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    r05320302 Metrology and Surface Engineering

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    SRINIVASA RAO GANTA
    This document contains 8 questions related to metrology and surface engineering as part of a mechanical engineering exam. The questions cover topics like fits and tolerances, limit gauging, measurement techniques for threads, gears, flatness, and alignments of machines. Students are instructed to answer any 5 of the 8 questions, with each question carrying equal marks. The document provides 3 sets of 8 questions each, for a total of 24 questions, from which students can choose 5 for the exam.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    r05320302 Metrology and Surface Engineering

    Uploaded by

    SRINIVASA RAO GANTA
    437 views4 pages
    This document contains 8 questions related to metrology and surface engineering as part of a mechanical engineering exam. The questions cover topics like fits and tolerances, limit gauging, measurement techniques for threads, gears, flatness, and alignments of machines. Students are instructed to answer any 5 of the 8 questions, with each question carrying equal marks. The document provides 3 sets of 8 questions each, for a total of 24 questions, from which students can choose 5 for the exam.

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    r05320302-metrology-and-surface-engineering

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    This document contains 8 questions related to metrology and surface engineering as part of a mechanical engineering exam. The questions cover topics like fits and tolerances, limit gauging, measurement techniques for threads, gears, flatness, and alignments of machines. Students are instructed to answer any 5 of the 8 questions, with each question carrying equal marks. The document provides 3 sets of 8 questions each, for a total of 24 questions, from which students can choose 5 for the exam.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    437 views4 pages

    r05320302 Metrology and Surface Engineering

    Uploaded by

    SRINIVASA RAO GANTA
    This document contains 8 questions related to metrology and surface engineering as part of a mechanical engineering exam. The questions cover topics like fits and tolerances, limit gauging, measurement techniques for threads, gears, flatness, and alignments of machines. Students are instructed to answer any 5 of the 8 questions, with each question carrying equal marks. The document provides 3 sets of 8 questions each, for a total of 24 questions, from which students can choose 5 for the exam.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Code No: R05320302 Set No.

    1
    III B.Tech Supplimentary Examinations, Aug/Sep 2008
    METROLOGY AND SURFACE ENGINEERING
    (Mechanical Engineering)
    Time: 3 hours Max Marks: 80
    Answer any FIVE Questions
    All Questions carry equal marks
    ⋆⋆⋆⋆⋆

    1. Sketch the fit for each of the following three pairs. For each of shaft and hole pair,
    calculate shaft tolerance and hole tolerance and analyze whether the pair is
    (a) Clearance fit
    (b) Transition fit
    (c) Interference fit.

    Pair 1: Hole: 18+0.50


    +0.00 mm Shaft: 18−0.02
    +0.005 mm

    Pair 2: Hole: 20+0.25


    +0.00 mm Shaft: 20+0.05
    +0.005 mm [8+8]
    2. Explain the classification of plain limit gauges? Sketch and explain any four types
    of plug gauges? [16]
    3. (a) What are the measuring techniques employed in optical projector?
    (b) Explain the application of chart gauges in optical projectors? [8+8]
    4. With the help of neat sketches describe how a dial gauge may be used as:
    (a) Comparator
    (b) Part of limit gauge
    (c) A fiducial indicator
    (d) Test indicator. [4+4+4+4]
    5. What is meant by Best Size Wire? Derive the expression for the same in terms of
    the pitch and angle of the thread. Explain the terms involved in the expression.
    [16]
    6. How are the following alignment tests carried out on a lathe machine? with figure.
    (a) Parallelism of the main spindle to saddle movement
    (b) Parallelism of quill movement of lathe tailstock with machine bed guides.
    [8+8]
    7. What is Gear Pitch? Describe any two methods of measuring Gear Pitch. [16]
    8. Describe different degreasing methods in detail with the help of neat sketches. [16]

    ⋆⋆⋆⋆⋆

    1 of 1
    Code No: R05320302 Set No. 2
    III B.Tech Supplimentary Examinations, Aug/Sep 2008
    METROLOGY AND SURFACE ENGINEERING
    (Mechanical Engineering)
    Time: 3 hours Max Marks: 80
    Answer any FIVE Questions
    All Questions carry equal marks
    ⋆⋆⋆⋆⋆

    1. (a) Describe briefly material used and the manufacture of slip gauges?
    (b) What is wringing? Explain the procedure for wringing of slip gauges? [8+8]

    2. What are the essential considerations in selection of materials for gauges and what
    are the common materials used for gauges? Explain the various processes of man-
    ufacturing gauges? [16]

    3. Describe how liquid surface interferometer be used to measure flatness of a surface


    plate. [16]

    4. As per ISI specifications how many roughness grade numbers are specified? Draw
    the roughness symbol for each grade and indicate the roughness value? [16]

    5. (a) State clearly the way in which the micrometer dials used for different thread
    pitches are graduated.
    (b) Explain how thread micrometer can be used to measure effective diameter of
    the screw thread. [8+8]

    6. Describe the following alignment tests on a pillar drilling machine.

    (a) Parallelism of the spindle axis with its vertical movement.


    (b) Flatness of clamping surface of table. [8+8]

    7. Describe the Parkinson’s Gear Tester. Discuss its merits and demerits. [16]

    8. List various Organic and inorganic coatings. Distinguish between Organic and
    Inorganic Coatings. Give their applications. [16]

    ⋆⋆⋆⋆⋆

    1 of 1
    Code No: R05320302 Set No. 3
    III B.Tech Supplimentary Examinations, Aug/Sep 2008
    METROLOGY AND SURFACE ENGINEERING
    (Mechanical Engineering)
    Time: 3 hours Max Marks: 80
    Answer any FIVE Questions
    All Questions carry equal marks
    ⋆⋆⋆⋆⋆

    1. A hole and mating shaft are to have a nominal assembly size of 55 mm. The
    assembly is to have a maximum clearance of 0.34 mm and a minimum clearance of
    0.25 mm. The hole tolerance is 1.5 times the shaft tolerance. Determine the limits
    for both hole and shaft: By using

    (a) Hole basis system


    (b) Shaft basis system. [8+8]

    2. Design general type GO and NO-GO gauges for components having 35 H8/f9 fit.
    The basic size falls in the diameter range of 30-50mm. the fundamental deviation
    for ‘f’ shaft= (-5.5 D0.4 ) microns. The multipliers for 8 and 9 grades are 25 and 40.
    Take wear allowance as 10% of gauge tolerance. Sketch the gauges with values.
    [16]

    3. What are the most common aberrations found in optical projector? Explain how
    they are caused. How can you overcome these? [16]

    4. Explain the working of profilometer with a neat sketch. [16]

    5. Describe the methods to check the thread angle and flank angles of a screw thread?
    [16]

    6. What is meant by alignment tests on machine tools? Why they are necessary?
    Explain. [16]

    7. (a) What are the possible causes of errors in coordinate measuring machine CMM?
    (b) Define the term constant chord. Calculate the chord length and its distance
    below the tooth tip for a gear of module 3 and 200 pressure angle. [8+8]

    8. What is diffusion coating? Explain various types of diffusion coatings. [16]

    ⋆⋆⋆⋆⋆

    1 of 1
    Code No: R05320302 Set No. 4
    III B.Tech Supplimentary Examinations, Aug/Sep 2008
    METROLOGY AND SURFACE ENGINEERING
    (Mechanical Engineering)
    Time: 3 hours Max Marks: 80
    Answer any FIVE Questions
    All Questions carry equal marks
    ⋆⋆⋆⋆⋆

    1. Identify whether the following fits are hole based or shaft based. Convert them in
    to equivalent other system.
    (a) H7 - f8
    (b) F6 - h4
    (c) H5 - n4
    (d) H7 - c6 . [16]
    2. With the help of neat sketches describe the following in detail.
    (a) Sine table
    (b) Sine centers. [8+8]
    3. (a) Name the methods which are used for the measurement flatness. Explain any
    one in detail.
    (b) Explain interference method of measuring flatness of surface? [8+8]
    4. Explain how a pneumatic instrument is used as
    (a) Comparator
    (b) For either internal or external limit gauging. [8+8]
    5. (a) What are the two corrections applied in the measurement of effective diameter
    by the method of wires?
    (b) Describe any one method of measuring effective diameter of internal threads?
    [8+8]
    6. Name the different alignment tests to be performed on a drilling machine. Describe
    the method for determining the total deflection. [16]
    7. Explain the following methods of inspecting gear
    (a) Run out
    (b) Alignment. [8+8]
    8. (a) Brief out various inorganic coatings? Discuss their importance and applica-
    tions.
    (b) Explain sarface preparation for vas types of coatings. [8+8]

    ⋆⋆⋆⋆⋆

    1 of 1

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