Life Cycle Assessment (LCA) : Different Case Studies
Life Cycle Assessment (LCA) : Different Case Studies
Life Cycle Assessment (LCA) : Different Case Studies
Cradle to Gate
Includes 4 stages
Cradle to Grave
Includes 6 stages
Source: P&G website
Life Cycle Assessment (LCA) 4
LCA Phases (ISO 14040 and 14044)
Goal and Scope
Definition
(Determining
boundaries for study)
Interpretation
Inventory Analysis (Major
(Data on inputs and contributions,
outputs quantities for sensitivity analysis:
all relevant processes) what can be learned
from study?)
Impact Assessment
(Contribution to impact
categories, such as
energy consumption,
through normalization
and weighing
Life Cycle Assessment (LCA) 5
Step 1: Determining Goal
• Level of specificity in the study
– Is the product being analyzed specific to a company or a plant? Two
different plants producing the same type of product could have
different emission levels, for example
• This requires an additional level of data collection that may be impractical
– Or, will we focus on industrial averages (e.g., impacts of using
recycled aluminum in a design)?
• Level of accuracy in data collection / analysis
– Should be high if used in driving public policy
– If used in internal decision making for a firm, a reasonable estimate is
generally enough
• How to display the results. Example: comparing two products
– Comparison should be made in terms of equivalent use
– Example: bar soap vs. liquid soap; the basis should be an equal
number of hand washings
9
Energy Use (GJ / Mg) in Production of
Various Metals
Metal Primary Secondary
Production Production*
Steel 31 9
Copper 91 13
Aluminum 270 17
Zinc 61 24
Lead 39 9
Titanium 430 140
* Consumer recycled material
Source: P. Chapman and F. Roberts, 1983
From Graedel, T., B. Allenby, Design for Environment, Prentice Hall (1996)
Characterization
• Characterization is the quantification of the
contribution of each inventory flow to each impact of
interest
• Whereas inventory analysis can be seen as a model
which includes all types of complications (cut-off,
multifunctionality, etc.) characterization uses the
results of complicated models:
– Fate and transport
– Exposure assessment
– Dose-response
– Etc.
Characterization
• Computational structure
hi qij g j
where j
It depends!
Life Cycle Assessment (LCA) 18
Example of LCA 2: Impact on Global
Warming of Different NEC Products
Electricity Cell Phones Distribution Distribution Fax Machines
cons. (use) 0.5% 0.4%
4% Disposal
Disposal
Assembly 0.5% Purchased
0.1%
at NEC parts
7% 23% Assembly
Purchased at NEC
Electricity 1%
parts cons. (use)
88% 76%
Energy [kW]
3000
2500
2000
1500
1000
500
0
25 x GLS 2.5 x GFL 1 x LED
Use [kWh] 3290 658 658
Production [kWh] 15.3 10.2 9.9
30000 7000
29450
25000 6000
6205
5000
20000
4000
15000
3000 3150
10000
2000
5000
4405 1000
2597 742
0 0
Disposal Recycling Remanuf. Disposal Recycling Remanuf.
•In “disposal” a new part has to be produced from virgin raw materials
•In recycling, a new part is produced from recycled materials
•In remanufacturing, the part is remanufactured and reused
Remanufacturing is clearly better!
Life Cycle Assessment (LCA) 25
Source: Bert Bras (2009)
Example B. Cell Phones: Impact on Global
Warming (Primarily Energy Consumption)
Electricity Cell Phones Distribution
cons. (use) 0.5%
4% Disposal
Assembly at 0.5%
NEC
7%
Purchased
parts
88%
Electricity
cons. (use)
98%
Most carbon footprint (and also energy use) occurs during the use.
Recycling is best, if newer equipment is more energy efficient!
Use
Other
life cycles
recovery
Product use,
Material Material Product maintenance,
extraction processing manufacturing upgrade
disposal
Assessment Questions:
Why? What? Who? Where? How? When?
With what environmental implications?
At what cost?
What opportunities exist for partnerships,
elimination of toxics, material recovery, …..?
A coffee maker’s life cycle
From Pré Consultants, "The Eco-indicator99: A damage oriented method for Life Cycle Impact Assessment, Manual for Designers,"
http://www.pre.nl/eco-indicator99/index.html
Life Cycle Assessment
LCA is a technique for assessing the environmental aspects and potential
impacts associated with a product by:
– compiling an inventory of relevant inputs and outputs of a product system
– evaluating the potential environmental impacts associated with those inputs and outputs
– interpreting the results of the inventory and impact analyses in relation to the objective of the
study.
Goal and
Scope Direct Applications
Definition •Product development
and improvement
Inventory Interpretation
•Strategic planning
Assessment
•Public policy making
Impact •Marketing
Assessment
From ISO14040-1997, Environmental management-- Life cycle assessment-- Principles and framework
Goal and Scope of the study
From ISO14040-1997, Environmental management-- Life cycle assessment-- Principles and framework
Different ways to provide the same
function
• Hold coffee
– Plastic cup, polystyrene cup, ceramic cup, china cup,
thermos, …
• Maintain a tidy haircut
– Plastic comb, metal comb, razor …
• Mowing your lawn
– Power mower, reel mower, a goat …
• Protecting a surface from corrosion
– Painting, anodizing, make from plastic ….
From Wenzel, H., M. Hauschild, L. Alting, 2000, Environmental Assessment of Products: volume 1: Methodology, tools, and case
studies in product development, Chapman Hall Publishers, New York.
Functional Unit
• ISO14040-1997: “a measure of the
performance of the functional outputs of the
product system”
• Includes:
– A magnitude
– A duration
– A level of quality
System Boundaries
• ISO14040-1997:
– What materials/ equipment will be included
• How will this be determined
– What phases of the life cycle will be included
• The reality
• often by material weight (% of product)
• facilities, equipment, and infrastructure are often
neglected
The Life Cycle Inventory
• Create a process flow diagram/ mass balance
for the life cycle.
• Identify
– The product flows between unit processes
– Material and energy use and waste that comes
from or goes to the environment
The Unit Process
Inputs Outputs
Raw or Unit Product
Intermediate Process Co-Products= open loop reuse/ recycle
Materials Waste (fugitive or to treatment: air,
Energy water, solid)
Process Data Sources
• Measurements
• LCI databases: USDatabase Project, Boustead, SimaPro, GaBi,
DEAM, BUWAL, APME (plastics data)
• Literature data:
– LCA reports
– Engineering References: Encyclopedia of Chemical Technology, Kirk-
Othmer, Ulman, etc.
– Journal and conference papers
– National laboratory research reports
– Emission factors (AP-42, etc.)
– EPA sector notebooks
– Computation/ Parametric Models (for example, GREET)
Classification
• Qualitative process of categorizing inventory
flows
Impact Categories in TRACI Abrev Unit of Measure
Global Warming GW kg CO2
Acidification AC moles H+ equiv
Eutrophication EU kg N
Ozone Depletion OD kg CFC-11
Ecotoxicity EC lbs 2,4-D equiv
Human Health Cancer HHC lbs C6H6 equiv
Fossil Fuel FF MJ
Photochemical Smog PS g NOX equiv
Water Use WU gal
Land Use LU t&e species
Human Health Noncancer HHNC lbs C7H7 equiv
Human Health Criteria HHCR total DALYs
Classification
AMMONIA
HYDROCHLORIC ACID
• Acidification
HYDROFLUORIC ACID
NITRIC OXIDE
NITROGEN OXIDES (NOX)
SULFUR DIOXIDE
SULFUR OXIDES (SOX)
AMMONIA
AMMONIUM
• Eutrophication BIOLOGICAL OXYGEN DEMAND
CHEMICAL OXYGEN DEMAND
NITRATE
NITRIC OXIDE
NITROGEN
NITROGEN OXIDES (NOX)
PHOSPHATE
PHOSPHORUS
Classification: Global Warming
• 1,1,1,2-TETRACHLOROETHANE • 1,2-DIBROMOETHANE
• 1,1,2,2-TETRACHLOROETHANE • 1,2-DICHLOROETHANE
• 1,1,2-TRICHLOROETHANE • 1,2-DICHLOROPROPANE
• 1,1-DICHLOROETHANE • 1,3-BUTADIENE
• 1,1-DICHLOROETHYLENE • 1,3-DICHLOROBENZENE
• 1,1-DIMETHYLHYDRAZINE • 1,3-DICHLOROPROPENE
• 1,2,3,4,6,7,8- • 1,4-DICHLOROBENZENE
HEPTACHLORODIBENZOFURAN • 1,4-DIOXANE
• 1,2-DIBROMOETHANE • 11,12-BENZOFLUORANTHENE
• 1,2-DICHLOROETHANE • 1-CHLORO-2,3-EPOXYPROPANE
• 1,2-DICHLOROPROPANE • 1-CHLORO-4-NITROBENZENE
• 1,3-BUTADIENE • 1-NAPHTYL N-METHYLCARBAMATE
• 1,3-DICHLOROBENZENE • 2,3,4,7,8-PENTACHLORODIBENZOFURAN
• 1,3-DICHLOROPROPENE • 2,3,7,8-TCDD
• 1,4-DICHLOROBENZENE • 2,3,7,8-TETRACHLORODIBENZOFURAN
• 1,4-DIOXANE • 2,4,6-TRICHLOROPHENOL
• 11,12-BENZOFLUORANTHENE • 2,4,6-TRINITROTOLUENE
• 1-CHLORO-2,3-EPOXYPROPANE • 2,4-D [ACETIC ACID (2,4-DICHLOROPHENOXY)-]
• 1-CHLORO-4-NITROBENZENE • 2,4-DIAMINOTOLUENE
• 1-NAPHTYL N-METHYLCARBAMATE • 2,4-DINITROTOLUENE
• 2,3,4,7,8- • 2,6-DINITROTOLUENE
PENTACHLORODIBENZOFURAN • etc
Global Warming Potentials as Equivalency
Factors
• Process X emits 5 kg methane and 4 kg nitrous oxide
• gCH4 = 5 kg, gN2O = 4 kg
– The equivalency factors are the 100-year Global Warming Potentials
(GWPs):
• qglobal warming- CH4 = GWPCH4 = 21 g CO2/ g CH4
• qglobal warming- N2O = GWPN2O = 310 g CO2/ g N2O
– THEREFORE the potential contribution to global warming for methane
is
• qglobal warming- CH4 x gCH4 = 5,000 g x 21 g CO2/ g CH4=105,000 g CO2
– AND the total contribution of Process X to global warming is:
• hglobal warming = (105,000 + 1,240,000) g CO2 = 1,345 kg CO2
Impact Assessment
• Characterization
– Inventory materials are weighted by their contribution to
different impacts
• Normalization
– Characterization results are compared to important levels
of impacts (at the national level, for the technology being
replaced, etc.)
• Valuation
– Impacts are weighted by their value to decision makers
Biodiesel LCAs
• Biodiesel
– is a renewable diesel fuel substitute.
– can be made from a variety of natural oils and fats.
• Biodiesel is made by chemically combining any natural oil or fat
with an alcohol such as methanol or ethanol. Methanol has been
the most commonly used alcohol in the commercial production of
biodiesel.
• In Europe, biodiesel is widely available in both its neat form
(100% biodiesel, also known as B100) and in blends with
petroleum diesel. European biodiesel is made predominantly
from rapeseed oil (a cousin of canola oil).
• In the United States, initial interest in producing and using
biodiesel has focused on the use of soybean oil as the primary
feedstock mainly because the United States is the largest
producer of soybean oil in the world.
From Sheehan, et al. (1998) “Life Cycle Inventory of Biodiesel and Petroleum Diesel for Use in an Urban Bus,”
NREL/SR-580-24089 UC Category 1503
Why LCA of Biodiesel?
• Proponents of biodiesel as a substitute for diesel fuel
(in blends or in its neat form) can point to a number
of potential advantages for biodiesel that could
support a number of strategies for addressing
national issues:
– Reducing dependence on foreign petroleum…
– Leveraging limited supplies of fossil fuels….
– Mitigating greenhouse gas emissions….
– Reducing Air Pollution and Related Public Health Risks….
– Benefiting our domestic economy….
From Sheehan, et al. (1998) “Life Cycle Inventory of Biodiesel and Petroleum Diesel for Use in an Urban Bus,”
NREL/SR-580-24089 UC Category 1503
Biodiesel Synthesis Pathways
From Holbein, et al. (2004) “Canadian Biodiesel Initiative: Aligning Research Needs and Priorities With the Emerging Industry,”
Prepared for Natural Resources Canada
Biodiesel LCAs
From Sheehan, et al. (1998) “Life Cycle Inventory of Biodiesel and Petroleum Diesel for Use in an Urban Bus,”
NREL/SR-580-24089 UC Category 1503
The US Biodiesel LCA
• Hydrocarbons—higher on a life cycle basis, but lower
at the tailpipe…
– The increase in hydrocarbon emissions is due to release of
hexane in the processing of soybeans and volatilization of
agrochemicals applied on the farm.
– Total life cycle emissions of hydrocarbons are 35% higher
for B100, compared to petroleum diesel. However,
emissions of hydrocarbons at the tailpipe are actually 37%
lower.
– These results point out opportunities for improving the life
cycle of biodiesel. Future biodiesel research should focus
on ways of reducing hexane releases from today’s current
levels in soybean crushing plants.
– Improvements in use of agrochemicals on the farm would
have similarly beneficial effects.
From Sheehan, et al. (1998) “Life Cycle Inventory of Biodiesel and Petroleum Diesel for Use in an Urban Bus,”
NREL/SR-580-24089 UC Category 1503
The UK Biodiesel LCA: with Impact
Assessment
• A UK-based LCA included impact assessment considering two
types of biodiesel production. One where the biodiesel is
produced using more conventional means and one where it is
produced :
– Using low nitrogen methods of cultivation
– With the rapeseed straw as an alternative heating fuel for
the drying, solvent extraction, refining and esterification
process.
– With biodiesel as the fuel for agricultural machinery and
transportation.
• Among the 2, conventional production is considered a
conservative representation as follows.
From Mortimer, et al. (2003) “EVALUATION OF THE COMPARATIVE ENERGY, GLOBAL WARMING AND SOCIO-
ECONOMIC COSTS AND BENEFITS OF BIODIESEL,” Prepared for the Department for Environment, Food and Rural Affairs
A UK Biodiesel LCIA: Carbon Dioxide and
GHG Emissions
• Biodiesel is described as ‘carbon neutral’ such that
any CO2 emissions associated with it comes from a
source outside that of combustion of the fuel.
• In fact there are many sources of CO2 associated
with biodiesel production. Most of the emissions
come from the esterification process, the production
of fertilizer and the extraction of the oil from the
seed.
– These CO2 emissions are not always produced directly
from the process but taken from the energy requirement.
What this means is that the energy a process uses has an
associated emission. For example electricity used in the
esterification process may well come from a coal power
plant, so the amount of electricity used can be related to
the amount of CO2 released from the plant.
A UK Biodiesel LCIA: Carbon Dioxide and
GHG Emissions
• It was found that for every ton of biodiesel produced
916 ± 52 kg CO2 was released into the atmosphere.
• This dominates the greenhouse gas emissions: for
each ton of biodiesel produced the equivalent of
1,516 ± 88 kg of CO2 are released.
A UK Biodiesel LCIA: Carbon Dioxide
Emissions
• For every
ton of
biodiesel
produced
16,269 ±
896 MJ of
energy is
required.