BBF Germfree Class II Type A2 User Manual v2.1
BBF Germfree Class II Type A2 User Manual v2.1
User Manual
Germfree - Class II, Type A2 Biosafety Cabinet User Manual - v2.1 - 09SEP2021 - RMH
Class II, Type A2 Biosafety Cabinet
User Manual
Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control of Airflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Airflow Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Certification and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Contoured Viewing Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cleaning the Viewing Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Stainless Steel Work Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Motor Blower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Performance Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Use of the Biosafety Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Advance Planning: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Good Technique:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Biological Safety Cabinet Operation “Don’ts”. . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Quality Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Our Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Germfree’s Mission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Introduction
The Class II, Type A2 Biosafety Cabinet is a minimal turbulence, unidirectional, vertical down flow re-circulating
laminar flow cabinet, providing a safe work area for handling particles and aerosols down to the sub-micron size
range. This chamber eliminates cross-contamination and accidental release of pathogenic microorganisms or
carcinogenic aerosols to the outside atmosphere. The unit can be used wherever sterile air is required. Other
applications include handling materials such as pollen, powders, allergens, dust, pathogen-free animals and
plants—actually in any situation where both clean air and containment are required. All of the air that bathes the
work area and all the air that is exhausted is passed through High Efficiency Particulate Air (HEPA) filters that are
parallel to each other and to the work surface. These filters remove particulates 0.3 micron in size with 99.99%
efficiency, and they even more efficient for both larger and smaller particulates.
Perhaps the most valuable parameter of the Class II, Type A2 Biosafety Cabinet is containment without the
necessity of working through gloves. This is accomplished by discharging approximately 30% of the total filtered
air each cycle through the exhaust HEPA filter in the top of the unit.
An equal amount of make-up air is pulled into the chamber through the bottom of the window under negative
pressure from the blower and positive pressure from the air curtain. The viewing panel has a unique, recessed,
contoured shape, which creates an aerodynamic flow pattern. It is this combination that produces the protective
barrier for the operator by containing hazardous materials within the chamber.
Biomedical engineering and technology have introduced safeguards into the design of laboratory equipment,
but these safeguards do not prevent human error. Danger to personnel from carelessness or improperly used
equipment cannot be overemphasized. There is no substitute for safe, proper technique.
Installation
The Class II, Type A2 Biosafety Cabinet is ordinarily transported and moved in the upright position. The 3’, 4’ and
6’ units will fit through any opening 32” wide and 58” high. If narrower doors are encountered, the light housing
can be taken off by removing four screws. Alternatively, the viewing panel with the attached light housing can
be completely removed by sliding the split hinges to the right. Removing this panel will reduce the depth of the
biosafety cabinet to 28¾”.
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Electrical Services
The Class II, Type A2 Biosafety Cabinet operates on an 115v, 1-phase, 60 Hertz, 10 Amp electrical system. During
shipment, the power cord is coiled within the control panel. The plug of the power cord is a NEMA 5-15P
3-pronged hospital grade and should be connected to the appropriate 3-prong 115v receptacle. For convenience
of operations and service, all circuitry is located within the control panel.
Standard services include the Motor ON/OFF switch, light switch, a Sensocon or Magnehelic (see front cover
image) gauge at the front of the unit and a speed control located in the control panel behind a plastic cap.
Optional duplex electric outlets may be located in the rear of the work area and optional data ports and/or
stopcocks may be placed at either side at the front of the unit, according to your specifications.
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Control of Airflow
To be sure your unit is functioning properly, the air velocity should be measured directly by a qualified third party
certification professional. Readings of air velocity, measured in feet per minute, can be made with a velometer
or thermoanemometer to determine if the unit is within specification and when the filters should be changed.
This certification should be performed at least annually, and many regulatory bodies recommend semi-annually.
The unit must also be recertified any time that it is relocated. The following chart represents the acceptable
range of air velocities that are measured in your unit.
Unit Inflow (fpm) Downflow (fpm) Volume (cfm) Exhaust Flow (fpm)
Eventually, the HEPA filters will be loaded with particulates to a point where the blower can no longer overcome
the resistance to provide the proper air velocities. At this point new HEPA filters must be installed. Replacement
HEPA filters can be ordered ahead of time so that they are available in advance of changing. Because viable
particles may be trapped and survive for a period of time in the filters, the Class II, Type A2 Biosafety Cabinet
must be decontaminated, if any biological agents have been manipulated within the cabinet, before any HEPA
filters are changed.
A low flow alarm will indicate when the inflow has fallen below acceptable levels. This can indicate that
maintenance needs to be performed on the cabinet.
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Airflow Diagram
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Filters
All biosafety cabinets are provided with both a supply HEPA filter over the work area and an exhaust HEPA filter
in the top of the unit. All filters were subjected to a particle challenge leak test at the time of manufacturing and
again immediately before shipment and are certified to be 99.99% effective on a .3 Micron particle, the hardest
to capture. Loading time for the filters will depend primarily on the number of particles in the ambient air and
ordinarily, to a lesser extent, on particles generated within the chamber. Under most conditions the life of the
filters will be three to five years; rarely do they become obstructed in three years or less. The biosafety cabinet
may be left on continuously or turned off and on as needed with a ten-minute start up and cool down period
prior to and after use.
An independent certification agency or a qualified technician specializing in the repair and testing of this type
of equipment must perform all maintenance to the Class II, Type A2 Biosafety Cabinet, especially the filters. The
Germfree service department can assist with or perform most repairs.
Commercial organizations with proper equipment and personnel are available in most areas of the world
for testing and servicing. If, you need us to refer you to one of these agencies please contact Germfree (cs@
germfree.com).
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The viewing panels are hinged and can be raised to more than a 90-degree angle to provide easy access for
larger items (shocks or chains are provided to support the window in the open position). To remove the panel, it
is recommended that two people work together, one at each end. Before removal, unplug the light housing cord
from the electrical outlet located at top right corner and remove the small snap ring from the right-most hinge.
If the unit has shocks, they must be detached prior to removal. Next, raise the viewing panel until it is parallel
to the floor and slide the panel toward the right side, completely separating the split hinges. Be sure to replace
snap ring after use.
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Class II, Type A2 Biosafety Cabinet
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During routine cleaning of the work platform, its perforated support and the rear and side walls can be
decontaminated by using a sponge or squeeze bottle containing a biocide specific to the organisms being
worked with. Spilled material within the chamber should be made safe by the addition of an appropriate
germicide, followed by the appropriate cleaning procedures. For initial cleaning and daily maintenance, the
interior of the chamber should be completely wiped with 70% alcohol, using a soft cloth. After cleaning, surfaces
should be wiped down with sterile water to prevent chemicals from damaging the surfaces. The outside of the
all stainless steel units may be similarly maintained.
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Motor Blower
The motors and blowers were selected because they have the following characteristics: low noise levels, low
vibration levels, compatibility with the variable speed control, and most important: efficiency in delivering air
through clean HEPA filters as well as those loaded with a considerable amount of particulate material. Motors
are 1/3 or 1/2 h.p., 115 V single phase and 60 Hertz.
Before servicing the motor, the power cord must be disconnected. In the Class II, Type A2 Biosafety Cabinet
access to the motor-blower is through the front of the unit. If potentially hazardous material has been handled,
the biosafety cabinet should first be decontaminated. If the unit is used to contain non-biological chemical
hazards, the workers and surrounding area should be isolated and protected. The motor is located in the center
of the blower and can be disconnected by removing three motor mounting screws.
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Lights
Two fluorescent lights are provided in their own housing along the top of the viewing panel and exterior to the
work area. This location gives the best glare free view to the operator and also prevents heat build up within the
cabinet. The lamps are wired independent of the motor blower and provide good visibility within the work area
at all times.
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Performance Testing
Your Class II, Type A2 Biosafety Cabinet features a one piece welded construction. No access panels are required
and it has no jointed segments that might loosen during shipment. This is a distinct advantage because many
potential sources of the leaks through gaskets are avoided.
Your Class II, Type A2 Biosafety Cabinet has been thoroughly tested at the factory. To insure that the supply
and exhaust HEPA filters were free of defects; Poly Alpha Olefin (PAO) or an equivalent was aerosolized into
the unit on the upstream side of the HEPA filters. Integrity of the HEPA filters was determined by scanning
with a photometer to detect PAO or equivalent aerosol particles on the downstream side of the HEPA filters. If
there was any penetration greater than .01% through the filter medium or perimeter filter seal, the leaks were
located and repaired. Air velocity was measured with a thermoanemometer to insure that it was uniform and
unidirectional. Other tests for noise level, vibration level and light intensity were performed; the Class II, Type
A2 Biosafety Cabinet meets or exceeds recommended standards. A simple test of the air balance which you can
perform after the unit is set up is carried out with a smoke generator. The smoke source is held near the access
port of the work area. If the unit is working properly and is unobstructed, the air curtain will direct the smoke
downward. No smoke should enter the work area or flow over the work platform, all air should flow downward
within the unit and no air should exit the interior.
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Class II, Type A2 Biosafety Cabinet
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Advance Planning:
To achieve maximum safety and utilization of your Class II, Type A2 Biosafety Cabinet you must take into account
the equipment and materials necessary for the proposed operation and must outline the procedural details of
your particular operation or experiment. The best way to accomplish this is through the use of a checklist and/or
protocol that would include the equipment, apparatus, media, supplies, and any other items necessary for the
anticipated procedure. The procedural checklist should include the order of events and other details necessary
for the successful completion of the proposed operation or experiment.
Your advance planning could include a layout for the arrangement of items in the work area. This should be
planned so that contaminated items and clean items are segregated and the movement of contaminated items
over clean items is minimized. Arrive at a logical progression for a particular operation and arrange your layout
accordingly. In a complex situation, an ideal arrangement of equipment may not be achieved easily so it may be
necessary to compromise.
Good Technique:
When the planning phase is completed, the start up procedure can begin. Turn on the unit and the fluorescent
lights. Clean the entire stainless steel surface in the work area thoroughly using a soft, lint free cloth and 70%
alcohol. Using your checklist, collect all items for the procedure, which are to be placed in the chamber. Clean
all of these items thoroughly before introducing large items of equipment. Do not overload the work area. It
is important, however, that everything needed for the complete procedure be placed in the chamber before
starting so nothing passes in or out through the air curtain until the procedure is completed. Items should be
positioned within the work area so they do not block the air intake or the return air openings. Perform work far
enough away from the access opening, i.e., over the work tray, to insure good containment.
Wait approximately ten minutes after starting the unit before initiating procedures. This allows sufficient time for
the ultra clean air circulating within the chamber to remove any airborne contamination from the work area and
any particulate matter from the newly introduced items. Many facilities will choose to leave the cabinets running
at all times.
The operator is a critical factor in the successful and safe operation of any biological safety cabinet. It is
dangerous to have the idea that the chamber is going to do all of the work. A properly balanced and properly
utilized Class II, Type A2 Biosafety Cabinet will do an excellent job of controlling airborne contamination. Before
starting to work in the chamber, the hands and arms of the operator should be washed thoroughly with a
germicidal soap. It is also recommended that technicians working in the Class II, Type A2 Biosafety Cabinet wear
long sleeved gowns with knit cuffs and rubber gloves. This minimizes the shedding of skin flora into the work
area and protects the hands and arms from contamination with viable agents. Conventional laboratory coats
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Class II, Type A2 Biosafety Cabinet
User Manual
with open cuffs allow the entrapment of contaminated air around the technician’s arms inside the sleeves. The
hands and arms should be inserted into and withdrawn from the work area slowly to prevent “dragging” of
contaminants from the room into the work area or from the work area into the room. Abrupt movements of the
arms and hands should be avoided. Excessive activity in the room may also create disruptive air currents. This
should be held to a minimum or eliminated when work is being performed in the unit. The viewing panel should
never be opened while work is in progress. When the work has been completed, cover the tray for the discarded
supplies with a towel or paper towels soaked in an appropriate germicide. The outside of the tray and other
equipment (glassware, etc.) can be wiped or sprayed with the appropriate solution. Wait approximately five
minutes before removing any item from the chamber.
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Class II, Type A2 Biosafety Cabinet
User Manual
Troubleshooting
This section is to be used as a general guideline. An independent certification agency or a qualified technician
specializing in repairs and testing of this type of equipment must do any maintenance or repairs that need to be
made.
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Class II, Type A2 Biosafety Cabinet
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Class II, Type A2 Biosafety Cabinet
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Dimensions
Overall Dimensions
BBF-2SSCH 24 ⅛” 23 ½” 46 ⅜”
BBF-2SSRX 24 ⅛” 23 ½” 54 ⅛”
*Light housing and control panel adds an additional 4” to depth. Depth dimensions include light housing.
BBF-2SSCH 23 ¾” 17 ½” 21 ⅛”
BBF-2SSRX 23 ¾” 17 ½” 30”
BBF-3SSRX 35 ¾” 22” 28 ⅛”
BBF-4SSRX 47 ¾” 22” 29 ¼”
BBF-6SSRX 71 ¾” 22” 29 ⅜”
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Class II, Type A2 Biosafety Cabinet
User Manual
Parts List
The following list contains reorder information for parts included on the base model. For information on
optional features, or electrical components of the 220V model, please contact Germfree customer service at cs@
germfree.com
HEPA Filters
Supply Exhaust
Blowers
Viewing Panel
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Class II, Type A2 Biosafety Cabinet
User Manual
Motor
BBF-6SSRX 183-0043-00
Diffusors
BBF-3SSRX 009-1100-03
BBF-4SSRX 009-1100-04
BBF-6SSRX 009-1100-06
IV Bars
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Class II, Type A2 Biosafety Cabinet
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Capacitor
Switches
15 AMP 115V
UL Approved
BBF-2SSCH / BBF-2SSRX / BBF-3SSRX / BBF-4SSRX KB ELECTRONICS
PART # KBMC 115NS
332-0014-00
BBF-6SSRX 332-0043-00
Circuit Breaker
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Class II, Type A2 Biosafety Cabinet
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Light Housing
BBF-3SSRX L-BBF-3SSRX
BBF-4SSRX L-BBF-4SSRX
BBF-6SSRX L-BBF-6SSRX
Fluorescent Ballast
Fluorescent Tubes
BBF-3SSRX F-25T8/741
BBF-4SSRX 32T8/741
BBF-6SSRX 32T8/741
660W 600V
All Models UL Approved
LEVINGTON PART # 13057 UN
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Class II, Type A2 Biosafety Cabinet
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Germfree’s Mission
Creating Environments that Serve Life Science Innovation and Advance Global Health
Germfree
4 Sunshine Blvd.
Ormond Beach, Florida, USA 32174
+1 386.265.4300
www.germfree.com
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Class II, Type A2 Biosafety Cabinet
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Appendix A
Line Drawings
REVISIONS
Rev Description Date Drawn By Checked By Approved
A INITIAL RELEASE xx/xx/xx XXX XXX XXX
6 1/2
6 1/8
16 1/2
54 1/8
30 TOP VIEW
8 1/16
A
13 3/4
24 1/8 23 1/2
SIGNATURES DATE
SIDE VIEW
UNLESS OTHERWISE DRAWN BY:
Germfree Laboratories
FRONT VIEW
SPECIFIED: 05/08/20
T. JAFA
TOLERANCES ARE:
.XX = ±.03 CHECKER:
- CATEGORY -
(SECTION A-A)
XX/XX/XX
.XXX = ±.010 B.SERLE
1
FRACTIONS = ± 16 APPROVAL:
XX/XX/XX
BBF-2 USER MANUAL DRAWING
ANGLES = ±.5° B.SERLE REV.
DRAWING NO.
THIS PRINT IS PROVIDED ON A
XXX-XXXX-XX A
DIMENSIONS ARE IN
RESTRICTED BASIS AND IS NOT TO MATERIAL FINISH
INCHES. N/A N/A
DO NOT SCALE DRAWING. BE IS ANY WAY DETRIMENTAL TO
THE INTERESTS OF GERMFREE MATERIAL SHEET NAME SHEET
LABORATORIES THICKNESS N/A DETAILS 1 OF 1
P:\Engineering Vault\Employee Folders\Jafa, V\BBF Manual Drawings\BBF-2\E-GERM-003-2000-00.dft
REVISIONS
Rev Description Date Drawn By Checked By Approved
A INITIAL RELEASE xx/xx/xx XXX XXX XXX
6 1/2
6 1/8
16 1/2
46 3/8
TOP VIEW
21 1/8
8 1/16
A
13 3/4
24 1/8
23 1/2
SIGNATURES DATE
Germfree Laboratories
FRONT VIEW SIDE VIEW
UNLESS OTHERWISE DRAWN BY:
SPECIFIED: 05/11/20
T. JAFA
TOLERANCES ARE:
.XX = ±.03
.XXX = ±.010
CHECKER:
B.SERLE XX/XX/XX - CATEGORY -
(SECTION A-A) ANGLES = ±.5°
1
FRACTIONS = ± 16
DIMENSIONS ARE IN
APPROVAL:
B.SERLE
XX/XX/XX
10 1/2
6 1/8
16 1/2
57
TOP VIEW
28 1/8
A 16 1/8
36 1/8 27
SIGNATURES DATE
14 1/2
16 1/2
57
TOP VIEW
29 1/4
8 1/8
A
16 3/8
48 1/8
27
6 1/8
57
29 3/8
A
16 3/8
72 1/8
27
FRONT VIEW SIDE VIEW
(SECTION A-A)
14 1/2
16 1/2
SIGNATURES DATE
UNLESS OTHERWISE
SPECIFIED:
TOLERANCES ARE:
DRAWN BY:
T. JAFA
05/08/20 Germfree Laboratories
.XX = ±.03
.XXX = ±.010
CHECKER:
B.SERLE XX/XX/XX - CATEGORY -
1
FRACTIONS = ± 16 APPROVAL:
XX/XX/XX
BBF-6 USER MANUAL DRAWING
TOP VIEW
ANGLES = ±.5° B.SERLE REV.
DRAWING NO.
THIS PRINT IS PROVIDED ON A
XXX-XXXX-XX A
DIMENSIONS ARE IN
RESTRICTED BASIS AND IS NOT TO MATERIAL FINISH
INCHES. N/A N/A
DO NOT SCALE DRAWING. BE IS ANY WAY DETRIMENTAL TO
THE INTERESTS OF GERMFREE MATERIAL SHEET NAME SHEET
LABORATORIES THICKNESS N/A DETAILS 1 OF 1
P:\Engineering Vault\Employee Folders\Jafa, V\BBF Manual Drawings\BBF-6\E-GERM-003-6000-00.dft
Class II, Type A2 Biosafety Cabinet
User Manual
Appendix B
Wiring Diagrams
Class II, Type A2 Biosafety Cabinet
User Manual
Appendix C
Sensocon User Manual
Bulletin 102-0
Series A3 and A4
Differential Pressure Controller
Sensocon, Inc.
Contents
1. Introduction
1.1. Model Number Configuration
1.2. Specifications
1.3. Dimensional Drawings
2. Installation
2.1. Mounting
2.2. Pressure Connections
2.3. Electrical Connections
3. Operation
3.1. Display
3.2. Key Function
4. Programming
4.1. Menu Structure
4.2. Security Level
4.3. Main Menu
4.4. Set-Up Menu
4.5. Secure Menu
5. Other Features
5.1. Moving Program Variables
5.2. Opti-Link
5.3. Limited Warranty
1. INTRODUCTION
The Sensocon A3 and A4 series of differential pressure controllers provide control
of low differential pressure applications for air and other compatible non
combustible gasses. These instruments have a large LED display for pressure
indication, a LCD or OLED display for programming and additional LED’s to
indicate % of output, setpoints and alarm status. The instruments are fully
programmable from the key pad face or by utilizing the Opti-Link™
communication port for no touch programming. Options for the instruments
include a 4-20 mA output, and improved accuracies. There is also a low cost
weatherproof cover available for outdoor applications.
1.1 Model Number Configuration
Loop Resistance: 750 Ω Max (for internally sourced power); 1800 Ω Max (for
externally sourced power of 36 VDC)
Power Supply: Universal 16-265 VAC or VDC
Housing Material: Glass Filled Nylon
Enclosure Rating: Designed to meet NEMA 4X face; with optional cover the
entire product is weatherproof
Relays: (2) SPDT 8 Amps @ 250 VAC, 5A @30 VDC
Electrical Connections: screw terminals
Response Time: <100 ms
Display: 4 Digit, red LED, ½” digits; LCD or OLED programming display
Process Connection: Push on connection for 3/16” tubing
Agency Approvals: Pending – UL, C-UL, CE
Patents Pending
* Custom calibrations including improved accuracy and improved thermal effect are
available.
1.3 Dimensional Drawings
Series A3 and A4
2. INSTALLATION
2.1 Mounting
Flush Mounting – For new applications, cut a 4 9/16” hole in the panel. Insert the
control with the provided gasket through the hole and secure it to the panel with
the provided mounting tabs and screws. Retrofitting old technology is also easy
with the Series A3 and A4. They have been designed to fit in industry standard
holes ranging from 4 9/16” to 4 13/16” so simply remove the old device and insert
the new control into the existing cut out.
Flush Mounting with Weather Proof cover – The Series A3 and A4 can also be
flush mounted with a weather proof cover. The procedure is the same as above,
but utilizes two extra long mounting screws (provided with the weather proof
cover) for the bottom two panel connections.
Two 3/16” pressure connections are located on the back of the unit, labeled
“High” and “Low”. For best results, connect 3/16” I.D. push on tubing to the
pressure connections. If the High connection has a greater absolute value than the
Low connection, the front display will give a positive value. If the HI connection
has a lower absolute value than the LO connection, the front display will give a
negative value.
2.3 Electrical Connections
NOTES:
1. Supply Voltage is universal from
16-265VAC or VDC
2. For internally sourced 4-20 mA loop,
maximum loop resistance is 750 Ω; for
externally sourced loop at 36 VDC,
maximum loop resistance is 1800 Ω.
3. Isolation:
Relays: 1000 VAC to all other inputs and
outputs
4-20 mA: 5000 VAC to all other inputs
and outputs.
3. OPERATION
3.1 Display
The series A3 and A4 were designed to give the user maximum feedback and
flexibility. The process arch LED’s are designed to mimic the indicating needle
of a mechanical gauge. The process arch will light up from left to right as the
pressure moves away from zero. Negative pressure will be indicated by the
negative sign before the numerical indication. The 4 digit LED displays the
numerical pressure reading and will show either 3 or 4 digits based on the users
preference. The LCD (or OLED) display is used for programming and displaying
the unit of measure and up to 4 other user selected program parameters. The LED
indicators for SP1, SP2, and Alarm give indication when the parameter is in the
actuated state.
Setpoint and
Alarm Indicators
Negative Process Arch
Indication
LED Pressure
Indication
LCD or OLED
Programming Display
The A3 and A4 have four buttons located on the face of the control used for
programming. There is an up arrow, a down arrow, a left arrow/cancel, and a
right arrow/accept button as shown below.
To move from one program menu to another, hold the up arrow or down arrow for
one second to move up or down one menu level. The control will start in the
“Main” menu, one level up is the “Set-up” menu, and one more level up is the
“Secure” menu.
The up and down arrows are used to navigate up and down through the parameters
in each menu. To change a parameter, use the up and down arrows until the
parameter is highlighted, then press the right arrow. This will advance you to
another screen where you can change the parameter. There are two different types
of parameter change screens, 1) you select a given option or 2) you change a
numerical value. To change a number, the left and right arrows are used to select
the digit you would like to change, the up and down arrow will increase or
decrease the value by the amount selected. Once you have made the change, you
can accept the change by holding the accept button for three seconds, this will
accept the change and take you back to the menu you were currently in. At any
point while in a parameter change screen, you can hold the cancel button for one
second to return to the previous menu without accepting a change to that
parameter.
To manually reset the alarm after an alarm condition has occurred (if this feature
is used) hold the right and left arrows simultaneously until the alarm resets.
4. PROGRAMMING
4.1 Menu Structure
The factory default menu structure for all of the available variables is shown in the
below table. Based on the user selections in the Set-up Menu, some of the
variables may not be visible. It is also possible to change the menu structure by
moving variables from one menu to another (see Moving Program Variables).
The parameters shown in the Main Menu will be dictated by the Control type
selected in the Set-Up Menu. The parameters in the Main Menu will also be
displayed on the LCD during normal operation if Screen Saver is set to Off. The
value chosen for each set point will determine the switch point for that respective
variable. Below are the possible parameters that would be shown with the factory
default program.
* To change the displayed parameters on the LCD during normal operation, see
Moving Program Variables (section 5.1).
4.3 Set-Up Menu
Set Point Settings (Set 1 & Set 2) – Each set point can be entered as a high
and low value for the turn on and off point or as an set point and a floating
dead band. Low High operation is best suited for applications that have a set
turn on and turn off point. Set Point Deadband is suited for application that
may require changing the set point from time to time but the deadband will
always remain the same. The below graphs illustrate the differences.
Low High (lohi) – For a high and low set point
Set Point Deadband (SP db) – For a set point and floating dead band
HiLo Operation
Pressure
Set Point Hi
Set Point Lo
Time
Relay Action
Setpoint DB Operation
Pressure
DB direct acting DB reverse acting
Set Point
Time
Relay Action
Actuation (1 act & 2 act) – The actuation parameter determines whether the
relays will react to increasing or decreasing pressure. This parameter also
affects the status of the LED indicators on the front of the gauge. The above
graphs illustrate the differences.
Direct – The relays turn on with increasing pressure
Reverse – The relays turn on with decreasing pressure
Set Point Delay (SP1 D & SP2 D) – This variable sets the minimum amount
of time that the process must be above or below the set point for the switch
state to actuate.
value – Time in seconds
Alarm (AL) – There are three different alarm types that can be selected, high
alarm, low alarm, or high and low alarm. The high alarm will actuate the
relay when the process is above the high alarm set point. The low alarm will
actuate the relay when the process is below the low alarm set point. The
high and low alarm can be used together so the alarm relay is actuated when
the process is above or below the high alarm and low alarm set points
respectively. The selection will dictate which alarm parameters are shown in
the Main Menu. The below figure shows the three alarm types.
High Alarm (hi) – High alarm
Low Alarm (lo) – Low alarm
High Low Alarm (hilo) – High and low alarm
Hi Alarm
OFF ON
- FS 0 + FS
Pressure
Lo Alarm
ON OFF
- FS 0 + FS
Pressure
Lo Alarm Hi Alarm
ON OFF ON
- FS 0 + FS
Pressure
Alarm Reset (AL Rs) – In the case of an alarm condition, the control can be
configured to automatically reset when the alarm condition goes away or to
require a manual reset by holding the left arrow and right arrow
simultaneously on the face of the control.
Automatic (Auto) – For automatic reset
Manual (Manual) – For manual reset
Alarm Inhibit (AL ih) – This parameter allows the user to suspend the alarm
during power up until the process moves through the low alarm set point. If
alarm inhibit is off, and the control is in an alarm condition at power up it
will alarm and possibly require manual reset.
On (On) – Alarm Inhibit is on
Off (Off) – Alarm Inhibit is off
Alarm Delay (AL D) – This variable sets the minimum amount of time that
the process must be above or below the alarm before the switch state alarms.
value – Time in seconds
Peak (Peak) – The peak is the highest value the control has reached since the
last time it was reset.
value – Allow the user to manually reset the value.
Valley (Valy) – The valley is the lowest value the control has reached since
the last time it was reset.
value – Allows the user to manually reset the value.
Units (Units) – The engineering units selected will be displayed on the LCD
during programming and normal operation of the control. The unit of
measure selected will be used for displaying the pressure, velocity or flow
reading as well as all programming variables. If the units are changed after
programming has occurred, all values will automatically be changed to the
correct corresponding value of the new unit of measure. The unit conversion
equivalents are shown in the below table.
Pressure
(inWc) – Inches of water column
(mmWc) – Millimeters of water column
(cmWc) – Centimeters of water column
(Pa) – Pascals
(kPa) – Kilopascals
(PSI) – Pounds per square inch
(inHg) – Inches of mercury
(mmHg) – Millimeters of mercury
(mBAR) – Millibars
(ftWc) – Feet of water column
(oz in) – Ounce inches
Velocity* **
(SFPM) – Standard feet per minute
(M/S) – Meters per second
Flow* **
(SCFM) – Standard cubic feet per minute
(M3/S) – Cubic meters per second
*The displayed reading is based on standard conditions – dry air at 70° F and a
barometric pressure of 29.92 inches of mercury.
**The control will automatically switch to x10 or x100 for velocity or flow when
the reading exceeds four digits. This will be indicated on the LED by alternating
the flow or velocity reading with the “α10” or “α100” symbol. The maximum
displayed velocity or flow will be 9999 x100 regardless of units.
Resolution (Res) – The pressure reading on the LED display can be shown
with 3 or 4 digits. In some cases, the fourth digit is outside of the accuracy
of the product and insignificant. If the fourth digit is used and is
insignificant, there may be fluctuations in that digit.
3 Digit (3 dig) – 3 digit display
4 Digit (4 dig) – 4 digit display
Display (Dis) – In addition to the selectable units for pressure, velocity, and
flow, the display can also be configured to read as a percent output.
Standard (std) – Displays selected engineering unit
Percent (pct) – Displays 0-100% instead of the selected engineering
unit
Screen Saver (Saver) – When the control is in normal operation the screen
saver displays only the units of measure on the LCD or OLED display.
When the screen saver is in use, touching any button on the face of the
control will display the main menu. If turned off, the programming screen
will display the parameters in the main menu.
Off (Off) – Turns the screen saver function off
On (On) – Turns the screen saver function on
WARNING: NOT USING THE SCREEN SAVER WITH THE SERIES A4
MAY CAUSE THE OLED DISPLAY TO BURN IN.
Contrast (Contr) – This allows the image and contrast of the programming
display to be adjusted.
Normal low (N-lo) – Normal image, low contrast
Normal medium (N-med) – Normal image, medium contrast
Normal high (N-hi) – Normal image, high contrast
Inverted low (I-lo) – Inverted image, low contrast
Inverted medium (I-med) – Inverted image, medium contrast
Inverted high (I-hi) – Inverted image, high contrast
K Factor (Kfact) – For flow and velocity, it is necessary to enter the flow
coefficient of the flow sensing device you are using (pitot tube, orifice plate,
etc.). This value should be specified by the manufacturer of the device.
value – coefficient (0.01 to 99.99)
Duct Diameter (diam) – For circular ducts, enter the diameter for the area
calculation.
value – Diameter in inches (or meters)
Duct Width & Height (X dim, Y dim) – For rectangular ducts, enter the
width and height for the area calculation.
value – Height and width in inches (or meters)
Security Access (Access) – This parameter allows you to prevent users from
accessing menus to prevent tampering. Once this parameter is set, a security
code must be entered to regain access to the locked menus as shown in the
below table. This feature can be used in conjunction with “moving program
variables” (section 5.1) to grant or restrict access to specific variables.
Secure menu (Secure) – Selecting Secure will give the user access to all
menus.
Set-up menu (Set-up) – Selecting Set-Up will give the user access to the
Main menu and the Set-up menu.
Main menu (Main) – Selecting Main will allow access only to the main
menu.
No menus (none) – Selecting none will allow the user to view
parameters only in the main menu, but they will not be able to make
any changes.
Security Code Table
Menu Security Code
Main 2312
Set-up* 4534
Secure** 6756
* Entering the security code for Set-up will also give access to Main
** Entering the security code for Secure will give access to all Menus
Process Output Low (pol) – This parameter allows the 4-20 mA output to be
scaled. The value set for this parameter will correspond to the 4 mA output.
The default setting will be 0, but can be set at any value lower than Output
High.
value – The pressure that corresponds to the 4 mA output signal
Process Output High (poh) – This parameter allows the 4-20 mA output to
be scaled. The value set for this parameter will correspond to the 20 mA
output. The default setting will be the full scale pressure reading of the
control, but can be set at any value higher than Output Low.
value – The pressure that corresponds to the 20 mA output signal
Current Power Source (P/S) – This parameter allows the power for the 4-20
mA loop to be sourced internally by the control or externally.
On (On) – Power will be sourced by the control
Off (Off) – External power will be required for the current loop
5. OTHER FEATURES
The programming menu can be fully customized by the user. Parameters can be
moved from one menu to another. This allows the user to reorganize the menu
structure to better fit their needs or to put unused or unwanted parameters in one
menu and then lock that menu so that those variables can not be accessed.
Select the menu you would like the parameter to be moved to and press accept.
5.2 OptiLink™
PK-02 lockout programming key, a user may completely lock (or unlock) the face
keypad of the control to eliminate the possibility of unwanted tampering of the
control.
To download programs from a control to a programming key, place the key within
1 to 6 inches of the OptiLink™ port on the control and hold the two outside
buttons simultaneously until the numeric LED on the control turns off. The
programming key must stay within the 1 to 6 inch range while the download is in
progress. During the operation, the Process Arch on the control will give the
status of the download. When the download is complete, the programming key
will blink green twice to indicate the program is stored on the programming key.
To upload programs from a programming key to a control, place the key within 1
to 6 inches of the OptiLink™ port on the control and hold the center button
until the numeric LED on the control turns off. The programming key must stay
within the 1 to 6 inch range while the download is in progress. During the
operation, the Process Arch on the control will give the status of the download.
When the upload is complete, the control will read “yes” to indicate the program
has been successfully uploaded to the control.
LIMITED WARRANTY
SENSOCON warrants its products to be free from defects in materials and
workmanship for a period of one (1) year from the date of shipment, subject to the
following terms and conditions: Without charge, SENSOCON will repair, replace, or
refund the purchase price at SENSOCON’s option products found to be defective in
materials or workmanship within the warranty period; provided that:
i. the product has not been subjected to abuse, neglect, accident, incorrect
wiring not our own, improper installation or servicing, or use in
violation of labels or instructions provided by SENSOCON;
ii. the product has not been repaired or altered by anyone except
SENSOCON;
iii. the maximum ratings label and serial number or date code have not
been removed, defaced, or otherwise changed;
iv. examination discloses, in the judgment of SENSOCON, the defect in
materials or workmanship developed under normal installation, use and
service; and
v. SENSOCON is notified in advance of and the product is returned to
SENSOCON transportation prepaid before expiration of the warranty
period.