Name IRIS2 NV elevator maintenance Date 2012.03.

01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 1/1

Contents

3.2 Control box ---------------------------------------------------------------------------------------- 1

3.2.1 Daily inspection items and standards -------------------------------------------- 1

3.2.2 Description of connecting terminal of main loop ----------------------------- 4
3.2.3 Plastic shell circuit breaker (MCCB) or overload circuit breaker (OCB)
5
3.2.4 Determine voltage and fuse ---------------------------------------------------------- 5
3.2.5 Insulation and earthing test ---------------------------------------------------------- 6
3.2.6 Electronic contactor-------------------------------------------------------------------- 7
3.2.7 PCB control base board--------------------------------------------------------------- 8
3.2.8 Terminal description of PG card --------------------------------------------------12
3.2.9 SM.02/I PCB car-top control board (TOC Controller Board) --------------17
3.2.10 Description of car-top expansion board SM.09IO/B -------------------------20
3.2.11 Panel control board SM.02/G PCB ------------------------------------------------22
3.2.12 Car Call Board SM-03 PCB of control panel -----------------------------------24
3.2.13 Door Call & Display Control Board SM.04V 12/A ----------------------------- 26
3.2.14 Description of group-control board ----------------------------------------------27
3.2.15 BST Door Controller-------------------------------------------------------------------31
3.2.16 Instruction of sept-segment code display operator -------------------------33
3.2.17 Transformer ------------------------------------------------------------------------------34
3.2.18 Regeneration resistance ------------------------------------------------------------- 35

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 1 / 35

3.2 Control box

The manual mainly introduces content about IRIS2 NV elevator maintenance
work only. Therefore, the manual does not include detailed technology details,
please refer to AS380 control box manual.

Notice

 When check the control box, cut off the power supply; after
performing Lock Out /Tag Out, conduct work.
 Please determine whether plastic cap is covered on the terminal.
If cap is not covered on its top, please make cap cover the top.
 If power supply is 220V or 380V, please affix marking label to
make others take care.
 If PCB is applied, it should be avoided that PCB is scratched by
protruded pin at back.
 If IRIS2_NV elevator is applied, after cutting off power supply,
smoothing condenser is still in charging state; therefore, please
determine whether DC voltage on rectification capacitor two ends
conduct working after discharging completely.

3.2.1 Daily inspection items and standards

Inspection
Part Inspection item Tool State/standard
circle
Ambient
temperature:
Ambient temperature,
Naked eyes, lower than 40℃,
moisture, vibration, dust,
thermometer accord with 1 month
Operating corrosive gas, oil, dust,
, hygrometer moisture etc.
environment dribbles etc.
environment
requirements
Whether danger exists around No dangerous
Naked eyes 1 month
the assembly item
LCD Whether LCD indicating is Indicating is
Naked eyes 1 month
indicating normal normal

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SIGMA Code SVS – P1 – 004 Version 01
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Fixing part loosening is not No abnormal

Connector allowed. Naked eyes, condition
1 month
terminal Loosening of movable screwdriver Assemble is
connecting part is not allowed. stable
Connecting Earthing in good
Earthing wire Tool 3 months
terminal condition
Determine whether there is No abnormal 1 month
crack/discolor changing of condition
Appearance
protective coating Naked eyes
coating
Determine whether base
deforms
Electromag Whether there is vibration
noise in working Naked eyes, None
netic
acoustic
contactor, Contact attraction state of Noise occurs at 1 month
sensation
relay contact point contacting point
Determine liquid leakage, Naked eyes No abnormal
discolor, crack, case condition 1 month
Electrolytic expansion conditions
capacitor Determine whether safety
liquid flows out, and whether
case expanses
Capacitor Determine whether there is Naked No abnormal 1 month
cooling fan dust eyes,/hands condition
Determine whether the fixing Naked eyes
state of fan leaves
Control Whether there is abnormal Acoustic Normal rotation 1 month
box, noise sensation,
cooling fan (after cutting off the power naked eyes,
supply, conduct determination hands
by rotating fan vane manually)
Whether there is abnormal Naked eyes No abnormal 1 month
vibration condition
Whether discoloring condition
Naked eyes,
occurs for over-high
smell
temperature.
Connector Determine connecting state Naked eyes No abnormal 1 month
between control box and condition
connector, and state of dust &
foreign adhesive matter
PCB PCB discoloring and abnormal Naked eyes, No abnormal 1 month
odor smell condition
PCB crack, damage,
deformation

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(1) Num of electric wire connected on a terminal is 2 strands, and num of both sides
is less than 4 strands. And it is not allowed that the current is higher than
maximum permissible current of the terminal.
(2) Slightly draw the electric wire to determine fastening state and connecting state of
jack.
(3) Leave electric wire long enough for conditions of contact moving, or cover
opening for fault handle or inspecting etc..
(4) Figure 2-1 is outline drawing of control box (for function description, please refer
to AS380 control box manual).

Figure 2-1 Outline of control box

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3.2.2 Description of connecting terminal of main loop

 Ranking of main loop connecting terminal of AS380 series elevator all-in-one

driving controller is shown as figure 2-2.

＋1
○ ＋2
○ B －
○ R/L1 S/L2 T/L3 U/T1 V/T2 W/T3

Figure 2-2 Ranking figure of main loop terminals

Function description main loop terminals of AS380 series elevator all-in-one driving
controller are shown in following table.
Function description main loop terminals

Terminal No. Terminal function description

＋1
○ can be connected with DC reactor
externally, and short-circuit connection
＋2
○ already conducted when left the factory
＋2
○
Connecting of external braking resistance
B

－
○ Negative output terminal of DC bus
R/L1
AC power input of main loop, connected
S/L2
with 3-phase power supply
T/L3

U/T1
Frequency-converter output, connected with
V/T2
3-phase synchronous/asynchronous motor
W/T3

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3.2.3 Plastic shell circuit breaker (MCCB) or overload circuit breaker (OCB)

Inspection
Part Inspection item Tool State/standard
circle
Voltage regulation [V] -15 ~+10% 1 month
Voltmeter
Unbalance voltage [V] ±10% 1 month
Control box Surface
Apparatus surface heats up 1 month
MCCB thermometer
Terminal is screw up and
Screwdriver 1 month
conduct wiring

(1) If fault is related to input power supply, please inspect following content.
1) The 1st side: ⓐ R-S, ⓑ R-T, ⓒ S-T
nd
2) The 2 side: ⓓ R1-S1, ⓔ R1-T1, ⓕ S1-T1
If measured voltage (ⓐ) of the 1st side and measured voltage (ⓓ) of the 2nd side
are higher than 2% of service voltage, cut off MCCB of building distributor box,
and measure resistance between R-R1 after opening control box MCCB,
measuring result should be 0[Ω] or near to 0[Ω].
(2) Measure rest S, T phase with method same with the one for R mentioned above.
If there is abnormal condition, please conduct accurate inspection and takes
measures (replacing) according to inspection results.
(3) Measure peak (p.m. 3~4 o’clock, 8~9 o’clock) voltage in each summer and
ordinary (a.m.) voltage, and record measuring results on the daily inspection
record.
(4) After cutting off the power supply and implementing Lock Out / Tag Out, inspect
whether MCCB surface discolors; and determine whether its temperature is
normal after measuring the temperature.
(5) Please determine whether there is abnormal noise or vibration inside MCCB.
3.2.4 Determine voltage and fuse

Inspection
Part Inspection item Tool State/standard
circle
Measure Each control/signal wire Voltmeter Refer to field 1 month
voltage and drawing
confirm Rated capacity and contact Naked Refer to field 1 month
fuse state eyes drawing
(1) Confirm voltage and fuse capacity of each control/signal wire.
(2) Confirm fuse connecting state and fastening state of terminals with hands.

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3.2.5 Insulation and earthing test

Inspection
Part Inspection item Tool State/standard
circle
nd
The 2 side of control box Insulation 1 ㏁
Insulation resistanc 12 months
Each control/signal wire e meter 0.5 ㏁
Screwdriv
Earthing Fastening state of terminals Fastening 1 month
er

(1) Working overview

Resistance property of insulator is insulation. Measure property of this insulation
to prevent electric shock accident and defective insulation to protect apparatus
and avoid safety accident coursed by abnormal action of elevator.
(2) Electric shock preventing
1) DC voltage straightly through rectification main circuit of frequency converter,
even though the MCCB is turned off, voltage charged by the capacitor can not
be discharged completely at once. Thus, please pay much attention to safety
issue. And capacitor (electrolytic capacitor) connects with main circuit, even
though the MCCB is turned off, voltage charged by the capacitor can not be
discharged completely and immediately. Therefore, please adopt tester to
determine whether DC voltage is 0~10VDC before working.
2) Please must implement insulation test before measuring the insulation to
prevent PCB from being damaged.

There are semiconductor elements used in the circuit, therefore, elements

will be damaged if integrated circuit is earthed. Thus, please adopt
insulation resistance tester (generation voltage 15V) or digital integrated
electricity meter to conduct insulation test on all connector terminal in the
control box.
(3) Please determine status control box earthing.
(4) For detailed insulation measuring methods, please refer to “Sigma Elevator Test-
Run Adjust Manual”.
(5) Regulated value of insulation resistance
Circuit name Measured part Regulated
value
Main circuit Power supply terminal (TERM1) between ~ Higher
Frame than1.0[㏁]

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Motor circuit Motor terminal (TERM2) between ~ Frame

Control circuit The 2nd contact point of MCCB used for lighting Higher than
between ~ Frame 0.5[㏁]
The 2nd main contact point of main contactor
between ~ Frame
(6) Connect earthing wire on one side of building to specific position. If connect the
earthing wire to other position, control part may be can not be protected for
interference from external reasons.
3.2.6 Electronic contactor

Inspection
Part Inspection item Tool State/standard
circle
Contactor Fixing and wiring, fasten the Naked 1 month
terminal eyes,
screwdriver
Abnormal abrasion, dusting, Naked 1 month
electric arc, changeable tension eyes,
force of coil/contact point

(1) Please determine whether electric wire used for wiring has excess part.
(2) Please determine whether coil device could be started smoothly.
(3) Please determine whether there is serious arc trace occurs for abnormal abrasion
(irregular abrasion) of contact point.
(4) Please determine ON / OFF action of electronic contactor.

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3.2.7 PCB control base board

Inspection
Part Inspection item Tool State/standard
circle
PCB Fixing state, jack connecting Naked 1 month
state eyes,
hands

(1) Precautions for treatment and cleaning

1) Please pack PCB to prevent it from being impacted in moving. Please do not
keep it in humid place for a long term.
2) After cutting of power supply and implementing Lock Out / Tag Out, please
pay attention to static electricity, and conduct cleaning.
(2) Main PCB
1) Outline.

JP1 high-voltage JP2/JP3 relay output

optical-coupling
input
JP4/JP5/JP6 CAN
communication

JP7 buffering
power input

Expansion
board
interface

JP11 read analog

input
JP8～10low-voltage
optical-coupling input

Figure 2-3 Terminal of control circuit

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2) Function description of main board terminal of control circuit

No. Position Name Definition Type Remark
JP1.1 XCOM X20-X22 input signal public terminal 0V
Safety circuit detects positive voltage terminal,
JP1.2 X20 Input
110V/220V input
Door lock circuit detects positive voltage terminal,
JP1.3 X21 Input
JP1 110V/220V input
Landing door lock circuit detects positive voltage
JP1.4 X22 Input
terminal, 110V/220V input
X20-X22 input signal public terminal, the internal is
JP1.5 XCOM
connected with JP1.1
JP2.1 Y0 Band brake contactor output Output
JP2.2 Y1 Band brake strong-excitation contactor output Output
JP2
JP2.3 Y2 Main contactor output Output
JP2.4 COM1 Public terminal of output relay Y0-Y3
JP3.1 Y3 Relay used for opening door in advance Output
JP3.2 Y4 Power-off emergency shelf finishes signal output Output
JP3.3 COM2 Public terminal of output relay Y3-Y4
JP3 JP3.4 Y5 Fire-fighting signal output Output
JP3.5 COM3 Output relay Y5 public point
JP3.6 Y6 Overhaul shelf signal output Output
JP3.7 COM4 Public terminal of output relay Y6
JP4.1 0V 0V DC
Command serial communication signal
JP4.2 CAN0H
JP4 terminal(TXA0+)
Command serial communication signal
JP4.3 CAN0L
terminal(TXA0-)
JP5.1 0V 0V DC
In-parallel serial communication signal
JP5.2 CAN1H
JP5 terminal(TXA1+)
In-parallel serial communication signal
JP5.3 CAN1L
terminal(TXA1-)
JP6.1 0V Buffering OV DC
JP6 JP6.2 CAN2H Subzone monitoring（TXA2+）
JP6.3 CAN2L Subzone monitoring（TXA2-）
JP7.1 G5VIO Buffering power 0V
JP7.2 +5VIO Buffering power +5V
JP7 JP7.3 Empty pin, none definition
JP7.4 G24VIO Optical-coupling input buffering power 0V
JP7.5 +24VIO Optical-coupling input buffering power +24V
Overhaul signal 1，disconnected means overhaul, General
JP8.1 X0 Input
both X0 and X1 are connected is automatic closed
JP8 Overhaul signal 2，disconnected means overhaul, General
JP8.2 X1 Input
both X0 and X1 are connected is automatic closed
JP8.3 X2 Up-run signal, overhaul: inching up-run; driver: up- Input

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No. Position Name Definition Type Remark

run direction-converting
Down-run signal, overhaul: inching down-run; driver:
JP8.4 X3 Input
down-run direction-converting
General
JP8.5 X4 Up-run #1 terminal speed-down switch Input
closed
General
JP8.6 X5 Down-run #1 terminal speed-down switch Input
closed
JP8.7 X6 Upper shelf switch Input
JP8.8 X7 Lower shelf switch Input
General
JP8.9 X8 Detecting of motor power contactor Input
closed
General
JP8.10 X9 Detecting of band brake contactor Input
closed
JP9.1 X10 Detecting of left band brake Input
JP9.2 X11 Detecting of right band brake Input
JP9.3 X12 Detecting signal of motor temperature Input
JP9.4 X13 Detecting of relay used for opening door in advance Input
JP9.5 X14 Detecting of door zone signal Input
Fire fighting return/firemen switch (parameter
JP9.6 X15 Input
selecting)
JP9
Power-off emergency shelf
JP9.7 X16 input/earthquake/building stand-by power supply Input
(parameter selecting)
General
JP9.8 X17 Detecting of door lock circuit relay Input
closed
JP9.9 X18 Up-run #2 terminal speed-down switch Input
JP9.10 X19 Down-run #2 terminal speed-down switch Input
In-put buffering power +24V, the internal is
JP10.1 +24VIO
connected with JP7.5
If the it is connected with JP10.1 externally, the low-
level input is effect, at this point, the JP10.3 is input
JP10 JP10.2 VSIO public terminal; if it is connected with JP10.3, the
high-level input is effect, at this point, the JP10.1 is
input public terminal.
In-put buffering power 0V, the internal is connected
JP10.3 G24VIO
with JP7.4
JP11.1 0V Read analog input 0V
JP11 JP11.2 AIN- Differential analog input－
JP11.3 AIN+ Differential analog input＋

3) Description of code- dialing switch function setting

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Monitoring valid status of

ON
CAN terminal resistance SW2 is set to OFF status when
SW2
Monitoring invalid status of left the factory
OFF
CAN terminal resistance

ON Program copying status It is set to OFF status when left

SW3 the factory(please keep OFF
OFF Normal operation status
status in operation)

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3.2.8 Terminal description of PG card

There are three types of PG cards to match different types of encoder. See the table
below.
Type of applicable
Type of PG card Model Input signal Remarks
motor
ABZ incremental open collector signal Encoder voltage
asynch/ synchronic AS.T025
12V and push pull signal 12V
SIN/COS differential
SIN/COS synchronic AS.T024
signal
open collector signal
ABZ incremental Encoder voltage
asynch/ synchronic AS.T041 and push pull signal,
5V 5V
differential signal
3.2.7.1 ABZ Incremental 12V PG Card
ABZ incremental 12V PG Card (Model AS.T025) can receive the output signals of two
types of encoders, i.e. the encoder with open collector signal and the encoder with push
pull signal
(1) Terminal Arrangement of ABZ Incremental 12V PG Card
Terminal arrangement of ABZ incremental 12V PG card (AS.T025) is shown in Figure
4.21。

Figure 2-4 Terminal Arrangement of ABZ Incremental 12V PG Card

(2) Terminal Labels of ABZ Incremental 12V PG Card

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Terminal Labels of ABZ Incremental 12V PG Card is described as follows.

JP2 input terminal:

A+ A- B+ B- Z+ Z- V+ V- PE

JP3 frequency-dividing output terminal:

FA V0 FB V0
(3) Functional Description of ABZ Incremental 12V PG Card Terminals
Functions of ABZ incremental 12v PG card terminals are described in the list below.
Functional Description of ABZ Incremental 12V PG Card Terminals
Pin Terminal
Name Functional description Specification
number label
Frequency-dividing signal output
JP3.1 FA
phase A open collector signal
Frequency-dividing JP3.2 0V 24V GND output of triode (max.
signal output Frequency-dividing signal output output frequency 100kHz);
JP3.3 FB
phase B
JP3.4 0V 24V GND
JP2.1 A+ Encoder phase A signal +
JP2.2 A- Encoder phase A signal -
open collector /push pull,
JP2.3 B+ Encoder phase B signal +
max. input frequency
JP2.4 B- Encoder phase B signal -
100kHz
Input of encoder JP2.5 Z+ Encoder phase Z signal +
JP2.6 Z- Encoder phase Z signal -
JP2.7 V＋ Positive pole of encoder power Voltage 12VDC，max.
JP2.8 V- Negative pole of encoder power output current 500mA
JP2.9 PE Shield earthing Shield earthing terminal
(4) Wiring connection for Input terminals of ABZ incremental 12V PG card and
output signals of encoder
ABZ incremental 12V PG Card can receive the output signals of two types of encoders,
i.e. the encoder with open collector signal and the encoder with push pull signal.
The wiring connections to the open collector signal of encoder are shown in the
following figure.

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Figure 2.5 Wiring connections to the open collector signal of encoder

The wiring connections to the push pull signal of encoder are shown in the following
figure.

Figure 2.6 Wiring connections to push pull signal of encoder

3.2.7.2 SIN/COS PG card
SIN/COS PG card (Model AS.T024) can receive the SIN/COS differential output
signals of encode, and it can also be equipped with the encoder with SIN/COS
differential output signals.
(1) Terminal arrangement of SIN/COS PG card
Terminal arrangement of SIN/COS PG card is as follows:

Figure 2.7 Terminal arrangement of SIN/COS PG card (AS.T024)

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(2) Terminal Labels of SIN/COS PG card

Terminal Labels of SIN/COS PG card (AS.T024) is described as follows.
JP2 is input terminal (14P socket), and its labels are as follows:
1 2 3 4 5 6 7 8 9 10 11 12 13 14
NC NC R- R+ B- B+ A- A+ D- D+ C- C+ 0V V+
JP3 is frequency-dividing output terminal, and its labels are as follows:
FA V0 FB V0
(3) Functional description of SIN/COS PG card terminals
Functions of SIN/COS PG card terminals are described in the list below.
Functional description of SIN/COS PG card terminals
Terminal
Name Functional description Specification
label
FA Frequency-dividing signal output phase A open collector signal output
Open collector 0V 24V GND of triode (max. output
signal output FB Frequency-dividing signal output phase B frequency 100kHz);
0V 24V GND
A+,A- Encoder phase A signal
B+,B- Encoder phase B signal
Differential signal, max.
Input of R+,R- Encoder phase Z signal output frequency 100kHz;
encoder C+,C- Encoder SIN signal
D+,D- Encoder COS signal
V+ +5V
0V +5V 的 GND

(4) Wiring connection for Input terminals of SIN/COS PG card and output signals
of encoder
SIN/COS PG card can receive the SIN/COS differential output signal from encoder.
Wiring connection to the encoder is shown in the following figure.

Figure 2.8 Wiring connections to SIN/COS differential output signal of encoder

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(5) Signal switch over line of SIN/COS PG card encoder

To make it convenient for on-site connection, SIN/COS PG card is equipped with
encoder signal switch over line at random, which can switch over the encoder signal into
D-type 15 P plug. The specific definition is shown as the following figure:

C1 plastic cover C2 DB15 Signal Color

2*7 female
PIN3 PIN4 R- Red
PIN4 PIN3 R+ Red/White
PIN5 PIN1 Cos- Orange
PIN6 PIN8 Cos+ Orange / Black
PIN7 PIN6 Sin- Yellow
PIN8 PIN5 Sin+ Yellow / Black
PIN9 PIN13 D- Green
PIN10 PIN12 D+ Green / Black
PIN11 PIN10 C- Blue
PIN12 PIN11 C+ Blue / Black
PIN13 PIN7 GND Black
PIN14 PIN9 V+ Black / White
Figure 2.9 Definition of switch over line of SIN/COS PG
3.2.7.3 ABZ Incremental 5V PG card
ABZ Incremental 5V PG card (Model AS.T041) can receive the output signals from
three types of encoders, i.e. it can be equipped with the encoder with open collector
signal, the encoder with push pull signal or the encoder with differential signal.
(1) Terminal Arrangement of ABZ incremental 5V PG card
Terminal arrangement of ABZ Incremental 5V PG card (Model AS.T041) is shown in
the following figure.

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Figure 2.10 Terminal Arrangement of ABZ incremental 5V PG card

(2) Terminal Labels of ABZ incremental 5V PG card
Terminal Labels of ABZ Incremental 5V PG card is described as follows.
JP2 is input terminal, and its labels are as follows:

A+ A- B+ B- Z+ Z- V+ V- PE
JP3 is frequency-dividing output terminal, and its labels are as follows:
FA V0 FB V0
(3) Functional description of ABZ incremental 5V PG card terminals
Functions of ABZ incremental 5V PG card terminals are described in the list below.
Functional description of ABZ incremental 5V PG card terminals
Pin Terminal
Name Functional description Specification
number label
JP3.1 FA Frequency-dividing signal output phase A open collector signal
Frequency-
JP3.2 0V 24V GND output of triode (max.
dividing
JP3.3 FB Frequency-dividing signal output phase B output frequency
signal output
JP3.4 0V 24V GND 100kHz);
JP2.1 A+ Encoder phase A signal +
JP2.2 A- Encoder phase A signal -
open collector /push
JP2.3 B+ Encoder phase B signal +
pull, max. input
JP2.4 B- Encoder phase B signal -
frequency 100kHz
Input of JP2.5 Z+ Encoder phase Z signal +
encoder JP2.6 Z- Encoder phase Z signal -
JP2.7 V＋ Positive pole of encoder power Voltage 5VDC, max.
JP2.8 V- Negative pole of encoder power output current 500mA
Shield earthing
JP2.9 PE Shield earthing
terminal
3.2.9 SM.02/I PCB car-top control board (TOC Controller Board)

It is installed inside the car-top maintenance box, outputs driving signal and input CLS
/OLS ,PTM. Chime, Safety Shoe etc. signals.
1) Outline
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Figure 2-11 Car-top control board

2) Specification of plug-in module of car-top control board SM.02/I
Car control board
JP1 CH3.96-4A JP5 5.08-3P-V- green
JP2 IDC-14P JP6 5.08-4P-V- green
JP3 5.08-5P-V-green JP7 CH2510-10A
JP4 5.08-8P-V- green JP8 5.08-2P-V- green
JP9 5.08-4P-V- green

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3) Definition of car-top control board SM.02/I input/output terminal

Terminal No.
MIC No. Terminal No. Definition Remark
1 24V red
2 GND yellow
JP1
3 CANH green
4 CANL blue
JP2 Connects to car-top expansion board
1 Output JP3.2-JP3.3 public terminal
2 Output HY0，DOWN arrive ring
JP3 3 Output HY1，UP arrive ring
4 Output 0V
5 Output 24V
1 Input JP4.2-JP4.3 public terminal
2 Input HX0，front-door is opened to proper position Default general-close
3 Input HX1，front-door is closed to proper position Default general-close
4 Input HX2，front -door is locked Default general-open
JP4
5 Output JP4.5-JP4.7 public terminal
6 Output HY2， door-opening signal output
7 Output HY3，door-closing signal output
8 Output HY4， force-closing signal output
1 Input JP5.2-JP5.3 public terminal，0V
JP5 2 Input HX3，front-door safety touch panel Default general-close
3 Input HX4，front-door light curtain Default general-open
1 Input JP6.2-JP6.4 public terminal，0V
2 Input HX5，light load Default general-open
JP6
3 Input HX6，full load Default general-open
4 Input HX7，over load Default general-open
1 Fire-fighting output
2 Buzzing output when fire-fighting returns
3 Overload output
4 Standby
5 Standby
JP7
6 Standby
7 Standby
8 Standby High position
9 Public terminal 0V
10 Public terminal＋24V
1 JP8.2 public terminal
JP8
2 Output HY5，lighting fan relay
1 +5V
2 Weighing signal input 1
JP9
3 Weighing signal input 2
4 0V
DB1 Program copy terminal
SW1.1 Dialed to be ON at the same time, the CAN terminal
SW1 SW1.2 resistance will be connected; and if dialed to be OFF at the
same time, the terminal resistance will be disconnected.
SW2.1 Dialed to be ON at the same time, it is program copying
SW2 SW2.2 status; if dialed to be OFF at the same time, it is in normal
operating status.

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 20 / 35

3.2.10 Description of car-top expansion board SM.09IO/B

1) SM.09IO/B outline

Figure 2-12 Car top control board

2) Specification of plug-in module of car top expansion board SM.09IO/B

Car top expansion board

MIC No. Model MIC No. Model
JP1/JP2 IDC-14P JP4 5.08-3P-V-green
JP3/JP6 5.08-4P-V-green JP5/JP7/JP8/JP9 5.08-2P-V-green

3) When used to car-top expansion board, the definition of SM.09IO/B

input/output terminal is shown in following table.

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 21 / 35

MIC Termin Definition Remark

No. al No.
JP1 Connect with SM.02/I
JP2 Connect with the next expansion board
1 Input HX8, back-door is opened to Default general-open
proper position
2 Input HX9, back-door is closed to Default general-close
proper position
3 Input HX10，back-door is locked Default general-open
JP3 4 Input JP3.1-JP3.3 public terminal If side public terminal of door operator
is connected with 0V, the public
terminal will be connected with 24V; If
side public terminal of door operator is
connected with 24V, the public terminal
will be connected with 0V;
1 Input HX11, back-door light curtain Default general-open
2 Input HX12, back-door safety
JP4 touch panel
3 Input JP4.1-JP4.2 public terminal,
0V
1 Input JP5.2 public terminal
JP5
2 Standby
1 Output HY6, back-door opening
signal
2 Output HY7, back-door closing
JP6 signal
3 Output HY8, back-door force-
closing signal
4 Output JP6.1-JP6.3 public terminal
1 Output HY9, standby
JP7
2 Input JP7.1 public terminal
1 Output HY10，standby
JP8
2 Input JP8.1 public terminal
1 Output HY11, standby
JP9
2 Input JP9.1 public terminal

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 Name IRIS2 NV elevator maintenance Date 2012.03.01
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3.2.11 Panel control board SM.02/G PCB

Assembled on operation panel, through main board input communication, open/cl

ose button and input ATT part signal.
1) Outline

JP1
JP5

SW1

SW3

JP3 JP2

JP7

JP6
DB1

SW2 JP4

Figure 2-13 Panel control board

2) Specification of plug-in module of car control board SM.02/G
Car control board
MIC No. Model MIC No. Model
JP1 CH3.96-4A JP5 5.08-6P
JP2/JP3 IDC-14P JP6/JP7 CH2510-4A
JP4 B4B-XH-A

3) Definition of car control board SM.02/G terminal

Port definition
MIC No. Terminal No. Definition Remark
1 24V red
JP1
2 GND yellow

2012.03.07. Approval
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Standard Scope Maintenance Dept. Page 23 / 35

3 CANH green
4 CANL blue
JP2 Connect with instruction board
JP3 Connect with expanding board
1 V，+5V Output
2 T Send out
JP4
3 R Receive
4 G，0V Output
1 Input GX0, driver direction-converting Default general-open
2 Input GX1, driver Default general-open
3 Input GX2, independent Default general-open
JP5
4 Input GX3, driver direct-driving Default general-open
5 Input GX4, firemen Default general-open
6 Input JP5.1-JP5.5 signal public-terminal
1 Door-open indicating lamp Power －
2 Door-open indicating lamp Power ＋
JP6
3 Door-open button
4 Door-open button
1 Door-close indicating lamp Power －
2 Door-close indicating lamp Power ＋
JP7
3 Door-open button
4 Door-open button
DB1 Program-copying interface
SW1.1 Dialed to be ON at the same time, the CAN
SW1.2 terminal resistance will be connected; and
SW1 if dialed to be OFF at the same time, the
CAN terminal resistance will be
disconnected.
SW2.1 Dialed to be ON at the same time, it is
SW2.2 program copying status; if dialed to be OFF
SW2
at the same time, it is in normal operating
status.
SW3.1 SW3.2 SW3.3 SW3.4
Operation car panel

ON OFF OFF OFF

Main operation panel

OFF ON OFF OFF Back operation panel

SW3
OFF OFF ON OFF Operation panel for the
disable

OFF OFF OFF ON

Server operation panel

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 24 / 35

3.2.12 Car Call Board SM-03 PCB of control panel

Assembled on operation panel COP and connected to SM-02/G PCB, floor-select

ing button input and Lamp output.
1) Outline

Figure 2-14 Control panel of operation panel lamp

2) Connecting method of floor-command button and lamp
The 1st and 2nd pins are connected to lamp power supply [-] and [+] terminals
respectively.
The 3rd and 4th pins are connected command button terminals

- connecting methods of floor-selecting

and lamp-on

The 1st and 2nd pins are connected to lamp

power supply [-] and [+] terminals
respectively.
The 3rd and 4th pins are connected command
button terminals

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 25 / 35

3) Terminal and description

Definition of 1# command Definition of 2# command Definition of 8#

No. …
controller pin controller pin command controller pin

Connected to F1 command Connected to F9 command Connected to F57

JP1 …
button button command button
Connected to F2 command Connected to F10 Connected to F58
JP2 …
button command button command button
Connected to F3 command Connected to F11 Connected to F59
JP3 …
button command button command button
Connected to F4 command Connected to F12 Connected to F60
JP4 …
button command button command button
Connected to F5 command Connected to F13 Connected to F61
JP5 …
button command button command button

Connected to F6 command Connected to F14 Connected to F62

JP6 …
button command button command button
Connected to F7 command Connected to F15 Connected to F63
JP7 …
button command button command button
Connected to F8 command Connected to F16 Connected to F64
JP8 …
button command button command button

JP9- JP10 Pre-built for expansion

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 26 / 35

3.2.13 Door Call & Display Control Board SM.04V 12/A

 Assembled at hoistway of each floor, landing door calling logging and output
IND signal
1) Outline
SW1

JP1

JP2 JP6
JP3
S1
JP4
JP5

Figure 2-15 Display control panel in landing hall

2) Terminal name (MIC)and function

MIC Function Remark

JP2.1-JP2.2 Up-call button lamp 4P
JP2.3-JP2.4 Up-call button input 4P
JP3.1-JP3.2 Down-call button lamp 4P
JP3.3-JP3.4 Down-call button input 4P
JP4.1-JP4.2 Outside: stop Inside: overload 4P
JP4.3-JP4.4 Elevator-locking switch input 4P
JP5.1-JP5.2 Outside: full-load Inside: firefighting 4P
JP5.3-JP5.4 VIP input 4P
JP6.1-JP6.6 SPI communication 6P
CAN communication terminal resistance, ON at the s
SW1 ame time, it is connected, OFF at the same time, it is DIP4
disconnected.
Bridge-joint 1st and 2nd pins, address selecting code for
up-call button and down-call button
If down-run lamp (L2) is ON, set address of front door;
S1 3P
If down-run lamp (L3) is ON, set address of rear door;
If both down-run lamps (L2, L3) are ON, set address for
the disables.

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 27 / 35

 SM.04V 12/B (Call & Display Control Board)

1) Outline

SW1

JP2 JP2

Figure 2-16 SM.04V 12/B

2) MIC and description
MIC name Function Remark
CAN communication terminal resistance, ON at
SW1 the same time, it is connected, OFF at the sam DIP 4
e time, it is disconnected.
JP1 Power supply 4P
JP2 SPI communication 6P
3.2.14 Description of group-control board

1) Outline and assembly size of group-control board

SJAI000T SJAI000T
KOV747 KOV747
HSHO032 1 HSHO032 1

SJAI000T SJAI000T
KOV747 KOV747
HSHO032 1 HSHO032 1

SJAI000T SJAI000T
KOV747 KOV747
HSHO032 1 HSHO032 1

SJAI000T SJAI000T
KOV747 KOV747
HSHO032 1 HSHO032 1

SM-CPU-800-V2.0

Figure 2.17 Outline and assembly size of group-control board

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 28 / 35

2) Definition of group-control board input/output interface

Definition of JP2 terminals
Pin number Code Terminal definition
JP2-1 Empty terminal
JP2-2 TXA4- Negative terminal of group-control #4 elevator
communication signal
JP2-3 TXA4+ Positive terminal of group-control #4 elevator
communication signal
JP2-4 TXV4- Negative terminal of group-control #4 elevator
communication power supply
JP2-5 TXV4+ Positive terminal of group-control #4 elevator
communication power supply

JP2-6 Empty terminal

JP2-7 TXA3- Negative terminal of group-control #3 elevator
communication signal
JP2-8 TXA3+ Positive terminal of group-control #3 elevator
communication signal
JP2-9 TXV3- Negative terminal of group-control #3 elevator
communication power supply
JP2-10 TXV3+ Positive terminal of group-control #3 elevator
communication power supply
JP2-11 Empty terminal
JP2-12 TXA2- Negative terminal of group-control #2 elevator
communication signal
JP2-13 TXA2+ Positive terminal of group-control #2 elevator
communication signal
JP2-14 TXV2- Negative terminal of group-control #2 elevator
communication power supply
JP2-15 TXV2+ Positive terminal of group-control #2 elevator
communication power supply
JP2-16 Empty terminal
JP2-17 TXA1- Negative terminal of group-control #1 elevator
communication signal
JP2-18 TXA1+ Positive terminal of group-control #1 elevator
communication signal
JP2-19 TXV1- Negative terminal of group-control #1 elevator
communication power supply
JP2-20 TXV1+ Negative terminal of group-control #1 elevator
communication power supply

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 29 / 35

Definition of JP3 terminals

Pin number Code Terminal definition
JP3-1 Empty terminal
JP3-2 TXA4- Negative terminal of group-control #8 elevator
communication signal
JP3-3 TXA4+ Positive terminal of group-control #8 elevator
communication signal
JP3-4 TXV4- Negative terminal of group-control #8 elevator
communication power supply
JP3-5 TXV4+ Positive terminal of group-control #8 elevator
communication power supply
JP3-6 Empty terminal
JP3-7 TXA3- Negative terminal of group-control #7 elevator
communication signal
JP3-8 TXA3+ Positive terminal of group-control #7 elevator
communication signal
JP3-9 TXV3- Negative terminal of group-control #7 elevator
communication power supply
JP3-10 TXV3+ Positive terminal of group-control #7 elevator
communication power supply
JP3-11 Empty terminal
JP3-12 TXA2- Negative terminal of group-control #6 elevator
communication signal
JP3-13 TXA2+ Positive terminal of group-control #6 elevator
communication signal
JP3-14 TXV2- Negative terminal of group-control #6 elevator
communication power supply
JP3-15 TXV2+ Positive terminal of group-control #6 elevator
communication power supply
JP3-16 Empty terminal
JP3-17 TXA1- Negative terminal of group-control #5 elevator
communication signal
JP3-18 TXA1+ Positive terminal of group-control #5 elevator
communication signal
JP3-19 TXV1- Negative terminal of group-control #5 elevator
communication power supply
JP3-20 TXV1+ Positive terminal of group-control #5 elevator
communication power supply

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 30 / 35

Definition of main board power interface (supplied by switch power supply)

Pin number Code Terminal definition
JP4-1 0V Negative terminal 0V of +5V power supply
JP4-2 +5V +5V power supply
JP4-3 0V Negative terminal 0V of +24V power supply
JP4-4 +24V +24V power supply input

Definition of switch load input interface (JP4 terminal)

Pin number Code Terminal definition
JP4-5 Empty
JP4-6 Empty
JP4-7 +24V Input terminal buffer circuit power anode
JP4-8 +24V Input terminal buffer circuit power anode
JP4-9 +24V Input terminal buffer circuit power anode
JP4-10 0V Input terminal buffer circuit power cathode
JP4-11 0V Input terminal buffer circuit power cathode
JP4-12 Public termin Input terminal 1-8 public terminals
al
JP4-13 Input terminal Standby
8
JP4-14 Input terminal Standby
7
JP4-15 Input terminal Service switch in on-shift peak time
6
JP4-16 Input terminal Switch for service floor switching proposal 2
5
JP4-17 Input terminal Switch for service floor switching proposal 1
4
JP4-18 Input terminal Service switch in off-shift peak time
3
JP4-19 Input terminal Group-dividing switch
2
JP4-20 Input terminal Abnormal power detection
1

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 31 / 35

3.2.15 BST Door Controller

Assembled on upper part of car and connected to operation panel SM.02/I PCB,
implement door opening/closing.
1) Outline

Figure 2-18 Door operator EN

Figure 2-19 Door operator CN

2) Terminal name (MIC) and description
Terminal Terminal Terminal function
Sort Signal name Signal level
No. signal and description
5 AC1 AC input L
AC 220V，+10%
Terminal connected with
AC input 6 E AC power input ~-20%
earth
50Hz/60Hz
7 AC2 AC input N
+24V power supply again
14 OV 0V
st GND 24V～110V, AC/
Input
13 COM Input public-terminal DC,15mA
terminal
12 OPEN Door-opening signal Terminal priority seque Opto-electronic
signal
11 CLOSE Door-closing signal nce: 1,slow closing-do coupler insulation
10 RE-OPEN Reopen door or signal; 2, door-open

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
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Terminal Terminal Terminal function

Sort Signal name Signal level
No. signal and description
ing signal;3, door-closi
9 SLOW-CLOSE Close door slowly
ng signal;
8 +24V +24V power +24V,80mA
Output public terminal of r M1 M2 M3 M4 M5 M6
17 MC
elay public terminal
18 M1 Open door in-place(N0) When door is opened
in-place,
19 M2 Open door in-place (NC) M1-MC close,
M2-MC open Dry connecting
Output 20 M3 Close door in-place (NO) When door is closed Point, connecting
terminal in-place, point capacity A
signal 21 M4 Close door in-place (NC) M3-MC close, C250V DC30V，
M4-MC open 1A lower
22 M5 Obstruction signal (N0) Obstruction input
M5-MC close,
23 M6 Obstruction signal (NC)
M6-MC open
24 M7
25 M8
27 U Motor U phase
28 V Motor V phase
Power Connected with motor 3-phase 220V
29 W Motor W phase
output U, V, W power supply AC output
Terminal connected with
30 E
earth

3) SW code-dialing switch and LED function description

Switch SW selection Terminal definition
1 Door-opening/closing direction
2 Commissioning mode
3 Self-learning
4 Active/non-active mode selection
LED Function
OPENED Open door in-place（OLS）
CLOSED Close door in-place（CLS）
OBSTRUCTION Obstruction signal
READ/ERROR Ready/error occurs

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 33 / 35

3.2.16 Instruction of sept-segment code display operator

Appearance and meaning of sept-segment code display operator is shown as fi
gure 2-20. and the following table shows detailed description of function of operation
al buttons.
LED indicating
lamp

Sept-segment
nixie light

LCD hand-hold
operator interface Function button

Figure 2-20 Meaning of each part of sept-segment code

(1) LED indicating lamp
There are 27 LED indicating lamps on upper part of sept-segment display
operator, of which meaning of 9 indicating lamps L19～L27 on left side is constant,
and its corresponding meaning is shown in following table; 18 indicating lamps L1～
L18 in the middle are definable.
L19～L27meaning description
No. Display Meaning Remark
Subzone monitoring com
L19 MONITOR Flash – refers to there is communication
munication
Rapidly flash -normal/medium speed- in self-lea
L20 STATE CPU operating mode rning/low speed – elevator fault/not flash –conta
ct manufacturer
Car/hoistway communica
L21 CAN Flash – refers to there is communication
tion
Parallel-connection/grou
L22 GROUP Flash – refers to there is communication
p-control communication
Overhaul/automatic mod Lamp ON- refers to automatic/lamp OFF refers t
L23 INS/NOR
e o in overhauling
L24 ENCODE Rotary encoder Lamp ON- refers to there is speed feedback

L25 SAFETY Safety circuit Lamp ON- refers to safety circuit is switched on

L26 DL Chief door lock Lamp ON- refers to chief lock is switched on

L27 HDL Landing door lock Lamp ON- refers to landing lock is switched on

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
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(2) Function buttons

There are 9 buttons on lower part of the operator. And function of these 9
buttons is shown as following table.
Button function description
Button Button name Function
1. When look through the menu, move one item upward
Up-button
2. When input number, the current number will increase 1
1. When look through the menu, move one item downward
Down-button
2. When input number, the current number will decrease 1
1. Move one menu leftward when select the function
Left-button
2. When input data, cursor shall be moved leftward
1.Move one menu rightward when select the function
Right-button
2. When input data, cursor shall be moved rightward

Esc button 1. Cancel input when data is input

1. When look through parameters, use this button to modify th

Enter button e parameter
2. Save data when the data is input
1. Enter into LED indicating lamp function selecting interface
MENU button
2. Enter into door opening/closing control interface
Press this button in door opening/closing control interface to o
F1 button
pen the door
Press this button in door opening/closing control interface to cl
F2 button
ose the door

3.2.17 Transformer

Inspection
Part Inspection item Tool State/standard
circle
Terminal/terminal relaxation, noise, he Naked eye 6 months
ating s
Transformer
Wire connecting of earthing wire, cap Naked eye 6 months
s

One side of the 1st and 2nd transformer is electrified, therefore, please conduct
inspection after cutting off power supply and implementing Lock Out /Tag Out.
(1) Please determine whether abnormal odor or over-heating state occurs.
(2) Please determine whether there is abnormal noise.
(3) Please determine whether Transformer bears over-load.
(4) Please determine whether there is dust or carbon powder between terminals,
adopt cleaning cloth or brush to clean up.

2012.03.07. Approval
 Name IRIS2 NV elevator maintenance Date 2012.03.01
SIGMA Code SVS – P1 – 004 Version 01
Standard Scope Maintenance Dept. Page 35 / 35

3.2.18 Regeneration resistance

Inspection
Part Inspection item Tool State/standard
circle
Naked No loosening is
Fixing state of connecting part 6 months
Regeneration eyes allowed
resistance Heating and assembly state of Naked No loosening is
3 months
cap (partition) eyes allowed

(1) Please determine whether electric wire connected on regeneration resistance is r

elax.
(2) Please determine whether over-heat condition occurs on regeneration resistance.

2012.03.07. Approval