SERVICE MANUAL

CLISIS

REMOTE TILTING TABLE UNIT

Manual code:

SM - SX001 - GB
(Rev. 000)

MECALL s.r.l. X-RAY EQUIPMENT

LISSONE (MILAN) - ITALY
0051

CLISIS SERVICE MANUAL INDEX - pag. 1 / 9

 CLISIS
USER MANUAL

MODIFICATION HISTORY

Rev. Date Description

000 03/2005 First edition - Firmware: Ver. 2 rev. 00

CLISIS SERVICE MANUAL INDEX - pag. 2 / 9

 NOTICE

THE INSTRUCTIONS CONTAINED IN THIS MANUAL CONFORMS WITH THE CONFIGURATION

OF THE EQUIPMENT AS OF THE DATE OF MANUFACTURE. REVISIONS TO THE EQUIPMENT
SUBSEQUENT TO THE DATE OF MANUFACTURE WILL BE ADDRESSED IN USER MANUAL
UPDATES DISTRIBUTED BY THE MECALL SERVICE ORGANISATION.

TO THE USER OF THIS MANUAL:

THE USER OF THIS MANUAL IS DIRECTED TO READ AND CAREFULLY REVIEW THE
INSTRUCTIONS, WARNINGS AND CAUTIONS CONTAINED HEREIN PRIOR TO BEGINNING THE
USE OF THE UNIT.
WHILE YOU MAY HAVE PREVIOUSLY USED EQUIPMENT SIMILAR TO THAT DESCRIBED IN
THIS MANUAL, CHANGES IN DESIGN, MANUFACTURE OR PROCEDURE MAY HAVE
OCCURRED WHICH SIGNIFICANTLY THE SAFE USE OF THE UNIT.
THE INSTALLATION AND SERVICE OF EQUIPMENT DESCRIBED HEREIN IS TO BE
PERFORMED BY AUTHORIZED, QUALIFIED MECALL PERSONNEL.
OTHER PERSONNEL NOT EMPLOYED BY NOR DIRECTLY AFFILIATED WITH MECALL
TECHNICAL SERVICES ARE DIRECTED TO CONTACT THE LOCAL MECALL OFFICE OR
DEALER BEFORE ATTEMPTING SERVICE PROCEDURES.

DIAGNOSTIC X-ray SYSTEMS

RADIATION WARNING

X-RAY AND GAMMA-RAYS ARE DANGEROUS TO BOTH OPERATOR AND OTHERS IN THE
VICINITY UNLESS ESTABLISHED SAFE EXPOSURE PROCEDURES ARE STRICTLY OBSERVED.
THE USEFUL AND SCATTERED BEAMS CAN PRODUCE SERIOUS OR FATAL BODILY INJURIES
TO ANY PERSON IN THE SURROUNDING AREA IF USED BY AN UNSKILLED OPERATOR.
ADEQUATE PRECAUTIONS MUST ALWAYS BE TAKEN TO AVOID EXPOSURE TO THE USEFUL
BEAM, AS WELL AS TO SCATTERED RADIATION RESULTING FROM THE PASSAGE OF
RADIATION THROUGH MATTER.
THOSE AUTHORIZED TO OPERATE, PARTICIPATE IN, OR SUPERVISE THE OPERATION OF
THE EQUIPMENT MUST BE THOROUGHLY FAMILIAR AND COMPLY COMPLETELY WITH THE
CURRENT ESTABILISHED SAFE EXPOSURES FACTORS AND PROCEDURES DESCRIBED IN
PUBLICATIONS, SUCH AS: SUBCHAPTER J OF TITLE 21 OF THE CODE OF FEDERAL
REGULATIONS, DIAGNOSTIC X-ray SYSTEMS AND THEIR MAJOR COMPONENTS , AND IEC
60601 GENERAL AND COLLATERAL STANDARDS AS REVISED OR REPLACED IN THE FUTURE
THOSE RESPONSIBLE FOR THE PLANNING OF X-RAY AND GAMMA-RAY EQUIPMENT
INSTALLATIONS MUST BE THOROUGHLY FAMILIAR AND COMPLY COMPLETELY WITH:
NCRP NO. 49 STRUCTURAL SHIELDING DESIGN AND EVALUATION FOR MEDICAL X-RAYS
AND GAMMA-RAYS OF ENERGIES UP TO 10 MEV AND IEC-407 RADIATION PROTECTION IN
MEDICAL X-RAY EQUIPMENTS 10KV - 400KV AS REVISED OR REPLACED IN THE FUTURE.
FAILURE TO OBSERVE THESE WARNINGS MAY CAUSE SERIOUS OR FATAL BODILY INJURIES
TO THE OPERATOR OR THOSE IN THE AREA.

CLISIS SERVICE MANUAL INDEX - pag. 3 / 9

 INSTALLATION AND ENVIROMENT

EXCEPT FOR INSTALLATIONS REQUIRING CERTIFICATION BY THE MANUFACTURER PER

FEDERAL STANDARDS, SEE THAT A RADIATION PROTECTION SURVEY IS MADE BY A
QUALIFIED EXPERT IN ACCORDANCE WITH NCRP 102, SECTION 7 OR IEC RELATED
GENERAL AND COLLATERAL STANDARD AS REVISED OR REPLACED IN THE FUTURE.
PERFORM A SURVEY AFTER EVERY CHANGE IN EQUIPMENT, WORKLOAD, OR OPERATING
CONDITIONS WHICH MIGHT SIGNIFICANTLY INCREASE THE PROBABILITY OF PERSONS
RECEIVING MORE THAN THE MAXIMUM PERMISSIBLE DOSE EQUIVALENT.

DIAGNOSTIC X-ray SYSTEMS

MECHANICAL - ELECTRICAL WARNING

ALL OF THE MOVABLE ASSEMBLIES AND PARTS OF THIS EQUIPMENT SHOULD BE

OPERATED WITH CARE AND ROUTINELY INSPECTED IN ACCORDANCE WITH THE
MANUFACTURER S RECOMMENDATIONS CONTAINED IN THE EQUIPMENT MANUALS.
ONLY PROPERLY TRAINED AND QUALIFIED PERSONNEL SHOULD BE PERMITTED ACCESS
TO ANY INTERNAL PARTS. LIVE ELECTRICAL TERMINALS ARE DEADLY; BE SURE LINE
DISCONNECT SWITCHES ARE OPENED AND OTHER APPROPIATE PRECAUTIONS ARE TAKEN
BEFORE OPENING ACCESS DOORS, REMOVING ENCLOSURES PANELS, OR ATTACHING
ACCESSORIES.
DO NOT REMOVE FLEXIBLE HIGH VOLTAGE CABLES FROM X-RAY TUBE HOUSING OR HIGH
TENSION GENERATOR AND/OR ACCESS COVERS FROM GENERATOR UNTIL THE MAIN AND
AUXILIARY POWER SUPPLIES HAVE BEEN DISCONNECTED.
FAILURE TO COMPLY WITH THE FOREGOING MAY RESULT IN SERIOUS OR FATAL BODILY
INJURIES TO THE OPERATOR OR THOSE IN THE AREA.

THIS DOCUMENT HAS BEEN PREPARED AND DISTRIBUTED BY MECALL srl TECHNICAL
PUBLICATIONS DEPARTMENT.

ADDRESS INQUIRES REGARDING THIS DOCUMENT TO:

MECALL srl
Technical Publication Department

Via NEGRELLI, 55
20035 LISSONE (MI) - ITALY

Phone (039) 24.315.1

Fax (039) 46.48.19

CLISIS SERVICE MANUAL INDEX - pag. 4 / 9

INDEX
1 UNIT DESCRIPTION
1.1 INTRODUCTION
1.2 SYSTEM COMPOSITION
1.3 STANDARD ACCESSORIES
1.4 OPTIONAL ACCESSORIES
1.5 APPLICATIONS AND USE MODALITY
1.6 SAFETY
1.6.1 RESPONSIBILITY DECLARATION
1.6.2 PROTECTION CLASS
1.6.3 ELECTRICAL SAFETY
1.6.4 SAFETY DEVICE FOR CASSETTEINSERTION/REMOVAL
1.6.5 SAFETY DEVICE FOR COMPRESSION CONE
1.6.6 EMERGENCY SWITCH
1.6.7 COLLISION PROTECTION
1.6.8 PROTECTION AGAINST RADIATION HAZARD
1.6.9 PROTECTION AGAINST EXPLOSION HAZARD
1.6.10 RESIDUAL RISKS & ACCIDENT HAZARD

2 TECHNICAL DATA
2.1 POWER
2.2 WEIGHT AND DIMENSIONS
2.3 HEAT DISSIPATION
2.4 CLISIS PERFORMANCE CHARACTERISTICS
2.5 REGULATION COMPLIANCE
2.6 COMPATIBILITY WITH OTHER ACCESSORIES

3 UNIT IDENTIFICATION
3.1 IDENTIFICATION & WARNING LABELS

4 STORAGE AND USE

4.1 PACKING
4.2 STORAGE CONDITIONS
4.3 USE CONDITIONS

5 ROOM PRELIMINARY REQUIREMENT

5.1 INTRODUCTION
5.2 ACCESSORIES FOR INSTALLATION
5.3 ROOM REQUIREMENTS
5.4 SYSTEM CABLES
5.5 TABLE BASE PLATE INSTALLATION
5.6 SYSTEM GROUNDING
5.7 INPUT LINE AND EMERGENCY CIRCUITS
5.8 INPUT LINE VOLTAGE SELECTION

CLISIS SERVICE MANUAL INDEX - pag. 5 / 9

6 INSTALLATION
6.1 TILTING TABLE INSTALLATION
6.2 MOUNTING THE TUBE STAND ASSEMBLY
6.3 MOUNTING THE SPOT FILM DEVICE
6.4 MOUNTING THE COMPRESSOR ASSEMBLY
6.5 MOUNTING THE X-RAY TUBE
6.6 MOUNTING THE COLLIMATOR
6.7 MOUNTING THE I.I./TV CAMERA ASSEMBLY
6.8 MOUNTING THE TABLETOP - STANDARD CLISIS VERSION
6.9 MOUNTING THE TABLETOP - CLISIS ACCESS VERSION
6.10 INSTALLING THE CONTROL DESK
6.11 MOUNTING THE COVERS

7 INTERFACE CIRCUIT
7.1 INTRODUCTION
7.2 INTERFACE CIRCUIT DESCRIPTION
7.3 GENERATOR INTERFACE SIGNALS
7.4 CD100 IMAGE SYSTEM INTERFACE
7.5 CD1000 IMAGE SYSTEM INTERFACE
7.6 HIRIS IMAGE PROCESSOR INTERFACE

8 UNIT START-UP & SOFTWARE CALIBRATIONS

8.1 UNIT FUNCTIONAL CHECK
8.2 UNIT FIRST SWITCH ON
8.3 ENTERING THE CLISIS MAINTENANCE MODE
8.4 0° TILT STOP SETTING
8.5 0° COLUMN INCIDENCE STOP SETTING
8.6 SELECTION OF DISPLAY LANGUAGE
8.7 SETTING THE TUBE JOYSTICK ORIENTATION
8.8 TUBE JOYSTICK X-AXIS ORIENTATION SETTING
8.9 TUBE JOYSTICK Y-AXIS ORIENTATION SETTING
8.10 SETTING THE ROOM CEILING HEIGH
8.11 SETTING THE IMAGE INTENSIFIER ASSEMBLY LENGHT
8.12 SFD TOMOGRAPHY LAYER OFFSET SETTING
8.13 DIGITAL TOMOGRAPHY LAYER OFFSET SETTING
8.14 SELECTION OF I.I. SIZE AND NUMBER OF FIELDS
8.15 TILT AND TUBE JOYSTICKS HOME POSITION SETTING

9 BEAM ALIGNMENT
9.1 INTRODUCTION
9.2 COLLIMATOR LIGHT FIELD / X-RAY BEAM ADJUSTMENT
9.2.1. COLLIMATOR AXIS VS X-RAY BEAM AXIS ALIGNMENT CHECK
9.2.2. ALIGNMENT OF THE COLLIMATOR AXIS VS X-RAY BEAM AXIS.
9.2.3. ALLIGNMENT & CHECK OF THE LIGHT FIELD VS X-RAY FIELD.
9.2.4. ALIGNMENT & CHECK OF THE COLLIMATOR CROSS.

9.3 ALIGNMENT OF THE BEAM WITH THE SFD CENTER

9.4 ALIGNMENT OF THE I.I. WITH SFD CENTRE
9.5 COLLIMATOR CALIBRATION CHECK
9.6 SFD CALIBRATION CHECK

CLISIS SERVICE MANUAL INDEX - pag. 6 / 9

10 CONTROL CIRCUITS & SW UTILITIES
10.1 FOREWORD
10.2 CIRCUITS DESCRIPTION
10.3 HW JUMPERS SETTING
10.4 SW JUMPERS SETTINGS
10.4.1 CASSETTE FORMAT SELECTION
10.4.2 COLLIMATOR IRIS DISABLE
10.4.3 SFD SAFETY LIGHT-CELL DISABLE
10.4.4 CASSETTE TRAY SPEED SELECTION
10.4.5 GRID PARKING OPTION SELECTION
10.4.6 COLUMN INCIDENCE DETENT MODE SETTING
10.4.7 TILT DETENT MODE SETTING
10.4.8 H-REV AND V-REV MODE SELECTION
10.4.9 FLUOROSCOPY ENABLE IN SERVICE MODE
10.4.10 CLISIS ACCESS MODE SELECTION
10.4.11 COLLIMATOR EXPOSURE INTERLOCK DISABLE
10.4.12 GRID EXPOSURE INTERLOCK DISABLE
10.4.13 SFD SYNCHRONIZATION MESSAGES DISABLE
10.4.14 MAIN CPU SYNCHRONIZATION MESSAGES DISABLE
10.4.15 GENERATOR SYNCHRONIZATION MESSAGES DISABLE
10.4.16 TOMOGRAPHY MODULE DISABLE
10.5 CLISIS FIRWARE DOWNLOAD
10.5.1 MECALL FLASH EPROM PROGRAMMER INSTALLATION
10.5.2 CLISIS MAIN CPU SW DOWNLOAD
10.5.3 CONSOLE CPU SOFTWARE DOWNLOAD
10.5.4 SPOT FILM DEVICE CPU SOFTWARE DOWNLOAD
10.5.5 COLLIMATOR CPU SOFTWARE DOWNLOAD
10.6 CLISIS CPUs SERIAL EEPROM ERASE
10.6.1 CLISIS MAIN CPU SERIAL EEPROM ERASE
10.6.2 CONSOLE CPU SERIAL EEPROM ERASE
10.6.3 SPOT FILM DEVICE CPU SERIAL EEPROM ERASE
10.6.4 COLLIMATOR CPU SERIAL EEPROM ERASE

11 PREVENTIVE MAINTENANCE
11.1 USER MAINTENANCE
11.2 CLEANING AND DISINFECTION
11.3 PREVENTIVE MAINTENANCE SCHEDULE
11.4 PREVENTIVE MAINTENANCE INSPECTION
11.4.1 GENERAL
11.4.2 END SWITCHES
11.4.3 MOVEMENTS DECELERATION AREAS CHECK
11.4.4 LONGITUDINAL MOVEMENT CLUTCH CHECK
11.4.5 SAFETY GROUND CONNECTION CHECK
11.4.6 COLLIMATOR LIGHT FIELD/X-RAY FIELD ACCURACY CHECK
11.4.7 BEAM ALIGNMENT CHECK
11.4.8 COLLIMATOR ACCURACY CHECK
11.4.9 FILM DIVISION ACCURACY CHECK
11.4.10 TOMOGRAPHY LAYER CHECK
11.4.11 TILT MOVEMENT CHAIN INSPECTION AND LUBRICATION
11.4.12 TUBESTAND CHAIN INSPECTION AND LUBRICATION
11.4.13 TOMOGRAPHY TOWER CHAIN INSPECTION AND LUBRICATION
11.4.14 TUBE/SFD LONGITUDINAL DRIVE TOOTHED BELT TENSION CHECK
11.4.15 SFD CASSETTE FORMAT IDENTIFICATION SYSTEM CHECK
11.4.16 SFD CASSETTE LIGHT CELL OPERATION CHECK
11.4.17 SFD NEAR FILM SHUTTER WIRE ROPE INSPECTION AND LUBRICATION
11.4.18 SFD CASSETTE DRIVE TOOTHED BELT TENSION CHECK

CLISIS SERVICE MANUAL INDEX - pag. 7 / 9

 11.4.19 MAXIMUM COMPRESSION LIMIT SWITCH CHECK
11.4.20 COMPRESSION CONE SAFETY LOCK OPERATION CHECK
11.4.21 TOMOGRAPHY LAYER CHAIN INSPECTION AND LUBRICATION

12 TABLE CORRECTIVE MAINTENANCE

12.1 LONGITUDINAL CLUTCH 24Vdc ADJUSTMENT
12.2 POTENTIOMETERS REPLACEMENT & ADJUSTMENT
12.2.1 INTRODUCTION
12.2.2 TABLE TILT POTENTIOMETER REPLACEMENT & ADJUSTMENT
12.2.3 COLUMN LONGITUDINAL TRAVEL POTENTIOMETER REPLACEMENT & ADJUSTMENT
12.2.4 TOMOGRAPHY TOWER POTENTIOMETER REPLACEMENT & ADJUSTMENT
12.2.5 TUBE INCIDENCE POTENTIOMETER REPLACEMENT & ADJUSTMENT
12.2.6 FFD POTENTIOMETER REPLACEMENT & ADJUSTMENT
12.2.7 TOMO LAYER POTENTIOMETER REPLACEMENT & ADJUSTMENT
12.3 END SWITCHES ADJUSTMENT/REPLACEMENT
12.3.1 INTRODUCTION
12.3.2 TABLE TILT END SWITCHES ADJUSTMENT
12.3.3 TUBESTAND LONGITUDINAL TRAVEL END SWITCHES ADJUSTMENT
12.3.4 SFD TRAVEL: END SWITCHES ADJUSTMENT
12.3.5 TUBE FFD END SWITCHES ADJUSTMENT
12.3.6 TUBE ROTATION SENSE SWITCH ADJUSTMENT
12.3.7 TABLETOP LATERAL TRAVEL END SWITCHES ADJUSTMENT
12.3.8 TOMOGRAPHY LAYER END SWITCHES ADJUSTMENT
12.3.9 COMPRESSOR: PARKING MOVEMENT END SWITCHES ADJUSTMENT
12.3.10 COMPRESSOR: VERTICAL MOVEMENT END SWITCHES ADJUSTMENT
12.3.11 COMPRESSOR: MAX. PRESSURE SENSE SWITCH ADJUSTMENT
12.3.12 TOMOGRAPHY BAR: END SWITCHES ADJUSTMENT

13 SFD CORRECTIVE MAINTENANCE

13.1 FOREWORD
13.2 CASSETTE TRAY MICROSWITCHES MECHANICAL SETTING
13.3 PROXIMITY SWITCHES SENSING CIRCUIT CALIBRATION
13.4 NEAR FILM SHUTTERS WIRE ROPE REPLACEMENT
13.5 NEAR FILM SHUTTERS ADJUSTMENT
13.6 ADJUSTMENT OF SFD DIVISIONS
13.7 GRID PARKING MICROSWITCHES MECHANICAL SETTING
13.8 CALIBRATION OF CASSETTE FORMAT IDENTIFICATION SYSTEM.
13.9 CASSETTE SAFETY LIGHT CELL ADJUSTMENT
13.10 ALIGNMENT OF CASSETTE CENTER WITH SFD CENTRE.
13.11 GRID REPLACEMENT
13.12 AEC DETECTOR REPLACEMENT

14 COLLIMATOR CORRECTIVE MAINTENANCE

14.1 FOREWORD
14.2 OPTICAL SWITCHES REPLACEMENT
14.3 SIMULATION LAMP REPLACEMENT
14.4 COLLIMATOR CROSS REFERENCE ADJUSTMENT
14.5 COLLIMATOR INHERENT FILTRATION MODIFICATION
14.6 COLLIMATOR CALIBRATION
14.6.1 COLLIMATOR DEFAULT PARAMETERS LOADING
14.6.2 COLLIMATOR LONGITUDINAL SHUTTERS ADJUSTMENT
14.6.3 COLLIMATOR LATERAL SHUTTERS ADJUSTMENT
14.6.4 COLLIMATOR IRIS SHUTTERS ADJUSTMENT
14.6.5 SHUTTERS MAXIMUM OPENING SETTING
14.6.6 I.I. ZOOM DIMENSION COMPENSATION

CLISIS SERVICE MANUAL INDEX - pag. 8 / 9

15 CLISIS ERROR CODES LIST
15.1 CLISIS SYSTEM ERRORS LIST
15.2 CLISIS MOTORS ERRORS LIST
15.3 CLISIS BRAKES ERRORS LIST
15.4 CLISIS COLLIMATOR ERRORS LIST

16 CLISIS INTERCOM CIRCUIT

16.1 INTERCOM SYSTEM DESCRIPTION
16.2 INTERCOM SYSTEM OPERATION
16.3 INTERCOM SYSTEM CALIBRATION

17 ELECTRICAL DRAWINGS
CLISIS System Interconnections for CASTOR R generator SXX00S0001
CLISIS System Interconnections for CASTOR HF generator SXX00S0101
CLISIS Control circuit Block diagram SXX00S0201
CLISIS Line input & Cabinet power circuit SXX00S0302
CLISIS Tilt assembly wiring SXX00S0401
CLISIS Tube/SFD longitudinal & TBT movement wiring SXX00S0501
CLISIS FFD & compressor assembly wiring SXX00S0603
CLISIS Tube stand control board - 006050.167 SXX00S0704
CLISIS Main control board - 006050.172 SXX00S0819
CLISIS SFD assembly wiring SXX00S0903
CLISIS SFD control board - 006050.169 SXX00S1008
CLISIS SFD keyboard adapter - 006050.174 SXX00S1101
CLISIS Collimator assembly wiring SXX00S1201
CLISIS Collimator driver board - 006050.170 SXX00S1302
CLISIS Collimator CPU board - 006050.164 SXX00S1403
CLISIS Console assembly wiring SXX00S1501
CLISIS Console CPU board - 006050.171 SXX00S1606

CLISIS - Console cable 002500.329

CLISIS - X-ray interlock cable 002500.330
CLISIS - PWS and emergency cable 002500.331
CLISIS - Column micro switch cable 002500.332
CLISIS - Intercom cable 002500.333
CLISIS - SFD cable 002500.334
CLISIS - Column power cable 002500.335
CLISIS - Longitudinal sensors cable 002500.336
CLISIS - Longitudinal power cable 002500.337
CLISIS - SFD power cable 002500.338
CLISIS - Clutch power cable 002500.339
CLISIS - Collimator cable 002500.340
CLISIS - Tomo bar cable 002500.341
CLISIS - Compressor cable 002500.342
CLISIS - TBT power cable 002500.343
CLISIS - TBT E.O.T. cable 002500.344
CLISIS - Tomo layer cable 002500.345

CLISIS SERVICE MANUAL INDEX - pag. 9 / 9