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Atos spa Table B310-14/E

21018 Sesto Calende, Italy - Fax 0 331 920005

Servocylinders type CK* with built-in transducer


to ISO 6020-2 -1991, DIN 24554, AFNOR NFE 48-016
double acting - nominal pressure 160 bar - maximum pressure 250 bar
Electrohydraulic servocylinders CK* are
double acting actuators, low friction execu-
tion with built-in electronic transducer for
rod position feedback.
Their compact construction allows high
flexibility for use in all applications. The tran-
sducer is well protected against shock or
external dirt, and maintenance is reduced to
a minimum.
• Derived from cylinders series CK
Schematical section of servocylinder type CKP according to ISO 6020-2-91 and DIN
24554, see tab. B137.
• Bore sizes from Ø 40 to Ø 200 mm.
ELECTRONIC • Standard strokes and strokes on reque-
MANAGEMENT st.
UNIT
• Potentiometric, magnetosonic or induc-
tive transducers, see section , , ,
REFERENCE
, .
• As a standard: rod side drain, double
rod seal, air bleeds on the heads.
AXIS See section 13 for on-board on/off valves or
POSITIONER
proportional valves (also with integral elec-
FEEDBACK
tronics) in order to allow the maximum
hydraulic strenght of the system and to
Control block diagram of a servocylinder with proportional valve allow fast response time, a better repeatabi-
lity and regulation precision.

1 MAIN CHARACTERISTICS OF TRANSDUCERS, see section , , .

Code CKP CKM CKF CKV


Transducer type Potentiometric Magnetosonic, programmable Magnetosonic, analog Inductive
Linearity (1) ± 0,05% ± 0,02% ± 0,02% ± 0,05%
Ripeatability (1) ± 0,05% ± 0,001% ± 0,001% ± 0,05%
Max velocity 0,5 m/s 2 m/s 2 m/s 2 m/s
Strokes 100, 200, 300, 400, 500, 700, 900 from 100 to 3000 (step 50) from 100 to 1000 (step 50) from 100 to 1000 (step 50)
Analog: 0 ÷ 10 V; 4 ÷ 20 mA Voltage: 0 ÷ 10V
Interface Voltage 0 ÷ 10 V Voltage 0 ÷ 10 V (2)
Digital: Serial SSI; Can-Bus; Profibus Current: 4 ÷ 20 mA
Typical application Various, compact construction Steel plants, Plastics Sawing machines, various Simulators, compact construction
Working life 5 x 106 cycles 30 x 106 cycles 30 x 106 cycles 30 x 106 cycles
Temperature limits from -20°C to + 75°C from -40°C to + 75°C from -40°C to + 75°C from -30°C to + 75°C
1) Percentage of the total stroke; 2) See note 3 at section 

2 MODEL CODE

CK P - 10 - 50 / 36 *500- S 2 0 8 K Q 20
Cylinder series Design number
CK = To ISO 6020-2 1991 and It is important to indicate the design number
DIN 24554 in case spare parts are requested.
CH = Assembled series with
counterflange (for Ø 63÷200 mm). Suffix to be indicated only when using transducers
with special strokes
Built-in transducer See note 4 at section 12 (STROKES)
F = magnetosonic
M = magnetosonico programmable Options - to be reported in alphabetical order:
P = potentiometric H = rod thread according to DIN 24554 -
V = inductive VRVT provided on rods of Ø 56÷140.
K = NIKROM - provided on rods of Ø 28÷110 -
Built-in subplates; saline mist resistance 350 hours to ISO 3768.
00 = without subplate For pressure over 100 bar consult our technical office.
10 = CETOP 03 subplate (CK* 40÷200) T = hardening and chrome plating
20 = CETOP 05R subplate (CK* 40÷200) For other characteristics see table B005.
30 = CETOP 07 subplate (CK* 80÷200) Only for servocylinders type CKM:
40 = CETOP 08 subplate (CK* 125÷200) A = current output electric signal 4÷20 mA.
Characteristics and dimensions in section 13 S = digital output electric signal (to be always specified in the
order).
V = voltage output electric signal 0÷10 V.
Bore diameter [mm]. For further information, see section .
See section  and  for available dimensions
Seals:
Rod diameter [mm]. See section  and  for available dimensions 8 = (NITRILE + PTFE and POLIURETHAN) anti-friction, for speed up to
Contact our technical office for double rod executions 1 m/sec; for mineral oil and organic esters based fluids.
2 = (VITON + PTFE) anti-friction, for high fluid temperature, for speed up
Stroke [mm]. Select one of the following standard strokes: to 1 m/sec; for mineral oil, water-glycol and phosphate ester based
CKP: 100, 200, 300, 400, 500, 700, 900 fluids.
CKF, CKM, CKV: See section  4 = (NITRILE + PTFE) anti-friction, for high speed up to 4 m/sec; for
For other strokes on request, see note 4 at section 12 . mineral oil, water-glycol and organic ester based fluids.
For other characteristics, see table B005.
Attachments, see section and 11 for the compatibility with the transducers Seals type 0, 2 and 4 are not available for servocylinders type CKP.
RIF. ISO RIF. ISO
X = basic execution –– Spacers: 2 = 50 mm 4 = 100 mm 6 = 150 mm 8 = 200 mm
C = female clevis MP1 L = mid-body trunnion M14 See tab. B005 (section 5.4) for recommended dimensions according to the stroke.
D = male clevis MP3 N = front flange ME5
E = feet MS2 P = rear flange ME6 Cushioning - Available for CK* Ø 63÷200 only on the front head side.
G = front trunnion MT1 S = swievel with eye MP5 0 = without cushioning 2 = front cushioning
For other attachments, consult our technical office. For rear cushioning, consult our technical office.

B310
3 SERVOCYLINDERS TYPE CKP WITH POTENTIOMETRIC TRANSDUCER
Transducer characteristics:
Electrical resistance = 0,75 KΩ /100 mm; (tolerance ± 20%)
Isolation resistance = > 1000 MΩ at 500 VDC
Maximum power = 0,3 W/cm at 25°C
Power supply = 0 ÷ 10 VDC
Average life = > 5·106 cicles (stroke 100 mm)
For available attachments and related dimensions see sections ,
, .

NOTES
1. Fluids: realized for hydraulic mineral oil utilization, CKP can be also used with organic esters
based fluids. They cannot be used with water glycol. For compatibility with other fluids, con-
sult our technical office.
2. Electrical connectors: 4-poles male socket connector mounted on the rear head, plus the
relative female plug connector (included into delivery) with protection degree IP65.
For electric wiring, see the side drawing.
3. General notes: for corrected functioning, the potentiometric transducer must be used exclusi-
vely as potential divider; different uses (i.e. resistance divider or other) reduce the performan-
ces and damage the integrity of the component. Wiring of male socket connector
Maximum load > 10.000 x Rtot. SP-02E-8-4P to the potentiometer

4 SERVOCYLINDERS TYPE CKM/CKF WITH MAGNETOSONIC TRANSDUCER


The magnetosonic transducer is composed by a metallic wire integral
with the cylinder body and by a permanent magnet integral with the
cylinder rod.
A twist pulse runs at constant speed along the wire and returns along a
waveguide which is around the wire. The magnetostrictive effect brings
about a short-term elastic deformation of the molecular structure of the
waveguide through the interaction of two magnetic fields.
The total running time of pulse is proportional to the position of the
magnet and is therefore a measurement for the actual displacement of
the rod and it is transformed in an electric feedback signal by the inte-
gral electronic.
Long working life, and high working frequencies are assured as there is
no contact between the moving parts of the transducer.
These transducers can be used also where the environment subjects the
transducer to shock and vibrations an with high working frequencies.
The transducer has an integral conversion electronics
- the CKF gives an output analogic signal 0 ÷ 10 V
- the CKM gives an output analogic signal that can be in tension 0 ÷ 10
V or in current 4 ÷ 20 mA or digital output of Serial-Sincronous type
(SSI); CAN-Bus, Profibus.
In the analog versions of CKM the output signal is programmable: the
setting of zero and span along the stroke is allowed via two bottons on
the terminal electronic box.
The suffixe related to the selected output signal must always be indica-
ted in the model code of the servocylinder, see section .
For other types of output please consult our technical office.
For available attachments and related dimensions see sections , 10 , 11 .
NOTES
1. Fluids: realized for hydraulic mineral oil utilization, CKM can be also used with organic esters or phosphate esters based fluids or with water glycol
(water percentage not higher than 40%), by previous proper selection of seals and control of our technical office.
2. Electrical connectors: 6-poles male socket connector, mounted on the rear projecting part of the transducer, plus the relative female plug connector
(included into delivery) with protection degree IP65.
For electric wiring, please consult the technical documentation enclosed with the product.
3. General notes: the transducer and its integral electronic can be replaced without disassembling the cylinder and this is a great advantage for main-
tenance.

5 SERVOCYLINDERS TYPE CKV (WITH INDUCTIVE TRANSDUCER)


The foundation of inductive transducer type VRVT for CKV is an induc-
tor where the phase angle between voltage and excitation current chan-
ges by changing the core position and therefore by changing the cylin-
der rod position.
In both versions the moving parts are contactless for a long working life.
They can be used also where the environment subjects the transducer
to shock and vibrations.
For available attachments and related dimensions see sections ,
,
.

NOTES
1. Fluids: realized for hydraulic mineral oil utilization, CKV can be also used with phosphate esters based fluids - by previous proper selection of seals and con-
trol of our technical office - and with water glycol (water percentage not higher than 40%). For compatibility with other fluids, consult our technical office.
2. Electrical connectors: 4-poles male socket connector mounted on the rear head, plus the relative female plug connector with (included into delivery) pro-
tection degree IP65. For electric wiring, please consult the technical documentation enclosed with the product.
3. General notes: on request can be supplied proper electronic interface cards in Eurocard format (E-ME-Y-0TV) which feed the inductive transducers and
give as output an analogic signal in tension 0 ÷ 10 V or in current 4 ÷ 20 mA proportional to the actual rod position. For more details consult the technical
table G360.
6 INSTALLATION DIMENSIONS [mm] FOR SERVOCLINDERS TYPE CKP, CKV 7 BASIC CONFIGURATION'S
Ø PISTON 40 50 63 80 100 125 160 200
stroke
Ø ROD 28 36 45 56 70 90 110 140
A 28 36 45 56 63 85 95 112
A1 (suff. H) –– –– –– 36 45 56 63 85
AA 59 74 91 117 137 178 219 269
B f9 42 50 60 72 88 108 133 163 stroke
stroke
CB A16 20 30 30 40 50 60 70 80
CD 14 20 20 28 36 45 56 70 Basic configuration: X
Electrical connector on side 
CF 40 60 60 80 100 120 140 160
CH 22 30 39 48 62 80 100 128
value 20 25 30 40 50 60 80 100 8 ATTACHMENTS FOR SERVOCYLINDERS TYPE CKP, CKV
CX
tolerance 0 -0,012 0 -0,015 0 -0,02
D (DIN3654-4) 25 29 29 36 36 42 42 52
E 63 75 90 115 130 165 205 245
EE (BSP) 3/8" 1/2" 1/2" 3/4" 3/4" 1" 1" 1 1/4"
EP 13 17 19 23 30 38 47 57
stroke
EW h14 20 30 30 40 50 60 70 80
EX 16 20 22 28 35 44 55 70
Female clevis attachment: C (ISO MP1)
F 10 16 16 20 22 22 25 25 Male clevis attachment: D (ISO MP3)
FB H13 11 14 14 18 18 22 26 33
GA 55 61 61 70 72 80 83 101
J 38 38 38 45 45 58 58 76
KK M20x1,5 M27x2 M33x2 M42x2 M48x2 M64x3 M80x3 M100x3
KK1 (suff. H) –– –– –– M27x2 M33x2 M42x2 M48x2 M64x2
stroke
L 19 32 32 39 54 57 63 82 stroke

LH 31 37 44 57 63 82 101 122
Feet attachment: E (ISO MS2) - Rear connector in the cilynder
LT min 25 31 38 48 58 72 92 116
MR max 17 29 29 34 50 53 59 78
MS max 29 33 40 50 62 80 100 120
MT (tightening in Nm) 20 70 70 160 160 460 820 1160
R 41 52 65 83 97 126 155 190
RD 62 74 88 105 125 150 170 210
stroke
SB 11 14 18 18 26 26 33 39
ST 12,5 19 26 26 32 32 38 44
Front-body trunnion attachment: G (ISO MT1)
TC 63 76 89 114 127 165 203 241
TD 20 25 32 40 50 63 80 100
TG 41,7 52,3 64,3 82,7 96,9 125,9 154,9 190,2
TM 76 89 100 127 140 178 215 279
TO 87 105 117 149 162 208 253 300
TS 83 102 124 149 172 210 260 311
stroke
UM 108 129 150 191 220 278 341 439
UO max 110 130 145 180 200 250 300 360 Mid-body trunnion attachment: L (ISO MT4)
US 103 127 161 186 216 254 318 381
UT 95 116 139 178 207 265 329 401
UW 70 88 98 127 141 168 205 269
VD 12 9 13 9 10 7 7 7
VE 22 25 29 29 32 29 32 32
VL 3 4 4 4 5 5 5 5 stroke

WF 35 41 48 51 57 57 57 57
Front flange attachment: N (ISO ME5)
WH 25 25 32 31 35 35 32 32
XG 57 64 70 76 71 75 75 85
XS 45 54 65 68 79 79 86 98
minimum stroke for
execution CH - - 150 150 200 200 300 300
minimum stroke for
execution with L att. 19 27 41 48 51 71 94 92
XV min 96 107 119 127 143 155 162 190
stroke
XV max 99+stroke 100+stroke 104+stroke 119+stroke 122+stroke 135+stroke 140+stroke 165+stroke
Y 62 67 71 77 82 86 86 98
Rear flange attachment: P (ISO ME6)
PJ 85 74 80 93 101 117 130 165
SS 110 92 86 105 102 131 130 172
and spacers
add stroke

XC 184 191 200 229 257 289 308 381


XO 190 190 206 238 261 304 337 415
ZB max 178 176 185 212 225 260 279 336
ZJ 165 159 168 190 203 232 245 299
stroke

- XV - for attachment L: XV value must be between XV min and XV max, and it must be always
indicated together with the model code. For executions with attachment L, if the stroke is shorter Swivel attachment with eye: S (ISO MP5)
than the minimum value, shown in the table, proper spacers with the associated oversizing must
be inserted.
- FEMALE THREAD: on the rod end and ENLARGED OIL PORTS - consult our technical office
- Execution CH not provided for attachments L and C.
- For further information, please consult table B137.
9 INSTALLATION DIMENSIONS [mm] FOR SERVOCLINDERS TYPE CKF, CKM 10 BASIC CONFIGURATIONS
Ø PISTON 40 50 63 80 100 125 160 200
Ø ROD 28 36 45 56 70 90 110 140
stroke
A 28 36 45 56 63 85 95 112
A1 (suff. H) 18 22 28 36 45 56 63 85
AA 59 74 91 117 137 178 219 269
B f9 42 50 60 72 88 108 133 163
BB 35 46 46 59 59 81 92 115 stroke

BG min 12 18 18 24 24 27 32 40
Basic configuration: X
CH 22 30 39 48 62 80 100 128
DD M8x1 M12x1,25 M12x1,25 M16x1,25 M16x1,25 M22x1,5 M27x2 M30x2
D 25 29 29 36 36 42 42 52 11 ATTACHMENTS FOR SERVOCYLINDERS TYPE CKF, CKM
E 63 75 90 115 130 165 205 215
EE (BSP) 3/8" 1/2" 1/2" 3/4" 3/4" 1" 1" 1 1/4"
F 10 16 16 20 22 22 25 25
FB H13 11 14 14 18 18 22 26 33
GA 55 61 61 70 72 80 83 101
stroke
KK M20 x 1,5 M27 x 2 M33 x 2 M42 x 2 M48 x 2 M64 x 3 M80 x 3 M100 x 3 stroke

KK1 (suff. H) M14 x 1,5 M16 x 1,5 M20 x 1,5 M27 x 2 M33 x2 M42 x 2 M48 x 2 M64 x 3
LH 31 37 44 57 63 82 101 122 Feet attachment: E (ISO MS2)
MT (tightening in Nm) 20 70 70 160 160 460 820 1160
R 41 52 65 83 97 126 155 190
RD 62 74 88 105 125 150 170 210
RT M8x1,25 M12x1,75 M12x1,75 M16x2 M16x2 M22x2,5 M27x3 M30x3,5
SB 11 14 18 18 26 26 33 39
stroke
ST 12,5 19 26 26 32 32 38 44
TC 63 76 89 114 127 165 203 241
Front-body trunnion attachment: G (ISO MT1)
TD 20 25 32 40 50 63 80 100
TG 41,7 52,3 64,3 82,7 96,9 125,9 154,9 190,2
TM 76 89 100 127 140 178 215 279
TO 87 105 117 149 162 208 253 300
TS 83 102 124 149 172 210 260 311
UM 108 129 150 191 220 278 341 439
UO max 110 130 145 180 200 250 300 360 stroke

US 103 127 161 186 216 254 318 381


Mid-body trunnion attachment: L (ISO MT4)
UT 95 116 139 178 207 265 329 401
UW 70 88 98 127 141 168 205 269
VD 12 9 13 9 10 7 7 7
VE 22 25 29 29 32 29 32 32
VL 3 4 4 4 5 5 5 5
WF 35 41 48 51 57 57 57 57 stroke

WH 25 25 32 31 35 35 32 32
XG 57 64 70 76 71 75 75 85 Front flange attachment: N (ISO ME5)
XS 45 54 65 68 79 79 86 92
minimum stroke for
execution CH - - 150 150 200 200 300 300
minimum stroke for
execution with L att. 19 27 41 48 51 71 94 96
XV min 96 107 119 127 143 155 162 190
XV max 99+stroke 100+stroke 104+stroke 119+stroke 122+stroke 135+stroke 140+stroke 165+stroke
Y 62 67 71 77 82 86 86 98 stroke
add stroke

PJ 85 74 80 93 101 117 130 165


spacers

Attachment with extended tie-rods: Y (ISO MX3)


and

SS 110 92 86 105 102 131 130 172


ZB max 178 184 192 212 225 260 279 336

- XV - for attachment L: XV value must be between XV min and XV max, and it must be always
indicated together with the model code. For executions with attachment L, if the stroke is shorter
than the minimum value, shown in the table, proper spacers with the associated oversizing must
be inserted.
- FEMALE THREAD: on the rod end and ENLARGED OIL PORTS - consult our technical office
- Execution CH not provided for attachments L, Y and Z.
- For further information, please consult table B137. stroke

Front screwed hole attachment: Z (ISO MX5)


12 START-UP AND CORRECT USE NOTES FOR SERVOCYLINDERS
1. Fluid recommended viscosity: 15 ÷100 m/s; Minimum viscosity index: 90; Temperature: 0 ÷ 70˚C; Fluid contamination rate: ISO
19/16.
2. During the installation, the rod cavity in which the transducer is placed must be filled with fluid, feeding the rear side of the
cylinder with a level not higher than 10 l/min, and taking care that the air is completely evacuated. Owing to this, proper air
bleeds on the axis rod are supplied (see drawing on side). During the pause times, avoid the fluid evacuation from this cavity.
3. During the start-up it is necessary to purge the air from the servocylinder by loosening the air bleeds supplied as a standard
on the heads and by acting again and again the cylinder at reduced speed. The drain port (1/8” BSP), supplied as a standard,
must be connected to tank without counter-pressure.
4. Strokes: it would be better to select one of standard strokes indicated at section  according to the selected transducer. If no
standard strokes without other specification are requested, servocylinders are assembled using transducers with a standard
stroke which is longer than the one requested (anyway, standard stroke transducers are used); they are inserted inside the
perforated rod inserting, if necessary, the suitable spacers. In this case only a part of the transducer stroke is used and so the
“mechanical stroke” of the cylinder and the “total electric stroke” of the transducer do not coincide and it can be necessary to  Ball
use some “electric devices” for a proper interpretation of the feedback. On request there are available servocylinders assem-  Grub screw
bled with transducers with a non standard stroke which is coincident with the mechanical one: in this case suffix Q must be  Seeger
reported in the model code. For non standard strokes, consult anyway our technical office.

13 BUILT-IN SUBPLATES

Cylinder with ISO/CETOP 03 subplate (option/10) Cylinder with ISO/CETOP 05R subplate (option/20)
For CK* 40-200 with minimum stroke 100 mm; for lower values fit spacers must be For CK* 40-200 with minimum stroke 150 mm; for lower values, fit spacers must be
provided (consult our technical office for information) with an increase of the axial provided (consult our technical office for information) with an increase of the axial
dimension. dimensions.
Attachments P and T are 3/8” BSP. Attachments P and T are 3/4” BSP, attachments X and Y are 1/4” BSP.

Cylinder with ISO/CETOP 07 subplate (option/30) Cylinder with ISO/CETOP 08 subplate (option/40)
For CK* 80-200 with minimum stroke 150 mm; for lower values, fit spacers must be For CK*125-200 with minimum stroke 150 mm; for lower values, fit spacers must be
provided (consult our technical office for information) with an increase of the axial provided (consult our technical office for information) with an increase of the axial
dimensions. dimensions.
Attachments P and T are 1” BSP, attachments X and Y are 1/4” BSP. Attachments P and T are 1” BSP, attachments X and Y are 1/4” BSP.

12 OTHER POSSIBLE EXECUTIONS


On request also servocylinders derived from CC series (ISO 6022 p = 250 bar) and CH big diameters (ISO 6020-3 p = 160 bar) are available, according
to the summarizing table below. Consult our technical office for further information.
DERIVED SERVOCYLINDER
BASIC CYLINDER Potentiometric transducer Inductive transducer Magnetosonic transducer
code P VRVT: code V code M

CC - tab. B241 CCP CCV CCM


ISO 6022 - DIN 24333 Ø piston 80÷400 mm Ø piston 80÷400 mm Ø piston 80÷400 mm
Pnom 250 bar; Pmax 320 bar Ø rods 56÷280 mm Ø rods 56÷280 mm Ø rods 56÷280 mm

CH big diameters - tab. B160 CHP CHV CHM


ISO 6020-3 Ø piston 250÷400 mm Ø piston 250÷400 mm Ø piston 250÷400 mm
Pnom 160 bar; Pmax 250 bar Ø rods 140÷220 mm Ø rods 140÷220 mm Ø rods 140÷220 mm
After the check of our technical office, it is possible to supply also specific executions with a simple and double rod executions for specific application requirements:
- with seals and other systems for speeds up to 4 m/sec;
- with rod/piston in an only piece, with proper guide systems for fatigue resistance and/or cyclic starting up with frequencies higher than 20 Hz;
- with stainless steel rods also available with special surface treatments;
- weather proof or explosion-proof versions and/or specific versions to MIL standards.

06/01

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