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DSIOPMA Problem Solving 6 - So

The document discusses optimization of inventory ordering decisions. It provides calculations to determine the economic order quantity and total costs under current and optimal order quantities. Adopting the optimal order quantity reduces total costs and storage space requirements.
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0% found this document useful (0 votes)
146 views8 pages

DSIOPMA Problem Solving 6 - So

The document discusses optimization of inventory ordering decisions. It provides calculations to determine the economic order quantity and total costs under current and optimal order quantities. Adopting the optimal order quantity reduces total costs and storage space requirements.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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1

A Item U.C Annual Vol Annual $ Vol % sum of %


6 60 85 5100 39.94% 39.94%
1 100 25 2500 19.58% 59.51%
2 80 30 2400 18.79% 78.31%
3 15 60 900 7.05% 85.36%
5 11 70 770 6.03% 91.39%
7 10 60 600 4.70% 96.08%
4 50 10 500 3.92% 100.00%
340.00 12,770.00 100.00%

B
EOQ=√(2*4500*36/10
EOQ=180

C
EPQ = √(2*18,000 *100/40 √120/(120-90)
EPQ = 600

A Item Unit cost Usage Value CV % of total


F95 30 800 24,000 24,000 25.50%
Z45 80 200 16,000 40,000 42.50%
K35 25 600 15,000 55,000 58.40%
P05 16 500 8,000 63,000 66.90%
F14 20 300 6,000 69,000 73.30%
D45 10 550 5,500 74,500 79.10%
K36 36 150 5,400 79,900 84.90%
D57 40 120 4,800 84,700 90.00%
K34 10 200 2,000 86,700 92.10%
D52 15 110 1,650 88,350 93.90%
M20 20 80 1,600 89,950 95.60%
F99 20 60 1,200 91,150 96.80%
N08 30 40 1,200 92,350 98.10%
D48 12 90 1,080 93,430 99.30%
M10 16 25 400 93,830 99.70%
P09 10 30 300 94,130 100.00%
Total 3,855 94,130

B
Item Unit cost Usage Value CV & of total
4021 1,400 90 126,000 126,000 55.30%
4400 5 5,000 25,000 151,000 66.20%
4066 700 30 21,000 172,000 75.40%
6850 10 2,000 20,000 192,000 84.20%
4050 140 80 11,200 203,200 89.10%
9280 1,020 10 10,200 213,400 93.60%
3010 20 400 8,000 221,400 97.10%
9402 12 300 3,600 225,000 98.70%
6500 20 150 3,000 228,000 100.00%
Total 8,060 228,000

4
TC = Q /2 * H + D/Q * S

D = 40/day x 260 days/yr. = 10,400 packages

S = $60 H = $30

a. Qo = √ 2DS/H = √ 2(10400)(60)/30 = 203.96 = 204 boxes

b. TC= (Q/2)* H + (D/Q)*s

204/2 *30 + 10400/204 * 60 = 3060 + 3058.82 = $6118.82

c. Yes

d. TC200 = 200/2 (30) + 10400/200 (60)

TC200 = 3,000 + 3,120 = $6,120

6,120

difference is $1.18 higher than with EOQ so 200 is acceptable


3
Classification
A A
A Q = √ (291215)(10)/75
A Q= 18 bags
B B
B 1215/18 67.5 orders
C C (18/2)*75+(1215/18)*10
C TC = 1350
D
H = 84 per bag

Q = √ 2(1215)
(10)/84
Q= 17 bags
TC= ((17/2)(84)) + ((1215/17)(10))
TC + 1428
Difference = 1428 - 1350
increase of $78

ABC
classification
A
A
A
A
B
B
B
C
C
C
C
C
C
C
C
C
ABC
classification
A Annual
A Category % of items Dollar Value
A A 64% 2,064,000
B B 26% 374,400
B C 11% 297,600
C
C
C
C

A
Current cost = Annual carrying costs + Annual ordering costs

Current cost = [(Quantity / 2) x Carrying cost] + [(Annual demand / Curr

Current cost = [(1500 / 2) x $0.60] + [(9000 / 1500) x $20]

Current cost = $450 + $120

Current cost = $570

Q = SQRT [(2 x D x Co) / Cc]

Q = SQRT [(2 x 9000 x $20) / $0.60]

Q = 774.60 or 775 (Rounding off to the nearest whole number)

Optimal Order Quantity (Q) = 775 units

New cost = Annual carrying costs + Annual ordering costs

New cost = [(Q / 2) x Carrying cost] + [(Annual demand / Q) x Ordering

New cost = [(775 / 2) x $0.60] + [(9000 / 775) x $20]


New cost = $232.5 + $232.26

New cost = $464.76

B
Storage space = (Optimal order quantity / Current Order quantity) x 100

Storage space = (775 / 1500) x 100

Storage space = 51.67% / 52%

Optimal Order quantity yiel shows that around 52% of the storage space would
l ordering costs Additional annual cost at the current order size is calculate

+ [(Annual demand / Current Quantity) x Ordering cost] Additional annual cost = Current cost - New cost

1500) x $20] Additional annual cost = $570 - $464.76

Additional annual cost = $105.24

t whole number)

dering costs

al demand / Q) x Ordering cost]


ent Order quantity) x 100

% of the storage space would be required


rrent order size is calculated as,

nt cost - New cost

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