Na08633b Ecociat

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Domestic hot water

heat recovery unit

ECOCIAT
Heat recovery unit
Domestic hot water
High energy efficiency
with R410A
Compact and quiet
Scroll compressors
Brazed-plate heat exchangers

N TA L LY F R
NME IEN
RO
VI D

10 to 30 kW
EN

LY

HFC R410A Heating capacity:


PR

T
EN

TE
O

CT M
IO N N NE
D E L'E N VI RO

Heating Heat recovery

USE
The ECOCIAT heat recovery unit operates on air from a CMV extraction system and is particularly suitable for hotels and
healthcare facilities.
This packaged unit is designed for indoor installation as standard.
An outdoor installation kit is also available as an option.
ECOCIAT extracts heat energy from the outlet of a building’s continuous mechanical ventilation (CMV) system and uses it to
produce hot water. The system operates with a high coefficient of performance, significantly cutting the energy bill for domestic
hot water production.
It is designed for installation in a domestic hot water production system. However, it does not replace the system's main source
of hot water, which should also protect against Legionella bacteria.

RANGE

ECOCIAT
Heat energy recovery unit operating on CMV exhaust air to produce domestic hot water.
Three sizes available: 30V, 50V and 90V.

DESCRIPTION
ECOCIAT is supplied as standard with the following components:
- Air-source evaporator with axial fan motor assembly.
- Control, automatic operation and electrical panel: Electrical power supply: Three-phase - 50 Hz - 400 V (+6%/-10%) + Earth.
- Casing for indoor installation (optional outdoor installation kit available).
- Brazed plate condenser.
Complies with European directives:
- Machinery directive (98/37/EC)
- Electromagnetic compatibility EMC (2004/108/EC)
- Pressure equipment PED (97/23/EC), category 2
Standards
- EN 60204, EN 378-2 (NFC 15-100, France)

CLIMATISATION - CHAUFFAGE - RÉFRIGÉRATION - TRAITEMENT D’AIR - ECHANGES THERMIQUES - NA 08.633 B 1


Domestic hot water
heat recovery unit
ECOCIAT
TECHNICAL CHARACTERISTICS

ECOCIAT 30V 50V 90V


Heating capacity (1) kW 10.33 18.03 31.62
Extracted air flow rate m3/h 2000 3500 5500
Power input kW 2.89 4.96 9.02
COP (2) 3.57 3.64 3.51
Radiated sound level Lw / Lp (3) dB(A) 66.8 / 34.8 71.3 / 39.3 75.8 / 43.8
Compressor Hermetic scroll (2900 rpm)
Start-up mode Direct
Number of compressors 1
Power control % 100-0
Refrigerant oil type Polyoster POE 3MAF (32 cst)
Oil content l 1.25 1.24 3.25
Number of cooling circuits 1
Refrigerant (GWP) R410A (1890)
Refrigerant content kg 2 2.5 3.5
Electrical power supply Three-phase - 50 Hz - 400 V (+6%/-10%) + Earth - Remote control transformer included
Machine protection rating IP 44
Condenser Brazed-plate heat exchanger
Water content l 1.42 2.37 2.85
Minimum water flow rate m /h
3
0.8 1.4 2.5
Maximum water flow rate m3/h 2.2 3.8 6.7
Water connections Male 1”1/4 G
Max. pressure, water end bar 4
Air-source evaporator Finned heat exchanger
Fan mm 350 450 500
Motor power kW 0.16 0.35 0.66
Extracted air flow rate m3/h 2000 3500 5500
Height (excluding mounts) mm 965
Length mm 2227
Depth mm 1185
Net weight without optional intermediate exchangers kg 338 363 400
Net weight with optional intermediate exchangers 398 427 472
Storage temperature °C 50
(1) Conditions: water: +50°C / +55°C - air: +22°C.
(2) COP for gross values.
(3) Overall sound power level (Lw) and overall sound pressure level (Lp) measured at 10 metres in a free field, as per ISO 3744.

2 CLIMATISATION - CHAUFFAGE - RÉFRIGÉRATION - TRAITEMENT D’AIR - ECHANGES THERMIQUES - NA 08.633 B


Domestic hot water
heat recovery unit

ELECTRICAL CHARACTERISTICS

ECOCIAT 30V 50V 90V

Electrical power supply Three-phase - 50 Hz - 400 V (+6%/-10%) + Earth - Remote control transformer included

ECOCIAT
Max. rated current A 7.2 11.3 17.8

Starting current A 35.6 65.0 112.4

Starting current, Soft Start option A 21.6 39.4 67.9

Breaking capacity kA 10

Max. wire cross-section mm2 6

STANDARD AND OPTIONAL EQUIPMENT

ECOCIAT 30V 50V 90V

Remote-control transformer Supplied as standard

Polyurethane coated coil fins Supplied as standard

Flexible sleeves for intake duct Supplied as standard

Coil protection screen Supplied as standard

Phase controller (direction, absence, over and under voltage) Option

Soft start Option

600 micron water filter + valves Kit (supplied separately)

Hydraulic hoses Kit (supplied separately)


Secondary exchanger + accelerator pump + expansion vessel + frost
Option
protection
Frost protection Option

Sound insulation jacket Kit (delivered unassembled)

Resilient mounts Option

Canopy for outdoor installation Option

AIR FLOW CHARACTERISTICS

Number of rooms in building

ECOCIAT Air flow (m /h)


3
Extracted air flow rate per room (m3/h)

20 25 30 35 40 45 50 55 60

30V 2000 100 80 67 57 50 44 40 36 33

50V 3500 175 140 117 100 88 78 70 64 58

90V 5500 275 220 183 157 138 122 110 100 92

CLIMATISATION - CHAUFFAGE - RÉFRIGÉRATION - TRAITEMENT D’AIR - ECHANGES THERMIQUES - NA 08.633 B 3


Domestic hot water
heat recovery unit
ECOCIAT
HYDRAULIC AND AIR FLOW CONFIGURATIONS

Hot water
outlet
Without secondary exchanger option Electric
heating DHW loop
m
element or
e
s a exchanger

mini 30°C V3v


ECOCIAT

Cold water
inlet

Heat Direct DHW


recovery system
Hot water
With secondary exchanger option V3v
outlet

m DHW loop
s e
ECOCIAT

mini 28°C
V3v
Cold water
inlet

Heat Direct DHW


recovery system
With secondary exchanger in mechanical room
V3v

DHW loop
ECOCIAT

mini 28°C V3v

Cold water
inlet

Air flow direction


Hot water hydraulic circuit
ECOCIAT : air-to-water recovery unit
Psl Pump water shortfall pressure switch damper box
V3v Three-way valve
e Expansion vessel ECOCIAT
C Retaining valve
m Pressure gauge VMC
R Cut-off valve
S Pressure release valve
Pe Accelerator pump CMV discharge
T Temperature sensor pocket duct
A Water top-up
A damper box must be placed on the suction section of
Filter + valve kit (option) ECOCIAT for two reasons. If the flow of air extracted by the
Flexible connection kit (option) CMV system is higher than that carried by the unit, it will
open to vent part of the flow. If ECOCIAT is stopped, it will
General comments:
vent the entire flow of the CMV system.
P Air vents at pipe high points
V Drain tappings at pipe low points
IMPORTANT: these principle diagrams are provided for information only and must not be construed as detailed execution
diagrams.

4 CLIMATISATION - CHAUFFAGE - RÉFRIGÉRATION - TRAITEMENT D’AIR - ECHANGES THERMIQUES - NA 08.633 B


Domestic hot water
heat recovery unit

MAIN COMPONENTS

Casing - Hygroscopic sight glass.


- Dryer filter.
- Detachable double-skin galvanised steel panels.
- Unit start-up sequence.
- RAL 7024 lacquered paint.

ECOCIAT
- Short-cycle protection.
- Intake connection frame.

Electrical box
- Coil protection screen on outlet.
- Option: canopy for outdoor installation.
The fully wired electrical box housing all the electrical
Hermetic scroll compressor components supervises the operation of the unit and
provides an interface with an external control system.
- Built-in motor, cooled by gas intake.
- Motor protected by internal winding thermostat. The box features:
- Installed on anti-vibration mounts. - Control and power circuits.
- Transformer for the control circuit.
Condenser - Numbered wiring.
- Brazed plate exchanger. - Main safety switch with handle on front.
- AISI 316 stainless steel end and inner plates. - Circuit breakers for control and power circuits.
- Plate patterns optimised for high efficiency. - Contact switches for compressor motor, fan and pump.
- Thermal insulation. - Main earth connection.
- Potential-free terminals for alarm and information signals
Evaporator (signalling of manual reset and automatic reset alarms,
short-cycle protection and contacts for remote control).
- High-efficiency air-cooled heat exchanger (polyurethane-
coated aluminium fins, optimised profile, grooved copper
tubes). Intermediate heat exchanger
- Propeller fans with contoured aluminium blades. (optional)
- IP 54, class F motor. - 316 stainless steel gasketed-plate heat exchanger,
cleanable mechanically.
Control functions and safety - Accelerator pump for primary loop.
devices - Expansion vessel for primary loop.
- Safety valve.
- Fusible plug to protect against excess pressure.
- Frost protection.
- Thermostatic expansion valve.
- High and low pressure safety mechanisms on cooling circuit.

OPERATING RANGE (AT FULL CAPACITY)


Hot water temperature

55

50

45

40

35

16 20 25 30
Extracted air temperature °C

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Domestic hot water
heat recovery unit
ECOCIAT
NOISE LEVELS
The ECOCIAT range features “noiseless” construction designed to attenuate vibrations and noise sources:
- Compressor installed on anti-vibration mounts.
- Pipes decoupled from unit structure.
- Low speed fan.
- Insulated lined walls.
Sound power levels (ref. 2 x 10-12 Pi ±3 dB)
Exterior, radiated
SOUND POWER LEVEL SPECTRUM (dB) Overall power
ECOCIAT
125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz level Lw dB(A)
30V 71.9 64.1 59.7 63.9 59.7 54.0 44.9 66.8
50V 84.8 73.8 68.3 67.0 61.7 56.6 49.4 71.3
90V 83.4 71.0 70.1 71.0 68.9 64.7 55.7 75.8
Sound power levels (ref. 2 x 10-12 Pi ±3 dB)
On intake sleeve
SOUND POWER LEVEL SPECTRUM (dB) Overall power
ECOCIAT
125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz level Lw dB(A)
30V 71.5 65.0 61.4 63.5 61.7 58.6 52.5 68.2
50V 84.4 75.2 71.4 69.8 65.8 64.1 58.1 75.4
90V 81.2 74.8 73.6 73.7 73.9 70.5 64.1 79.4
Sound pressure levels (ref. 2 x 10-5 Pi ±3 dB)
Measurement conditions: free field, 10 metres from machine, 1.50 metres above floor level, directivity 2
SOUND PRESSURE SPECTRUM (dB) Overall power
ECOCIAT
125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz level Lw dB(A)
30V 39.9 32.1 27.7 31.9 27.8 22.0 12.9 34.8
50V 52.8 41.8 36.3 35.1 29.7 24.6 17.4 39.3
90V 51.4 39.0 38.1 39.0 36.9 32.7 23.8 43.8

NOTE: Sound pressure levels depend on the installation conditions and are provided for information only. Only the sound power
levels are comparable and certified.
As per ISO 3744: Lp = Lw - 10 log S

HEATING CAPACITIES

CONDENSER WATER OUTLET TEMPERATURE (°C)


Temperature of 35 40 45 50 55
ECOCIAT
extracted air Hc Pi Hc Pi Hc Pi Hc Pi Hc Pi
COP COP COP COP COP
kW kW kW kW kW kW kW kW kW kW
18 10.93 1.82 6.01 10.64 2.05 5.19 10.32 2.31 4.47 10.03 2.6 3.86 9.72 2.94 3.31
20 11.3 1.81 6.24 11 2.04 5.39 10.59 2.3 4.60 10.36 2.58 4.02 10.03 2.91 3.45
22 11.66 1.81 6.44 11.33 2.04 5.55 11 2.28 4.82 10.68 2.57 4.16 10.33 2.89 3.57
30V 24 12 1.88 6.63 11.65 2.03 5.74 11.31 2.28 4.96 10.96 2.56 4.28 10.62 2.88 3.69
26 12.3 1.81 6.80 11.95 2.03 5.89 11.6 2.28 5.09 11.24 2.55 4.41 10.89 2.86 3.81
28 12.59 1.8 6.99 12.22 2.03 6.02 11.85 2.27 5.22 11.48 2.55 4.50 11.1 2.85 3.89
30 12.86 1.80 7.14 12.47 2.03 6.14 12.09 2.27 5.33 11.71 2.54 4.61 11.34 2.84 3.99
18 18.14 3.18 5.7 17.78 3.55 5.01 17.46 3.96 4.41 17.13 4.44 3.86 16.78 5 3.36
20 18.88 3.19 5.92 18.51 3.56 5.20 18.15 3.96 4.58 17.8 4.43 4.02 17.41 4.98 3.50
22 19.59 3.2 6.12 19.21 3.57 5.38 18.83 3.97 4.74 18.45 4.42 4.17 18.03 4.96 3.64
50V 24 20.31 3.21 6.33 19.91 3.58 5.56 19.5 3.98 4.90 19.08 4.43 4.31 18.65 4.96 3.76
26 21.04 3.21 6.55 20.6 3.6 5.72 20.16 4 5.04 19.51 4.46 4.37 19.21 4.96 3.87
28 21.69 3.25 6.67 21.25 3.62 5.87 20.75 4.01 5.17 20.25 4.45 4.55 19.78 4.97 3.98
30 22.28 3.26 6.83 21.8 3.63 6.01 21.29 4.03 5.28 20.77 4.47 4.65 20.25 4.97 4.07
18 32.2 5.98 5.38 31.22 6.63 4.71 30.62 7.33 4.18 30.02 8.08 3.72 29.44 8.95 3.29
20 33.06 6.08 5.44 32.46 6.68 4.86 31.76 7.36 4.32 31.14 8.1 3.84 30.52 8.98 3.40
22 34.34 6.13 5.60 33.66 6.73 5 32.97 7.4 4.46 32.28 8.16 3.96 31.62 9.02 3.51
90V 24 35.61 6.17 5.77 34.83 6.77 5.14 34.13 7.45 4.58 33.37 8.2 4.07 32.66 9.06 3.60
26 36.75 6.21 5.92 36.01 6.82 5.28 35.25 7.5 4.70 34.45 8.25 4.18 33.69 9.11 3.70
28 37.94 6.26 6.06 37.13 6.87 5.40 36.29 7.54 4.81 35.47 8.3 4.27 34.66 9.14 3.79
30 39.04 6.3 6.2 38.17 6.91 5.52 37.33 7.59 4.92 36.39 8.35 4.36 35.51 9.18 3.87
Pi: Power input - Hc: Heating capacity
Calculated fouling 0.00005 m2 °C / W

6 CLIMATISATION - CHAUFFAGE - RÉFRIGÉRATION - TRAITEMENT D’AIR - ECHANGES THERMIQUES - NA 08.633 B


Domestic hot water
heat recovery unit

PRESSURE DROP FROM HOT WATER HEAT EXCHANGER


Condenser Intermediate exchanger option
(do not extrapolate) (do not extrapolate)
5 6

Δp mWC
Δp mWC

ECOCIAT
4,5
30
5 30
4

3,5
4
3
50 90
2,5 3
50
2
2
1,5 90

1
1
0,5

0 0
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
Flow rate in m3/h Flow rate in m3/h

Filter (mandatory)
8
Water pressure drop (mWC)

6
5 90
50-
4 30-

1
0.8
0.6
0.5
0.4
0.3

0.2

0.1
1 1.5 2 2.5 3 4 5 6 7 8
Water flow rate (m3/h)

CLIMATISATION - CHAUFFAGE - RÉFRIGÉRATION - TRAITEMENT D’AIR - ECHANGES THERMIQUES - NA 08.633 B 7


Domestic hot water
heat recovery unit
ECOCIAT
DIMENSIONS

E
F

A B C D
1

5
5

5 4

Exhaust air intake Exhaust air out Centre of gravity

Optional rain
canopy

Connection sleeve

Leave space around the unit for maintenance

Positions of anti-vibration mounts

A Coil, pump access panel


B Fixed access panel for hydraulic and electrical connections
C Removable panel for access to electrical panel and expansion valve - dryer
D Removable panel for access to compressor, condenser and fan
E Electrical power supply (dia. 28 mm)
F User electrical connections (dia. 28 mm)
H Condensate drain pipe (dia. 22.2 mm)
1 Water inlet, 136 x 136 mm (1¼" G male coupling)
2 Water Outlet, 136 x 136 mm (1¼" G male coupling)
3
4 Four removable legs (remove on site)
5 Lifting points (dia. 45 and 48 x 70 mm)

Weight kg
Length L Width W Height H Without secondary exchanger option With secondary exchanger option
ECOCIAT Rain canopy only
mm mm mm
Empty In operation Empty In operation option
30V 2227 1185 965 338 344 398 408
50V 2227 1185 965 363 370 427 440 26
90V 2227 1185 965 400 408 472 488

8 CLIMATISATION - CHAUFFAGE - RÉFRIGÉRATION - TRAITEMENT D’AIR - ECHANGES THERMIQUES - NA 08.633 B


Domestic hot water
heat recovery unit

INSTALLATION RECOMMENDATIONS
Water quality criteria Installation of accessories supplied
It is essential to install a a 600 micron water filter on the separately
unit’s water inlet. An appropriate filter is available as an

ECOCIAT
option from CIAT. Several optional accessories are supplied separately and
must be installed on the unit on site.
The quality of the water used directly affects whether or not
the hot water unit operates correctly in accordance with It is essential to comply with the Instructions,
specifications and with the assurance of an optimised Installation, Operation, Commissioning and
service life. Poor quality water can result in fouling or Maintenance Manual.
corrosion and can allow algae or microorganisms to form.
It is essential to analyse the water to guarantee that it is
Electrical connections
suitable for use with the unit and to determine whether or not It is essential to comply with the Instructions,
chemical treatment is sufficient to achieve sufficient quality Installation, Operation, Commissioning and
or whether a water softener and/or demineralisation system Maintenance Manual.
is necessary. All information concerning electrical connections is stated on
the wiring diagrams provided with the unit. Always follow this
The analysis must confirm whether or not the water is
information.
compatible with the materials used in the water circuit:
- 99.9% copper tubes brazed with copper and silver. Electrical connections must be made in accordance with
- Threaded bronze couplings or flat steel flanges, best current practices and applicable standards and
depending on the unit model. regulations.
- Plate heat exchangers and AISI 316 - 1.4401 stainless Electrical connections to be wired on site:
steel connections, brazed with copper and silver. - Electrical power supply to unit.
The guarantee shall be void if these instructions are not - External operation control.
followed. - Remote signalling.
It should be noted that the unit’s electrical system is not
protected against lightning strikes.
Lifting and handling Appropriate protection against transient phenomena must
therefore be installed on site in the electric power supply
The utmost safety precautions must be taken when lifting
box.
and handling the unit.
It is essential to comply with the lifting diagram affixed Water connections
to the unit and included in the Instructions, Installation, It is essential to comply with the Instructions,
Operation, Commissioning and Maintenance Manual. Installation, Operation, Commissioning and
Before attempting to lift the unit, make sure the path leading Maintenance Manual.
to its intended location is free from obstacles. All pipes must be correctly aligned and slope toward the
system’s drain valve.
Always handle vertically; never tilt the unit.
Pipes must be installed and connected, with sufficient space
for access to panels, and thermally insulated.

Choosing a location for the unit Pipe brackets and attachments must be independent to
avoid any vibrations or forces on the unit.
Standard versions of the ECOCIAT are designed for indoor
installation. Water shut-off and control valves must be fitted when the
Outdoor versions are optionally available; precautions must unit is installed.
be taken to protect them against frost. Water connections on site:
Particular attention must be paid to ensure sufficient - Water supply with pressure-reducing valve.
clearance for maintenance. - Evaporator, condenser and discharge.
The unit must be installed on a perfectly flat, level, non-
The following are a few examples of accessories
combustible surface. The floor must be strong enough to
essential to any hydraulic system and which must also
withstand the weight of the machine during operation.
be installed:
Noise pollution from auxiliary equipment such as pumps - Expansion vessel.
should be studied thoroughly. - Drain tappings at pipe low points.
Potential noise transmission routes should be studied, with - Exchanger shut-off valves equipped with filters.
assistance from an acoustical engineer if necessary, before - Air vents at pipe high points.
installing the unit. - Check the system’s water capacity (install a buffer water
In particular, flexible sleeves on pipes are highly tank if necessary).
recommended (available as an option). - Flexible connection sleeves at exchanger inlets and
outlets, if necessary.
The room in which the unit is installed must comply with the - Manual water flow rate adjustment valves.
requirements of EN 378-3 and other specifications - Thermometers on each water inlet and outlet to allow all
applicable on the installation site. the necessary checks during start-up and maintenance.
Important:
- The pressure in the water circuits must be less than 8 bar
(4 bar for an intermediate loop).
- Place the expansion vessel before the pump.

CLIMATISATION - CHAUFFAGE - RÉFRIGÉRATION - TRAITEMENT D’AIR - ECHANGES THERMIQUES - NA 08.633 B 9


Domestic hot water
heat recovery unit
ECOCIAT
- Do not place any valves on the expansion vessel. Operation, Commissioning and Maintenance Manual.
- Test the water quality in accordance with the relevant You must take out a maintenance contract with a CIAT-
technical requirements. approved refrigeration equipment specialist. Such a contract
- Provide appropriate protection to protect the machine and is required even during the warranty period
the hydraulic system against freezing, such as the possibility Leaktightness inspections and leak reduction operations
of draining the circuit. must be performed in accordance with European directive
- Flush pipes with clean water to remove contaminants before 842/2006/EC relating to certain greenhouse gases, and with
finalising the hydraulic connections. the corresponding implementing orders.

Switching on for the first time Note about domestic hot water supply
ECOCIAT TO units must be commissioned by CIAT or a CIAT-
systems:
approved contractor. - Standard EN 1717 states that a customer's domestic hot
It is essential to comply with the Instructions, water supply cannot be in direct contact with the unit's
Installation, Operation, Commissioning and Maintenance condenser. The two must be separated by a heat exchanger.
Manual. The optional secondary-circuit gasketed plate exchanger is
strongly recommended if the storage tank is not fitted with an
Partial list of pre-commissioning checks: internal exchanger.
- Correct positioning of unit.
- Power supply protections. - ECOCIAT is used to preheat domestic hot water. Its
- Phases and direction of rotation. temperature must be raised using the main means of heating
- Wiring connections on unit. and in compliance with regulations to prevent the growth of
- Direction of flow in unit. Legionella bacteria in the system.
- Cleanliness of water circuit. Important: all safety precautions must be taken so that the
- Water flow rate at specified value. water temperature at points of use cannot exceed 60°C
- Pressure in the refrigeration circuit. during treatment.
- Direction of rotation of compressor.
- Water pressure drops and flow rates. To limit scale deposits, it is advisable to continuously circulate
- Operating readings. water inside the optional secondary gasketed plate
exchanger.
Maintenance operations If ECOCIAT is used with a tank with a built-in exchanger (no
Specific preventive maintenance operations are required at optional secondary exchanger) and if anti-freeze is used in
regular intervals and should be performed by CIAT-approved the exchanger's water circuits, it must be food grade (such
contractors. as monopropylene glycol).
The operating settings must be recorded on a special Never use monoethylene glycol or any other toxic
checklist and sent to CIAT. anti-freeze
It is essential to comply with the Instructions, Installation,

10 CLIMATISATION - CHAUFFAGE - RÉFRIGÉRATION - TRAITEMENT D’AIR - ECHANGES THERMIQUES - NA 08.633 B


This document is non-contractual. As part of its policy of continual product improvement, CIAT reserves the right to make any technical modification it feels appropriate without prior notification.

Head office CIAT Service


Avenue Jean Falconnier - B.P. 14 Tel.: +33 (0)4 79 42 42 90 - Fax: +33 (0)4 79 42 42 13
01350 - Culoz - France
Tel.: +33 (0)4 79 42 42 42 - Fax: +33 (0)4 79 42 42 10
e-mail: [email protected] - www.ciat.com

Applications Thermiques - S.A. with a registered capital of 26 000 000 € - R.C.S. Belley B 545 620 114
Compagnie Industrielle d’A

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