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    K20Z2 Timing Chain

    Uploaded by

    Mario López
    This document provides instructions for removing and installing the timing chain on a Honda Accord with a 2.0L 16V K20Z2 engine. It details disconnecting various components like the battery, crankshaft pulley, and covers to access the timing chain. The removal and installation process involves turning the crankshaft to specific positions, removing guides and the chain, then refitting components in reverse order while checking timing marks are aligned.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    K20Z2 Timing Chain

    Uploaded by

    Mario López
    226 views19 pages
    This document provides instructions for removing and installing the timing chain on a Honda Accord with a 2.0L 16V K20Z2 engine. It details disconnecting various components like the battery, crankshaft pulley, and covers to access the timing chain. The removal and installation process involves turning the crankshaft to specific positions, removing guides and the chain, then refitting components in reverse order while checking timing marks are aligned.

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    © © All Rights Reserved

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    This document provides instructions for removing and installing the timing chain on a Honda Accord with a 2.0L 16V K20Z2 engine. It details disconnecting various components like the battery, crankshaft pulley, and covers to access the timing chain. The removal and installation process involves turning the crankshaft to specific positions, removing guides and the chain, then refitting components in reverse order while checking timing marks are aligned.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    226 views19 pages

    K20Z2 Timing Chain

    Uploaded by

    Mario López
    This document provides instructions for removing and installing the timing chain on a Honda Accord with a 2.0L 16V K20Z2 engine. It details disconnecting various components like the battery, crankshaft pulley, and covers to access the timing chain. The removal and installation process involves turning the crankshaft to specific positions, removing guides and the chain, then refitting components in reverse order while checking timing marks are aligned.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 19

    HONDA Accord (CN, CL, CM) 2.

    0 16V K20Z2

    Timing chain: removal/installation


    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)

    Remove the ancillary drive belt


    Timing chain: removal/installation
    Remove
    Generalthe ancillary drive belt
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Remove the crankshaft pulley


    Use the special
    Remove tools
    the front wheels (A: 07JAB-0010200, B: 07JAB-0010400, C: 07JAA-0010200)
    (10.00)
    Remove the engine lower cover
    (20.00)

    Remove the cover


    (13.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)
    Remove the cover
    Remove the ignition coils
    (7.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Disconnect the vacuum hose


    Remove thethe
    Disconnect front wheels
    power steering line from the cylinder head
    Remove thethe
    Disconnect engine lowerhose
    breather cover
    (20.00)
    Remove the dipstick
    (23.00)

    Remove the cylinder head cover


    (18.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Remove the front wheels


    Remove the engine lower cover
    Disconnect the wiring
    (20.00)
    (6.00)

    Remove the ancillary drive belt


    Timing chain: removal/installation
    Remove
    Generalthe VVT solenoid
    (1.00)
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Use a trolley jack to support the engine


    Note: Put a wooden block between the sump and the jack
    Disconnect the earth cable
    Remove the engine mount
    (22.00)
    Remove the front wheels
    Remove the engine lower cover
    (20.00)

    Remove the bracket


    (24.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Remove the timing belt cover


    (21.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)

    Refit the crankshaft pulley


    Do not tighten!
    Turn the engine anti-clockwise to compress the tensioner
    Lock the tensioner
    (14.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Remove the tensioner


    (19.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)

    Remove the chain guide(s)


    (2.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Remove the front wheels


    Remove the engine lower cover
    Remove the chain guide(s)
    (20.00)
    (12.00)

    Remove the chain

    Installation
    Timing chain: removal/installation
    Check the timing marks
    General
    (11.00)
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    (5.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)

    Refit the chain


    Align the marks
    (4.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    (8.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)

    Refit the chain guide(s)


    (12.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Fit the locked tensioner


    (19.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)

    Refit the chain guide(s)


    (2.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Remove the front wheels


    Remove the engine lower cover
    Remove the locking pin
    (20.00)
    (14.00)

    Refit the timing cover


    (21.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Clean off the old sealant


    Apply sealant
    Part(s)
    Removemust be fitted
    the front within (X) minutes of sealant being applied
    wheels (4)
    Refit
    Removethe the
    bracket
    engine lower cover
    (24.00)
    (20.00)

    Refit the engine mount


    Reconnect the earth cable(s)
    (22.00)
    Remove the ancillary drive belt
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Refit the VVT solenoid


    (1.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)

    Refit the crankshaft pulley (49 Nm + 90°)


    Use the special tools (A: 07JAB-0010200, B: 07JAB-0010400, C: 07JAA-0010200)
    (10.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Refit the cylinder head cover


    (16.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)
    Clean off the old sealant
    Apply sealant
    Part(s) must be fitted within (X) minutes of sealant being applied (4)
    Refit the dipstick
    Reconnect the breather hose
    Reconnect the power steering pump hoses
    Refit the vacuum hose
    (23.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Refit the ignition coil(s)


    Refit the cover
    (7.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)

    Refit the cover


    (13.00)
    Timing chain: removal/installation
    General
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Remove the front wheels


    Remove the engine lower cover
    (20.00)
    Fit the ancillary drive belt
    (17.00)

    Remove the ancillary drive belt


    Timing chain: removal/installation
    Refit the engine lower cover
    General
    (20.00)
    Check the timing marks before timing chain removal
    Before disconnecting the battery cable, check the audio system security code

    Removal
    Disconnect the battery
    Turn the crankshaft to TDC for cylinder 1
    (9.00)

    Reconnect the battery earth cable


    Remove the front wheels
    Torque settings
    Remove the engine lower cover
    Crankshaft pulley: (49 Nm + 90°)
    (20.00)
    Special tools
    Crankshaft pulley: (A: 07JAB-0010200, B: 07JAB-0010400, C: 07JAA-0010200)
    (10.00)

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