CH14 15 Scanned
CH14 15 Scanned
Proper control of costs requires a comparison of actual cost results with some
base data. Management is interested to know what costs are but also whether
they represent an efficient level of productive operations. Comparing actual
costs with those incurred in a previous period is one way to evaluate costs. To
properly interpret and control costs, we can compare actual costs with
standard costs so we can study any difference or variance. Thus, standards are
yardsticks that measure achievement or lack of achievement.
The standards relate to the quantity and cost of inputs used in manufacturing
goods or providing services.Quantity standards indicate how much of a cost
element such as labor, time or raw materials, should be used in manufacturing a
unit of product or in providing a unit of service. Cost standards indicate what the
cost of the time or the materials should be.
Actual quantities and actual costs of inputs are compared against these
standards to whether operations are proceeding within the limits that
management has set. If either the quantity or the cost of inputs exceeds the
limits that. management directs its attention to the difference and uses its efforts
where they will do the most 8ood. This process is known as management by
exception.
Users of Standard Costs
Auto service centers offer set labor time standards for the completion of certain
work tasks and then measure actual performance against these standards. Fast-
food outlets such as Jollibee, McDonalds have exacting standards as to the
quantity of meat going into a sandwich, as well as standard for the cost of the
meat. Hospitals have standard costs for laboratory tests, for food, laundry and
other items for each occupied bed.
In short, the business student is likely to run into standard costs, concepts in
almost any line of business that she or he may enter.
When standard costs are set carefully and used widely, they provide benefits to
an organization such as:
2. They aid management planning by providing the unit amount for budgeting.
Also in the process of setting standards, managers thoroughly study all factors
affecting costs and oftentimes discover how operations can be improved.
2. Other useful information such as trends may not be noticed at an early stage
since attention is focused only on variances above a certain level.
These possible problems and difficulty suggest that extreme care must be
exercised by the manager in adopting a standard cost system. It is particularly
important that managers go out of their way to focus on the positive rather than
on the negative, and to be aware of possible unintended consequences.
The setting of standard costs is more an art than a science because it requires
the combined thinking and expertise of all persons who have responsibility over
prices and quantities of inputs. In non-manufacturing companies (service and
trading firms), this standard-setting activity would involve the controller or
managerial accountant, purchasing agent, segment managers, sales personnel
Such as salesmen or service providers themselves. In a manufacturing setting.
This group of persons would include the managerial accountant, purchasing
agent, industrial engineer, production supervisors, line managers and the
production workers.
Generally, standards are set on a less demanding level. Normal, and expected
actual standards are standards that are "light but attainable." Also known as
practical standards, they allow for normal machine breakdown, normal material
loss, expected lost time, employee rest periods and can be attained through
reasonable though nighy efficient, efforts by the average worker at a task
Variances from such a standard are very useful to management in that they
represent deviation that fall at outside or normal, recurring inefficiencies than
ma standards however, make no Chapter, the use of practical rather than the
ideal standard is assumed.
Standard Quantity
Standard Price
Because the purchasing agents arc responsible for price variances, they should
help set the price standards which should reflect the study of market condition
vendors quoted prices and the optimum size of a purchase order. The just-in
time (JT management philosophy which many companies adopt. minimizes
inventories, keeping on hand only the amount needed in production until the
next order arrives. In so doing. the inventory carrying cost is minimized. In
addition, the entire operation associated with acquiring goods including any
exhaustive bargaining for the lowest material price should be studied.
The account should also consider cash discounts, material handling costs
(freight, purchasing, receiving and other costs) in the standard price to be
established. Lastly, the purchasing department should be made accountable
not only for the price of purchased components but also for the specified
quality. Otherwise, the purchasing's motivation is just to find inexpensive vendors
without concern for meeting the material quality specifications. While this may
lead to a favorable material price variance, unfavorable materials quantity
variance and unfavorable labor efficiency variance may also result because of
poor quality of materials and substantial manufacturing rework time.
Standard Time
Examination of past payroll and production records can reveal the worker-hours
used on various jobs and can help determine standard performance. Time
reports from the workers for a limited period will be a good basis for the
standard. If possible, time and motion study should be the basis for setting time
standards. The time study seeks to develop time standards and piece rates
which he average operator can meet daily, A time study breaks up the
operating cycle into distinct elements. Managers who should have expert
knowledge and skill, place the rating of the operation and the employees skill
and effort in tie study sheets.
1. A company may establish a standard rate for the job; regardless of who
performs the job, the rate stays the same, or
2. A company may establish a rate for an individual worker and the worker
receives this rate regardless of the work performed.
If labor contracts exist, the wage is relatively fixed and can be used as standard.
Labor costs in an automated manufacturing system are largely fixed even
though wages are expressed on an hourly basis. Accountants can derive an
average salary figure from a schedule showing the number of salaried people
and their individual salaries. The average plant salary figure should also include
payroll taxes and such employees' benefits as vacation pay, insurance, and
pensions.
After selecting the capacity level, costs are allocated on a volume related o
non-volume related base. Commonly used volume-related bases include
machine hours direct labor hours direct labor costs, direct materials costs and
units of production. An activity-based costing system uses nonvalue related
activities such as number of scheduled production runs or inspections. After
expressing volume based on machine hours, the number of inspection, or
another basis, the factory overhead incurred at this level is estimated.
Analysis of Variances
Basically, the variance or difference between actual costs and standard costs
can be separated and analyzed into two components: a price variance and an
efficiency variance. These may be computed as follows:
When the manufacturing process uses several different direct materials that are
supposed to be combined in a standard proportion, the materials quantity
variance may be broken down into:
Labor cost variance is the difference between actual labor cost and standard
labor cost. This variance may be analyzed into two components, namely, the
labor rate variance and the labor usage or efficiency variance. These variances
are computed as follows:
5. Inefficient equipment
6. Machine breakdown
AH = actual hours
SH = standard hours
Alternative presentation:
Actual costs, for example, machine power, materials handling, supplies were
different from those expected because of fluctuations in market prices or rates.
The possible causes of variable overhead efficiency variance are as follows: This
is attributable to efficiency in using the base on which variable overhead is
applied. So that if the basis of the variable overhead application is direct labor
hours, the causes of the labor efficiency variance will also be the causes of the
variable overhead efficiency variance.
Responsibility: Production line supervisors are responsible for this variance. This
variance shows how much of the factory's capacity has been consumed or
released by off-standard labor performance. If machine-hours are the basis for
applying factory overhead, the variance measures the efficiency of machine
usage.
Responsibility: Line supervisors can control fixed overhead when the costs are
discretionary rather than committed. Top sales executives may be held
responsible if budgeted volume is matched with anticipated long-run sales.
Responsibility usually rests with top management, for the volume variance
represents under -or overutilization of plant and equipment.
Analysis:
If the company is using a flexible budget, the total overhead variance may be
analyzed as follows:
Figure 14.1
Manufacturing Overhead (Fixed And Variable) Variance Analysis (Flexible Budget In
Use)
**Budget allowed based on Actual Hours: [Fixed overhead + (AH x Std. VOR)]
** Budget allowed based on Standard Hours: [Fixed overhead + (SH x Std.
VOR)]
B. If the company uses a fixed or static budget, variance analysis may be done as
follows:
Figure 14.2
Manufacturing Overhead (Fixed And Variable) Variance Analysis (Fixed Budget In
Use)
Treatment of Variances
a) If the variances are relatively small, they may be closed to Cost of Goods
Sold.
The following events took place at Certified Containers, Inc. During the month of
December:
1. Produced and sold 50,000 plastic water containers at a sales price of P10
each. (Budgeted sales were 45,000 units at P10.15).
REQUIRED:
Repeated references to budget allowances have been made throughout previous chapters and we
have seen how closely accounting and budgeting are related and how one depends on the other.
Accounting draws some of its data from planned performances established in the budget; in turn,
recorded historical data provide a basis for determining budget estimates.
Budget Defined
A budget is a financial plan of the resources needed to carry out tasks and meet financial goals. It is
also a quantitative expression of the goals the organization wishes to achieve and the cost of attaining
these goals.
The act of preparing a budget is called budgeting. The use of budgets to control a firm's activities is
known as budgetary control.
The overall or master budget (also known as planning budget or budget plan) indicates the sales
levels, production and cost levels, income and cash flows that are anticipated for the coming year.
The master budget is a summary of all phases of a company's plans and goals for the future. In
short, it represents a comprehensive expression of management's plans for the future and how these
plans are to be accomplished.
Control involves the steps taken by management to ensure that the objectives set down at the
planning stage are attained and to ensure that all parts of the organization function in a manner
consistent with organizational policies.
An effective budgeting system must provide for both planning and control. Good planning without
effective control is time wasted. On the other hand, unless plans are presented or known in advance,
there are no objectives toward which control can be directed.
Functions of Budgeting
Properly conceived, budgeting can mean the difference between a general drift that may or may not
lead to a desired goal and a carefully plotted course toward a predetermined objective that holds drift
to a minimum. Budgets make the decision-making process more effective by helping managers meet
uncertainties. The objective of budgeting is to substitute deliberate, well-conceived business
judgment for accidental success in enterprise management. Budgets should not be expressions of
wishful thinking but rather descriptions of attainable objectives.
a) Strategic planning which focuses on long-range horizon and is performed by the highest level of
management.
c) Short-term budget which a quantitative detailed plan covering typically one year established by all
managers at all levels. Logically, the budget is an expression of the strategic planning and
programming also being conducted.
3. Communication function
If an organization is to operate as an efficient unit, there must be definite lines of communication, so
that the employees in the various departments can be kept fully informed of objectives, policies, plans
and achievements. Each employee should have a clear understanding of the company's goals and
the part that he or she is expected to play in their attainment. To a certain extent the employees can
gain understanding of how they can positively contribute toward accomplishing organizational goals.
This is achieved through their participation in the budgeting process. Furthermore, everyone who has
responsibility under the budget should be informed on how his/her actual performance compares with
budget plans. Budgeting also facilitates decentralized decision making It serves as authorization for
a manager to act since it delineates available resources and goals. Decentralized decision making
means that higher management is freed from such burdens and has more time to focus on programs
and strategic planning.
4. Motivation function
Budgeting can be a force for good and evil. A budgeting approach in which managers prepare their
own budget estimates called a self- imposed budget or participative budget is generally considered
to be the most effective method of budget preparation. If a firm's employees have actively participated
in budget preparation and if they are convinced that their own personal interests are closely allied
with the firm's success, budgets provide motivation in the form of goals to be attained. Most people
like to face up to a challenge and take satisfaction in operating efficiently and effectively under a
budget they participated in planning. On the other hand, if the budget is dictated from above by top
management and poses a threat rather than a challenge to the employees, then it becomes
something to be resisted rather than accepted and it can do more harm than good from the viewpoint
of organizational operating performance.
5. Control function
Budgets represent management's formal commitment to take positive actions to make actual events
correspond to the formal plan. Profit plans also contain explicit statements concerning implementation
of management objectives for a period of time; managers communicate these to all parties with
control responsibility. Comparison of actual results with the profit plan forms the basis for
management control, motivation, and performance evaluation. Many problems occur when managers
are evaluated on their ability to achieve the budget. The most serious consequences occur when the
budget is the sole or overriding criterion of performance. In such situations, managers may reach the
budget by devious or shortsighted means. To alleviate the problems of employing budgets to evaluate
performance, the following should be considered.
1) Flexibility which means that the budget is viewed as a plan, not set in concrete. A variance
(difference between actual and budget) should merely raise a question as to why we are off the plan
and managers should feel that they have the freedom to deviate from the plan when necessary;
3) Nonpunitive approach. The focus of analysis should not be solely on unfavorable variances as a
punitive device to make sure that managers do not go over budget. Rather, any significant variance
(whether over or under budget) should be investigated. Examining variances may reveal situations in
which a manager should be praised for strong performance a motivating event. Large variances in
either direction require analysis to either alter the plan or take appropriate actions, not to find fault
with managers.
Types of Budgets
The types of budgets or the major composition of the master budget are:
1) The Operating budget
2) The Financial budget
3) The Capital budget
Cash budget
a period-by-period statement of cash at the start of a budget period, expected cash receipts
classified by source; expected cash disbursements, classified by function, responsibility, and
form; and the resulting cash balance at the end of the budget period.
Financial Budget
refers to the budget of the financial resources as reflected in the budgeted statement of
financial position and cash budget.
Fixed budget
projection of cost at a particular or one level of production (usually at normal capacity) for a
definite time period.
Participative budget
budget prepared using employees at all levels in the organization.
Physical budget
budget that is expressed in units of materials, number of employees, or number of man-hours
or service units rather than in pesos.
Production budget
production plan of resources needed to meet current sales demand and ensure adequate
inventory levels.
Program budget
budget for the major programs or projects that the company plans to undertake.
Operating budget
refers to the plans for the conduct of business for the planning period; it includes the budgeted
income statement and all its supporting budgets.
Responsibility budget
budget for a responsibility center.
Sales-budget
budget that shows the quantity of each product and the revenueexpected to be sold.
Traditional budgeting
a system of budgeting which concentrates on the incremental change from the previous year
assuming that the previous year's activities are essential and must be continued.
Zero-based budgeting
a system of establishing financial plans. beginning with an assumption of no activity and
justifying each program or activity level.
The Management Process of Preparing the Master Budget
Organization for Budget Preparation
It is essential that the manager of an entity assigns the most qualified personnel to the preparation of
the budget. A budget committee with representation from the different functional areas (marketing,
production, finance, and administration) is generally considered an effective body to oversee
preparation and administration of the budget. The controller may be selected to serve as head of the
committee for two major reasons:
(1) Controller's position is independent from the operating parts of the organization.
(2) He has the skills and experiences in coping with the intricacies of setting up a budget.
The controller acts as a coordinator in the budgeting operation. He recommends how budgets should
be prepared, assembles the budgets, prepares periodic reports showing variances of the actual
results from the budgeted results, interprets variances and offers suggestions for improvement
whenever possible.
The budget committee decides how budgets shall be prepared, passes on the final budget, and
settles disputes in one segment of the business and another when differences of opinion arise. The
committee also receives budget reports and makes policy decisions with respect to budget revisions
and other problems of budget administration.
A master budget is an overall financial and operating plan for a coming fiscal period and the
coordinated program for achieving the plan. It is usually prepared on a quarterly or an annual basis.
Long range budgets called capital budgets, which incorporate plans for major expenditures for plant
and equipment or the addition of product lines, might be prepared to cover plans for as long as 5 to
10 years. Responsibility budgets which are segments of the master budget relating to the aspect of
the business that is the responsibility of a particular manager are often prepared monthly. Cash
budgets may be prepared on a day-to-day or monthly basis. Some companies follow a continuous
budgeting plan whereby budgets are constantly reviewed and updated. The updating is
accomplished, for example, by extending the annual budget one additional month at the end of each
month. A review of the budget may also suggest that the budget be changed as a result of changing
business and operating conditions.
Budget Cycle of a Manufacturing Firm
Managerial plans are implemented through budgets that are developed for the various departments
of a company. These budgets should be based on the lines of authority and responsibility fixed by
the organization chart. An overview of the budget cycle is shown in Figure 14.1 which also depicts
the sequence and. types of budgets commonly found.
Figure 14.1
The Master Budget Interrelationships
Sales Budget
For 2019
Production Budget
After the sales budget has been set, a decision can be made on the level of production that will be
needed for the period to support sales and the production budget can be set as well. The production
budget becomes a key factor in the determination of other budgets, including the direct materials
budget, the direct labor budget and the manufacturing overhead budget. These budgets in turn are
needed to assist in formulating a cash budget.
Using the data from the previously prepared sales budget as well as the inventory summary
information, the following production budget is developed.
Schedule 2
Production Budget
For 2019
Schedule 3
Schedule 4
The overhead costs budget for 2019 is illustrated below using the basic information from the
preliminary data previously established.
Schedule 5
Schedule 6
Cash Budget
Cash Receipts
Normally, the bulk of a firm’s cash receipts comes from the customers. The possibility of cash from
other sources (such as additional investments, sales of assets, borrowings) should likewise be
considered when cash receipts are being budgeted.
Cash Disbursements
Data converted from individual budgets previously illustrated supply the basic information for the cash
disbursements budget. However, various adjustments and additions will have to be made when
preparing the budget for prepayments, accruals as well extraneous items (such as the purchase of
new equipment, dividend payment) that do not show up in any of the individual budgets already
prepared. If the financial policy of the company requires that a minimum cash balance be maintained
at all times, the cash budget must be altered to accommodate back loans and their repayment.
Using the collected in the various budgets and the information that has been previously provided, the
following Cash Budget Statement is developed.
Schedule 8
Schedule 9
FLEXIBLE BUDGETING
The budgets that have been presented in the first part of this Chapter were essentially static in nature.
A static budget has two characteristics.
1. It is geared toward only one level of activity.
2. Actual results are always compared against budgeted costs as the original budget activity level.
Fixed budgeting is appropriate only if a company can estimate its operating: volume within close limits
and if the costs are behaving predictably. Few companies are fortunate enough to fall into this group.
As a result of these factors, a fixed or static budget is generally not adequate.
A flexible budget is an alternative to the fixed budget. A flexible budget adjusts revenues, costs, and
expenses to the actual volume experienced and compares these amounts to actual results. Flexible
budgets incorporate changes in volume to provide a valid basis of comparison with actual costs.
Figure 14.2
RON Company
Static Budget
For the month Ending January 31
Assume further that the production goal of 10,000 shirts is not met and the company is able to produce
only 9,400 shirts during the month.
If the static budget approach is used, the performance report for the month will appear as shown in
Figure 14.3.
Figure 14.3
RON Company
Static Budget Performance Report
For the month ended January 31
* These costs variances are misleading and useless since they have been derived by comparing
actual costs at one level of activity against budgeted costs at a different level of activity.
The main deficiency with the static budget is that it fails completely to distinguish between the
production control and the cost control dimensions of a manager's performance.
Under the flexible budget approach, the performance report would appear as shown in Figure 14.4.
Figure 14.4
RON Company
Flexible Budget Performance Report
For the month ended January 31
In contrast to the performance report prepared earlier under the static budget approach, this
performance report prepared under the flexible budget approach distinguishes clearly between
production control and cost control. The production data at the top of the report indicate whether the
production goal was met. The cost data at the bottom of the report tell how well costs were controlled
for the 18,800 shirts that were actually produced.
It will be observed that all the cost variances in Figure 14.4 are unfavorable, as contrasted to the
favorable cost variances on the performance report prepared earlier under the static budget
approach. The reason for the change in variances is that by means of the flexible budget approach
we are able to compare budgeted and actual costs at the same activity level (18,800 shirts produced).
The result shows up in more usable variances.