Desiccant dryers, heatless regenerated

DC 12 - DC 1545 Series

From frost protection to high-tech applications
Flow rate 1.17 to 154.53 m³/min; Pressure 5 to 16 bar

www.kaeser.com
 DC 12 – 1545 series

From frost protection to high-tech applications

Desiccant dryers in the DC series can lower the pressure dew point of the compressed air to -70 °C. They combine reliable
system design, high energy efficiency and extremely low maintenance costs.

Enjoy dependable frost protection for your control valves and lines while producing dry compressed air for sensitive
processes at minimal cost.

Reliable and compact High efficiency – low pressure dew points

DC dryers feature high-quality components, water-resistant The radial arrangement of the inlets and outlets permits an
high-performance desiccants and generous fill levels. The elongated tank design with compact dimensions, creat-
ECO CONTROL BASIC, supplied as standard, monitors ing highly efficient airflow conditions for energy-efficient
the drying cycle. For more comprehensive system monitor- drying. The large-bore pipework and the efficient KAESER
ing and reporting, the network-enabled ECO CONTROL 2 FILTER limit the pressure drop across the DC dryers to
controller is available as an option. All models are installed a maximum of 0.2 bar. The ECO CONTROL 2 dew point
on a rugged, space-saving frame. trend recognition control offers outstanding energy-saving
potential (see page 9).

Low-maintenance design
Thanks to the high-quality components, e.g. the valves,
and the large desiccant tank, we recommend a full over-
haul only every five years. This is also easy on the wallet,
because the overhaul of a DC series dryer is a quick and
easy process – and time is money.

Typically available dryers DC series

Very low life-cycle costs
DC series desiccant dryers by KAESER achieve very low
life cycle costs. For conventional models using molecular
sieve desiccants, the costs for regeneration and mainte-
nance materials are significantly higher. For a 10 m³/min
dryer, this can mean potential savings of up to €90,000
over a 10-year period. Moreover, DC desiccant dryers
require far fewer service calls.

▬ Investment ▬ Service materials ▬ Regeneration ▬ Savings potential

Assumption: Comparison of DC series with typically available adsorption dryers with molecu-
lar sieve filling and dew point control; pressure dew point -40 °C, 10-minute fixed cycle, 8,760
operating hours p.a., 6.55 kW/(m³ / min), 0.2 €/kWh, debt service over 10 years

2
Image: DC 133E - 13.33 m³/min ECO CONTROL 2 dew point trend recognition control

3
 Image: DC 133 with high-
quality oil/water separators at the
compressed air inlet and purge
air outlet

4
DC 12 – 1545 series

Reliable and compact

Desiccant dryers are often selected for sensitive applications requiring maximum compressed air availability. To ensure the
necessary reliability, DC desiccant dryers are therefore built with top-quality materials and components.

Long-lasting desiccant tanks Long-lasting desiccant

In accordance with the AD regulations, the desiccant tanks Unlike other dryers on the market, KAESER DC dryers are
are rated for a million load cycles at a 10 bar pressure provided with a generous fill-volume of desiccant material.
differential and thus for continuous operation of at least 10 Moreover, the desiccant supplied with the units features
years. Internal stainless steel flow diffusers and corro- outstanding crush strength and resistance to liquid water.
sion-resistant exterior surfaces contribute to outstanding This keeps pressure dew points reliably low even under
tank durability. demanding operating conditions.

Complete regeneration Rugged and compact design

DC dryers are always equipped with two high performance Thanks to a robust frame with an earthing screw, DC
silencers. The large filtering surfaces ensure dust-free dryers are fully protected and easy to transport (equipped
and complete pressure reduction, substantially enhancing with a lifting eye from size DC 169 upward). The units up
regeneration efficiency. An integrated overload valve indi- to size DC 133 are impressively compact.
cates when maintenance is needed. In addition, DC dryers
are available with a special sound insulation option.

5
 DC 12 – 1545 series

Low-maintenance design
KAESER understands customers' needs, as the company itself operates various compressed air stations. From first hand
experience, we are well-versed in all aspects of compressed air station planning, implementation, operation and maintenance.
We draw on this expertise to create user-friendly and low-maintenance products.

e a rs y e a rs
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Valve
Butterfly valve

Long desiccant service life Service-friendly valve technology

Thanks to the premium quality and excellent crush The valves and flaps in DC dryers are specifically de-
strength of the desiccant material, combined with the signed for wide fluctuations in pressure loads and low
generous fill-volume, we can guarantee an outstanding pressure losses. Thanks to the excellent quality of these
five-year operational period. Its physical stability in the units, they generally require maintenance only after five
presence of free water also means that DC dryers gen- years. In addition, maintenance of the airflow-optimised
erally need to be filled only once. This eliminates the risk single-port valves and flaps is much easier and more relia-
of mistakes when servicing the tank or mixing desiccant ble than with the more common multi-port valves.
material to refill it.

Easy filling and emptying Important pressure levels at a glance

The radial arrangement of the tank inlets and outlets The front panel of every DC dryer is fitted with three pres-
enables easy and straightforward desiccant replacement sure gauges to display the tank pressures and the inlet
using the large connectors. The connectors are also easily pressure at the purge air orifice. Another pressure gauge
accessible for tank inspections. at the rear of the unit makes it easier to set the regenera-
tion flow rate.

6
Aluminium shuttle valve and
moisture indicator (with separate
non-return flaps from size
DC 169). The valve technology
permits the inflow of dried com-
pressed air for regeneration when
the system is shut down – with no
need for a return air line!

7
 Image: DC 133E with
ECO CONTROL 2 and
pressure gauges –
user-friendly layout of
control elements

8
DC 12 – 1545 series

High efficiency – low pressure dew points

Achieving pressure dew points below 0 °C is always a challenge. That makes it even more important to draw on our decades
of experience in the design of our DC desiccant dryers and use high-quality components throughout. This ensures outstand-
ing energy efficiency across the entire performance range.

Maximum
tank length

∆ p ≤ 0.2 bar
Long desiccant tanks Very low pressure losses
The radially mounted piping provides a compact system Thanks to large-bore pipework and the efficient KAESER
design with a maximum tank length. This maximises the filters, DC dryers deliver standout performance with a
duration of contact between the compressed air and the maximum pressure loss of 0.2 bar. Due to the high dust
desiccant, thus ensuring optimal use of the desiccant retention capacity of the pleated filter elements, pressure
capacity. It also results in material-friendly airflow speeds. loss remains low throughout the service life of the element.
This saves on purge air and reduces service costs.

Dew point trend recognition control Cyclic savings

DC dryers are available with the ECO CONTROL 2 With the ECO CONTROL BASIC controller, the DC dryers
dew point trend recognition control. Through the de- operate in a material-friendly 10-minute cycle that can be
mand-based utilisation of purge air, it offers substantial en- adjusted manually depending on the dryer workload. This
ergy saving potential under partial load conditions. It also means, for example, that if a dryer is “upsized” – perhaps
offers comprehensive system monitoring and reporting with a view to expanding the compressed air station at a
and a modbus TCP interface connection to the KAESER future date – the cycle can be adjusted to save purge air.
SIGMA NETWORK.

9
10
11
 How it works
1. Half cycle 2. Half cycle

Adsorption Regeneration Regeneration Adsorption

(1) Compressed air inlet (7) Purge air adjustment valve

(2) Pre-filter (8) Purge air orifice
(3) Compressed air inlet valve (9) Afterfilter
(4) Desiccant tank with desiccant (10) Compressed air outlet
(5) Flow diffusers (11) Purge air discharge valve
(6) Compressed air check valve (12) Silencer

Desiccant: activated aluminium oxide

The right choice – with certainty!

The DC series uses only activated aluminium oxide – a operational safety under extreme working conditions. In
highly crush-resistant material with excellent mechani- such cases, it absorbs significantly less water than other
cal stability that requires minimal regeneration energy. desiccants without softening or disintegrating and can be
Compared with molecular sieve dryers, for example, DC regenerated quickly, permitting a faster return to the origi-
series dryers typically require up to 20% less purge air to nal pressure dew point.
maintain a pressure dew point of -40 °C.
Last, but not least, it can be changed at relatively moder-
In addition, only top-quality desiccants are used, consist- ate cost.
ing of uniform beads with minimal dust formation. This
ensures that the desiccant bed channels remain dust free
even with shifting airflows for maximum capacity utilisa-
tion. Thanks to the stability of the desiccant material in
the presence of liquid water, multi-stage filling can also
be dispensed with in DC series desiccant dryers. Apart
from making it easier to service them, it also enhances

12
DC 12 – 1545 series

High efficiency – low pressure dew points

The ECO CONTROL 2 saves considerable energy espe- New measurements and relative temperature difference
cially with variable flow rates, pressures or temperatures. comparisons are carried out for each new cycle. Since
The dew point trend recognition control is more cost-ef- tank switchover occurs only when the desiccant is used to
fective and secure than conventional dew point controllers its full potential, the adsorption phase can be extended by
since it reacts to changes in the desiccant temperature up to 30 minutes, based on workload, to save purge air.
differential instead of responding only when the pressure
dew point at the dryer outlet increases.

Key benefits
• The need for a costly pressure dew point
Temperature Temperature measuring device is eliminated.
sensors sensors
• Associated regular calibration and mainte-
nance costs are therefore also elminated.

• Unlike dew point measuring devices,

temperature sensor functionality can be
easily checked thanks to reliable open
circuit monitoring.

Temperature Temperature
sensors sensors

13
 ECO CONTROL 2

Stop wasting energy!

Heatless regenerating desiccant dryers should always be sized for maximum compressed air flow, the highest possible inlet
temperature and minimal operating pressure. This ensures that the desired pressure dew point is maintained across the
entire operating range of the compressed air station. Under real-world conditions, however, compressed air needs, ambient
temperatures and network pressure will deviate from the originally specified parameters. The ECO CONTROL 2 dew point
trend recognition control responds automatically to these variations and adjusts the dryer’s regeneration cycle to the pre-
vailing conditions. The result: no more waste of dried compressed air as purge air, and a pressure dew point at the
desired level.

Potential savings of ECO CONTROL 2 in kW p.a.

90,000

80,000

70,000
▬ 6 bar, 45°C
60,000 ▬ 7 bar, 35°C
D
50,000 ▬ 7 bar, 45°C
40,000

30,000 C
20,000 B
10,000
A
0

-50 -25 0 25 50
Deviation from design condition 10 m³/min

Operating point (A) Operating point (C)

The graph illustrates the effect: using the DC 133E desic- If the dryer can be operated at an inlet temperature of
cant dryer, air is to be dried at a rate of 10 m³/min at 6 bar 35 °C (e.g. in winter), further savings are possible, because
and 45 °C to a pressure dew point of -40 °C. If the dry- the compressed air will then absorb even less moisture per
er runs for 8,760 hours, the ECO CONTROL 2 will save m³. Here, too, the ECO CONTROL 2 controller reduces
approx. 7,000 kW* compared to a system without dew point the volume of purge air according to actual requirement.
control. Depending on the operating duration at this temperature,
potential savings of up to 31,000 kW p.a.* are possible.

Operating point (B)

With inlet pressure at 7 bar (e.g. due to a lower actual
Operating point (D)
pressure drop in case of optimal maintenance), less mois- The ECO CONTROL 2 generates savings even if com-
ture-laden compressed air will enter the dryer due to the pressed air requirement deviates from 10 m³/min. The
lower volume. The ECO CONTROL 2 reduces the required potential savings can be determined from the graphs corre-
purge air volume, thereby saving almost 21,000 kW p.a. sponding to the respective operating points. For example, if
the dryer is operated at 7 bar, 35°C and 7.5 m³/min
(-25% deviation), the potential annual savings exceed
58,000 kW*.
* Basis: Specific power of the compressor 6.55 kW/(m³/min)

14
15
 ECO CONTROL 2 Valve control

Dew point trend Switching sequence monitoring

recognition control ECO CONTROL 2 controls and monitors

the valve switching sequence. The correct
sequence can also be checked in a manual
testing mode.

Dew point control

Saving energy with trend

recognition
For pressure dew points down to -40 °C, main-
tenance-free temperature sensors monitor
the moisture content of the desiccant. The
system switches to the purge tank, before the
pressure dew point at the dryer outlet rises,
only after optimal utilisation of the desiccant,
but within 30 minutes. This minimises the need
for purge air.

Inputs and outputs

Expansion possible
The ECO CONTROL 2 has an inlet port for a
Power supply 95-240 V
Pt100 sensor to monitor the compressed air
±10% /1 Ph / 50 - 60 Hz
inlet temperature. A 4-20mA analogue input
can be used to connect the differential pres-
sure transducer of a filter. Another 4-20 mA
analogue input, with its complementary output
signal, is available to connect a pressure dew
point sensor.

Message archive

Onsite system diagnostics

The ECO CONTROL 2 can log 20 system
messages, using a buffered real-time clock
to log them with the time and date. Detailed
analysis is also possible through a link to the
SIGMA NETWORK.

16
 Network connection

The path to the SIGMA NETWORK

ECO CONTROL 2 is equipped as standard
with the Modbus TCP communications mod-
ule. This permits communication with SIGMA
AIR MANAGER 4.0.
Flow diagram

The drying process visualised

Units feature an easy-to-read display panel
with visual system overview and LEDs on
the pressure switch, valve, and tank icons to
provide clear, precise information regarding
operational and servicing status.

USB interface

Simple updates
The USB port makes it very easy to update the
control software.

Floating contacts

The hotline
Contacts are available for fault alerts, warnings
and operational messages (one contact for
Plain text display each). In addition, two contacts are available
to connect the alarm messages from two con-
Speaks your language densate drains. The remote control (comple-
tion of half a cycle before shutdown) can also
The two-line plain text display facilitates easy be operated via a separate contact.
operation and efficient system monitoring.
The ECO CONTROL 2 currently supports 13
languages.

17
 SIGMA AIR MANAGER 4.0 4 Automatic 6.62 bar

Station Station Status

 Compressors Power 112.61 kW Messages

Volumetric flow rate 19.07 m³/min
C1
C1 - BSD 75 Monitoring

C2 - BSD 75
Energy & costs

C2 D1 F1
C3 - CSD 125
Maintenance
R1
C4 - CSD 125 DHS1
Control

C3 D1 F2
 Dryer
SAM 4.0 Logic

 Filter
Time control
C4 CT1
 Air receiver
Initial start-up

Condensate CD1

treatment Configuration

  Contact i

SIGMA AIR MANAGER 4.0

KAESER SIGMA NETWORK

ECO CONTROL 2

Networked compressed air station

18
SIGMA AIR MANAGER® 4.0

Compressed air management technology 4.0 from

KAESER
Industrie 4.0 – the key term for the fourth industrial revolution. In addition to the focus on “individualised production
processes” and “product-related information exchange”, a further factor is becoming increasingly important: time – because
time is money.

Industrie 4.0 is based on digital information technology, interconnecting people and machines, equipment and components.
This technological revolution also embraces real-time information exchange – the transfer and analysis of data in real-time.
It is this capability that provides the decisive competitive advantage. The technology also opens up new value-added poten-
tial by ensuring permanent utility and availability, for example, of important industrial equipment.

Identify, analyse, react – in real-time KAESER SIGMA SMART AIR:

The SIGMA AIR MANAGER 4.0 is the core of the SIGMA Predictive maintenance
NETWORK and is KAESER's key technology for Industrie The combination of remote diagnostics and needs-based,
4.0. As the central mastermind, it controls the entire com- preventative maintenance helps ensure maximum com-
pressed air supply system and – via KAESER IoT clients pressed air supply dependability. Through permanent
(Internet of Things) – is responsible for data streaming availability of compressed air system process data and
to the centralised KAESER SIGMA SMART AIR applica- the resulting continuous analysis, it is possible to identify
tion. Process data from the compressed air system in the the perfect point in the future when your compressed air
SIGMA NETWORK is transmitted in real-time. Special- supply system should be maintained and serviced. This
ised software ensures continuous system evaluation and prevents costly periods of unscheduled downtime, increas-
dependable data transmission to control centres or user es energy efficiency (thanks to monitoring of key param-
end devices. eters) and allows compressed air system performance to
Centralised compressed air system monitoring is per- be precisely matched to demand throughout the entire life
formed in the KAESER DATA CENTER and it is here cycle of the system.
where warning, maintenance, alarm and operational This combination of remote diagnostics and demand-ori-
messages, as well as energy management, analyses and ented preventative maintenance ensures maximum availa-
reports for optimised system performance are processed. bility and potentially reduces service costs by up to 30%.

SIGMA AIR MANAGER 4.0 4 Automatic mode 6.21 bar Industrie 4.0 ready!
Station Station status
The ECO CONTROL 2 controller features an integrated
Status

C1
Messages
Modbus TCP interface. This makes it possible to connect
 Compressors
D1 F1
Performance 56.60 kW
C1 - ASD 50 Monitoring
DC series dryers to the SIGMA NETWORK. All essential
R1 Flow rate 10.36 m³/min
C2 DHS1

C2 - ASD 50 Energy and costs

C3 - BSD 75
D1 F2 operational parameters and messages are available in
Maintenance

C4 - CSD 105
Control
real-time. The result: maximum availability with minimal
 Dryer
C3
Timer mode
costs. In addition, the SIGMA AIR MANAGER 4.0 provides
R2
D1F3- DC 75
a complete overview of all essential operating parame-
D1 DHS2
D1 - DC 75
C4 Commissioning

D2 - DC 75
Type designation: DC 75
Configuration
ters of the desiccant dryers. Colour-coded warnings and
D3 - DC 215 Compressed air inlet temperature: 28.2 °C
Compressed air discharge pressure: 6.22 bar
alarms are displayed in the compressed air station’s P&I
 Filters Pressure dew point: – 44.8 °C
diagram. By pressing the dryer icon, the user can display
  77% Contact i
Selected dew point class: – 40.0 °C
Cycle type: Demand cycle
important operating parameters and message texts in
Time left compr. air filter maintenance: – 10 h
SIGMA AIR MANAGER 4.0.
Time left valve maintenance: 27110 h
Time left desiccant maintenance: 27110 h

Group warning: Yes

Group alarm: No

Compressed air filter maintenance

due
Automatic restart: Yes

Close

19
 DC 12E – 133E

Reliable, service-friendly and efficient

High-performance desiccant tanks Stable frame
AD regulation – continuous operation > 10 years; outer Easy and safe transport; equipped with a lifting eye from
coating (DIN EN ISO 12944 C2); stainless steel diffusers; size DC 169 upward.
maximum tank length and compact system design thanks
to radial placement of pipework (material friendly airflow
speeds; optimal contact time for best possible utilisation of Important pressure readings at a glance
desiccant capacity; low purge air requirements.
Front: pressure levels in both tanks; inlet pressure at purge
air orifice; rear: inlet pressure at purge air orifice.

Minimal purge air volume

Two openings for optimal adjustment to the operational ECO CONTROL 2 – network-enabled
pressure range; exact flow rate setting using inlet pressure
at purge air orifice using valve and pressure gauge. Dew point trend recognition control without service-in-
tensive pressure dew point sensor; substantial potential
energy savings under partial load conditions; integrated in-
terface for connection to the KAESER SIGMA NETWORK;
KAESER FILTER: low pressure loss comprehensive system monitoring and reporting.
Generous nominal widths; contributes to low overall
system pressure loss: max 0.2 bar; KE coalescence filter
as pre-filter for max. desiccant service life; pre-filter with Easy filling and emptying
ECO-DRAIN 31; KD particulate filter as after-filter catches
abraded desiccant material; from size DC 169 with flange Separate openings to fill and empty the tank; easy access
connection. for tank inspections.

High-quality valve technology Efficient desiccant

Recommended maintenance interval: five years; main- Generous filling volumes; easy regeneration; recommend-
tenance of single-port valves is simple and reliable; low ed replacement interval: five years; dust-free premium
pressure losses – lower than with multi-port valves; gener- quality; uniform bead size; stable in the presence of liquid
ous nominal widths; aluminium shuttle valve up to size DC water; single-layer filling; excellent crush strength.
133; designed for fluctuating pressures; configurable valve
settings in case of power outage; dry air return as purge
air without return air line (intermittent operation). Complete regeneration
Two highly effective silencers; generous filter surfaces;
with overload valve.

ACT: activated carbon adsorber

Available in sizes from DC 12 upwards, DC dryers are
equipped with an ACT activated-carbon adsorber that
is precisely matched to meet dryer capacity. This ena-
bles production of oil-free compressed air that meets the
highest quality standards (ISO 8573-1 Class 1 residual oil
content). The frame construction (up to DC 133) makes it
easy to connect the ACT activated carbon adsorber.

20
 e
minut
10Press
c l e
cy point
ure d
ew
–4 C
0 °

Soundproofing option ≤ 85 dB(A)

DC desiccant dryers are optionally available in a special
version with enhanced soundproofing. This reduces the
air discharge sound levels to a maximum of 85 dB(A). In
addition, models up to DC 133 size with mesh base are
equipped with a housing lined with acoustic foam. From
model DC 169 and upward, the two silencers are housed
in a special silencing cabinet.

21
 Equipment
Base frame Purge air diverter
Base frame with earthing screw; lifting eye (from DC169). Piping system comprising two non-return flaps (DC 169) or
two non-return flaps (from DC 215 upward), a valve to set
the purge air quantity, a pressure gauge (DC 169 and from
Prefilter DC 601 upward) and two purge air orifices; flap for pres-
sure dew points -40, -20, +3 °C and gauge pressure up to
KAESER KE coalescence filter with mechanical differential 10 bar and for pressure dew point - 70 °C pre-assembled.
pressure gauge and ECO-DRAIN electronic condensate
drain; filter mounted on dryer; condensate drain electrically
connected; alert warning linked to group warning (DC-E Control air supply
version only).
Pressure regulator and pressure gauge as well as valve
block for control air supply of internal valves and flap
actuators.
Compressed air inlet pipe – lower pipe bridge
Piping system with two compressed air inlet valves per
tank (up to DC 133: oil/water separators, from DC 169 up- Two-part front panel
ward: actuated butterfly valve) and their associated quick Tank pressure gauge; inlet pressure gauge at purge air
venting valves (for DC 50 to 133), two purge air discharge orifice; ECO CONTROL Basic or ECO CONTROL 2 con-
vents and two silencers. troller (DC-E version).

Desiccant tank Floating contacts

Two desiccant tanks with easily accessible filling and Group alarm, remote control; with ECO CONTROL 2, also:
emptying openings; each with stainless steel diffusers and operational alarm, group alarm.
desiccant filling.

Sensor / electrical systems

Compressed air discharge pipe – upper pipe Monitoring pressure switch to monitor venting pressure
bridge in each desiccant tank (two temperature sensors per
Piping system with shuttle valve (up to DC 133) or two desiccant tank (ECO CONTROL 2); electrical equipment
non-return flaps (DC 169 and upward) and moisture indi- in compliance with EN 60204-1; IP54 protection rating;
cator. 2m power cable with plug (CEE 7/7); halogen-free wiring
throughout; pressure gauge on front panel connected via
Tecalan tubes.
Particulate filter
KAESER KD dust filter with mechanical differential pres-
sure gauge and manual condensate drain; filter mounted
on dryer.

Views

22
Technical specifications
Models DC 12 to 1545

Model Flow Operating Pressure drop *) Compressed Ambient Max. temp. at Dimensions Mass
rate *) pressure air connection temperature compressed air inlet WxDxH

m³/min bar bar °C °C mm kg

DC 12 1.17 5 ... 16 ≤ 0.2 G¾ 2 ... 45 2 ... 50 750 x 750 x 1950 181
DC 18 1.83 5 ... 16 ≤ 0.2 G¾ 2 ... 45 2 ... 50 750 x 750 x 1950 220
DC 27 2.67 5 ... 16 ≤ 0.2 G¾ 2 ... 45 2 ... 50 750 x 750 x 1970 308
DC 33 3.33 5 ... 16 ≤ 0.2 G 1 ¼ 2 ... 45 2 ... 50 1150 x 750 x 1980 398
DC 50 5.00 5 ... 16 ≤ 0.2 G 1 ¼ 2 ... 45 2 ... 50 750 x 1150 x 1980 421
DC 75 7.50 5 ... 16 ≤ 0.2 G 1 ¼ 2 ... 45 2 ... 50 750 x 1150 x 1990 531
DC 108 10.83 5 ... 16 ≤ 0.2 G2 2 ... 45 2 ... 50 750 x 1150 x 1990 650
DC 133 13.33 5 ... 16 ≤ 0.2 G2 2 ... 45 2 ... 50 750 x 1150 x 2000 815
DC 169 16.88 5 ... 10 ≤ 0.2 DN 80 2 ... 45 2 ... 50 1500 x 1320 x 1910 965
DC 215 21.47 5 ... 10 ≤ 0.2 DN 80 2 ... 45 2 ... 50 1500 x 1420 x 1921 1275
DC 266 26.62 5 ... 10 ≤ 0.2 DN 80 2 ... 45 2 ... 50 1500 x 1470 x 2090 1525
DC 323 32.33 5 ... 10 ≤ 0.2 DN 80 2 ... 45 2 ... 50 1500 x 1520 x 2116 1710
DC 386 38.63 5 ... 10 ≤ 0.2 DN 100 2 ... 45 2 ... 50 1500 x 1720 x 2136 2080
DC 444 44.35 5 ... 10 ≤ 0.2 DN 100 2 ... 45 2 ... 50 1700 x 1770 x 2225 2305
DC 601 60.01 5 ... 10 ≤ 0.2 DN 100 2 ... 45 2 ... 50 1950 x 1920 x 2258 2755
DC 859 85.85 5 ... 10 ≤ 0.2 DN 150 2 ... 45 2 ... 50 2400 x 2140 x 2456 4105
DC 1173 117.33 5 ... 10 ≤ 0.2 DN 200 2 ... 45 2 ... 50 2690 x 23350x 2701 6200
DC 1545 154.53 5 ... 10 ≤ 0.2 DN 200 2 ... 45 2 ... 50 2820 x 2504 x 2536 6800

As per ISO 7183, option A1: Point of reference: 1 bar(abs), 20 °C, 0 % relative humidity; operating point: pressure dew point -40 °C, working pressure 7 bar(g), inlet temperature 35 °C, ambient temperature 20 °C,
*)

100 % relative humidity Electrical supply: 95-240 V ±10% / 1 Ph / 50 - 60 Hz

Options
Mechanical components DC 12 to 133 DC 169 to 1545
16 bar operating pressure Standard Optional
System enclosure Optional –
Indoor installation to -20 °C, consisting of system enclosure with resistance heating Optional –
Sound insulation ≤ 85 dB(A):
DC 12 - 133: Enclosure lined with acoustic foam and mesh base Optional Optional
DC 169 - 1545: Silencer in sound enclosure; please note: larger footprint
Paint option: yellow components in RAL colour Optional Optional
Painted in corrosion class C3 – medium (160 μm, DIN EN ISO 12944); includes
Optional Optional
painting of exterior surfaces of system housing and desiccant tank
Silicone-free as per VW test standard PV 3.10.7 Optional Optional
Equipped with one safety valve per desiccant tank Optional Optional
Special pressure vessel inspections (e.g. ASME) upon request Optional Optional

Calculating flow rate

Correction factors for deviating operating conditions (flow rates in m³/min x k...)

Deviating working pressure p at dryer inlet

p bar(g) 5 6 7 8 9 10 11 12 13 14 15 16
kp 0.75 0.88 1.00 1.06 1.12 1.17 1.22 1.27 1.32 1.37 1.41 1.46

Compressed air inlet temperature Ti

Temperature (°C) 25 30 35 40 45 50
ki 1.00 1.00 1.00 0.96 0.90 0.83

Example: KAESER FILTER F 880 with flow rate of 88.50 m³/min

Working pressure 8 bar -> Factor 1.06 Max. possible flow rate under following operating conditions
Compressed air inlet temperature 40 °C -> Factor 0.96 Vmax Operation = VReference x kp x ki
Vmax Operation = 88.50 m³/min x 1.06 x 0.96 = 90.06 m³/min

23
The world is our home
As one of the world’s largest compressed air system
providers and compressor manufacturers, KAESER
KOMPRESSOREN is represented throughout the world
by a comprehensive network of branches, subsidiary
companies and authorised partners in over 100 countries.

With innovative products and services, KAESER

KOMPRESSOREN’s experienced consultants and
engineers help customers to enhance their competitive
edge by working in close partnership to develop
progressive system concepts that continuously push the
boundaries of performance and compressed air efficiency.

Moreover, the decades of knowledge and expertise from

this industry-leading system provider are made available to
each and every customer via the KAESER group’s global
computer network.

These advantages, coupled with KAESER’s worldwide

service organisation, ensure that every product operates
at the peak of its performance at all times and provides
maximum availability.

P-721ED Specifications subject to change without notice .14/18

KAESER KOMPRESSOREN SE
P.O. Box 2143 – 96410 Coburg – GERMANY – Tel +49 9561 640-0 – Fax +49 9561 640-130
e-mail: [email protected] – www.kaeser.com