Chiller Modular Inverter Engenharia - 200708044909000000

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Catalogue/Engineering Data ED-UAL-E-201902

Air Cooled Inverter Modular Chiller/ Heat Pump

Heat Pump UAL230ER5


Cooling only UAL230E5

DAIKIN INDUSTRIES, LTD.


Literature No.: ED-UAL-E-201902
Supersedes: ED-UAL-E-201901
Contents
Model Series............................................................................................................................................................. 2

Nomenclature........................................................................................................................................................... 2

Features.................................................................................................................................................................... 3

Specifications........................................................................................................................................................... 7

Dimensions............................................................................................................................................................. 10

Performance Data................................................................................................................................................... 11

Water Pressure Drop Curve................................................................................................................................... 14

Sound Data.............................................................................................................................................................. 14

Wiring Diagrams..................................................................................................................................................... 15

Installation............................................................................................................................................................... 17

Water System Installation...................................................................................................................................... 20

Commissioning and Operation............................................................................................................................. 28

Maintenance............................................................................................................................................................ 29

Control System Instruction................................................................................................................................... 31

Wired Controller Instruction.................................................................................................................................. 35

Note: Installation and maintenance are to be performed only by qualified personnel who are familiar with
local codes and regulations, and experienced with this type of equipment.

Caution: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.

Warning: Moving machinery and electrical power hazard may cause severe personal injury or death.
Disconnect and lock off power before servicing equipment.

1
Model Series
Series Model Cooling capacity Heating capacity Max Combination qty
Cooling only UAL230E5 65kW - 16
Heat pump UAL230ER5 65kW 68kW 16

Nomenclature
UAL 230 E R 5 - F AA E

Exoprt sales code

Detailed description

Power supply

Refrigerant code

Function type: R-heat pump,


Omitted-cooling only

Design series

Cooling capacity code

Product code

2
Features
Energy-saving & Environmental friendly
1.1 Super-high IPLV, Impetus for building energy saving
UAL-E series modular air cooled inverter unit adopts advanced full DC inverter technology which improves part
load operation efficiency and features a high IPLV (GB) of 4.51, 25% higher than that common modular air cooled
units.
1.2 Leading energy-saving inverter technology
The excellent energy efficient of the unit owes to the application of cutting-edge DC inverter technology.
The mainstream inverter motor adopted in the unit compressor and fan motor drive can keep the unit operating
under the optimal condition by adjusting the capacity output according to the load change in real time. Combining
the DC variable-frequency compressor and DC variable-frequency fan motor, the unit also adopts advanced DC
inverter technology.
1.3 Efficient components after optimal match
Besides for the high-end DC inverter technology, the unit also has quality and efficient components configured in
other parts. All the efficient components of the unit integrated with the optimized control system and form a perfect
energy-saving product.
1.3.1 High-efficiency plate heat exchanger
The water side heat exchanger in operation mode adopts efficient stainless steel brazed plate heat exchanger,
which is small in size and efficient in heat exchange.
1.3.2 Electronic expansion valve
The unit adopts 480-steps electronic expansion valve based on the precision throttling technology. By dynamically
adjustment of the Refrigeration system, the unit operates at optimal condition.
1.3.3 Half-M heat exchanger
The air side heat exchanger in operation mode adopts half-M fin-tube heat exchanger, which makes the air flow
more smooth, reduces frosting and improves heat exchange capacity. The heat exchanger with threaded copper
tube enlarges the heat exchange area and improves the perturbation of the refrigerant.
1.4 Stepless Capacity Control with High Precision
Common constant-speed modular unit can adjust energy in 2~4 stpes. In contrast, UAL-E series modular
inverter unit implements 15%~100% stepless capacity control with precise low-load, low-output and low energy
consumption.
1.5 Energy-saving, emission-reducing, harmless to the ozone layer
As a leader of HVAC industry, Daikin plays an important role in promoting energy saving globally and assumes a
high sense of responsibility and commitment, which has made significant contribution to the cause of environment
protection.
1.5.1 Reduce the emission of greenhouse gases
The unit saves energy for the user and reduces the emission of CO2 for the society, thus alleviating the greenhouse
effect. Compared with constant-speed modular air cooled unit the unit can reduce the emission of CO2 by
approximately 19%. Assume that there are ten thousand units in operation each year, we can reduce the emission
of CO2 by over 60,000 tons for the environment.
1.5.2 Harmless to the ozone layer
Daikin UAL-E series modular air cooled inverter unit adopts environmental refrigerant R410A. Compared with
traditional refrigerant R22, refrigerant R410A does not contain chlorine element, which will do no harm to the ozone
layer and is an alternative to refrigerant R22 in the medium and long term. The use of refrigerant R22 was restricted
and reduced gradually from 2013.

3
Reliable & High quality
2.1 Quality prevails, trusted by users

Daikin modular air cooled unit boasts continuous technology development for over 40 years and successful
domestic marketing experience for nearly 15 years. Thousands of users have chosen Daikin and our products are
also exported overseas. The product wins a good reputation on the market for its excellent quality, which provides
infinite motivation for our constant improvement and pursuit of perfection. All the components of the unit are of
world well-known brands and undergo strict inspection and recognition. Quality review and recording cover the
entire production process, with all units being tested online before they leave the factory, to guarantee the quality
products delivered to our customers.

2.2 Multiple safety protection, stability and reliability

A dozen of safety protection functions of the unit can provide comprehensive protection for the unit and system.

2.2.1 Anti-freezing protection

Intelligent anti-freezing protection of the unit can automatically run the pump or heating mode in low temperature so
as to greatly decrease the risk of being frozen when the unit is not used in winter.
By using advanced antifreeze technologies and according to the system pressure and temperature, the system can
precisely determine whether freezing occurs in the evaporator and stop the unit to implement timely protection. In
addition, the unit is provided with standard 18-mesh water filter that supports the filtering of particles with the minimum
diameter of 1.0 mm (smaller than the plate range) so as to efficiently prevent dirty, blocked or frozen plates.

2.3 Serve as standbys mutually, reduce impacts of unit faults on applications

When multiple modular units are combined, the need of maintenance or repair for a certain unit in the group does
not influence normal operations of other units.The property of serving as standbys mutually for the systems and
units can effectively reduce the impacts of unit faults on air conditioning systems to the minimum. If a failure occurs
in an integral air cooled heat pump, the entire system will fail or affected by a relatively large shortage of cooling/
heating capacity. Consequently, for places requiring high operation reliability, the modular air cooled unit is a
prevailing choice.

2.4 Low startup current to ease the shock on the power grid

The low-current startup can ease the shock on the power grid due to unit startups and also improve safety of unit
power consumption.

When variable-frequency units are applied in combination, the units are started up with low frequency and small
startup current.

2.5 Wide operating range for much more assured use

The unit is functional in severe conditions, no matter a 52°C high ambient temperature or a -15°C low ambient
temperature. The unit undergoes many long-term testings of CNAS which are tougher than those of national
standards and all the testing results surpass national standards.

Intelligent Control
3.1 User-friendly control function, convenient operation

The unit uses a user-friendly micro-computer controller with a large LCD screen to facilitate operation. The
controller provides parameter display, parameter setting and mode switching functions.

One controller can control up to 16 units and dynamically monitor the units' running statuses. Centralized controller
can be provided as option if total quantity is more than 16 units.

4
3.1.1 Agenda management

Set the time of timed on/off every day in a period of week to make the unit operate automatically and implement the
unsupervised function.

3.1.2 The compressor operates with balance

The controller monitors in real time the operating time of each modular unit in the group. The compressor is
configured to operate intelligently and in balance as to prolong the service life of the unit.

3.1.3 Auto detection function

When a unit failure occurs, the controller can promptly and precisely displays where the failure locates and assists
the fast troubleshooting, thus making the management and maintenance more convenient.

3.2 Full-automatic joint control function for more convenient use

3.2.1 Terminal interlocking control:

The operating state of the unit is controlled according to the starting/stopping of terminal equipment such as FCU or
AHU so as to implement full-automatic operation.

3.2.2 Remote ON/OFF control:

Control the starting/stopping of the unit by connecting the remote switch.

3.2.3 Interlocking control of chilled water pump:

Control the starting/stopping of the pump to avoid damages due to the out-of-step of the pump and unit.

3.2.4 Interlocking controlling of auxiliary heat source of the system:

Intelligently control the starting/stopping of auxiliary heat source by using multivariate to determine the starting
condition of auxiliary heat source.

Note: The foregoing functions have reserved control interfaces in advance and onsite connection of lines is
required.

3.3 Multivariate intelligent defrosting control (For Heat pump unit)

By detecting multivariate to precisely determine frosting conditions, the unit can intelligently enter or exit the
defrosting working condition at the best time so as to avoid uncompleted or frequent frosting.

Units in combination system can implement defrosting at intervals so that water temperature of the systems does
not show large fluctuations and users can still enjoy comfortable heating.In harsh conditions, users can also
configure Manual Defrosting at their demands.

3.4 Precise control of water temperature to improve comfort of air conditioners

By default, the unit implements entering water temperature control. And leaving water temperature control can be
provided as option. Slight changes in water temperature ensure stable and comfortable indoor air supply.

3.5 Low-noise design to make a tranquil night

In the case of low-load running, the fan rotate speed will reduce automatically and the speed of unit operation can
be as low as 49 dB(A).The noise of the unit is substantially reduced.

Stepless variable-speed fan adopted by the innovative unit can dynamically adjust the rotate speed according to
unit operation.The noise level of the unit is significantly reduced using professional noise reduction practices, such
as strictly choosing and improving fans, motors, structures and pipelines based on national precision noise rooms
and noise spectrum analysis results.

5
3.6 Standard Modbus port to access BAS

The unit provides standard Modbus port to easily connect the unit to Building Automation System (BAS) to
implement centralized control and intelligent management. Unnecessary energy waste is avoided and the cost for
operating air conditioners is reduced.

Flexible Application
4.1 Modular Design and Diversified Composite Application Solutions

Modular design of units allows a maximum of 16 units in each group to meet various load requirements in different
buildings.

1.  All inverter: 1 Inverter unit as master unit + maximum 15 inverter units as slave units
2.  Inverter + fix speed: Inverter units can be combined with fix speed units, one of the inverter units must be set as
master (50Hz only).

4.2 Convenience for Capacity Expansion and Able to Handle Phased Investment Projects.

Modular design of units composes the air-conditioner master unit system with different cooling (heating) ability
through modular groups with different number of units.For the projects planned to construct in phases, reserve the
pipeline in advance and purchase modular units by installment.In the case of function changing or expansion of
the project which lead to the increase of air-conditioner load, appropriately increase the number of modular units to
meet the load requirement.

4.3 Dispersal Transport of Modules, Safety and Convenience

In terms of transport, modular units is much simpler compared to integral air cooled heat pump. The forklift is
applied to load and unload modular air cooled units, and small lifting equipment is applied to transport light modular
units, even freight elevator is available.For an integral air cooled heat pump, large lifting equipment is required for
the loading and unloading work of motor transport and lifting work on the construction site.

4.4 Simple System and High Space Utilization Rate

Modular designed units can be installed independently, so as to achieve installation in batches or simultaneously
operating by several people.The unit is adaptable to irregular installation space, improving the space utilization.
The units are installed in outdoor positions with good ventilation without need of specified indoor engine room, or
installation of cooling tower or cooling water system, or heating source such as the boiler.

6
Specifications
General Data

Model Unit UAL230E5 UAL230ER5

Nominal cooling capacity kW 65 65

Nominal heating capacity kW - 68

Capacity control - 15%~100%

Rated cooling power input kW 21.8 21.8

Rated cooling current A 35.9 35.9

Rated heating power input kW - 21.6

Rated heating current A - 36.5

Cooling COP - 2.98 2.98

IPLV - 4.51 4.51


380-415V/3N~/50Hz
Power supply - 380-415V/3N~/50Hz
380V/3N~/60Hz
Rated cooling water flow m3/h 11.2 11.2

Rated heating water flow m3/h - 11.7

WPD (water pressure drop) kPa 55 55

Size of water pipe inch RC 2 RC 2

Design max ∆T (EWT-LWT) ºC 7 7

Unit dimensions L×W×H mm 1990 x 840 x 1840 1990 x 840 x 1840

Packing dimensions L×W×H mm 2010 x 890 x 2010 2010 x 890 x 2010

Net weight kg 491 491

Gross weight kg 531 531

Operating weight kg 500 500

NOTE:
1. NOMINAL COOLING CODITION: LEAVING WATER TEMPERATURE IS 7ºC, WATER FLOW IS 0.172[M3/(H•KW)], AMBIENT TEMPERA-
TURE IS 35ºC.
2. NOMINAL HEATING CONDITION: LEAVING WATER TEMPERATURE IS 45ºC, WATER FLOW IS 0.172[M3/(H•KW)], AMBIENT DRY BULB
TEMPERATURE IS 7ºC,WET BULB TEMPERATURE IS 6ºC.
3. IPLV= COP IN 100% LOAD @35.0ºC AMBIENT X 2.3% + COP IN 75% LOAD @31.5ºC AMBIENT X 41.5% + COP IN 50% LOAD @28.0ºC
AMBIENT X 46.1% + COP IN 25% LOAD @24.5ºC AMBIENT X 10.1%.
4. ABOVE PERFORMANCE DATA IS TESTED UNDER RATED VOLTAGE 380V.
5. WPD INCLUDES WATER PRESSURE DROP OF THE UNIT AND PRESSURE DROP OF THE SUPPLIED Y-TYPE FILTER.
6. ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.

7
Components Data

Model Unit UAL230E5 UAL230ER5

Type - Brazed plate heat exchanger Brazed plate heat exchanger

Evaporator Plate material - Stainless steel Stainless steel

Water volume L 5 5

Material - Copper Copper

Type - Inner groove Inner groove


Condenser coil tube
Outer dimeter mm 7.94 7.94

Rows - 3 3

Material - Aluminum Aluminum

Fin Type - Blue Blue

Fin per inch - 14 14

Face area m2 3.49m2 3.49m2

Type/Drive - Axial big van low niose fan/DC inverter Axial big van low niose fan/DC inverter

Qty - 2 2
Condenser fan
Blade material - Plastic Plastic

Air volume m 3
12000 x 2 12000 x 2

Type - Hermetic inverter scroll compressor Hermetic inverter scroll compressor


Compressor
Qty - 2 2

Type - R410A R410A


Refrigerant
Charge kg 19.4 19.4

Flow control - EXV EXV

Numbers of circuits - 1 1

Model - PVE PVE


Oil
Charge L 2.1 2.1

Colour - RAL 7032 pebble grey RAL 7032 pebble grey

Casing Material - Hot-dip galvanized steel sheet Hot-dip galvanized steel sheet

Coating - Highlight powder Highlight powder


High pressure switch/thermal and High pressure switch/thermal and
Protection devices -
current overload protector current overload protector

NOTE: ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.

8
Electrical Data

Model Unit UAL230E5 UAL230ER5

Type - BLDC BLDC

Rated output kW 0.81 0.81

Fan motor Poles - 8 8

Rated speed RPM 850 850

IP/Insulation grade - IP44/E IP44/E

Rated running current A 19.7 19.7


Compressor
Box IP - IP21 IP21

Unit IP/Insulation grade - IPX4/F IPX4/F

Unit max power input kW 30.1 30.1

Unit max running current A 50.3 50.3

NOTES:
1. ALL SPECIFICTIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2. MAX RUNNING CURRENT IS TESTED UNDER BELOW CONDITION: COOLING OUTDOOR DRY-BULB TEMPERATURE 43ºC,
HEATING DRY-BULB TEMPERATURE 21ºC, WET-BULB TEMPERATURE 15.5ºC.

Safety Devices

Model Unit UAL230E5 UAL230ER5

Model - PWS. YK-4.0/3.0 PWS. YK-4.0/3.0

High pressure switch Open MPa 4.0 - 0.15MPa 4.0 - 0.15MPa

Close MPa 3.0 ± 0.15MPa 3.0 ± 0.15MPa

Type - N/A N/A


Safety device
Low pressure switch Open MPa N/A N/A

Close MPa N/A N/A

Phase sequencer - YES YES

Discharge temperature setting ºC 120 120

NOTES:
1. ALL SPECIFICTIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.

9
Dimensions

Mounting hole of
anchor bolt
14-14x20
950 950

45 170 101101 170 45 14


16

20
845

877
14x20 Enlarged drawing of
mounting hole of anchor bolt
16

1990
840

265

1840
1575

Water inlet Rc2

466
Water outlet Rc2

143
335

Unit: mm

10
Performance Data
Operating Range

52

45

40

35

30

25 Cooling
Ambienttemperature (℃)

20

15

10 Heating
5

-5

-10

-15

-20

-26

5 10 15 20 25 30 35 40 45 50 55 60 65

Leaving water temperature (℃)

Note: Heating operating range is for UAL230ER5 heat pump unit only.

Working Condition

Item Description

Power supply voltage Rated voltage ±10%

Power supply frequency Rated frequency ±1%

Variations between phases Rated voltage ±2%

Air quality Must not contain solute that can corrode copper, aluminum or iron.

Flow range of chilled water Rated water flow ±30%

Flow velocity of chilled water 0.5~2.0m/s

Pressure of chilled water <1.0Mpa

Quality of chilled water Must not contain solute that can corrode copper, iron, or welding material.
For details on the water quality requirements, Refer to “Water Quality Management.”
Installation site Take anti-snow and ventilation measures as required.

Ambient temperature. Refer to operating range

Relative humidity <90%

NOTE:
1. THE UNIT IS STRICTLY TESTED BEFORE DELIVERY AND CAN WORK SAFELY IN THE OPERATING RANGE.
2. THE OPERATING RANGE IS ACHIEVED UNDER TEST AT RATED WATER FLOW, UNIT CAN ONLY RUN IN A SHORT TIME WHEN
EXCEEDING THE RANGE, OTHERWISE IT WILL OCCUR ALARM.
3. WHEN THE UNIT RUNS FOR LOW AMBIENT TEMPERATURE COOLING OR LOW LEAVING WATER TEMPERATURE, CERTAIN
CONCENTRATION OF GLYCOL MUST BE ADDED INTO WATER SYSTEM, AND IT MUST BE TEST RUN BY DAIKIN CERTIFICATED
PROFESSIONAL, OTHERWISE THERE MAY BE RISK OF HEAT EXCHANGER FREEZING.

11
Glycol concentration and correctiong factors

Mininum glycol concentration for low ambient cooling

Minimum ambient temperature (ºC) -1 -5 -10 -15

Glycol volume concentration % 9 18 26 33

Mininum glycol concentration for low LWT

LWT (ºC) 4 2 0 -2 -4 -5

Glycol volume concentration % 10 10 15 18 20 22

NOTE: MINIMUM LWT CAN REACH -5ºC.

Correction factor for low LWT corresponding to 7C LWT

LWT (ºC) 4 2 0 -2 -4 -5

Cooling capacity 0.842 0.842 0.785 0.725 0.670 0.642

Cooling power input 0.950 0.950 0.940 0.920 0.890 0.880

Correction Factors With Glycol Use

Glycol volume concentration % 10 20 30 40 50

Cooling capacity 0.991 0.982 0.972 0.961 0.94

Cooling power input 0.996 0.992 0.986 0.976 0.966

Heating capacity 0.996 0.991 0.985 0.980 0.97

Heating power input 1.005 1.010 1.016 1.023 1.030

TIPS FOR LOW LWT CAPACITY CALCULATION:


STEP 1: CHOOSE GLYCOL PERCENTAGE WHICH CAN BE LARGER THAN MINIMUM REQUIREMENT.
STEP 2: C
 ALCULATE LOW LWT COOLING CAPACITY/ POWER BY MULTIPLY CORRECTION FACTOR WITH COOLING CAPACITY/
POWER OF 7C LWT.
STEP 3: C
 ALCULATE LOW LWT COOLING CAPACITY/ POWER AFTER USING GLYCOL BY GLYCOL USING CORRECTION FACTOR

NOTE: PLEASE CONSULT FACTORY FOR LOW LWT REQUIREMENT.

12
Cooling capacity performance table

Ambient temperature ºC

LWT ºC -15 0 5 15 25 30 35 40 45 48
Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI
kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
5 41.9 8.0 55.6 13.7 56.5 14.1 58.3 14.7 77.5 21.5 69.1 21.6 60.7 21.7 52.3 22.0 34.0 16.8 23.0 14.2

7 46.5 8.4 61.7 14.3 62.7 14.8 64.7 15.4 83.0 21.0 74.0 21.4 65.0 21.8 56.0 22.2 38.0 17.7 26.0 15.0

9 51.1 8.7 67.7 14.7 68.8 15.1 71.0 16.0 88.5 20.5 78.9 21.2 69.3 21.9 59.6 22.3 43.2 18.7 30.0 15.8

12 58.0 9.2 76.8 15.2 78.1 15.5 80.6 16.3 96.8 19.7 86.3 20.9 75.8 22.1 65.1 22.6 48.0 20.0 34.4 16.9

15 64.8 9.8 85.9 15.4 87.3 15.7 90.1 16.2 105.0 19.0 93.6 20.6 82.2 22.2 70.6 22.8 54.0 21.4 38.9 18.0

20 76.3 10.7 101.1 15.8 102.7 16.1 106.0 16.7 110.0 17.7 105.9 20.1 93.0 22.5 79.7 23.2 65.0 23.7 47.0 19.9

13
Heating capacity performance table

Ambient temperature ºC

LWT ºC -20 -15 -10 -5 0 7 10 15 21 25 30


Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI
kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
30 39.7 17.3 45.4 17.7 51.1 18.1 59.5 18.4 67.7 18.7 77.6 18.9 81.8 19.0 85.0 18.4 88.8 17.5 91.3 17.0 94.5 16.3

35 38.0 18.1 43.5 18.5 49.0 18.9 57.0 19.2 64.9 19.6 74.4 19.8 77.0 19.7 81.5 19.5 86.3 19.5 89.6 19.4 93.6 19.4

40 36.5 19.0 41.7 19.2 46.8 19.8 54.6 20.1 62.1 20.5 71.2 20.7 73.7 20.7 78.0 20.6 83.9 21.3 87.8 21.8 92.6 22.4

45 35.0 19.9 39.8 20.0 44.7 20.7 52.2 21.0 59.3 21.4 68.0 21.6 70.4 21.7 74.5 21.8 81.4 23.2 85.9 24.2 91.7 25.5

50 - - - - - - 49.7 21.9 56.4 22.2 64.8 22.5 67.1 22.7 71.0 22.9 78.9 25.1 84.1 26.6 90.7 28.6

55 - - - - - - - - - - - - 60.1 21.5 67.5 24.1 76.5 27.0 82.3 29.0 89.8 31.6

NOTE: HEATING CAPACITY IS FOR UAL230ER5 HEAT PUMP UNIT ONLY.


Water Pressure Drop Curve

105

95

85

75

65
WPD (kPa)

55

45

35

25

15

 5
5 6 7 8 9 10 11 12 13 14 15 16 17 18
Water flow (m3/h)

NOTES:
1) WATER PRESSURE DROP OF THE UNIT IS TESTED BY THE PLATE HEAT EXCHANGER AND THE SUPPLIED Y-TYPE FILTER.
2) WATER RESISTANCE OF PLATE HEAT EXCHANGER AND Y-TYPE FILTER IS TESTED UNDER CONDITION OF CLEAN WATER; IT
MAY BE INCONSISTENT WITH THAT SHOWN IN THE DIAGRAM DUE TO THE WATER QUALITY ON SITE.

Sound Data
Acoustic Noise

Octave band sound pressure level (dB,ref20μPa) dB(A)

Model 63Hz 125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz Overall

UAL230E5 52.6 57.3 59.6 63.4 60.2 58.3 48.9 42.6 67.5

UAL230ER5 52.6 57.3 59.6 63.4 60.2 58.3 48.9 42.6 67.5

Test condition: Octave band sound pressure level noise is tested base on 11.5dB(A) background noise semi-anechoic
room.

14
Wiring Diagram

15
U V W
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
U V W

16
+ +
+ +
Installation
Installation Dimensions and Environment Limits
Machine Installation Space
Units must be installed by DAIKIN service staff or by specially trained personnel. Units must installed by following
relevant national and local electric, building and environment protection standards as well as the installation manual.

Assembling Unit Modules

50
300
Foundation Bolt M12x200

>1245x(N-1)+1575
>1245x(N-1)
365 845 >400 845 845 365
400
>2460
1560
400

NOTE:
THE GROUNDWORK MUST BE A CONCRETE FLOOR OR A V-IRON STRUCTURE THAT IS STRONG ENOUGH TO BEAR THE
OPERATION PRESSURE OF THE UNIT.
N REPRESENTS THE NUMBER OF MODULES INSTALLED.
EACH UNIT MUST BE FIXED BY 4 M12 BOLTS;
6 RUBBER CUSHIONS OF 20MM THICK MUST BE INSTALLED BETWEEN THE UNIT AND THE GROUNDWORK.
THE GROUNDWORK MUST HAVE DRAINING FACILITIES TO DISCHARGE CONDENSATE WATER AND DEFROSTING WATER.

17
Space Allocated for A Single Chilled Water Unit

Deflector
导流装置
>45°

≥400+h1
≥ L1+h1 ≥400+h2
≥L1+h2

>1000

h1

h2
>300

≥400
≥L1 Front
前面

≥100
≥L3 Back
后面
≥400
≥ L1

Front
前面 ≥400
≥ L1

≤700

<610>

<210>

≤400
Front ≥800
≥400

前面 ≥L2
≥L1

Unit: mm

Space Allotted for An Array of Chilled Water Units

≥L1
≥400
≥400
≥L1

后面 后面 后面 后面

≥400
≥800
≥400

≥L1
≥L2
≥ L1

前面 前面
≥100
≥L3 ≥800
≥L2

Unit: mm

18
Installing Chiller
■ The user manual, accessories, and packing list are place at the right side of the unit, as illustrated by the shaded
part of the figure on the left.
■ Reserve sufficient maintenance space if possible.
■ If the unit is installed in a place where it snows in winter, proper measures must be taken to protect the unit
against snow and ensure that the unit works properly.
■ The groundwork should be made of concrete or supporting structures. While designing the groundwork, you
must fully consider the strength of the floor, water discharge (the unit discharges water
while working), pipelining and wiring. If the floor is not strong enough, the unit might fall
off and breakdown, even incur bodily injuries.
■ Screw down the chilled water unit using anchor bolts so that it will not fall off in case of
strong wind or earthquakes. To avoid damages caused by strong wind or earthquakes,
The unit must be securely installed at a proper place to avoid direct hit of strong winds.
■ Depending on mounting conditions, operation vibration might pass through the
groundwork and generate noises in the floor and walls. Therefore, proper vibration
dampening mechanisms (such as bumper cushion, bumper frame etc.) should be in
place.
■ Corners and edges should be properly installed. Otherwise, the unit might get unbalanced and cause the
grounding pins to bend. The unit might fall off and cause bodily injuries if it is not properly installed.

Hoisting Chillers
Please hoist the unit according to the following illustrations. Tie the cables to the four corners of the unit while
moving it. If you tie the cables to only two corners of the unit, the unit might get unbalanced and fall off.

NOTES:
■ CHILLED WATER UNITS MUST BE MOVED WITH GREAT CARE.
■ ACCESSORY STRIPS CANNOT BE USED TO HOIST OR MOVE THE UNIT AS THEY MIGHT BREAK AND CAUSE UNEXPECTED
ACCIDENTS.
■ DO NOT TOUCH THE HEAT SINKS OF THE HEAT EXCHANGER BARE-HANDEDLY AS THEY MIGHT CUT YOUR FINGERS.
■ DISPOSE ALL PLASTIC BAGS PROPERLY AND KEEP THEM AWAY FROM CHILDREN.
■ DUE TO THE DIFFERENT APPEARANCE OF THE UNIT, THE ABOVE HOISTING PICTURE IS ONLY FOR REFERENCE.

19
Water System Installation
Water Quality Requirements
Water in the water system must be softened to prevent scale in the heat exchanger and affecting the heat
exchanger performance. Water not softened can also cause scale in the water pipes and cause the water
resistance to increase. This affects the water flow and the performance of the water pump. Softened water must
meet the following requirements.

Tendencies
Item Benchmark value
Corrosion Scaling

pH (25°C) 7.5~9.0 ○ ○

Conductivity
μS/cm < 800 ○ ○
(25°C)

Cl- mg (Cl-)/L < 200 ○


Benchmark items
SO42- mg (SO42-)/L < 200 ○

Acid consumption
mg (CaCO3)/L < 100 ○
(pH=4.8)

Total hardness mg (CaCO3)/L < 200 ○

Fe mg (Fe)/L < 1.0 ○ ○

S2- mg (S2-)/L 0 ○
Reference items
+ +
NH4 mg (NH4 )/L < 1.0 ○

SiO2 mg (SiO2)/L < 50 ○

NOTE: ○ REPRESENTS FACTORS THAT MAY CAUSE CORROSION OR SCALING.

Water System Installation Schematic Diagram


Connecting Water Pipes
No water pump is provided as an accessory. A proper water pump must be installed to overcome resistance of the
water pipes.
■ Water pressure gauges and thermometers must be installed at the water inlets and outlets to facilitate the
reading of unit operation status.
■ The heat exchanger at the water side is made of stainless steel. Water scale may accumulate depending on
the water quality and must be cleared using chemicals from time to time. Therefore, a chemical cleaning pipe
connector needs to be installed at the water pipes (see the following figure).

20
The water flow must be in the rated range. If the water flow is too small, scale may accumulate and degrade the
performance of the unit, cause the antifreeze device to activate, or cause rust points and refrigerant leakage. If the
water flow is too large, the unit may be corroded due to water impact.
■ Thermal insulated water tank with a proper volume is suggested to install. If the capacity is too small, the unit
might frequently restart, which causes wear and tear on the compressor.
■ An expansion water tank must be installed at the return water side of the water system to adapt to water
pressure variations in the water supply system caused by ambient temperature changes.
■ An auto relief valve must be installed at the highest point in the water system. A suitable water discharge valve
must be installed at the lowest point in the water system.
■ The water pipes must be thermal insulated to avoid heat loss and condensate water.
■ Please follow the "Illustration for water system installation" and drawings from the design institute while installing
the water system.
■ Install the Y-shaped water filter inside the water inlet pipe and rinse the filter screen after commissioning.
■ Before injecting water, make sure that no sand, rubble, rust, soldering tin residue or other impurities exist in the
pipe, as these things might damage the heat exchanger.

While rinsing the water system, please bypass the unit and the terminal heat exchanger using by-pass valves.
■ Installation illustration for the water system of a single unit:

膨胀水箱



品 压 温 自
清 软 过 力 度 动
冷水机组 洗 接 闸 滤 闸 计 计 水 排 排
口 头 阀 器 阀 泵 气 水
阀 冷(热)水进口

3 加热器 储水箱



水 排
水 冷(热)水出口
2

21
■ Multi-unit combination, illustration for water system with fixed chilled water flow which conditions indoor air by
modulating the terminal air rate

Air
排气 outlet

Water refill
补水
DN20
DN20

风机盘管

风机盘管

风机盘管

风机盘管

风机盘管
Fan coil

Fan coil

Fan coil

Fan coil
Fan coil
Full
满水
Water
排水
discharge

DN20
DN20

valve
valve

valve

Gate valve
valve
Gate闸阀

Gate闸阀

Gate闸阀

闸阀

闸阀
Gate
3 3 3 3 3 3 3

1 2 1 2 1 2 1 2 1 2 1 2 1 2

22
■ Illustration for variable flow rate water system which adjusts indoor temperature by adjusting flow rate of chilled
water (modular combination of multiple units)

排气

补水
DN20

风机盘管

风机盘管

风机盘管

风机盘管

风机盘管
满水

排水
DN20

闸阀

闸阀

闸阀

闸阀

闸阀
3 3 3 3 3 3 3

1 2 1 2 1 2 1 2 1 2 1 2 1 2

Legends for the water system illustration:

23
Size of the main connecting pipe for modular combinations:
Unit Qty. 1 2-3 4-5 6-10 11-16

Size of main connecting pipe (inch) ≥2 ≥3 ≥4 ≥5 ≥6

NOTE: WHEN CLEANING THE WATER SYSTEM, PLEASE SHUT ① ② GATE VALVE AND OPEN ③ GATE VALVE MARKED IN THE
DIAGRAM OF ALL THE UNITS, IN ORDER TO BYPASS THE UNITS, SO THE IMPURITIES CAN BE PREVENTED FROM ENTERING THE
PLATE HEAT EXCHANGER AND THE EFFICIENCY AND SERVICE LIFE OF PLATE HEAT EXCHANGER CAN NOT BE AFFECTED.

Hydraulic Calculation and Pipe System


Pipe Design for the Air-Conditioning System
■ The pipes of an air conditioning system must have sufficient transportation capacities. For example, the water
system must ensure that the water flowing through the air conditioning unit or fan coil reaches the rated flow rate
to ensure that the unit works properly.
■ Deploy pipes properly. Use pipes with reverse return if possible. Although the initial investment is increased
a little, the water flow in the system is more stable. If pipes have no reverse return design, pressure between
branch pipes must be balanced in the design process.
■ When determining the diameters of pipes, ensure that the transportation capacity is sufficient, the resistance
and noise is minimal, and that the unit works economically. A larger pipe diameter requires more investment,
but the flow resistance is smaller, the circulation pump consumes less energy, and the operation cost is smaller.
Therefore, a balance needs to be achieved between the operation cost and investment by designing the pipe
diameter properly. Avoid a large water flow with small temperature variation to ensure that the pipe system is
economical.
■ In the design process, calculate water resistance accurately to ensure that water pressures between circuits are
well balanced and that the air conditioning system works with the best water and thermal conditions.
■ The pipe system of an air conditioning system must meet the adjustment requirements for partial workload.
■ The pipe system of an air conditioning system should use energy saving technologies whenever possible.
■ Pipes and accessories of the pipe system must meet the related requirements.
■ The design of the pipe system must facilitate maintenance, operation, and adjustment.

* Determining the diameter of pipes in the air conditioning system

The pipe diameter is determined based on the following:

4mw In the formula: mw-------water flow m3/s


d = 3.14 v v---------water speed m/s

The water speed should be determined by the recommendations in the first table and design the water pipe
diameters accordingly, or you can determine the water pipe diameter based on water flow in the second table.

24
Table 1: Recommended water speed (m/s)
Diameter (mm) 12 20 25 32 40 50 65 80

Closed water system 0.4 - 0.5 0.5 - 0.6 0.6 - 0.7 0.7 - 0.9 0.8 - 1.0 0.9 - 1.2 1.1 - 1.4 1.2 - 1.6

Open water system 0.3 - 0.4 0.4 - 0.5 0.5 - 0.6 0.6 - 0.8 0.7 - 0.9 0.9 - 1.0 0.9 - 1.2 1.1 - 1.4

Diameter (mm) 100 125 150 200 250 300 350 400

Closed water system 1.3 - 1.8 1.5 - 2.0 1.6 - 2.2 1.8 - 2.5 1.8 - 2.6 1.9 - 2.9 1.6 - 2.5 1.8 - 2.6

Open water system 1.2 - 1.6 1.4 - 1.8 1.5 - 2.0 1.6 - 2.3 1.7 - 2.4 1.7 - 2.4 1.6 - 2.1 1.8 - 2.3

Table 2: Pipe diameter and resistance loss in unit length


Diameter of the Closed water system Open water system
steel tube (mm) Water flow (m /h) 3
kPa/100m Water flow (m3/h) kPa/100m

15 0 - 0.5 0 - 60 -- --

20 0.5 - 1.0 10 - 60 -- --

25 1-2 10 - 60 0 - 1.3 0 - 43

32 2-4 10 - 60 1.3 - 2.0 11 - 40

40 4-6 10 - 60 2-4 10 - 40

50 6 - 11 10 - 60 4-8 --

65 11 - 18 10 - 60 8 - 14 --

80 18 - 32 10 - 60 14 - 22 --

100 32 - 65 10 - 60 22 - 45 --

125 65 - 115 10 - 60 45 - 82 10 - 40

NOTE: PARAMETERS IN THE PRECEDING TABLE MAY VARY BASED ON THE DESIGN MANUAL. FOR DETAILS, SEE THE "HVAC
DESIGN MANUAL".

Water Storage Tank Volume Calculating


Model Vmin. (L)
UAL230E5 240

UAL230ER5 240

NOTES:
■ T HE MINIMUM WORKING VOLUME REFERS TO THE ADDED-UP VOLUME OF THE MAIN WATER PIPE, WATER TANK AND
CONSTANTLY-OPEN TERMINALS OF 2-WAY VALVES IN THE WATER CIRCULATION SYSTEM.
■ THE ACTUAL WORKING VOLUME OF THE WATER SYSTEM MUST BE LARGER THAN VMIN; OTHERWISE THE UNIT WILL SEND
OUT ALARMS AND SHUT DOWN FREQUENTLY.
■ IF THE ACTUAL RESULTFUL VOLUME OF THE WATER SYSTEM V IS LESS THAN VMIN, PLEASE INSTALL A TANK THE VOLUME OF
WHICH IS L (L=VMIN-V).

25
Example for water system volume calculation:
There are 2 UAL230ER5, a main inlet/out water pipe of DN80 and 50m long and 10 fan coil units constantly open
(each has a volume of 1.5 L)
Calculation: Volume of main inlet/outlet water pipe = 3.14 * [(80/2)/100] 2 * 500 = 251 L

Volume of terminal fan coils = 10 * 1.5 = 15


According to the table above, Vmin. = 240 L

Vmin - V = 240 - 251 - 15 = -26

The water system volume is larger than Vmin, so it doesn't need a water storage tank.

Calculating Volume of Expansion Water Tank


An expansion water tank with a proper volume must be installed to adapt to water volume changes as the
temperature changes and avoid freezing burst and pressure instability at the water pump inlet.
The expansion water tank can also be used to supplement water and discharge air.
Calculating volume of expansion water tank.

Vp=α*Δt*Vs

Vp----effective volume of the expansion water tank (volume of water between the signal pipe and the overflow pipe). m3
α----volume expansion coefficient of water (α =0.0006/°C)
Δt----max. water temperature variation °C
Vs----water volume in the system (total water volume in the system and pipes) m3

Model Selection Principles for the Water Circulation Pump


■ Water flow in the water circulation pump ≥ rated water flow × 1.1
Closed water circulation system: Water circulation pump lift ≥ (Pipe resistance of the water system + Partial
resistance of the water system + Water pressure drop of the unit) × 1.1
■ Open water circulation system: Water circulation pump lift ≥ (Static resistance of the water system + Pipe
resistance of the water system + Partial resistance of the water system + Water pressure drop of the unit) × 1.1
■ In the case that multiple units share the same pump, the pump lift is calculated according to the circuit that has
the maximum resistance (usually the unit that is farthest away from the pump).

NOTE: THE WATER FLOW OF THE UNIT SHOULD CALCULATE ACCORDING THE WATER FLOW RANGE.

26
Commissioning and Operation
Items to be Confirmed before Turning on Unit

Note: Before the pilot run, check that the


following conditions are met and read
the "Safety Precautions" again.

■ Ensure that the water pump and the unit are connected.
Use the PCB controller to Control the on and off the water pump using the water pump output on the PCB
controller; otherwise the BPHE may burst due to freezing.
The water pump connection point must have no voltage. If a voltage circuit is connected, basic components may
be damaged.
■ Power on the unit to preheat the crankcase for at least 12 hours before starting up the unit for the first time or
after a long-term stoppage. This ensures that the compressor works properly.
■ Before turning on the unit, check that the water pump is filled with water.
Before turning on the water pump, open the water supply valve, fill the pump with water, and discharge free air
in the system
■ Wiring of the unit: Check that the diameter of the wires meets requirements; the wires are correctly connected;
the grounding line is securely connected;
■ Before turning on the unit, clean the water system and ensure that pipes are clean without contaminants. For
the cleaning method, see "Connecting Water Pipes"
■ Make sure that the working conditions do not exceed the rated working range.

Items to be Checked during the Pilot Run


Check the following items after the unit has worked properly for a period of time:
S/N Inspection Item Inspection Method Reference

1 Voltage Voltmeter Rated voltage±10%

2 Operating current of single compressor Galvanometer 13~25A

3 Operating current of single fan Galvanometer 2~5A

4 Inlet water temperature in cooling operation Thermometer 10~25°C

5 Outlet water temperature in cooling operation Thermometer 5~20°C

6 Inlet water temperature in heating operation Thermometer 25~50°C

7 Outlet water temperature in heating operation Thermometer 30~55°C

7 Temperature difference of inlet/outlet water Thermometer 2~7°C

8 Discharge air temperature of the compressor Thermometer 65~115°C

9 Low-pressure in cooling operation Baresthesiometer 6.5~10.0bar

10 High-pressure in cooling operation Baresthesiometer 22~41.5bar

11 Low-pressure in heating operation Baresthesiometer 1.4~10.0bar

12 High-pressure in heating operation Baresthesiometer 22~37.0bar

13 Vibration and operating sound Listening or touching No abnormal vibration or operating sounds

NOTE: THE REFERENCE STANDARDS ARE USED TO CHECK WHETHER A UNIT WORKS PROPERLY ONSITE. REFERENCE
STANDARDS ARE DETERMINED BASED ON THE MAXIMUM AND MINIMUM WORKING CONDITIONS. IF REFERENCE STANDARDS ARE
EXCEEDS AFTER THE UNIT HAS PROPERLY WORKED FOR A PERIOD OF TIME, CONTACT THE LOCAL DEALER OR DAIKIN FOR HELP.

27
Maintenance
Repair

Note: Before checking and maintaining the unit, confirm the


safety precautions again.

Note: Before delivery, strict factory test is conducted to ensure


the unit works at optimal performance. The unit must be
maintained from time to time.

■ The unit can only be repaired and serviced by specially-trained technicians. After a unit is serviced, safety
controls must be checked and analyzed before the unit is turned on.

Items to be Checked Periodically


■ Clean the fins of heat exchanger periodically.
To optimize heat exchange efficiency of the condenser, check that the external part of the condenser is clean
without leaves, cotton fibers, insects or other impurities which might clog up fins of the condenser. Use water or
water vapor while cleaning to clean it.
■ Check the status of the chilled water from time to time.
Discharge water by loosening the air or water discharge plug.
If the water quality degrades, replace water in the system timely. (for the reference standards, see page 16)
Contaminated water can degrade the cooling capacity and corrode the heat exchanger and water pipes.
■ Check whether free air exists in the water pipe system.
Free air may get into the system even during the air discharging process. Discharge air from time to time.
■ Clean the Y-shaped water filter in the water system periodically.
■ Replenishing refrigerant and lubricant.
Each unit is filled with enough refrigerant and lubricant before delivery.
If the system operates smoothly, customers neither need nor are allowed to replenish or change the refrigerant
or lubricant.
If replenishment is necessary due to leakage, please refill the quantity specified in the nameplate of the unit.

28
Maintenance
The unit must be checked on a routine basis to ensure performance. Routine check is the best way to reduce
downtime and waste. The following needs to be checked on a routine basis:

Once half a
Items Monthly Quarterly Once a year If necessary
year

1. Compressor

Performance appraisal; whether there is



abnormal sound

Whether wires are securely connected ●

Whether the working current is abnormal



(fluctuation: 10%)

Discharge air temperature of the compressor ▲

Check the oil level ▲

Check the color of the lubricant ▲

2. Controller

Check parameter settings ▲

Check protective device ▲

Delay protector ▲

Phase order protector ▲

High/low pressure switch ▲

Differential water pressure switch/water flow



switch

Overload protector ▲

Protector against extreme temperature of



discharged air

3. Plate heat exchanger

Check the water quality ●

Clean the plate heat exchanger ▲

Seasonal protection measures (Anti-freezing) ▲

4. Fin heat exchanger

Clean the fin heat exchanger ▲

5. Others

Whether the Y-shaped filter needs to be cleaned



or replaced

Whether bolts have loosened ●

NOTE: THE PRECEDING MAINTENANCE PLAN IS FOR REFERENCE ONLY. THE MAINTENANCE PLAN MAY VARY BASED ON REGION.
● INDICATES ITEMS TO BE CHECKED BY CUSTOMERS; ▲ INDICATES ITEMS TO BE CHECKED BY SERVICE PERSONNEL.

29
Water Processing Method
To ensure effective operation and durability, cleaning, washing and chemical processing are very important for
water systems. Different types of water circuits need to be cleaned in different ways.
■ Close Re-Circulation System
Water systems of this type generally require no adjustment to subdue scale, and require no chemical to
suppress mud and alga. This type of water system is recommended. Closed recycle systems may need anti-
corrosion measures, including the following (for reference only):
NaNO2, borate and inhibitors for organic materials
a. NaNO2, borate and silicate
b. High density chromate solution and pH control
c. pH and sulfite control
d. Polyphosphate salt and silicate
e. Alkali, phosphate and sulfite control

Because it is hard to control water quality, for closed recycle systems, we recommend that the total density of
copper pipe inhibitors such as NaNO2, borax, silicate and benzothiazole should be no less than 1400 ppm. The
inhibitor NaNO2 is soluble in glycol, and can be used in northern areas or in the subsystem of solar power systems.

■ Open Re-circulation System


This type of water system is generally not recommended. They are exposed to the atmosphere, and are
susceptible to scale, corrosion, mud and alga. Therefore, they might degrade the performance and reduce the
service life of the unit.

■ Once-through System
Generally, once-through systems are only used for cooling only air conditioners. Water systems of this type use
water from taps, lakes, rivers, and wells. Although the once-through system exchanges heat with the closed
water circuit, it is not considered as an integral part of the water source heat pump system. Once-through
systems may be troubled by either scale or corrosion. This type of water system requires large amount of
adjustment water. Therefore, you need to consider the scale coefficient, the equipment used for cleaning work,
and necessary anti-corrosion materials.

Caution
Water from lakes and rivers may cause problems such as mud and alga!

Comparison among closed recycle systems, open recycle systems and once-through systems

Once-through System Open Recycle System Closed Recycle System

1. Discharge
1. Surface activator such as
2. Surface activator such as
polyphosphate salt
polyphosphate salt
2. Increased acidity
3. Increased acidity
Scale control 3. pH adjustment No control is necessary
4. pH adjustment
4. Other considerations include:
5. Softening (other considerations
surface temperature, water
include: surface temperature, water
temperature and system cleaning
temperature and system cleaning).

1. High density (200 - 500 ppm)


1. Low density corrosion inhibitor corrosion inhibitor
2. Anti-CaCO2 plate 2. Low density (20 - 30 ppm) 1. High density corrosion inhibitor
Corrosion control
3. pH control corrosion inhibitor 2. Proper material
4. Proper material 3. pH control
4. Proper material

1. Chloridized hydroxybenzene 1. Chloridized hydroxybenzene


2. Other chemicals 2. Other chemicals
Mud and alga control No control is necessary
3. Chlorine formed by hypochlorite 3. Chlorine formed by hypochlorite
and liquid chlorine and liquid chlorine

30
Control System Instruction
Electric connection for water chiller unit

Before connecting the circuit, strictly abide by the following safety rules and measures:
■ The units must be installed by Daikin service personnel or personnel who are specially trained. The
installation must abide by local laws and regulations in aspects of electricity, construction and environment
protection as well as meet the requirement of product installation instructions. Users are not allowed to
remove or add control components. For units damages and personal injuries caused by operations which
fail to follow the rules, Daikin air-conditioner company assumes no responsibility.
■ Circuit connecting must refer to Electric connection and parameters. Each machine is provided with
connection figure which is put inside the switch box.
■ The earthing wires of the air conditioning unit must be grounded well. Earthing wires cannot be connected
to gas pipes, water pipes, and telephone lines, because poor earthing may result in electric shock.
■ Check whether the power supply is of standards before starting.

Cross-sectional area of power cord (mm²) Max working Max input power
Model
Main line (R/S/T) Neutral line Earth wire current (A) (kW)

UAL230E5 10 10 10 50.3 30.1


UAL230ER5 10 10 10 50.3 30.1

 The above data are electric parameters for basic module units.
 Connection for all the conductors must be secure.
 Keep all the conductors away from refrigerant pipes and movable components like compressor and fan.

Power Cable Connection Diagram

380-415V/3N~/50Hz
380-415V/3N~/50Hz
380V/3N~/60Hz
L1
L2
L3
N
PE

Breaker with a Breaker with a Breaker with a


current leakage current leakage current leakage
protector protector protector

R S T N R S T N R S T N

Master unit 0#Slave unit 14#Slave unit

31
PCB Instruction
■ Connection illustration for parts at job site
DO1 DO2 DO3 DO4 DO5 DO6 DO7 N DO8 DO9 DO10 DO11 DO12

OL DI1
1 2
7 N1 8 N1 12 N1 13 14 15 16

ALARM LAMP
RUN-LAMP
OV-WHEAT DI2
1 3

CH1*2

CH2*2
EN-SAVE DI3
1 4
SV2 SV4 SV3 SV5 KM1 KM2 2WV

N N
FLOW DI4
1 5

RMS DI5
1 6
N

L1

NOTE:
PARTS WITHIN THE DASHED BOX ARE TO BE CONNECTED ONSITE, PARTS WITHIN THE REAL-LINE BOX ARE CONNECTED BEFORE
DELIVERY.
CONTROL MODULE VOLTAGE OUTPUT 220-240V FOR CONNECTIONS FOLLOWS:
2WV: WATER SYSTEM 2-WAY VALVE
KM1: CONTACTOR OF CHILLED WATER PUMP
KM2: CONTACTOR OF WATER SYSTEM HEATER (FOR HEAT PUMP UNIT ONLY)
RUN-LAMP
ALARM-LAMP
FOLLOWS ARE PASSIVE DRY CONTACTS (FEEDBACK SIGNAL 24V INPUT):
OL: PUMP OVERLAOD PROTECTION
OV-WHEAT: WATER SYSTEM HEATER OVERLOAD PROTECTION (FOR HEAT PUMP UNIT ONLY)
EN-SAVE: 2-WAY VALVE INTERLOCKING OR REMOTE ON/OFF CONTROL SWITCH
FLOW: WATER FLOW SWITCH
RMS: REMOTE MODE SWITCH (FOR HEAT PUMP UNIT ONLY)

NOTE:
1. ABOVE PARTS CAN BE CONFIGURED BY CUSTOMER ACCORDING TO ACTUAL REQUIREMENT OF CUSTOMER.
2. PUMP CONTACTOR (KM1) AND PUMP OVERLOAD PROTECTION (OL) ARE STRONGLY RECOMMENDED TO BE INSTALLED FOR
UNIT SAFE OPERATING.
3. WATER FLOW SWITCH (FLOW) CAN BE INSTALLED FOR DOUBLE WATER FLOW PROTECTION, THE UNIT ALREADY HAS WATER
FLOW PROTECTION CONTROL BY INTERNAL CONTROL LOGIC.

■ DIP switchs setting


The controller can be used to set the unit's capacity, address and slave unit number. The capacity DIP has been
set at delivery time and cannot be changed. The address DIP and slave number DIP need to be set as needed
after the unit is installed. Customers need to take down the address number and location of the unit and keep
the record in good condition for maintenance reference.
The control panel of the chiller is provided with multidisplay functions, thus making the controller multifunctional.

32
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

Digit upward represents 1 (ON)


Digit downward represents 0 (OFF)

■ The first digit of SW1 indicates the DIP of master/slave unit, ON: master unit, OFF: slave unit (default setting).
■■ The
Thefirst digitdigit
second of of
SW1
SW1indicates theDIP
indicates the DIPof of
unitmaster/slave unit, ON:
function, ON: cooling only,master unit,
OFF: heat OFF: slave unit (default set
pump.
■■ The second digit of SW1 indicates the DIP of
The third digit of SW1 is reserved, default set to OFF. unit function, ON: cooling only, OFF: heat pump.
■■ The third digit of SW1 is reserved, default set to OFF.
The fourth digit of SW1 indicates automatic startup after power restoration, set it to ON at master unit when use
■ The fourth digit of SW1 indicates automatic startup after power restoration, set it to ON at master unit wh
this function.
■ The fifth digit of SW1 indicates terminal 2-way valve interlock or remote ON/OFF control function, set it to
■ The fifth digit of SW1 indicates terminal 2-way valve interlock or remote ON/OFF control function, set it to ON
■ The sixth & seventh digit of SW1 indicates refrigerant type, 00: R410A, 01: R22 or other, 10: R32, factory
when use this function.
■ The eighth digit of SW1 indicates unit type, ON: low ambient heating unit, OFF: common unit, UAL230E
■ The sixth & seventh digit of SW1 indicates refrigerant type, 00: R410A, 01: R22 or other, 10: R32, factory default
setting.
■ The first to fourth digit of SW2 are for slave unit quantity setting, they must be set on master unit, the slav
■ The eighth digit of SW1 indicates unit type, ON: low ambient heating unit, OFF: common unit, UAL230E is set to
Slave
OFF,unit
factory default setting. Slave unit
1 2 3 4 1 2 3 4
■ qty
The first to fourth digit of SW2 are for slave unit quantity setting,qty
they must be set on master unit, the slave units
0 have to be
don’t 0 set. 0 0 0 8 1 0 0 0
1 0 0 0 1 9 1 0 0 1
2 unit qty
Slave 0 1 0 2 1
3 4 0 10qty
Slave unit 11 2 0 3 1 4 0
3 0 0 1 1 11 1 0 1 1
0 0 0 0 0 8 1 0 0 0
4 0 1 0 0 12 1 1 0 0
5 1 0 0
1 0 0
0 1
1 9
13 1
1 0
1 0
0 1
1
6 2 0 0 1 0 1
1 0 0 1014 11 0 1 1 1 0 0
7 3 0 0 1 0 1
1 1 1 1115 11 0 1 1 1 1 1
4 0 1 0 0 12 1 1 0 0
■ The fifth and sixth digit of SW2 are for unit capacity setting, factory default setting.
5 0 1 0 1 13 1 1 0 1
■ The seventh digit of SW2 is for water temperature control method setting, ON: LWT contorl (default for U
6
■ The eighth digit of0SW2 is 1for fan motor
1 0
type 14
setting, factory default1 setting.1 1 0

7 0 1 1 1 15 1 1 1 1
■ Address setting: SW3 & SW4
1.■ Set
TheSW3 and
fifth and SW4
sixth digiton
of master
SW2 are unit,
for unit it'scapacity
for master unit
setting, address
factory setting. range is 0~99.
defaultsetting,
The seventh digit of SW2 is for water temperature control method setting, ON:range
2.■ Set SW3 and SW4 on slave unit, it's for slave unit address setting, is 0~14.
LWT contorl, OFF: EWT control,
Address SW3
factory default setting. SW4 Address SW3 SW4 Address SW3 SW4 Address
0# 0 0 8# 0 8
■ The eighth digit of SW2 is for fan motor type setting, factory default setting.
16# 1 6 24#
1# 0 1 9# 0 9 17# 1 7 25#
■ Address setting: SW3 & SW4
2# 0 2 10# 1 0 18# 1 8 26#
1. Set SW3 and SW4 on master unit, it’s for master unit address setting, range is 0~99.
3# 0 3 11# 1 1 19# 1 9 27#
2.
4#Set SW3 and 0 SW4 on slave 4 unit, it’s12#
for slave unit1address setting,
2 range is 20#0~14. 2 0 28#
5# 0 5 13# 133 3 21# 2 1 29#
6# 0 6 14# 1 4 22# 2 2 30#
7# 0 7 15# 1 5 23# 2 3 31#
Note:
Address SW3 SW4 Address SW3 SW4 Address SW3 SW4 Address SW3 SW4

0# 0 0 8# 0 8 16# 1 6 24# 2 4

1# 0 1 9# 0 9 17# 1 7 25# 2 5

2# 0 2 10# 1 0 18# 1 8 26# 2 6

3# 0 3 11# 1 1 19# 1 9 27# 2 7

4# 0 4 12# 1 2 20# 2 0 28# 2 8

5# 0 5 13# 1 3 21# 2 1 29# 2 9

6# 0 6 14# 1 4 22# 2 2 30# 3 0

7# 0 7 15# 1 5 23# 2 3 31# 3 1

NOTE:
ADDRESS NUMBERS MUST BE UNIQUE IN THE SAME SYSTEM.
THE UNIT CAN ONLY BE POWERED ON AND COMMISSIONED AFTER THE ADDRESS IS SET.
THE INNER SIDE OF THE CONTROL BOX COVER OF THE UNIT IS ATTACHED WITH AN ELECTRICAL WIRING DIAGRAM OF THE UNIT,
WHICH PROVIDES DETAILED DESCRIPTION FOR DIP SETTINGS. PLEASE KEEP IT PROPERLY.

■ Communication between master and slave unit

+12V
MASTER UNIT O# SLAVE UNIT 13# SLAVE UNIT 14# SLAVE UNIT

Bin Bin Bin Bin


GND
Ain Ain Ain Ain

Bpc
Apc
Bpc Bpc Bpc
Apc Apc Apc
WIRED CONTROLLER

A) conductor (WTC pair with cross section area of at least 0.5mm2 or 20AWG);
B) insulator; C) Screen layer (twisted WTC with a screening factor no less than 95%);
D) Outer jacket (PVC).

NOTE:
BETTER CHOOSE NETWORK CABLES WITH A TENSER SHIELDING LAYER AND SMALLER TWISTING DISTANCE.
PLEASE REFER TO THE UL2547 OR UL2791 WIRE SPECIFICATION.
THE CONTROL WIRE MUST NOT BE LONGER THAN 1000 METERS.
THE CONTROL WIRE MUST BE AT LEAST 20CM AWAY FROM MAJOR CURRENT WIRE.

34
Wired Controller Instruction
Overview

The MC325 is a wired controller with touch keys. It supports power-on/off control, mode switching, parameter setting,
real-time clock, timer setting, status display, and malfunction-indication.

Display Screen of the Wired Controller

Icon and description

35
Quiet mode

Keys of the Wired Controller


The wired controller has eight keys. The following table lists the key icons and meanings.

36
Installation of the Wired Controller

Dimensions:

The wired controller is installed using the standard 86 mm box.

For detailed installation steps, see the installation manual inside the package box of the wired controller.

For detailed operation steps, refer to operation manual.

37
Warning ● Daikin Industries, Ltd.’s products are manufactured for export to numerous countries throughout the
world. Daikin Industries, Ltd. does not have control over which products are exported to and used in
a particular country. Prior to purchase, please therefore confirm with your local authorized importer,
distributor and/or retailer whether this product conforms to the applicable standards, and is suitable
for use, in the region where the product will be used. This statement does not purport to exclude,
restrict or modify the application of any local legislation.
● Ask a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
● Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorized parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
● Read the User’s Manual carefully before using this product. The User’s Manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.

The air conditioners manufactured The airconditioning factories of


by Daikin Industries have received Daikin Industries have received
ISO 9001 series certification for environmental management system
quality assurance. standard ISO 14001 certification.
Certificate Number. FM 661837 Certificate Number. EMS 80362

Cautions on product corrosion


1. The units should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced.
2. If the unit is to be installed close to the sea shore, direct exposure to the sea breeze should be avoided. If you need to install the
unit close to the sea shore, contact your local distributor.

Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
http://www.daikin.com/global_ac/

© All rights reserved

Literature No.: ED-UAL-E-201902


Supersedes: ED-UAL-E-201901

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