Heat Transfer and Thermal-Stress Analysis with Abaqus
Abaqus 2018
About this Course
Course objectives
Upon completion of this course you will be able to:
Perform steady-state and transient heat transfer simulations
Solve cavity radiation problems
Model latent heat effects
Perform adiabatic, sequentially-coupled, and fully-coupled thermal-stress analyses
Model contact in heat transfer problems
Targeted audience
Simulation Analysts
Prerequisites
This course is recommended for engineers with experience using Abaqus
2 days
Day 1
Lecture 1 Introduction to Heat Transfer
Demo 1: Heat Conduction through a Multilayered System
Lecture 2 Material Properties and Element Technology
Demo 2: Heat Transfer Analysis using Composite Layups
Workshop 1 Reactor: Properties and Elements
Lecture 3 Thermal Analysis Procedures
Workshop 2 Reactor: Analysis Procedures
Lecture 4 Thermal Loads and Boundary Conditions
Workshop 3 Reactor: Loads and Boundary Conditions
Lecture 5 Thermal Interfaces
Demon 3: Thermal Radiation
Workshop 4 Reactor: Thermal Contact and Analysis
Day 2
Lecture 6 Thermal-Stress Analysis
Lecture 7 Sequentially-Coupled Thermal-Stress Analysis
Demo 4: Thermally Insulated Bolted Joint
Workshop 5 Reactor: Stress Response
Lecture 8 Fully-Coupled Thermal-Stress Analysis
Workshop 6 Disc Brake Analysis
Lecture 9 Adiabatic Analysis
Additional Material
Appendix 1 Heat Transfer Theory
Appendix 2 Forced Convection
Workshop 7 Continuous Casting
Appendix 3 Cavity Radiation
Workshop 8 Radiation in a Finned Surface
Appendix 4 Thermal Fatigue
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Legal Notices
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Revision Status
Lecture 1 11/17 Updated for Abaqus 2018 Demonstration 1 11/17 New for Abaqus 2018
Lecture 2 11/17 Updated for Abaqus 2018 Demonstration 2 11/17 New for Abaqus 2018
Lecture 3 11/17 Updated for Abaqus 2018
Demonstration 3 11/17 New for Abaqus 2018
Lecture 4 11/17 Updated for Abaqus 2018
Demonstration 4 11/17 New for Abaqus 2018
Lecture 5 11/17 Updated for Abaqus 2018
Workshop 1 11/17 Updated for Abaqus 2018
Lecture 6 11/17 Updated for Abaqus 2018
Lecture 7 11/17 Updated for Abaqus 2018 Workshop 2 11/17 Updated for Abaqus 2018
Lecture 8 11/17 Updated for Abaqus 2018 Workshop 3 11/17 Updated for Abaqus 2018
Lecture 9 11/17 Updated for Abaqus 2018 Workshop 4 11/17 Updated for Abaqus 2018
Appendix 1 11/17 Updated for Abaqus 2018 Workshop 5 11/17 Updated for Abaqus 2018
Appendix 2 11/17 Updated for Abaqus 2018 Workshop 6 11/17 Updated for Abaqus 2018
Appendix 3 11/17 Updated for Abaqus 2018 Workshop 7 11/17 Updated for Abaqus 2018
Appendix 4 11/17 Updated for Abaqus 2018 Workshop 8 11/17 Updated for Abaqus 2018
L1.1
Lesson 1: Introduction to Heat Transfer
Lesson content:
Motivation
Multiphysics
Heat Transfer Basics
Conduction
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Radiation
Convection
Combined Modes
Heat Transfer Abaqus Features
Example
Useful Conversion Factors
Demonstration 1: Heat Conduction through a Multilayered System
45 minutes
L2.1
Lesson 2: Material Properties and Element Technology
Lesson content:
Thermal Material Properties
Heat Transfer Element Library
Demonstration 2: Heat Transfer Analysis using Composite Layups
Workshop Preliminaries
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Workshop 1: Reactor: Properties and Elements (IA)
Workshop 1: Reactor: Properties and Elements (KW)
Both interactive (IA) and keywords (KW) versions of the
workshop are provided. Complete only one.
1.5 hours
L3.1
Lesson 3: Thermal Analysis Procedures
Lesson content:
Steady-State Analysis
Transient Analysis
Nonlinear Analysis
Output
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Workshop 2: Reactor: Analysis Procedures (IA)
Workshop 2: Reactor: Analysis Procedures (KW)
Both interactive (IA) and keywords (KW) versions of the
workshop are provided. Complete only one.
1.5 hours
L4.1
Lesson 4: Thermal Boundary Conditions and Loads
Lesson content:
Overview
Prescribed Temperatures
Prescribed Fluxes
Film Conditions
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Radiation to the Ambient
Symmetry Boundary Conditions
Initial Conditions
Workshop 3: Reactor: Loads and Boundary Conditions (IA)
Workshop 3: Reactor: Loads and Boundary Conditions (KW)
Both interactive (IA) and keywords (KW) versions of the
workshop are provided. Complete only one.
1.5 hours
L5.1
Lesson 5: Thermal Interfaces
Lesson content:
Thermal "Contact"
Heat Transfer Across Interfaces
Thermal Interaction Usage
Gap Conductance
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Gap Radiation
Demonstration 3: Thermal Radiation
Workshop 4: Reactor: Thermal Contact and Analysis (IA)
Workshop 4: Reactor: Thermal Contact and Analysis (KW)
Both interactive (IA) and keywords (KW) versions of the
workshop are provided. Complete only one.
2 hours
L6.1
Lesson 6: Thermal-Stress Analysis
Lesson content:
Analogy Between Heat Transfer and Stress Analysis
Thermal-Stress Procedures
Element Selection
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30 minutes
L7.1
Lesson 7: Sequentially-Coupled Thermal-Stress Analysis
Lesson content:
Sequentially-Coupled Analysis
Thermal-Stress Modeling Considerations
Methods for Assigning Temperature Data
Temperature Application for Solid Elements
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Temperature Application for Shell Elements
Temperature Application for Beam Elements
Summary
Demonstration 4: Thermally Insulated Bolted Joint
Workshop 5: Reactor: Stress Response (IA)
Workshop 5: Reactor: Stress Response (KW)
Both interactive (IA) and keywords (KW) versions of the
workshop are provided. Complete only one.
2 hours
L8.1
Lesson 8: Fully-Coupled Thermal-Stress Analysis
Lesson content:
Full Temperature-Displacement Coupling
Element Selection
Contact Interaction
Examples of Fully Coupled Analyses
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Rigid Bodies in Thermal-Stress Analysis
Heat Transfer Analysis with Abaqus/Explicit
Workshop 6: Disc Brake Analysis (IA)
Workshop 6: Disc Brake Analysis (KW)
Both interactive (IA) and keywords (KW) versions of the
workshop are provided. Complete only one.
2 hours
L9.1
Lesson 9: Adiabatic Analysis
Lesson content:
Adiabatic Analysis
Adiabatic Analysis Examples
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30 minutes
A1.1
Appendix 1: Heat Transfer Theory
Appendix content:
Summary of Governing Equations for Conduction
Constitutive Relation—Fourier's Law
Thermal Energy Balance—Differential Form
Thermal Energy Balance—Equivalent Variational Form
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Finite Element Approximation
Transient Analysis
Eulerian Formulation for Convection
Thermal Radiation Formulation
Adiabatic Thermal-Stress Analysis
Nonlinear Solution Scheme
1 hour
A2.1
Appendix 2: Forced Convection
Appendix content:
Example: 1-D Convective Heat Transfer
Stabilization
Convective/Diffusive Element Library
Abaqus Usage
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Workshop 7: Continuous Casting (IA)
Workshop 7: Continuous Casting (KW)
Both interactive (IA) and keywords (KW) versions of the
workshop are provided. Complete only one.
1 hour
A3.1
Appendix 3: Cavity Radiation
Appendix content:
Thermal Radiation
Cavity Radiation
Fully Implicit Cavity Radiation Approach
Open vs. Closed Cavities
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Cavity Radiation and Viewfactor Calculations
Radiation Symmetry
Radiation Motion
Cavity Radiation Output
Approximate Cavity Radiation Approach
Workshop 8: Radiation in a Finned Surface (IA)
Workshop 8: Radiation in a Finned Surface (KW)
Both interactive (IA) and keywords (KW) versions of the
workshop are provided. Complete only one.
3 hours
A4.1
Appendix 4: Thermal Fatigue
Appendix content:
Thermal Fatigue
Example
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30 minutes