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    Ring AS5282 Calibration Certificate

    Uploaded by

    Gennaro Esposito
    This document summarizes the calibration of an AS5282 tool steel ring. The ring was electro-magnetically calibrated according to industry standards using custom equipment. Measurements of magnetic field strength were taken from 12 holes in the ring and found to decrease with deeper holes, indicating magnetic homogeneity. The ring passed calibration. Notes explain that while AS5282 only requires 9 holes, the manufacturer tests all 12 holes and may still certify rings with minor non-conforming data points.

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    Ring AS5282 Calibration Certificate

    Uploaded by

    Gennaro Esposito
    73 views2 pages
    This document summarizes the calibration of an AS5282 tool steel ring. The ring was electro-magnetically calibrated according to industry standards using custom equipment. Measurements of magnetic field strength were taken from 12 holes in the ring and found to decrease with deeper holes, indicating magnetic homogeneity. The ring passed calibration. Notes explain that while AS5282 only requires 9 holes, the manufacturer tests all 12 holes and may still certify rings with minor non-conforming data points.

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    This document summarizes the calibration of an AS5282 tool steel ring. The ring was electro-magnetically calibrated according to industry standards using custom equipment. Measurements of magnetic field strength were taken from 12 holes in the ring and found to decrease with deeper holes, indicating magnetic homogeneity. The ring passed calibration. Notes explain that while AS5282 only requires 9 holes, the manufacturer tests all 12 holes and may still certify rings with minor non-conforming data points.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    73 views2 pages

    Ring AS5282 Calibration Certificate

    Uploaded by

    Gennaro Esposito
    This document summarizes the calibration of an AS5282 tool steel ring. The ring was electro-magnetically calibrated according to industry standards using custom equipment. Measurements of magnetic field strength were taken from 12 holes in the ring and found to decrease with deeper holes, indicating magnetic homogeneity. The ring passed calibration. Notes explain that while AS5282 only requires 9 holes, the manufacturer tests all 12 holes and may still certify rings with minor non-conforming data points.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Certification of Calibration Report Number 10768

    AS5282 Tool Steel Ring Supersedes Number

    This instrument was electro-magnetically calibrated in accordance with SAE/AMS AS5282. Calibration was conducted using
    a Magwerks custom built three-phase, full wave DC power supply for magnetization. Power measurements were take using
    a Magwerks model INFB65, 6.5 digit ammeter calibrated to an accuracy of better than .1% and cross checked with the
    calibration equipment listed below (for electrical calibration), all maintained in Magwerks Corporation's Metrology Laboratory.
    Data acquisition and plotting was done with a custom built motorized test fixture coupled to a hall-effect magnetic sensor
    instrument feeding a computerized data acquisition system. The steel used, heatreating and procedures used meet or
    exceed all specifications in, ASTM E-1444 05 & SAE/AMS AS5282.

    Customer Name Make Model Number Serial Number Nominal Hardness (RHB)

    Sample Test Magwerks 13-031 990531 92


    Calibration Date Recal Due Date Procedure Temperature (°F) Humidity (%RH)
    07/09/2008 07/09/2010 CP40.01 77.54 49.3

    As Received
    &
    As Returned

    PASSED

    See Note 1, Pg 2

    See Note 2, Pg 2

    Hole 1 2 3 4 5 6 7 8 9 10 11 12
    Measured Gauss 27.01 18.95 13.84 10.45 7.83 6.23 5.27 4.61 3.82 3.36 3.07 2.51
    Measured Peak Angle 0.0° 18.1° 36.7° 55.6° 75.2° 95.7° 116.7° 138.8° 161.5° 184.9° 209.6° 235.1°
    Standards Used
    Mfg Name Model Serial Description Cal. Date Due Date
    Magwerks CHS-4050 070103 Computerized Helmholtz System 7/2/2007 7/2/2008
    Magwerks KTF2-SPEC 070501 Computerized Ketos Fixture 7/2/2007 7/2/2008
    Magwerks PSF8-LAB2 070701 8KA Precision Power Supply 7/2/2007 7/2/2008
    NewAge Indentron 90736 Hardness Tester 1/29/2008 1/29/2009
    Datron 4700 23479-18 Master Calibrator 3/1/2008 3/1/2009
    Datron 1281 30153 8.5 Digit Multimeter 12/14/2007 12/14/2008
    NIST Numbers: 3.4/244395 728/246831 7.3/237054 223598 247979 H4354 13823
    EM0332176 EM0931124 336685100117

    Customer P.O. 4417 Andres Vasquez


    Technician
    It is recommended that the instrument has service performed by Magwerks Corporation
    on or before the listed due date for a complete overall check and recalibration.

    26-04-01 CF.13031 Rev. F


    Certification Notes
    Ketos / AS5282 Tool Steel Ring

    Special Notes for Test Rings:

    The intent of the heat-treatment specified under the 9-hole AS5282 test ring, as well as the original 12-hole “Ketos” test ring
    is to make the ring magnetically homogeneous.

    If either style ring is magnetically homogeneous, the leakage field strength produced by each hole and measured at the outer
    perimeter surface will vary as a function of the distance, i.e. the deeper the hole, the weaker the field strength.

    SAE / AS5282 does not require more than 9 holes in the test ring, but it does require that the magnetic relationship between
    those holes be very specific and under this type of requirement, anytime a successively deeper hole’s value exceeds the
    previous one, the ring fails.
    1
    Since AS5282 only requires 9 holes in the ring, the literal interpretation of the specification is that any failure in the magnetic
    analysis after hole 9 is irrelevant.

    The original 12-hole Ketos Ring had no written requirement for magnetic analysis, even though the intent for magnetic
    homogeneity was the same as the AS5282 ring, and if the proper heat-treatment was followed, it would be.

    Many OEM producers of test rings (including Magwerks) manufacture all of their rings as 12-hole rings and then certify them
    under the AS5282 guidelines.

    Magwerk’s internal requirement for all of the new rings that we sell, states that they must meet the intended magnetic
    relationship between not only the first 9 holes, but for all 12 holes.
    2
    There are times that an irrelevant reading may exhibit itself on the graph (such as a ding on the surface) and produce no
    Ill-effect on the verification or certification. There are other times that such a ding renders the ring un-certifiable, but arguably
    still usable under non-certifiable conditions, such as a ding on the hole itself, or the outside diameter too beat up for the
    followers to roll on. The effect of a ding over the hole itself would be to distort the measured value such that the “real” leakage
    value would become unverifiable due to the distortion of the magnetic field created by the ding.

    Because of the variables mentioned above, there are times where Magwerks will still issue certifications where the graphs
    shown are less than ideal.

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