2004 Can Diagnose Manual
2004 Can Diagnose Manual
2004 Can Diagnose Manual
November 2019
Table of Contents
Liability ........................................................................................ ii
Table of Contents ........................................................................ v
Introduction ................................................................................ 1
How the Multiplex System Works ............................................................................................................................................... 2
Benefits of the Multiplex System ................................................................................................................................................ 2
Location of the Control Modules ................................................................................................................................................ 3
To Contact Labrie Plus .................................................................................................................................................................... 4
In the U.S. ...................................................................................................................................................................................... 4
In Canada ...................................................................................................................................................................................... 4
Safety ........................................................................................... 5
Conventions ....................................................................................................................................................................................... 5
Basic Safety Instructions ................................................................................................................................................................ 5
Responsibilities .................................................................................................................................................................................. 7
Employer Responsibilities ...................................................................................................................................................... 7
Employee Responsibilities ...................................................................................................................................................... 7
Things to Do ....................................................................................................................................................................................... 8
Things to Avoid ................................................................................................................................................................................. 8
General Precautions ........................................................................................................................................................................ 8
NOTE: The Multiplex System does not change interlocks nor the theory of operation of the truck.
Introduction 3
To know exactly where the control modules are located on the truck, refer to the schematics provided
with the configuration sheets.
4 Introduction
Parts and warranty: During business hours, 8:00 AM to 6:00 PM Eastern Standard Time
Technical Support Service: Available 24 hours
In Canada
Address: 175A Route Marie-Victorin
Levis, QC G7A 2T3
Parts and warranty: During business hours, 8:00 AM to 5:00 PM Eastern Standard Time
Technical Support Service: Available 24 hours
Website: www.labriegroup.com
E-mail: [email protected]
IMPORTANT: For technical support and parts ordering, the serial number of your vehicle is required. Therefore,
Labrie Enviroquip Group recommends to keep record of the information found on the VIN plate,
which is located in the cab.
2
Safety
Safety should always be given highest priority when
doing maintenance on any type of equipment. Service
technicians and maintenance personnel must take all
precautions to avoid damages to the equipment and
personal injuries. In this section, you will find general
safety information/instructions that you should take
into account when performing your tasks.
Conventions
Danger! Indicates a hazardous situation which, if
not avoided, will result in serious injury or
death.
Danger! Never enter the hopper area when the engine is running.
Only authorized personnel may do so following a lockout/tagout procedure. See the
Operator’s Manual for more information on this procedure.
Warning! Do not operate the lifting arms until you have been fully trained, and have read and
understood both the Operator’s Manual and the Maintenance Manual supplied with this
unit.
Warning! Make sure that all people and obstructions are sufficiently cleared from the lifting arms
before moving them. Failure to do so may result in unit and/or property damages,
personal injury or death.
Warning! Make sure there is enough clearance between raised container and overhead power
lines. The lifting arms or the container must not come in direct contact with the electrical
cables for the power to go through the unit. If the unit comes in contact with a power
line, stay in the cab and keep away from any metal parts.
Warning! Always retract the forks and raise the lifting arms before driving the vehicle. Failure to do
so will result in unit and/or property damages, severe injury or even death.
Caution! Always keep the clean-out door closed when operating the lifting arms. Otherwise,
damage could occur to either the hydraulic cylinder or the trap door.
Caution! Make sure the hopper roof is fully open before lifting a container.
IMPORTANT: Read and thoroughly understand this manual before performing any adjustment. Thorough
understanding of the Operator’s Manual is also mandatory before operating the vehicle.
Safety 7
Responsibilities
Safety is the responsibility of both the employer and the employee. Each must play their part to create
a work environment that is safe and secure.
Employer Responsibilities
It is the responsibility of the employer:
To ensure that the vehicle is operated in accordance with all safety requirements and codes,
including all applicable regulations, the Occupational Safety and Health Act (OSHA), and the
American National Standards Institute (ANSI).
To ensure that employees are qualified for operating the vehicle and its equipment, and that they
all take safety measures before using them.
To properly maintain all mobile equipment to meet all provincial/state and federal safety
standards.
To supply adequate instructions and training for the safe use of the vehicle and its equipment
before assigning an employee to such vehicle/equipment.
To keep the vehicle maintained and properly adjusted to meet the manufacturer’s standards and
recommendations. For help or for more information, please contact the manufacturer or any of its
authorized representatives.
To keep records of all vehicle breakdowns and malfunctions, as well as any inspection and
maintenance.
To ensure that all failures or malfunctions that may be affecting the safe use of the vehicle are
repaired before the vehicle is put back into operation.
To meet the appropriate lighting requirements for night shift work (if permitted).
To regularly accompany the vehicle operator and take measures to ensure the smooth and safe
operation of the vehicle.
To make sure that the backup alarm works properly when the vehicle is in reverse.
To take necessary measures to correct any damage or malfunction reported by any employee.
To establish a “lockout/tagout” procedure and ensure its application any time inspection, repair
or maintenance is performed on the vehicle, regardless of whether it takes place on the road or in
the garage.
Employee Responsibilities
It is the responsibility of the employee:
To enforce all safety measures to meet the requirements established by the employer.
To operate the vehicle only after having received proper instructions and training.
To make sure that nobody is near the vehicle before activating any of the controls, and to be
prepared to stop at any indication of possible danger.
To immediately report any damage or malfunction of the vehicle to the employer or supervisor.
To wear a grounding bracelet when manipulating control modules. Static electricity can damage
the inputs and outputs.
8 Safety
To take all the necessary precautions to protect the battery box before performing any welding on
the chassis or body. Welding tools can produce electrical spikes on the ground circuit, which can
damage control modules.
Things to Do
Make sure that the area is clear of people and obstructions.
Inspect for overhead hazards (e.g. power lines) prior to lifting arms or raising tailgate.
Always use the body safety prop when raising the body for inspection (units equipped with a
service hoist).
Always use the tailgate safety prop before entering the area between the main body and the
tailgate.
Obey all warning and operation stickers.
Things to Avoid
Do not operate any vehicle while under the influence of alcohol, narcotics or other intoxicants.
Do not leave the vehicle before it is brought to a complete stop and the work brake or parking
brake is applied.
Do not enter the hopper or main body unless the engine is shut off, the key is removed and there is
an out-of-service tag on the steering wheel. Refer to the lockout/tagout procedure in the
Operator’s Manual.
Do not hoist the body on uneven ground (units equipped with a service hoist).
Do not back up the vehicle when the body is raised (units equipped with a service hoist).
Do not use the body safety prop to prop a loaded body (units equipped with a service hoist).
General Precautions
Read and make sure that you fully understand the Operator’s Manual and all safety decals before
operating this vehicle. Maintenance personnel must also read and understand the Maintenance
Manual for this vehicle. In case of doubt, ask a supervisor for clarifications.
When the vehicle is parked, the parking brake must be applied.
Before activating the lifting arms, operators shall make sure that people and obstructions are far
away from the vehicle. Operators must be able to stop the arms at all times.
Do not operate this vehicle if there are any signs of damage or incomplete repairs.
Report any doubts that you might have and any safety service requirements regarding this vehicle
to a supervisor.
Never drive this vehicle with the tailgate unlocked.
Before opening and closing the tailgate, make sure no one is behind the vehicle.
Safety 9
Do not enter the hopper compartment or try to repair anything behind the packer when it is
moving or when the hydraulic pump is still running. Personnel authorized to enter the hopper
must first lock out and tag out the vehicle, as required by the employer. For more information,
refer to the lockout/tagout procedure in the Operator’s Manual.
Never, under any circumstances (maintenance or otherwise), stand underneath a loaded body.
10 Safety
3
Controls and
Indicators
The WITTKETM has a series of controls and indicators
that allow easier operation of the different functions
that come with the vehicle. These controls and
indicators are mainly located on the in-cab control
panel and on the dashboard.
Each time the operator turns the ignition key on, a complete bit test of the multiplex system is
conducted. This test takes about 5 seconds to complete.
NOTE: A flashing green light on the monitor indicates that the power is on. This light should be
blinking steadily at 2 Hz during normal operation. If it blinks at a faster rate, it is a sign of a
problem with the monitor. A flashing red light on the monitor is also a sign of a problem. Call
LabriePlus for support.
The logo of Labrie Enviroquip Group appears momentarily on the monitor screen at the start of the
system (see Figure 3-2).
NOTE: If the Welcome Screen with the Labrie logo stays on continuously, there may be a
communication problem between the monitor and the master control module. Report this
problem to the maintenance personnel.
NOTE: The monitor screen works even if the engine is not started. All it needs is electrical power.
However, if you start the engine, the monitor will reboot to reflect the changes caused by the
starting of the truck.
Main Page
The next page that comes up after the Welcome Screen is the Main Page (see Figure 3-3). Here you
will find a link that will give you access to the Main Menu (see Main Menu on page 18). Any warning
or error messages that may occur while the truck is being operated are also displayed on this page.
The following optional indicators, when provided, are also found on the Main Page : Cart Counter,
Time and Date Indicator and Hydraulic Oil Temperature Indicator.
Cart Counter (optional)
This indicator tells you how many carts have been emptied so far. If your vehicle is equipped with two
arms, the number of carts emptied is shown for each of these arms (right and left counters).
Controls and Indicators 13
Press the far right button to reset the counter display to zero.
Time and Date Indicator (optional)
A time and date indicator may be found on the upper left-hand side corner of the screen. The
availability of this indicator is based on the chassis on which the body is mounted. If the chassis
provides real-time clock information through J1939 bus, time and date will appear on the screen. To
set the Time and Date indicator, go to the Main Menu and choose Time Adjust.
Hydraulic Oil Temperature Indicator (optional)
This optional indicator, when provided, shows you the current hydraulic oil temperature. This
indicator is found on the upper right-hand side corner of the screen.
Warning and Caution Messages
On the monitor screen, yellow-highlighted messages indicate that caution should be used and red-
highlighted messages indicate a warning situation that must be dealt with quickly.
See Table 1 for a list of warning and caution messages. Please note that this list is not exhaustive.
14 Controls and Indicators
Should the system issue a warning or caution message, it will appear on the Main Page.
For example, if the following caution message “Pump Not Started: Main Air Pressure” is issued by the
system, it will appear on the Main Page of the monitor. An action that could be taken by the operator,
when faced with such a situation, would be to wait until the required main air pressure level is
reached.
For a specific problem or condition that requires special attention, the multiplexed system can alert
the operator to a possible cause, which appears in bold and large print on the monitor screen (active
cause). The operator should check if the problem stems from the highlighted or active cause. One
possible cause is highlighted at a time. What is shown in light and small print in the lower part of the
screen are causes that have already been dealt with (non active causes) [see Figure 3-5].
18 Controls and Indicators
NOTE: If the system detects a problem, a beep will sound and a message will appear on the monitor
screen.
NOTE: To go back to the Main Page or Main Menu, press “Esc” as needed until the desired page is
displayed.
Main Menu
To access the Main Menu, press the far left button when the Main Page is displayed.
When the Main Menu is displayed, you can have access to the following sections:
Multicycle
I/O Status
Password (optional)
Program Version
Pump Usage (optional)
Time Adjust (available according to chassis)
Displayed in the lower center of the screen is an indicator that monitors traffic on the network. This
indicator is called Network Load, and it shows values that reflect such traffic.
NOTE: The higher the network load value is, the heavier the traffic is on the network.
To exit this page and return to the Main Page, press “Esc”. To choose a section from the Main Menu,
highlight the desired section using the up/down arrows and press the “OK” button.
Multicycle
The monitor used in Labrie’s multiplexed system is user-friendly. Say you want to change the
multicycle settings of the packer. All you have to do is select MAIN MENU by pressing the
corresponding button at the bottom left corner of the monitor. From the displayed menu, choose the
option SELECT THE NUMBER OF CYCLES. If need be, use the arrow to choose that option and press
“OK”. The multicycle settings can be changed from two to eight cycles. Choose the desired number
of cycles and press “OK”. It could not be easier!
Controls and Indicators 19
NOTE: The packer multicycle function has been preset at the factory to carry out three cycles.
When the MULTICYCLE switch on the control panel is on and the packer is activated, the packer will
move according to the default number of cycles (that is 3) or to the number of cycles you chose (up
to 8 cycles).
Pump switch
I/O Status
In this section, you will find helpful information to troubleshoot body-related problems that you may
face during your day-to-day tasks. These problems can be of any nature, from hydraulic to
mechanical, electrical or pneumatic.
Select the control module corresponding to the part of the truck that needs to be checked.
For example, if you want to check all functions that are found in the cab, choose module #10. For all
functions that pertain to the chassis, choose module #20, etc.
To choose a particular module, use the up/down arrows to select it and press “OK”.
NOTE: Pressing “OK” can be done two ways: either press the far right button or the “OK” button.
Input Status
The Input Status page is accessible from the Module I/O Status page. After selecting the desired
module and pressing “OK”, the Input Status page of the selected module is displayed (see Figure
3-9).
The Input Status page contains a set of rectangles. Each of these rectangles represents input elements,
which in turn correspond to a particular function of the truck. For example, if you select rectangle I00,
a short description appears in the lower part of the screen, which indicates that this rectangle relates
to the input element coming from the service brake pressure switch.
NOTE: Each rectangle is numbered and relates to a specific function of the truck. However, for a given
number, the related function may vary from truck to truck.
Rectangles
Function Status
(inputs)
Blue Inactive
Green Active
The rectangles on this page are used to check the status of different outputs.
NOTE: Each rectangle is numbered and relates to a specific function of the truck. However, for a given
number, the related function may vary from truck to truck.
Rectangles
Function Status
(outputs)
Blue Inactive
Green Active
Red Closed short-circuit
Yellow Open circuit
NOTE: To go back to the Main Page or Main Menu, press “Esc” as needed until the desired page is
displayed.
Force
The Force page is accessible from the Output Status page. Just press the corresponding button to
access the Force page.
But before the Force page is displayed, a warning message appears on the monitor screen (see Figure
3-11).
This message stays on for 15 seconds. Then an “OK” prompt appears on the lower right-end corner
of the screen.
IMPORTANT: It is very important to read this message entirely before accessing the next page.
Controls and Indicators 23
Press “OK” to go to the Force page or “Esc” to return to the preceding page.
After pressing “OK”, the Force page appears on the screen.
As no input function can be forced to be active or inactive, the operator must press the “Output”
button to go to the following page (see Figure 3-14).
The Force page allows the operator to force a function to be overridden, that is, to make an inactive
function active and an active function inactive.
24 Controls and Indicators
This page contains a set of rectangles. Each of these rectangles is numbered and corresponds to a
specific function of the truck.
Colors are used to indicate whether the corresponding function is active or not:
a blue rectangle means the corresponding function is inactive
a green rectangle means the corresponding function is active
Also:
a red rectangle means there is a closed short-circuit
a yellow rectangle means there is an open circuit
A white-bordered rectangle means that this rectangle is selected. Use the directional arrows to select a
specific rectangle or function. When a rectangle is selected, a short description of the corresponding
function appears at the bottom of the screen.
After selecting a rectangle:
press “ON” to activate the corresponding function (rectangle turns from blue to green)
press “OFF” to deactivate the corresponding function (rectangle turns from green to blue)
press “RESET” to have the software control the status of the corresponding function
NOTE: To cancel changes made in this page and restore the default values, all you have to do is cut
power to the multiplexed system by turning the ignition key off.
NOTE: To go from a module to another (e.g. from module 10 to 20), the operator has to go back to the
Module I/O Status page (see Figure 3-8) and select module 20.
Joystick
The Joystick page is accessible from the Module I/O Status page (see Figure 3-8). From that page
select “Joystick” using up/down arrows and press “OK”. The Joystick page opens (see Figure 3-15).
The Joystick page allows the operator to check if all functions of the joystick are working correctly. If
one joystick is installed on your vehicle, it will be represented on the monitor screen by joystick 127.
However, if two joysticks are installed on your vehicle, any of the two joystick numbers (127 and 72)
can represent either joystick on the screen.
If you press a joystick button, the corresponding button on the monitor will turn green. If nothing
happens, there may be a communication problem between the joystick and the master control
module. Refer to the maintenance personnel or LabriePlus.
Also, if you move the joystick backwards, forwards or sideways, you should see the values under the
illustration changing. If no change occurs when moving the joystick, a communication problem
between the joystick and the master control module may be the cause. Refer to the maintenance
personnel or LabriePlus.
Press “Esc” to return to the preceding page.
J1939
The J1939 page is useful when you need some specific information (e.g. current gear, road speed,
brake status).
NOTE: Only adjustable data in Output Force, Multicycle and J1939 Baudrate can be protected by
passwords.
The Password Menu is available through the Settings Menu. An associated menu, Locked
Features, is also available, allowing you to choose among the features that can be “locked”.
After creating a new password, write it down in a safe place for reference. You will be required to
provide it to gain access to a locked adjustable feature when logging on anew (after the sign out and
back on).
To create, change or remove a password, do the following:
1. Go to the Main Menu.
2. Select “Settings”.
3. Select “Password”.
Controls and Indicators 27
4. If no password has been created, enter a password using the arrow keys.
Press ESC to quit or OK to set password.
NOTE: Entering a new password with only zeros as the number, such as “000000”, will result in
deactivating the password function.
9. Select the feature(s) that you want to lock using the password created or saved.
NOTE: If you have forgotten your password, please contact the LabriePlus Service Department.
Controls and Indicators 29
With the information on this page it is possible for the operator or maintenance personnel to
determine the electrical schematic number pertaining to a specific vehicle. Looking at Figure 3-17
above you will notice the following digit string 8-6-5-1 between, for example, 10 and R1. As all Labrie
electrical schematics begin with ZS00, you simply add those digits to that base number to get the
corresponding electrical schematic number. So, in this case, the electrical schematic number is
ZS008651.
Press “Esc” to return to the preceding page.
Pump Usage
This section contains an optional hour meter that tracks pump usage for maintenance purposes.
Press “Esc” to return to the preceding page.
Time Adjust
This section allows you to set the Time and Date indicator.
Press “Esc” to return to the preceding page.
NOTE: To go back to the Main Page or Main Menu, press “Esc” as needed until the desired page is
displayed.
Module Locations
The multiplex control system used on all Labrie & Wittke models have multiple control modules
located throughout the unit. At times, it may be necessary to access these to perform maintenance or
diagnostic procedures.
On the WITTKETM SUPERDUTYTM and STARLIGHTTM , the control modules are located at various
points on the chassis and body. Please refer to the following pages for exact, model-specific module
locations.
30 Controls and Indicators
Once module light status condition has been verified, the connector condition should be checked:
1. Check for proper connection to module
2. Check for any moisture or corrosion in the connector or on the module terminals.
Controls and Indicators 33
Connectors
Terminals
Harness
4. Check all ignition (power) and grounds to the module and also check the CAN_H & CAN_L
side to the module.
4 a. Verify all power supplies (IGN) to the module, if there is a suspicion that power is
intermittent check the ignition relay, which is located next to the battery box.
4 b. Verify that grounds are good to the module. Need to isolate and check the resistance on the
individual grounds.
4 c. Check the CAN_H & CAN_L wires and verify that there is 60 ohms resistance. If there is
not, this will cause connectivity issues to the specific module.
34 Controls and Indicators
Control Panel
The control panel is located in the middle of the cab for easy access during collection and operation.
Here is a description of all the controls and switches found on the control panel.
Mirror light
Speed-up ON (optional)
Canopy light
Speed-up AUTO (optional)
Grabber close
Pump (optional)
Roof open
Roof close
Strobe lights
(optional)
Tailgate up
Work lights
(optional) Tailgate down
Hopper
Packer retracted door open
Arms not
stowed
NOTE: The switches and controls that are on the control panel vary according to the options installed
on the vehicle.
Pump Switch
This switch (see Figure 3-23), also known as PTO switch, engages and disengages the hydraulic
pump, all the body functions (packer, tailgate) and the joystick that controls the arms.
Press the switch to activate the hydraulic pump (switch turns green).
Controls and Indicators 35
Press the same switch again to deactivate the hydraulic pump (switch turns blue).
NOTE: If a safety interlock (e.g. due to access door not closed) stops the hydraulic system from
running, the pump switch flashes red and the message “Pump: Hopper Door Not Closed”
appears on the monitor display.
NOTE: Do not close the main shut-off valve on the hydraulic tank even if the PTO switch is turned off.
The pump is always turning whatever the engine RPM. It is very important not to let the pump
run dry or without oil. Otherwise, the pump will be seriously damaged or even destroyed.
IMPORTANT: In case of a leak in the hydraulic system, and if the vehicle has to be driven somewhere else,
take off the drive shaft between the pump and the engine. Call maintenance facility and
refer to the Maintenance Manual.
Tailgate Up Switch
This control switch (see Figure 3-24) is used to raise the tailgate. Press and keep down this switch to
raise the tailgate to the desired height.
Before using this switch, make sure that the truck is parked on safe level ground.
Warning! Do not drive the vehicle when the tailgate is not fully closed.
NOTE: When the tailgate is unlocked both the in-cab buzzer (see Figure 3-26) and the backup alarm
will start sounding off. A red warning light, located at the center of the buzzer, will also blink.
36 Controls and Indicators
NOTE: Each time the tailgate is unlocked, the message “Tailgate Unlocked” appears on the monitor
display.
Red warning
light
NOTE: If the upward movement of the tailgate is stopped at any position except the fully open
position, both Tailgate Up and Tailgate Down switches will flash red.
NOTE: When the tailgate reaches the fully open position, the Tailgate Up switch will turn green while
the Tailgate Down switch will turn blue.
IMPORTANT: When the tailgate is completely closed and locked, put both tailgate-locking pins back to their
place.
NOTE: If the downward movement of the tailgate is stopped at any position except the fully closed and
locked position, both Tailgate Up and Tailgate Down switches will flash red.
NOTE: Each time the tailgate is unlocked, the message “Tailgate Unlocked” appears on the display
monitor.
NOTE: When the tailgate is locked back, both the in-cab buzzer (see Figure 3-26) and the backup
alarm will stop sounding off. The red warning light, located at the center of the buzzer, will also
stop blinking.
Controls and Indicators 37
NOTE: When the tailgate is completely closed and locked, the Tailgate Down switch will turn green
while the Tailgate Up switch will turn blue.
Down Forks
Forks Arms lever
lever lever
Arms
Down
lever
Speed-
Packer up
controls Up
Throttle Packer
Up controls
Advance
NOTE: If this optional feature is available on your unit, these switches are located on the control
panel.
Press this switch again to disengage the speed-up function (switch turns blue).
NOTE: The unit transmission must be in neutral before this speed-up switch can be turned on.
The lower switch is used to activate the auto setting for the speed-up function and increase the
engine speed up to 1500 RPM during packing and auto-packing cycles.
Press this switch to engage the “AUTO” speed-up function (switch turns green).
Press this switch again to disengage the “AUTO” speed-up function (switch turns blue).
NOTE: The unit transmission must be in neutral before this speed-up switch can be turned on.
NOTE: The top door must be fully open to dump refuse into the hopper.
IMPORTANT: Dumping refuse into the hopper with the arms and forks can only be done when the upper switch is
green-lighted.
If this indicator light is green, this indicates that the packer is completely retracted.
If this indicator light is red, this indicates that the packer is not completely retracted.
NOTE: The packer must be completely retracted to allow dumping into the hopper.
NOTE: No hydraulic function is possible when the hopper door is not closed. In such a situation, the
pump switch on the control panel (see Figure 3-23) also flashes red.
IMPORTANT: Never drive this vehicle when this indicator light is red-lighted.
Joystick Controls
In-Cab Joystick
Located on the console at the center of the cab, this pneumatic joystick (see Figure 3-36) controls
both the arms and forks. The joystick operates at 90° and 45° angles. As a result, you can perform two
functions at the same time. For example, you can lower the arms and forks simultaneously.
Warning! Always use both hoist safety props when working under a raised body and never prop a
loaded body. Failure to do so may result in severe injury or even death.
Cab Dashboard
The following is a description of the controls and buttons found on the dashboard.
Parking Brake
The parking brake must be used every time the WITTKETM is stopped on idle position except at
regular traffic stops (see Figure 3-42).
46 Controls and Indicators
Diagnostic Procedure:
1. Using the Labrie multiplex display (for instructions, please reference Maintenance and Operator
Manuals, Section 3), verify you have the following input:
Module (Node) 60
I15 wire 334i (i_PackerFullyRetracted_sensor)
3. Using a digital multimeter set to the voltage (DC) scale, perform the following tests at the roof
open switch located on top of the body:
Red lead on connector CF14, pin C, wire 316i.
Black lead on dedicated battery ground.
2 b. NO, go to STEP 6.
3. Using a digital multimeter set to the voltage (DC) scale, perform the following tests at the tailgate
unlock switch located at the rear of the body:
Red lead on connector CF8, pin C, wire 162i.
Black lead on dedicated battery ground.
3. Using a digital multimeter set to the voltage (DC) scale, perform the following tests at the roof
open switch located on top of the body:
Red lead on connector CF14, pin C, wire 316i.
Black lead on dedicated battery ground.
Diagnostic Procedure:
1. Using the Labrie multiplex display, verify you have the following input:
Module (Node) 60
I14 Wire 331Ci
2. Using the Labrie multiplex display, verify you have the following output:
Module (Node) 60
Q33 Wire IGN-60o
3 b. NO, go to STEP 5.
4. Using a digital multimeter set to the voltage (DC) scale, locate Node 60, remove the main
connector CM35 backshell and perform the following tests as outlined below:
Red lead on connector CM35, pin 20, wire 331Ci.
Black lead on dedicated battery ground.
NOTE: Typical connector locations for circuit are on page 1 and 3 of the Labrie schematic to trace up
to the chassis connections.
Red lead on pin location for wire 140i (may vary dependent on type of chassis specified by
customer).
Black lead on dedicated battery ground.
74 Multiplex Diagnostic Guide
At connector CM35 with the connector backshell removed, place your red lead to pin 10, wire
317i, (i_ HopperDoorClosed_sensor).
Black lead on a dedicated battery ground.
78 Multiplex Diagnostic Guide
b) Using the directional pad, navigate to highlight the J1939 screen option and depress ok.
c) Verify engine RPM value coming in from the chassis to the Labrie multiplex system.
80 Multiplex Diagnostic Guide
NOTE: Prior to troubleshooting steps below, ensure the cab EStop is pulled up or engaged.
Diagnostic Procedure:
1. Using the Labrie multiplex display, verify you have the following input:
Module (Node) 10
IN03 Wire 125i (i_EStop_Switch)
NOTE: Prior to troubleshooting steps below, ensure the auxiliary cab EStop is pulled up or engaged.
Diagnostic Procedure:
1. Using the Labrie multiplex display, verify you have the following input:
Module (Node) 10
IN02 Wire 125Ai (i_AuxEStop_switch)
NOTE: Node 25 has an internal circuit board and functions similar to other IFM computer
components. The module requires only battery ground (105), ignition (IGN), CANHi and
CANLo to send signals; however, the emergency stop is specifically hardwired as a safety.
Diagnostic Procedure:
1. Physically verify all EStop switches are in the up or “engaged” position.
NOTE: If chassis air is below 75psi this code will set when the pump button is depressed. Ensure
chassis air supply is adequate to engage the pump prior to performing diagnostics.
Diagnostic Procedure:
1. Using the Labrie multiplex display, verify you have the following input:
Module (Node) 60
I00 Wire 114i (i_MainAirPressure_Switch)
3. Using a digital multimeter, measure voltage (DC) at the MACS valve box, at the following
location:
Red lead on connector CM48, pin V, wire IGN-60o.
Black lead on a dedicated battery ground.
NOTE: Units may be equipped with a physical switch or a jumper dependent on pump specified by
customer.
Diagnose Procedure:
1. Using the Labrie multiplex display, verify you have the following input:
Module (Node) 60
I24 Wire 148i (i_PTOPressureNotOK_switch)
2 b. NO, go to STEP 4.
3. Using a digital multimeter set to resistance (ohms) scale, perform the following tests as
instructed below at node 50 with the connector backshell removed:
Red lead on connector CM5, pin 19, wire 148i.
Black lead on dedicated battery ground.
NOTE: This is not to be confused with the sister code PUMP: PTO NOT OK.
While a variety of input and outputs are required to operate the pump circuit, only two wires can
cause this specific failure: wire 104o and wire 149i. Wire 104o originates at Node 10. When the pump
switch is depressed, voltage is sent out through wire 104o. Wire 104o is used to sense that all safety
features are met and terminates as an input into the Transmission Control Module as “Pump Request
Chassis”. The 104 circuit acts as a simple request circuit to ask the chassis for a return signal after
stating the body is safe to allow pump engagement.
When the transmission parameters are met, a return signal via wire 149i sends voltage to two specific
locations. The first 149i runs to is Node 10 as input “Pump Running Chassis” and the second location
is spade location 1 of the pump relay.
A breakdown in either of these circuits will cause this error code to manifest.
IMPORTANT: It should be noted, specifically with wire 149i, the system may believe the pump is engaged but due
to a broken splice or other fault the relay may not latch. This situation would prevent voltage from
passing through the relay to the dump valves thus preventing hydraulic function despite the fact
that Node 10 is seeing power on wire 149i. This scenario would not result in a “PUMP: TRANS NOT
OK” code.
The method outlined below can be used in conjunction with the unit specific diagnostic manuals.
Only basic tools are needed for this troubleshooting: a quality multimeter (preferably used with back
probe leads), assorted screwdrivers, and a set of cutting pliers (for removing zip ties).
NOTE: Accurate diagnostic information will require use of the body serial number specific electrical
schematics. This ensures correct connection information as connector/wire numbers are
dependent on chassis manufacturer as well as whether or not a Labrie cab conversion has been
performed.
Diagnostic Procedure:
1. With the engine running, attempt to engage the pump and verify the complaint.
If the display screen shows “PUMP: TRANS NOT OK”, continue to step #2.
2. Cycle the key “OFF” and to the “ON” position only.
Starting the engine is not necessary. Utilizing the Labrie multiplex display, perform the following
steps:
2 a. Depress “MENU”, then select “I/O status”.
Multiplex Diagnostic Guide 99
2 e. At the end of the countdown, depress the “OK” button to enter the Force menu.
Note the addition of “Force Active” in the center of the screen. This makes the technician aware that
force mode has been entered successfully. Also note the buttons on the far right have become an
“ON” and “OFF” toggle.
Multiplex Diagnostic Guide 101
3. Locate output “OUT 12” and force it “ON”. With this output forced, move to the appropriate
Labrie/chassis interface connector (see body serial number specific drawings for exact connector
number). Measure voltage on the pump trans request wire (104E). If voltage is present,
proceed to step #4.
If no voltage is present, verify that voltage is leaving Node 10, wire 104o, pin 02, connector X20.
If voltage is not leaving the module then Node 10 is defective/damaged: replace it. If voltage is
leaving the module then there is one of two issues: either a break in the wiring caused by an
Emergency stop switch/panic bar or an outside fault (such as an abraded/cut wire, corrosion/
water in a connector, etc.) is present. Repair the 104 wire before proceeding to step #4.
4. Locate wire 130 on the same chassis interface connector and check for voltage. If no voltage is
present then the transmission’s parameters for pump engagement are not met. Service the
transmission and/or TCM. If voltage is present on wire 130 then locate the diode pack that is
located on wire 130 (where the wire number transitions to wire 149). Remove the diode and
proceed to step #5.
5. Set multimeter to diode setting, place the red lead on pin 2 and the black lead on pin 1.
An audible signal indicating continuity through the diode will sound.
102 Multiplex Diagnostic Guide
Next place the red lead on pin 1 and black lead on pin 2. No audible signal indicating continuity
for the diode should sound.
If the diode passed the above test proceed to step #6. If the diode did not pass the above test
replace the diode and then proceed to step #6.
NOTE: Connector CM28 and wire 149 on the illustrations are for reference only; the specific
connector and wire numbers may vary. To find the diode on the wiring schematic, locate wire
#130 and trace it to the diode pack, typically on page 1.
6. Reconnect the diode onto wires 130 and 149. Check for voltage on wire 149.
If voltage is not present then the diode continuity check was performed incorrectly. Replace the
diode. If voltage is present on wire 149 then proceed to step #7.
7. Locate wire 149 at Node 10, connector X10, pin 16 AND spade location 1 of the pump relay.
Check for voltage.
If voltage is present then the node 10 is defective/damaged: replace it. If no voltage is present
then the 149 wire is broken between the diode location and Node 10. Locate the break and
repair.
Multiplex Diagnostic Guide 103
Node XX Disconnected
This code is generated when a module (Node) XX on the Labrie system is failing to communicate
with module (Node) 10 over the CAN (communication area network).
IMPORTANT: For Node Not Connected, use NODE XX NOT CONNECTED troubleshooting tree.
NOTE: Use the appropriate NODE ID below to follow correct module diagnostic steps.
Modules (Nodes) which can be affected by either above listed issue on the Wittke frontloader are:
STANDARD
10 (Cabine) Located inside the cab.
11 (Display) Located inside the cab next to main console.
12 (Switch bank *primary*) Located inside the cab as part of the main console.
25 (Pogo) Located outside the cab as an external control.
30 (Tailgate controller) Located inside the rear of the body.
50/60 (Body front) This is a dual module and is located on the front packer bulkhead of the body.
OPTIONAL
13 (Switch bank *secondary*) Located inside the cab as part of the main console.
104 Multiplex Diagnostic Guide
Node 10 Disconnected
Diagnostic Procedure:
1. With the ignition and battery disconnect turned off (where applicable), use a digital multimeter
set to the Ohms scale and measure as follows at the Labrie diagnostic connector located inside
the cab:
PIN 4 Wire CAN L (black lead)
PIN 5 Wire CAN H (red lead)
Node 11 Disconnected
Diagnostic Procedure:
1. With the ignition and battery disconnect turned off (where applicable), use a digital multimeter
set to the Ohms scale and measure as follows at the Labrie diagnostic connector located inside
the cab on the console.
PIN 4 Wire CAN L (black lead)
PIN 5 Wire CAN H (red lead)
Node 30 Disconnected
Diagnostic procedure:
1. With the ignition and battery disconnect turned off (where applicable), use a digital multimeter
set to the Ohms scale and measure as follows at the Labrie diagnostic connector located inside
the cab on the console.
PIN 4 Wire CAN L (black lead)
PIN 5 Wire CAN H (red lead)
NOTE: For module 20, use connector CM20; for module 30, use connector CM1; for module 40, use
connector CM1.
g) Locate module (Node) XX and remove corresponding connector (see preceding note).
h) Connect your multimeter as follows:
a. PIN 14 Wire CAN H (red lead)
b. PIN 32 Wire CAN L (black lead)
Do you have 120 Ohms?
4 a. YES, connect all previously disconnected connections and proceed to STEP 6.
4 b. NO, continue to STEP 7.
5. Inside the cab, locate module (Node) 10 and locate connector CM3. Follow the outlined steps
using a digital multimeter:
m) Disconnect end line resistor and measure using the Ohms scale of your multimeter.
Multiplex Diagnostic Guide 115
o) Disconnect end line resistor (connector CM27) and measure using the Ohms scale of your
multimeter.
p) *NOTE* this is not polarity sensitive!!!!
NOTE: Use the appropriate NODE ID below to follow correct module diagnostic steps.
Modules (Nodes) which can be affected by either above listed issue on the Wittke frontloader are:
STANDARD
10 (Cabine) Located inside the cab.
11 (Display) Located inside the cab next to main console.
12 (Switch bank *primary*) Located inside the cab as part of the main console.
30 (Tailgate controller) Located inside the rear chassis frame rail.
50/60 (Body front) This is a dual module and is located on the front packer bulkhead of the body.
OPTIONAL
13 (Switch bank *secondary*) Located inside the cab as part of the main console.
25 (Switch bank *outside controls*) Located on side of unit outside the cab for external arm/packer
operation.
Use this one-step listed for any and all modules displaying this code.
Diagnostic Procedure:
1. 10 seconds after power up, use the Labrie multiplex display to depress the “OK” button.