Kdi 572 Kdi 573 Kdi 574

RELEASED FOR THE EXCLUSIVE USE BY: AVIOINGENIERIA SAS
MAINTENANCE MANUAL
KDI 572/573/574
DME INDICATORS
MANUAL NUMBER 006-05178-0001

REVISION 1 March, 2004
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REVISION INSTRUCTIONS AND HISTORY
MANUAL KDI 572/573/574 MAINTENANCE

REVISION 1
PART NUMBER 006-05178-0001
Where R & R appears in the action column, remove the page now in the maintenance
manual and replace it with the enclosed page; otherwise, ADD or DESTROY pages as
listed. Retain these instructions in the front of the maintenance manual as a Record of
Revisions.
______________________________________________________________________
PAGE ACTION REASON FOR CHANGE
______________________________________________________________________
KDI 572/573/574 MM CoverR&R Updated
KDI 572/573/574 Revision History ADD Addition
Entire KDI 572/573/574

Maintenance Manual R&R Reformatted and Revised
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THIS PAGE IS RESERVED

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SECTION IV
THEORY OF OPERATION
Paragraph Page
4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 SIMPLIFIED CIRCUIT DIAGRAM THEORY . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2.1 Multiplex LSI, Clock/Data Gating and Function Switch . . . . . . . . . . . . . . . . . 4-7
4.2.2 Display Circuitry (KDI 572, 573 and 574) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.2.3 Master 1KHz Oscillator and Slave Sync Circuit (KDI 572, 573 and 574) . . . 4-8
4.3 DETAILED CIRCUIT THEORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

4.3.1 Multiplex LSI, Clock/Data Gating and Function Switch . . . . . . . . . . . . . . . . . 4-9
4.3.2 Display Circuitry (KDI 572,573 and 574) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
4.3.3 Master 1KHz Oscillator and Slave Sync Circuit . . . . . . . . . . . . . . . . . . . . . 4-34
4.3.4 Power Supply (KDI 572 -0015 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
SECTION V
MAINTENANCE
Paragraph Page
5.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 TEST AND ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2.1 Test Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2.2 Test Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.3 Alignment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.3 OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

5.3.1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.3.3 Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.3.4 Disassembly/Assembly Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
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Paragraph Page
5.4 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5.4.1 Display Troubleshooting (KDI 572, 573 and 574 . . . . . . . . . . . . . . . . . . . . . 5-23
5.4.2 Channeling Troubleshooting (KDI 572 and 574 Master Indicators only) . . . 5-23
SECTION VI
ILLUSTRATED PARTS LIST
Paragraph Page
6.1 FINAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 CONNECTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.3 DISPLAY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
6.4 POWER SUPPLY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
6.5 LIGHT BOARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
APPENDIX S
Paragraph Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
HARDWARE/SOFTWARE CONFIGURATION DIAGRAMS . . . . . . . . . . . . . . . S-1
LIST OF ILLUSTRATIONS
Figure Page
4-1 KDI 572/574 Master Indicator Block Diagram . . . . . . . . . . . . . . . . . . . . . . 4-3

4-2 KDI 573 Slave Indicator Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4-3 10-Bit Tuning Data Timing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4-4 RNAV Data Timing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4-5 Serial Tuning Data Timing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
4-6 Serial Data Timing Diagram(696-07704-0000) . . . . . . . . . . . . . . . . . . . . . 4-23
4-7 Serial Data Timing Diagram(696-07707-0000) . . . . . . . . . . . . . . . . . . . . . 4-25
4-8 Display Circuitry Timing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
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LIST OF ILLUSTRATIONS (cont.)
Figure Page
4-9 Slave Sync Timing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

4-10 Power Supply Block Diagram (-0015) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
5-1 Test Panel Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

5-2 Typical Test Set-up using KDM 706 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5-3 Typical Test Set-up using KN 63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5-4 Typical Test Set-up using KN 62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5-5 Display Troubleshooting Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5-6 Channeling Troubleshooting Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
6-1 Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

6-2 KDI 572 Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6-3 KTS 155 Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
6-4 KDI 573 Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6-5 KDI 572/574 Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6-6 KDI 572 Connector Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
6-7 KTS 155 Connector Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
6-8 KDI 573 Connector Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
6-9 KDI 572/574 Connector Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
6-10 KDI 572 Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
6-11 KTS 155 Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
6-15 KDI 572 Display Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
6-16 KTS 155 Display Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-59
6-20 KDI 572 Power Supply Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73
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Figure Page
6-21 KDI 572 Power Supply Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-75

6-22 Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
6-23 Light Assembly Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81
LIST OF TABLES
Table Page
4-1 Function Selection Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-2 DME Parallel Channeling Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-3 Message Logic Gating Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4-4 RNAV Message Logic Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
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SECTION IV
THEORY OF OPERATION
4.1 GENERAL INFORMATION

4.1.1 INTRODUCTION
The KDI 572, KDI 573, and KDI 574 are panel mounted DME indicators
designed to work with the KN 63 and KDM 706 remote mounted DME's. All
the indicators have a gas discharge display that simultaneously indicates
range, speed, and time-to-station. An automatic dimming circuit adjusts the
brightness of the display to compensate for changes in ambient light level.
All the indicators contain an LSI. The indicators receive DME information in
the form of digital, serial data from the remote mounted DME. The indica-
tors are also capable of displaying RNAV data received in serial form. With
the exception of the KDI 572, -0015, All the indicators receive power,
+9.25VDC and +192VDC, from the remote mounted DME. The -0015 has
an internal Power Supply, 200-06522-00XX, which is powered from +28
VDC Aircraft power.
The KDI 572 master indicator accepts channeling data from either of two
external NAV control heads. A rotary switch on the KDI 572 selects N1,
HOLD or N2 channeling and also provides a system power switch. The KDI
572 will accept parallel tuning data in shifted BCD, ARINC 2 x 5, or slip
code. It can also accept tuning information in the form of digital serial data
from an RNAV or control head. The KDI 572 converts the tuning informa-
tion received into digital serial data which is sent to the remote mounted
DME.
The KDI 574 master indicator is similar to the KDI 572 except that it doesn't
have a rotary switch. It must be used with an external system power switch.
Any selection of tuning sources must also be done with an external switch.
The KDI 573 slave indicator (optional) provides a duplicate display of the
information shown on the KDI 572 or KDI 574. It has no rotary switch and
neither receives nor sends tuning data.
4.2 SIMPLIFIED CIRCUIT THEORY
Refer to Figures 4-1 and 4-2, the Indicators Block Diagrams, while reading
the simplified circuit theory.
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Figure 4-1 KDI 572/574 Master Indicator Block Diagram

Dwg. No. 696-00126-0000 Rev. 0
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Figure 4-2 KDI 573 Slave Indicator Block Diagram

Dwg. No. 696-00127-0000 Rev. 0
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4.2.1 Multiplex LSI, Clock/Data Gating, and Function Switch

A. KDI 572 Master Indicator:
The multiplex LSI has three principle functions:
1. It receives channeling information from either of two external control heads

and converts it into digital serial data that is sent to the remote mounted
DME.
2. It receives DME information (range, speed, and time-to-station) from the re-
mote mounted DME and RNAV information from an external RNAV in the
form of digital serial data. It converts this information into a parallel multi-
plexed form that is suitable for driving the display circuitry.
3. It controls the channeling source (N1, HOLD, or N2) and determines which
information is displayed (DME or RNAV data).
The multiplex LSI can receive BCD, slip, or 2 x 5 parallel channeling codes or
BCD serial channeling data. The LSI is programmed for the particular code it
receives by the logic levels on the three code program lines. It then converts the
code to BCD serial data. The serial tuning data, along with a reference clock
signal, goes to the remote mounted DME.
Serial data in the DME system is transferred on two lines: the data buss and the
clock buss. The data buss carries the serial data itself, while the clock buss car-
ries a reference clock signal needed to "read in" the serial data. The clock and
data buss lines carry DME data from the remote mounted DME to the indica-
tors, RNAV data from an external RNAV to the indicators, serial tuning data
from a control head to the KDI 572, and serial tuning data from the KDI 572 to
the remote mounted DME. In order to keep the various types of data separated,
the multiplex LSI alternately requests DME data and RNAV data by means of a
logic "1" on the DME and RNAV request lines, respectively. The DME and
RNAV then put data on the line only during their respective request periods. If
a control head is used that puts out serial tuning data, it is put on the line instead
of RNAV data during the RNAV request period. The KDI 572 sends out serial
tuning data to the DME when all the request lines are low. The clock/data gating
prevents the serial tuning data from going on the line at any other time.
The function switch in the KDI 572 has four positions: OFF, N1, HOLD, and N2.
In the OFF position, the remote DME and the indicators are shut down. In N1
position, the multiplex LSI receives channeling information from the control
head connected to Channel 1 Common. In N2 position, the multiplex LSI re-
ceives channeling information from the control head connected to Channel 2
Common. In HOLD position, the LSI continues to receive channeling informa-
tion from the last -selected control head.
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It also continues to send the channeling information from that control head to
the DME as serial tuning data. Actual holding of the channeling information
takes place inside the DME in response to a logic "0" on the Hold output from
the KDI 572.
B. KDI 574 Master Indicator:
The KDI 574 is similar to the KDI 572 except that the function switch is exter-
nal to the unit.
C. KDI 573 Stave Indicator:
In the KDI 573 the multiplex LSI neither receives nor sends channeling data.
However, it does receive the same DME and RNAV data received by the
master indicator and convert it into parallel multiplexed form to provide a du-
plicate display. The KDI 573 also has no function switch.
4.2.2 Display Circuitry (KDI 572, 573, and 574)

The indicator has a gas discharge display that is driven in a multiplexed fashion.
The anodes are selected sequentially in the following order: 1,5,2,6,3,7,4,8.
The required cathode segments are selected simultaneously with the anodes.
For example, in order to make a "1" appear as the first digit on the left, cathode
segments "b" and "c" would have to be selected simultaneously with anode "1".
The numerical segments and decimal point are controlled by the multiplex LSI.
The messages (NM, 1H2, KT, RNV, and MIN) are controlled by the message
logic gating and RNAV message logic.
The indicator has a photocell activated dimming circuit that adjusts the bright-
ness of the display to compensate for changes in ambient light level. Dimming
is accomplished by varying both the duty cycle of the cathode driving signals
and the cathode current.
4.2.3 Master 1KHz Oscillator and Slave Sync Circuit (KDI 572, 573, and 574)
In order to function properly, the multiplex LSI in the KDI 573 must look for DME
and RNAV serial data at the proper times - during the DME and RNAV request
periods, respectively, as determined by the multiplex LSI in the master indica-
tor. Consequently, the multiplex LSI's in the master and slave indicators must
be synchronized. The multiplex clock for both master and slave is derived from
a 1KHz master oscillator in the master indicator. Synchronization is accom-
plished by the slave sync circuit in the slave indicator. It contains logic gating
that compares the altitude request output from the master multiplex LSI to the
altitude request output from the slave multiplex LSI. Whenever the two altitude
request lines are at opposite logic levels, the multiplex clock in the slave indica-
tor is turned off until they are at the same logic level.
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This allows the master indicator to "catch up" with the slave if they are out of
sync. The slave sync circuit also works with the display blanking circuit to blank
the display in the slave indicator whenever it is out of synchronization with the
master.
4.3 DETAILED CIRCUIT THEORY
The following is a detailed description of the KDI 572, 573, and 574 circuit
operation. Timing diagrams, circuit schematics, and individual components
are referred to extensively as an aid in understanding the theory.
4.3.1 Multiplex LSI, Clock/Data Gating, and Function Switch
I801, the multiplex LSI, has three principle functions:
A. It receives channeling information from either of two external control

heads and converts it into digital serial data that is sent to the remote
mounted DME.
B. It receives DME information (range, speed, and time-to-station) from
the remote mounted DME and RNAV information from an external
RNAV in the form of digital serial data. It converts this information into
a parallel multiplexed form that is suitable for driving the display circuit-
ry.
C. It controls the channeling source (N1, HOLD, or N2) and determines
which information is displayed (DME or RNAV data).
4.3.1.1 Function Switch

a. KDI 572 Master Indicator:
S901 selects the channeling source and acts as a system power
switch. The_ remote mounted DME contains a transistor power
switch which requires a logic "low" on the on line to turn it on. When
S901 is in the OFF position, the base of Q903 is grounded, turning
both it and the DME off. Since both master and slave indicators de-
rive power (+9.25VDC and +192VDC) from the DME, they are also
shut off. With S901 in N1, HOLD, and N2 positions, Q903 is biased
on through R930. As a result, it pulls the on line low, turning on both
the DME and the indicators.
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S901 controls the logic levels on the 71 and S2 inputs to 1801,

which, in turn, control the logic levels on the D1. D2, and hold out-
puts of 1801.
The D1 and D2 outputs are inverted by Q804 and Q803, respec-
tively, to produce the NAV 1 Common and NAV 2 Common outputs
from the indicator. These are tied to the frequency common lines
of the external channeling sources. The hold output of 1801 is in-
verted by Q902 to produce the hold output that goes to the slave
indicator and remote mounted DME. A logic "0" on the hold line
causes the DME to hold the last selected frequency. In HOLD
mode, the indicator continues to receive channeling information
from the previously selected control head and to send it to the DME
as serial data. The actual holding of the channeling information is
done inside the DME. Refer to Table 4-1, the Function Selection
Truth Table.
S901 POSITION
INPUT/OUTPUT OFF N1 HOLD N2
on (J5721-19) high low low low

(>90% of A+) (<20% of A+) (<20% of A+) (<20% of A+)
S1 (1801-5) - 0 1 1
S2 (1801-4) - 1 1 0
D1 (1801-2) - 1 1 or 0* 0
D2 (1801-1) - 0 0 or 1* 1
Hold (1801-3) - 0 1 0
NAV 1 Common (J5721-47,48) - 0 0 or 1* 1
NAV 2 Common (J5721-32,49) - 1 1 or 0* 0
Hold (J5721-2) - 1 0 1
Channeling Source System NAV 1 Hold Last NAV 2
Off Selected
Channeling
Source
*When S901 is in the HOLD position, the D1 and D2 logic levels will remain
what they were just prior to going into HOLD.
Table 4-1 Function Selection Truth Table

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b. KDI 574 Master Indicator:

In the KDI 574 master indicator, S901 is missing and must be re-
placed with an external function switch.
c. KDI 573 Slave Indicator:

The KDI 573 slave indicator has no function switch and performs
no function selection.
4.3.1.2 Frequency Selection

a. KDI 572 and 574 Master Indicators:
I801 will accept shifted BCD, 2 x 5, or slip parallel channeling
codes or BCD serial channeling data from external channeling
heads. I801 is programmed for the particular code it receives by
the logic levels on the three code program tines (pins 18, 19, and
21 of I801). A logic "0" on one of these lines programs I801 to re-
ceive one of the parallel channeling codes. If all three lines are at
a logic "1", I801 is programmed to receive serial channeling data.
The correct code program line for each control head is connected
externally to the NAV 1 or NAV 2 code select line. The code pro-
gram lines are pulled high internally by 1801 if left disconnected.
Refer to Table 4-2, the DME Parallel Channeling Codes. If the con-
trol heads do not have an M20 (or 10MA) output, the M20 inputs to
the master indicator (J5721-30 and 31) are connected externally to
the NAV 1 and NAV 2 common lines. The control heads can then
tune from 108.00 to 117.95 but cannot tune 133, 134, or
135MHz.
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FREQUENCY SHIFTED BCD 2x5 SLIP
MHz M20 M8 M4 M2 M1 10MA 1MA 1ME 1MC 1MD M20 M0 M1 M2 M3
108 X 0 0 0 0 X 0 1 1 0 X 1 1 0 1
109 X 0 0 0 1 X 0 0 1 1 X 1 1 1 0
110 X 0 0 1 0 X 1 0 1 1 X 0 1 1 1
111 X 0 0 1 1 X 0 1 1 1 X 0 0 1 1
112 X 0 1 0 0 X 0 1 0 1 X 0 0 0 1
113 0 0 1 0 1 0 1 1 0 1 0 1 0 0 0
114 0 0 1 1 0 0 1 1 1 0 0 0 1 0 0
115 0 0 1 1 1 0 1 1 0 0 0 1 0 1 0
116 X 1 0 0 0 X 1 0 0 1 X 0 1 0 1
117 X 1 0 0 1 X 1 0 1 0 X 0 0 1 0
133 1 0 1 0 1 1 1 1 0 1 1 1 0 0 0
134 1 0 1 1 0 1 1 1 1 0 1 0 1 0 0
135 1 0 1 1 1 1 1 1 0 0 1 1 0 1 0
K800 K400 K200 K100 -1MA -1ME -1MC -1MD K0 K1 K2 K3
.0X 0 0 0 0 1 0 1 1 0 0 1 1
.1X 0 0 0 1 0 1 1 1 0 0 0 1
.2X 0 0 1 0 0 1 0 1 0 0 0 0
.3X 0 0 1 1 1 1 0 1 1 0 0 0
.4X 0 1 0 0 1 1 1 0 1 1 0 0
.5X 0 1 0 1 1 1 0 0 0 1 1 0
.6X 0 1 1 0 1 0 0 1 1 0 1 1
.7X 0 1 1 1 1 0 1 0 1 1 0 1
.8X 1 0 0 0 0 1 1 0 1 1 1 0
.9X 1 0 0 1 0 0 1 1 0 1 1 1
K50 .01MC K50
.X0 1 1 1
.X5 0 0 0
X = don’t care
Table 4-2 DME Parallel Channeling Codes
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I801 can accept serial tuning data in a 10-bit format or as the last
10 bits of a 50 bit RNAV word. In either case, the data is received
during the RNAV request period. Refer to Figures 4-2 and 4-3, the
10-bit Tuning Data and RNAV Data Timing Diagrams. A logic "1"
on the 10-bit frequency input (pin 36 of I801) programs I801 to re-
ceive 10-bit serial tuning data while a logic "0" programs it to re-
ceive 50-bit RNAV data.
I801 converts whatever form of channeling data it receives into
BCD serial data that is sent to the remote mounted DME. Refer to
Figure 4-4, the Serial Tuning Data Timing Diagram.
b. KDI 573 Stave Indicator:

The KDI 573 slave indicator neither receives nor sends tuning data.
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Figure 4-3 10-Bit Tuning Data Timing Diagram

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Figure 4-4 RNAV Data Timing Diagram

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Figure 4-5 Serial Tuning Data Timing Diagram

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4.3.1.3 Serial Data and Clock/Data Gating

a. KDI 572 and KDI 574 master indicators:
I801 can receive DME serial data from a remote mounted DME,
RNAV serial data from an external RNAV, and 10-bit tuning data
from a serial data control head. All types of serial data are received
on the clock buss and data buss lines. Serial tuning data from the
master indicator to the DME is also sent over these two lines. Refer
to Figures 4-2, 4-3, 4-4 and 4-5. The data buss carries the serial
data itself, while the clock buss carries a reference clock signal
(generated by the source of the serial data) needed to "read in" the
serial data. Each bit of RNAV, DME, or 10-bit tuning data is "read
in" on a rising edge of the clock signal while the tuning data sent to
the DME is "read in" on the falling edges of the clock signal. All the
serial data is binary coded decimal with the least significant bit first.
In order to keep the various types of data separated, I801 alternate-
ly requests DME and RNAV data by means of a logic "1" on the
DME and RNAV request lines, respectively. The DME and RNAV
then put data on the line only during their respective request peri-
ods. If a control head is used that puts out 10-bit tuning data, it is
put on the line instead of RNAV data during the RNAV request pe-
riod. The master indicator puts out DME tuning data when all the
request lines are low. Refer to Figure 4-6, the Serial Data Timing
Diagram.
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Figure 4-6 Serial Data Timing Diagram

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Figure 4-7 Serial Data Timing Diagram

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The clock/data gating insures that the DME tuning data will go onto the
clock and data busses only during the interval when all three request lines
are low. The RNAV, DME and altitude request lines from I801 are con-
nected to the inputs of a 3-input "nor" gate, I804C. The output of I804C
goes high only when all three request lines are low. The high at the output
of I804C enables I805A and D, allowing the DME tune clock and DME
tune data from 1801 to pass on to Q801 and Q802.
Q801 and Q802 form an interface circuit to put the DME tune clock and
DME tune data on the clock buss and data buss. The serial clock and
data are inverted by I805A and D and then inverted again by Q801 and
Q802. Q801 and Q802 provide active pull-up on the clock and data buss
lines. Pull-down is provided by R835 and R834.
The signals on the clock and data busses pass through Schmitt triggers
(I803F and A) before going to the inputs of I801 in order to improve noise
immunity.
b. KDI 573 Slave Indicator:

The KDI 573 slave indicator does not put out any serial data but it does
receive and display the same DME and RNAV data as the master indica-
tor.
4.3.2 Display Circuitry (KDI 572, 573, and 574)
The indicators have a gas discharge display, DS901, that is driven in a multiplexed
fashion. DS901 contains eight 7-segment digits, one decimal point, and messages.
Each anode of DS901 corresponds to an entire digit plus any message next to it.
Each cathode is a particular segment of a digit, the decimal point, or one letter in
the messages. The corresponding segments of each digit are wired together to
form the "a", "b", "c", "d", "e", "f", and "g" cathode inputs. For example, the "a" cath-
ode input (pin 4 of DS901) is connected to the top segment of all eight digits. The
decimal point is another cathode input. The letters and numbers in the messages
are wired together to form three addition[ cathode inputs. The "1TVI" input (pin 10
of DS901) is connected to "1" of "1H2", "T" of "KT", "V" of RNV", and "I" of "MIN".
The "N2KNN" input (pin 11 of DS901) is connected to "N" of "NM", "2" of "1H2" "K"
of "KT", "N" of "RNV", and "N" of "MIN". The "MHRM" input (pin 25 of DS901) is
connected to "M" of "NM", "H" of "1H2:, "R" of "RNV", and "M" of "MIN".
When they are not selected, the anodes of DS901 sit at about +130 volts and the
cathodes at about +70 volts. The resulting 60 volts of anode to cathode voltage in-
side the tube is not sufficient to ionize the gas and ignite the tube.
In order to display a particular number or message, the required cathode segments

must be putted low by I901 or I908 while the proper anode segment is pulled high
to +190 volts by I903.
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For example, in order to make a "1" appear as the first digit on the left, the "b" and
"c" cathode inputs would have to be pulled low while anode 1 is pulled high. To-
display the message "NM", the "N2KNN" and "MHRM" cathode inputs would have
to be pulled low while anode 3 is pulled high.
In order to insure that the display will ignite quickly, two keep-alives inside DS901
remain ionized continuously. The keep-alive anodes (pins 2 and 21 of DS901) are
connected to +190 volts through 820K resistors, R907 and R908. The keep-alive
cathodes (pins 1 and 22 of DS901) are connected to ground through 820K resis-
tors, R909 and R910. As a result, approximately 30ua of current continuously flows
through each keep-alive.
Q901 limits the current delivered on the +192 volt line to about 25ma. This provides
protection for the display and the anode and cathode drivers in the event of a mo-
mentary short inside the display.
4.3.2.1 Anode Drivers
The anodes of DS901 are selected sequentially by I903 in the follow-

ing order: 1, 5, 2, 6, 3, 7, 4, 8. I903, in turn, is driven by I902, an eight
bit ring counter. A logic "1" on any of the eight outputs of I902 causes
the corresponding output of I903 to go to +190 volts. See Figure 4-8,
the Display Circuitry Timing Diagram.
4.3.2.2 Cathode Drivers
The digit segments and decimal point of DS901 are selected at the
proper time by I901. I901, in turn, is driven by the "a", "b", "c", "d", "e",
"f", "g", and "decimal point" outputs of I801. A logic "1" on any of
these outputs of I801 causes the corresponding output of I901 to pull
low. Thus, I801 controls the numerical information displayed. DME
information is normally displayed. DME range is displayed to the
nearest 0.1NM from 0-99.9NM and to the nearest 1NM from 100 to
389NM on the 1st-3rd digits. Ground speed is displayed to the near-
est knot from 0-999 knots on the 4th-6th digits. Time-to-station is dis-
played to the nearest minute from 0-99 minutes on the 7th and 8th
digits. Dashes are displayed on all digits if the DME is in search. If
RNAV data is received with the 10 bit/50 bit select line low, it will be
displayed instead of the DME data. RNAV range, speed, and time-to-
station are displayed in the same format as the DME information. In
place of speed and time-to-station, the RNAV can put out bearing in-
formation. Bearing is then displayed to the nearest degree from 0-
359 degrees on the 4th-6th digits; the 7th digit is blank; and an "F" is
displayed in the 8th digit.
Dashes are displayed on all digits if the RNAV is in search. Refer to
Figure 4-8, the Display Circuitry Timing Diagram.
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4.3.2.3 Message Logic Gating
The message cathodes are selected at the proper time by I908. I908
is driven by the message logic gating (I905, I906, and I907) which, in
turn, is driven by I904, an eight bit ring counter. I904 counts synchro-
nously with I902, the eight bit ring counter that selects the anodes.
The two ring counters and the multiplex LSI use the same clock sig-
nal and are kept synchronized with one another by a positive reset
pulse from pin 32 of I801 that occurs once every eight counts. This
reset pulse forces I902 and I904 to pass through the "0" count state
at the proper time. "NM", "KT", and "MIN" are lit continuously when-
ever the unit is on. "RNAV" is lit only when RNAV data is being re-
ceived. "1", "2", "1H", or "H2" is lit, depending on the position of the
function switch. The lighting of "RNAV" and "1H2" is controlled by the
logic levels on the following four inputs to the message logic gating:
1 & 2 - NAV 1 and NAV 2 common lines (pins 11 and 7 of I810):
The logic levels on these lines are controlled by the master indicator.
See Table 4-1. The NAV 1 and NAV 2 common outputs of the master
indicator are connected to the NAV 1 and NAV 2 common inputs, re-
spectively, of the slave indicator. In both master and slave, the lines
are inverted by I810E and C before driving the message logic gating.
3 - The Hold Line (pin 2 of I906):
The logic level on the hold line is determined by I801 in the master
indicator. See Table 4-1. The hold line is inverted by Q902 in the
master indicator to produce the hold output, which is connected to
the hold input of the slave indicator. In the slave indicator, the hold
input is inverted again by Q902 to produce the hold line.
4 - The RNAV Message Logic Output (pin 3 of I807):
Refer to section 4.3.2.4 for more information on the RNAV message

logic.
Refer to Table 4-3, the Message Logic Gating Truth Table and Figure 4-
8, the Display Circuitry Timing Diagram.
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INPUT LINE LOGIC LEVEL MESSAGE

NAV 1 Common (I810-11) 0 "1" lit
1 “1” unlit
NAV 2 Common (I810-7) 0 “2” lit
1 “2” unlit
Hold (I906-2) 0 “H” unlit
1 “H” lit
RNAV Message Logic Output (I807-3) 0 “RNAV” unlit
1 “RNAV” lit
Note
"1", "H", and "2" do not light in the 066-01069-0003 version of the KDI
573 or in the 066-01069-0005 version of the KDI 574. This is accom-
plished by omitting CJ905 and adding CJ906.
Table 4-3 Message Logic Gating Truth Table

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Figure 4-8 Display Circuitry Timing Diagram

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4.3.2.4 RNAV Message Logic
Whenever RNAV data is displayed, the "RNV" message on the dis-

play lights up to indicate that the information displayed is RNAV rath-
er than DME data. Lighting of the "RNV" message is controlled by the
RNAV message logic, consisting of I804A and B, I805B and C, I807,
and I810B and F. In order for the RNAV data to be valid, the DME
and RNAV must be tuned to the same channel - a condition guaran-
teed only if the DME is tuned by the RNAV. In other words, the indi-
cator function switch must be in N1 position if the RNAV is the NAV
1 tuning source and in N2 position if the RNAV is the NAV 2 tuning
source. If RNAV data is received while the system is cross-chan-
neled (function switch in N1 or HOLD position with RNAV as NAV 2
tuning source or function switch in N2 or HOLD position with RNAV
as NAV 1 tuning source), the "RNV" message will flash on and off
about twice per second to warn the pilot and the numerical informa-
tion will blank. Flashing of the "RNV" message is produced by a 2Hz
oscillator consisting of I807B, I810F, C821, R862, and R863. The os-
cillator is activated by a logic "0" on pin 5 of I807.
The RNAV message logic has the following five inputs:
1 & 2 - Channel 1 and Channel 2 RNAV Annunciate Lines (pins 8 and 9 of

I805):
The RNAV annunciate lines indicate when RNAV data is being re-
ceived and whether the RNAV is NAV 1 or NAV 2 tuning source. The
channel 1 RNAV annunciate line is pulled low whenever RNAV data
is received from a "NAV 1" RNAV. The channel 2 RNAV annunciate
tine is pulled tow whenever RNAV data is received from a "NAV 2"
RNAV. Both lines are high when RNAV data is not received. The cor-
responding RNAV annunciate lines of the master and slave indica-
tors are connected together.
3&4 NAV 1 and NAV 2 Common Lines (pins 8 and 13 of I807):
The logic levels on these lines is controlled by the master indicator.

See Table 4-1.
5 - Hold Line (pin 5 of I805):
The logic level on the hold line is controlled by the master indicator.
See Table 4-1.
Refer to Table 4-4, the RNAV Message Logic Truth Table.

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Table 4-4 RNAV Message Logic Truth Table
4.3.2.5 Display Blanking Circuit
In both the master and slave indicators the display blanking circuit
blanks the digits in the display during the first few seconds after initial
turn-on and during reception of RNAV data in frequency hold or
cross-channeled modes. In addition, in the slave indicator, the dis-
play blanking circuit blanks the digits whenever the slave is out of
synchronization with the master indicator. I801 blanks the digits
whenever the power delay input (pin 27) is low. It is pulled low by
Q805 whenever a logic "0" is presented at either input to I806B. It is
also pulled low by CR810 whenever power is off. Once pin 27 of I801
has been pulled low, it requires several seconds for C820 to charge
back up through an internal resistor in the LSI.
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4.3.2.6 Dimming Circuitry
The photocell activated dimming circuit adjusts the brightness of the

display to compensate for changes in ambient light level. Dimming is
accomplished by varying both the duty cycle of the cathode driving
signals and the cathode current.
I909 is wired as a one-shot with a variable time constant from 100us

to.92ms. It is triggered from I811A, another one-shot, at a 1KHz rate.
The output of I909 is a 1KHz variable duty cycle square wave that is
used as the clock signal for I801, I902, and I904.
I910B is wired as a constant current source whose output current is

used to charge C908, the timing capacitor for I909. The time constant
of the one-shot is determined by the magnitude of the current from
I910B, which, in turn, is controlled by the photocell, V901. In dark-
ness the output current from I910B is at its maximum value of about
.6ma, giving the one-shot a time constant of about 100us. As the am-
bient light level increases, the current from I910B decreases, causing
the time constant of I909 to increase until it reaches its maximum val-
ue of .92ms. The maximum time constant of I909 is limited by the
duty cycle of the triggering signal. When the output of I810D goes
low, it forces the one-shot to reset. R918 controls the minimum time
constant of I909 and is used to adjust the minimum display bright-
ness.
The output of I909 is filtered by R921 and C909 to produce a DC volt-

age proportional to the duty cycle of the square wave. This DC volt-
age controls the magnitude of the current from I910A, another con-
stant current source. The current from I910A varies from about
290ua in darkness to 860ua in bright light.
This current is used as the programming current for the cathode driv-
ers, I901 and I908. It is split by R924 and R925 so that roughly 58%
of the current goes to I908 and 42% goes to I901. Each output of the
cathode drivers acts as a constant current source that delivers neg-
ative current equal to twice the magnitude of the programming cur-
rent. The outputs are activated by a logic "1" at the corresponding in-
puts.
The input signals to I901 have the same duty cycle as the multiplex
clock signal from I909. Thus, as the ambient light level increases, the
cathode "on" time increases from 100us to .92ms and the cathode
current to the segments and decimal points increases from 240ua to
720ua. The input signals to I908 have a constant 1ms duty cycle -
equal to the anode "on" time.
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However, the programming current input (pin 1 of I908) is connected

through a diode, CR908, to the multiplex clock. When the clock is
high, the programming current can go to I908; when the clock is low,
the programming current is shunted to ground. Thus, the "on" time for
the message cathodes also varies from 100us to .92ms. Several out-
puts of I908 are connected in parallel to provide four times the pro-
gramming current to the "N2KNN" line and six times the program-
ming current to the "MHRM" line. The message cathode current var-
ies from 333ua to 1ma on the "1TVI" line, from 667ua to 2ma on the
"N2KNN" line, and from 1ma to 3ma on the "MHRM" line.
4.3.3 Master 1KHz Oscillator and Slave Sync Circuit
Both the multiplex LSI and the display circuitry require a 1KHz clock signal. In both
master and slave indicators, this clock signal is derived from a 1KHz oscillator in
the master. In order to function properly, the slave indicator must be synchronized
with the master. Synchronization is accomplished by the slave sync circuit. Refer
to Figure 4-9, the Slave Sync Timing Diagram.
4.3.3.1 1KHz Master Oscillator
a. KDI 572 and KDI 574 Master Indicators:

In the Master Oscillator, I811B is wired as an astable multivi-
brator with a 1KHz frequency of oscillation. Its output is used
in the master and sent on the "display clock" line to the slave
indicator.
In the Master Indicator, the Master Oscillator output is invert-

ed three times (by I809A, I809C, and I806D), differentiated
(by C825 and R867), and used to trigger a one-shot, I811A,
with a time-constant of about 80us. The output of this one-
shot is inverted by I810D and then used to trigger a second
one-shot, I909. I909 is part of the dimming circuitry and has
a variable time constant depending on the ambient light lev-
el. The output of I909 is the clock for both the multiplex LSI
and the display circuitry.
b. KDI 573 Slave Indicator:

In the Slave Indicator, the Master Oscillator output is used to
trigger the same two one-shots; however, it is inverted twice
instead of three times before triggering the first one-shot.
(I809A acts as a buffer instead of an inverter).
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As a result, I811A (which is negative-edge triggered) triggers

on the leading edge of the pulses from I806D in the Slave In-
dicator and on the trailing edge of the pulses in the Master
Indicator. Consequently, the Multiplex Clock in the Slave In-
dicator leads the Multiplex Clock in the Master by about
50us. This compensates for any delays that might occur in
the connections between Master and Slave Indicator.
4.3.3.2 Slave Sync Circuit
a. KDI 573 Slave Indicator:

In the Slave Indicator, I809D, an exclusive "or" gate, com-
pares the altitude request output from the Master Multiplex
LSI to the altitude request output from the Slave Multiplex
LSI. Whenever the two altitude request lines are at opposite
logic levels, the output of I809D goes high, disabling I806D
as an inverter. Consequently, I811A is no longer triggered
and the Multiplex Clock in the Slave Indicator stops. This al-
lows the Master Indicator to "catch up" with the slave. In ad-
dition, when I806D is disabled, its output goes high, causing
I809C to act as an inverter. The Master Oscillator pulses are
buffered by I809A and inverted by I809C, I806A, I809B, and
I810A to produce negative-going pulses that activate the dis-
play blanking circuit. Whenever the two altitude request lines
are at the same logic level, the Multiplex Clock in the Slave
Indicator runs normally and the pulses that were activating
the display blanking circuit disappear.
b. KDI 572 and KDI 574 Master Indicators:

In the Master Indicator, the altitude request line from the
master multiplex LSI is connected to both inputs of I809D.
As a result, the output of I809D is always low, the display
blanking is never activated by the sync circuit, and the Multi-
plex Clock runs continuously.
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Figure 4-9 Slave Sync Timing Diagram

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4.3.4 Power Supply Theory (KDI 572 -0015 Only, See Figure 4-10)
The KDI 572 Power Supply produces the three supply voltages from the aircraft
power bus (input voltage range 9 to 32Vdc). The Power Supply is protected from
voltage spikes on the aircraft DC Power Bus by L404 and CR410. When the ON/
OFF switch is in the ON position, power is applied to the Power Supply contol cir-
cuitry I401, I402, I403 through Q401. During the start-up of the Power Supply,
I403D holds the system reset line low until the microprocessor reset line goes high.
The switching regulators (+5 and +9.25Vdc) operate as follows: A sawtooth volt-
age, which swings from 1/3Vin to 2/3Vin is produced by I402D. This sawtooth is
compared, by I403A and I403B to a DC error signal from I402A and I402B respec-
tively. This results in a pulse width modulated signal which controls Q402 and
Q404, the series switching transistors. L402, C409 and L403, C413 smooth the
output from the switching transistors, providing a steady DC voltage with little rip-
ple.
The +190Vdc up convertor operates similarly except T401 works as a ringing

choke and step up transformer to deliver a high voltage to the rectifier CR405.
Figure 4-10 Power Supply Block Diagram (-0015)

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SECTION V
MAINTENANCE
CAUTION
HIGH VOLTAGE.THERE IS 192V ON BOTH THE DISPLAY AND

CONNECTOR BOARDS.
5.1 GENERAL INFORMATION
This section contains test, alignment, inspection, cleaning, repair, and troubleshooting
procedures for the KDI 572, 573, and 574. Included are detailed assembly/disassembly
instructions and troubleshooting flowchart.
CAUTION
THE KDI 572 -0015 IS A FACTORY REPAIR AND CAN NOT BE

TESTED IN THE FIELD.
Information concerning semiconductor test equipment, semiconductor and integrated

circuit maintenance, and specific integrated circuits used in the KDI 572, 573, and 574
may be found in Appendix A at the end of this manual. It is suggested that Appendix A
be consulted before attempting to service the KDI 572, 573, and 574.
5.2 TEST AND ALIGNMENT
The test procedures of Section 5.2.2 may be followed to determine if the KDI 572, 573,
and 574 are operating properly. If they are not, refer to the troubleshooting procedures
in Section 5.4.
5 2.1 Test Equipment Required
A. Power Supply
+13.75V at 1.6 amps +27.5V at .8 amps
B. Oscilloscope
Tektronix 465 or equivalent
C. DME Test Set
IFR ATC-1200Y3 or equivalent

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D. Digital Voltmeter
Fluke 8600A or equivalent
E. Frequency Control Head
Shifted BCD control head such as KFS 560B

ARINC 2 x 5 control head such as KX 170 and KFS 560B
Slip code control head such as KX 170A, KX 170B, KX 175A and KX
175B
F. Remote Mounted DME
KN 63 or KDM 706
G. LSI Insertion/Extraction Kit (PN 050-1671-00) consists of:
Part Number Description Qty
006-08020-0000 Instruction Sheet 1
012-01123-0000 IC Storage Pad 5
088-00792-0000 Insert/Extract Tool 1

40 or 28 pin dual in line
5.2.2 Test Procedures
The KDI 572, 573, and 574 indicators must be tested with either the KN 63
or KDM 706 remote mounted DME. The KDI 572 and KDI 574 master
indicators may be tested with or without a KDI 573 slave indicator.
However, the slave indicator cannot be tested without a master indicator.

Refer to Figure 5-1 for a suggested test panel schematic. This test panel
may be used to test a KN 62/A, KN 63, KDM 706, KDI 572, KDI 573, and
KDI 574. Refer to Figures 5-2, 5-3, and 5-4 for typical test set-ups.
Unless otherwise noted, the switches in the DME test panel should be set
as follows:
S1 - BCD or 2 x 5 position
S2 - KN 63/KDM 706 position
S3 - Normal position to tune 108.XX through 117.XX +20MHz position to

tune 133.XX through 135.XX
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S4 - Position corresponding to master indicator being tested S5 - DME

position
S6 - Either position
S7 - Operates only with KDI 574, set to desired channeling source
S8 - Should be in "off" position when testing a KDI 572

Should be used to switch remote DME on and off when testing a KDI
574
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Figure 5-1 Test Panel Schematic

Dwg. No. 696-07701-0000 Rev. 0
Sheet 1 of 2
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Figure 5-1 Test Panel Schematic

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Sheet 2 of 2
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Figure 5-2 Typical Test Set-up using KDM 706

Dwg. No. 696-07702-0000 Rev. 0
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Figure 5-3 Typical Test Set-up using KN 63

Dwg. No. 696-07703-0000 Rev. 0
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Figure 5-4 Typical Test Set-up using KN 62

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5.2.2.1 Input Current (KDI 572, 573, and 574)

+192V Line ...................... ma (12ma maximum per indicator)
+9.25V Line ..................... ma (75ma maximum per indicator)
5.2.2.2 Channeling (KDI 572 and KDI 574 only)

Check to see that the KDI 572 or KDI 574 master indicator will channel
the remote DME properly from shifted BCD, ARINC 2 x 5, and slip code.
Also check to see that the indicator will channel the DME properly from
both NAV 1 and NAV 2 channeling sources. Allow the DME to lock up to
the DME test set at each frequency to verify that it is being channeled
correctly.
To use the test panel shown in Figure 5-1, place the function switch on
the KDI 572 in N1 position. If a KDI 574 is used, place S7 on the panel in
N1 position. S1 on the panel may then be used to select BCD or 2 x 5
channeling. S1 should not be placed in SLIP CODE position. To select
slip code, place the function switch on the KDI 572 or S7 for the KDI 574
in N2 position. To channel 108.XX through 117.XX, S3 on the panel
should be in NORMAL position. To channel 133.XX, 134.XX, or 135.XX,
set the frequency selector to 113.XX, 114.XX, or 115.XX, respectively,
and S3 to the "+20MHz" position.
NAV 1 NAV 2
Frequency (Shifted BCD ARINC 2 x 5 Slip

108.00
109.10
110.20
111.30
112.40
113.50
114.60
115.70
116.80
116.80
117.95
133.30
134.20
135.90
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5.2.2.3 Frequency Hold Feature (KDI 572 and KDI 574 only)
Place the KDI 572 function switch in N1 position and allow the DME to
lock up to the DME test set. If a KDI 574 is used, place S7 on the test
panel in N1 position and allow the DME to lock up. Then place the KDI
572 function switch or S7 for the KDI 574 in HOLD position and
rechannel the NAV 1 control head. The DME should remain locked.
Place the KDI 572 function switch or S7 for the KDI 574 i n N2 position
and allow the DME to lock up. Then place the KDI 572 function switch or
S7 for the KDI 574 in HOLD position and rechannel the NAV 2 control
head. The DME should remain locked.
Frequency Hold _________(OK)
5.2.2.4 Display of DME Data (KDI 572, 573 and 574)
Allow the DME to lock up to the DME test set. Both the master and stave
indicators should property display DME range, speed, and time-to-
station. Range should be displayed on the 1st - 3rd digits to the nearest
0.1NM from 0 to 99.9NM and to the nearest 1NM from 100 to 389NM.
Speed should be displayed to the nearest knot from 0 to 999 knots on
the 4th - 6th digits. Time-to-station should be displayed to the nearest
minute from 0-99 minutes on the 7th and 8th digits. Dashes should be
displayed on all digits if the DME is in search.
Distance ______________(OK)
Speed ______________(OK)
Time-to-station _________(OK)
DME Search ___________(OK)
5.2.2.5 Display Messages (KDI 572, 573, and 574)
a. "NM", "KT", and "MIN" should all be lit on both Master and Slave
Indicators whenever the system is on.(OK)
b. "1H2" should be lit as follows on both Master and Slave Indicators:
FUNCTION LIT MESSAGE
NAV 1 "1" ____________(OK)
Hold "1H" ____________(OK)
NAV 2 "2" ____________(OK)
Hold "H2" ____________(OK)

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The function should be selected using the function switch on the KDI 572
or S7 on the test panel when using a KDI 574. "1H" is displayed in hold
mode if the function switch was previously in N1 position; "H2" is
displayed in hold mode if the function switch was previously in N2
position.
Note
"1H2" does not light at all in the 066-1069-03 version of the KDI 573 nor in
the 066-1069-05 version of the KDI 574.
c. "RNV" should be lit and the numerical display should blank as follows
on both master and slave indicators:
MASTER INDICATOR POSITION OF S5 ON NUMERICAL

"RNV" MESSAGE
FUNCTION TEST PANEL DISPLAY
N1, HOLD, or N2 DME Unlit Normal _____ (OK)

N1 RNAV 1 Lit Continuously Normal _____ (OK)
HOLD or N2 RNAV 1 Flashes on and off Blanked _____ (OK)
N1 or HOLD RNAV 2 Flashes on and off Blanked _____ (OK)
N2 RNAV 2 Lit Continuously Normal _____ (OK)
The Master Indicator function should be selected using the function switch on the KDI
572 or S7 on the test panel when using a KDI 574.
5.2.2.6 Dimming (KDI 572,-573, and 574)
Check to see that the display dims evenly in a dark environment.
Dimming ___________(OK)
5.2.2.7 Turn-on Delay (KDI 572, 573, and 574)
No erroneous numbers should be displayed during initial turn-on.(OK)
5.2.2.8 Lighting (KDI 572 only)
The labels of the function switch positions should be lit.(OK)
5.2.2.9 System Power Switch (KDI 572 only)

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When the KDI 572 function switch is in "off" position, the voltage on the
"on" line should be at least 90% of the A+ voltage supplied to the DME.
When the KDI 572 function switch is in N1, HLD, or N2 position, the
voltage on the "on" line should be no higher than 20% of the A+ voltage
supplied to the DME.
5.2.2.10 Outputs (KDI 572 and KDI 574 only)
Check the following outputs:
a. DME Request (width = 32 +6ms, low level <.5V, high level >8V)
________(OK)
b. Altitude Request (width = 24 +Sms, low level <.5V, high level >8V)
_________(OK)
c. RNAV Request (width = 48 +9ms, low level <.5V, high level >8V)
_________(OK)
d. Display Clock (frequency = 1 + .2KHz, low level <.5V, high level >8V)
_________(OK)
e. Hold (greater than or equal to 7.5V in N1 or N2 mode, less than or

equal to 1V in hold mode)
_________(OK)
f. Serial data (on data buss, low level <.5V, high level >7.5V)
_________(OK)
g. Serial clock (on clock buss, low level <.5V, high level >7.5V)
_________(OK)
5.2.3 Alignment
The only alignment in the KDI 572, 573, and 574 indicators is the dimming
adjustment pot, accessible through a hole in the right side rail.
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5.2.3.1 Dimming Adjustment
Adjust R918 to obtain the desired display brightness in a dark

environment.
Note
R918 does not affect the display brightness in a well-lighted environment.
5.3 OVERHAUL
5.3.1 Inspection
This section contains instructions to assist in determining, by inspection,

the condition of KDI 572, 573, and 574 assemblies.
Defects resulting from wear, physical damage, deterioration, or other

causes can be found by these inspection procedures. To aid inspection,
detailed procedures are arranged in alphabetical order.
A. Capacitors, Fixed
Inspect capacitors for case damage, body damage, and cracked, broken, or
charred insulation. Check for loose, broken, or corroded terminal studs, lugs
or leads. Inspect for loose, broken, or improperly soldered connections.
B. Chassis
Inspect the chassis for deformation, dents, punctures, badly worn surfaces,
damaged connectors, damaged fastener devices, component corrosion, and
damage to the finish.
C. Connectors
Inspect connectors for broken parts, deformed shells or clamps, and other
irregularities. Inspect for cracked or broken insulation and for contacts that
are broken, deformed, or out of alignment.
Also, check for corroded or damaged plating on contacts and for loose,
improperly soldered, broken, or corroded terminal connections.
D. Covers and Shields
Inspect covers and shields for punctures, deep dents, and badly worn
surfaces. Also, check for corrosion and damage to finish.
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E. Insulators
Inspect insulators for evidence of damage, such as broken or chipped edges,

burned areas, and presence of foreign matter.
F. Jacks
Inspect all jacks for corrosion, rust, loose or broken parts, cracked insulation,
bad contacts, or other irregularities.
G. Potentiometers
Inspect all potentiometers for evidence of damage such as dents, cracked

insulation or other irregularities.
H. Resistors, Fixed
Inspect the fixed resistors for cracked, broken, blistered, or charred bodies
and loose, broken, or improperly soldered or corroded terminal connections.
I. Wiring
Inspect wiring for breaks in insulation, conductor breaks, and improper dress
in relation to adjacent wiring or chassis.
5.3.2 Cleaning
A. Using a clean, lint-free cloth lightly moistened with a regular cleaning

detergent, remove the foreign matter from the equipment case and unit front
panels. Wipe dry using a clean, dry, lint-free cloth.
B. Using a hand controlled dry air jet (not more than 15psi), blow the dust’ from
inaccessible areas. Care should be taken to prevent damage by the air blast.
C. Clean the receptacles and plugs with a hand controlled dry air jet (not more
than 25psi), and a clean, lint-free cloth lightly moistened with an approved
cleaning solvent. Wipe dry with a clean, dry, lint-free cloth.
5.3.3 Repair
This section describes the procedure, along with any special techniques, for
replacing damaged or defective components of the KDI 572, 573, and 574.
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A. Diodes
Diodes used in the KDI 572, 573, and 574 are silicon and germanium. Use
long nose pliers as a heatsink under normal soldering conditions. Note the
diode polarity before removal.
B. Integrated Circuit
The large scale integrated circuit (LSI) used in the KDI 572, 573, and 574 is
mounted in a socket for easy replacement. Use the insert/extract tool included
in the LSI Insertion/Extraction Kit (KPN 050-1671-00) for removing or
replacing the LSI. Refer to the instructions included in the kit. Be careful to
avoid breaking the IC package during removal and insertion. Carefully line up
the pins of the IC with the holes in the socket when replacing it. Be sure pin 1
(marked with a dot on the case or slot in the pin) is oriented properly.
The medium scale integrated circuits are soldered to the PC boards. Refer to
the integrated circuit maintenance section in the Appendix for removal and
replacement instructions. The LSI and CMOS integrated circuits may be
damaged by static electricity and should be kept in conductive packaging
when not installed.
C. PC Boards
Use a low wattage soldering iron to avoid damaging the boards by excessive
heat. A path that has opened up on the top or bottom of a board can be
replaced with insulated hookup wire.
D. Transistors
Refer to the semiconductor maintenance section in the Appendix for removal

and replacement instructions.
5.3.4 Disassembly/Assembly Procedures
The KDI 572, 573, and 574 indicators have been constructed so that all
parts are visible after removing the two covers. The entire assembly can
then be separated into two parts - one consisting of the connector board
(top PC board), rear connector, and rear plate; the other consisting of the
display board (bottom PC board), two side rails, and the front plate. All
components except the display can then be replaced with no further
disassembly. The front bezel must be removed to replace the display.
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5.3.4.1Disassembly
Refer to Figure 6-1, the Final Assembly Drawing.
a. Remove the 8 screws (KPN 089-5434-03) holding the top and bottom
covers in place............ Then remove the two covers.
b. Remove the 4 screws (KPN 089-5901-04) holding the connector board

(top PC board) in place. Then remove the four screws that hold the
rear plate to the side rails. The connector board can now be
unplugged from the display board. The unit is separated into two parts
- one consisting of the connector board, rear connector, and rear
plate; the other consisting of the display board, two side rails, and the
front plate.
c. In order to remove the front bezel, the knob must first be removed on
the KDI 572. Use a spline wrench to loosen the set screw.
d. Remove the four screws (KPN 089-6360-02) holding the front bezel in
place. Then remove the front bezel. The display can now be removed
from its socket.
5.3.4.2 Assembly
In order to reassemble the unit, reverse the steps listed in section

5.3.4.1.
a. If the display is replaced, tape (KPN 091-0070-00) should be put on

top edge of display. The tape from the old display may be used.
b. Before replacing the bezel, make sure the two spacers (KPN 187-
1156-00/01) are installed behind it.
c. Before plugging the two PC boards together, reinstall the insulator that
was between them.
5.4 TROUBLESHOOTING
Included in this section is a troubleshooting flowchart and detailed

troubleshooting procedures. The detailed troubleshooting procedures should be
used in conjunction with the troubleshooting flowchart, once the problem has
been isolated to a general area in the unit. Waveforms may be found on the
schematics and in timing diagrams in the Theory of Operation.
Parts A and B of the troubleshooting flowchart apply to KDI 572, 573, and D
apply to KDI 572 and 574 indicators only.
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5.4.1 Display Troubleshooting (KDI 572, 573, and 574)
A. Many of the display waveforms are shown on Figure 4-7.
B. If the 192V line is shorted, it may be caused by a short in either CR903 or

1903. If either one is shorted, both components must be replaced and Q901
must be replaced before reapplying power to the unit.
C. If a short circuit occurs on the 192V line on the collector side of Q901, it must
be replaced. Q901 is a current limiter that prevents momentary shorts inside
the display from blowing out the anode and cathode drivers. Q901 may be
checked by monitoring pin 10 of 1903 with a DC coupled oscilloscope and
momentarily connecting a 3.3K resistor from pin 10 of 1903 to ground. When
the 3.3K resistor is connected, the voltage on pin 10 of 1903 should
momentarily drop from about +190 volts to about +90 volts. Do not connect the
resistor for more than 1 second or it will blow out Q901. If the voltage stays
above 140 volts when the resistor is connected, replace Q901.
D. In order to display information, the slave indicator must be synchronized to the

master indicator. If the master indicator works and the slave doesn’t, check the
synchronization by observing pin 33 of 1801 on each indicator with a dual
trace scope, triggering off one of the traces. The rising and falling edges of the
master and slave altitude request pulses should occur within 100us of each
other. If they are not synchronized, check the stave sync circuit in the slave
indicator.
E. If the display messages do not light up at the proper time, check the message
logic gating and RNAV message logic. Truth tables for the logic are given in
Tables 4-3 and 4-4.
F. Refer to Sections 4.3.2 and 4.3.3 of the Theory of Operation and parts A and B
of the troubleshooting flowchart.
5.4.2 Channeling Troubleshooting (KDI 572 and 574 Master Indicators only)
A. The Master Indicators will accept shifted BCD, 2 x 5, or slip code from an
external control head. These tuning codes are given in Table 4-2.
B. If a parallel control head does not have an M20 (or 10MA) output, the M20
input to the Master Indicator must be tied to the NAV 1 or NAV 2 common line.
If a parallel control head without M20 (or 10MA) tunes property on all channels
except 113.00-115.95, it probably means the M20 tine wasn’t connected to
one of the control common lines. Check CR806, CR807, and the external
interconnect wiring.
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C. The Master Indicators can also accept either 10-bit serial tuning data or 50-bit
RNAV data from an external control head or RNAV. The formats for the 10
and 50-bit data are given in Figures 4-2 and 4-3.
D. The Master Indicators put out serial tuning data to tune the DME. The format
of that serial data is given in Figure 4-4.
E. Refer to Section 4.3.1 of the Theory of Operation and parts C and D of the
troubleshooting flowchart.
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Figure 5-5 Display Troubleshooting Flowchart

Dwg. No. 696-07710-0000 Rev. 0
Sheet 1 of 2
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Figure 5-5 Display Troubleshooting Flowchart

Dwg. No. 696-07710-0000 Rev. 0
Sheet 2 of 2
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Figure 5-6 Channeling Troubleshooting Flowchart

Dwg. No. 696-07711-0000 Rev. 0
Sheet 1 of 2
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Figure 5-6 Channeling Troubleshooting Flowchart

Dwg. No. 696-07711-0000 Rev. 0
Sheet 2 of 2
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6.1 FINAL ASSEMBLY

066-01069-0000 KDI 572 28V LITE AA
066-01069-0001 KDI 572 5V LITE AA
066-01069-0002 KDI 573 SLV W/1H2 AA
066-01069-0003 KDI 573 SLV W/O1H2 AA
SYMBOL PART NUMBER DESCRIPTION UM -0000 -0001 -0002 -0003
000-00257-0000 FLOW CHT 572/3/4 RF .00 .00 .00 .00
004-00309-0000 MPS KDI 572 RF .00 .00 . .
004-00309-0001 MPS KDI 573 RF . . .00 .00
012-01005-0007 TAPE MYLAR 1.5 W AR .00 .00 . .
057-02203-0000 FLAVOR STCKR EA 1.00 . . .
057-02203-0001 FLAVOR STCKR EA . 1.00 . .
057-02203-0002 FLAVOR STCKR EA . . 1.00 .
057-02203-0003 FLAVOR STCKR EA . . . 1.00
057-06027-0001 S/N TAG, KDI 573 EA . . 1.00 1.00
057-06028-0001 S/N TAG, KDI 572 EA 1.00 1.00 . .
066-01069-0099 COMMON BOM EA 1.00 1.00 1.00 1.00
073-00399-0001 BEZEL EA . . 1.00 1.00
073-00399-0004 BEZEL EA 1.00 1.00 . .
073-00400-0001 KNOB EA 1.00 1.00 . .
088-00850-0001 LENS EA . . 1.00 1.00
088-00850-0003 LENS EA 1.00 1.00 . .
089-06200-0003 SCR SET 2-56X3/32 EA 2.00 2.00 . .
200-06160-0000 CONNECTOR ASSY EA 1.00 1.00 . .
200-06160-0001 CONNECTOR ASSY EA . . 1.00 1.00
200-06161-0000 DISPLAY ASSY EA 1.00 . . .
200-06161-0001 DISPLAY ASSY EA . 1.00 . .
200-06161-0002 DISPLAY ASSY EA . . 1.00 .
200-06161-0003 DISPLAY ASSY EA . . . 1.00
300-02406-0000 FINAL ASSY KDI 57 RF .00 .00 .00 .00

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066-01069-0004 KDI 574 INDICATOR AA

066-01069-0005 KDI 574 W/O 1H2 AA
066-01069-0006 KTS 155 INDICATOR AA
066-01069-0007 KDI 572 BENCH TST AA
000-00257-0000 FLOW CHT 572/3/4 RF .00 .00 .00 .00
004-00309-0000 MPS KDI 572 RF . . . .00
004-00309-0002 MPS KDI 574 RF .00 .00 . .
012-01005-0007 TAPE MYLAR 1.5 W AR . . . .00
057-02203-0004 FLAVOR STCKR EA 1.00 . . .
057-02203-0005 FLAVOR STCKR EA . 1.00 . .
057-02309-0000 NAMETAG EA . . . 1.00
057-02310-0000 WARNING TAG EA . . . 1.00
057-06025-0001 S/N TAG, KDI 574 EA 1.00 1.00 . .
066-01069-0099 COMMON BOM EA 1.00 1.00 1.00 1.00
073-00399-0001 BEZEL EA 1.00 1.00 1.00 .
073-00399-0006 BEZEL RED EA . . . 1.00
073-00400-0001 KNOB EA . . . 1.00
088-00850-0001 LENS EA 1.00 1.00 1.00 .
088-00850-0003 LENS EA . . . 1.00
089-06200-0003 SCR SET 2-56X3/32 EA . . . 2.00
200-06160-0000 CONNECTOR ASSY EA . . . 1.00
200-06160-0002 CONNECTOR ASSY EA 1.00 1.00 . .
200-06160-0003 CONNECTOR ASSY EA . . 1.00 .
200-06161-0000 DISPLAY ASSY EA . . . 1.00
200-06161-0004 DISPLAY ASSY EA 1.00 . . .
200-06161-0005 DISPLAY ASSY EA . 1.00 . .
200-06161-0006 DISPLAY ASSY EA . . 1.00 .
300-02406-0000 FINAL ASSY KDI 57 RF .00 .00 .00 .00

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066-01069-0008 KDI 572 28V LITE AA

066-01069-0009 KDI 573 SLV W/1H2 AA
066-01069-0010 KDI 573 SLV W/O1H2 AA
066-01069-0011 KDI 574 W/1H2 AA
000-00257-0000 FLOW CHT 572/3/4 RF .00 .00 .00 .00
004-00309-0000 MPS KDI 572 RF .00 . . .
004-00309-0001 MPS KDI 573 RF . .00 .00 .
004-00309-0002 MPS KDI 574 RF . . . .00
012-01005-0007 TAPE MYLAR 1.5 W AR .00 . . .
057-02203-0008 FLAVOR STCKR EA 1.00 . . .
057-02203-0009 FLAVOR STCKR EA . 1.00 . .
057-02203-0010 FLAVOR STICKER EA . . 1.00 .
057-02203-0011 FLAVOR STICKER EA . . . 1.00
057-06025-0001 S/N TAG, KDI 574 EA . . . 1.00
057-06027-0001 S/N TAG, KDI 573 EA . 1.00 1.00 .
057-06028-0001 S/N TAG, KDI 572 EA 1.00 . . .
066-01069-0099 COMMON BOM EA 1.00 1.00 1.00 1.00
073-00399-0001 BEZEL EA . 1.00 1.00 1.00
073-00399-0004 BEZEL EA 1.00 . . .
073-00400-0001 KNOB EA 1.00 . . .
088-00850-0011 LENS W/F EA . 1.00 1.00 1.00
088-00850-0013 LENS W/F EA 1.00 . . .
089-06200-0003 SCR SET 2-56X3/32 EA 2.00 . . .
200-06160-0000 CONNECTOR ASSY EA 1.00 . . .
200-06160-0001 CONNECTOR ASSY EA . 1.00 1.00 .
200-06160-0002 CONNECTOR ASSY EA . . . 1.00
200-06161-0000 DISPLAY ASSY EA 1.00 . . .
200-06161-0002 DISPLAY ASSY EA . 1.00 . .
200-06161-0003 DISPLAY ASSY EA . . 1.00 .

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200-06161-0004 DISPLAY ASSY EA . . . 1.00
300-02406-0000 FINAL ASSY KDI 57 RF .00 .00 .00 .00

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066-01069-0012 KDI 574 W/O 1H2 AA

066-01069-0013 KDI574 W/1H2 SIE AA
066-01069-0014 KDI 574 GRY INDCTR AA
066-01069-0015 KDI572 28V W/O N2 AB
SYMBOL PART NUMBER FIND NO DESCRIPTION UM -0012 -0013 -0014 -0015
DS901 037-00068-0002 DISPLAY KDI 572 EA . . . 1.00
REF1 300-02406-0000 FINAL ASSY KDI 57 RF . . . .00
000-00257-0000 FLOW CHT 572/3/4 RF .00 .00 .00 .
000-00257-0001 FLOW CHART KDI 572 RF . . . .00
004-00309-0002 MPS KDI 574 RF .00 .00 .00 .
004-00309-4003 MPS FOR KING KDI57 RF . . . .00
012-01005-0007 TAPE MYLAR 1.5 W AR . . . 1.00
035-01361-0009 PROTECTIVE COVER EA . . . 1.00
047-04808-0001 CVR EA . . . 2.00
057-01540-0000 WARNING HV TAG EA . . . 2.00
057-02203-0012 FLAVOR STCKR EA 1.00 . . .
057-02203-0013 FLAVOR STCKR EA . 1.00 . .
057-02203-0014 FLAVOR STCKR EA . . 1.00 .
057-02203-0015 FLAVOR STCKR EA . . . 1.00
057-02337-0000 PRTCTV CVR DECAL EA . . . 1.00
057-03511-0001 DECAL, CAUTION EA . . . 1.00
057-06025-0001 S/N TAG, KDI 574 EA 1.00 1.00 1.00 .
057-06026-0001 S/N TAG, KDI 572 EA . . . 1.00
066-01069-0099 COMMON BOM EA 1.00 1.00 1.00 .
073-00399-0001 BEZEL EA 1.00 1.00 . .
073-00399-0005 BEZEL EA . . 1.00 1.00
073-00400-0001 KNOB EA . . . 1.00
088-00850-0001 LENS EA . . 1.00 .
088-00850-0011 LENS W/F EA 1.00 1.00 . .
088-00850-0023 LENS EA . . . 1.00

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SYMBOL PART NUMBER FIND NO DESCRIPTION UM -0012 -0013 -0014 -0015
089-05111-0006 SCR, MACH, 4-40, F EA . . . 4.00
089-05901-0004 SCR PHP 3-48X1/4 EA . . . 4.00
089-06200-0003 SCR SET 2-56X3/32 EA . . . 2.00
089-06298-0003 SCR FHP 3-48X3/16 EA . . . 12.00
089-06360-0003 SCR FHP 0-80X3/16 EA . . . 4.00
090-00990-0009 PROTECTIVE CAP, SU EA . . . 1.00
091-00070-0000 CREPE PAPER TAPE IN . . . 6.00
200-06160-0002 CONNECTOR ASSY EA 1.00 . 1.00 .
200-06160-0004 CONNECTOR ASSY EA . 1.00 . .
200-06160-0005 CONNECTOR ASSY 28V EA . . . 1.00
200-06161-0004 DISPLAY ASSY EA . 1.00 1.00 .
200-06161-0005 DISPLAY ASSY EA 1.00 . . .
200-06161-0020 DISPLAY ASSY SM EA . . . 1.00
300-02406-0000 FINAL ASSY KDI 57 RF .00 .00 .00 .

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066-01069-0099 COMMON BOM AB
SYMBOL PART NUMBER DESCRIPTION UM -0099
DS901 037-00068-0000 DSPLY 572 EA 1.00
035-01361-0009 PROTECTIVE COVER EA 1.00
047-04808-0001 CVR EA 2.00
057-01540-0000 WARNING HV TAG EA 2.00
057-02337-0000 PRTCTV CVR DECAL EA 1.00
057-03511-0001 DECAL, CAUTION EA 1.00
089-05111-0006 SCR, MACH, 4-40, F EA 4.00
089-05901-0004 SCR PHP 3-48X1/4 EA 4.00
089-06298-0003 SCR FHP 3-48X3/16 EA 12.00
089-06360-0003 SCR FHP 0-80X3/16 EA 4.00
090-00990-0009 PROTECTIVE CAP, SU EA 1.00
091-00070-0000 CREPE PAPER TAPE AR 1.00

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Figure 6-1 Final Assembly

Dwg. No. 300-02406-0000 Rev. AB
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6.2 CONNECTOR ASSEMBLY

200-06160-0000 CONNECTOR ASSY AA
200-06160-0001 CONNECTOR ASSY AB
200-06160-0002 CONNECTOR ASSY AA
200-06160-0003 CONNECTOR ASSY 12
C824 108-05020-0005 CAP PC .01UF 50V EA 1.00 1.00 1.00 1.00
CJ801 026-00018-0000 WIRE CKTJMPR 22AWG EA 1.00 . 1.00 1.00
CJ802 026-00018-0000 WIRE CKTJMPR 22AWG EA . 1.00 . .
CJ805 026-00018-0000 WIRE CKTJMPR 22AWG EA . 1.00 . .
CR801 007-06016-0000 DIO S 1N4154 EA 1.00 . 1.00 .
CR803 007-06016-0000 DIO S 1N4154 EA 1.00 . 1.00 .
CR806 007-06016-0000 DIO S 1N4154 EA 1.00 . 1.00 .
CR807 007-06016-0000 DIO S 1N4154 EA 1.00 . 1.00 1.00
CR808 007-06033-0000 DIO G 1N270 EA 1.00 . 1.00 .
CR809 007-06033-0000 DIO G 1N270 EA 1.00 . 1.00 .
CR813 007-06046-0005 DIO S 1N916A EA 1.00 1.00 1.00 .
CR814 007-06046-0005 DIO S 1N916A EA 1.00 . 1.00 .
CR815 007-06046-0005 DIO S 1N916A EA 1.00 . 1.00 .
J1555 030-02350-0002 CONN SUB-D PC 50S EA . . . 1.00
J5721 030-02350-0004 CONN SUB-D PC 50P EA 1.00 . . .
J5731 030-02350-0002 CONN SUB-D PC 50S EA . 1.00 . .
J5741 030-02350-0000 CONN SUB-D PC 50P EA . . 1.00 .
Q801 007-00194-0000 XSTR S PNP MPS6518 EA 1.00 . 1.00 .
Q802 007-00194-0000 XSTR S PNP MPS6518 EA 1.00 . 1.00 .
Q803 007-00078-0001 XSTR S NPN 2N3417 EA 1.00 . 1.00 .
Q804 007-00078-0001 XSTR S NPN 2N3417 EA 1.00 . 1.00 1.00

UP708610

B KDI 572,573,574
R802 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R803 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R804 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R805 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R806 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R807 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R808 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R809 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R810 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R811 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 . 1.00 .
R812 131-00222-0023 RES CF 2.2K QW 5% EA 1.00 . 1.00 1.00
R813 131-00223-0023 RES CF 22K QW 5% EA 1.00 . 1.00 .
R814 131-00223-0023 RES CF 22K QW 5% EA 1.00 . 1.00 .
R815 131-00223-0023 RES CF 22K QW 5% EA 1.00 . 1.00 .
R816 131-00222-0023 RES CF 2.2K QW 5% EA . . . 1.00
R820 131-00222-0023 RES CF 2.2K QW 5% EA 1.00 . 1.00 1.00
R821 131-00103-0013 RES CF 10K EW 5% EA 1.00 . 1.00 .
R822 131-00103-0013 RES CF 10K EW 5% EA 1.00 . 1.00 1.00
R823 131-00363-0013 RES CF 36K EW 5% EA 1.00 . 1.00 .
R824 131-00473-0013 RES CF 47K EW 5% EA 1.00 . 1.00 .
R827 131-00363-0013 RES CF 36K EW 5% EA 1.00 . 1.00 1.00
R828 131-00473-0013 RES CF 47K EW 5% EA 1.00 . 1.00 1.00
R834 131-00681-0023 RES CF 680 QW 5% EA 1.00 . 1.00 1.00
R835 131-00681-0023 RES CF 680 QW 5% EA 1.00 . 1.00 1.00
R840 131-00220-0023 RES CF 22 QW 5% EA 1.00 . 1.00 .
R841 131-00392-0023 RES CF 3.9K QW 5% EA 1.00 . 1.00 .
R842 131-00103-0023 RES CF 10K QW 5% EA 1.00 . 1.00 .
R843 131-00220-0023 RES CF 22 QW 5% EA 1.00 . 1.00 .

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B KDI 572,573,574
R844 131-00392-0023 RES CF 3.9K QW 5% EA 1.00 . 1.00 .
R845 131-00103-0023 RES CF 10K QW 5% EA 1.00 . 1.00 .
R864 131-00102-0023 RES CF 1K QW 5% EA 1.00 . 1.00 1.00
R865 136-01303-0072 RES PF 130K QW 1% EA 1.00 . 1.00 1.00
R866 131-00752-0023 RES CF 7.5K QW 5% EA . 1.00 . .
R866 136-08251-0072 RES PF 8.25K QW 1% EA 1.00 . 1.00 1.00
R875 131-00103-0013 RES CF 10K EW 5% EA . 1.00 . .
REF1 300-06160-0000 CONNECTOR BD ASSY RF .00 . .00 .
REF1 300-06160-0001 CONNECTOR BD ASSY RF . .00 . .
REF2 002-06160-0000 SCH CONNECTOR BD RF .00 .00 .00 .
REF3 192-06160-0000 KDI 572 CONNECTOR RF . . .00 .
REF3 192-06160-0001 KDI 573 CONNECTOR RF . .00 . .
026-00012-0008 WIRE COP 30G AR . . . .00
192-06160-0000 KDI 572 CONNECTOR RF .00 . . .
200-06160-0099 COMMON BOM EA 1.00 1.00 1.00 1.00

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B KDI 572,573,574
200-06160-0004 CONNECTOR ASSY 4

200-06160-0005 CONNECTOR ASSY 28V AC
200-06160-0099 COMMON BOM AC
SYMBOL PART NUMBER DESCRIPTION UM -0004 -0005 -0099
C801 105-00045-0005 CAP MY .010UF 600V EA . 1.00 1.00
C802 096-01065-0015 CAP TN 47UF 20V EA . 1.00 1.00
C803 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C804 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C805 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C806 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C807 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C808 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C809 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C810 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C811 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C812 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C813 111-00001-0017 CAP CR 180PF 50V EA . 1.00 1.00
C814 111-00001-0017 CAP CR 180PF 50V EA . 1.00 1.00
C815 113-05471-0000 CAP DC 470PF 500V EA . 1.00 1.00
C816 113-05471-0000 CAP DC 470PF 500V EA . 1.00 1.00
C817 113-05471-0000 CAP DC 470PF 500V EA . 1.00 1.00
C818 111-00001-0017 CAP CR 180PF 50V EA . 1.00 1.00
C820 096-01059-0015 CAP TN 6.8UF 35V EA . 1.00 1.00
C821 111-00001-0013 CAP CR .1UF 50V EA . 1.00 1.00
C822 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C823 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00
C824 108-05020-0005 CAP PC .01UF 50V EA 1.00 1.00 .
C825 111-00001-0014 CAP CR .0027UF 50V EA . 1.00 1.00
C826 111-00001-0000 CAP CR .01UF 50V EA . 1.00 1.00

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B KDI 572,573,574
C827 105-00031-0033 CAP MY .01UF 80V EA . 1.00 1.00
C828 096-01036-0000 CAP TN 15UF 20V EA . 1.00 1.00
CJ801 026-00018-0000 WIRE CKTJMPR 22AWG EA 1.00 1.00 .
CJ802 026-00018-0000 WIRE CKTJMPR 22AWG EA . 1.00 .
CR801 007-06016-0000 DIO S 1N4154 EA 1.00 1.00 .
CR802 007-06016-0000 DIO S 1N4154 EA . 1.00 1.00
CR803 007-06016-0000 DIO S 1N4154 EA 1.00 1.00 .
CR805 007-06016-0000 DIO S 1N4154 EA . 1.00 1.00
CR806 007-06016-0000 DIO S 1N4154 EA 1.00 1.00 .
CR807 007-06016-0000 DIO S 1N4154 EA 1.00 1.00 .
CR808 007-06033-0000 DIO G 1N270 EA 1.00 1.00 .
CR809 007-06033-0000 DIO G 1N270 EA 1.00 1.00 .
CR810 007-06016-0000 DIO S 1N4154 EA . 1.00 1.00
CR811 007-06016-0000 DIO S 1N4154 EA . 1.00 1.00
CR812 007-06046-0005 DIO S 1N916A EA . 1.00 1.00
CR813 007-06046-0005 DIO S 1N916A EA 1.00 1.00 .
CR814 007-06046-0005 DIO S 1N916A EA 1.00 1.00 .
CR815 007-06046-0005 DIO S 1N916A EA 1.00 1.00 .
I801 120-08014-0000 LSI DME IND CKT EA . 1.00 1.00
I803 120-06026-0001 IC MC14050BALDS EA . 1.00 1.00
I804 120-06001-0001 IC SCL4000BC EA . 1.00 1.00
I805 120-06007-0001 IC SCL4011BC EA . 1.00 1.00
I806 120-06007-0001 IC SCL4011BC EA . 1.00 1.00
I807 120-06002-0001 IC SLC4001ABC+ EA . 1.00 1.00
I809 120-06019-0001 IC SCL4030BC EA . 1.00 1.00
I810 120-06025-0001 IC SCL4049ABC+ EA . 1.00 1.00

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B KDI 572,573,574
I811 120-03070-0000 IC DUAL TIMER EA . 1.00 1.00
J5721 030-02350-0004 CONN SUB-D PC 50P EA . 1.00 .
J5741 030-02350-0006 CONN SUB-D PCB 50P EA 1.00 . .
J801 030-01117-0000 RECEPTACLE EA . 26.00 26.00
Q801 007-00194-0000 XSTR S PNP MPS6518 EA 1.00 1.00 .
Q802 007-00194-0000 XSTR S PNP MPS6518 EA 1.00 1.00 .
Q803 007-00078-0001 XSTR S NPN 2N3417 EA 1.00 1.00 .
Q804 007-00078-0001 XSTR S NPN 2N3417 EA 1.00 1.00 .
Q805 007-00078-0000 XSTR S NPN 2N3415 EA . 1.00 1.00
R801 131-00101-0023 RES CF 100 QW 5% EA . . 1.00
R802 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R803 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R804 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R805 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R806 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R807 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R808 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R809 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R810 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R811 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00 .
R812 131-00222-0023 RES CF 2.2K QW 5% EA 1.00 1.00 .
R813 131-00223-0023 RES CF 22K QW 5% EA 1.00 1.00 .
R814 131-00223-0023 RES CF 22K QW 5% EA 1.00 1.00 .
R815 131-00223-0023 RES CF 22K QW 5% EA 1.00 1.00 .
R820 131-00222-0023 RES CF 2.2K QW 5% EA 1.00 1.00 .
R821 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00 .
R822 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00 .
R823 131-00363-0013 RES CF 36K EW 5% EA 1.00 1.00 .

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B KDI 572,573,574
R824 131-00473-0013 RES CF 47K EW 5% EA 1.00 1.00 .
R825 131-00472-0023 RES CF 4.7K QW 5% EA . 1.00 1.00
R826 131-00223-0023 RES CF 22K QW 5% EA . 1.00 1.00
R827 131-00363-0013 RES CF 36K EW 5% EA 1.00 1.00 .
R828 131-00473-0013 RES CF 47K EW 5% EA 1.00 1.00 .
R829 131-00103-0013 RES CF 10K EW 5% EA . 1.00 1.00
R830 131-00104-0013 RES CF 100K EW 5% EA . 1.00 1.00
R832 131-00103-0013 RES CF 10K EW 5% EA . 1.00 1.00
R833 131-00104-0013 RES CF 100K EW 5% EA . 1.00 1.00
R834 131-00681-0023 RES CF 680 QW 5% EA 1.00 1.00 .
R835 131-00681-0023 RES CF 680 QW 5% EA 1.00 1.00 .
R836 131-00223-0023 RES CF 22K QW 5% EA . 1.00 1.00
R837 131-00223-0023 RES CF 22K QW 5% EA . 1.00 1.00
R838 131-00223-0023 RES CF 22K QW 5% EA . 1.00 1.00
R839 131-00223-0023 RES CF 22K QW 5% EA . 1.00 1.00
R840 131-00220-0023 RES CF 22 QW 5% EA 1.00 1.00 .
R841 131-00392-0023 RES CF 3.9K QW 5% EA 1.00 1.00 .
R842 131-00103-0023 RES CF 10K QW 5% EA 1.00 1.00 .
R843 131-00220-0023 RES CF 22 QW 5% EA 1.00 1.00 .
R844 131-00392-0023 RES CF 3.9K QW 5% EA 1.00 1.00 .
R845 131-00103-0023 RES CF 10K QW 5% EA 1.00 1.00 .
R850 131-00472-0023 RES CF 4.7K QW 5% EA . 1.00 1.00
R851 131-00223-0013 RES CF 22K EW 5% EA . 1.00 1.00
R852 131-00223-0013 RES CF 22K EW 5% EA . 1.00 1.00
R853 131-00472-0023 RES CF 4.7K QW 5% EA . 1.00 1.00
R857 131-00223-0023 RES CF 22K QW 5% EA . 1.00 1.00
R859 131-00392-0023 RES CF 3.9K QW 5% EA . 1.00 1.00
R860 131-00622-0023 RES CF 6.2K QW 5% EA . 1.00 1.00

UP708610

B KDI 572,573,574
R862 131-00182-0023 RES CF 1.8K QW 5% EA . 1.00 1.00
R863 131-00335-0023 RES CF 3.3M QW 5% EA . 1.00 1.00
R864 131-00102-0023 RES CF 1K QW 5% EA 1.00 1.00 .
R865 136-01303-0072 RES PF 130K QW 1% EA 1.00 1.00 .
R866 136-08251-0072 RES PF 8.25K QW 1% EA 1.00 1.00 .
R867 131-00103-0023 RES CF 10K QW 5% EA . 1.00 1.00
R868 131-00752-0023 RES CF 7.5K QW 5% EA . 1.00 1.00
R869 131-00473-0023 RES CF 47K QW 5% EA . 1.00 1.00
R870 131-00473-0023 RES CF 47K QW 5% EA . 1.00 1.00
R871 131-00223-0013 RES CF 22K EW 5% EA . 1.00 1.00
R872 131-00223-0013 RES CF 22K EW 5% EA . 1.00 1.00
R873 131-00223-0013 RES CF 22K EW 5% EA . 1.00 1.00
R874 131-00223-0013 RES CF 22K EW 5% EA . 1.00 1.00
REF1 300-06160-0000 CONNECTOR BD ASSY RF .00 . .
REF1 300-06160-0005 ASSEMBLY DRAWING C RF . .00 .
REF2 002-06160-0000 SCH CONNECTOR BD RF .00 . .
REF2 002-06160-0005 SCHEMATIC CONNECTO RF . .00 .
U801 015-00049-0000 NTWK CAP 220PF 20% EA . 1.00 1.00
XI801 033-00092-0000 IC DIP SCKT 40C EA . 1.00 1.00
009-06160-0000 PC BD CONN EA . 1.00 1.00
016-01040-0000 COATING TYPE AR AR . 1.00 1.00
030-02352-0004 LOCK TAB EA . 2.00 2.00
047-04749-0003 BRACKET CONN W/F EA . 2.00 2.00
047-04807-0001 REAR PLT EA . 1.00 1.00
089-02136-0000 NUT LOCK 2-56 EA . 2.00 2.00
089-02140-0000 NUT LOCK 4-40 EA . 2.00 2.00
089-05899-0004 SCR PHP 2-56X1/4 EA . 2.00 2.00
089-05903-0005 SCR PHP 4-40X5/16 EA . 2.00 2.00

UP708610

B KDI 572,573,574
192-06160-0005 KDI 572 CONNECTOR RF . .00 .
200-06160-0099 COMMON BOM EA 1.00 . .

UP708610

B KDI 572,573,574

UP708610

B KDI 572,573,574
Figure 6-2 KDI 572 Connector Assembly

Dwg. No. 300-06160-0005 Rev. -
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B KDI 572,573,574

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B KDI 572,573,574
Figure 6-3 KTS 155 Connector Assembly

Dwg. No. 300-06160-0002 Rev. 6
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B KDI 572,573,574
Figure 6-4 KDI 573 Connector Assembly

Dwg. No. 300-06160-0001 Rev. 11
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B KDI 572,573,574

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B KDI 572,573,574
Figure 6-5 KDI 572/574 Connector Assembly

Dwg. No. 300-06160-0000 Rev. AB
UP708610

B KDI 572,573,574

UP708610

B KDI 572,573,574
Figure 6-6 KDI 572 Connector Schematic

Dwg. No. 002-06160-0005 Rev. A
Sheet 1 of 2
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B KDI 572,573,574

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B KDI 572,573,574

Dwg. No. 002-06160-0005 Rev. A
Sheet 2 of 2
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B KDI 572,573,574

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B KDI 572,573,574
Figure 6-7 KTS 155 Connector Schematic

Dwg. No. 002-06160-0002 Rev. 3
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B KDI 572,573,574

Dwg. No. 002-06160-0001 Rev. 6
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B KDI 572,573,574
Figure 6-9 KDI 572/574 Connector Schematic

Dwg. No. 002-06160-0000 Rev. AA
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B KDI 572,573,574
6.3 DISPLAY ASSEMBLY
200-06161-0000 DISPLAY ASSY AB

200-06161-0001 DISPLAY ASSY AA
CJ901 026-00018-0000 WIRE CKTJMPR 22AWG EA 1.00 1.00 . .
CJ902 026-00018-0000 WIRE CKTJMPR 22AWG EA . . 1.00 1.00
CJ903 026-00018-0000 WIRE CKTJMPR 22AWG EA . . 1.00 1.00
CJ904 026-00018-0000 WIRE CKTJMPR 22AWG EA 1.00 1.00 . .
CJ905 026-00018-0000 WIRE CKTJMPR 22AWG EA 1.00 1.00 1.00 .
CJ906 026-00018-0000 WIRE CKTJMPR 22AWG EA . . . 1.00
Q903 007-00078-0001 XSTR S NPN 2N3417 EA 1.00 1.00 . .
R930 131-00104-0023 RES CF 100K QW 5% EA 1.00 1.00 . .
S901 031-00380-0001 SW ROTARY EA 1.00 1.00 . .
002-06161-0000 SCH DISPLAY BD KCI RF .00 .00 . .
002-06161-0002 SCH DISPLAY RF . . .00 .00
025-00018-0011 WIRE 26 BRN IN 1.25 1.25 . .
025-00018-0022 WIRE 26 RED IN 5.00 5.00 . .
025-00018-0044 WIRE 26 YEL IN 2.50 2.50 . .
025-00018-0055 WIRE 26 GRN IN 1.50 1.50 . .
089-06360-0002 SCR FHP 0-80X1/8 EA 2.00 2.00 . .
150-00018-0010 TUBING SHRINK WHT IN 1.50 1.50 . .
150-00022-0010 TUBING SHNK 14AWG IN .50 .50 . .
200-06161-0099 COMMON BOM EA 1.00 1.00 1.00 1.00
200-06170-0000 LIGHT BOARD ASSY EA 1.00 . . .
200-06170-0001 LIGHT BOARD ASSY EA . 1.00 . .
300-06161-0000 DISPLAY ASSEMBLY RF .00 .00 . .
300-06161-0001 DISPLAY ASSEMBLY RF . . .00 .00

UP708610

B KDI 572,573,574

200-06161-0020 DISPLAY ASSY AD
200-06161-0099 COMMON BOM AD
SYMBOL PART NUMBER DESCRIPTION UM -0004 -0005 -0006 -0020 -0099
C901 111-00001-0063 CAP CR .022UF 200V EA . . 1.00 . 1.00
C901 106-06473-0057 CAP CH .047UF 100V EA . . . 1.00 .
C902 096-01059-0015 CAP TN 6.8UF 35V EA . . 1.00 . 1.00
C902 096-01186-0035 CAP 6.8UF 35V 10% EA . . . 1.00 .
C903 111-00001-0063 CAP CR .022UF 200V EA . . 1.00 . 1.00
C903 106-06473-0057 CAP CH .047UF 100V EA . . . 1.00 .
C904 113-05681-0000 CAP DC 680PF 500V EA . . 1.00 . 1.00
C904 106-04681-0557 CAP CH 680PF 500V EA . . . 1.00 .
C905 113-05681-0000 CAP DC 680PF 500V EA . . 1.00 . 1.00
C905 106-04681-0557 CAP CH 680PF 500V EA . . . 1.00 .
C906 111-00001-0000 CAP CR .01UF 50V EA . . 1.00 . 1.00
C906 106-04103-0046 CAP CH 10K X7R/50V EA . . . 1.00 .
C907 111-00001-0000 CAP CR .01UF 50V EA . . 1.00 . 1.00
C907 106-04103-0046 CAP CH 10K X7R/50V EA . . . 1.00 .
C908 105-00031-0033 CAP MY .01UF 80V EA . . 1.00 . 1.00
C908 106-00122-0001 CH CER SMT 1812 EA . . . 1.00 .
C909 096-01005-0000 CAP TN 1.0UF 35V EA . . 1.00 . 1.00
C909 096-01186-0030 CAP 1UF 35V 10% EA . . . 1.00 .
C910 111-00001-0030 CAP CR .68UF 50V EA . . 1.00 . 1.00
C910 096-01186-0016 CAP .68UF 20V 10% EA . . . 1.00 .
C911 106-06473-0057 CAP CH .047UF 100V EA . . . 1.00 .
C912 106-06473-0057 CAP CH .047UF 100V EA . . . 1.00 .
CJ901 026-00018-0000 WIRE CKTJMPR 22AWG EA 1.00 1.00 . . .
CJ901 130-05000-0025 RES CHIP 0 EW CJ EA . . . 1.00 .

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B KDI 572,573,574
CJ904 026-00018-0000 WIRE CKTJMPR 22AWG EA 1.00 1.00 . . .
CJ905 026-00018-0000 WIRE CKTJMPR 22AWG EA 1.00 . . . .
CJ906 026-00018-0000 WIRE CKTJMPR 22AWG EA . 1.00 2.00 . .
CR901 007-06016-0000 DIO S 1N4154 EA . . 1.00 . 1.00
CR901 007-06184-0000 DIO DUAL SWITCHING EA . . . 1.00 .
CR902 007-06016-0000 DIO S 1N4154 EA . . 1.00 . 1.00
CR903 007-05046-0007 DIO Z 1N5271B EA . . 1.00 1.00 1.00
CR904 007-06105-0000 DIO HV FDH444 EA . . 1.00 . 1.00
CR904 007-06182-0000 DIO DUAL MMBD2837 EA . . . 1.00 .
CR905 007-06105-0000 DIO HV FDH444 EA . . 1.00 . 1.00
CR906 007-06016-0000 DIO S 1N4154 EA . . 1.00 . 1.00
CR907 007-06016-0000 DIO S 1N4154 EA . . 1.00 . 1.00
CR908 007-06016-0000 DIO S 1N4154 EA . . 1.00 . 1.00
CR909 007-06046-0005 DIO S 1N916A EA 1.00 1.00 . . .
CR910 007-06046-0005 DIO S 1N916A EA 1.00 1.00 . . .
CR911 007-06105-0000 DIO HV FDH444 EA . . 2.00 . .
CR912 007-06046-0005 DIO S 1N916A EA . . 1.00 . 1.00
DS902 037-00012-0001 LAMP MIN T-1 5V EA . . . 1.00 .
DS903 037-00012-0001 LAMP MIN T-1 5V EA . . . 1.00 .
I901 120-03138-0000 IC DI 240A EA . . 1.00 1.00 1.00
I902 120-06045-0001 IC SCL4022ABC+ EA . . 1.00 . 1.00
I902 120-06045-0004 IC 4022 SO PKG EA . . . 1.00 .
I903 120-00161-0000 HIGH VOLT DSPLY DR EA . . 1.00 1.00 1.00

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B KDI 572,573,574
I903 120-03083-0000 IC DI-512 AR . . .00 . .
I903 120-03083-0000 IC DI-512 EA . . . . .00
I904 120-06045-0001 IC SCL4022ABC+ EA . . 1.00 . 1.00
I904 120-06045-0004 IC 4022 SO PKG EA . . . 1.00 .
I905 120-06007-0001 IC SCL4011BC EA . . 1.00 . 1.00
I905 120-06007-0003 IC HEF4011B EA . . . 1.00 .
I906 120-06013-0001 IC SCL4019BC EA . . 1.00 . 1.00
I906 120-06013-0003 IC CP4019 SO EA . . . 1.00 .
I907 120-06002-0001 IC SLC4001ABC+ EA . . 1.00 . 1.00
I907 120-06002-0003 QUAD 2 INPUT NOR EA . . . 1.00 .
I908 120-03138-0000 IC DI 240A EA . . 1.00 1.00 1.00
I909 120-03040-0000 IC SE555CN EA . . 1.00 . 1.00
I909 120-03040-0005 SA555 TIMER SO EA . . . 1.00 .
I910 120-03053-0000 IC LM358N EA . . 1.00 . 1.00
I910 120-03053-0011 LM258 SO-8 OP AMP EA . . . 1.00 .
I911 120-06002-0001 IC SLC4001ABC+ EA . . 1.00 . 1.00
I911 120-06002-0003 QUAD 2 INPUT NOR EA . . . 1.00 .
I912 120-06007-0001 IC SCL4011BC EA . . 1.00 . 1.00
I912 120-06007-0003 IC HEF4011B EA . . . 1.00 .
P801 030-02322-0026 HEADER 26P EA . . 1.00 1.00 1.00
P901 030-02324-0000 CONN DSPLY 30C EA . . . 1.00 .
Q901 007-00254-0000 XSTR S PNP MPSA92 EA . . 1.00 . 1.00
Q901 007-00254-0001 XSTR S PNP SOT-23 EA . . . 1.00 .
Q902 007-00078-0000 XSTR S NPN 2N3415 EA . . . . 1.00
Q902 007-00383-0004 SOT-23 2N2222A XST EA . . . 1.00 .
Q903 007-00383-0004 SOT-23 2N2222A XST EA . . . 1.00 .
R901 131-00240-0023 RES CF 24 QW 5% EA . . 1.00 . 1.00
R901 139-00243-0000 RES CH 24.3 EW 1% EA . . . 1.00 .

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R902 131-00224-0023 RES CF 220K QW 5% EA . . 1.00 . 1.00
R902 139-02213-0020 RES CH 221K QW 1% EA . . . 1.00 .
R903 131-00134-0023 RES CF 130K QW 5% EA . . 1.00 . 1.00
R903 139-01303-0000 RES CH 130K EW 1% EA . . . 1.00 .
R904 131-00913-0023 RES CF 91K QW 5% EA . . 1.00 . 1.00
R904 139-09092-0000 RES CH 90.9K EW 1% EA . . . 1.00 .
R905 131-00823-0023 RES CF 82K QW 5% EA . . 1.00 . 1.00
R905 139-08252-0000 RES CH 82.5K EW 1% EA . . . 1.00 .
R906 136-01182-0072 RES PF 11.8K QW 1% EA . . 1.00 . 1.00
R906 139-01182-0000 RES CH 11.8K EW 1% EA . . . 1.00 .
R907 131-00334-0023 RES CF 330K QW 5% EA . . 1.00 . 1.00
R907 139-03323-0000 RES CH 332K EW 1% EA . . . 1.00 .
R908 131-00334-0023 RES CF 330K QW 5% EA . . 1.00 . 1.00
R908 139-03323-0000 RES CH 332K EW 1% EA . . . 1.00 .
R909 131-00334-0023 RES CF 330K QW 5% EA . . 1.00 . 1.00
R909 139-03323-0000 RES CH 332K EW 1% EA . . . 1.00 .
R910 131-00334-0023 RES CF 330K QW 5% EA . . 1.00 . 1.00
R910 139-03323-0000 RES CH 332K EW 1% EA . . . 1.00 .
R911 131-00514-0013 RES CF 510K EW 5% EA . . 1.00 . 1.00
R911 139-05113-0000 RES CH 511K EW 1% EA . . . 1.00 .
R913 131-00394-0013 RES CF 390K EW 5% EA . . 1.00 . 1.00
R913 139-03923-0000 RES CH 392K EW 1% EA . . . 1.00 .
R914 131-00104-0013 RES CF 100K EW 5% EA . . 1.00 . 1.00
R914 139-01003-0000 RES CH 100K EW 1% EA . . . 1.00 .
R915 131-00202-0013 RES CF 2K EW 5% EA . . 1.00 . 1.00
R915 139-2001-0000 RES CH 2K EW 1% EA . . . 1.00 .
R916 131-00104-0013 RES CF 100K EW 5% EA . . 1.00 . 1.00
R916 139-01003-0000 RES CH 100K EW 1% EA . . . 1.00 .

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R917 131-00394-0013 RES CF 390K EW 5% EA . . 1.00 . 1.00
R917 139-03923-0000 RES CH 392K EW 1% EA . . . 1.00 .
R918 133-00113-0013 RES VA 1K 20% B EA . . 1.00 . 1.00
R918 133-00113-0038 RES VA 1K 20% C EA . . . 1.00 .
R920 131-00133-0013 RES CF 13K EW 5% EA . . 1.00 . 1.00
R920 139-01302-0000 RES CH 13K EW 1% EA . . . 1.00 .
R921 131-00393-0013 RES CF 39K EW 5% EA . . 1.00 . 1.00
R921 139-03922-0000 RES CH 39.2K EW 1% EA . . . 1.00 .
R922 131-00823-0013 RES CF 82K EW 5% EA . . 1.00 . 1.00
R922 139-08252-0000 RES CH 82.5K EW 1% EA . . . 1.00 .
R923 131-00434-0013 RES CF 430K EW 5% EA . . 1.00 . 1.00
R923 139-04323-0000 RES CH 432K EW 1% EA . . . 1.00 .
R924 131-00432-0023 RES CF 4.3K QW 5% EA . . 1.00 . 1.00
R924 139-04321-0000 RES CH 4.32K EW 1% EA . . . 1.00 .
R925 131-00103-0023 RES CF 10K QW 5% EA . . 1.00 . 1.00
R925 139-01002-0000 RES CH 10K EW 1% EA . . . 1.00 .
R926 131-00683-0013 RES CF 68K EW 5% EA . . 1.00 . 1.00
R926 139-06812-0000 RES 68.1K EW 1% EA . . . 1.00 .
R927 131-00332-0013 RES CF 3.3K EW 5% EA . . 1.00 . 1.00
R927 139-03321-0000 RES CH 3.32K EW EA . . . 1.00 .
R928 131-00683-0013 RES CF 68K EW 5% EA . . 1.00 . 1.00
R928 139-06812-0000 RES 68.1K EW 1% EA . . . 1.00 .
R929 131-00434-0013 RES CF 430K EW 5% EA . . 1.00 . 1.00
R929 139-04323-0000 RES CH 432K EW 1% EA . . . 1.00 .
R930 139-01003-0000 RES CH 100K EW 1% EA . . . 1.00 .
R931 131-00473-0023 RES CF 47K QW 5% EA . . . . 1.00
R931 139-04752-0000 RES CH 47.5K EW 1% EA . . . 1.00 .
R932 131-00682-0023 RES CF 6.8K QW 5% EA . . . . 1.00

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R933 131-00103-0023 RES CF 10K QW 5% EA . . . . 1.00
R933 139-01002-0000 RES CH 10K EW 1% EA . . . 1.00 .
R934 131-00223-0023 RES CF 22K QW 5% EA . . 1.00 . 1.00
R934 139-02212-0000 RES CH 22.1K EW EA . . . 1.00 .
R935 131-00223-0023 RES CF 22K QW 5% EA . . 1.00 . 1.00
R935 139-02212-0000 RES CH 22.1K EW EA . . . 1.00 .
R936 131-00223-0023 RES CF 22K QW 5% EA . . 1.00 . 1.00
R936 139-02212-0000 RES CH 22.1K EW EA . . . 1.00 .
R937 131-00223-0023 RES CF 22K QW 5% EA . . 1.00 . 1.00
S901 031-00380-0003 SWITCH 3 POS EA . . . 1.00 .
U901 015-00055-0000 NTWK RES/DIO EA . . 1.00 1.00 1.00
U902 015-00041-0001 RES MOD 220K150V2% AR . . .00 . .
U902 015-00041-0001 RES MOD 220K150V2% EA . . . . .00
V901 134-05005-0002 PHOTODETECTOR EA . . 1.00 1.00 1.00
002-06161-0004 SCH DISPLAY BD KDI RF .00 .00 . . .
002-06161-0006 SCH DISPLAY BD RF . . .00 . .
002-06161-0020 DISPLAY BD KDI RF . . . .00 .
009-06161-0010 PC BD DISPLAY EA . . 1.00 . 1.00
009-06161-0020 DISPLAT ASSY SM EA . . . 1.00 .
012-01006-0000 LACING CORD 18DR IN . . . 3.00 .
012-01149-0000 INSULATOR EA . . 1.00 . 1.00
012-01149-0010 INSULATOR EA . . . 1.00 .
012-01596-0000 INSULATOR, PWRSPLY EA . . . 1.00 .
016-01040-0000 COATING TYPE AR AR . . .00 1.00 1.00
025-00018-0000 WIRE 26 BLK IN . . . 2.50 .
025-00018-0011 WIRE 26 BRN IN . . . 1.25 .
025-00018-0022 WIRE 26 RED IN . . . 5.00 .
025-00018-0044 WIRE 26 YEL IN . . . 2.50 .

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025-00018-0055 WIRE 26 GRN IN . . .50 4.25 .
025-00018-0066 WIRE 26 BLU IN . . . 1.75 .
026-00012-0008 WIRE COP 30G IN . . 3.50 . .
026-00031-0000 WIRE CU 26AWG T IN . . . .25 .
030-02324-0000 CONN DSPLY 30C EA . . 1.00 . 1.00
033-00092-0012 IC DIP SCKT 18C EA . . 1.00 1.00 1.00
047-04806-0002 SLD RAIL EA . . 1.00 1.00 1.00
047-04806-0003 SLD RAIL EA . . 1.00 1.00 1.00
073-00512-0003 FRONT PLATE W/HDW EA . . 1.00 1.00 1.00
089-05432-0003 SCR, MACH, 2-56, F EA . . 2.00 2.00 2.00
089-05434-0003 SCR FHP 3-48X3/16 EA . . 4.00 4.00 4.00
089-05899-0005 SCR PHP 2-56X5/16 EA . . . 4.00 .
089-05901-0004 SCR PHP 3-48X1/4 EA . . 4.00 4.00 4.00
089-06360-0002 SCR FHP 0-80X1/8 EA . . . 2.00 .
150-00005-0010 TUBING TFLN 20AWG IN . . .00 1.80 1.50
150-00018-0010 TUBING SHRINK WHT IN . . . 1.00 .
150-00022-0010 TUBING SHNK 14AWG IN . . . 1.00 .
150-00024-0000 TUBING SHRINK 10G AR . . 1.00 1.00 .
150-00024-0000 TUBING SHRINK 10G IN . . . .50
192-06161-0099 KDI 572 DISPLAY BO RF . . . .00 .00
200-06161-0099 COMMON BOM EA 1.00 1.00 1.00 . .
200-06170-0001 LIGHT BOARD ASSY EA . . . 1.00 .
200-06522-0010 PWR SUPPLY KDI 572 EA . . . 1.00 .
300-06161-0002 DISPLAY ASSEMBLY RF .00 .00 . . .
300-06161-0003 DISPLAY ASSEMBLY RF . . .00 . .
300-06161-0020 DISPLAY BOARD KDI RF . . . .00 .

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Figure 6-10 KDI 572 Display Assembly

Dwg. No. 300-06161-0020 Rev. AD
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Figure 6-11 KTS 155 Display Assembly

Dwg. No. 300-06161-0003 Rev. AB
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Dwg. No. 300-06161-0002 Rev. AB
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Dwg. No. 300-06161-0001 Rev. AB
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Dwg. No. 300-06161-0000 Rev. AC
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Figure 6-15 KDI 572 Display Schematic

Dwg. No. 002-06161-0020 Rev. AB
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Figure 6-16 KTS 155 Display Schematic

Dwg. No. 002-06161-0006 Rev. 7
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Dwg. No. 002-06161-0004 Rev. 5
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Dwg. No. 002-06161-0002 Rev. 5
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Dwg. No. 002-06161-0000 Rev. 5
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6.4 Power Supply Assembly

200-06522-0010 PWR SUPPLY KDI572 AB
200-06522-0099 COMMON BOM AB
SYMBOL PART NUMBER DESCRIPTION UM -0010 -0099
C401 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C402 096-01059-0010 CAP TN 15UF 50V EA 1.00 1.00
C403 096-01010-0000 CAP TN 4.7UF 50V EA 1.00 1.00
C404 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C405 096-01082-0011 CAP TN 4.7UF 20V EA 1.00 1.00
C406 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C407 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C408 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C409 096-01014-0000 CAP TN 40UF 10V EA 1.00 1.00
C410 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C411 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C412 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C413 096-01054-0000 CAP TN 22UF 15V EA 1.00 1.00
C414 104-00001-0016 CAP SM 220PF 100V EA 1.00 1.00
C415 999-09999-0098 PLACE HOLDER RF . .00
C416 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C417 111-02104-0042 CAP MC100KPF50V20% EA 1.00 1.00
C418 097-00074-0007 CAP AL 1UF 350V EA 1.00 1.00
C419 111-02103-0042 CAP MC 10KPF50V20% EA 1.00 1.00
C420 096-01082-0010 CAP TN 10UF 35V EA 1.00 1.00
C421 096-01082-0002 CAP TN 1UF 35V EA 1.00 1.00
CR401 999-09999-0098 PLACE HOLDER RF . .00
CR402 007-06016-0000 DIO S 1N4154 EA 1.00 1.00
CR403 007-06016-0000 DIO S 1N4154 EA 1.00 1.00
CR404 999-09999-0098 PLACE HOLDER RF . .00

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CR405 007-06091-0003 DIO MR814 EA 1.00 1.00
CR407 007-06091-0003 DIO MR814 EA 1.00 1.00
CR409 007-06091-0003 DIO MR814 EA 1.00 1.00
CR410 007-05039-0000 DIO Z 33.3V EA 1.00 1.00
CR411 007-06141-0000 DIO MUR110 EA 1.00 1.00
CR413 007-06016-0000 DIO S 1N4154 EA 1.00 1.00
I401 120-03094-0032 IC LM340LAZ-5.0 EA 1.00 1.00
I402 120-03048-0000 VOLTAGE COMPARATOR EA 1.00 1.00
I403 120-03048-0000 VOLTAGE COMPARATOR EA 1.00 1.00
L401 019-02368-0000 TOROID CHOKE EA 1.00 1.00
L402 019-02368-0000 TOROID CHOKE EA 1.00 1.00
L403 019-02368-0000 TOROID CHOKE EA 1.00 1.00
L404 019-02368-0000 TOROID CHOKE EA 1.00 1.00
PA401 030-01117-0000 RECEPTACLE EA . 5.00
PA401 999-09999-0098 PLACE HOLDER RF .00 .
PB401 030-01117-0000 RECEPTACLE EA . 4.00
PB401 999-09999-0098 PLACE HOLDER RF .00 .
Q401 007-00153-0000 XSTR S PNP 2N4403 EA 1.00 1.00
Q402 007-00447-0000 XSTR PNP 2N4033 EA 1.00 1.00
Q403 007-00180-0000 XSTR S NPN 2N4401 EA 1.00 1.00
Q404 007-00261-0000 XSTR S PNP 2N2907A EA 1.00 1.00
Q405 007-00153-0000 XSTR S PNP 2N4403 EA 1.00 1.00
Q406 007-00230-0009 XSTR S NPN X44H614 EA 1.00 1.00
Q407 007-00180-0000 XSTR S NPN 2N4401 EA 1.00 1.00
Q408 007-00180-0000 XSTR S NPN 2N4401 EA 1.00 1.00
R401 131-00103-0013 RES CF 10K EW 5% EA . 1.00
R401 131-00621-0013 RES CF 620 EW 5% EA 1.00 .
R402 131-00103-0023 RES CF 10K QW 5% EA 1.00 1.00

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R404 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R405 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R406 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R407 131-00102-0033 RES CF 1K HW 5% EA 1.00 1.00
R408 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R409 131-00102-0033 RES CF 1K HW 5% EA 1.00 1.00
R410 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R411 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R412 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R413 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R414 131-00103-0013 RES CF 10K EW 5% EA . 1.00
R414 131-00752-0013 RES CF 7.5K EW 5% EA 1.00 .
R415 131-00682-0013 RES CF 6.8K EW 5% EA . 1.00
R415 131-00912-0013 RES CF 9.1K EW 5% EA 1.00 .
R416 131-00472-0023 RES CF 4.7K QW 5% EA 1.00 1.00
R417 131-00104-0013 RES CF 100K EW 5% EA 1.00 1.00
R418 131-00104-0013 RES CF 100K EW 5% EA 1.00 1.00
R419 131-00104-0013 RES CF 100K EW 5% EA 1.00 1.00
R420 131-00753-0013 RES CF 75K EW 5% EA 1.00 1.00
R421 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R422 131-00102-0013 RES CF 1K EW 5% EA 1.00 1.00
R423 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R424 131-00751-0013 RES CF 750 EW 5% EA 1.00 1.00
R425 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R426 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R427 131-00222-0013 RES CF 2.2K EW 5% EA 1.00 1.00
R428 136-05361-0072 RES PF 5.36K QW 1% EA 1.00 .
R428 136-05491-0072 RES PF 5.49K QW 1% EA . 1.00

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R429 136-02003-0072 RES PF 200K QW 1% EA 1.00 1.00
R431 131-00330-0023 RES CF 33 QW 5% EA 1.00 1.00
R432 131-00113-0013 RES CF 11K EW 5% EA . 1.00
R432 131-00913-0013 RES CF 91K EW 5% EA 1.00 .
R433 131-00163-0013 RES CF 16K EW 5% EA 1.00 1.00
R434 131-00753-0013 RES CF 75K EW 5% EA 1.00 1.00
R435 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
R436 131-00200-0023 RES CF 20 QW 5% EA 1.00 1.00
R438 132-00119-0000 RES WW, .75W, .18 EA 1.00 1.00
R439 131-00102-0013 RES CF 1K EW 5% EA 1.00 1.00
R440 131-00101-0013 RES CF 100 EW 5% EA 1.00 1.00
R441 131-00103-0013 RES CF 10K EW 5% EA 1.00 1.00
REF1 002-06522-0010 SCHEMATIC POWER SU RF .00 .
REF2 192-06522-0010 KDI 572/KFS 594 PO RF .00 .
REF3 300-06522-0010 ASSEMBLY DRAWING P RF .00 .
T401 019-07113-0000 XFMR TOROID EA 1.00 1.00
002-06522-0000 SCH PWR SUP BD KFS RF . .00
009-06522-0000 PC BD PWR SPLY EA 1.00 1.00
016-01040-0000 COATING TYPE AR AR 1.00 .00
016-01082-0000 DC RTV 3145 AR 1.00 .00
076-00741-0009 STANDOFF .120 EA 4.00 4.00
089-02136-0000 NUT LOCK 2-56 EA 1.00 1.00
089-05569-0004 SCR THP 2-56X1/4 EA 1.00 1.00
091-00025-0000 WSHR XSTR INSUL EA . 1.00
091-00156-0000 BUSHING EA 1.00 1.00
091-00182-0001 CAP SEMICN TO-18 EA 1.00 1.00
091-00286-0002 INSUL XSTR .687 EA 1.00 1.00
192-06522-0000 KFS 5940 POWER SUP RF . .00

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200-06522-0099 COMMON BOM EA . .
300-06522-0000 POWER SUPPLY BOARD RF . .00

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Figure 6-20 KDI 572 Power Supply

Dwg. No. 300-06522-0010 Rev. A
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Figure 6-21 KDI 572 Power Supply Schematic

Dwg. No. 002-06522-0010 Rev. A
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6.5 Light Board Assembly

200-06170-0000 LIGHT BOARD ASSY AB
200-06170-0001 LIGHT BOARD ASSY AB
200-06170-0099 COMMON BOM AC
DS902 037-00012-0001 LAMP MIN T-1 5V EA . 1.00 .
DS902 037-00071-0000 LMP 8111 T1 14V EA 1.00 . .
DS903 037-00012-0001 LAMP MIN T-1 5V EA . 1.00 .
DS903 037-00071-0000 LMP 8111 T1 14V EA 1.00 . .
002-06170-0000 SCH LIGHT BD. KDI RF . . .00
009-06170-0000 PC BD LIGHT EA . . 1.00
025-00018-0000 WIRE 26 BLK IN . . 2.00
025-00018-0099 WIRE 26 WHT IN 3.50 4.50 .
092-05015-0004 EYE FUNN .047X.053 EA . . 3.00
192-06170-0000 KDI 572 LIGHT BOAR RF .00 . .
192-06170-0001 KDI 572 LIGHT BOAR RF . .00 .
200-06170-0099 COMMON BOM EA 1.00 1.00 .
300-06170-0000 LITE BOARD RF . . .00

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Figure 6-22 Light Assembly

Dwg. No. 300-06170-0000 Rev. AC
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Figure 6-23 KDI 572 Light Assembly Schematic

Dwg. No. 002-06170-0000 Rev. 1
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APPENDIX S
HARDWARE/SOFTWARE CONFIGURATIONS
Introduction
Hardware and software unit configuration options are presented in the Appendix s. The
appendix provides a means for identifying the compatability between particular hardware
and specific software configurations. Additionally, the hardware version and software
revisions of a unit are reflected by the appendix.
Hardware is defined as the cicuit boards and assemblies used to configure the complete
unit of a particular version. Software is defined as the ROM’s or other programmed
devices containing programs which are used in the particular version of the complete
unit. Firmware is defined as programmed devices that provide a hardware function inde-
pendent of the unit software programming. Because firmware is independent of the unit
software programming it may be a sub-assembly of non-software hardware board
assembly or a sub-assembly of a hardware/software set depending on the particular
application.
A LIST OF SOFTWARE DIAGRAMS is presented, followed by the individual figures.

Each figure on page/s S-() illustrates only one specific combination of hardware and soft-
ware. Each individual figure depicts restricted compatibility relationships.
Each drawing in Appendix S is assigned a figure number, commencing with Figure S-1
and progressing sequentially.
Hardware/Software Configuration Diagrams
A block diagram flow chart format is used to illustrate hardware/software configurations.

Each block represents a single hardware/software assenbly, hardware assembly or soft-
ware set or firmware set. The block’s title reflects the assembly or set represented. Con-
tained within each block is the part number of the assembly or the set, or a listing of the
components with part numbers that makes up the set.
The blocks on each diagram are arranged in levels to indicate assembly/sub-assembly

relationship of the individual blocks. The blocks representing sub-assemblies are located
beneath the block representing the assembly to which they belong. The solid horizontal
and vertical lines between the blocks aid in tracing the assembly/sub-assembly relation-
ships. Dashed lines are used to indicate that the enclosed or attached item is related but
not part of the assembly or software set being diagrammed.
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B KDI 572/573/574
A. Top BOM Level
The top most level of blocks on the hardware/software/firmware diagram cor-

responds to the Final assembly BOM of the unit. The part numbers located in
the blocks on this level corresponds to the top Bill of Materials (BOM) num-
bers of the Illustrated Parts List (IPL).
The last four digits of the unit part number (XXX-XXXXX-HHSS) define the
hardware/software version of the equipment (the first two digits defining the
hardware version and the last two digits defining the software version).
B. System Hardware/Software Level
A block on the next tier represents a hardware circuit board containing no

softwre or a system hardware/software set used in the particular versions of
the units listed.
The first three digits of a part number is a part number designator that
defines the type of part assigned to the part number. A 200 part number des-
ignator (200-XXXXX-XXXX) defines a part as a hardware assembly. A 206
part number designator (206-XXXXX-VVRR) defines a part as a system
hardware/software set.
The last four digits of a part number with a 206 part number designator (206-
XXXXX-VVRR) trcks the software version/revision level of the systemhard-
ware/software set. The first two digits correspond to the system software ver-
sion identified by the number on the software ID tag on the outside of the
unit. The last two digits correspond to the revision level of the software ver-
sion. (Note: a part number with a 206 designator may not be ordered and are
for reference only.)
C. Hardware/Software Set Level
A block on the next tier corresponds to a hardware/software set. A part with a

205 part designator (205-XXXXX-XXRR) is a hardware/software set that
contains both hardware boards and associated software. The last two digits
correspond to the revision level of the hardware/software set. (Note: a part
number with a 205 part number designator may contain several hardware
boards and several software sets as sub-assemblies.)
D. Software/Firmware Set Level
A block on the next tier corresponds to a software set or firmware set. A part
number with a 125 part number designator (125-XXXXX-00RR) defines a
part as a firmware set. Note: a part number with a 125 or 126 part designator
may not be ordered and is for reference only.)
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E. Programmable Devices Level
A block on the next tier corresponds to a set of programmabledevices that

contain software programming or firmware. Also contained within a block on
this tier is a list of components with associated part numbers that make up a
software set or firmware set. A part number with a 122 part designator (122-
XXXXX-00RR) defines a part as a programmable device. The last two digits
of the part numbers track the software revision level of the set.
F. Drawing Titles
The drawing titles identify the unit by: nomenclature; unit version part num-
ber; and software ID tag.
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KDI 573/573/574
APPENDIX A
1.1 General
Due to the wide utilization of semiconductors in this electronic equipment, somewhat dif-
ferent techniques are necessary in maintenance procedures. In solid state circuits the
impedances and resistances encountered are of much lower values than those encoun-
tered in vacuum-tube circuits. Therefore, a few ohms discrepancy can greatly affect the
performance of the equipment. Also, coupling and filter capacitors are of larger values
and usually are of the tantalum type. Hence, when measuring values of capcitors, an
instrument accurate in high ranges must be employed. Capacitor polarity must be
observed when measuring resistance. Usually more accurate measurements can be
obtained if the semiconductors are removed or disconnected from the circuits.
1.1.1 Semiconductor Test Equipment

Damage to semiconductors by test equipment is usually the result of accidentally apply-
ing too much voltage to the elements. Common causes of damage from test equipment
are discussed in the following paragraph.
A. Transformerless Power Supplies

Test Equipment with transformerless power supplies is one source of high current.
However, this type of test equipment can be used by employing an isolation trans-
former in the AC power line.
B. Line Filter
It is still possible to damage semiconductors from line current, even though the test
equipment has a power transformer in the power supply, if the test equipment is pro-
vided with a line filter. This filter may function as a voltage divider and apply half the
line voltage to the semiconductor. To eliminate this condition, connect a ground wire
from the chassis of the test equipment to the chassis of the equipment under test be-
fore making any other connections.
C. Low-Sensitivity Multimeters
Another cause of semiconductor damage is a multimeter that requires excessive cur-
rent to provide adequate indications. Multimeters with sensetivities of less than
20,000 ohms-per-volt should not be used on semiconductors. When in doubt as to
the amount of current supplied by a multimeter, check the multimeter circuits on all
scales with an external, low-resistance multimeter connected in series with the mul-
timeter leads. If more than one milliampere is drawn on any range, this range cannot
be safely used on small semiconductors.
D. Power Supply
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When using a battery-type power supply, always use fresh batteries of the proper
value. Make certain that the polarity of the power supply is correct for the equipment
under test. Do not use power supplies having poor voltage regulation.
1.1.2 Semiconductor Voltage and Resistance Measurements

When measuring voltage or resistance in circuits containing semiconductor devices,
remember that these components are polarity and voltage conscious. Since the values of
capacitors used in semiconductor circuits are usually large, time is required to charge
these capacitors when they appear. Thus, any reading obtained is subject to error if suffi-
cient time is not allowed for the capacitor to fully charge. When in doubt it may be best in
some cases to isolate the components in question and measure them individually.
1.1.3 Testing of Transistors

A transistor checker should be used to properly evaluate transistors. If a transistor tester
is not available, a good multimeter may be used. Make sure that the multimeter meets
the requirements outlined in the preceeding paragraph.
A. PNP Transistor
To check a PNP transistor, connect the positive lead of the multimeter to the base of
the transistor, and the negative lead to the emitter or collector. Generally, a resis-
tance reading of 50,000 ohms or more should be obtained. Reconnect the multimeter
with the negative lead to the base. With the positive lead connected to the emitter or
collector a resistance value of 500 ohms or less should be obtained.
B. NPN Transistor
Similar tests made on a NPN transistor should produce the following results:
With the negative lead of the multimeter connected to the base of the transistor the
value of resistance between the base and the collector or emitter should be high.
With the positive lead of the multimeter connected to the base, the value of resis-
tance between the base and the collector or emitter should be low. If these results
are not obtained, the transistor is probably defective and should be replaced.
CAUTION
IF A TRANSISTOR IS FOUND TO BE DEFECTIVE, MAKE CER-
TAIN THAT THE CIRCUIT IS IN GOOD OPERATING ORDER
BEFORE INSTALLING A REPLACEMENT TRANSISTOR. IF A
SHORT CIRCUIT EXISTS IN THE CIRCUIT, PUTTING IN
ANOTHER TRANSISTOR WILL MOST LIKELY RESULT IN
BURNING OUT THE NEW COMPONENT. DO NOT DEPEND
UPON FUSES TO PROTECT THE TRANSISTORS.
1.1.4 Replacing semiconductors

Never remove or replace a semiconductor with the supply voltage turned on. Transients
thus produced may damage the semiconductor or others remaining in the circuit. If a

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semiconductor is to be evaluated in an external test circuit, be sure that no more voltage

is applied to the semiconductor than normally is used in the circuit from which it came.
A. Use only a low heat soldering iron when installing or removing soldered-in semicon-
ductors. Grasp the lead to which heat is applied between the solder joint and the
semiconductor.
This will dissipate some of the heat that would otherwise be conducted into the semi-
conductor from the soldering iron. Make certain that all wires soldered to semicon-
ductor terminals have first been properly tinned so that the necessary connection can
be made quickly. Excessive heat will permanently damage a semiconductor.
B. In some cases, power transistors are mounted on heat-sinks that are designed to dis-
sipate heat away from them. In some power circuits, the transistor must also be in-
sulated from ground. This insulating is accomplished by means of an insulating
washer. When replacing transistors mounted in this manner, be sure that the insulat-
ing washers are replaced in proper order. After the transistor is mounted, and before
making any connections, check from the case of the transistor to ground with a mul-
timeter to see that the insulation is effective.
1.2 Integrated Circuit Maintenance
1.2.1 General
A knowledge of integrated circuit fundamentals is necessary when testing digital logic cir-
cuits involving IC’s.
1.2.2 Terminology
Several terms are used whenever logic circuits are discussed:
A. A logic state is defined as a high or low level voltage applied to the input or seen at
the output of a device. A high level voltage is called a logic “1”. A low level voltage is
called a logic “0”. Logic threshold voltage of a device is the input voltage required at
an input to change the output state.
B. A truth table is a list of input logic states that will yield certain output logic states. A
digital logic element should be thought of as a circuit element with its output level be-
ing either HI or LO as programmed by the levels present on its inputs.
A logic element may be tested by verifying that it is performing per the Truth Table
of that logic element.
C. Logic elements which have multiple inputs and a single output are known as gates.
The OR gate produces a HI output when one or more of the inputs are HI. With all
inputs LO, the output is LO. The AND gate produces a HI output only when all inputs
or HI. When any input is LO the output is LO. A small circle at the output of a gateon

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the schematics indicates “negation”, which means that the sense of the gate logic is
reversed. An OR gate with negation is called a NOR gate and an AND gate with ne-
gation is called a NAND gate. A NOR gate produces a LO output when one or more
of the inputs are HI and a NAND gate produces a LO output only when all inputs are
HI.
D. The Flip-Flop logic element is the basic data storage element of digital logic. It has
two outputs that are always at oposite logic levels. That is, when one output is HI the
other is LO. The Flip-Flop will remain in a particular state until that state is changed
by an input signal.
The operation of these Flip-Flops is controlled by the signals on their inputs, and is
best understood by a careful study of their Truth Tables. It should be kept in mind
that a small circle on either the input or the output indicates negation. Also, a circle
on a clock input indicates that a HI to LO transition causes the Flip-Flop to function.
E. Besides the gates and Flip-Flops, two other commonly used logic elements are in-
verters and expanders. Inverters are merely switching transistors such that if a logic
“1” is the input to a device, a logic “0” will be the output and vice-versa. An expander
is a set of parallel switching transistors that depends upon another resistor to provide
their supply voltage. Generally, these devices are used to expand the number of in-
puts available to a standard gate.
1.2.3 Integrated Circuit Test Equipment

As with semiconductors, damage to integrated circuits by test equipment is usually the
result of applying too much current or voltage to the elements. The same precautions as
discussed in paragraph 1.1.1 apply here.
1.2.4 Voltage Measurements

Precise voltage measurementsare not needed in testing digital IC’s other than to see that
the voltage is a HI or a LO level. An oscilloscope is needed where the input levels are of
short duration, either HI or LO. For instance, if a 10 microsecond pulse going from LO to
HI was applied to one input of a NOR gate, while the input stayed LO, the output would
go LO for 10 microseconds and then return HI. This, of course, could not be seen without
an oscilloscope.
1.2.5 Testing Integrated Circuits

The fully loaded guarentee minimum high and maximum low for the digital logic output
levels are:
TTL (Vcc = +5V) ECL (Vcc = +5.25V) CMOS (Vcc = +10V)

High Low High Low High Low
2.4 .05 4.25 3.48 9.5V .5V

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The minimum high and maximum low input levels which are guarenteed to be correctly
interpreted are:
TTL (Vcc = +5V) ECL (Vcc = +5.2V CMOS (Vcc = +10V)

High Low High Low High Low
2.0 0.8 4.06 3.75 7.0V 3.0V
When checking input and output levels of a logic element under question it should be
remembered that an input or output may not agree with its truth table not because it has
malfunctioned but because some other component connected to the same point has
shoted to ground or to the supply voltage (Vcc). This is not common when an output on
one element is connected to an input of another. A majority of digital IC failures can be
grouped into three catagories:
A. Input(s) or output shorted to ground pin of IC.

B. Input(s) or output shorted to Vcc pin of IC.
C. Op input(s) or output.
An input or output shorted to ground would be a constant LO and an input or output

shorted to Vcc would be a constant HI.
Other failures common in digital IC’s are:
A. Ground pin open.

B. Vcc pin open.
C. Inputs shorted together.
An open ground pin would not allow a LO on the output. An open Vcc pin would not allow
a HI on the output. (Remember to isolate the device from other components connected
to it). Two or more inputs shorted together can be checked by grounding one of the
inputs under question. If the other input also goes to ground they are probably shorted.
Caution
IF AN IC IS FOUND TO BE DEFECTIVE, VERIFY THAT PROPER
POWER SUPPLY VOLTAGES ARE PRESENT BEFORE
INSTALLING A REPLACEMENT IC.
1.2.6 Replacing Integrated Circuits

If an IC is known to be defective, the easiest way to remove it is to cut off each of its pins,
remove the case, and then unsolder the remaining pins from the integrated circuit card

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one by one. This is preferrable over removing the IC intact because attempts to remove
the IC intact may result in damage to the printed circuit board.

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What are the main components discussed in the theory of operation section?

What are the main components discussed in the theory of operation section?

RELEASED FOR THE EXCLUSIVE USE BY: AVIOINGENIERIA SAS

MANUAL NUMBER 006-05178-0001

©1996,2004 Honeywell International Inc.

REVISION INSTRUCTIONS AND HISTORY

MANUAL KDI 572/573/574 MAINTENANCE

KDI 572/573/574 MM CoverR&R Updated

KDI 572/573/574 Revision History ADD Addition

Entire KDI 572/573/574

Rev 1, March/2004 05178M01.TDC RH-1

THIS PAGE IS RESERVED

Rev 1, March/2004 05178M01.TDC RH-2

4.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 SIMPLIFIED CIRCUIT DIAGRAM THEORY . . . . . . . . . . . . . . . . . . . . . . 4-1

4.3 DETAILED CIRCUIT THEORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

5.1 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 TEST AND ALIGNMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.3 OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Rev 1, March/2004 05178M01.TDC TOC-1

5.4 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

6.1 FINAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

4-1 KDI 572/574 Master Indicator Block Diagram . . . . . . . . . . . . . . . . . . . . . . 4-3

Rev 1, March/2004 05178M01.TDC TOC-2

LIST OF ILLUSTRATIONS (cont.)

4-9 Slave Sync Timing Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

5-1 Test Panel Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

6-1 Final Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Rev 1, March/2004 05178M01.TDC TOC-3

6-21 KDI 572 Power Supply Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-75

4-1 Function Selection Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Rev 1, March/2004 05178M01.TDC TOC-4

4.1 GENERAL INFORMATION

4.2 SIMPLIFIED CIRCUIT THEORY

Rev 1, March/2004 05178M01.TDC Page 4-1

THIS PAGE IS RESERVED

Rev 1, March/2004 05178M01.TDC Page 4-2

Figure 4-1 KDI 572/574 Master Indicator Block Diagram

Rev 1, March/2004 05178M01.TDC Page 4-3

THIS PAGE IS RESERVED

Rev 1, March/2004 05178M01.TDC Page 4-4

Figure 4-2 KDI 573 Slave Indicator Block Diagram

Rev 1, March/2004 05178M01.TDC Page 4-5

THIS PAGE IS RESERVED

Rev 1, March/2004 05178M01.TDC Page 4-6

4.2.1 Multiplex LSI, Clock/Data Gating, and Function Switch

The multiplex LSI has three principle functions:

1. It receives channeling information from either of two external control heads

Rev 1, March/2004 05178M01.TDC Page 4-7

B. KDI 574 Master Indicator:

C. KDI 573 Stave Indicator:

4.2.2 Display Circuitry (KDI 572, 573, and 574)

Rev 1, March/2004 05178M01.TDC Page 4-8

4.3 DETAILED CIRCUIT THEORY

4.3.1 Multiplex LSI, Clock/Data Gating, and Function Switch

I801, the multiplex LSI, has three principle functions:

A. It receives channeling information from either of two external control