UNIVERSITI TEKNOLOGI MALAYSIA

Fakulti Kejuruteraan Mekanikal

TEST 1: SKMM3523 COMPONENT DESIGN
SESSION 2019/2020 SEMESTER 1

TIME: 2 HOURS 30 MINUTES

Mark distributions are subject to change without prior notice.

Question 2 (35%)

A bevel pinion and ground finished shaft are shown in Figure . Bearing at A will fully support
the axial load, Fa. The left end of the shaft is coupled to an electric motor, and the right end is
free. Load components applied by the mating bevel gear are shown.

Figure Q2

(i) Find the magnitudes of the bearing reaction forces at A and B, assuming PO1
the bearings act as simple supports. 5 marks

(ii) Draw shear-force and bending-moment diagrams for the shaft. If needed,
PO1
make one set for the horizontal plane and another set for the vertical
8 marks
plane.
(iii) Calculate all stresses at the shaft critical point. Identify both mean (static) PO2
and alternating stresses. 8 marks
(iii) If the material properties are Su = 900 MPa and Sy = 700 MPa, determine PO2
the safety factors guarding against fatigue and yield failures. 14 marks

1/3
 ANSWER SCRIPT: TEST 1 QUESTION 2 2019/2020 Sem 1 by Afandi Dzakaria

i) Find the magnitude of the bearings reaction.

ΣMA = 0

By = 1070 N
Bx = 2860 N
Ay = 1330 N
Ax = 1140 N
Az = 1500 N

2 2
Br = Bx + By = 3053.604 N
2 2
Ar = Ax + Ay = 1751.713 N
5 marks

(ii) Draw the shear force diagram and bending moment diagram
= =

plane x
y
-

(front view)

X Z
plane
-

ctop view )
Ty
X
→

t
Z

Mm ax = critical point .

•
 diagram
Torque .

diagram
.

axial

8 marks

iii) Calculate all stresses at the shaft critical point. Identify both mean (static) and
alternating stresses

o-a. n o#. E
The most critical section is at the gear located.

Axial Load: Steady Load

-

Faxial = 1500
isnt
ronEEFeui o n N
2 marks

d = 33 mm
2 in
d t 2
A = π = 855.299 mm

iiiii-m-yaq.IE
2

σa_axial = 0 MPa
→
Faxial is *
σm_axial =
A
= 1.754
⇐ MPa
3 marks

Bending Load: Completely Reversed Stress

( 166.2 ) + ( 142.5 )
2 2
Mtotal_bending = 1000 1000 = 218926.22 Nmm

32 Mtotal_bending
σa_bending = = 62.052
V
3
Fa=
π d
Iob MPa

wit
O
σm_bending = 0 Fm MPa
-

3 marks

Torsion Load: Steady Load

Nmm

Est
Mtotal_torsion = 300000

τa = 0
16 Mtotal_torsion
τm = = 42.516 MPa
3
π d

Ta -
-
O 2 marks

Tin V
-

-
 iii) If the material properties are Su = 900 MPa and Sy = 700 MPa, determine the
safety factors guarding against fatigue and yield failures.
hi = 1-
Su = 900 MPa
( Esg tf )
t
Sy = 700 MPa

= 1

¥:{
CL Load Factor
CG = 0.9 Size Factor " '

CS = 0.9 Surface Factor

CT = 1 Temperature Factor
= 1
figure CR Reliability Factor

Sn' = 0.5 Su = 450.0 MPa

Sn = CL CG CS CT CR Sn' = 364.5 MPa 7 marks

2 2 → DET
i
) σea = σa_bending + 3 τa = 62.052 MPa

i σem =
σm_axial
2
+
2
τm +
σm_axial
2
2
= 43.402 Egress MPa 2 marks

1
nLanger = = 6.638
σea σem
+
Sy Sy
1
nGoodman = = 4.577
σea σem
+
Sn Su

Therefore, the shaft is predicted to have infinite life based on Goodman theory and still
not yielding based on Langer theory.
3 marks

TOTAL = 35 marks
END
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