Renault
Renault
Renault
80A BATTERY
80B HEADLIGHTS
81C FUSES
82B HORN
86A RADIO
X35
"The repair methods given by the manufacturer in this document are based on the technical All copyrights reserved by Renault.
specifications current when it was prepared.
The reproduction or translation in part of whole of the present document, as well as the use
The methods may be modified as a result of changes introduced by the manufacturer in the of the spare parts reference numbering system, are prohibited without the prior written
production of the various component units and accessories from which his vehicles are consent of Renault.
constructed."
X35
"The repair methods given by the manufacturer in this document are based on the technical All copyrights reserved by Renault.
specifications current when it was prepared.
The reproduction or translation in part of whole of the present document, as well as the use
The methods may be modified as a result of changes introduced by the manufacturer in the of the spare parts reference numbering system, are prohibited without the prior written
production of the various component units and accessories from which his vehicles are consent of Renault.
constructed."
Contents
Page
80B HEADLIGHTS
81B INTERIOR LIGHTING
Front lighting: List and
location of components 80B-1 Interior lights: List and
location of components 81B-1
Front headlight: Removal -
Refitting 80B-3 Courtesy light: Removal -
Refitting 81B-3
Front headlight: Adjusting 80B-4
Door switch: Removal -
Headlight bulb: Removal - Refitting 81B-4
Refitting 80B-5
Luggage compartment light:
Remote headlight Removal - Refitting 81B-5
adjustment motor: Removal -
Refitting 80B-8
Engine compartment
connection unit: List and
location of components 87G-1
IMPORTANT
1 - DANGER: RISK FROM ACID LINKED TO
To avoid all risk of sparks, ensure that all electrical
HANDLING
consumers are fully switched off.
Sulphuric acid is a highly aggressive and toxic subs- When a battery is being charged inside a building,
tance which corrodes most metals. switch off the charger before connecting or discon-
necting the battery.
When handling batteries, it is very important to take the
following precautions: Do not place any metallic items on the battery as
this may create a short circuit across the terminals.
- protect your eyes by wearing goggles,
Never hold a naked flame, welding gun, blowtorch,
- wear acid-proof gloves and clothing. cigarette or lighted match near to a battery.
II - CLEANLINESS
IMPORTANT
A battery contains sulphuric acid, a dangerous Check that the battery terminals are clean (see Batte-
substance. ry: Check) (Technical Note 6002A, 80A, Battery).
WARNING
IMPORTANT
To prevent damaging the battery or even causing it Before disconnecting the battery:
to explode, do not place any heat sources or create - wait for the motor-driven fan assembly to stop,
any sparks near a charging battery.
- wait for the computer to finish saving (1 minute).
WARNING
WARNING
Incorrect tightening could cause heating of con-
Some vehicles are only fitted with « TB » (low hei-
tacts, starting or charging faults, sparking, or could
ght) batteries. To avoid damaging the bonnet, only
cause the battery to explode.
refit a battery which is identical to the battery origi-
nally fitted.
When a battery is charging, oxygen and hydrogen are
produced. The mixture of these two gases is explosive.
80A-1
BATTERY
Battery : Removal - Refitting 80A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
repair, page 80A-1) .
REMOVAL
WARNING
The visual indicator cannot be considered relia-
ble in After-Sales; do not use it to determine the
state of the battery.
80A-2
BATTERY
Battery : Removal - Refitting 80A
2 - Removal
133554
133555 a Disconnect the degassing tube (6) .
a Unclip the protector (2) from the positive battery ter-
a Remove:
minal.
- the battery bracket bolt (7) ,
a Remove the stud nut (3) from the positive battery
terminal. - the battery bracket,
- the battery.
WARNING
To prevent any risk of noise, premature wear, REFITTING
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors. I - REFITTING PREPARATION OPERATION
a Check the battery (see Battery: Check) (Technical
a Remove the positive wiring (4) from the positive bat- Note 6002A, 80A, Battery).
tery terminal.
a Undo the positive battery terminal (5) . II - REFITTING OPERATION FOR PART
a Remove the positive battery terminal. CONCERNED
1 - Refitting
a Refit:
- the battery,
- the battery bracket.
a Connect the degassing pipe.
80A-3
BATTERY
Battery : Removal - Refitting 80A
a Push the positive battery terminal fully onto the posi-
tive terminal post.
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for repair, page
80A-1) .
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for repair, page
80A-1) .
2 - Connection
a Push the negative battery terminal fully onto the ne-
gative terminal post.
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for repair, page
80A-1) .
80A-4
BATTERY
Battery tray: Removal - Refitting 80A
Tightening torquesm 5 SPEED MANUAL GBOX
REMOVAL
1 - Removal
K9K
133561
133561
a Unclip:
80A-5
BATTERY
Battery tray: Removal - Refitting 80A
K9K
a Disconnect the pre-postheating unit connector (7) .
DP0
132693
a Remove:
- the automatic transmission computer strap (9) ,
- the automatic transmission computer (10) .
132692
a Disconnect the connectors from the automatic trans-
mission computer.
133559
a Remove:
- the battery tray bolts (11) ,
- the battery tray nuts (12) ,
- the battery tray.
80A-6
BATTERY
Battery tray: Removal - Refitting 80A
2 - Trim removal - the injection computer.
K9K REFITTING
1 - Trim
a Refit the injection computer on the battery tray.
K9K
2 - Refitting
DP0
a Refit:
- the automatic transmission computer,
K9K
a Connect the pre-postheating unit connector.
80A-7
BATTERY
Battery tray: Removal - Refitting 80A
5 SPEED MANUAL GBOX
a Clip the breather pipe of the manual gearbox onto
the battery tray.
II - FINAL OPERATION
a Refit the battery (see 80A, Battery, Battery : Re-
moval - Refitting, page 80A-2) .
80A-8
HEADLIGHTS
Front lighting: List and location of components 80B
I - LIST OF COMPONENTS Headlight bulb
II - LOCATION OF COMPONENTS
Headlights
133077
133081
133074
80B-1
HEADLIGHTS
Front lighting: List and location of components 80B
Beam adjustment motor Front fog lights
133086 133081
135202 133982
80B-2
HEADLIGHTS
Front headlight: Removal - Refitting 80B
REMOVAL
133072
133073
REFITTING
a Remove the upper bolt (1) from the headlight.
80B-3
HEADLIGHTS
Front headlight: Adjusting 80B
III - ADJUSTMENT OPERATION
Essential equipment
ADJUSTMENT
Note:
Do not get into the vehicle throughout the entire
operation.
II - TEST OPERATION
a Place a headlight adjustment and checking tool
set to -1% in front of the vehicle (see equipment ins-
tructions).
a Check the headlight beam adjustment using the
headlight adjustment and checking tool (see
equipment instructions).
133078
IV - FINAL OPERATION
80B-4
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
REMOVAL
133077
a Remove:
- the bulb holder (2) by turning it a quarter of a turn
anti-clockwise,
- the direction indicator bulb from the bulb holder.
133075
a Remove the sealing cover (1) .
133075
a Remove the sealing cover (3) .
80B-5
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
133074 133074
a Remove: a Disconnect the connector.
- the bulb holder (4) , a Undo the bulb clip (6) .
- the bulb. a Remove the bulb.
133075
a Remove the sealing cover (5) .
80B-6
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
- the bulb holder,
- the sealing cover.
133982
a Unclip the front wheel arch liner at (7) .
a Move aside the wheel arch liner.
a Disconnect the connector (8) .
a Remove the bulb by turning it a quarter of a turn anti-
clockwise.
REFITTING
Note:
When replacing bulbs, always use approved
bulbs.
80B-7
HEADLIGHTS
Remote headlight adjustment motor: Removal - Refitting 80B
REMOVAL REFITTING
133086
a Tighten the beam adjustment bolt (1) by a few turns.
a Remove the bracket (2) .
a Turn the headlight beam adjustment motor at (3)
one eighth of a turn outwards relative to the vehicle.
133075
Note:
The ball joint should not just be in contact with
the groove; it should be fitted into it.
133079
a Loosen the beam adjustment bolt by the same num-
ber of turns as during removal.
a Disconnect the ball joint (4) from the headlight re-
flector shell clip (5) by gently tilting the headlight a Refit the sealing cover on the dipped beam and main
beam adjustment motor forwards. beam headlight bulb.
80B-8
HEADLIGHTS
Remote headlight adjustment motor: Removal - Refitting 80B
a Connect the beam adjustment motor connector.
80B-9
HEADLIGHTS
Front fog light: Removal - Refitting 80B
REMOVAL III - FINAL OPERATION
a Refit the front bumper trim (see Front bumper:
I - REMOVAL PREPARATION OPERATION Stripping - Rebuilding) (55A, Exterior protection).
a Position the vehicle on a two-post lift (see Vehicle: a Refit the front bumper (see Front bumper: Remo-
Towing and lifting) (02A, Lifting equipment). val - Refitting) (55A, Exterior protection).
133087
a Remove:
- the bolts (1) from the front fog light,
- the front fog light.
a If replacing the fog light bulb, remove the bulb (see
80B, Headlights, Front headlight: Removal - Re-
fitting, page 80B-3) .
REFITTING
80B-10
HEADLIGHTS
Side indicator: Removal - Refitting 80B
Essential special tooling
REMOVAL
133080
REFITTING
Note:
When replacing the bulb, always use an appro-
ved bulb.
80B-11
REAR LIGHTING
Rear lighting: List and location of components 81A
I - LIST OF COMPONENTS Rear light bulbs on the wing
II - LOCATION OF COMPONENTS
133544
133543
133380
81A-1
REAR LIGHTING
Rear lighting: List and location of components 81A
High level brake light bulb
133382
133542
81A-2
REAR LIGHTING
Rear light on wing: Removal - Refitting 81A
REMOVAL a Connect the connector for the rear light on the wing.
133541
a Undo the nut (1) of the rear light on the wing.
a Disconnect the connector (2) from the rear light on
the wing.
a Unclip the rear light on the wing.
a If replacing the rear light on the wing, remove the
bulbs (see 81A, Rear lighting, Rear light bulb: Re-
moval - Refitting, page 81A-4) .
REFITTING
81A-3
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REMOVAL PREPARATION OPERATION
a Switch off the ignition. 1 - Brake light and side light bulb
a Remove the rear light on the wing (see 81A, Rear li-
ghting, Rear light on wing: Removal - Refitting,
page 81A-3) .
133544
133544
81A-4
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
3 - Reversing light bulb REFITTING
Note:
When replacing a bulb, only use approved bulbs.
II - FINAL OPERATION
a Clip the bulb holder onto the rear light.
a Refit the rear light on the wing (see 81A, Rear li-
ghting, Rear light on wing: Removal - Refitting,
page 81A-3) .
133544
a Remove the rear fog light bulb by pressing and tur-
ning a quarter of a turn anti-clockwise.
81A-5
REAR LIGHTING
Third brake light: Removal - Refitting 81A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
133382
a Remove:
133379
a Unclip the high level brake light trim by simulta- - the bolts (2) of the high level brake light mounting,
neously pressing on the clips (1) . - the high level brake light mounting.
a Remove the rear parcel shelf trim (see Rear parcel a Disconnect the connector (3) .
shelf lining: Removal - Refitting) (71A, Body inter-
nal trim).
81A-6
REAR LIGHTING
Third brake light: Removal - Refitting 81A
133381
a Remove:
REFITTING
81A-7
REAR LIGHTING
High level brake light bulb: Removal - Refitting 81A
REMOVAL
133540
a Remove the bulb by turning it a quarter of a turn anti-
clockwise.
133379
a Unclip the trim for the high level brake light by simul- REFITTING
taneously pressing on the clips (1) .
I - REFITTING OPERATION FOR PART
II - OPERATION FOR REMOVAL OF PART CONCERNED
CONCERNED a
Note:
Use an approved bulb for replacement.
a Refit:
- the bulb on the bulb holder by turning it a quarter of
a turn clockwise,
- the bulb holder on the high level brake light by tur-
ning it forty-five degrees clockwise.
a Connect the connector of the bulb holder.
II - FINAL OPERATION
a Clip on the trim of the high level brake light.
133384
81A-8
REAR LIGHTING
Number plate light: Removal - Refitting 81A
REMOVAL REFITTING
Note:
Use an approved bulb for replacement.
133542
a Remove the number plate light using a small flat-bla-
de screwdriver at (1) .
a Disconnect the light connector.
113334
a Unclip the light at (2) to gain access to the bulb.
81A-9
INTERIOR LIGHTING
Interior lights: List and location of components 81B
I - LIST OF COMPONENTS Luggage compartment light
- an interior light
- door switches
II - LOCATION OF COMPONENTS
Courtesy light
135201
Door switch
135199
133067
135200
81B-1
INTERIOR LIGHTING
Interior lights: List and location of components 81B
Luggage compartment switch
133378
81B-2
INTERIOR LIGHTING
Courtesy light: Removal - Refitting 81B
2 - Light with reading light
Essential special tooling
REMOVAL
1 - Single light
133552
REFITTING
81B-3
INTERIOR LIGHTING
Door switch: Removal - Refitting 81B
REMOVAL
133069
a Disconnect the connector (2) from the door switch.
a Remove the door switch.
133067
a Remove the sealing gaiter (1) .
REFITTING
133068
a Unclip the door switch by pressing the clips.
81B-4
INTERIOR LIGHTING
Luggage compartment light: Removal - Refitting 81B
REMOVAL
133065
a Unclip the luggage compartment light using a flat-
blade screwdriver.
a Disconnect the luggage compartment light connec-
tor.
a Remove the luggage compartment light.
REFITTING
Note:
Use an approved bulb for replacement.
81B-5
FUSES
Fuses: List and location of components 81C
I - LIST OF COMPONENTS Battery protection fuse
133555
133083
133089
133085
81C-1
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
I - LIST OF COMPONENTS Ignition switch
DRIVER'S DOOR/EL+TELECOM.
- a key equipped with a door locking remote control
II - LOCATION OF COMPONENTS
Antenna/Transponder ring
133418
DRIVER'S DOOR/EL+TELECOM.
Key
133109
133981
82A-1
ENGINE IMMOBILISER
Ignition switch: Removal - Refitting 82A
REMOVAL
133419
a Position the ignition key at (3) between the first and
second position (+ Accessories and + after ignition
feed).
a Press the retaining lug (4) .
a Remove the ignition switch.
133416
133418
82A-2
ENGINE IMMOBILISER
Ignition switch: Removal - Refitting 82A
REFITTING
133419
a Position the ignition key at (5) between the first and
second position (+ Accessories and + after ignition
feed).
a Press the retaining lug.
a Fit the ignition switch.
a Refit the ignition switch bolt on the steering column.
a Connect the ignition switch connector.
a Lock the ignition switch connector.
II - FINAL OPERATION
a Refit the antenna/transponder ring (see 82A, Engi-
ne immobiliser, Transponder ring: Removal - Re-
fitting, page 82A-4) .
82A-3
ENGINE IMMOBILISER
Transponder ring: Removal - Refitting 82A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
133110
a Disconnect the antenna/transponder ring connector
(4) .
133108
a Remove:
- the lower cover bolts (1) ,
- the lower cover (2) .
133111
a Unclip the antenna/transponder ring tabs (5) .
a Remove the antenna/transponder ring from the igni-
tion switch.
133109
a Remove the upper cover (3) .
82A-4
ENGINE IMMOBILISER
Transponder ring: Removal - Refitting 82A
REFITTING
II - FINAL OPERATION
a Refit:
- the upper cover,
- the lower cover.
82A-5
ENGINE IMMOBILISER
Remote door locking control battery: Removal - Refitting 82A
DRIVER'S DOOR/EL+TELECOM.
REMOVAL REFITTING
WARNING
To ensure that the remote control operates cor-
rectly, take care not to damage the battery con-
tacts.
Only handle the new battery with dry, grease-free
hands or wearing clean gloves to avoid any risk
of dirt and oxidation on the battery.
13077
a Place the key head on a table with the metal insert
facing downwards.
a Use a flat-blade screwdriver as a lever (1) , ensuring
that the end of it presses firmly against the lower
section of the key head.
a Remove the upper section of the key head at (2) .
WARNING 133984
To ensure that the remote control operates cor- a Replace the battery using a flat-blade screwdriver.
rectly, take care not to damage the battery con-
tacts.
II - FINAL OPERATION
Only handle the new battery with dry, grease-free
hands or wearing clean gloves to avoid any risk a Close the key.
of dirt and oxidation on the battery.
82A-6
HORN
Horn: Removal - Refitting 82B
REMOVAL
133064
a Remove:
- the horn.
REFITTING
II - FINAL OPERATION
82B-1
INSTRUMENT PANEL
Instrument panel: Removal - Refitting 83A
II - FINAL OPERATION
Essential equipment a Refit the upper section of the dashboard (see Dash-
board, upper section: Removal - Refitting) (57A,
diagnostic tool Interior equipment).
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
REMOVAL
a If replacing the instrument panel, carry out the ne-
cessary operations using the diagnostic tool (see
I - REMOVAL PREPARATION OPERATION Fault finding - Replacement of components)
(83A, Instrument panel).
a If replacing the instrument panel, carry out the ne-
cessary operations using the diagnostic tool (see
Fault finding - Replacement of components)
(83A, Instrument panel).
133059
REFITTING
83A-1
CONTROL - SIGNALS
Under steering wheel control assembly: List and location of components 84A
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
DRIVER'S DOOR/EL+TELECOM.
- a central door locking switch
DOOR MIRRORS 02
- an exterior rear view mirror control switch 133376
133103
84A-1
CONTROL - SIGNALS
Under steering wheel control assembly: List and location of components 84A
Signalling light switch Remote headlight beam adjustment control
133082 133117
133119 133119
84A-2
CONTROL - SIGNALS
Under steering wheel control assembly: List and location of components 84A
DRIVER'S DOOR/EL+TELECOM. FRONT SEAT WITH HEATING
133119 133425
DOOR MIRRORS 02
133428
84A-3
CONTROL - SIGNALS
Rotary switch: Removal - Refitting 84A
Essential equipment
diagnostic tool
REMOVAL
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on). 133376
a
a The wheels must be set straight ahead.
WARNING
WARNING To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.
Incorrect wheel alignment may damage the
rotary switch. a Immobilise the wiring of the audible warning at (1) as
illustrated above, to prevent the rotary switch from
a Lock the airbag computer using the diagnostic tool
rotating during removal.
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
a Disconnect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Remove the driver's front airbag (see 88C, Air bag
and Pretensioners, Driver's front airbag: Remo-
val - Refitting, page 88C-9) .
a Remove:
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
- the steering column switch assembly (see 84A,
Control - Signals, Steering wheel controls as-
sembly: Removal - Refitting, page 84A-6) .
84A-4
CONTROL - SIGNALS
Rotary switch: Removal - Refitting 84A
II - OPERATION FOR REMOVAL OF PART II - FINAL OPERATION
CONCERNED
a Refit:
- the steering column switch assembly (see 84A,
Control - Signals, Steering wheel controls as-
sembly: Removal - Refitting, page 84A-6) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
- the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's front airbag: Removal - Re-
fitting, page 88C-9) .
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Unlock the airbag computer using the diagnostic
tool (see Fault finding - Replacement of compo-
nents) (88C, Airbags and pretensioners).
a Switch on the ignition.
a Check the operation of the rotary switch:
- turn the steering wheel to the left until it stops,
- turn the steering wheel to the right until it stops,
133376
- check that there are no faults on the instrument pa-
a Remove: nel.
REFITTING
WARNING
To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.
a Refit:
84A-5
CONTROL - SIGNALS
Steering wheel controls assembly: Removal - Refitting 84A
Essential equipment
diagnostic tool
REMOVAL
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on). 133108
133109
84A-6
CONTROL - SIGNALS
Steering wheel controls assembly: Removal - Refitting 84A
133376 133422
a a Remove the radio control satellite bolt (6) .
133420
a Remove the bolt (7) from the steering column switch
assembly.
133423
a Unclip the blanking cover (5) from the radio control a Partially remove the steering column switch assem-
satellite. bly to disconnect the connectors.
84A-7
CONTROL - SIGNALS
Steering wheel controls assembly: Removal - Refitting 84A
- the upper cover,
- the lower cover,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
- the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's front airbag: Removal - Re-
fitting, page 88C-9) .
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
a Unlock the airbag computer using the diagnostic
tool (see Fault finding - Replacement of compo-
nents) (88C, Airbag and pretensioners).
a Switch on the ignition.
a Check the operation of the rotary switch:
- turn the steering wheel to the left until it stops,
- turn the steering wheel to the right until it stops,
133421 - check that there are no faults on the instrument pa-
a Disconnect the steering column switch assembly nel.
connectors.
a Remove the steering wheel control assembly.
REFITTING
WARNING
Incorrect wheel alignment may damage the
rotary switch.
WARNING
To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.
84A-8
CONTROL - SIGNALS
Wiper switch: Removal - Refitting 84A
Note:
It is not necessary to remove the steering wheel.
REMOVAL
133109
a Remove the upper cover (3) .
a Remove the antenna/transponder ring (see 82A,
Engine immobiliser, Transponder ring: Removal
- Refitting, page 82A-4) .
133108
a Remove:
- the lower cover bolts (1) ,
- the lower cover (2) .
133421
a Disconnect the wiper switch connector (4) .
84A-9
CONTROL - SIGNALS
Wiper switch: Removal - Refitting 84A
133420
a Remove:
- the bolts (5) from the wiper switch,
- the wiper switch in the direction of the arrow (6) .
REFITTING
II - FINAL OPERATION
a Refit:
- the antenna/transponder ring (see 82A, Engine
immobiliser, Transponder ring: Removal - Re-
fitting, page 82A-4) ,
- the upper cover,
- the lower cover.
84A-10
CONTROL - SIGNALS
Indicator lighting switch: Removal - Refitting 84A
Note:
The removal of the steering wheel is not necessary.
REMOVAL
133109
a Remove the upper cover (3) .
133108
a Remove:
- the lower cover bolts (1) ,
- the lower cover (2) .
133421
a Disconnect the connectors (4) from the signalling li-
ght switch.
84A-11
CONTROL - SIGNALS
Indicator lighting switch: Removal - Refitting 84A
133420
a Remove:
- the signalling light switch bolts (5) ,
- the signalling light switch in the direction of the ar-
row (6) .
REFITTING
II - FINAL OPERATION
a Refit:
- the upper cover,
- the lower cover.
84A-12
CONTROL - SIGNALS
Hazard warning light switch: Removal - Refitting 84A
II - OPERATION FOR REMOVAL OF PART
Essential special tooling CONCERNED
Car. 1363 Set of trim removal levers.
REMOVAL
133118
133119
a Unclip the switch plate (1) using the tool (Car. 1363).
133112
REFITTING
84A-13
CONTROL - SIGNALS
Hazard warning light switch: Removal - Refitting 84A
a Connect the switch plate connectors.
II - FINAL OPERATION
a Clip the switch plate onto the dashboard.
84A-14
CONTROL - SIGNALS
Central locking switch: Removal - Refitting 84A
DRIVER'S DOOR/EL+TELECOM.
II - OPERATION FOR REMOVAL OF PART
Essential special tooling CONCERNED
Car. 1363 Set of trim removal levers.
REMOVAL
133118
a Disconnect the connectors (2) .
133119
a Unclip the switch plate (1) using the tool (Car. 1363).
133112
a Remove the central door locking switch by pressing
the clips (3) .
84A-15
CONTROL - SIGNALS
Central locking switch: Removal - Refitting 84A
DRIVER'S DOOR/EL+TELECOM.
REFITTING
II - FINAL OPERATION
a Clip the switch plate onto the dashboard.
84A-16
CONTROL - SIGNALS
Remote headlight adjustment control: Removal - Refitting 84A
II - OPERATION FOR REMOVAL OF PART
Essential special tooling CONCERNED
Car. 1363 Set of trim removal levers.
REMOVAL
133424
a Remove the headlight remote adjustment control by
pressing on the clips (1) .
REFITTING
133117
I - REFITTING OPERATION FOR PART
a Unclip the switch plate using the tool (Car. 1363). CONCERNED
a Disconnect the connectors. a Clip the headlight remote adjustment control onto
a Remove the plate. the switch plate.
a Connect the connectors.
II - FINAL OPERATION
a Clip the switch plate on the dashboard lower trim.
84A-17
CONTROL - SIGNALS
Door mirror control switch: Removal - Refitting 84A
DOOR MIRRORS 02
133433
a Remove the exterior rear view mirror control switch
by pressing on the clips (3) .
133428
a Remove the bolt (1) .
REFITTING
a Remove the switch plate of the front electric win-
dows on the driver's door in the direction of the ar-
I - REFITTING OPERATION FOR PART
row (2) .
CONCERNED
a Disconnect the connectors.
a Clip the exterior rear view mirror control switch onto
the switch plate for the front electric windows on the
driver's door.
II - FINAL OPERATION
a Connect the connectors.
a Refit the switch plate for the front electric windows
on the driver's front side door trim.
84A-18
CONTROL - SIGNALS
Heated rear screen switch: Removal - Refitting 84A
II - OPERATION FOR REMOVAL OF PART
Essential special tooling CONCERNED
Car. 1363 Set of trim removal levers.
REMOVAL
133118
133119
a Unclip the switch plate (1) using the tool (Car. 1363).
133112
REFITTING
84A-19
CONTROL - SIGNALS
Heated rear screen switch: Removal - Refitting 84A
a Connect the switch plate connectors.
II - FINAL OPERATION
a Clip the switch plate onto the dashboard.
84A-20
CONTROL - SIGNALS
Heated seat cover switch: Removal - Refitting 84A
FRONT SEAT WITH HEATING
133426
133425
a Disconnect the connector (2) from the heated seat
cover switch.
a Remove the exterior section of the front seat lower
casing (1) (see Front seat lower cover: Removal - a Unclip the heated seat cover switch at (3) .
Refitting) (77A, Front seat trims).
REFITTING
II - FINAL OPERATION
a Refit the exterior section of the front seat lower ca-
sing (see Front seat lower cover: Removal - Refit-
ting) (77A, Front seat trims).
84A-21
WIPING - WASHING
Wipers and washer: List and location of components 85A
I - LIST OF COMPONENTS Windscreen wiper mechanism
II - LOCATION OF COMPONENTS
133100
133104
85A-1
WIPING - WASHING
Wipers and washer: List and location of components 85A
Windscreen washer jet Windscreen washer pump
133102
133099
133098
85A-2
WIPING - WASHING
Windscreen wiper blade: Removal - Refitting 85A
REMOVAL REFITTING
133100
133101
85A-3
WIPING - WASHING
Windscreen wiper arm: Removal - Refitting 85A
II - OPERATION FOR REMOVAL OF PART
Essential special tooling CONCERNED
Ele. 1841 Tool for removing wiper arms
Tightening torquesm
REMOVAL
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
133104
a Visually mark the position of the windscreen wiper
arm.
133091
a Remove the nut from the windscreen wiper arm.
85A-4
WIPING - WASHING
Windscreen wiper arm: Removal - Refitting 85A
II - REFITTING OPERATION FOR PART
CONCERNED
133104
a Refit the windscreen wiper arm in the position mar-
ked before the removal operation.
133090 a Torque tighten the windscreen wiper arm nut (18
a Remove the windscreen wiper arm using the tool N.m).
(Ele. 1841). a Refit the nut cover of the windscreen wiper arm.
REFITTING
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).
a Switch off the ignition.
85A-5
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting 85A
REMOVAL
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
II - FINAL OPERATION
a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).
85A-6
WIPING - WASHING
Windscreen wiper motor: Removal - Refitting 85A
REMOVAL
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).
a Disconnect:
85A-7
WIPING - WASHING
Windscreen wiper motor: Removal - Refitting 85A
133626
a Refit:
- the mechanism drive linkage, ensuring that it is pa-
rallel to the shaft connecting the two windscreen
wiper motor lower bolts,
- the windscreen wiper motor shaft nut.
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).
a Switch off the ignition.
a Refit the windscreen wiper arms (see 85A, Wiping -
Washing, Windscreen wiper arm: Removal - Re-
fitting, page 85A-4) .
85A-8
WIPING - WASHING
Windscreen washer pump: Removal - Refitting 85A
REMOVAL
133099
a Move aside the windscreen washer bottle as illustra-
ted above.
Note:
Mark the routing of the supply pipes and wiring.
Note:
When removing the windscreen washer pump,
use a container to collect the windscreen washer
fluid which will flow out of the bottle.
133098
a Disconnect:
a Remove the windscreen washer bottle bolt (1) .
- the connector (2) from the windscreen washer
pump,
- the supply pipe (3) of the windscreen washer
pump.
a Remove the windscreen washer pump.
REFITTING
85A-9
WIPING - WASHING
Windscreen washer pump: Removal - Refitting 85A
II - FINAL OPERATION
a Refit:
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
- the windscreen wiper arms (see 85A, Wiping -
Washing, Windscreen wiper arm: Removal - Re-
fitting, page 85A-4) .
85A-10
WIPING - WASHING
Windscreen washer jet: Removal - Refitting 85A
REMOVAL
133102
a Disconnect the windscreen washer jet supply pipes
(1) .
a Squeeze the tabs (2) of the windscreen washer jets.
a Extract the windscreen washer jets towards the out-
side of the bonnet.
REFITTING
85A-11
WIPING - WASHING
Windscreen washer bottle: Removal - Refitting 85A
REMOVAL
133099
REFITTING
133098
I - REFITTING OPERATION FOR PART
a Remove the windscreen washer bottle bolt (1) . CONCERNED
a Refit:
II - FINAL OPERATION
a Refit:
85A-12
RADIO
Audio equipment: List and location of components 86A
I - LIST OF COMPONENTS Radio aerial
- a radio aerial
- a radio
- tweeters
- front speakers
- a display
133391
Radio
RADIO NO 03
- rear speakers
II - LOCATION OF COMPONENTS
133375
133103
86A-1
RADIO
Audio equipment: List and location of components 86A
Tweeter speaker
Display
133061
Front speaker
133063
RADIO NO 03
Rear speaker
133385
133389
86A-2
RADIO
Audio equipment: List and location of components 86A
The rear speakers are located on the rear parcel shelf
trim.
86A-3
RADIO
Car radio: Removal - Refitting 86A
RADIO NO 01 or RADIO NO 02 or RADIO NO 03
REFITTING
Essential special tooling
Ms. 1373 Tool for removing radio or I - REFITTING OPERATION FOR PART
chronotachograph. CONCERNED
a
REMOVAL
WARNING
II - FINAL OPERATION
a Switch on the ignition.
a Carry out the necessary operations (see Fault fin-
ding - Replacement of components) (86A, Radio).
133374
WARNING
86A-4
RADIO
Radio aerial: Removal - Refitting 86A
REMOVAL
133392
a Unclip the radio aerial wiring at (2) .
a Remove:
- the radio aerial nut (3) ,
- the radio aerial.
a Mark the routing of the aerial cable behind the radio.
a Disconnect the aerial cable from the radio.
133393
a REFITTING
WARNING
I - REFITTING OPERATION FOR PART
To ensure correct operation: CONCERNED
WARNING
86A-5
RADIO
Radio aerial: Removal - Refitting 86A
II - FINAL OPERATION
a Refit:
- the headlining (see Headlining: Removal - Refit-
ting) (71A, Body internal trim),
- the dashboard upper section (see Dashboard: Re-
moval - Refitting) (57A, Interior equipment),
- the radio (see 86A, Radio, Car radio: Removal -
Refitting, page 86A-4) .
86A-6
RADIO
Tweeter: Removal - Refitting 86A
RADIO NO 01 or RADIO NO 02 or RADIO NO 03
REMOVAL
133060
a Remove the tweeter.
a Disconnect the tweeter connector (2) .
REFITTING
II - FINAL OPERATION
a Refit the upper section of the dashboard (see Dash-
board, upper section: Removal - Refitting) (57A,
Interior equipment).
86A-7
RADIO
Front speakers: Removal - Refitting 86A
RADIO NO 01 or RADIO NO 02 or RADIO NO 03
133385
133386
a Remove:
a Unclip the front speaker grille at (1) using a flat-bla- - the front speaker bolts (2) ,
de screwdriver. - the front speaker.
a Disconnect the front speaker connector.
REFITTING
II - FINAL OPERATION
a Clip on the front speaker grille.
86A-8
RADIO
Rear speakers: Removal - Refitting 86A
RADIO NO 03
133387
133388
a Remove:
a Remove the rear speaker grille (1) turning it an ei- - the rear speaker bolts (2) ,
ghth of a turn clockwise. - the rear speaker.
a Disconnect the rear speaker connector.
REFITTING
II - FINAL OPERATION
a Refit the rear speaker grille turning it an eighth of a
turn anti-clockwise.
86A-9
RADIO
Display: Removal - Refitting 86A
RADIO NO 02 or RADIO NO 03 – RADIO NO 01 or VEHICLE WITHOUT RADIO, and 4 SPEED AUTO GBOX
REMOVAL
133062
133063
a Unclip the mounting from the display at (1) .
a Remove the display mounting (2) .
133071
REFITTING
86A-10
RADIO
Display: Removal - Refitting 86A
RADIO NO 02 or RADIO NO 03 – RADIO NO 01 or VEHICLE WITHOUT RADIO, and 4 SPEED AUTO GBOX
a Refit the display mounting onto the dashboard.
II - FINAL OPERATION
a Refit the upper section of the dashboard (see Dash-
board, upper section: Removal - Refitting) (57A,
Interior equipment).
86A-11
RADIO
Radio control satellite: Removal - Refitting 86A
REMOVAL
133063
a Unclip the mounting from the display at (4) .
a Move aside the display mounting (5) .
133423
a Unclip the blanking cover (6) from the radio control
satellite bolt.
133109
86A-12
RADIO
Radio control satellite: Removal - Refitting 86A
REFITTING
II - FINAL OPERATION
a Refit:
- the display mounting onto the dashboard,
- the upper section of the dashboard (see Dash-
board, upper section: Removal - Refitting) (57A,
Interior equipment),
133422 - the cowlings under the steering wheel.
a Remove the radio control satellite bolt (7) .
133390
a Unclip the connector (8) .
a Disconnect the connector (8) from the radio control
satellite located behind the display.
Note:
Mark the wiring routing of the radio control satel-
lite.
86A-13
PASSENGER COMPARTMENT CONNECTION UNIT
Connection unit: List and location of components 87B
I - LIST OF COMPONENTS
133548
II - LOCATION OF COMPONENTS
UCH
133539
87B-1
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
Essential equipment
diagnostic tool
REMOVAL
133546
a Remove the bolt (1) . 133548
a Move aside the UCH.
a Disconnect the connectors (4) .
a Unclip the relay plates at (5) .
87B-2
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
133549
REFITTING
a Clip:
II - FINAL OPERATION
87B-3
ELECTRIC WINDOWS - SUNROOF
Electric window: List and location of components 87D
I - LIST OF COMPONENTS
II - LOCATION OF COMPONENTS
133429
133428
133430
87D-1
ELECTRIC WINDOWS - SUNROOF
Electric window: List and location of components 87D
Child lock switch
133117
87D-2
ELECTRIC WINDOWS - SUNROOF
Front electric window switches on driver's door Removal - Refitting 87D
ELEC. FRONT WINDOW SW. or FR ONE-TCH ELEC WIN
REMOVAL
133433
a Remove the front electric window switches by pres-
sing on the clips (3) .
REFITTING
87D-3
ELECTRIC WINDOWS - SUNROOF
Front electric window switch on the passenger door: Removal - Refitting 87D
ELEC. FRONT WINDOW SW.
REMOVAL
133432
a Remove the front electric window switch by pressing
the clips (3) .
REFITTING
87D-4
ELECTRIC WINDOWS - SUNROOF
Rear electric window switch: Removal - Refitting 87D
ELEC. REAR WINDOW SW.
REMOVAL
133431
a Unclip the rear electric window switches by pressing
on the clips (2) .
REFITTING
87D-5
ELECTRIC WINDOWS - SUNROOF
Child safety switch: Removal - Refitting 87D
ELEC. REAR WINDOW SW.
REMOVAL
133424
a Unclip the child safety switch at (2) .
REFITTING
133117
a Unclip the switch plate (1) using the tool (Car. 1363).
a Disconnect the connectors.
87D-6
ENGINE COMPARTMENT CONNECTION UNIT
Engine compartment connection unit: List and location of components 87G
I - LIST OF COMPONENTS
- engine compartment connection unit
II - LOCATION OF COMPONENTS
133088
Unclip the cover (1) to access the engine compartment
connection unit.
133089
87G-1
AIR BAG AND PRETENSIONERS
Airbag and Pretensioners: List and location of components 88C
I - LIST OF COMPONENTS Driver's front airbag
- an airbag computer
PASSENGER AIRBAG
II - LOCATION OF COMPONENTS
Airbag computer
133371
133362
88C-1
AIR BAG AND PRETENSIONERS
Airbag and Pretensioners: List and location of components 88C
Front seat belt buckle Front side seat belt
133369 133372
133373 133364
88C-2
AIR BAG AND PRETENSIONERS
Airbag and Pretensioners: List and location of components 88C
Rear centre seat belt
133365
PASSENGER AIRBAG
133563
Passenger front airbag
Side impact sensors
133562
133361
88C-3
AIR BAG AND PRETENSIONERS
Airbag and Pretensioners: Precautions for repair 88C
The pyrotechnic systems (pretensioners and airbags)
must be checked using the diagnostic tool :
Essential equipment
- after an accident,
diagnostic tool
- after theft or attempted theft of the vehicle,
- before selling a used vehicle.
I - PRECAUTIONS FOR REPAIR
II - TRIGGERING OF THE SAFETY SYSTEMS
IMPORTANT
IMPORTANT
All operations on airbag and pretensioner systems
must be carried out by qualified trained personnel.
In order to prevent interference with the deployment
The airbags have a pyrotechnic gas generator, with of the airbags:
an ignition module and bag which must not be
- do not fit a cover to the front seats,
separated.
- do not place objects in the area of deployment.
The pretensioners have a pyrotechnic gas genera-
tor and an igniter which must, under no circumstan-
After detection of an impact, the airbag computer locks
ces, be separated.
definitively and the « airbag fault » warning light is illu-
minated on the instrument panel. The airbag computer
and the side impact sensors must always be replaced.
IMPORTANT
Never handle the pyrotechnic systems (pretensio- IMPORTANT
ners or airbags) near to a source of heat or naked To eliminate the risk of any accident, do not reuse
flame - they may be triggered. pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see 88C,
Air bag and Pretensioners, Airbags and preten-
IMPORTANT sioners: Recycling - Destruction, page 88C-5) .
To prevent any accidental triggering whilst working
on or near a pyrotechnic component (airbags or
pretensioners), lock the airbag computer using the III - DURABILITY OF THE PYROTECHNIC
diagnostic tool. COMPONENTS
When this function is activated, all the trigger lines The precautions which recommended that pyrotechnic
are inhibited and the airbag warning light on the ins- components (airbags and pretensioners) were repla-
trument panel lights up continuously (ignition on). ced 10 years after the registration of the vehicle have
now been lifted.
(see Fault finding - Replacement of compo-
nents) (88C, Airbag and pretensioners). Pyrotechnic components (airbags and pretensioners)
do not therefore require any maintenance.
When working underneath the vehicle (on the bo-
dywork, sill panel, etc.) or for certain operations invol-
ving removal or refitting of seat trims, it is essential to
lock the airbag computer using the diagnostic tool
and to disconnect the battery (see 80A, Battery,
Battery : Removal - Refitting, page 80A-2) .
IMPORTANT
To prevent the pyrotechnic components from being
permanently deactivated or triggered (airbags or
pretensioners), check the airbag computer using
the diagnostic tool.
88C-4
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
Essential special tooling
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and Pretensioners: Precautions for repair,
page 88C-4) .
IMPORTANT
To eliminate the risk of any accident, do not reuse
pyrotechnic components.
It is essential to destroy pretensioners or airbags 96832
before scrapping a vehicle or a part only.
a Always use the tool (Ele. 1287) and three kits of
adapters,and.
Note:
WARNING
The airbags must be destroyed outside the
The destruction procedure cannot be carried out if workshop, in an area with sufficient space.
local regulations require a special procedure which
has been confirmed and published by the Fault fin- The airbags to be destroyed must be removed.
ding, Repair and Procedures Department.
Note:
a Connect:
88C-5
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
a Connect the two feed wires of the destruction tool
(Ele. 1287) to a battery.
IMPORTANT
To prevent any risk of an accident when des-
troying a pyrotechnic component, check that no-
one is in the vicinity.
IMPORTANT
To prevent any risk of an accident when des-
troying a pyrotechnic component, check that no-
one is in the vicinity.
88C-6
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Essential equipment
diagnostic tool
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
II - FINAL OPERATION
88C-7
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
a If the airbag computer is being replaced, carry out
the necessary operations using the diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
IMPORTANT
To avoid a fault with or even triggering of pyro-
technic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.
88C-8
AIR BAG AND PRETENSIONERS
Driver's front airbag: Removal - Refitting 88C
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
133358
a Switch off the ignition. a Disconnect the connector (3) from the driver's front
a Disconnect the battery (see 80A, Battery, Battery : airbag.
Removal - Refitting, page 80A-2) . a Remove the driver's front airbag.
REFITTING
II - FINAL OPERATION
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
119496
IMPORTANT
a Remove the driver's front airbag by opening (2) the To eliminate the risk of any accident, do not
clips (1) using a flat-blade screwdriver. reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-5) .
88C-9
AIR BAG AND PRETENSIONERS
Driver's front airbag: Removal - Refitting 88C
88C-10
AIR BAG AND PRETENSIONERS
Passenger front airbag: Removal - Refitting 88C
PASSENGER AIRBAG
II - OPERATION FOR REMOVAL OF PART
CONCERNED
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
IMPORTANT
To prevent the any component from being thrown
upwards, store the airbag with the inflatable
cushion facing upwards.
REFITTING
a Refit:
88C-11
AIR BAG AND PRETENSIONERS
Passenger front airbag: Removal - Refitting 88C
PASSENGER AIRBAG
III - FINAL OPERATION
a Refit the upper section of the dashboard (see Dash-
board, upper section: Removal - Refitting) (57A,
Interior equipment).
a Connect the battery (see 80A, Battery, Battery :
Removal - Refitting, page 80A-2) .
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-5) .
88C-12
AIR BAG AND PRETENSIONERS
Front (chest) side airbag: Removal - Refitting 88C
FRONT SIDE AIRBAG
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
133564
a Unclip the connector safety clip (1) using a small flat-
I - REMOVAL PREPARATION OPERATION
blade screwdriver.
a
a Disconnect:
IMPORTANT - the connector (2) from the front side chest-level air-
Never handle the pyrotechnic systems (preten- bag,
sioners or airbags) near to a source of heat or
- the earth terminal (3) .
naked flame - they may be triggered.
133565
a Remove:
- the nuts for the front chest-level side airbag (4) ,
- the front chest-level side airbag.
88C-13
AIR BAG AND PRETENSIONERS
Front (chest) side airbag: Removal - Refitting 88C
FRONT SIDE AIRBAG
IMPORTANT
To prevent the airbag triggering, connect the
earth wire before the igniter connector.
88C-14
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
FRONT SIDE AIRBAG
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Essential equipment
diagnostic tool
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
133361
a Remove:
I - REMOVAL PREPARATION OPERATION
- the bolts (1) ,
a - the side impact sensor.
a Lock the airbag computer using the diagnostic tool II - REFITTING OPERATION FOR PART
(see Fault finding - Replacement of components) CONCERNED
(88C, Airbag and pretensioners). a Connect the side impact sensor connector.
a Remove:
- the front sill panel trim (see Front door sill lining:
Removal - Refitting) (71A, Body internal trim).
88C-15
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
FRONT SIDE AIRBAG
133359
a Position a new side impact sensor using its lug (3) .
a Torque tighten the side impact sensor bolt (6.5
N.m).
IMPORTANT
To avoid a fault with or even triggering of pyro-
technic components (airbags or pretensioners),
check the airbag computer using the diagnostic
tool.
88C-16
AIR BAG AND PRETENSIONERS
Front seat belt buckle: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and Pretensioners: Precautions for repair,
page 88C-4) .
REMOVAL
a Switch off the ignition. - the bolt (1) with its washer,
a Disconnect the battery (see 80A, Battery, Battery : - the front seat belt buckle.
Removal - Refitting, page 80A-2) .
a Remove:
- the central console (see Centre console: Remo-
val - Refitting) (57A, Interior equipment),
- the front seat lower casing (see Front seat lower
cover: Removal - Refitting) (77A, Front seat trim).
88C-17
AIR BAG AND PRETENSIONERS
Front seat belt buckle: Removal - Refitting 88C
II - FINAL OPERATION
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-5) .
133371
a Disconnect the font seat belt buckle connector (2) .
a Remove:
- the bolt (3) ,
- the front seat belt buckle.
REFITTING
88C-18
AIR BAG AND PRETENSIONERS
Rear seat belt buckle: Removal - Refitting 88C
a Torque tighten the rear seat belt buckle bolts (21
N.m).
Tightening torquesm
REMOVAL
133373
a Remove:
REFITTING
88C-19
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
REFITTING
Tightening torquesm
I - REFITTING PREPARATION OPERATION
front side seat belt bolt 21 N.m
a Coat the threading of the bolt of the front seat belt
inertia reel with HIGH STRENGTH THREAD LOCK
(see Vehicle: Parts and consumables for repair)
REMOVAL (04B, Consumables - Products).
133372
a Remove:
88C-20
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
Tightening torquesm
REMOVAL
133364
a Remove:
- the bolt (2) of the rear side seat belt inertia reel,
- the rear side seat belt.
REFITTING
88C-21
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
II - REFITTING OPERATION FOR PART
CONCERNED
Tightening torquesm
a Refit the rear centre seat belt.
rear centre seat belt bolt 21 N.m a Torque tighten the rear centre seat belt bolt (21
N.m).
133366
a Remove:
- the bolt from the inertia reel (1) of the rear centre
seat belt,
REFITTING
88C-22
DRIVER'S POSITION
Cigarette lighter: Removal - Refitting 88D
REMOVAL
133113
a Remove the cigarette lighter in the direction of the
arrow (4) .
133550
133114
REFITTING
88D-1
DRIVER'S POSITION
Cigarette lighter: Removal - Refitting 88D
II - FINAL OPERATION
a Connect the cigarette lighter connector.
a Clip the cup holder plate onto the centre console.
a Refit the ashtray.
88D-2