Chiller Modular Inverter Engenharia - 200708044909000000
Chiller Modular Inverter Engenharia - 200708044909000000
Chiller Modular Inverter Engenharia - 200708044909000000
Nomenclature........................................................................................................................................................... 2
Features.................................................................................................................................................................... 3
Specifications........................................................................................................................................................... 7
Dimensions............................................................................................................................................................. 10
Performance Data................................................................................................................................................... 11
Sound Data.............................................................................................................................................................. 14
Wiring Diagrams..................................................................................................................................................... 15
Installation............................................................................................................................................................... 17
Maintenance............................................................................................................................................................ 29
Note: Installation and maintenance are to be performed only by qualified personnel who are familiar with
local codes and regulations, and experienced with this type of equipment.
Caution: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.
Warning: Moving machinery and electrical power hazard may cause severe personal injury or death.
Disconnect and lock off power before servicing equipment.
1
Model Series
Series Model Cooling capacity Heating capacity Max Combination qty
Cooling only UAL230E5 65kW - 16
Heat pump UAL230ER5 65kW 68kW 16
Nomenclature
UAL 230 E R 5 - F AA E
Detailed description
Power supply
Refrigerant code
Design series
Product code
2
Features
Energy-saving & Environmental friendly
1.1 Super-high IPLV, Impetus for building energy saving
UAL-E series modular air cooled inverter unit adopts advanced full DC inverter technology which improves part
load operation efficiency and features a high IPLV (GB) of 4.51, 25% higher than that common modular air cooled
units.
1.2 Leading energy-saving inverter technology
The excellent energy efficient of the unit owes to the application of cutting-edge DC inverter technology.
The mainstream inverter motor adopted in the unit compressor and fan motor drive can keep the unit operating
under the optimal condition by adjusting the capacity output according to the load change in real time. Combining
the DC variable-frequency compressor and DC variable-frequency fan motor, the unit also adopts advanced DC
inverter technology.
1.3 Efficient components after optimal match
Besides for the high-end DC inverter technology, the unit also has quality and efficient components configured in
other parts. All the efficient components of the unit integrated with the optimized control system and form a perfect
energy-saving product.
1.3.1 High-efficiency plate heat exchanger
The water side heat exchanger in operation mode adopts efficient stainless steel brazed plate heat exchanger,
which is small in size and efficient in heat exchange.
1.3.2 Electronic expansion valve
The unit adopts 480-steps electronic expansion valve based on the precision throttling technology. By dynamically
adjustment of the Refrigeration system, the unit operates at optimal condition.
1.3.3 Half-M heat exchanger
The air side heat exchanger in operation mode adopts half-M fin-tube heat exchanger, which makes the air flow
more smooth, reduces frosting and improves heat exchange capacity. The heat exchanger with threaded copper
tube enlarges the heat exchange area and improves the perturbation of the refrigerant.
1.4 Stepless Capacity Control with High Precision
Common constant-speed modular unit can adjust energy in 2~4 stpes. In contrast, UAL-E series modular
inverter unit implements 15%~100% stepless capacity control with precise low-load, low-output and low energy
consumption.
1.5 Energy-saving, emission-reducing, harmless to the ozone layer
As a leader of HVAC industry, Daikin plays an important role in promoting energy saving globally and assumes a
high sense of responsibility and commitment, which has made significant contribution to the cause of environment
protection.
1.5.1 Reduce the emission of greenhouse gases
The unit saves energy for the user and reduces the emission of CO2 for the society, thus alleviating the greenhouse
effect. Compared with constant-speed modular air cooled unit the unit can reduce the emission of CO2 by
approximately 19%. Assume that there are ten thousand units in operation each year, we can reduce the emission
of CO2 by over 60,000 tons for the environment.
1.5.2 Harmless to the ozone layer
Daikin UAL-E series modular air cooled inverter unit adopts environmental refrigerant R410A. Compared with
traditional refrigerant R22, refrigerant R410A does not contain chlorine element, which will do no harm to the ozone
layer and is an alternative to refrigerant R22 in the medium and long term. The use of refrigerant R22 was restricted
and reduced gradually from 2013.
3
Reliable & High quality
2.1 Quality prevails, trusted by users
Daikin modular air cooled unit boasts continuous technology development for over 40 years and successful
domestic marketing experience for nearly 15 years. Thousands of users have chosen Daikin and our products are
also exported overseas. The product wins a good reputation on the market for its excellent quality, which provides
infinite motivation for our constant improvement and pursuit of perfection. All the components of the unit are of
world well-known brands and undergo strict inspection and recognition. Quality review and recording cover the
entire production process, with all units being tested online before they leave the factory, to guarantee the quality
products delivered to our customers.
A dozen of safety protection functions of the unit can provide comprehensive protection for the unit and system.
Intelligent anti-freezing protection of the unit can automatically run the pump or heating mode in low temperature so
as to greatly decrease the risk of being frozen when the unit is not used in winter.
By using advanced antifreeze technologies and according to the system pressure and temperature, the system can
precisely determine whether freezing occurs in the evaporator and stop the unit to implement timely protection. In
addition, the unit is provided with standard 18-mesh water filter that supports the filtering of particles with the minimum
diameter of 1.0 mm (smaller than the plate range) so as to efficiently prevent dirty, blocked or frozen plates.
When multiple modular units are combined, the need of maintenance or repair for a certain unit in the group does
not influence normal operations of other units.The property of serving as standbys mutually for the systems and
units can effectively reduce the impacts of unit faults on air conditioning systems to the minimum. If a failure occurs
in an integral air cooled heat pump, the entire system will fail or affected by a relatively large shortage of cooling/
heating capacity. Consequently, for places requiring high operation reliability, the modular air cooled unit is a
prevailing choice.
2.4 Low startup current to ease the shock on the power grid
The low-current startup can ease the shock on the power grid due to unit startups and also improve safety of unit
power consumption.
When variable-frequency units are applied in combination, the units are started up with low frequency and small
startup current.
The unit is functional in severe conditions, no matter a 52°C high ambient temperature or a -15°C low ambient
temperature. The unit undergoes many long-term testings of CNAS which are tougher than those of national
standards and all the testing results surpass national standards.
Intelligent Control
3.1 User-friendly control function, convenient operation
The unit uses a user-friendly micro-computer controller with a large LCD screen to facilitate operation. The
controller provides parameter display, parameter setting and mode switching functions.
One controller can control up to 16 units and dynamically monitor the units' running statuses. Centralized controller
can be provided as option if total quantity is more than 16 units.
4
3.1.1 Agenda management
Set the time of timed on/off every day in a period of week to make the unit operate automatically and implement the
unsupervised function.
The controller monitors in real time the operating time of each modular unit in the group. The compressor is
configured to operate intelligently and in balance as to prolong the service life of the unit.
When a unit failure occurs, the controller can promptly and precisely displays where the failure locates and assists
the fast troubleshooting, thus making the management and maintenance more convenient.
The operating state of the unit is controlled according to the starting/stopping of terminal equipment such as FCU or
AHU so as to implement full-automatic operation.
Control the starting/stopping of the pump to avoid damages due to the out-of-step of the pump and unit.
Intelligently control the starting/stopping of auxiliary heat source by using multivariate to determine the starting
condition of auxiliary heat source.
Note: The foregoing functions have reserved control interfaces in advance and onsite connection of lines is
required.
By detecting multivariate to precisely determine frosting conditions, the unit can intelligently enter or exit the
defrosting working condition at the best time so as to avoid uncompleted or frequent frosting.
Units in combination system can implement defrosting at intervals so that water temperature of the systems does
not show large fluctuations and users can still enjoy comfortable heating.In harsh conditions, users can also
configure Manual Defrosting at their demands.
By default, the unit implements entering water temperature control. And leaving water temperature control can be
provided as option. Slight changes in water temperature ensure stable and comfortable indoor air supply.
In the case of low-load running, the fan rotate speed will reduce automatically and the speed of unit operation can
be as low as 49 dB(A).The noise of the unit is substantially reduced.
Stepless variable-speed fan adopted by the innovative unit can dynamically adjust the rotate speed according to
unit operation.The noise level of the unit is significantly reduced using professional noise reduction practices, such
as strictly choosing and improving fans, motors, structures and pipelines based on national precision noise rooms
and noise spectrum analysis results.
5
3.6 Standard Modbus port to access BAS
The unit provides standard Modbus port to easily connect the unit to Building Automation System (BAS) to
implement centralized control and intelligent management. Unnecessary energy waste is avoided and the cost for
operating air conditioners is reduced.
Flexible Application
4.1 Modular Design and Diversified Composite Application Solutions
Modular design of units allows a maximum of 16 units in each group to meet various load requirements in different
buildings.
1. All inverter: 1 Inverter unit as master unit + maximum 15 inverter units as slave units
2. Inverter + fix speed: Inverter units can be combined with fix speed units, one of the inverter units must be set as
master (50Hz only).
4.2 Convenience for Capacity Expansion and Able to Handle Phased Investment Projects.
Modular design of units composes the air-conditioner master unit system with different cooling (heating) ability
through modular groups with different number of units.For the projects planned to construct in phases, reserve the
pipeline in advance and purchase modular units by installment.In the case of function changing or expansion of
the project which lead to the increase of air-conditioner load, appropriately increase the number of modular units to
meet the load requirement.
In terms of transport, modular units is much simpler compared to integral air cooled heat pump. The forklift is
applied to load and unload modular air cooled units, and small lifting equipment is applied to transport light modular
units, even freight elevator is available.For an integral air cooled heat pump, large lifting equipment is required for
the loading and unloading work of motor transport and lifting work on the construction site.
Modular designed units can be installed independently, so as to achieve installation in batches or simultaneously
operating by several people.The unit is adaptable to irregular installation space, improving the space utilization.
The units are installed in outdoor positions with good ventilation without need of specified indoor engine room, or
installation of cooling tower or cooling water system, or heating source such as the boiler.
6
Specifications
General Data
NOTE:
1. NOMINAL COOLING CODITION: LEAVING WATER TEMPERATURE IS 7ºC, WATER FLOW IS 0.172[M3/(H•KW)], AMBIENT TEMPERA-
TURE IS 35ºC.
2. NOMINAL HEATING CONDITION: LEAVING WATER TEMPERATURE IS 45ºC, WATER FLOW IS 0.172[M3/(H•KW)], AMBIENT DRY BULB
TEMPERATURE IS 7ºC,WET BULB TEMPERATURE IS 6ºC.
3. IPLV= COP IN 100% LOAD @35.0ºC AMBIENT X 2.3% + COP IN 75% LOAD @31.5ºC AMBIENT X 41.5% + COP IN 50% LOAD @28.0ºC
AMBIENT X 46.1% + COP IN 25% LOAD @24.5ºC AMBIENT X 10.1%.
4. ABOVE PERFORMANCE DATA IS TESTED UNDER RATED VOLTAGE 380V.
5. WPD INCLUDES WATER PRESSURE DROP OF THE UNIT AND PRESSURE DROP OF THE SUPPLIED Y-TYPE FILTER.
6. ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
7
Components Data
Water volume L 5 5
Rows - 3 3
Type/Drive - Axial big van low niose fan/DC inverter Axial big van low niose fan/DC inverter
Qty - 2 2
Condenser fan
Blade material - Plastic Plastic
Air volume m 3
12000 x 2 12000 x 2
Numbers of circuits - 1 1
Casing Material - Hot-dip galvanized steel sheet Hot-dip galvanized steel sheet
NOTE: ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
8
Electrical Data
NOTES:
1. ALL SPECIFICTIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2. MAX RUNNING CURRENT IS TESTED UNDER BELOW CONDITION: COOLING OUTDOOR DRY-BULB TEMPERATURE 43ºC,
HEATING DRY-BULB TEMPERATURE 21ºC, WET-BULB TEMPERATURE 15.5ºC.
Safety Devices
NOTES:
1. ALL SPECIFICTIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
9
Dimensions
Mounting hole of
anchor bolt
14-14x20
950 950
20
845
877
14x20 Enlarged drawing of
mounting hole of anchor bolt
16
1990
840
265
1840
1575
466
Water outlet Rc2
143
335
Unit: mm
10
Performance Data
Operating Range
52
45
40
35
30
25 Cooling
Ambienttemperature (℃)
20
15
10 Heating
5
-5
-10
-15
-20
-26
5 10 15 20 25 30 35 40 45 50 55 60 65
Note: Heating operating range is for UAL230ER5 heat pump unit only.
Working Condition
Item Description
Air quality Must not contain solute that can corrode copper, aluminum or iron.
Quality of chilled water Must not contain solute that can corrode copper, iron, or welding material.
For details on the water quality requirements, Refer to “Water Quality Management.”
Installation site Take anti-snow and ventilation measures as required.
NOTE:
1. THE UNIT IS STRICTLY TESTED BEFORE DELIVERY AND CAN WORK SAFELY IN THE OPERATING RANGE.
2. THE OPERATING RANGE IS ACHIEVED UNDER TEST AT RATED WATER FLOW, UNIT CAN ONLY RUN IN A SHORT TIME WHEN
EXCEEDING THE RANGE, OTHERWISE IT WILL OCCUR ALARM.
3. WHEN THE UNIT RUNS FOR LOW AMBIENT TEMPERATURE COOLING OR LOW LEAVING WATER TEMPERATURE, CERTAIN
CONCENTRATION OF GLYCOL MUST BE ADDED INTO WATER SYSTEM, AND IT MUST BE TEST RUN BY DAIKIN CERTIFICATED
PROFESSIONAL, OTHERWISE THERE MAY BE RISK OF HEAT EXCHANGER FREEZING.
11
Glycol concentration and correctiong factors
LWT (ºC) 4 2 0 -2 -4 -5
LWT (ºC) 4 2 0 -2 -4 -5
12
Cooling capacity performance table
Ambient temperature ºC
LWT ºC -15 0 5 15 25 30 35 40 45 48
Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI Cap. PI
kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW kW
5 41.9 8.0 55.6 13.7 56.5 14.1 58.3 14.7 77.5 21.5 69.1 21.6 60.7 21.7 52.3 22.0 34.0 16.8 23.0 14.2
7 46.5 8.4 61.7 14.3 62.7 14.8 64.7 15.4 83.0 21.0 74.0 21.4 65.0 21.8 56.0 22.2 38.0 17.7 26.0 15.0
9 51.1 8.7 67.7 14.7 68.8 15.1 71.0 16.0 88.5 20.5 78.9 21.2 69.3 21.9 59.6 22.3 43.2 18.7 30.0 15.8
12 58.0 9.2 76.8 15.2 78.1 15.5 80.6 16.3 96.8 19.7 86.3 20.9 75.8 22.1 65.1 22.6 48.0 20.0 34.4 16.9
15 64.8 9.8 85.9 15.4 87.3 15.7 90.1 16.2 105.0 19.0 93.6 20.6 82.2 22.2 70.6 22.8 54.0 21.4 38.9 18.0
20 76.3 10.7 101.1 15.8 102.7 16.1 106.0 16.7 110.0 17.7 105.9 20.1 93.0 22.5 79.7 23.2 65.0 23.7 47.0 19.9
13
Heating capacity performance table
Ambient temperature ºC
35 38.0 18.1 43.5 18.5 49.0 18.9 57.0 19.2 64.9 19.6 74.4 19.8 77.0 19.7 81.5 19.5 86.3 19.5 89.6 19.4 93.6 19.4
40 36.5 19.0 41.7 19.2 46.8 19.8 54.6 20.1 62.1 20.5 71.2 20.7 73.7 20.7 78.0 20.6 83.9 21.3 87.8 21.8 92.6 22.4
45 35.0 19.9 39.8 20.0 44.7 20.7 52.2 21.0 59.3 21.4 68.0 21.6 70.4 21.7 74.5 21.8 81.4 23.2 85.9 24.2 91.7 25.5
50 - - - - - - 49.7 21.9 56.4 22.2 64.8 22.5 67.1 22.7 71.0 22.9 78.9 25.1 84.1 26.6 90.7 28.6
55 - - - - - - - - - - - - 60.1 21.5 67.5 24.1 76.5 27.0 82.3 29.0 89.8 31.6
105
95
85
75
65
WPD (kPa)
55
45
35
25
15
5
5 6 7 8 9 10 11 12 13 14 15 16 17 18
Water flow (m3/h)
NOTES:
1) WATER PRESSURE DROP OF THE UNIT IS TESTED BY THE PLATE HEAT EXCHANGER AND THE SUPPLIED Y-TYPE FILTER.
2) WATER RESISTANCE OF PLATE HEAT EXCHANGER AND Y-TYPE FILTER IS TESTED UNDER CONDITION OF CLEAN WATER; IT
MAY BE INCONSISTENT WITH THAT SHOWN IN THE DIAGRAM DUE TO THE WATER QUALITY ON SITE.
Sound Data
Acoustic Noise
Model 63Hz 125Hz 250Hz 500Hz 1kHz 2kHz 4kHz 8kHz Overall
UAL230E5 52.6 57.3 59.6 63.4 60.2 58.3 48.9 42.6 67.5
UAL230ER5 52.6 57.3 59.6 63.4 60.2 58.3 48.9 42.6 67.5
Test condition: Octave band sound pressure level noise is tested base on 11.5dB(A) background noise semi-anechoic
room.
14
Wiring Diagram
15
U V W
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
U V W
16
+ +
+ +
Installation
Installation Dimensions and Environment Limits
Machine Installation Space
Units must be installed by DAIKIN service staff or by specially trained personnel. Units must installed by following
relevant national and local electric, building and environment protection standards as well as the installation manual.
50
300
Foundation Bolt M12x200
>1245x(N-1)+1575
>1245x(N-1)
365 845 >400 845 845 365
400
>2460
1560
400
NOTE:
THE GROUNDWORK MUST BE A CONCRETE FLOOR OR A V-IRON STRUCTURE THAT IS STRONG ENOUGH TO BEAR THE
OPERATION PRESSURE OF THE UNIT.
N REPRESENTS THE NUMBER OF MODULES INSTALLED.
EACH UNIT MUST BE FIXED BY 4 M12 BOLTS;
6 RUBBER CUSHIONS OF 20MM THICK MUST BE INSTALLED BETWEEN THE UNIT AND THE GROUNDWORK.
THE GROUNDWORK MUST HAVE DRAINING FACILITIES TO DISCHARGE CONDENSATE WATER AND DEFROSTING WATER.
17
Space Allocated for A Single Chilled Water Unit
Deflector
导流装置
>45°
≥400+h1
≥ L1+h1 ≥400+h2
≥L1+h2
>1000
h1
h2
>300
≥400
≥L1 Front
前面
≥100
≥L3 Back
后面
≥400
≥ L1
Front
前面 ≥400
≥ L1
≤700
<610>
<210>
≤400
Front ≥800
≥400
前面 ≥L2
≥L1
Unit: mm
≥L1
≥400
≥400
≥L1
后面 后面 后面 后面
≥400
≥800
≥400
≥L1
≥L2
≥ L1
前面 前面
≥100
≥L3 ≥800
≥L2
Unit: mm
18
Installing Chiller
■ The user manual, accessories, and packing list are place at the right side of the unit, as illustrated by the shaded
part of the figure on the left.
■ Reserve sufficient maintenance space if possible.
■ If the unit is installed in a place where it snows in winter, proper measures must be taken to protect the unit
against snow and ensure that the unit works properly.
■ The groundwork should be made of concrete or supporting structures. While designing the groundwork, you
must fully consider the strength of the floor, water discharge (the unit discharges water
while working), pipelining and wiring. If the floor is not strong enough, the unit might fall
off and breakdown, even incur bodily injuries.
■ Screw down the chilled water unit using anchor bolts so that it will not fall off in case of
strong wind or earthquakes. To avoid damages caused by strong wind or earthquakes,
The unit must be securely installed at a proper place to avoid direct hit of strong winds.
■ Depending on mounting conditions, operation vibration might pass through the
groundwork and generate noises in the floor and walls. Therefore, proper vibration
dampening mechanisms (such as bumper cushion, bumper frame etc.) should be in
place.
■ Corners and edges should be properly installed. Otherwise, the unit might get unbalanced and cause the
grounding pins to bend. The unit might fall off and cause bodily injuries if it is not properly installed.
Hoisting Chillers
Please hoist the unit according to the following illustrations. Tie the cables to the four corners of the unit while
moving it. If you tie the cables to only two corners of the unit, the unit might get unbalanced and fall off.
NOTES:
■ CHILLED WATER UNITS MUST BE MOVED WITH GREAT CARE.
■ ACCESSORY STRIPS CANNOT BE USED TO HOIST OR MOVE THE UNIT AS THEY MIGHT BREAK AND CAUSE UNEXPECTED
ACCIDENTS.
■ DO NOT TOUCH THE HEAT SINKS OF THE HEAT EXCHANGER BARE-HANDEDLY AS THEY MIGHT CUT YOUR FINGERS.
■ DISPOSE ALL PLASTIC BAGS PROPERLY AND KEEP THEM AWAY FROM CHILDREN.
■ DUE TO THE DIFFERENT APPEARANCE OF THE UNIT, THE ABOVE HOISTING PICTURE IS ONLY FOR REFERENCE.
19
Water System Installation
Water Quality Requirements
Water in the water system must be softened to prevent scale in the heat exchanger and affecting the heat
exchanger performance. Water not softened can also cause scale in the water pipes and cause the water
resistance to increase. This affects the water flow and the performance of the water pump. Softened water must
meet the following requirements.
Tendencies
Item Benchmark value
Corrosion Scaling
pH (25°C) 7.5~9.0 ○ ○
Conductivity
μS/cm < 800 ○ ○
(25°C)
Acid consumption
mg (CaCO3)/L < 100 ○
(pH=4.8)
S2- mg (S2-)/L 0 ○
Reference items
+ +
NH4 mg (NH4 )/L < 1.0 ○
20
The water flow must be in the rated range. If the water flow is too small, scale may accumulate and degrade the
performance of the unit, cause the antifreeze device to activate, or cause rust points and refrigerant leakage. If the
water flow is too large, the unit may be corroded due to water impact.
■ Thermal insulated water tank with a proper volume is suggested to install. If the capacity is too small, the unit
might frequently restart, which causes wear and tear on the compressor.
■ An expansion water tank must be installed at the return water side of the water system to adapt to water
pressure variations in the water supply system caused by ambient temperature changes.
■ An auto relief valve must be installed at the highest point in the water system. A suitable water discharge valve
must be installed at the lowest point in the water system.
■ The water pipes must be thermal insulated to avoid heat loss and condensate water.
■ Please follow the "Illustration for water system installation" and drawings from the design institute while installing
the water system.
■ Install the Y-shaped water filter inside the water inlet pipe and rinse the filter screen after commissioning.
■ Before injecting water, make sure that no sand, rubble, rust, soldering tin residue or other impurities exist in the
pipe, as these things might damage the heat exchanger.
While rinsing the water system, please bypass the unit and the terminal heat exchanger using by-pass valves.
■ Installation illustration for the water system of a single unit:
膨胀水箱
补
水
药
品 压 温 自
清 软 过 力 度 动
冷水机组 洗 接 闸 滤 闸 计 计 水 排 排
口 头 阀 器 阀 泵 气 水
阀 冷(热)水进口
3 加热器 储水箱
补
水
排
水 排
水 冷(热)水出口
2
21
■ Multi-unit combination, illustration for water system with fixed chilled water flow which conditions indoor air by
modulating the terminal air rate
Air
排气 outlet
Water refill
补水
DN20
DN20
风机盘管
风机盘管
风机盘管
风机盘管
风机盘管
Fan coil
Fan coil
Fan coil
Fan coil
Fan coil
Full
满水
Water
排水
discharge
DN20
DN20
valve
valve
valve
Gate valve
valve
Gate闸阀
Gate闸阀
Gate闸阀
闸阀
闸阀
Gate
3 3 3 3 3 3 3
1 2 1 2 1 2 1 2 1 2 1 2 1 2
22
■ Illustration for variable flow rate water system which adjusts indoor temperature by adjusting flow rate of chilled
water (modular combination of multiple units)
排气
补水
DN20
风机盘管
风机盘管
风机盘管
风机盘管
风机盘管
满水
排水
DN20
闸阀
闸阀
闸阀
闸阀
闸阀
3 3 3 3 3 3 3
1 2 1 2 1 2 1 2 1 2 1 2 1 2
23
Size of the main connecting pipe for modular combinations:
Unit Qty. 1 2-3 4-5 6-10 11-16
NOTE: WHEN CLEANING THE WATER SYSTEM, PLEASE SHUT ① ② GATE VALVE AND OPEN ③ GATE VALVE MARKED IN THE
DIAGRAM OF ALL THE UNITS, IN ORDER TO BYPASS THE UNITS, SO THE IMPURITIES CAN BE PREVENTED FROM ENTERING THE
PLATE HEAT EXCHANGER AND THE EFFICIENCY AND SERVICE LIFE OF PLATE HEAT EXCHANGER CAN NOT BE AFFECTED.
The water speed should be determined by the recommendations in the first table and design the water pipe
diameters accordingly, or you can determine the water pipe diameter based on water flow in the second table.
24
Table 1: Recommended water speed (m/s)
Diameter (mm) 12 20 25 32 40 50 65 80
Closed water system 0.4 - 0.5 0.5 - 0.6 0.6 - 0.7 0.7 - 0.9 0.8 - 1.0 0.9 - 1.2 1.1 - 1.4 1.2 - 1.6
Open water system 0.3 - 0.4 0.4 - 0.5 0.5 - 0.6 0.6 - 0.8 0.7 - 0.9 0.9 - 1.0 0.9 - 1.2 1.1 - 1.4
Diameter (mm) 100 125 150 200 250 300 350 400
Closed water system 1.3 - 1.8 1.5 - 2.0 1.6 - 2.2 1.8 - 2.5 1.8 - 2.6 1.9 - 2.9 1.6 - 2.5 1.8 - 2.6
Open water system 1.2 - 1.6 1.4 - 1.8 1.5 - 2.0 1.6 - 2.3 1.7 - 2.4 1.7 - 2.4 1.6 - 2.1 1.8 - 2.3
15 0 - 0.5 0 - 60 -- --
20 0.5 - 1.0 10 - 60 -- --
25 1-2 10 - 60 0 - 1.3 0 - 43
40 4-6 10 - 60 2-4 10 - 40
50 6 - 11 10 - 60 4-8 --
65 11 - 18 10 - 60 8 - 14 --
80 18 - 32 10 - 60 14 - 22 --
100 32 - 65 10 - 60 22 - 45 --
125 65 - 115 10 - 60 45 - 82 10 - 40
NOTE: PARAMETERS IN THE PRECEDING TABLE MAY VARY BASED ON THE DESIGN MANUAL. FOR DETAILS, SEE THE "HVAC
DESIGN MANUAL".
UAL230ER5 240
NOTES:
■ T HE MINIMUM WORKING VOLUME REFERS TO THE ADDED-UP VOLUME OF THE MAIN WATER PIPE, WATER TANK AND
CONSTANTLY-OPEN TERMINALS OF 2-WAY VALVES IN THE WATER CIRCULATION SYSTEM.
■ THE ACTUAL WORKING VOLUME OF THE WATER SYSTEM MUST BE LARGER THAN VMIN; OTHERWISE THE UNIT WILL SEND
OUT ALARMS AND SHUT DOWN FREQUENTLY.
■ IF THE ACTUAL RESULTFUL VOLUME OF THE WATER SYSTEM V IS LESS THAN VMIN, PLEASE INSTALL A TANK THE VOLUME OF
WHICH IS L (L=VMIN-V).
25
Example for water system volume calculation:
There are 2 UAL230ER5, a main inlet/out water pipe of DN80 and 50m long and 10 fan coil units constantly open
(each has a volume of 1.5 L)
Calculation: Volume of main inlet/outlet water pipe = 3.14 * [(80/2)/100] 2 * 500 = 251 L
The water system volume is larger than Vmin, so it doesn't need a water storage tank.
Vp=α*Δt*Vs
Vp----effective volume of the expansion water tank (volume of water between the signal pipe and the overflow pipe). m3
α----volume expansion coefficient of water (α =0.0006/°C)
Δt----max. water temperature variation °C
Vs----water volume in the system (total water volume in the system and pipes) m3
NOTE: THE WATER FLOW OF THE UNIT SHOULD CALCULATE ACCORDING THE WATER FLOW RANGE.
26
Commissioning and Operation
Items to be Confirmed before Turning on Unit
■ Ensure that the water pump and the unit are connected.
Use the PCB controller to Control the on and off the water pump using the water pump output on the PCB
controller; otherwise the BPHE may burst due to freezing.
The water pump connection point must have no voltage. If a voltage circuit is connected, basic components may
be damaged.
■ Power on the unit to preheat the crankcase for at least 12 hours before starting up the unit for the first time or
after a long-term stoppage. This ensures that the compressor works properly.
■ Before turning on the unit, check that the water pump is filled with water.
Before turning on the water pump, open the water supply valve, fill the pump with water, and discharge free air
in the system
■ Wiring of the unit: Check that the diameter of the wires meets requirements; the wires are correctly connected;
the grounding line is securely connected;
■ Before turning on the unit, clean the water system and ensure that pipes are clean without contaminants. For
the cleaning method, see "Connecting Water Pipes"
■ Make sure that the working conditions do not exceed the rated working range.
13 Vibration and operating sound Listening or touching No abnormal vibration or operating sounds
NOTE: THE REFERENCE STANDARDS ARE USED TO CHECK WHETHER A UNIT WORKS PROPERLY ONSITE. REFERENCE
STANDARDS ARE DETERMINED BASED ON THE MAXIMUM AND MINIMUM WORKING CONDITIONS. IF REFERENCE STANDARDS ARE
EXCEEDS AFTER THE UNIT HAS PROPERLY WORKED FOR A PERIOD OF TIME, CONTACT THE LOCAL DEALER OR DAIKIN FOR HELP.
27
Maintenance
Repair
■ The unit can only be repaired and serviced by specially-trained technicians. After a unit is serviced, safety
controls must be checked and analyzed before the unit is turned on.
28
Maintenance
The unit must be checked on a routine basis to ensure performance. Routine check is the best way to reduce
downtime and waste. The following needs to be checked on a routine basis:
Once half a
Items Monthly Quarterly Once a year If necessary
year
1. Compressor
2. Controller
Delay protector ▲
Overload protector ▲
5. Others
NOTE: THE PRECEDING MAINTENANCE PLAN IS FOR REFERENCE ONLY. THE MAINTENANCE PLAN MAY VARY BASED ON REGION.
● INDICATES ITEMS TO BE CHECKED BY CUSTOMERS; ▲ INDICATES ITEMS TO BE CHECKED BY SERVICE PERSONNEL.
29
Water Processing Method
To ensure effective operation and durability, cleaning, washing and chemical processing are very important for
water systems. Different types of water circuits need to be cleaned in different ways.
■ Close Re-Circulation System
Water systems of this type generally require no adjustment to subdue scale, and require no chemical to
suppress mud and alga. This type of water system is recommended. Closed recycle systems may need anti-
corrosion measures, including the following (for reference only):
NaNO2, borate and inhibitors for organic materials
a. NaNO2, borate and silicate
b. High density chromate solution and pH control
c. pH and sulfite control
d. Polyphosphate salt and silicate
e. Alkali, phosphate and sulfite control
Because it is hard to control water quality, for closed recycle systems, we recommend that the total density of
copper pipe inhibitors such as NaNO2, borax, silicate and benzothiazole should be no less than 1400 ppm. The
inhibitor NaNO2 is soluble in glycol, and can be used in northern areas or in the subsystem of solar power systems.
■ Once-through System
Generally, once-through systems are only used for cooling only air conditioners. Water systems of this type use
water from taps, lakes, rivers, and wells. Although the once-through system exchanges heat with the closed
water circuit, it is not considered as an integral part of the water source heat pump system. Once-through
systems may be troubled by either scale or corrosion. This type of water system requires large amount of
adjustment water. Therefore, you need to consider the scale coefficient, the equipment used for cleaning work,
and necessary anti-corrosion materials.
Caution
Water from lakes and rivers may cause problems such as mud and alga!
Comparison among closed recycle systems, open recycle systems and once-through systems
1. Discharge
1. Surface activator such as
2. Surface activator such as
polyphosphate salt
polyphosphate salt
2. Increased acidity
3. Increased acidity
Scale control 3. pH adjustment No control is necessary
4. pH adjustment
4. Other considerations include:
5. Softening (other considerations
surface temperature, water
include: surface temperature, water
temperature and system cleaning
temperature and system cleaning).
30
Control System Instruction
Electric connection for water chiller unit
Before connecting the circuit, strictly abide by the following safety rules and measures:
■ The units must be installed by Daikin service personnel or personnel who are specially trained. The
installation must abide by local laws and regulations in aspects of electricity, construction and environment
protection as well as meet the requirement of product installation instructions. Users are not allowed to
remove or add control components. For units damages and personal injuries caused by operations which
fail to follow the rules, Daikin air-conditioner company assumes no responsibility.
■ Circuit connecting must refer to Electric connection and parameters. Each machine is provided with
connection figure which is put inside the switch box.
■ The earthing wires of the air conditioning unit must be grounded well. Earthing wires cannot be connected
to gas pipes, water pipes, and telephone lines, because poor earthing may result in electric shock.
■ Check whether the power supply is of standards before starting.
Cross-sectional area of power cord (mm²) Max working Max input power
Model
Main line (R/S/T) Neutral line Earth wire current (A) (kW)
The above data are electric parameters for basic module units.
Connection for all the conductors must be secure.
Keep all the conductors away from refrigerant pipes and movable components like compressor and fan.
380-415V/3N~/50Hz
380-415V/3N~/50Hz
380V/3N~/60Hz
L1
L2
L3
N
PE
R S T N R S T N R S T N
31
PCB Instruction
■ Connection illustration for parts at job site
DO1 DO2 DO3 DO4 DO5 DO6 DO7 N DO8 DO9 DO10 DO11 DO12
OL DI1
1 2
7 N1 8 N1 12 N1 13 14 15 16
ALARM LAMP
RUN-LAMP
OV-WHEAT DI2
1 3
CH1*2
CH2*2
EN-SAVE DI3
1 4
SV2 SV4 SV3 SV5 KM1 KM2 2WV
N N
FLOW DI4
1 5
RMS DI5
1 6
N
L1
NOTE:
PARTS WITHIN THE DASHED BOX ARE TO BE CONNECTED ONSITE, PARTS WITHIN THE REAL-LINE BOX ARE CONNECTED BEFORE
DELIVERY.
CONTROL MODULE VOLTAGE OUTPUT 220-240V FOR CONNECTIONS FOLLOWS:
2WV: WATER SYSTEM 2-WAY VALVE
KM1: CONTACTOR OF CHILLED WATER PUMP
KM2: CONTACTOR OF WATER SYSTEM HEATER (FOR HEAT PUMP UNIT ONLY)
RUN-LAMP
ALARM-LAMP
FOLLOWS ARE PASSIVE DRY CONTACTS (FEEDBACK SIGNAL 24V INPUT):
OL: PUMP OVERLAOD PROTECTION
OV-WHEAT: WATER SYSTEM HEATER OVERLOAD PROTECTION (FOR HEAT PUMP UNIT ONLY)
EN-SAVE: 2-WAY VALVE INTERLOCKING OR REMOTE ON/OFF CONTROL SWITCH
FLOW: WATER FLOW SWITCH
RMS: REMOTE MODE SWITCH (FOR HEAT PUMP UNIT ONLY)
NOTE:
1. ABOVE PARTS CAN BE CONFIGURED BY CUSTOMER ACCORDING TO ACTUAL REQUIREMENT OF CUSTOMER.
2. PUMP CONTACTOR (KM1) AND PUMP OVERLOAD PROTECTION (OL) ARE STRONGLY RECOMMENDED TO BE INSTALLED FOR
UNIT SAFE OPERATING.
3. WATER FLOW SWITCH (FLOW) CAN BE INSTALLED FOR DOUBLE WATER FLOW PROTECTION, THE UNIT ALREADY HAS WATER
FLOW PROTECTION CONTROL BY INTERNAL CONTROL LOGIC.
32
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
■ The first digit of SW1 indicates the DIP of master/slave unit, ON: master unit, OFF: slave unit (default setting).
■■ The
Thefirst digitdigit
second of of
SW1
SW1indicates theDIP
indicates the DIPof of
unitmaster/slave unit, ON:
function, ON: cooling only,master unit,
OFF: heat OFF: slave unit (default set
pump.
■■ The second digit of SW1 indicates the DIP of
The third digit of SW1 is reserved, default set to OFF. unit function, ON: cooling only, OFF: heat pump.
■■ The third digit of SW1 is reserved, default set to OFF.
The fourth digit of SW1 indicates automatic startup after power restoration, set it to ON at master unit when use
■ The fourth digit of SW1 indicates automatic startup after power restoration, set it to ON at master unit wh
this function.
■ The fifth digit of SW1 indicates terminal 2-way valve interlock or remote ON/OFF control function, set it to
■ The fifth digit of SW1 indicates terminal 2-way valve interlock or remote ON/OFF control function, set it to ON
■ The sixth & seventh digit of SW1 indicates refrigerant type, 00: R410A, 01: R22 or other, 10: R32, factory
when use this function.
■ The eighth digit of SW1 indicates unit type, ON: low ambient heating unit, OFF: common unit, UAL230E
■ The sixth & seventh digit of SW1 indicates refrigerant type, 00: R410A, 01: R22 or other, 10: R32, factory default
setting.
■ The first to fourth digit of SW2 are for slave unit quantity setting, they must be set on master unit, the slav
■ The eighth digit of SW1 indicates unit type, ON: low ambient heating unit, OFF: common unit, UAL230E is set to
Slave
OFF,unit
factory default setting. Slave unit
1 2 3 4 1 2 3 4
■ qty
The first to fourth digit of SW2 are for slave unit quantity setting,qty
they must be set on master unit, the slave units
0 have to be
don’t 0 set. 0 0 0 8 1 0 0 0
1 0 0 0 1 9 1 0 0 1
2 unit qty
Slave 0 1 0 2 1
3 4 0 10qty
Slave unit 11 2 0 3 1 4 0
3 0 0 1 1 11 1 0 1 1
0 0 0 0 0 8 1 0 0 0
4 0 1 0 0 12 1 1 0 0
5 1 0 0
1 0 0
0 1
1 9
13 1
1 0
1 0
0 1
1
6 2 0 0 1 0 1
1 0 0 1014 11 0 1 1 1 0 0
7 3 0 0 1 0 1
1 1 1 1115 11 0 1 1 1 1 1
4 0 1 0 0 12 1 1 0 0
■ The fifth and sixth digit of SW2 are for unit capacity setting, factory default setting.
5 0 1 0 1 13 1 1 0 1
■ The seventh digit of SW2 is for water temperature control method setting, ON: LWT contorl (default for U
6
■ The eighth digit of0SW2 is 1for fan motor
1 0
type 14
setting, factory default1 setting.1 1 0
7 0 1 1 1 15 1 1 1 1
■ Address setting: SW3 & SW4
1.■ Set
TheSW3 and
fifth and SW4
sixth digiton
of master
SW2 are unit,
for unit it'scapacity
for master unit
setting, address
factory setting. range is 0~99.
defaultsetting,
The seventh digit of SW2 is for water temperature control method setting, ON:range
2.■ Set SW3 and SW4 on slave unit, it's for slave unit address setting, is 0~14.
LWT contorl, OFF: EWT control,
Address SW3
factory default setting. SW4 Address SW3 SW4 Address SW3 SW4 Address
0# 0 0 8# 0 8
■ The eighth digit of SW2 is for fan motor type setting, factory default setting.
16# 1 6 24#
1# 0 1 9# 0 9 17# 1 7 25#
■ Address setting: SW3 & SW4
2# 0 2 10# 1 0 18# 1 8 26#
1. Set SW3 and SW4 on master unit, it’s for master unit address setting, range is 0~99.
3# 0 3 11# 1 1 19# 1 9 27#
2.
4#Set SW3 and 0 SW4 on slave 4 unit, it’s12#
for slave unit1address setting,
2 range is 20#0~14. 2 0 28#
5# 0 5 13# 133 3 21# 2 1 29#
6# 0 6 14# 1 4 22# 2 2 30#
7# 0 7 15# 1 5 23# 2 3 31#
Note:
Address SW3 SW4 Address SW3 SW4 Address SW3 SW4 Address SW3 SW4
0# 0 0 8# 0 8 16# 1 6 24# 2 4
1# 0 1 9# 0 9 17# 1 7 25# 2 5
NOTE:
ADDRESS NUMBERS MUST BE UNIQUE IN THE SAME SYSTEM.
THE UNIT CAN ONLY BE POWERED ON AND COMMISSIONED AFTER THE ADDRESS IS SET.
THE INNER SIDE OF THE CONTROL BOX COVER OF THE UNIT IS ATTACHED WITH AN ELECTRICAL WIRING DIAGRAM OF THE UNIT,
WHICH PROVIDES DETAILED DESCRIPTION FOR DIP SETTINGS. PLEASE KEEP IT PROPERLY.
+12V
MASTER UNIT O# SLAVE UNIT 13# SLAVE UNIT 14# SLAVE UNIT
Bpc
Apc
Bpc Bpc Bpc
Apc Apc Apc
WIRED CONTROLLER
A) conductor (WTC pair with cross section area of at least 0.5mm2 or 20AWG);
B) insulator; C) Screen layer (twisted WTC with a screening factor no less than 95%);
D) Outer jacket (PVC).
NOTE:
BETTER CHOOSE NETWORK CABLES WITH A TENSER SHIELDING LAYER AND SMALLER TWISTING DISTANCE.
PLEASE REFER TO THE UL2547 OR UL2791 WIRE SPECIFICATION.
THE CONTROL WIRE MUST NOT BE LONGER THAN 1000 METERS.
THE CONTROL WIRE MUST BE AT LEAST 20CM AWAY FROM MAJOR CURRENT WIRE.
34
Wired Controller Instruction
Overview
The MC325 is a wired controller with touch keys. It supports power-on/off control, mode switching, parameter setting,
real-time clock, timer setting, status display, and malfunction-indication.
35
Quiet mode
36
Installation of the Wired Controller
Dimensions:
For detailed installation steps, see the installation manual inside the package box of the wired controller.
37
Warning ● Daikin Industries, Ltd.’s products are manufactured for export to numerous countries throughout the
world. Daikin Industries, Ltd. does not have control over which products are exported to and used in
a particular country. Prior to purchase, please therefore confirm with your local authorized importer,
distributor and/or retailer whether this product conforms to the applicable standards, and is suitable
for use, in the region where the product will be used. This statement does not purport to exclude,
restrict or modify the application of any local legislation.
● Ask a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
● Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorized parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
● Read the User’s Manual carefully before using this product. The User’s Manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.
Dealer
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
http://www.daikin.com/global_ac/