IET Renewable Power Gen - 2022 - Timmers - All DC Offshore Wind Farms When Are They More Cost Effective Than AC Designs
IET Renewable Power Gen - 2022 - Timmers - All DC Offshore Wind Farms When Are They More Cost Effective Than AC Designs
IET Renewable Power Gen - 2022 - Timmers - All DC Offshore Wind Farms When Are They More Cost Effective Than AC Designs
See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Received: 28 February 2022 Revised: 22 February 2022 Accepted: 27 June 2022 IET Renewable Power Generation
DOI: 10.1049/rpg2.12550
ORIGINAL RESEARCH
Victor Timmers1 Agustí Egea-Àlvarez1 Aris Gkountaras2 Rui Li1 Lie Xu1
1
Department of Electronic and Electrical Abstract
Engineering, University of Strathclyde, Glasgow, UK
The use of MVDC collector systems has been proposed as a way to reduce the lev-
2
Siemens Gamesa Renewable Energy, Hamburg, elised cost of energy (LCOE) of offshore wind farms. This study provides a quantitative
Germany
assessment of the conditions required for such all-DC wind farms to be cost-effective.
A comprehensive LCOE analysis of two AC and two all-DC wind farm designs is per-
Correspondence
Victor Timmers, Department of Electronic and formed, with sensitivity studies on wind farm size, distance from shore, collector voltage,
Electrical Engineering, University of Strathclyde, and component costs. The results show that for MVDC-based wind farms to be more
Glasgow, UK.
cost-effective than equivalent HVDC wind farms, the DC/DC converter cost must be less
Email: [email protected]
than 90% of the cost of an equivalent MMC, with a cost reduction of 25% for the DC plat-
Funding information form. Alternatively, if cost reductions of 30% can be achieved for the DC platform, then
Siemens Gamesa Renewable Energy; Engineering the DC/DC converter can be the same cost as an equivalent MMC. For all-MVDC wind
and Physical Sciences Research Council, farms without HVDC conversion stage to have the lowest LCOE, the collector voltage
Grant/Award Number: EP/T517665/1
must be increased, preferably to ±100 kV or above. The all-MVDC configuration can also
become cost-effective if a reduction of more than 50% in the cable installation cost can be
achieved, for example, through the simultaneous burial of multiple cables.
This is an open access article under the terms of the Creative Commons Attribution License, which permits use, distribution and reproduction in any medium, provided the original work is
properly cited.
© 2022 The Authors. IET Renewable Power Generation published by John Wiley & Sons Ltd on behalf of The Institution of Engineering and Technology.
or reliability [15], which can have a large impact on the be most promising in terms of economic performance. Series
study outcome. designs, despite having potential cost advantages, were found to
In addition, most studies only investigate a single wind farm have challenges with reliability [11], insulation [18], voltage bal-
size and distance from shore, which makes their conclusions ancing [19], and maintaining the transmission voltage [19]. This
difficult to generalise. For example, a study by [7] investigated high technological risk means these series designs are unlikely
both costs and losses for several AC and DC configurations of candidates for commercialisation in the near future. These were
a 1000 MW wind farm located 100 km from shore. They found therefore excluded from the analysis.
that the DC parallel string collector was the most cost-effective.
This is in contrast to [16], who also investigated both costs and
losses of AC and DC configurations, but considered 100 MW 2.1 All-AC
and 300 MW wind farms. They found that the AC configura-
tion was more cost-effective in both cases. This suggests that The first tested configuration is the all-AC wind farm, illustrated
wind farm design parameters may impact the decision to use an in Figure 1a. This is the traditional configuration where the wind
AC or DC collector system. turbines are parallel connected in strings using 66 kV AC cables.
A limited number of studies have performed sensitivity anal- The strings connect to an offshore substation with two 50 Hz
yses to account for this uncertainty. In [17], a number of DC transformers to step up the voltage. This is then exported using
wind farm configurations were compared to an AC wind farm, 230 kV HVAC cables. Reactive compensation in the form of
with sensitivity studies on multiple component costs, distance shunt reactors are often connected to offset the cable capaci-
from shore and wind turbine rating. They found that these fac- tance. These can be located at the onshore substation, offshore
tors impacted whether the DC configurations performed better substation, or on a separate platform, depending on the total
than AC. However, this study did not draw any quantitative cable length.
conclusions about the requirements for component costs.
2.2 AC/HVDC
1.1 Contributions
The AC/HVDC wind farm configuration is illustrated in
This study aims to fill this gap by answering the question: what Figure 1b. This design has an identical collector system to that
conditions are required for DC wind farms to be preferred over of the all-AC configuration. The voltage is stepped up using
the traditional AC design? As part of this work, the following one or more 50 Hz transformers and is then converted to
contributions are made that have not yet been published in other HVDC by a modular multilevel converter (MMC). In the past,
literature: an offshore substation was typically used to house the step-up
This study is the first to quantitatively define the conditions transformers before connecting to the HVDC platform, such
that are required for DC wind farms to be cost-effective by per- as at the Dolwin cluster in Germany [20]. However, recent
forming sensitivity studies on wind farm size, distance from designs that use 66 kV cables remove the need for the offshore
shore, DC/DC converter cost, platform cost, cable cost and substation platform, instead housing all transformers on the
collector voltage. The results of this can be used as design tar- HVDC platform [21]. This paper considers this second design.
gets when developing novel components for DC wind farms, The power is exported from the HVDC platform to shore
such as the DC/DC converter. using HVDC cables rated at ±320 kV. Finally, a second MMC
The analysis includes the assessment of an all-MVDC wind is located at the onshore substation before connecting to the
farm topology, as well as a comparison to two traditional designs network.
(all-AC and AC/HVDC). There are currently no cost estimates
for this DC design and most studies only consider a comparison
to a single AC wind farm topology. 2.3 MVDC/HVDC
The cost-benefit analysis of the AC and DC wind farms is
the first which includes an assessment of multiple sources of The MVDC/HVDC configuration is shown in Figure 2a. This
data for wind farm cost components and their impact on the configuration uses an MVDC collector system, typically rated at
wind farm cost-effectiveness. Existing publications only con- ±40 kV. The wind turbines use an isolated DC/DC converter
sider a single source of data for their cost and rarely include with medium frequency transformer (MFT) after the rectifi-
any sensitivity analyses. cation stage to boost the voltage to this level. A large range
of DC/DC converters have been proposed in the literature
[22]. This study assumes the converter topology consists of a
2 CONFIGURATIONS cascaded single-active bridge (SAB) with phase shift [23]. The
offshore substation uses a high power version of this DC/DC
This study considers four configurations: two traditional designs converter. The DC/DC converter is smaller than the traditional
with AC collectors and two novel designs using DC collectors. MMC converter, resulting in a reduction in the HVDC plat-
The selection of all-DC configurations was based on [6], which form footprint. An MMC converts the voltage back to AC at
identified the standard parallel and dispersed parallel designs to the onshore substation.
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TIMMERS ET AL. 3
FIGURE 1 Single line diagrams of the investigated AC wind farm configurations: (a) all-AC, (b) AC/HVDC
FIGURE 2 Single line diagrams of the investigated DC wind farm configurations: (a) MVDC/HVDC, (b) all-MVDC
2.4 All-MVDC does not have a central high power DC/DC converter on the
offshore platform to step up the voltage. Instead, the offshore
The final configuration is the all-MVDC wind farm, as shown platform is much smaller and only consists of DC connec-
in Figure 2b. This design uses the same ±40 kV MVDC collec- tion protection equipment. The export cables to shore have
tor system as the previous design. This configuration however, the same voltage as the collector system. Here too, an MMC
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4 TIMMERS ET AL.
FIGURE 3 Wind farm component costs, calculated using various sources including Dicorato et al. [35], Gonzalez-Rodriguez et al. (GR) [34], BVG associates
(BVG) [24], Lundberg (LB) [12], NorthSeaGrid (NSG) [36], UK Electricity Ten Year Statement (ETYS) [37], European Network of Transmission System Operators
for Electricity (ENTSO-E) [38], Parker and Anaya-Lara (PA) [7], Stamatiou (ST) [39] : (a) wind turbine, (b) MVAC and MVDC cables (c) HVAC cables, (d) HVDC
cables, (e) AC platform, (f) DC platform, (g) AC/DC converter, (h) DC/DC converter, (i) shunt reactor
to the additional conversion stage. The total DC wind turbine Cost estimates for DC collector cables are more difficult
cost is therefore 3.3% higher compared to AC. to obtain as medium voltage DC submarine cables are not
yet widely used. One cost estimate is provided [12]. This has
also been used in many other publications [7, 17, 39]. The
3.2 Collector cables equation (A.3) for this is given in the appendix.
The AC platform cost is provided by various sources [12, 36, Component OPEX (pu)
37], and is shown in Figure 3e. The median estimate provided Cables 0.025
by [36] is calculated using Equation (A.5). The all-MVDC con-
Platform 0.02
figuration uses a small protection platform which is assumed
to be half the cost of the AC platform. Similarly, the DC Onshore converter 0.007
platform cost is estimated by [36–38], as shown in Figure 3f. Offshore converter 0.02
The median cost provided by [36] is calculated using Equa- Switchgear 0.007
tion (A.6). The MVDC/HVDC configuration uses a smaller Transformer 0.0015
and lighter DC/DC converter compared to the conventional Shunt reactor 0.0015
HVDC converters used in the AC/HVDC design. The cost of
this platform was assumed to be 75% of the DC platform cost
in the base case.
3.5 Converters
3.6 Equipment
where OPEXNPV is the net present value of the operational
Other equipment which contributes to the cost to a lesser
costs in M€ 2021 , On is the annual OPEX of component n, d
extent include the transformers, switchgear and shunt reactors.
is the discount rate, and LT is the lifetime in years. The base
The transformer costs can be approximated using Equation
case considers a discount rate of 6% and a lifetime of 27 years
(A.8), provided by Dicorato [35]. The cost of the offshore GIS
[24].
switchgear is provided in the 2015 ETYS [37] using Equa-
tion (A.9). The cost of DC switchgear used in the DC wind
farm configurations was assumed to be twice the cost of AC
4 LOSSES, RELIABILITY AND LCOE
switchgear, based on [39]. The shunt reactor costs are given
CALCULATION
by [36, 40] and are shown in Figure 3i. These can be approxi-
mated using Equation (A.10). If the shunt reactor is located on
4.1 Losses
the offshore platform, the cost of the additional weight is pro-
vided by [41] and calculated using (A.11). If the shunt reactor
The energy losses of each component are dependent on the
requires a separate offshore platform at the cable midpoint, this
power output of the wind turbines. A Weibull probability distri-
is calculated using (A.5).
bution of the wind speed was assumed, resulting in the following
expression
3.7 Operational costs [ ( )k ]
k ( v )k−1 v
T (v) = 8760 ⋅ ⋅ exp − , (2)
The annual operational expenditure (OPEX) of each compo- c c c
nent was estimated as a proportion of the CAPEX, based on
median values suggested in [36]. These are given in Table 2. The where T (v) is the annual hours with wind speed v, c is the scale
net present value (NPV) of the OPEX is calculated by discount- parameter, and k is the shape parameter. A typical value of 2.3
ing the annual OPEX over the lifetime of the wind farm, using for k and 11 for c was selected, resulting in the distribution
the equation illustrated in Figure 4a. The power output of the wind turbines
at each wind speed is calculated using a generic power curve,
∑N ( ) scaled to the wind turbine rating. This is shown in Figure 4b. A
n=1 On 1
OPEXNPV = ⋅ 1− , (1) typical reduction of 8.5% in the wind speed is included to take
d (1 + d )LT into account the effect of wakes in the wind farm.
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TIMMERS ET AL. 7
TABLE 3 Component no-load and full-load losses TABLE 4 Component failure rates and repair times
Component Source NLL (%) FLL (%) Component Source 𝝀 (yr−1 ) r (hrs)
∑
vmax
( )2
Lcab = T (v) ⋅ 3 Icab (v) Rcab , (3) Failure rate and repair time data varies significantly between
v=vmin
sources. In [48], the failure rate of offshore converters is found
to be 1 failure per year with a repair time of up to 168 h, whereas
where T (v) is the annual hours with wind speed v, Icab (v) is the the failure rate and repair time used in [50] differ by an order of
current passing through the cable at wind speed v, and Rcab is magnitude: 0.0153 failures/year and 1664 h, respectively. This
the cable resistance. For DC cables, the factor 3 is replaced by a difference is due to the types of failures considered, as well as
factor 2 due to the reduction in conductors per cable. the consideration of travel time.
The losses of the wind turbine converter, transformer, For offshore wind farms, the transportation of technicians
AC/DC converter and shunt reactor were calculated using the and equipment has a major impact on overall repair time, espe-
equation cially since this is impacted by adverse weather conditions [51].
( ( )2 ) The downtime of the wind turbine converter and circuit break-
∑
vmax
Pn (v) ers were therefore assumed to be 30 days, despite their much
Ln = T (v) ⋅ NLL + ⋅ FLL , (4)
v=vmin
Pmax lower onshore repair times.
The reliability of the DC technology such as the DC/DC
where Ln are the losses in per unit of component n, Pn (v) converter and DC circuit breakers is not known and will be
is the power at wind speed v, Pmax is the component rated dependent on the topology used. For this study, the unavailabil-
power, NLL and FLL are the component no-load and full-load ity of the DC/DC converter was assumed to be twice that of
losses in per unit, respectively. These are provided in Table 3. the AC/DC converter plus the unavailability of the transformer.
The shunt reactors are assumed to have identical losses to The failure rate of DC circuit breakers was assumed to be twice
the transformers. that of AC circuit breakers [39].
The losses of DC/DC converters with various topologies For the calculation of Fn (v), it was assumed that any fail-
were estimated in [23]. The base case assumes a single-active ure of the collector cables or string circuit breaker would result
bridge topology with phase shift operation, which has losses in the disconnection of the entire string. For transformer fail-
ranging from 2.75% at low loading to 1.4% losses at full load ures, the wind farm was assumed to be reconfigured to divert
[23]. the energy to the remaining transformers, curtailing the wind
turbine output to prevent exceeding the transformer ratings if
necessary. Similarly, if one of the export cables fails, the energy
4.2 Reliability is assumed to be diverted to any remaining healthy cables up to
their maximum rated capability.
The reliability of each configuration was taken into account by
calculating the expected energy not supplied (EENS) due to
repairs of each component, based on the approach in [45]. The 4.3 Levelised cost of energy
unavailability due to the failure of a component n is expressed
using The levelised cost of energy was used to compare the economic
performance of the four configurations. This is calculated using
∑
vmax the equation
Un = T (v) ⋅ Fn (v) ⋅ 𝜆n ⋅ rn (5)
v=vmin Ctotal + OPEXNPV
LCOE = , (6)
(1 − Ltotal − Utotal ) ⋅ AEPNPV
where T (v) is the annual hours with wind speed v, 𝜆n is the fail-
ure rate of component n, rn is the repair time, and Fn (v) is the where Ctotal is the total CAPEX, OPEXNPV is the net present
proportion of the wind farm out of service due to the failure of value of the OPEX, Ltotal are the total losses in per unit,
the component. The failure rates and repair times used in the Utotal is the total unavailability in per unit, and AEPNPV is the
calculation are set out in Table 4. discounted gross annual energy production.
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8 TIMMERS ET AL.
FIGURE 5 Costs, losses, and unavailability of each component for the considered configurations in the base case
5 RESULTS
FIGURE 8 Wind farm size and distance from shore where the MVDC/HVDC configuration has the lowest LCOE, based on (a) converter cost, losses and
failure rate compared to the base case, and (b) relative cost of MVDC platform compared to the HVDC platform
FIGURE 9 Wind farm size and distance from shore where the all-MVDC configuration has the lowest LCOE, based on (a) collector voltage, (b) export cable
installation cost compared to the base case
ACKNOWLEDGEMENTS 19. Zhang, H., Gruson, F., Rodriguez, D.M.F., Saudemont, C.: Overvolt-
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networks for offshore windfarms, Glasgow, 7–8 April 2005
Voltage (kV) Ap Bp Cp
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Josse, L.: Optimization and reliability evaluation of an offshore 33 0.411 0.596 4.1
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66 0.688 0.625 2.05
(2016)
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Underground and Submarine Cable Systems. CIGRE, Paris (2009) 220 3.181 0.11 1.16
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The median cost of the AC substation platform is calculated The transformer cost is approximated using
using ( )
CTR = 1.1495 ⋅ 0.0427 ⋅ (PTR )0.7513 , (A.8)
⏟⏟⏟
CACpl = 1.0519 ⋅(0.0738 ⋅ PWF + 53.25 ), (A.5)
⏟⏟⏟ inflation
inflation
where CTR is the cost of the transformer in M€ 2021 and PTR is
where CACpl is the cost of the AC platform in M€ 2021 and PWF the rated power of the transformer in MVA.
is the rated power of the wind farm in MW. The switchgear cost can be approximated by the linear
The median cost of the DC platform is calculated using equation
CDCpl = 1.0519 ⋅(0.125 ⋅ PWF + 165 ), (A.6) CSG = 1.452 ⋅(0.0105 ⋅ VSG − 0.2007 ), (A.9)
⏟⏟⏟ ⏟⏟⏟
inflation conversion
where CDCpl is the cost of the DC platform in M€ 2021 and PWF where CSG is the cost of the switchgear in M€ 2021 and VSG is
is the rated power of the wind farm in MW. the rated voltage of the switchgear in kV.
The median cost of the high power converter is calculated The cost of the shunt reactor is given by
based on [12], using the equation
CSR = 1.452 ⋅(0.0177 ⋅ QSR + 0.96 ). (A.10)
⏟⏟⏟
Cconv = 0.1437 ⋅PWF , (A.7)
⏟⏟⏟ conversion
conversion
The additional platform cost due to shunt reactor weight is
where Cconv is the cost of either the AC/DC or DC/DC con- calculated using
verter in M€ 2021 and PWF is the rated power of the wind farm ( )
in MW. The original equation calculates the costs in SEK2003, CSRweight = 1.0844 ⋅ 6.08 ⋅ 10−4 ⋅ QSR
0.765
. (A.11)
⏟⏟⏟
therefore a conversion factor of 0.1437 was used. inflation