more than two wires shall be connected to any terminal or either side of the
terminal block. If necessary, a number of terminals shall be connected by jumpers to provide
additional wiring points.

4.7.6 Each terminal point shall be marked with designation obtained from the purchaser's
schematic drawings.

4.7.7 Adjacent rows of terminal blocks shall be spaced not less than 100mm apart.
These shall be mounted vertically at the sides of the cubicle and set obliquely towards the
rear doors to give easy access to terminating end to enable ferrule number to be read
without difficulty.

4.7.8 Bottom of terminal blocks shall be spaced at least 200mm above the cable gland of
incoming multicore cables.

4.8.0 CABLE ENTRY:

4.8.1 Control panels shall have provision of multiple cable entries from the bottom.
Necessary cable glands should also be provided in the panels on a 4 mm thick mild steel
gland plate to be bolted firmly with nut and bolts on base plate. Base plate shall be bolted
further on the base frame with adequate number of nuts & bolts. Purchaser will arrange for
necessary floor opening below the panels to suit the cable trench design of purchaser's
requirement.

4.8.2 Adequate support for cables entering the panels is an utmost necessity. Cable
entry and subsequent distribution of individual cables should present a tidy look and for
achieving this, bunching shall be avoided. Plastic channels need necessarily be used.

4.8.3. Wiring through the terminal blocks shall be located in a manner that it becomes
convenient to provide termination of control cable for floor openings.

4.8.4 Control panels shall have provisions for fixing the multicore cable glands, which
shall be included by the BIDDER in scope of supply. For fixing these cable glands,
detachable gland plates of 4mm thickness shall be mounted on the base frame by nuts and
bolts.

4.8.5 Gland plate shall be supplied duly drilled and fitted with cable glands. Gland plate
and doors shall be provided with gasket properly. Necessary glands as per clause-4.8.6
below shall be fitted on the gland plate.

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4.8.6 Rigid supports shall be provided along with terminal block for holding plastic channel.
Suitable clamps may also be provided in plastic channel for holding cables.

4.8.7 Following quantities of cable glands per circuit with suitable blanking arrangement
shall be fitted on the gland plate that shall be fastened suitably at the bottom of the control
panels in each simplex panel as per the following details:

i. For 8 core x 2.5sqmm 1.1KV grade control cable : 2 nos.

ii. For 4 core x 2.5sqmm 1.1KV grade control cable : 4 nos.
iii. For 12 core x 2.5sqmm 1.1KV grade control cable : 1 no.
iv. For 19 core x 2.5sqmm 1.1KV grade Control cable : 1 no.

4.9.0 GROUNDING:
4.9.1 Copper strip having size not less than 12.5mm x 6mm or alternatively 25 mm x 3
mm grounding bus shall be provided for each control panel extending along entire length of
the panel for the purpose of effectively grounding all metal structures.

4.9.2 Each continuous length of ground bus shall have provision of two terminals at two
extreme points for connection to main ground grid of the substation.

4.9.3 Common star /neutral points of Potential and current transformers shall be
connected with the grounding bus through a disconnecting type connector so that purchaser
may adopt single point grounding of common star point either at the terminal block in the
control panels or in the marshalling box of the instrument transformer.

4.9.4 Whenever any circuit is shown grounded on the drawing a single wire for that
circuit shall be run independently up to the ground bus and connected to it.

5.0 CONTROL AND RELAY PANELS:

5.1 Simplex panels shall be provided with lockable doors on rear side. All indicating
instruments, controls, protective relays & mimic diagram etc. for feeder & Capacitor bank
shall be provided on the front side of the control panels.

5.2 Labeling for each circuit shall be provided at each of the front control panels, as well as
inside of the SIMPLEX panels.

5.3 Panels shall be of uniform thickness (minimum 2.5mm) and made of level sheet steel.
Bottom of the cubicle shall be made in a manner to open it for the purpose of wiring and
cable entry. Panels shall be designed to be of self-supporting type and wherever additional
structural strength is required, inconspicuous bracing, gusset-welding etc., shall be used. All
control panels and switchgear cubicles shall be made absolutely vermin proof design of the
approval of the purchaser.

5.4 Panels shall be made in suitable sections to facilitate easy transport and handling and
shall be later assembled at site. It may please be noted carefully that single continuous
sheet steel should not be used for a substation to make a single composite panels for all the
panels required. Panels should have unitised construction with facility to bolt together the
panels where more than one panels is involved.

5.5 Purchaser may ask for accommodation and wiring to be provided on Panels for
additional apparatus supplied under different contracts. Bidders shall agree to make such
provision in accordance with the instructions of the purchaser.

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6.0 CONTROL & INDICATION CIRCUITS:

6.1 Control and indication circuit for Capacitor Bank shall generally comprise of the
following:

a. Mimic diagram
b. Ammeter & Voltmeter (144 Sq.mm size)
c. MVAR meter (144 Sq.mm size)
d. Circuit Breaker Control switch.
e. “Trip Healthy” lamps.
f. Alarm cancellation arrangement.
g. Facia annunciating windows Breaker ON/OFF indication lamps. Test terminal
block and Relay Test Block.
j. Any other devices which may be necessary for completing scheme based on
improvement in design and adoption of new technology by the Bidder

6.2 MIMIC DIAGRAM:

6.2.1 Coloured mimic diagram and symbols shall represent the exact representation of
system. The mimic diagram for 33 kV shall be made to represent “ONE MAIN & TRANSFER
BUS” Scheme. Mimic diagram shall be placed at the eye level to indicate the position of
each breaker. Horizontal strip and the droppers shall have width of 10mm and 6 mm
respectively and the strip shall be 3mm thick. Power transformer, voltage transformer shall
be fixed on mimic by suitable symbols having dark Black colour. Position indicator of
isolating devices shall have matching colour in accordance with the voltage class of the
mimic. Arrangement shall be of over laid design using anodized aluminum section. Painted
mimic diagram shall not be acceptable.

6.2.2 Offered mimic diagram shall have colour scheme for representing 33 kV voltage
level as “Azure blue shade 104 of IS 5”

6.3 SEMAPHORE INDICATOR FOR BREAKERS:

6.3.1 Rotating disc semaphore indicator to be provided for this purpose on mimic
diagram shall indicate the position of 33 kV circuit breaker whether closed or open. Position
indicator strip of all semaphore indicators for breaker shall have the colour scheme matching
with specified colour scheme of mimic for various voltage levels.

6.3.2 ON and OFF display position of circuit breakers shall be automatically indicated by
semaphore operation indicator strip on mimic of 33 kV panels using auxiliary switching
contacts of outdoor equipments.

6.3.3 For 33 kV isolators, semaphore indicators need not be provided. Instead of

this, a circle indicating a 45 degree position may be indicated for the isolators.

7.0 ALARM AND ANNUNCIATION SCHEMES:

7.1 (A) ANNUNCIATION SCHEME FOR CAPACITOR BANK
(i) Alarm annunciation system shall be provided for each panel by means of
visual and audible alarm in order to draw the attention of the operating staff to
the abnormal operating conditions or the operation of some protective device.
The annunciation equipment shall be suitable for operation under the
tolerance limit of voltages specified in this specification.

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(ii) The annunciation shall be of visual and audible type. Facia annunciator, flush
mounted on the front of the control panel, shall provide the visual
annunciation. The DC hooter or DC bell shall provide the audible alarm.

(iii) Each facia annunciator shall have a minimum size of 35 mm x 50 mm

translucent plastic window for each Trip and alarm point. The translucent
plastic plates of facia window shall be engraved in black letters with
respective inscriptions. All inscriptions shall be engraved on each window in
not more than three lines and size of letters shall not be less than 5 mm.

(iv) Each annunciation window shall be provided with two white lamps in parallel
to provide safety against lamp failure. Long life lamps shall be used. The
lamp circuit shall include series resistor of adequate rating. The cover plate of
the facia windows shall flush with the panel and shall be capable of easy
removal to facilitate replacement of lamps. The transparency of cover plates
and wattage of the lamps provided in the facia windows shall be adequate to
ensure clear visibility of the inscriptions in the control room having high
illumination intensity (500 Lux) from the location of the operating staff desk.

(v) TRIP and NON TRIP facia shall be differentiated. All trip windows shall have
red colour translucent plastic window and all non-trip facia windows shall
have white colour translucent plastic window.

(vi) The annunciation system described above shall meet the following additional
requirements:

a) Annunciation system shall be capable of catering to atleast 80%

simultaneous signals (of windows provided) at a time.

b) One self-resetting push button shall be provided on each panel for

testing the facia window lamps. Push buttons for testing flasher and
audible alarm circuit of annunciation system and for testing the
annunciation supply failure monitoring circuit shall also be provided.
These testing circuits shall also be so connected that while test is
being done it shall not prevent the registering of any new annunciation
that may land up during the test.

c) One set each of the following push buttons shall be provided on each
panel as shown in the front view drawing:
i Reset push button for annunciation system.
ii Accept push button for annunciation system.
iii Test push button for testing healthiness of annunciator. The
operation of this button should not cause inadvertent operation of
any equipment.

d) Annunciation shall be repetitive type and shall be capable of

registering the fleeting signal. Minimum duration of fleeting signal
registered by the system shall be 15 milli-seconds.

e) Annunciation shall be suitable for operation with normally open

potential free contacts, which close on a fault. It shall be possible at
site to change operation of annunciator from potential free contact
from “close to fault” to “open to fault” and vice versa.

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f) In case of static annunciator scheme, special precaution shall be

taken by Bidder to ensure that spurious alarm condition does not
appear due to influence of external electromagnetic/ electrostatic
interference on the annunciator wiring and switching disturbances
from the neighboring circuits within the panels.

g) Offered annunciation scheme shall be complete in all respects

including annunciator relay, flasher relay, test, accept and reset push
buttons.

7.1 (B) ALARM SCHEME FOR CAPACITOR BANK:

Automatic tripping of the circuit breaker due to operation of protective relays shall be
indicated by a common audible alarm. The offered alarm scheme shall be complete in all
respects including one DC bell for non-trip alarm and one DC hooter for trip alarm with
relays and other accessories if any. With each panel one alarm scheme will be required.

8.0 PROTECTION SCHEME:

8.1 Protection scheme to be supplied for Capacitor Bank Control & Relay Panel against
this bid are described hereunder: -
8.2 PROTECTION SCHEME FOR SHUNT CAPACITOR BANKS:

8.2.1 Two Nos. 36 KV, 12 MVAR capacitor bank will be installed at 33KV bus of EHV
substations. Capacitor banks in double star formation will be controlled by a connection of
One No. 33KV Vacuum Circuit Breaker. For protection of capacitor bank following will be
applicable;

8.2.2 Over Current & Earth Fault Protection:

The capacitor bank shall be protected by over current relay and protection of triple
pole IDMT relay with two poles for over current protection and one pole for earth fault
protection. This will be in the form of a Numerical, non-directional and non-communicable
relay having (2O/C + 1E/F elements) an operating time of 1.3 secs at 10 times current
setting. Definite time for the over current element shall be continuously variable and the
earth fault element shall have IDMT characteristics as well as high set feature to take care of
currents of smaller as well as larger magnitudes. Bidders shall elaborate the IDMT
characteristics as well as the setting ranges available for high set feature in the earthfault
element.
It may be noted that although the DC supply source is one, 33 kV circuit breakers will
have two trip coils which will receive simultaneous trip command. For this purpose, contact
multiplication will not be acceptable but the rating of the breaker control switch and each
tripping relay contacts shall be adequate to handle the burden of two trip coils. Pistol grip
type breaker control switches along with red and green indicating lamp for ON/OFF
indication shall be provided. All controls, relays, instruments and other gadgets shall be
mounted on front of the panel and mimic diagram shall show one main and a transfer bus
arrangement for feeder circuit. The range of over current relay shall be 50 to 200% in steps
of 25%. In case of earth fault relay the range shall be 10 to 40% or 20 to 80% in steps of 5%.
8.2.3 Over Voltage & Under Voltage Protection:
The over voltage relay shall be provided with adjustable voltage setting in steps of
5% in the range of 110 to 140%. The relays shall be provided with suitable timer to give fixed
time delay to avoid tripping of capacitor bank due to inrush during switching or in transit. The

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under voltage relay shall be provided with adjustable voltage setting in steps of 10% in the
range of 30 to 60%. The over voltage and under voltage protection shall include time delay
relay and auxiliary relay. The over voltage relay shall be energized from 33 KV PT
connected to main bus bars on the source side of circuit breaker controlling the capacitor
banks.
8.2.4 Unbalance Protection (NDR):

The unbalance protection relays shall be current operated. In this scheme capacitor
bank is connected in double star formation with neutral interconnection through Neutral
Current Transformer (NCT) for each bank. The unbalance protection relay shall be of
instantaneous type having range of 20 to 80% in steps of 10%. The relays used shall detect
two current levels one for alarm and one for trip and be able to provide an alarm in the event
of failure of one or two units, before tripping. Number of capacitor units on failure of which
alarm shall sound and tripping is initiated shall be clearly mentioned in the Tender. Bidder
may please note that each panel shall be supplied with two nos. unbalance protection relay
(NDR) so that the same panel could be utilized for two set of 12 MVAR capacitor bank as and
when required.

8.3 OTHER IMPORTANT PROTECTION:

8.3.1 Trip circuit supervision: (on panels for Capacitor Bank only)
Separate trip circuit supervision relay shall be provided for each of the two trip coils in
all panels, for continuous monitoring of trip circuit i.e. for both pre and post close conditions.
The trip healthy lamp for each trip coil shall be provided separately for pre and post close
monitoring. During unhealthy condition of trip circuit the relay shall initiate an audible alarm
and visual indication on facia window. All circuit breakers are provided with two trip coils and
hence separate trip circuit pre and post supervision for each trip coil is to be provided by
Bidder. Each trip circuit supervision relay shall be provided with operation indicator. Also for
each trip coil circuit, separate DC circuit with fuses will be used.
9.0 ACCESSORIES FOR CAPACITOR BANK PANELS:
9.1 All indicating instruments shall conform to IS-722 and shall have a size of 144 sq.mm.
These shall be suitable for semi flush mounting with only flanges projecting on vertical
panels. These shall be capable of carrying 150% rated full load current continuously without
undue heating. All indicating instruments shall be provided with non-reflecting glass fronts.
Selection shall be available to display dual ratio by toggle switch based on dual ratio current
transformer. In case of digital type instrument, the display shall have 8 digits with minimum
25 mm display height. In case of analog meter they shall have long, clearly divided indelibly
marked scales of engraved or enameled metal and the pointers shall be of clean outline. The
pointers and scales shall be of purchaser’s approval.
9.2 The instruments shall not be damaged by the passage of fault current through the
primary of corresponding instrument transformer and approved means shall be provided for
zero adjustment without dismantling the instrument. Voltmeters shall be calibrated while hot.
All potential circuits to instruments shall be protected by a fuse on each pole of the circuit
placed as close as possible to the instruments transformer terminals or where instruments
are directly connected as close as possible to the main connection. All instruments and
apparatus shall be back connected and all instrument cases shall be earthed. Where
specified, selection switch shall be provided to connect the main ammeter to measure the
current flowing in each of the three phases. All indicating instruments shall be of accuracy
class 0.5.
9.3 Ammeters and current coils of watt meters and VAR meters shall continuously
withstand 150% of rated current. Potential coils of wattmeters VAR meters and Voltmeters

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shall withstand 110% of rated voltage continuously and twice the rated voltage for 0.5
Second without loss of accuracy.

9.4 ENERGY METERS:

Bidder may please note that all the C&R panels for capacitor banks shall be
supplied with 3 phase 4 wire, 0.2S accuracy class energy meter with availability based tariff.
Meters shall measure and display active & reactive energy under voltage low (97%) and
voltage high (103%) condition as per tariff requirement. Meter shall be fully static having
non volatile memory and fully programmable. Meter shall have four quadrant registering
facility with provision for recording/display various parameters like KWh, KVAh, KVARh, Line
current and voltages including power factor. Load survey capability for 35 days shall be
available to forecast load growth. Meter shall have 0.2S accuracy class. The measurement
accuracy of the meter for active power shall be 0.2 s whereas for reactive energy 0.5s as
per IEC 62052-11-2003, IEC 62053-22-2003 as under:

10. 0 SWITCHES:
10.1 Control and instrument switches shall be rotary operated with escutcheon plates
clearly marked to show operating position and circuit designation plates and suitable for
flush mounting with only switch front plate and operating handle projecting out. Handles of
different shapes and suitable inscriptions on switches shall be provided as an aid to switch
identification.
10.2 Selection of operating handles for the different type of switches shall be as follows:

a. Breaker control switches : Pistol grip, black

b. Selector switches : Oval or knob black.
c. Instrument switches : Round, Knurled, black
d. Protection transfer switch : Pistol grip lockable and black.

10.3 Breaker control switch shall be of spring return to neutral 3 position type. Control
springs shall be strong and robust enough to prevent inadvertent operation due to light
touch. Spring return type switch shall have spring return from close and trip positions to
'after close' and ‘after trip’ position respectively.

10.4 Lockable switches which can be locked in selected position shall be provided for
trip transfer scheme. Key locks shall be fitted on the operation handle.
10.5 In 33 KV panels, knob switch for manual selection of semaphore position indicator
strip position shall be provided for displaying matching position of isolating devices in the
switchyard. These selection switches shall have three way selections and shall be mounted
near to respective semaphore device.

11.0 INDICATING LAMPS:

11.1 All indicating lamps shall be LED type.

11.2 Indicating lamps shall be panels-mounting type with rear terminal connections. Lamps
shall be provided with series connected resistors preferably built in the lamp assembly.
Lamps shall have translucent lamp covers to diffuse different colours e.g. red, green, amber,
clear white or blue to differentiate system function. Lamp cover shall be preferably of
screwed type, unbreakable and moulded from heat resistance material. Wattage of
indicating lamps shall be as follows:
a. 220V - 5 to 10W
b. 110V - 5 to 10W

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11.3 Wattage of the neon lamp shall be 0.25 to 0.5W if provided.

11.4 Bulbs and lenses shall be interchangeable and easily replaceable from the front of
the panels. Indicating lamp with resistor shall withstand 120% of rated voltage on continuous
basis.

12.0 CIRCUIT BREAKER POSITION INDICATORS:

Position indicators of `SEMAPHORE' TYPE shall be provided as part of the mimic

diagrams on panels for indicating the position of circuit breakers. Indicator shall be suitable
for semi-flush mounting with only front disc projecting out and with terminal connection from
the rear. Colour of position indicator strips shall be matching with the colour of associated
mimic. Position indicators shall be suitable for DC operation. When the supervised object is
in the closed position, the pointer of the indicator shall take up a position in line with the
mimic busbars and at right angles to them, when the object is in the open position. When
supply failure to the indicator occurs, pointer shall take up an intermediate position to
indicate the supply failure. Position indicators shall withstand 120% of rated voltage on
continuous basis. No semaphores shall be provided for isolator position . Instead, a
circle showing isolator position at 45 degrees shall be made as mentioned earlier.

13.0 PUSH BUTTONS:

Push buttons shall be momentary contact type with rear terminal connections. Where
ever required the push buttons shall be suitably surrounded to prevent inadvertent operation.
These shall be provided with integral inscription plates engraved with their functions. All
push buttons shall have minimum two normally open and two normally closed contacts.
Contacts faces shall be silver plated. and shall be suitable for make/break and carry
appropriate currents for the functions desired.

14.0 RELAYS:

14.1. All relays to be supplied with 33KV C&R panels covered by this Bid shall be hand re-
set type.

14.2 All relays shall be contained in dust proof cases. All cases shall be mounted on the
control and relay panels and the details of mounting shall be to purchaser's approval.
Relays shall be of the projecting pattern or flush pattern as specified.

14.3 Indicators shall also be provided on such additional equipment to identify faulty
phase and type of fault. Each indicator whether electrically or mechanically operated shall be
resetted by hand without opening the relay case. Each indicator shall be so designed that it
should not be moved before the relay has completed its operation. It shall not be possible to
test and operate any relay by hand without opening case.

14.4 All elements of relays shall be arranged such that on opening the case dust particles
collected in or upon the case should not fall on the relay mechanism.

14.5 All relays shall conform to the requirement of IS-3231 or other applicable approved
standards. Relays shall be suitable for flush or semi flush mounting on the front with
connections from the rear. Relays shall be rectangular in shape and shall have dust proof,
dull black or egg shell black enamel painted cases with transparent cover removable from
the front.

MPPTCL/ TECH/ PROC/ 05/ MAY13 184 C & R Panels

 Volume-II, Part-2, Book-II of III

14.6 All induction relays shall be designed to operate at system frequency of 50 Hz.
Voltage operated relays shall be designed for star connected 110/220 Volt VT secondary
supply and current operated relays of 1 amp CT secondary as specified in the
specification. DC auxiliary relays and timers shall be designed for specified DC voltage and
shall operate satisfactorily at 70% to 110% rated voltage. Voltage operated relays shall
have adequate thermal capacity for continuous operation.

14.7 Relays shall be suitable for efficient and reliable operation of the protection scheme
described in the specification. Necessary auxiliary relays and timers should be provided for
interlocking scheme, multiplying main contacts, switching contact of protective relays and
monitoring of control supplies and circuits, lockout relay monitoring circuits etc. and also as
may be required for complete Protection schemes described in specification. All protective
relays shall be provided with minimum two pair of potential free contacts. Auxiliary relays
and timers shall have pairs of contacts as may be required to complete the scheme. All
contacts shall be silver faced with spring action. Relay case sizes should not pose limitations
in using available contacts on the relay due to inadequacy of terminals. Paralleling of
contacts shall be done at the external terminals of relay if required.

14.8 Timers shall be of the solid-state type. Short time delay in term of milliseconds may
be obtained by using copper lugs on auxiliary relays. In such case it shall be ensured that
the continuous rating of the relay is not affected. Time delay in terms of milliseconds
obtained using external capacitor resistor combination is not preferred and shall be avoided
to the extent possible.

14.9 Provision shall be made for easy isolation of trip circuits of each relay for the purpose
of testing and maintenance.

15.0 Numerical relays shall have compliance to following requirements:

All numerical, solid state and electronic relays shall have compliance to the following
requirements:

a. Printed circuit panels/cards shall be fin type and its contact shall be gold plated. All
connections with the connector pegs shall be through wire wrapping. All solder joints on
the printed circuit panels shall be encapsulated or covered with varnish.

b. Components used in these relays shall be loaded under normal condition by less than
half of their rated values. Resistors shall be of carbon composition or metal oxide type
and the capacitors shall be plastic film or tantalum type. Stringent measures including
shielding of long internal wiring should be taken to make relays immune to voltage
spikes as per IEC. Relays must meet the requirements of IEC-255-4 appendix `E' class
III regarding BF, disturbance tests IEC-255-4 regarding impulse test at 5KV and
transients present in CT & VT connections due to extraneous sources, do not cause
damage to any of associated static circuits.

c. All relays shall be designed for satisfactory performance under tropical and humid
conditions. Special mention shall be made in the technical deviations schedule of the
Bid for those relays, if any that Bidder proposes to use which differ from specified
requirements.

d. All devices required for correct operation of each relay shall be provided by contractor
without any extra cost.

e. It will be ensured that the terminals of the contacts of the relays are readily brought out
for connections as required in the final approved scheme. Type of relay case size

MPPTCL/ TECH/ PROC/ 05/ MAY13 185 C & R Panels

 Volume-II, Part-2, Book-II of III

offered shall not create any restriction on availability of the contact terminals for wiring
connections.

f. DC/DC converter or power supply unit shall be provided for the solid state protective
relay wherever necessary in order to provide a stable auxiliary supply for relay
operation.

g. Solid state relays shall be stable and suitably protected against transient/induced over
voltages and noise signals. Bidders shall state clearly in their Tenders, special
requirements if any for DC input arrangement or cabling considered necessary for
satisfactory operation of solid state relays quoted by him.

h. Timers shall be of the solid state type. Short time delay in term of milliseconds may be
obtained by using copper lugs on auxiliary relays. In such case it shall be ensured that
the continuous rating of the relay is not affected. Time delay in terms of milliseconds
obtained using external capacitor resistor combination is not preferred and shall be
avoided to the extent possible.

16.0 TESTS:

Manufacturers shall carry out type and routine tests on the relays and complete
panels as per relevant Indian Standard or any equivalent International Standards and as
specified hereunder.

16.1 ROUTINE AND ACCEPTANCE TESTS:

All modules and sub-assemblies shall be energized and tested for routine and
acceptance tests jointly carried out in presence of purchaser’s representative as per relevant
IEC Specifications or any other international standards individually as well as in assembled
form at the factory.

16.2 Relay and control panels shall be subjected to the following tests:

I. Mechanical operation test.

II. Verification of Degree of protection as per IS:214
III. High voltage test as per IS or IEC as may be applicable.
IV. Electrical control, Interlock and sequential operation tests.
V. Verification of wiring as per approved schematic.
VI. Other routine tests on all associated equipment and relays as per relevant Indian
Standards or IEC.

16.3 After all tests have been carried out, four copies of each test report/inspection report
shall be furnished. Each report shall supply the following information

i. Complete identification data including serial number of all relays and their
routine test reports.
ii. The routine test reports for all the panels.

16.4 Supply of equipment shall be subject to the approval of Test Certificates by

purchaser.

17.0 CONTROL CONNECTIONS AND INSTRUMENT WIRING:

17.1 Connections for switchgear operation and indications between the control and relay
panels where ever separate termination for instrument and relay wiring on these control &

MPPTCL/ TECH/ PROC/ 05/ MAY13 186 C & R Panels

 Volume-II, Part-2, Book-II of III

relay panels and multicore cable terminal boxes are involved, these shall form a portion of
the scheme for panels and under scope of supply of the control panels gear as stated by the
BIDDER.

17.2 Panels connection shall be insulated and shall be neatly and securely fixed to the
back of the panels. All instrument and panels wiring shall be of approved type, which shall
be fire retardant and shall be run in porcelain or non-rustable metal cleats or in non-rustable
tubes or galvanized steel tubes as may be approved. All panel wiring shall be taken to
terminal panels, which shall comply with requirements of multicore cable boxes where
applicable. Panel wiring shall be PVC or VC braided impregnated with flameproof
compound. Rubber insulation is not acceptable.

17.3 All wiring diagrams shall be clearly marked with the numbers, which are shown on
the ferrules of the individual cores. 20% spare and blank ferrule shall be supplied with each
panel.

17.4 Flat washers shall not be used but both end of each instrument or control wire shall
be properly crimped and terminated with a Rose Courtney or other approved type of washer.

17.5 Each set of current & voltage transformer secondary connections shall be complete in
all respect and shall be connected to form common star point. Star point shall be earthed at
one point only. Each such earth connection to the earth bar shall be made in accordance
with the requirement of the earth system and shall be made through a disconnecting link
which can be removed when insulation tests are required without breaking any circuit
normally carrying current.

17.6 For each circuit on the panels, the control indication and trip wiring shall be suitably
segregated so that these could be isolated to permit testing or other work. Semaphore and
other indication circuits shall be connected to the DC bus by a set of fuses. Similarly, the trip
and close circuits shall also be connected by a separate set of fuses. Fuses shall be labeled
clearly showing the circuits connected.

17.7 All secondary fuses shall be of an approved type. HRC fuses of standard make shall
only be used. Where ever specified test blocks shall be provided for testing of meters and
relays. These shall be of the switch board type with connection at the back, mounted on front
of panels. Test blocks shall provide complete isolation of meters, instruments and relays and
the arrangements shall be such that power supply for testing could be connected at the test
block from the external source or may be taken from the instrument transformer. Provision
shall be made for short circuiting current transformer secondary and disconnection of
potential transformer, by sliding and disconnecting type connectors.

18.0 PRETREATMENT AND PAINTING PROCESS:

Sheet steel fabricated members shall be subjected to pretreatment process before

painting. Process can be broadly divided as `Metal treatment and painting'.

18.1 METAL TREATMENT:

i. Degreasing: This can be achieved either by immersing in hot alkaline

degreasing bath or in hot di-chloroethelene solution. After degreasing
operation the surface shall be cleaned thoroughly with cold water.

MPPTCL/ TECH/ PROC/ 05/ MAY13 187 C & R Panels

 Volume-II, Part-2, Book-II of III

ii. Pickling: This is to remove rust and metal scales by immersing metal sheets
in dilute sulphuric acid (approximately 20%) at nearly 60 deg. centigrade so
as to totally remove scale and rust.

iii. Rinse in cold water in two tanks to remove traces of acids.

iv. Treat with phosphoric acid base neutralizer for removal of chlorine from the
above acid pickling and again wash with running water.

v. Phosphating: Immerse in grenadine zinc phosphate solution for about 20

minutes at 80 to 90 degree centigrade. Uniform phosphate coating of 4 to 5
gm per sq. meter shall be achieved.

vi. Swill in cold water.

vii. Rinse in Deorylyte bath at 70 to 80 degree centigrade to neutralize any traces

of salts.

viii. Seal the above phosphate coating with hot/dilute chromate solution.

ix. Dry with compressed air

18.2 PAINTING:

Sequence of Processes shall be as follows :-

i. Primer spray: Apply one coat of primer spray on wet surface by specially
developed `High luster' zinc chromate primer and to stove at 150-160 deg.
Centigrade for 25 to 30 minutes. Alternatively red-oxide primer with zinc
chromate contents may be used. However former process shall be preferred.

ii. Rubbing and putting : Apply putty to fill up the scars if any to present
smooth surface and stove 15 to 20 minutes. Apply putty several times to
get the perfect smooth finish.

iii. Surfacing: Sand down with mechanical abrasive and stove for 20 minutes.

iv. Primer: Spray second coat of primer as per (i) above or grey primer surface
on wet and stove for 20 to 40 minutes at 150 deg. centigrade.

v. Finish: Rubbing down dry and spray first coat of synthetic enamel finish paint
on wet and stove for 30 minutes.

vi. Surfacing: Sand down or rub dry to prepare for final finish spray. Coats of
synthetic enamel finish paint on wet and stove it at 150 deg. centigrade for 30
minutes.
NOTE:
i Necessary stiffeners may be welded between large cut ducts to provide
rigidity before painting process.

MPPTCL/ TECH/ PROC/ 05/ MAY13 188 C & R Panels

 Volume-II, Part-2, Book-II of III

ii Painting process shall be done within 24 hrs. of completion of treatment.

iii Small coating paint shall be supplied along with equipment for touching up at
site.

19.0 DRAWINGS & LITERATURE (PANEL METERS & RELAYS):

19.1 General arrangement and schematics showings with all major details shall be
submitted with the Tender.

19.2 Immediately after award of the contract, manufacturer shall submit GA and
schematics drawing of each panel for the approval of the purchaser.

19.3 Successful BIDDER shall have to supply one set of drawings and a set of
manuals per panels properly packed in plastic jacket; each containing approved GA,
Schematic and wiring drawings illustrative pamphlets of meters, literature and
commissioning instructions for all relays under his scope of supply. Besides this, one
set of drawings (GA+Schematic) and a set of manual per panels shall be forwarded to
the O/o CE(PLG).THIS IS MANDATORY.

20.0 GUARANTEED TECHNICAL PARTICULARS:

Guaranteed technical particulars for all relays, instruments, meters and all other
accessories shall be furnished along with the Tender. While submitting technical particulars,
please ensure to stipulate very clearly the class of accuracy, (wherever necessary), current
and voltage rating physical dimensions, weight, make, model No. type etc. in order to give a
clear picture of device offered, along with literature/write-up. Unless otherwise specified, all
the 33KV panels shall be suitable for the auxiliary DC voltage of 110 V.

21.0 OTHER IMPORTANT REQUIREMENT:

21.1 QUALITY ASSURANCE PROGRAMME:
21.1.1 Bidders must establish that they are following a proper quality assurance program for
manufacture of control and relay panels. In order to ensure this, suitable QAP should form a
part of the technical Tender, which will be submitted against this Bid document. Quality
Assurance Program must have a structure as detailed in the following paragraphs.

21.1.2 Quality assurance and failure prevention starts with careful study and scrutiny of
our technical specifications and requirements. Suppliers shall carefully study all the technical
parameters and other particulars & the supplier shall categorically give his confirmation that
these requirements shall be met in a satisfactory manner.

21.1.3 Supplier shall furnish the checks exercised in design calculations particularly in
selection of main protection scheme. Salient features of design & selection criteria of
protection scheme will have to be made available to the Purchaser.

21.1.4 Supplier shall indicate the various sources of the bought out items. Type of checks,
quantum of checks and acceptance norms shall be intimated and random test and check
results should be made available for inspection whenever so desired. Vendor list for various
bought out items shall be submitted with the Bid and the same shall be subject to
purchaser’s approval. However, no change in vendor list shall be acceptable after placement
of order and list of vendors shall be freezed at the time of placement of order It will however
be obligatory on the part of Bidders to allow third party inspection of all important material

MPPTCL/ TECH/ PROC/ 05/ MAY13 189 C & R Panels

 Volume-II, Part-2, Book-II of III

and in case during independent third party inspection any of the above material is found
different than from approved list of vendors, Purchaser reserves the right to summarily reject
complete lot and the manufacturer has to replace the entire material from the vendors
approved by the Purchaser.

21.1.5 Based on above QAP and offered delivery schedule a tentative program chart
indicating period for various manufacturing/ testing activities shall be submitted alongwith
QAP. Program chart should specify periods for various activities i.e. design, ordering of new
materials, assembly, testing etc.

21.2 INSPECTION:

21.2.1 Acceptance of any quantity of panels shall in no way relieve the successful Bidders
of his responsibility for meeting all the requirement of this specification and shall not prevent
subsequent rejection if such equipments are later found to be defective.

21.2.2 No material shall be dispatched from its point of manufacture unless the material has
been satisfactorily inspected and tested.

21.2.3 At the time of inspection, the Bidders shall identify each and every gadget and
relays on the ordered panels. Unless all the items are identified, the manufacture will not be
treated as complete. Serial number of Relays & other gadgets shall be entered into the test
report. Various tests stipulated in IS shall be performed in the presence of purchaser’s
engineers or when the inspection waiver has been given, in such a case, the testing
shall be done at the manufacturer's works as per IS stipulations and same should be
confirmed by documentary evidence by way of Test Certificate which shall be got
approved by the purchaser.

21.2.4 Whenever inspection call is given, letter of inspection call will accompany the
following:
a. Number of panels i.e. one feeder or capacitor bank panel which are ready at
the works and shall be offered for inspection. The Inspecting Officer shall get
the number of panels checked before commencing the inspection.
b. The Inspecting Officer shall randomly select panels of one feeder & capacitor
bank (approx. 10% quantity of the offered panels) for conducing the routine
tests after all the gadgets and relays provided on the panel have been
verified.
c. In case for any reasons inspection is not completed or equipment is not found
complete with all accessories, the Purchaser will reserve the right to recover
the complete cost of deputation of inspecting team to the works of the
manufacturer.

21.3 COMPLETENESS OF EQUIPMENT AND BOUGHT OUT ITEMS:

Responsibility for obtaining timely supplies of bought out items will rest on the and
only on this basis, delivery period will be offered in the Tender. For bought out items,
responsibility for guarantee and obtaining immediate replacement in case any defects are
noticed and in case defective supply of any item is reported will rest on the BIDDER. In
case for attending to defect in any accessory or inspection/ replacement of the accessory,
which may be bought out item for the Bidders; services of engineer of original manufacturer
is required, the same will be organized on immediate basis by the Bidders at their cost.

MPPTCL/ TECH/ PROC/ 05/ MAY13 190 C & R Panels

 Volume-II, Part-2, Book-II of III

21.4 Bidders may ensure that pages have been properly numbered and signed. All Bid
documents including schedules should be indexed properly and Index of the documents
should be enclosed/placed at the beginning of the Bid document.

22.0 SCHEDULE OF REQUIREMENT:

33KV Control and relay panels shall have following instruments, relays and
accessories to be provided per circuit on each feeder and transformer panels as per the type
of protection indicated above under clause-8.1 by the purchaser:

A - Quantity and Number Shown Below are Required For Capacitor Bank Control &
Relay Panels :-

S.
PARTICULARS QUANTITY
NO.
I – CONTROL & RELAY PANEL
1. Type of panel Simplex
2. Box type circuit label inscription (50x100mm) indicating Name One
of CIRCUIT
3. Purchaser’s order no. Serial no.& Bidder’s label One
4. Over laid Mimic diagram with uniform 3mm thickness and One
10mm width.
5. Red and Green lamps with holder for circuit breaker ON/OFF One
position indication. Set
6. Pistol grip Circuit breaker control switch three position ON, Off One
& return to neutral.
7. Semaphore to indicate circuit breaker position automatically One
8. Ampere meter with selector switch for reading individual phase One
current (144 sq.mm size)
9. Voltmeter (0-40KV) with selector switch for reading individual One
line voltage (144 sq.mm size)
10.a 3 phase 3 wire MVAR meter (0-50 MVAR) (144 sq.mm size) One
10.b 3 phase 4 wire ABT Energy meter o.2s accuracy class One
11. Facia window annunciator complete with flasher and function 6
relays Ways
12. Test plug/port for testing of Main protection Relay complete with One
connecting leads
13. Test terminal block for MVAR meter One
14. Push button for facia annunciator testing of all lamps /accept/ Three
reset arrangement.
15. Push button for main DC supply fail test/accept Two
16. Indicating lamp for DC fail. One
17. Trip circuit supervision healthy indication lamp with push button Two
to select pre-close & post-close supervision.
18. Additional accessories & other devices required completing the One
offered schemes. Set
19. Neutral current unbalance relay (NDR) alongwith timer and Two
auxiliary relay for Alarm & Trip
20. Pre & post close Trip circuit supervision relay. Two
21. Numerical, non-directional and non-communicable IDMT relay One
having two overcurrent and one earthfault elements having time
of operation at 1.3 Sec. at 10 times current settings for
protection of 33 kV feeder circuits. The earthfault element shall

MPPTCL/ TECH/ PROC/ 05/ MAY13 191 C & R Panels

 Volume-II, Part-2, Book-II of III

S.
PARTICULARS QUANTITY
NO.
have IDMT characteristics as well as high set feature (as
described in Clause no. 8.2.2 of the specification.
22. High speed tripping relay One

23. Under voltage protection scheme including time delay relay and One
auxiliary relay Set
24. Over voltage protection scheme including time delay relay and One
auxiliary relay Set
25. Additional aux. relays required to complete offered protection As Required
schemes with details.
II – EQUIPMENT MOUNTED INSIDE
1. Space heaters with switch in each panel. One

2. 15/5A, 230Volts power socket with protective metallic cover & One
Switch.
3. 20Watt Tube light with door switch. One

4. DC bell for NON TRIP alarm complete with accept, reset and One
test facilities
5. DC hooter for trip alarm complete with accept reset and test One
facility
6. Glands plate fitted with Cable glands. One Set

7. Foundation bolts One Set

8. Additional relays or accessories offered by Bidder, which are As per

essentially required for completing protection scheme. Requirement

For the purpose of confirmation to supply all items mentioned above, Bidders
shall furnish an undertaking as per schedule XIII of volume-VI.
(**) Bidders may please note that although the breaker shall have two trip coils, the
source of DC supply shall be only one. Accordingly, two trip circuit supervision
relays are envisaged for the transformer circuits only.

IMPORTANT NOTE:

1. Bidders shall indicate Unit prices for all the gadgets and relays for the 33KV
Class panels for feeder capacitor banks offered by them. This has to be strictly
complied. Prices of the gadgets and relays shall form a part of the Schedule-I about
details of equipment and quantity for 33KV C&R panels.

2. Bidders may elaborate the setting possibilities available in the overcurrent as

well as earthfault elements of IDMT numerical relays offered by them.

MPPTCL/ TECH/ PROC/ 05/ MAY13 192 C & R Panels

 Volume-II, Part-2, Book-II of III

APPENDIX-B3

DRAWINGS

S.No. Description
1 General Arrangement Drawing for 33KV 1T+1F Control &
Relay Panel
2 General Arrangement Drawing for 33KV 3F Control & Relay
Panel
3 General Arrangement Drawing for 33KV 1F Control & Relay
Panel
4 General Arrangement Drawing for 33KV Capacitor Bank
Control & Relay Panel

MPPTCL/ TECH/ PROC/ 05/ MAY13 193 C & R Panels

 Volume-II, Part-2, Book-II of III

GENERAL ARRANGEM ENT OF 33 KV TW O CIRCUIT (ONE X-M ER & ONE FEEDER)

CONTROL AND RELAY PANEL AS PER MPPTCL'S STANDARD DESIGN

LIFTING HOOKS

CIRCUIT LABELS F RONT DOOR

PROVIDED WITH

L1 L2 L3 L4 L5 L1 L2 L3 L4 L5
GLAS S COVER
144

144
M FM -1 M FM -2

M VAR M VAR

HINGES

T CH T DC AA AR T CH T DC

86t 86f

10

29B 29B
2250

29A 29A

52t 52f1

29C 29C

2250
52 CS 1
6 52 CS 2 E QUIP MENT
1650

F RAME
S WINGING TY PE

195A 195B
T C-1 T C-1
1360

1295

51A 51A
195C
51B 50
T C-2
51C 51C

X -M ER F EEDER
30/C 20/C
RELAY +IE/F
DMT3 RELAY.
195D DMT -1.3
SECS T C-2 S ECS.

144
TVM TVM

E /F 64
X -MER

TTB 1 TTB 2
300
60

660
560
3D VIEW SIDE VIEW REAR BLOCKED

STANDARD DIM ENSIONAL DETAILS

75 150
CATEGORY W IDTH DEPTH HEIGHT
30

1 T/1F 660 560 2250

1T+1F 660 560 2250
360 mm

3F 1000 560 2250

Sheet Metal Thickness 2.5mm.
Colour Inside Eggshell White
BOTTOM VIEW Colour Outside Opaline Green
Colour of Mimic Azure Blue
ALL D IM ENSION S ARE IN MM. Mimic Strip Overlaid Type
N OT TO SCALE
Earth Bus Size 12.5x6mm. Copper Strip
Brass Cable Glands Double Compression Type
Multifunction Meters Accuracy Class 0.5
Trivector Meters Accuracy Class 0.2S

M. P. POW ER TRANSMISSION Co. LTD. JABALPUR

DRAWING NO:- JICA/MPPTCL/TR-101 TO 107/GA 33KV 1T+1F CRP

MPPTCL/ TECH/ PROC/ 05/ MAY13 194 C & R Panels

 33 KV THREE FEEDER CONTROL & REALY PANEL
AS PER MPPTCL's STANDARD DESIGN.

C & R Panels
LIFTING FOUR No.LUGS 75
150

30
FRONT DOOR
CIRCUIT LABELS
PROVIDED WITH
L1 L2 L3 L4 L5 L1 L2 L3 L4 L5 L1 L2 L3 L4 L5 GLASS COVER

360 mm
144
MFM MFM MFM
144

MVAR MVAR MVAR

HINGES BOTTOM VIEW
TCH TDC TCH TDC AA AR TCH TDC
NOTE:-
Volume-II, Part-2, Book-II of III

10

1. IN CASE OF PANELS COMPRISING THREE CIRCUITS

TRANSFER BUS THE DOORS SHOULD BE OF CENTRE OPENING TYPE
65

MAIN BUS HAVING HINGES ON BOTH OUTER SIDES.

2250

29A 29B 29B 29B

29A 29A
52F2 52F2
2 THE SPACE AVAILABLE BETWEEN THE METERS
52F1
WILL BE AROUND 20mm THEREFORE PROPER
29C 29C 29C
REINFORCMENT SHOULD BE PROVIDED IN THE
52 CS 1 52 CS 2 52 CS 3
2250 SHEET FROM INSIDE.SHOULD BE AROUND 1000mm.
105
3. THE DRAWING IS ONLY TO INDICATE REFERENCE
HEIGHTS OF INSTRUMENTS CONTROL SWITCH
EQUIPMENT
118

86F1 86F2 86F3

MIMIC ETC.
1650

195
FRAME
FDR I SWINGING
ALL DIMENSIONS ARE IN MM.
TYPE
20/C+1E/F Highset RELAY
DMT 1.3 SECS. TVM NOT TO SCALE
FEEDER
O/C 51A&51C&E/F64/50
1
1360

1295

FDR II
20/C+1E/F Highset RELAY
DMT 1.3 SECS.
FEEDER
TVM
O/C 51A&51C&E/F64/50 2
STANDARD DIMENSIONAL DETAILS
FDR III CATEGORY WIDTH DEPTH HEIGHT

MPPTCL/ TECH/ PROC/ 05/ MAY13

1 T/1F 660 560 2250
20/C+1E/F Highset RELAY
DMT 1.3 SECS. TVM 1T+1F 660 560 2250
FEEDER
O/C 51A&51C&E/F64/50 3
3F 1000 560 2250
264
Sheet Metal Thickness 2.5mm.
76

TTB 1 TTB 2 TTB 3

Colour Inside Eggshell White
300

Colour Outside Opaline Green

Colour of Mimic Azure Blue
60

Mimic Strip Overlaid Type

1000 560
Earth Bus Size 12.5x6mm. Copper Strip
REAR BLOCKED Brass Cable Glands Double Compression Type
FRONT VIEW SIDE VIEW Multifunction Meters Accuracy Class 0.5
Trivector Meters Accuracy Class 0.2S
M. P. POWER TRANSMISSION Co. LTD. JABALPUR DRAWING No:- JICA/MPPTCL/TR-101-107/GA 33KV 3Feeder CRP
 33 KV ONE FEEDER CONTROL & REALY PANEL
AS PER M.P.P.T.C.L's. STANDARD DESIGN.

C & R Panels
CIRCUIT LABEL LIFTING FOUR No.LUGS 75
150

30
FRONT DOOR
PROVIDED WITH
GLASS COVER
L1 L2 L3 L4 L5

360 mm
MFM
MVAR
HINGES BOTTOM VIEW
Volume-II, Part-2, Book-II of III

TCH TDC AA AR
NOTE:-
10

1. THE SPACE AVAILABLE BETWEEN THE METERS

WILL BE AROUND 20mm THEREFORE PROPER
TRANSFER BUS
REINFORCMENT SHOULD BE PROVIDED IN THE
MAIN BUS
65

SHEET FROM INSIDE.SHOULD BE AROUND 1000mm.

2250
29B
29A
52 2. THE DRAWING IS ONLY TO INDICATE REFERENCE
29C HEIGHTS OF INSTRUMENTS CONTROL SWITCH
MIMIC ETC.
52 CS 2
TCH = Trip Circuit Healthly Check
2190

196
TDC = DC Fail Test
1650

AA = Alarm Accept
EQUIPMENT
FRAME
AR = Alarm Reset
86 SWINGING TYPE 86 = Trip Relay
MFM = Multi Function Meter
1360
1295

20/C+1E/F Highset RELAY ALL DIMENSIONS ARE IN MM. NOT TO SCALE

DMT 1.3 SECS.
FEEDER
O/C 51A&51C&E/F64/50
STANDARD DIMENSIONAL DETAILS

MPPTCL/ TECH/ PROC/ 05/ MAY13

CATEGORY WIDTH DEPTH HEIGHT
TVM
1F 660 560 2250
Sheet Metal Thickness 2.5mm.
Colour Inside Eggshell White
TTB
Colour Outside Opaline Green
Colour of Mimic Azure Blue
300

Mimic Strip Overlaid Type

Earth Bus Size 12.5x6mm. Copper Strip
60

Brass Cable Glands Double Compression Type

660 560
Multifunction Meters Accuracy Class 0.5
Trivector Meters Accuracy Class 0.2S
FRONT VIEW SIDE VIEW REAR VIEW
M. P. POWER TRANSMISSION Co. LTD. JABALPUR DRAWING No:- JICA/MPPTCL/TR-101-107/GA 33KV 1F CRP
 33 KV CAPACITOR BANK CONTROL & REALY PANEL AS PER M.P.P.T.C.L's. STANDARD DESIGN.

CIRCUIT LABELS LIFTING FOUR No.LUGS 75

150

30
L1 L2 L3 L4 L5 L1 L2 L3 L4 L5 L1 L2 L3 L4 L5

144 144 144

TURN TWIST LOCKS

144
144
144
360 mm

AMETER VOLT METER MVAR METER HINGES

SS SS SS

ANN

MPPTCL/ TECH/ PROC/ 05/ MAY13

BOTTOM VIEW
TCH TDC AA AR

52 CS 2
DOOR HANDLE

10
TRANSFER BUS
MAIN BUS
NOTE:-

65
29B
29A SS = Selector Switch
52

2250
29C UVR = Under Voltage Relay
OVR = Over Voltage Relay

197
86 HA NDR = Un Balance Relay
TCS = Trip Circuit Supervision Relay

2190
ANN = Annunciator
TCH = Trip Circuit Healthly Check
20/C+1E/F Highset RELAY OVR
TDC = DC Fail Test
DMT 1.3 SECS.
FEEDER AA = Alarm Accept
O/C 51A&51C&E/F64/50
AR = Alarm Reset
TERMINAL
UVR BLOCK 86 = Trip Relay

1360
1295
Volume-II, Part-2, Book-II of III

TCS
RELAY ALL DIMENSIONS ARE IN MM. NOT TO SCALE
NDR NDR
REAR VIEW

STANDARD DIMENSIONAL DETAILS

CATEGORY WIDTH DEPTH HEIGHT
CAPS. BANK 660 560 2250
TURN TWIST LOCKS
264

76
RTB TTB Sheet Metal Thickness 2.5mm.
EARTH BUS 12.5x6mm Colour Inside Eggshell White

300
Colour Outside Opaline Green
Colour of Mimic Azure Blue

60
Mimic Strip Overlaid Type
660 560
Earth Bus Size 12.5x6mm. Copper Strip
Brass Cable Glands Double Compression Type
FRONT VIEW SIDE VIEW REAR VIEW

C & R Panels
Ammeter, Volt Meter,
DRAWING NO-
JICA/MPPTCL/TR-101 TO 107/GA 33KV CAP. BANK CRP SK / 117
MVAR Meter Accuracy Class 0.5
10.09.2007
 Volume-II, Part-2, Book-II of III

SCHEDULE-I(A)

DESCRIPTION OF EQUIPMENT FOR

SCHEDULE FOR RATES AND PRICES TO BE FURNISHED
IN VOLUME-VI

S. Particulars Of Item Qty.

No.
1(a) 33KV C & R panels for protection of one transformer and
one feeder circuit complete with all relays & accessories

As per Price Schedule

as described in the tech. specification with u/f and
tripping relays
2 33KV C & R panels for protection of three feeder circuits
complete with all relays & accessories as described in the
tech. specification.
3 33KV C & R panels for protection of one feeder circuit
complete with all relays & accessories as described in the
tech. specification.
4 C & R panels for protection of 2 Nos. 36KV, 12 MVAR
Shunt Capacitor Bank complete with all relays &
accessories as described in the tech. specification.

NOTE:
1. The above description of the equipment is given for the purpose of offering the
prices and to mention description of equipment in invoice for claiming
payment.
2. The quantity of above equipments has been mentioned in Volume-VI.

MPPTCL/ TECH/ PROC/ 05/ MAY13 198 C & R Panels

 Volume-II, Part-2, Book-II of III

2.1.2 (F) TECHNICAL SPECIFICATION OF SYNCHRONIZING

EQUIPMENT/TROLLY :

For the purpose of synchronization at 220 KV Substation at Sirmour

synchronizing equipment will also be required by us. The details of this
equipment shall be as under;
(vi) The synchronizing instruments shall be mounted on a synchronizing
trolley. The trolley shall be equipped with double analog voltmeters and
double analog frequency meters, synchroscope and lamps fully wired.
The size of voltmeters and frequency meters provided in the synchronizing
trolley shall not be less than 144 x 144 sq.mm. Suitable auxiliary voltage
transformers wherever necessary shall also be provided for synchronizing
condition. In case the synchroscope is not continuously rated, a
synchroscope cutoff switch shall be provided and an indicating lamp to
indicate that the synchroscope is energized shall also be provided.

(vii) Synchronizing check relay with necessary auxiliary equipments shall be

provided which shall permit breakers to close after checking the
requirements of synchronizing of incoming and running supply. The
phase angle setting shall not exceed 35 degree and have voltage
difference setting not exceeding 10%. This relay shall have a response
time of less than 200 milliseconds when the two system conditions are
met within present limits and with the timer disconnected. The relay
shall have a frequency different setting not exceeding 0.45% at rated
value and at the minimum time setting. The relay shall have a
continuously adjustable time setting range of 0.5 -20 seconds. A guard
relay shall be provided to prevent the closing attempt by means of
synchronizing check relay when control switch is kept in closed position
long before the two systems are in synchronism.

(viii) The trolley shall be of mobile type with four rubber-padding wheels
capable of rotating in 360 degree around the vertical axis. Suitable
bumpers with rubber padding shall be provided all round the trolley to
prevent any accidental damage to any panel in the control room while
the trolley is in movement. The trolley shall have two meter long flexible
cord fully wired to the instruments and terminated in a plug in order to
facilitate connecting the trolley to any of the panels. The receptacle to
accept the plug shall be provided on the panel.

MPPTCL/ TECH/ PROC/ 05/ MAY13 199 C & R Panels