Operator's Manual
Operator's Manual
Operator's Manual
MAN UAL
TE~CTRON LYCONIING
Aircraft Engines
SERIES
0-360, HO-360, 10-360,
AIO-360, HIO-360 TIG-360
60297-12
I Lycoming
Island Enterprises
O PE RATO R’S
MAN UAL
rixclt~:l Lycoming
7’h Edition
July, 2000
Approved by F.A.A.
Printed in U.S.A.
Island Enterprises
Lycoming
OPERt~TOR’S MANUAL
REVISION
March 1990
3-12A, Adds page 3-12B; 3-13
1-5, 1-6; 2-9, 2-10, 2-11, 2-12,
2-13; Added page 3-18A; 3-29;
5-4
May 1996
1-5, 1-6, 1-7; 2-2, Added page
2-2A/B;2-9, 2-10, 2-11, 2-12,
2-13, 2-14; 3-12, Added page
3-12A/B; 3-14, Added page
3-]4A/B; 3-15, 3-16, Added
pages 3-16A, 3-16B; 3-17, 3-18,
3-26, Added pages 3-26A/B,
3-40A/B; 3-50, Added pages
3-50A, 3-50B; 3-51
April 1998
3-3, 3-4, Added page 3-4A/B
December 1999
1-7; 2-2A, Added page 2-2B;
2-10, 2-13, 3-12, 3-15, 3-23,
3-40A, Added page 3-40B; 8-1
Island Enterprises
O, HO, IO, AIO, HIO, TIG-360 Series Operator’s Manual:
Textron Lycoming Part Number, 60297-12~.;
Mailing address:
Textron Lycoming
652 Oliver Street
Wijliamsport, PA 17701 U.S.A.
Phone:
Factory: 570-323-6181
Sales Department: 570-327-7268
Fax: 570-327-7101
Island Enterprises
rlnlr~:llycoming
WAR RANTY
(LIMITE D)
REPLACEMENT PART RECIPROCATING AIRCRAFT ENGINE
Textron Lycoming warrantp each new reciprocating aircnft engine replacement part sold by it to be me f~m defects
inmaterial and wo~nnanship appearing within one (1) yeat from its date of first operrtion. The date of first opera-
tion, must not exceed two (2) years from the date of shipment from Textton Lycoming.
Textron Lycoming’s obligation under this warranty shall be limited to its choice of repair or replacement, on anex-
change basis, of the replacement part, when Textron Lycaaning has determined that the part is defective inmaterial or
worlannnFhiD. Textron Lycoming will also reimtRlrse you for the costs for labor in connection with the repair or replace-
ment as provided in Textron Lycoming’s then cumnt Removal and Installation Labor Allowance Guidebook.
Any pan so repaired or replaced will be warmnted for the remainder of the original warranty period.
YOUR OBLIGATIONS
The engine in which the replacement part is imtalled must have received normal use and service. You must apply for
warranty with an authorized Textron Lycoming distributor within 30 days of the appearance of tbe defect in material or
worbnanship.
Textron Lycoming’s warranty does not cover nonnal maintenance expenses or consumable items. The obligations on
the part of Textron Lycoming set forth above are your exclusive remedy and the exclusive liability of Textron Lycoming.
This warranty allocates the risk of product failure between you and Textron Lycoming, as permitted by applicable law.
Textron Lycoming rrseIves the right to deny any waranty claim if it reasonably determines that the engine orpart has
been subject to accident or used, adjusted, altered, handled, maintained or stored other than as directed in your operator’s
manual, or ifmn-germine Texuon Lycoming parts are installed in or on the engine and are determiwd to be a possible
cause of the incident for which the warmnty application is filed.
Textron Lycoming may change the construction of engines at any time without incurring any obligation to incorporate
such alterations in
engines or pans previously sold.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REPRESEN-
TATIONS, EXPRESS OR IMPLIED OR STATUTORY, WHETHER WRI~ITEN OR ORAL, INCLUDING BUT NOT
LIMITED TOANY WARRANTY OFMERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE,
AND ANY IMPLIED WARRANTY ARISING FROM ANY COURSE OF PERFORMANCE OR DEALING OR
TRADE USAGE. THIS WARRANTY IS ALSO IN LIEU OF ANY OTHER OBLIGATION, LIABILITY, RIGHT OR
CLAIM, WHETHER IN CONTRACT OR IN TORT, INCLUDING ANY RIGHT IN STRICT LIABILITY IN
TORT OR ANY RIGHT ARISING FROM NEGLIGENCE ON THE PART OF TEXTRON LYCOMING, AND
TEXTRON LYCOMING’S LIABILITY ON SUCH CLAM SHALL IN NO CASE EXCEED THE PRICE ALLO-
CABLE TO THE ENGINE OR PART WHICH GIVES RISE TO THE CWM.
Island Enterprises
ckl, ~IWlle (1~ ~C c~h ~h (aYBe, rktBlh
LIMITATION OF LIABILITY
No agreement varying this warmnty or Textron Lycoming’s obligations ~mdet it will be binding upon Textron
Lycoming unless in writing signed by a duly authorized representative of Textmn Lycoming.
Temron Lycoming
Williamsport, Pennrylvania
Island Enterprises
rnrclr~;l Lycomlng
WAR RANTY
(LIMITED)
NEW AND REMANUFACTURED
RECIPROCATING ArRCRAFT ENGINE
Textron Lycoming wanants each new and remarmfactured reciprocating engine sold by it to be free from defects in
materialand worbnanship appearing within one (1) year from the date of first operation, excluding necessary aircraft
acceptance testing. The date of first operationmust not exceed two (2) years from the date of shipment from Textron
Lycoming.
Textron Lycoming’s obligation under this warranty shall be limited to its choice of repair or replacement, on an ex-
’change basis, of the engine or any part of the engine, when Textnm Lycoming has determined that the engine is defective
in material or workmanship. Such repair or replacement will, be made by Textron Lycoming at no charge to
you. Textron
Lycoming will also bear the cost for labor in connection with the repair or replacement as provided in Textron
Lycoming’s then current Removal and Installation Labor Allowance Guidebook.
Any engine or part so repaired or replaced will be entitled to warimty for the remainder of the original waranty period.
YOUR OBLIGATIONS
The engine must have received normal use and service. Youmust apply for warranty with an authorized Textron
Lycoming distributor within 30 days of the appearance of the defect in material or worlonanship.
Textron Lycomiy’s warranty does not cover normal maintenance expenses or consumable items.’Ihe obligations on
the pan of Textron Lycoming set fonh above are your exclusive remedy and the exclusive liability of Texton Lycoming.
This warranty allocates the risk of product failure between you and Textron Lycoming, as permitted by applicable law.
Textron LycominC: -reserves the right to deny any warranty claim if it reasonably determines that the engine or part has
been subject to accident or used, adjusted, altered, handled, maintained or stored other than as directed in your operator’s
manual, or if non-genuine Textron Lycoming parts are installed in or on the engine and are determined to be a possible
cause of the incident for which the warranty application is filed.
Textron Lycoming may change the consauction of engines at any time without incurring obligation to incorporate
any
such alterations in engines or pans previously sold.
~P*IC)U
Island Enterprises
~RUJh E~kBh I~q*Oh ~O*(Qh
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REPRESEN-
TATIONS, EXPRESS OR IMPLIED OR STATUTORY, WHETHER WRI?TEN OR ORAL, ~NCLUDING BUT NOT
LIMITED TO ANY WARRANTY OFMBRCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE,
AND ANY IMPLIED WARRANTY ARISING FROM ANY COURSE OF PERFORMANCE OR DEALING OR
TRADF.USAGE. THIS WARRANTY IS ALSO IN LIEU OFANY OTHER OBLIGATION, LIAB~LITY, RIGHT OR
CLAIM, WHETHER IN CONTRACT OR IN TORT, INCLUDING ANY RIGHT IN STRICT LIABILITY IN
TORT OR ANY ARISING FROM NEGLIGENCE ON THE PART OF TEXTRON LYCOMING, AND
TEXTRON LYCOMING’S LIABILITY ON SUCH CLAIM SHALL IN NO CASE EXCEED THE PRICE ALLO-
CABLE TO THE ENGINE OR PART WHICH GIVES RISE TO THE CLAIM.
LIMITATION OF LIABILITY
No agreement varying this warranty orTextron Lycoming’s obligations under it will be binding upon Textron
Lycoming unless in writing signed by a duly authorized representative of Textron Lycoming.
Textron Lycaming
Williamsport, Pennsylvania
j
~D*Ou ~O*Du ~WUDV ~bwQ1´• ´•m~r ~U(QI,
Island Enterprises
~99w(FT
Lycoming
WAR RANTY
(LIMITE D)
OVE R HAU LE D
RECIPROCATING AIRCRAFT ENGINE
Textron Lycoming warrants each overhauled reciprocating engine sold by it to be free from defects in material and
worlrmnnship appearing withinone (1) year from the date of firstoperation, excluding necessary aircraft acceptance
testing. The date of first operation must not exceed two (2) years from the date of shipment from Textron Lycoming.
Textron Lycoming’s obligation under this warmnty shall be limited to its choice of repair or replacement, on an ex-
change basis, of the engine or any partof the engine, when Textron Lycoming has determined that the engine is defecti~e
in material or worlrmanship. Such repair or replacement will be made by Textron Lycoming at no charge to you. Textron
Lycoming will also bear the cost for labor in connection with the repair or replacement as provided in Texton
Lycoming’s then current Removal and Installation Labor Allowance Guidebook.
Any engine or paa so repaired or replaced will be entitled to warranty for the remainder of the original wafidnty period.
YOUR OBLIGATIONS
The engine mustbave received normal use and service. You must apply far warranty with an authorized Texcron
Lycoming distributor within 30 days of the appeamnce of the defect in material or worlrnanship.
Textr(,nLycoming’s warranty does not cover normal maintenance expenses or consumable items. The obligations on
the part of Textron Lycoming set forth above are your exclusive remedy and the exclusive liability of Textron Lycoming.
This warranty allocates the risk of product failure between you and Texaon Lycoming, as permitted by applicable law.
TextronLycoming reserves the right to deny any warranty claim if it reasonably determines that the engine orpart has
beensubject to accident or used, adjusted, altered, handled, maintained or stored other than as directed in your operator’s
manual, or ifnon-genuine Textron Lycoming parts are installed in or on the engine and are determined to be a possible
cause of the incident for which the warranty application is filed.
Textron Lycoming may change the constnrtion of engines at any time without incurring any obligation to incorporate
such alterations inengines orparts previously sold.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REPRESEN-
TATIONS, EXPRESS OR IMPLIED OR STATUTORY, WHETHER WRI?TEN OR ORAL, INCLUDING BUT NOT
LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE,
AND ANY IMPLIED WARRANTY ARISING FROM ANY COURSE OF PERFORMANCE OR DEALING OR
TRADE USAGE. THIS WARRANTY IS ALSO IN LIEU OF ANY OTHER OBLIGATION, LIABILITY, RIGHT OR
CLAIM, WHETHER IN CONTRACT OR IN TORT, INCLUDING ANY RIG~ STRICT LIABILITY IN
TORT OR ANY RIGHT ARISING FROM NEGLIGENCE ON THE PART OF TEXTRON LYCOMING, AND
TEXTRON LYCOMING’S LIABILITY ON SUCH CLAIM SHALL IN NO CASE EXCEED THE PRICE ALLO-
CABLE TO THE ENGINE OR PART WHICH GIVES RISE TO THE CLAIM.
Island Enterprises
LIMITATION OF IlABIIlTY
No agnement varying this w9rraay or Tcxtnm Lycomiqg’s oblieatioas under it will be binding upon Textron
Lycoming unless in writing signed by a duly authorized npcscntative of Tatron Lycomiqg.
Teftron Lycoming
WilliMtsport, Pennsylvania
Island Enterprises
TEXTRON tYCOMING OPERATOR’S MANUAL
ATTENTION
SAFI~ TY WARNING;
SP~CIA L NO TIS
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
are not all inclusive. Textron Lycoming could not possibly know,
evaluate or advise the service trade of all conceivable ways in which ser-
vice might be done or of the possible hazardous consequences that may
be involved. Acordingly, anyone who uses a service procedure must first
satisfy themselves thoroughly that neither their safety nor aircraft safe-
?i:
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
TABLE OF CONTENTS
Page
Island Enterprises
-I
rn
X
Fdl;~
O
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3
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m
Island Enterprises
P
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C
ORIGINAL
As Received By
ATP
c3
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cl
a
~d
rn ~21
r
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a O
Cd
Island Enterprises
B
~1
O
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C1 d
View TIO-360-A1B Z r
Figure 2. 3/4 Left Rear
ORIGINAL
As 8eceived By
ATP
SECTION
DESCRIPTION
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
DESCRIPTION
Page
General ............1-1
Cylinders ...........1-1
Valve Operating Mechanism .1-1
Crankcase ..........1-1
Crankshaft ..........1-2
Connecting Rods .1-2
Pistons ............1-2
Accessory Housing .1-2
Oil Sump ...........1-2
Cooling System .1-2
Induction System .1-2
Lubrication System .1-4
Priming System .1-4
Ignition System .1-4
Model Application Table .1-5
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SECTION 1
DESCRIPTION
The O, HO, IO, AIO, HIO, LIO and TIG-360 series are four cylinder,
direct drive, horizontally opposed, air cooled engines.
NOTE
The letter "L" in the model pY~fi´•r denotes the reverse rotation of the
basic model. Exanzple: n?odel IO-360-C has clockwise! rotation of the
crankshaft. LIO-360-C has counter-clockwise rotatio~l the of
crankshaft. Likewise, tlje rotatiolz of the accessory drives of t~e LIO-360-C
are opposite those of the hasic nrodel as listed in Section 2 of this ntartual.
The letter "D" used as the 4th or 5th character in tlJe nzodel suffix
denotes that the flaYtiCLllaY nrodel employs dual masletos housed in a
single housiztg. Example: nll iltJbrmatiorz pertinent to the 0-360-AI~’6
will apply to 0-360-A 1F6L).
Operational aspects of el7gil?es are the same and performance curves arzd
specifications for the basic Inon~l will apply.
1-1
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SECTL.ON 1 0-360 and ASSOCIATEa MODELS
Pistons The pistons are machined from an aluminum alloy. The piston
pin is of a full floating type with a plug located in each end of the pin.
Depending o? the cylinder assembly, pistons may be machined for either
three or four rings and may employ either half wedge or full wedge
rings.
Consult the latest revision of Service Instruction No. 1037 for proper
piston and ring combinations.
Oil Sump (Except -AIO Series) The sump incorporates an oil drain plug,
oil suction screen, mounting pad for carburetor or fuel injector, the intake
riser and intake pipe connections.
1-2
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
0-360 and ASSOCIATED MODELS SECTION 1
1-3
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
The Bendix RSA type fuel injection system is based on the principle of
measuring air flow and using the air flow signal in a stem type regulator to
convert the air force into a fuel force. This fuel force (fuel pressure
differential) when applied across the fuel metering section (jetting system)
makes fuel flow proportional to air flow.
This system is throttle actuated. Fuel is injected into the engine intake
valve ports by the nozzles. The system continuously delivers metered fuel
to each ´•intake valve
port in response to throttle position, engine speed and
mixture control position. Complete flexibility of operation is provided by
the manual mixture control which permits the adjustment of the amount
of injected fuel to suit all operating conditions. Moving the mixture
control to "Idle Cut-Off" results in a complete cut-off of fuel to the
engine.
Lubrication System (All models except AIO-360 series). The full pressure
wet sump lubrication system is actuated by an impeller type pump
contained within the accessory housing.
1-4
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
MODEL APPLIC~ION
0-360
-A1A, -A2A, -A3A,
-A4A S4LN-21 S4LN-20 MA-4-S
-A~C,-C2D S4LN-200 S4LN-204 PSH-SBD
-A1D, -A2D, -A3D,
-A4D, -A2E S4LN-200 S4LN-204 MA-4-5
-A1F, -A2F, -A~F6 S4LN-~227 S4LN-~209 MA-4-S
-A1G, -A2G, -A4G,
-A~G6 S4LN-~227 S4LN-~209 HA-6
-A1H, -A2H, -A4J S4LN-21 S4LN-204 HA-6
-A~H6 4273 4270 HA-6
-A1P, -A4P, -B2C,
-C4P 4373 4370 MA-4-5
-A4K, -C~F, -C4F 437~ 4370 HA-6
-A4M 4371 4370 MA-4-5
-A4N 4251 4251 MA-4-5
-B1A, -B2A, -C~A,
-C~G,-C2A S4LN-21 S4LP~-20 M;A-4-5
-B1B,-B2B,-C1C,
-C2C S4LN-200 S4LN-204 MA-4-5
-C~E, -C2E, -A4M 4051 4050 MA-4-5
-C2B S4LN-2~ S4LN-20 PSH-SBD
-D1A, -D2A S4LN-2~ S4LN-20 MA-4-5
-D2B S4LN-200 S4LN-204 MA-4-5
-F1A6 4191 419~ HA-6
-A~AD, -A3AD,
-ASAD D4LN-302~ MA-4-5
Island Enterprises
TEXTRON LYCOIMING OPERATOR’S MANUAL
TABLE ‘1 (CONT.)
MODEL APPLIC~ION
0-360 (Cont.)
-A~F6D, -AlLD D4LN-3021 MA-4-5
-A1G6D D4LN-302~ HA-~
-G1A6 4251 4251 HA-6
-J2A 4347 4370 MA-4SPA
MO-360
-A1A S4LN-200 S4LN-204 MA-4-5AA
-B~A S4LN-200 S4LN-204 PSH-SBD
-B1B S4LN-200 S4LN-200 PSH-SBD
-C~A 4347 4370 HA-6
10-360
-A1A, -A2A, -B~B,
-B~C S4LN-200 S4LN-204 RSA-SAD1
-A1B, -A2B, -A~B6 S4LN-~227 S4LN-1209 RSA-SAD~
-A1C, -A2C, -C1B S4LN-~208 S4LN-1209 RSA-SAD1
-A1D6, -BlE, -B2E S4LN-1227 S4LN-1209 RSA-SAD1
-A3B6 4372 4370 RSA-SAD~
-B~A S4LN-200 S4LN-204 530
-B~D, -ClA S4LN-200 S4LN-204 RSA-SAD1
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
TABLE I(CONT.)
MODEL APPEICATION
Model Left"" Ri t** Fuel Iniector
10-360 (Cont.)
-B 1 F, -B2F, -B2F6 S4LN-1227 S4LN-1227 RSA-SAD 1
-B4A, -K2A S4LN-21 S4LN-20 RSA-SAD 1
-C 1 C, -C 1 C6, -C1D6 S4LN-1227 S4LN-1209 RSA-SAD1
-C I E6, -C 1F, -FIA S4LN-1227 S4LN-1209 RSA-SADI
-D 1 A, -E IA S4LN-1208 S4LN-1 209 RSA-SADI
-A ID S4LN-21 S4LN-204 RSA-SADI
-L2A 4371 4371 RSA-SADI
I -M 1 A, -B 1G6
-C 1G6
4371
4345
4370
4345
RSA-SAD1
RSA-SAD1
-A1B6D,-A3B6D,
-J 1 AD, -J 1 A6D D4LN-3021 RSA-SAD I
-AID6D, -A3D6D D4LN-3000 RSA-SAD1
AIO-360
-A 1A, -A2A S4LN-1208 S4LN-1 209 RSA-SAD 1
-A 1B,.-A2B, -B 1B S4LN-1 227 S4LN-1209 RSA-SAD1
TIG-360
-A 1 A, -A 1B, -A3 B6 S4LN-1208 S4LN-1209 RS’A-SADI
-C 1A6D D4LN-3021
Engine models with letter "D" as 4’k or 5’" character in suffix denotes
dual magnetos rnsingle housing. Basic models employing -21 or
1227 (impulse coupling magnetos) use D4LN or D4RN-3021. Basic
models employing -200 and -1208 (retard breaker magnetos) use
D4LN or D4RN-3000. Example Basic model 1O-360-C1C uses
S4LN-1227 and S4LN-1209, therefore model IO-360-C1CD would
employ D4LN-3021.
Island Enterprises
SECTION
SPECIFICATION
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SPECIFICATIONS
Specifications
F´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´•´• ´•2-1
´•´•.´•2-2
IOI3601A,-B,IC,ID,~E ´•´•´•´•´•´•´•´•´•´•2-3
AI01360~A,IB ´•´•´•´•´•2~4
HI013601A,IB ´•´•´•´•´•2-4
HI013601C,ID ´•´•´•´•´•2~5
HI013601E,~F ´•´•´•´•´•2~6
T101360~A,IC ´•´•´•´•´•217
Accessory Drives ...2-8
Detail Weights
Engines ..........2-9
Dimensions .......2110
Island Enterprises
TEXTRON LYCOMINC OPIERATOR’S MANUAL
OL360 and ASSOCIATED MODELS SECTION 2
SECTION 2
"0-360-C2D only. Take-off rating 180 HP 2900 RPM and 28 in. hg.
SPECIF=ICATIONS
0-360-B, -D SERIES
2-1
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SPECIFI C~I ON S
0-360-J2A
I HO-360-A, -C
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SPECIFICATIONS
HO-360-B SERIES
SPECIFICATIONS
I 10-360-L2A*
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SPECIFICATIONS
1O-360-C 1 G6
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
IO-360-B,-E,-F SERIES*
FAA Type Certificate. ..1E10
Rated horsepower ......180
Rated speed, RPM .....2700
Bore, inches .........5.125
Stroke, inches ........4.375
Displacement, cubic inches...................................361.0
Compression ratio .....8.5:1
Firing order .........1-3-2-4
Spark occurs, degrees I3~C... .................................250
**NOTE
On the following model engines, the magneto spark occurs at 200 ETC. Con-
sult nameplate before timing magnetos.
2-3
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SECTION 2 0-360 and ASSOCIATED MODELS
SPECI FICATIONS
AIO-360-A, -B SERIES
SPECIFICATIONS
HIO-360-A, -B SERIES
..028-.080
Propeller drive ratio .1:1
Propeller drive rotation (viewed from rear) .Clockwise
manifold pressure.
2-4
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SPECIFICATIONS
HIO-360-C SERIES
SPEC(FICATIONS
HIO-360-D SERIES
2-5
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SPECIFICATIONS
HIO-360-E SERIES
HIO-360-E has a rating of 205 HP at 2900 RPM and 36.5 in. Hg.
manifold pressure when equipped with turbocharger kit SK-28-121000
or equivalent.
HIO-360-F1AD SERIES
Island Enterprises
TEXTRON LYCOIMING OPERATOR’S MANUAL
SPECIFICATIONS
TIG-360-A SERIES
TIO-360-C SERIES
2-7
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
NOTE
E~zgines un’th letter ’2" in ~reftx utill have ~posite rotation to the above.
When applicable
Viewed facing drive pad
TIO-360-C1A6D, HIO-360-E, -F have clockwise fuel pump drive
t HIO-360-D1A Alternator drive is 2.50:1
2-8
Island Enterprises
TEXTRON LYCOMING OPERATOR’S.MANUAL
DETAIL ~IEIGHTS
Model Lbs.
0-360 Series
JI-C4P*.
-D2A.
-B2A, -B2C.
-C1E, -C2E,
-A1AD, -A3AD, -C1F, -C2D. ,.,,,..,,288
I -A1C,-A1D,-A2D, -A3D, -C2B, -C2C, -J2A.....,....,.. 289
-A~A, -A2A, -A3A, -A~LD, -C~A, -C2A, 290
-A2F,
a -A1P,-C1G.
-A~G, -A2G. 293
-G~A6. ......,~303
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
Model Lbs.
HIO-360 Series
-A 1A ........285
-BIA, -BIB, -CIA ................288
10-360 Series
-L2A ........278
-B 1C ........289
-BIA ..........295
-BIE..............................................296
-B 1D ........297
-B 1B ........299
-M IA .......300
I -BIF,-B2F.........................................301
I -B1G6.............................................305
-B4A... ....307
-B2F6 .......308
-K2A ........311
-AITj6D, -A3D6D, -CIA ...........319
-C 1B ........320
-CIC, -DIA ..322
-JIAD .......323
I -AIA, -A2A, -CIF, -C1G6 ..........324
-AICI-A2C, -AID ................325
-a 1B, -A2B ..326
-C 1 D6 .......328
-C1C6.............................................329
-AIB6D, -A3B6D, -JIA6D .........330
-A1B6, -A3B6 333
-A I D6 .......335
-CIE6 .......337
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
ATO-360 Series
-A~A, -A2A,
-AlB, -A2B, -B1B, 332
HIO-360 Series
-A1B.
-D1A, -E1AD, -E1BD,
-C1A,
-C1B.
-F1AD.
TIG-360 Series
-C~A6D. ,,,,,,,379
-A1A, -A~B. ,,,386
-A3B6, ,,,,.,,,,407
Island Enterprises
TEXTI~ON LYC~IMING OPERATOR’S IMANUAL
0-360
Island Enterprises
TEXTRON LYCOMING OPERATOR)S MANUAL
MO-360
10-360
AIO-360
Island Enterprises
TEXTRON LYCOIMING OPEBATOII~’S 1MANUAL
AIO-360 (Cont.
HIO-360
TIG-360
Island Enterprises
SECTION
OPERATING
INSTRUCTIONS
Island Enterprises
TEXTRON tYCOMING OPERATOR’S MANUAL
OPERATING INSTRUCTIONS
Page
General ,,,3-1
Prestarting Items of Maintenance., ....311
Starting Procedures 312
Cold Weather Starting 314
Ground Running and Warm-Up...........................314
Ground Check .....3~4
Operation in Flight......................................3-6
Engine Flight Chart............,.......................3-12
Operating Conditions 3-13
Skut Down Procedure 3-17
Performance @urves 3-19
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
has stabilized. After this period, a change to an approved additive oil may
be made, if so desired.
NOTE
Cnrising should be done at 65% to 75% po~wer until a total of 50 hours has
accumulated or oil consumption has stabilized. This is to ensure proper
of the vings and is applicable to neul engines, and engines in smvice
seating~
follozulng cylinder replacement or toj, overhaul of one or more cylinders.
The minimum fuel octane rating is listed in the flight chart, Part 8 of
this section. Under no circumstances should fuel of a lower octane rating
or automotive fuel (regardiess of octane rating) be used.
Island Enterprises
TEXTRON LVCOMIN~ OPERATOR’S MANUAL
3-2
Island Enterprises
TEXTRON LYCOMING OPERATOR’S It2ANUAL
(6) Open throttle wide open, move mixture control to "Full Rich"
until a slight but steady fuel flow is noted (approximately 3 to 5 sec-
onds) then return throttle to "Closed" and return mixture control to
"Idle Cut-Ofjr’.
Island Enterprises
TEXTRON LYCOMING OPERATOR’S M[ANUAL
(11) Check oil pressure gage. If minimum oil pressure is not indi-
cated within thirty seconds, stop engine and determine trouble.
The engines covered in this manual are air-pressure cooled and de-
pend on the forward speed of the aircraft to maintain proper cooling. Par-
ticular care is necessary, therefore, when operating these engines on the
ground. To prevent overheating, it is recommended that the following
precautions be observed.
NOTE
a. Fixed Wing.
(3) Operate only with the propeller in minimum blade angle setting.
(4) Warm-up to approximately 1000-1200 RPM. Avoid prolonged
idling and do not exceed 2200 RPM on the ground.
Island Enterprises
LYCOMING OPERATOR’S IMANUAL
(5) Engine is warm enough for take-off when the throttle can be
opened without the engine faltering. Take-off with a turbocharged
engine should not be started if indicated lubricating oil pressure,
due to cold temperature is above maximum. Excessive oil pressure
can cause overboost and consequent engine damage.
b. Helicopter.
(1) Warm-up at approximately 2000 RPM with rotor engaged as di-
rected in the airframe manufacturer’s handbook.
6. GROUND CHECK.
Island Enterprises
TEXTIRO~al L~COMING ~OPERATOR’S MANUAL
(Fixed Pitch pro~eEler). Aircraft that are equipped with fixed pitch pro-
pellers, or not equipped with manifold pressure gage, may check
magneto drop-off with engine operating at approximately 1800 RPM
(2000 RPM maximum).
Switch from both magnetos to one and note drop-off; return to both
until engine regains speed and switch to the other magneto and note
drop-off. Magneto drop-off at 2000 RPM should not exceed 200 RPM
on either magneto; but under some conditions; i.e., field elevations,
(2) Helico~ter.
Raise collective pitch stick to obtain 15 inches manifold pressure at
2000 RPh´•I.
Svr;itch fi~om both magnetos to one and note drop-off; return to both
until en~ine regains speed and switch to the other magneto and note
drop-off. Drop-off should not exceed 200 RP1M. Drop-off between
magnetos should not exceed 50 RPM. A smooth drop-off past nor-
mal is usually a sign of a too lean or too rich r_ixture.
f. Do not operate on a single magneto for too long a period; a few seconds
is usually sufficient to check drop-off and to minimize plug fouling.
Island Enterprises
TEXTRON LYCORIING OPERATOR’S IMANUAL
L R ULES
Never exceed the maximum red line cylinder head temperature limit.
3´•6
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
Always return the mixture to full rich before incrtrasillg pozuer scttil?gs.
Operate the
engine at maximum pozuer mixture for performance cruise
powers and at best economy mixture fbr economy cruise power; unless
otherwise specified in the airplane owllers manual.
b. Turbocharged engines.
3-7
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
W
O P u.
PEAK OR Tn
+10 Y MAX
rr TEMP
5 03
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-100
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Figure 3-1.
Representative Effect of Fuel/Air Ratio
on Cylinder Head Temperature, Power and Specific Fuel
58
Island Enterprises
TEXTB8N LYCOMING OPERATOR’S MANUAL
(c) Return mixture control to full rich and adjust the RPM and
manifold pressure for desired performance cruise operation.
(d) Lean out mixture until EGT or TIT is the value established in
Step b. This sets the mixture at best power.
n. Cnv~Nrrten Ijv~il?cs.
(1) Slowly move mixture control from "Full Rich" position toward
lean position.
(1) Slowly move mixture control from "Full Rich" position toward
lean position.
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
To avoid
this, all installations are equipped with a system for
preheating the
incoming air supply to the carburetor. In this way
sufficient heat is added to replace the heat loss of
vaporization of fuel,
and the mixing chamber temperature cannot drop to the
freezing ~oint
of water. This air preheater is essentially a tube or
jacket through which
the exhaust pipe from one or more cylinders is
passed, and the air
flowing over these surfaces is raised to the required temperature before
entering the carburetor. Consistently Iligh temperatures are to be
avoided because of loss in power and a decided variation of mixture.
a
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
(4) Flight Operation During normal flight, leave the carburetor air
heat control in the cold position. On damp, cloudy, foggy or hazy
days, regardless of the outside air temperatures, loo;< out for loss of
power. This will be evidenced by an unaccountable loss in manifold
pressure or RPM or both, depending on whether a constant speed or
has been melted from the induction system, the carburetor heat
control should be returned to the cold position. In those aircraft
equipped with a carburetor air temperature gage, partial heat may be
used to keep the mixture temperature above freezing point (320F.).
WA K NINC;
3-11
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
0-360-B, -D 80/Sj
0-360-A I P, -C 1 F, -C4F; HO-360-C 1A 91/96
0-360-C, -F; HO-360-A, -B; IO-360-B,
-E; H1O-360-B 91/96 or 100/130
0-360-52t2 91/96 or 100/100LL
I 1O-360-L2A, -MIA 91/96 or 100LL
0-360-A, -C I G, -C4P, -A I H6; TIO-360-C 1 A6D 100/100LL
I 1O-340-B 1 G6, -C 1 G6, -J, -K2A, -A 1 D6D,
-A3B6, -A3D6D; H1O-360-A 1B 100/100LL
AIO-360-A, -B; IO-360-A, -C, -D, -F 100/130
H1O-360-A, -C, -D, -E, -F 100/130
TIG-3 60-A 1 00/ 1 J 3
NOTE
Island Enterprises
TEXTRON LYCOMING OPIEIPATOR’S MANUAL
Hi0-360-A1B
inlet to fuel pump 30 -2
10-360 Series (Except -B 1A, -F I A)
AIO-360 Series, HIO-360 Series
(Except -A IB)
Inlet to fuel pump 35 -2
10-3 60-F I A
Inlet to fuel pump 35 -4
10-360 Series (Except -B 1A),
AIO Series; HIO Series
Inlet to fuel injector 45 14
IO-360-B 1A
Inlet to fuel injector 2 -2
HIO-360-E, -F Series
Inlet to fuel pump 55 -2
Inlet to fuel injector 55 27
TIG-360-A Series
Inlet to fuel pump 50 -2
Inlet to fuel injector 45 20
TIG-3 60-C 1 A6D
Inlet to fuel pump 65 -2
Inlet to fi~el injector 65 22
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
ALLMODELS,
I Minimum
IO-360-M1A
Safe Quantity in Sump (Except -MIA) ......2 U.S. Quarts
...............4 U.S. Quarts
AIO-360 Series Dry Sump
OPERATING CONDITIONS
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
Normal Operation,
All Models (Except
Below) 95 55 25
TIO-360-C 1 A6D 95 50 25
0-360-A4N, -F1A6 90 50 20
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
OPERATDNG CONDITIONS
0-360-B, -D Series
Island Enterprises
~EXTRON LYCOMING OPERAT~rOR’S MANUAL
0-360-52A
Normal Rated 24001 145 500" E (260" C.)
2700
Performance Cruise
(75% Rated) 1800/ 109 9.3 .36 500" F. (260" C.)
2025
Economy Cruise
(65% Rated) 1560/ 94 6.8 500" E (260 "C.)
1755
MO-360-A, -C Series
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
1O-360-B IC
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
IO-360-L2A
HIO-360-A Series
HIO-360-B Series
Island Enterprises
TEXTRON LYCBMING OPERATOII~’S MANUAL
WIO-360-C Series
HIO-360-D Series
HIO-360-E Series
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
HIO-360-F Series
Island Enterprises
TEXTRON LYCOIMING OPERATOR’S MANUAL
TIG-360-A Series**
TIO-360-C Series**
a. Fixed Wing
(1) Set propeller governor control for minimum blade angle when
applicable,
(2) Idle until there is a decided drop in cylinder head temperature.
Revised May 1996 3-17
Island Enterprises
TEXTRON LYCOIMING OPERATOR’S RZ~IUYUAL
SECTION 3 0-360 and ASSOCIATED MODELS
b. Helicopters
Island Enterprises
TEXTRON LYCOhaING OPERATOR’S MANUAL
NOTE
Island Enterprises
TEXTRON LVCOMIING OPERATOR’S MANOAL
03~0 and ASSOCIATED MODELS SECTION 3
se
3-~9
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
CURVE Ne 12121-8
Island Enterprises
TEXTRON LYCOMING BPERATOR’S MANUAL
14
13
12
11
10
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.40
80 100 120 140 160 180
ACTUAL BRAKE HORSEPOWER
3-21
Island Enterprises
TEXTRON LYCOMING OPERATOR)S MANUAL
SECTION 3 0-360 and ASSOCIATED MODELS
85
PERCENT
RATED POWER
75
I~ BESTPOWER
h 65
Pd 70
t 55
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ECONOMY
Island Enterprises
TEXTRON LYCOIMING OPERATOR’S MANUAL
PERCENT ld0~
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ai
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Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
11111~
Island Enterprises
TEXTRON LYCOMING:~PERATOR’S MANUAL
O0~
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80
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M 70
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Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
Cro PERCENT
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POWER
85
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50
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EE
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
130
L
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50
30
50 60 70 80 90 100
PERCENT RATED POWER
TIG-360-A Series
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
CURVEN0.13063A
100
90
80
I
00
70
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L~i
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50
40
50 60 70 80 90 100
PERCENT RATED POWER
HIO-360-D Series
3-27
Island Enterprises
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SP
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ABSOLUTE MANIFOLD PRESSURE. IN. HG. PRESSURE ALTITUDE IN THOUSANDS OF FEET
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Figure 3-13. Sea Level and Altitude Performance
co w
TEXTRON LYCOMING OPERATOR’S MANUAL
CURM: N0.12944
110
100
90
i"
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so
so
40
50 60 70 80 90 100
PERCENT RATED POWER
3´•30
Island Enterprises
TEXTRON LYCOMING OIPERATOR’S MANUAL
0360 and ASSOCIATED MODELS SECTION 3
100
90
B
80
70
IL
60
50
40
50 60 70 80 90 100
PERCEIVT RATED POWER
HIO-360-B Series
3-31
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
Ls~h)
49
50 (iO lo ´•so 100
PERCENT ~TED POWER P
Figure 3-16. Fuel Flow vs Percent Rated Power
HIO-3~0-C Series
3-32
Island Enterprises
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0-360C2B, -C2D ~Im
v,
CURVE NO. 10819 Q
TO FINDACTUAL HORSEPOWER FROM ALTITUDE, 3. CONNECT ABC BY STRAIGHT LINE L READ HORSEPOWER AT GIVEN
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R.PM., MANIFOLD PRESSURE AND AIR 4. MODIFY HORSEPOWER AT D FOR VARIATION OF AIR INLET TEMPERATURE
INLET TEMPERATURE. T O\
FROM STANDARD ALTITUDE TEMPERATURE
LOCATE A ON FULL THROTTLE ALTITUDE CURVE TS BY FORMULA:- o
(APPROXIMATELY i% CORRECTION FOR EACH 10" F
FOR GIVEN R.PM. 8 MANIFOLD PRESS.
VARIATION FROM TS) P) m
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MANIFOLD PRESSURE 8 TRANSFER TO C. Isb HP AT S= ACTUAL H.P.
X
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SEA LEVEL PERFORMANCEtlFULLTHRO‘TT~E ZERO RAM
ALTITUDE PERFORMANCE TECTRON LYCOMING AIRCRAFT
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Island Enterprises
FOR CONTINUOUS
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CORRECT FOR DIFFERENCE BETWEEN STD.
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IN ACCORD~UCE WTTH NOTE 4 C)
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ABSOLUTE MANIFOLD PRESSURE. IN. HO PRESSURE ALTITUDE IN THWSANDS OF FEET
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Figure 3-19. Sea Level and Altitude Perfonnance
0-360-B, -D Series
CURVE NO.12881
TO FINDACTUM HORSEPOWER FROMALTITUDE, R.P.M., MANIFOLD PRESSCIRE
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AIRPILETTMPE6ATURE.
W 1~ LOCATE A ON FULL THROTTLEALTITUDE CURVE FOR OVEN R.PM. MANIFOLD PRESS HELICOPTER ENGINE 66
63 LOCATE B ON SEA LEVEL CURVE FOR R.PIL st MANIFOLD PRESSU~E a TRANSFER TO C. -~-t-t-t-’ C)
PERFORMANCE DATA
3. CONNECT Aa C BY STRAK;HTUNE AND ~EAD HORSEPOWER AT GIVEN ALTITUDE D.
i. MODIFY HORSEPOWERAT D FOR VARIATION OFAIR INLET TEMPERATURE T FROM MAXIMUM PO\IMR MDCTURE
STANDARD ALTITUDE TEMPERATURE UNLESS OTHERWISE NOTED
d
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BY FORMULA ENGINE MODEL
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IO-360-A, -C, -D, -J, -K; AIO-360 Series
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~d PRESSUREANDAIR INLETTEMPERATVRE.
CURVE NO. 13516A
CURVEN013516-A1
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MANIFOLD PRESS O
2. LOCATE B ON SEA LEVEL CURVE FORR.P.M. B MANIFOLD PRESSURE 8
TRANSFER TO C. LYCOMING
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GIVEN ALTITUDE D. AIRCRAFT ENGINE
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b ALTITUDE PERFORMANCE ABS. DRY MANIFOLD FUEL GRADE:
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TEXTRON LYCOMING OPERATOR’S MANUAL
140
CURVE NUMBER 13429-A
130
FUEL FLOW VERSUS BRAKE HORSEPOWER
LYCOMING TIO-360-C1A6D
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3-54
Island Enterprises
TO FINO ACTUAL HORSEPOWER FROM SEA LEVEL I I I I I I 2280 RIM
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SECTION
PERIODIC
INSPECTION
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
PERIODIC INSPECTIONS
Page
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SECTION 4
PERIODIC INSPECTIONS
NOTE
The operator should bear in mind that the items listed in the following
pages do not constitute a complete aircraft inspection, but are meant for
the engine only. Consult the airframe manufacturer’s handbook for
additional instructions.
4-1
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
i. DAILY PRE-FLIGH~
a. Engine
(5) Check fuel and oil line connections; note minor indications for
repair at 50 hour inspection. Repair any leaks before aircraft is down,
(6) Open the fuel drain to remove any accumulation of water and
sediment
b. Turbocharger
4-2
Island Enterprises
TEXTRON LVCOMING OPERATOR’S MANUAL
a. Ignition System
per position.
(2) Examine spark plug leads of cable and ceramics for corrosion
and deposits. This condition is evidence of either leaking spark plugs,
improper cleaning of the spark plug walls or connector ends. Where
this condition is found, clean the cable ends, spark plug walls and
ceramics with a dry, clean cloth or a clean cloth moistened with
methyl-ethyl ketone. All parts should be clean and dry before
reassembly.
b. Fuel and Induction SystemCheck the primer lines for leaks and
security of the clamps. Remove and clean the fuel inlet strainers. Check
the mixture control and throttle linkage for travel, freedom of move-
ment, security of the clamps and lubricate if necessary. Check the air
intake ducts for leaks, security, filter damage; evidence of dust or other
solid material in the ducts is indicative of inadequate biter care or damag-
ed filter. Check vent lines for evidence of fuel or oil seepage; if pre-
sent, fuel pump may require replacement.
c. Lubrication System
(1) Replace external full flow oil biter element. (Check used element
for metal particles.) Drain and renew iubricating oil.
(2) (Engines Not Equi~ged Euith External Filter) Remove oil pressure
screen and clean thoroughly. Note carefully for presence of metal
particles that are indicative of internal engine damage. Change oil
every 25 hours.
4-3
Island Enterprises
TEXTRON LYCOMING OPERATOR’S h4ANUAL
SECTION 4 0-360 and ASSOCIATED MODELS
(3) Check oil lines for leaks, particularly at connections for security
of anchorage and for wear due to rubbing or vibration, for dents and
cracks.
The vent line from the actuator should be checked for oil leakage.
Any constant oil leakage is cause for replacement of piston seal.
Check alternate air valve to be sure it swings free and seals tightly.
4-4
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
0-360 and ASSOCIATED MODELS SECTION 4
a. I~k´•ctrical ~iystem
(2) Remove spark plugs; test, clean and regap. Replace if necessary.
operation
4-5
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
CAUTION
Do not operate t~ze turbocha7ger tf teaks exist in the ducting, or if air cleaner
is not Fltering efficientl~ Dust leaking into air ducting can damage tur-
bocharger and engine.
Tralve Inspection Remove rocker box covers and check for freedom of valve
rockers when valves are closed. Look for evidence of abnormal wear or
broken parts‘in the area of the valve tips, valve keeper, springs and spring
seats. If any indications are found, the cylinder and all of its components
should be removed (including the piston and connecting rod assembly) and
inspected for further damage. Replace a~y parts that do not conform with
limits shown in the latest revision of Special Service Publication No. SSP1R6.
4-6
Island Enterprises
SECTION
MAINTENANCE
PROCEDURES
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
MAINTENANCE PROCEDURES
Page
Fuel System
Lubrication System
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SECTION 5
MAINTENANCE PROCEDURES
the spark plug hole. Continue rotating the crankshaft until the
advance timing mark on the front face of the starter ring gear is in
alignment with the small hole located at the two o’ciock position on
the front face of the starter housing. (Ring gear may be marked at
200 and 250. Consult specifications for correct timing mark for your
installation.) At this point, the engine is ready for assembly of the
magnetos.
Island Enterprises
TEXTRON LYCOMING OPEIRATOR’S M~NUAL
SECTION 5 0-360 and ASSOCIATED MODELS
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Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
and the negative lead to any unpainted portion of the engine. Rotate
the magnet(, in its mounting flange to a point where the light comes
on, then slowly turn it in the opposite direction until the light goes
out. Bring the magneto back slowly until the light just comes on.
Repeat this with the second magneto.
(4) Back off the crankshaft a few degrees, the timing ligh ts should go
out. Bring the crankshaft slowly back in direction of normal rotation
until the timing mark and the hole in the starter housing are in
alignment. At this point, both lights should go on simultaneously.
Tighten nuts to specified torque.
(.5) Dual Mir~wetos Remove the timing window plug from the most
convenient side of the housing and the plug from the rotor viewing
location in the center of the housing.
(8) Using battery powered timing’ light, attach one positive lead to
a
left switch terminal, one positive lead to right switch terminal and
the ground lead to the magneto housing.
(9) ?’urn the entire niagneto in direction of rotation until the timing
light comes on, then
slowly turn it in the
opposite direction until the
light goes out. Bring the magneto back slowly until the light just
comes on.
5-3
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
NOTE
Some timi~g lights opemte in the reverse manner as described. The ligW comes
on when the boints Chec~ your timing Is;pht instructions.
c. Internal
Timing Dual Magneto Check the magneto internal timing
and breaker synchronization in the following manner.
(1) Main Br~QKers Connect the timing light negative lead to any
unpainted surface of the magneto. Connect one positive lead to the
left main breaker terminal and the second positive lead to the right
main breaker terminal.
(2) Back the engine up a few degrees and again bump forward toward
number one cylinder ~ing position while observing timing lights. Both
(3) Retard Breaker Remove timing light leads from the main breaker
terminals. Attach one positive lead to retard breaker terminal, and
second positive lead to the tachometer breaker terminal, if used.
(5) If retard timing is not correct, loosen cam securing screw and
turn the retard breaker cam as required to make retard breaker open
per paragraph c(4). Retorque cam screw to 1~ to 20 in. Ibs.
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
a. Repair of Fuel Leaks In the event a line or fitting in the fuel system
isreplaced, only a fuel soluble lubricant such as clean engine oil or
In the event that the specified fuel is not available at some locations, it
is permissible to use higher octane fuel. Fuel of a lower octane than
specified is not to be used. Under no circumstances should automotive
fuel be used (regardless of octane rating).
NOTE
5-5
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SECI’ION 5 01360 and ASSOCIA3L~ED MODEIS
(3) Set throttle stop that the engine idles at the ai~ame
screw so
manufacturer’s recommended idling RPM. If the RPM changes ap-
preciably ~ter making idle mixture adjustment during the succeeding
steps, readjust the idle speed to the desired RPM.
(4) When the idling speed has been stabilized, move the cockpit mixt-
uree control lever with a smooth, steady pull toward the "Idle-Cut-
Off’’ position and observe the tachometer for any change during the
leaning process. Caution must be exercised to return the mixture
control to the "Full Rich" position before the RPM can drop to a
point where the engine cuts out. Am increase of more than 50 RPM
while "leaning out" indicates an excessively rich idle mixture. An
immediate decrease in RPP~I (if not preceded by a momentary in-
crease) indicates the idle mixture is too lean.
If the above indicates that the idle adjustment is too rich or too
lean, turn the idle mixture adjustment in the direction required for
correction, and check this new position by repe~ating the above pro-
cedure. additional adjustments as necessary until a check
results in a momentary pick-up of approximately 50 RPM. Each time
the adjustment is changed, the engine should be run up to 2000 RPM
to clear the engine before proceeding with the RPM check, Make
final adjustment of the idle speed adjustment to obtain the desired
idling RPM with closed throttle. The above method aims at a set-
ting that will obtain ~PM with minimum manifold pressure.
In case the setting does not remain stable, check the idle linkage;
am looseness in this linkage would cause erratic idling. In allcases,
allowance should be made for the effect of weather conditions and
bled altitude upon idling adjustment.
3. SYSTEM.
c. Relief
Oil Pressure Subject engines may be equipped with either
an adjustable non-adjustable oil pressure relief valve. A brief descrip
or
ion of both types follows.
5-6
Island Enterprises
TEXTRON LYCOIMING OPERATOR’S MANUAL
(2) Oil Pressure Relief Valve (Adjustable) The adjustable oil relief
valve enables the operator to maintain engine oil pressure within the
specified limits. If pressure under normal operating conditions
should consistently exceed the maximum or minimum specified
limits, adjust the valve as follows:
majr have the screw driver slot plus a pinned .375-24 castellated nut
and may be turned with either a screw driver or a box wrench.
(2) Remove rocker box drain tube, intake pipe, baffle and any clips
that might interfere with the removal of the cylinder.
(3) Disconnect ignition cables and remove the bottom spark plug.
5-7
Island Enterprises
TEXTRON LVCOMINC OPERATOR’S MANUAL
(4) Remove rocker box cover and rotate crankshaft until piston is
approximately at top center of the compression stroke. This is
indicated by a positive pressure inside of cylinder tending to push
thumb off of bottom spark plug hole.
(5) Slide valve rocker shafts from cylinder head and remove the valve
rockers. Valve rocker shafts can be removed when the cylinder is
removed from the engine. Remove rotator cap from exhaust valve
stem.
(6) Remove push rods by grasping ball end and pulling rod out of
shroud tube. Detach shroud tube spring and lock plate and pull
shroud tubes through holes in cylinder head.
NOTE
The hydraulic tappets, push rods, rocker arms and valves must he
assembled in the same location from which they were removed.
(7) Remove cylinder base nuts and hold down plates (where
employed) then remove cylinder by pulling directly away from
crankcase. Be careful not to allow the piston to drop against the
crankcase, as the piston leaves the cylinder.
heavy rubber band, discarded cylinder base oil ring seal, or any other
non-marring method.
5-8
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
(2) To remove the hydraulic tappet plunger assembly, use the special
Lycoming service tool. In the event that the tool ´•is not
available, the hydraulic tappet plunger assembly may be removed by
a hook in the end of a short piece of lockwire, inserting the wire so
that the hook engages the spring of the plunger assembly. Draw the
plunger assembly out of the tappet body by gently pulling the wire.
CA UTION
(1) Place each plunger assembly in its respective tappet body and
assemble the socket on top of plunger assembly.
(2) Assemble piston with rings so that the number stamped on the
piston pin boss is toward the front of the engine. The piston pin
should be a handpush fit. If difficulty is experienced in inserting the
piston pin, it is probably caused by carbon or burrs in the piston pin
hole. During assembly, always use a generous quantity of oil, both in
the piston hole and on the piston pin.
(3) Assemble one piston pin plug at each end of the piston pin and
place a new rubber oil seal ring around the cylinder skirt. Coat
piston and rings and the inside of the cylinder generously with oil.
5-9
Island Enterprises
TEXTRBN LYCO~ING OPERATOR’S MANUAL
SECTION 5 0-360 and ASSOCIATED MODELS
(4) Using a piston ring compressor, assemble the cylinder over the
piston so that the intake port is at the bottom of the engine. Push
the cylinder all the way on, catching the ring compressor as it is
pushed off.
340 340
SHIM
4 REQ(D PER CYLINDER
O O
(.01O IN. THICK X.5O/.7O IN. WIDE)
O O
HORIZONTAL CENTER
LIME OF ENGINE
O O
3 2
O O
5-10
Island Enterprises
TEXTRON LYCBMING OPERATOR’S MANUAL
NOTE
NOTE
(b) Remove shims, and using the same sequence, tighten the 1/2
inch cylinder base nuts, to 600 in. Ibs. (50 foot Ibs.) torque.
NOTE
(c) Tighten the 3/8 inch hold-down nuts to 300 inch Ibs. (25 foot
Ibs.) torque. Sequence of tightening is optional.
(d) As a final check, hold the torque wrench on each nut for
about five seconds. If the nut does not turn, it may be presumed
to be tightened to correct torque.
CA UTION
After all cylinder base nuts have been tightened, remove ally nicks in the
cylinder fins by filing or bu wing.
5-11
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
(6) Install new shroud tube oil seals on both ends of shroud tube.
Install shroud tube and lock in place as required for type of cylinder.
(7) Assemble each push rod in its respective shroud tube, and
assemble each rocker in its respective position by placing rocker
between bosses and sliding valve rocker shaft in place to retain
rocker. Before installing exhaust valve rocker, place rotator cap over
end of exhaust valve stem.
(8) Be sure that the piston is at top center of compression stroke and
that both valves are closed. Check clearance between the valve stem
tip and the valve rocker. In order to check this clearance, place the
thumb of one hand on the valve rocker directly over the end of the
push rod and push down so as to compress the hydrauiic tappet
spring. While holding the spring compressed, the valve clearance
should be between .028 and .080 inch. If clearance does not come
within these limits, remove the push rod and insert a longer or
shorter push rod, as required, to correct clearance.
NOTE
6. TURBOCHARGER CONTROLS.
5-12
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
The density controller is set to the curve, see figure 5-3, unde~ the
following conditions: Engine stabilized at; operating conditions,
throttle with oil pressure at 80 psi 5 psi.
EXAMPLE
(2) Insert a .005-.015 inch feeler gage between the bypass butterfly
valve, in the closed position, and the bypass housing.
(3) Adjust linkage until the bypass valve control arm is at the full-
closed stop position.
5-13
Island Enterprises
TEXTRON LP~COMING OPERATOR’S MANUAL
1
i::-:ia F
tll~
a-;::´•:S:´•F~-´•3R’i
5-14
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
D\
L- ya/ya SPNh4 C)DBn
c~/ RETARD
N "/c.
II ANGLES
GC~ 2~0
=c~/200
~CI 80
-z z Ell GAP
r
~30
cv
20 20
R L
N
I I
5-15
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
3
~I
(5
4 V
II d
r4
5-16
Island Enterprises
SE %TION
Island Enterprises
TEXTRQN LYCOMING OPERATBR’S MANUAL
Page
Island Enterprises
TEXTRON LYCOhalNG OPERATOR’S MANUAL
SECTION 6
TROUBLE-SHO OT ING
i. TRO UBLE-SHOOTING-ENCINE.
normal manner.
6-1
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
Low Power and Mixture too rich in- Readjustment of fuel in-
Uneven Running dicated by sluggish jector or carburetor by
engine operation,red authorized personnel is
exhaust flame at indicated.
night. Extreme cases
indicated by black
smoke from exhaust.
6-2
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
Low Power and Mixture too lean; Check fuel lines fox
Uneven Running indicated by over- dirt
or other restrictions.
(Cont.) heating or back- Readjustment of fuel
firing injector or carburetor
by authorized personnel
is indicated.
6-3
Island Enterprises
TEXTRO~ LYCOMINC OPERATOR’S MANUAL
Failure of
Engine Improper fuel Drain and refill tank
toDevelop Full with recommended fuel.
Power (Cont.)
6-4
Island Enterprises
TEXTRON LYCOMlr~G OPERATOR’S MANUAL
Excessive Oil Low grade of oil Fill tank with oil con-
6-5
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
necessary.
Island Enterprises
TEXTRON LYCOMING OPEIPATOR’S MANUAL
Engine will not Exhaust bypass con- Have exhaust bypass control-
Deliver Rated troller is in ler adjusted.
Power (Cont.) need of adjust-
ment
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
NOTE
Sma~e would be normal ij’ enRine has idled for a prolonged period.
High Deck Pres- Controller meter- Replace controller as-
binding.
6-8
Island Enterprises
TEXTRON LYCOMING OP~RATOR’S MANUAL
0-360 and ASSOCIATED MODELS SECTION 6
If pressure on outlet
side of actuator is too
high,have exhaust bypass
controller adjusted.
6-9
Island Enterprises
SECTION
INSTALLATION AND
STO RAG E
Island Enterprises
TEXTRON LVCOMING OPERATOR’S MANUAL
Page
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SECTION 7
After´•the oil sump has been drained, the plug should be replaced and
safety-wired. Fill the sump or external tank with lubricating oil. The
crankshaft should again be turned several revolutions to saturate the
interior of the engine with the clean oil. When installing spark plugs, make
sure that they are clean, if not, wash them in clean petroleum solvent. Of
CA LITION
7-1
Island Enterprises
TEXTRON LVCOMING OPERATOR’S MANUAL
Carburetors and fuel injectors that have been prepared for storage
should undergo the following procedures before being placed in service.
Carburetor (MA-4-5, MA-4-5AA) Remove the fuel drain plug and drain
preservative oil. Remove the fuel inlet strainer assembly and clean in a
hydrocarbon solvent. Reinstall the fuel drain plug and fuel inlet strainer
assembly.
Carburetor (PSH-SBD) Remove the fuel inlet strainer and all plugs
leading to the fuel chambers. Drain preservative oil from the carburetor.
Clean the fuel inlet strainer in a hydrocarbon solvent. Reinstall fuel inlet
strainer and replace all plugs.
7-2
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
With the throttle lever in the wide open position and the manual
mixture control in the full rich position, inject clean fuel through the fuel
inlet connection at 5 psi until clean fuel flows from the discharge nozzle.
CAUTION
Move the throttle lever to the closed position and the mixture control
lever to the idle cut-off position. Because this carburetor has a closed fuel
system, it will remain full of fuel as long as the mixture control lever is in
the idle cut-off position.
It is necessary that this carhuretor soak for an eight hour period before
starting the engine. The soaking period may he performed prior to or after
installation on the engine.
t;u~l Injector (Bendix). Remove and clean the fuel inlet strainer assembly
and reinstali. Inject clean fuel into the fuel inlet connection with the fuel
outlets uncapped until clean fuel flows from the outlets. Do not exceed 15
psi inlet pressure.
cylinder walls of engines that will be inoperative for periods as brief as two
days. Therefore, the following preservation procedure is recommended for
inactive engines and will be effective in minimizing the corrosion condition
for a period up to thirty days.
NOTI~
G’round running the engine fbr brief periods of’ time is not a substitute f;or
the following procedure; in pbct, the practice of ground running will tend
to aggrauate rather than minimize this corrosion condition.
a. As soon as possible after the engine is stopped, move the aircraft into
the hangar, or other shelter where the preservation process is to be
performed.
7-3
Island Enterprises
TEXTRON LYCO~ING OPERATOR’S IMANUAL
rlirlcss spruy IC"" i" ""t ’’U"ilahlc, pc´•rso~,,lel sboN~I jllstall a ~noisture tra~ in
th(´• air oj’ a co,lvc’llti,,i~nl sl~mV RU17 (INn he cc!rtain oil is hot at the
sl,vqyir~
d. With the crankshaft stationary, again spray each cylinder through the
spark plug holes with approximately two ounces of corrosion
preventive oil. spark plugs and do not turn crankshaft after
cylinders liave been sprayed.
NO
7-4
Island Enterprises
9
FUEL PRESSIRE CONN.---, THROTTLE OPEN W
4375-X)UN) THD
RICH
FUEL PRESSURE CONV, I as: O\
125-27 NPSF o
IDLE SPEED IDLE MIXTURE---\
--I
m
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79. 3X
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THROTTLE
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THMTTLE Q 76"30’ SPEED I~
720 OUTLET /LDX)STMENT O Z
4375-20 UNFA THD
FULL RK~H r
IDLE MIXNRE u FUEL NLET
5625-1 NEL ELET 2F,-, NPSF
P~DJUSTMENT THo n
r~ar
THROTTLE OPEN
~o
RSn-5nDI MA-4-5
Island Enterprises
IDLE SPEED ADJUSTMENT HA-6
THROTTLE CLOSED
Ci
MROTTLE OPEN
FUEL LWE CONJ
FUEL ~LET 125-27 NPT
SPEED
.2X)-18 NPT ADJUSTMENT
INLET
2508 NPT
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6(P ~’--IDLE Wf OFF PSH-58D
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Cn 7-1. Fuel
Figure Metering Systems
TEXTRON LYCOIMING OPERATOR’S M[ANUAL
/---f- GROUND
TERMINAL
\O
GROUND
TERMINAL
S4LN-21 S4LN-20
RETARD TERMINAL
GROUND
TERMINAL
S4LN-200 S4LN-204
RETARD
TERMINAL
SWITCH
TERMINAL
0‘
TERMINAL
SWITCH
S4LN-1227 S4LN-1209
SWITCH
SLICK
4100 SERIES MAGNETO
Island Enterprises
TEXTRON LYCOMING OPERA´•I;OR’S MANUAL
SPECIAL TEMPERATURE
CONNECTION
STANDARD TEMPERATURE
CONN~TK)N TO TAKE
MS 28034-1 TEMPERATURE
BULB OR EOWVALENT
OILTO C00LER.750-16 NF 3
AOR CONNECTING FLARED
TUBE COUPLING
Island Enterprises
vl
m
TACHOMETER CONhl7 rOlL TEMP CONN. ille ~e n
gREATHER FITTING --I
MOUNTING PAD FOR DUAL DRIVES
~e ?ic OIL SCREEN O
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MAGNETO X
O
FILLER PLUG 8 Z
OIL LEVEL GAGE
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MANIFOLD PRESS.
CONN.
Island Enterprises
(WHERE APPLICABLEI
P
FUEL PUMP OUTLET
ACCESSORY OIL RETURN
OIL SUCTION SCREEN VI
VENT LINE CONN:
O A
OIL DRAIN
OIL r, <ii
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TYPE FUEL PUMP
[ALL MODELS EXCEPT-A2E) m
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’Ile 7;3 C)OTI~N4L C
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Figure 7-4. Installation Drawing 0-360-A, -B Series P
m
Excepting -A1C, -Ale r
tn
w
Island Enterprises
MAGNETO TYPE
S4LN-204
GROUND
TERMINAL LTO COOLER ~k O
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O
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Island Enterprises
FUEL PUMP OUTLET PROP. GOV DRIVE PAD rn
O
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OIL SUCTION SCREEN FUEL PUMP INLET m
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a SZ1F f~G. 7-2 FOI~ MAGN~7D CONNZGT;C~VS
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Island Enterprises
m
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01 OIL
a
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g ~tdU ~T OIL SUCTKON SCREEN
OIL DRAIN FUEL DRAIN VALVES
vl Z
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C
f f 7-3~9 OPnCUVAL COMEC7iY3NS O
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Figure! 7-7. Installation Drawing -0-360-C2B. -C2D, HO-360-B1A, -B1R Z
f~
~COILTEMP CONN. m´•´•
VACUUM PUMP PAD
CI M
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THERMOSTATIC BY- PASS VALVE FUEL MANIFOLD 0 c3
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a~
Island Enterprises
PRESS. CONN.
UNE
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O
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10
m
Island Enterprises
FUEL #LET LINE TO PROPELLER
MIXTURE CONTROL~ ’C~IL y~ACCESSORY OIL RETURN Cj
(I OIL SUCTION SCREEN
OIL DRAIN V,
POWER GAGE CONN.
v, Z
C
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7-9. Installation Z
Figure Drawing IO-360-B1A
w
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FUEL MANIFOCD TACHOMETER CONK
OILTEMP. CONN; WMP PAD
Fl
BREATHER FITTr(G MOUNTING 1#0 FOR DUAL DRNES X
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Island Enterprises
TERMINAL
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MAPHRAI;M FIIEL WMP
OL TO COOLER C"
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OIL SUCTION SCREEN
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FUEL MANI~OLD7 _I I ,OIL PRESS GAGE CONN.
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Island Enterprises
OIL TO COOLER aa
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THROTTLE LEVER OIL SUCTION SCREEN
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OILTOGOOLER~e I
Island Enterprises
VENT LINE ~ON .TERMINALS ~1
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RETURN
IS
FUEL PUMP 56
OUTLET NOZZLE PRESS.
GAGE CO~UIU.
FUEL PRESS
~MP INLET
FUEL DF~AIN(2)
OIL DRAIN ~-01L SUCTION SCREEN
O1
g p,
Figure 7-12. Installation Drawing HIO-360-A~A
O
o\
TACHOMETER CONNECTION MOUNTING F#D FOR DUAL o
BREATHER FITTING WM3 PAD pt
3
m
x OILTEMPERATURE TO COOLER ~e n
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Island Enterprises
F~EL PVMP-BIA ONLY
~FI
ACCY. O1L RET~N
MSJT LINE CONN.
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FUEL PRESS. CONN
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Fi~ure 7-13. Drawing HIO-3fiO-H1A. -13113
--´•1
SECTION
TAB LES
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
TABLES
Page
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
SECTION 8
TABLES
Island Enterprises
IX E D W ING ON LY
Island Enterprises
1Omin11200
m i-3
10 min11300
O
O
5 min11500
5 min11600
5 min11700
5 min11800
m
X
FLIGHT TES~T AFTER TOP OVERHAUL
OR CYLINDER CHANGE WI-TH NEW RINGS
O
Z
i. Test fly aircraft one hour.
2. Use standard power for climb, and 750~ power for cruise. IF! ~7
3. Make climb shallow and at good airspeed for c;ooling. n
4. Record engine instrument readings during climb and cruise. O
~1 3
Tested by IJ
r(l
Island Enterprises
v, irO
Climb ;I
Cruise O
After Test vi
Adjustments Required After Flight Flight
84
Island Enterprises
TEXTRON LYGOA41NG OBERATORS MANUAL
0-3d0 and ASSOCIATED MODELS SECTION 8
C F-C F C F-C F
8-5
Island Enterprises
TEXTRON LYCOMING OPERATOR’S MANUAL
8-6
Island Enterprises