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BMM3323 - Assignment 1

This document provides instructions for Assignment 1, which asks students to analyze a thin-walled cylindrical pressure vessel subjected to an internal pressure of 60 bar. Students are asked to: (1) Determine the original safety factor used in the vessel's design based on Tresca's criterion. (2) Suggest a minimum allowable wall thickness to restrict the safety factor from falling below 2.5 as the wall thickness decreases over time. (3) Evaluate the design safety factor if the vessel was instead designed using von-Mises criterion. The document provides equations to calculate tangential and longitudinal stress components in the vessel's cylindrical section due to internal pressure. Diagrams of the vessel and the stress components are

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Syazril Zulkarnain
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40 views7 pages

BMM3323 - Assignment 1

This document provides instructions for Assignment 1, which asks students to analyze a thin-walled cylindrical pressure vessel subjected to an internal pressure of 60 bar. Students are asked to: (1) Determine the original safety factor used in the vessel's design based on Tresca's criterion. (2) Suggest a minimum allowable wall thickness to restrict the safety factor from falling below 2.5 as the wall thickness decreases over time. (3) Evaluate the design safety factor if the vessel was instead designed using von-Mises criterion. The document provides equations to calculate tangential and longitudinal stress components in the vessel's cylindrical section due to internal pressure. Diagrams of the vessel and the stress components are

Uploaded by

Syazril Zulkarnain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Section: M0

ID Number:

ASSIGNMENT 1 (5.0% of total course marks)

Deadline: Week 5, Wednesday Nov 16, 2022 @ 3.00 pm at my office [A2-1032]

Instructions:
1) Answer to ALL questions shall only use HANDWRITING
2) USE ONLY THIS SHEET to write your answers, i.e., you may print the document, write your
answers, and submit or you may also submit by the ELECTRONIC HANDWRITING of your
answers directly from any tablet or graphing devices, and
3) Please also ensure that YOUR FULL DETAILS as in the box above are filled-in correctly
before submitting.

Topic – Failure Prevention Theory (Structure Under Static Load)

Cross-section of a simple thin-walled cylindrical pressure vessel as depicted by Figure 1


having service pressure p = 60 bar is made of stainless steel 316 (allowable proof
strength, Sy = 375 MPa) and enclosed by welding hemispherical head to each end
cylindrical of cylindrical section (where effects of structural discontinuity at the junction of
a welded joint is considered negligible and not dictating the stress flow in that of cylindrical
section). When it is first designed, the vessel uses the Tresca’s maximum shear stress
(MSS) criterion, however, its design safety factor n is not readily available as the
manufacturing data record is now lost. By considering the triaxial stress state (in x-y-z
components) anywhere in that cylindrical section and using the Mohr’s circle
representation for stress transformation analysis, devise;

a) the original safety factor n assigned to the vessel when it is first designed,
b) as the vessel’s wall thickness t gets thinner over time owing to metal loss from
corrosive environment the rig is exposed to, suggest a minimum allowable wall
thickness tmin of that cylindrical section if degradation in the design safety factor is
restricted not to fall below n = 2.5 as per Tresca’s criterion, and
c) evaluate a design safety factor n if the vessel is instead designed by that of von-Mises
maximum distortion energy criterion from its original wall thickness, t0 = 6.5 mm.

Tangential σt and Longitudinal σl stress components due to internal pressure in thin


cylinder vessel can simply be represented by;

𝒑𝑫𝒎 𝝈𝒕
(𝝈𝒕 , 𝝈𝒍 ) = ,
𝟐𝒕 𝟐

BMM3323 MECHANICAL DESIGN, Semester 1 Academic 20222023 [ASSIGNMENT 1]


Section: M0

ID Number:

Cylindrical Section Section


t0 = 6.5 mm A-A
y A

Dm = 210 mm
x

A
Hemispherical
Welding Head
Seam

Figure 1

BMM3323 MECHANICAL DESIGN, Semester 1 Academic 20222023 [ASSIGNMENT 1]


Section: M0

ID Number:

Solution:

BMM3323 MECHANICAL DESIGN, Semester 1 Academic 20222023 [ASSIGNMENT 1]


Section: M0

ID Number:

BMM3323 MECHANICAL DESIGN, Semester 1 Academic 20222023 [ASSIGNMENT 1]


Section: M0

ID Number:

BMM3323 MECHANICAL DESIGN, Semester 1 Academic 20222023 [ASSIGNMENT 1]


Section: M0

ID Number:

BMM3323 MECHANICAL DESIGN, Semester 1 Academic 20222023 [ASSIGNMENT 1]


Section: M0

ID Number:

BMM3323 MECHANICAL DESIGN, Semester 1 Academic 20222023 [ASSIGNMENT 1]

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