790280-1009 Measure-X FastStart Guide
790280-1009 Measure-X FastStart Guide
850 Hudson Ave., Rochester, New York 14621-4896 USA. Telephone: 585-544-0450. FAX: 585-544-0131.
E-mail: [email protected].
Warranty
Optical Gaging Products (OGP® company) warrants that the software will operate according to the specifications
described in this manual and be free from known defects in materials or workmanship for a period of one year
from the date of shipment. During this warranty period, OGP will, at its option, repair, replace or provide a
workaround solution to any items that prove to be defective. In order to qualify for such warranty service, a
complete description of the problem, with appropriate documentation (such as results, program listing, sample part
and program) should be forwarded to OGP for our inspection. Such items will be returned to the customer if
requested.
OGP does not warrant that the operation of the software will be uninterrupted or error-free. The information in this
manual is subject to change without notice.
This warranty does not apply to defects resulting from customer-supplied or -configured computer equipment,
operating systems or software, unauthorized alteration or misuse, or operation outside the environmental
specifications for the product.
THESE WARRANTIES AND OGP’S LIABILITY HEREUNDER, ARE THE SOLE AND EXCLUSIVE
WARRANTIES AND ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE. IN NO EVENT SHALL OGP BE LIABLE FOR ANY DIRECT, INDIRECT,
SPECIAL, CONSEQUENTIAL, INCIDENTAL OR OTHER DAMAGES INCLUDING, AND NOT BY
WAY OF LIMITATION, LOSS OF PROFITS, AND WITHOUT REGARD TO THE FORM OF THE
ACTION OR THE NATURE OF THE CLAIM WHICH IS MADE.
Please Note
The information contained herein is based on the experience and knowledge relating to the subject matter gained
by Optical Gaging Products prior to publication. No patent license is granted by this information.
Optical Gaging Products, Inc. reserves the right to change this information without notice and makes no warranty,
express or implied, with respect to this information. Optical Gaging Products shall not be liable for any loss or
damage, including consequential or special damages, resulting from the use of this information, even if loss or
damage is caused by negligence or other fault on the part of Optical Gaging Products, Inc.
AccuCentric, Avant, Basic Bench, Cobra, DRS, Contour Projector, Feather Probe, FeatureFinder, Flare, Flash,
Focus, GageFit, IQ 2000, Intelligent Qualifier 2000, MeasureFit, MeasureMenu, MeasureMind, MeasureMind 3D
MultiSensor, Measure-X, MicroTheta, MSR, OGP, OQ-30B, Projectron, QC-Calc, Q-Check, QL-20, QL-30,
Q-SEE, Quest, Rainbow Probe, Scan-X, SmartCAD, SmartCheck, SmartFeature, SmartFit, SmartProfile,
SmartRing, SmartReport, SmartScope, SoftGage, TeleStar, Top Bench, and Vantage are registered trademarks or
trademarks of Optical Gaging Products and/or Quality Vision International, Inc.
Due to the nature of this material, a number of hardware and software products may be mentioned by name. In
most, if not all, cases these product names are claimed as trademarks by the companies that manufacture the
products. It is not our intent to claim these names or trademarks as our own.
The software described in this manual is based in part on the work of the Independent JPEG Group.
© 2009 Optical Gaging Products. All rights reserved. Printed in U.S.A. Original instructions.
No part of this document may be reproduced or disclosed in any form or for any purpose, other than personal use,
without the written permission of Optical Gaging Products or Quality Vision International, Inc.
Section 1: Introduction
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Defining the Z Setup Zero Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Defining the XY Setup Zero Location & Axis Alignment . . . . . . . . . . . . . . . . . . . 6-3
This Fast Start Guide explains how to create and use Measure-X routines. It describes:
• User interface design
• Available software tools
• How to get started
• How to set up a part for measurement
• How to measure/construct features
• How to create/edit/run a routine
• How to output measurements
This manual is current with version 4.2.x of the Measure-X software and is meant to be a
quick overview. It is not intended as a substitute for more detailed documentation such as the
Measure-X Reference Guide (P/N 790230) and Measure-X on-line Help, or for Measure-X
training.
For help, contact your local authorized OGP Representative first. If he or she cannot solve
your problem, you may contact us —
• By phone at (585) 544-0400
• By FAX at (585) 544-8092 (Sales) or (585) 544-4998 (Service)
• By e-mail at [email protected] or [email protected]
• On the Internet at http://www.ogpnet.com
Please have your machine serial number and the Measure-X software version number ready
when you contact us.
Introduction 1-1
Related Documentation
Documentation Conventions
To help you locate, interpret, enter or select information easily, this manual uses consistent
visual cues and standard text formats. The documentation conventions are explained in the
following table.
Examples and
Type Style or Symbol Used for
Explanations
1-2 Introduction
Software Security
Since you have a license to operate the system software (you do not own it), system
operation requires a software security dongle and associated license file. The Measure-X
software will operate only if these two security components are in place.
The software security dongle is a hardware device that prevents unauthorized use of the
metrology software and its options. The dongle is shipped with the manufactured system or
with separately-purchased software updates and options. Each dongle has a corresponding
license file.
The license file contains information pertinent to the options that are enabled on your system,
and is created for use with the dongle that has been programmed specifically for your system.
The dongle must be securely plugged into an addressable USB port on the computer, and its
accompanying license file must be present in the directory in which it was installed at the
factory.
You cannot start and use the software when either the dongle or the license file is not
present. In the absence of a properly programmed dongle, or its accompanying license file,
the system displays appropriate messages that inform you that the application or option is not
enabled, that the dongle is not addressable, or that the dongle or the license file could not be
found (note the message that appears and then refer to Troubleshooting Software Security in
the Measure-X Reference Guide for information about resolving the issue).
A new license file (not dongle) is required for each major release of the applications and
options that it is supplied for (for example, Measure-X Rev. 3, Rev. 4, etc.).
Notes:
1. The dongle will enable only the associated maintenance and minor releases. This means
that a minor release (for example, revision 3.01) will run with the dongle issued for its
major release (for example, revision 3).
2. Refer to Troubleshooting Software Security in the Measure-X Reference Guide
(P/N 790230) if you have trouble accessing software that is protected with the software
security dongle and license file.
3. To ensure the software has full access to the required license file, do not deny read or
write permission to the C:\Program Files\QVI\QVI License Manager\License Files
directory or any files in this directory.
Introduction 1-3
Running the Measure-X Software in Offline Mode
Note: Running the Measure-X software in offline mode requires a software security dongle
and associated license file, as described on the previous page.
1-4 Introduction
Section 2
Launching the Software
START
Double-click
Measure-X icon
System
Displays
Is
system YES
equipped with Go to A on the next page
a touch
probe?
NO
System
Prompts
Press Stop/Start
button on joystick
System
prompts
Click OK
System
Prompts
Press Stop/Start
button on joystick
System
prompts
Click OK
Mouse Controls
Use the mouse to move the cursor to the desired location. Press the left button once and
release it to select an item. For example, when you select Targets in the main menu, the
Targets menu appears. Then you can select a menu item.
Note: Do not configure the mouse buttons to do other functions because this may interrupt
the operation of the measurement software.
To… Do this....
Change the size of 1. Position the mouse cursor in the Image window.
the displayed tool or 2. Press and hold the left mouse button while dragging the
target border of the displayed tool or target.
3. Release the left mouse button when finished.
Fine adjust the stage 1. Position the mouse cursor in the Image window.
position 2. Press and hold the right mouse button while moving the
mouse.
3. Release the right mouse button when finished.
Move the stage 1. Position the mouse cursor in the Image window.
(requires 3-button 2. Press and hold the middle mouse button while moving the
mouse) mouse cursor away from the center of the Image window.
The stage moves faster as you move the cursor farther
from the center of the Image window.
3. Release the middle mouse button when finished.
Raise or lower the Z 1. Position the mouse cursor in the Image window.
axis assembly 2. Press and hold the Ctrl key on the keyboard
(requires 3-button 3. Press and hold the middle mouse button while moving the
mouse) mouse cursor toward the top or bottom of the Image
window. The Z axis moves faster as you move the cursor
farther from the center of the Image window.
4. Release the middle mouse button and the Ctrl key when
finished.
Note: If the mouse is equipped with a scroll wheel, you can
raise and lower the Z axis by rotating the wheel.
Button Function
Middle (if equipped) • Pan (move) the entire model in any direction by holding the
button down and moving the cursor in the desired direction
Right • Rotate the entire model around the view origin by holding
the button down and moving the cursor:
- Left/right to rotate the model around the Z axis
- Up or down to rotate the model about the horizontal
screen axis
Sets the
Adjusts the inner two rings Toggles units Zeros the horizontal
(default configuration) of between inches Y axis alignment of
the SmartRing light and millimeters readout the X axis
Notes:
1. Similar controls are available in the software user interface. See Digital Readout (DRO)
Window on page 3-15 and Software Illumination Controls on page 3-20 for more
information.
2. Turning an illumination control knob on the front panel automatically adjusts the
corresponding illumination control dial in the software user interface, but not vice versa.
• Complete a measurement
step (instead of clicking
the OK button in the To change the magnification: Press
Measurement window) and hold the button on top of the
joystick while twisting the joystick knob
Note: Turning an illumination control knob on the joystick automatically adjusts the
corresponding illumination control dial in the software user interface, but not vice versa.
Measure-X supports three user interface types depending on how the software is configured
and the type and resolution of the system monitor(s). The screen layout varies depending on
how the user interface is configured.
Note: Widescreen monitor support for the Single Monitor User Interface and Dual Monitor
User Interface is only available in Measure-X version 3.5 or higher.
Note: The screen layout for the Dual Monitor User Interface varies slightly depending on the
aspect ratio of the monitors used. For example, when using 4:3 aspect ratio monitors, the
illumination controls appear below the Image window. However, when using 16:10 or 16:9
aspect ratio monitors the illumination controls appear on the right-hand side of the Image
window.
Main Menu
Use these tabs
to display the
various windows
Measurement
Image (live video) Window,
Window (shown Toolbox
here), Model (shown here),
Window, Listing or SmartRing
Window, or Print Light controls
Data Window
Main Menu
Image
(live video) Model
Window Window
Manual
Target Icons
Automatic
Tool Icons
Status
Window
Print Data
Window
Image
(live video) Toolbox
Window
Digital Readout
(DRO) Window
Illumination
Controls
Dual Monitor User Interface Screen Layout (Monitor 1) - 4:3 Aspect Ratio Monitor Shown
Main Menu
CAD
Measurement Navigator
Window, Toolbox
(shown here), or
SmartRing Light Model
controls Window
Dual Monitor User Interface Screen Layout (Monitor 2) - 4:3 Aspect Ratio Monitor Shown
The Image window shows the live video image of the part.
Image
Window
Toolbar
Live
Video
Image
Note: The light level is measured at the mouse cursor location in the Image window. When
using any of the edge analysis tools, a light level of approximately 45% is recommended.
Print Current
Video Image
Open Saved Decrease Increase Pause Live
Video Image Magnification Magnification Video Image
The Model window displays a CAD-like sketch of the measured and constructed features. The
model is always drawn to reflect the current datum system.
Model
Window
Toolbar
Constructed
features
Measured shown as
features dashed lines
shown as
solid lines
Arrows
indicate Blue rectangle
part origin indicates current
field of view
Display Display
Save Entire Zoom Display Surface Display View Display
Model Model Out Top View Window Nominals Feature Help
The Listing window displays all of the steps in the current routine.
Listing
Window
Toolbar
As you click on a
feature in the
Model window, it
is automatically
shaded yellow in
the listing
Click in the Model Window toolbar or click the CAD Navigator tab (Single Monitor User
Interface) to display the optional CAD Navigator, which is dynamically linked to the Model
window. Use the CAD Navigator to import a CAD file and generate measurement steps
automatically.
Notes:
1. The CAD Navigator is only available if the system is configured to display the Single
Monitor User Interface or Dual Monitor User Interface.
2. Refer to Section 8 for more information about the CAD Navigator.
CAD
Navigator
Toolbar Dashed
rectangle
indicates what
is currently
Features being displayed
selected in in the Model
Model window
window are
shown in
a darker
color
Blue rectangle
indicates field
of view
Use slider to
zoom model
in/out
Click the Zoom to FOV icon Click the Lock FOV icon to link the Model
to zoom the Model window window to the Image window – when you
to match what is displayed drive the stages, the Model window displays
in the Image window (current the same area on the part that is currently
field of view) displayed in the Image window (field of view)
The Print Data window displays the measurement results that were selected for output in the
measurement step.
Click to change
the font
Click to save
the data
Click to print
the data
The toolbox includes icons in related functional groups that correspond to the functions in the
File, Edit, Units, Targets, Tools, Measure, and Construct menus.
Note: The appearance of the toolbox and the location of the toolbox icons varies depending
on how the user interface is configured.
Delete Edit
Last Step Step
Delete Copy
Step(s) Step(s)
Display Display
Units Coordinates
English Cartesian
Metric Polar
Click icon to
select target
Advanced
FeatureFinder Focus
Strong Edge Basic Touch Probe
(optional)
Finder Focus
Click icon to
select tool
Min/Max/Avg
Sphere
Point
Rotary
Cone Centroid
Cylinder Contour
Construction Icons
Line Distance
Datum
Origin Intersection
Math Gage
Function Ball
User Branch Gage
Input Function Diameter
Notes:
1. To display the settings for a different tool or target, select the desired tool or target, or
right-click in the Tool & Target Settings window and select the desired tool or target.
2. See the Measure-X Reference Guide (P/N 790230) for information about the settings for
each tool and target.
• Standard User
Interface Turn SmartRing Display SmartRing
• Single Monitor light ON/OFF light control window
User Interface to the intensity
• Dual Monitor shown Move dial CW
User Interface to increase light
(16:10 or 16:9 level; move dial
aspect ratio) CCW to decrease
light level
• Standard User
Interface Turn the
• Single Monitor surface light
User Interface ON/OFF to the Move dial CW
intensity shown to increase light
• Dual Monitor
level; move dial
User Interface
CCW to decrease
(16:10 or 16:9
light level
aspect ratio)
• Standard User
Interface Turn ring light
• Single Monitor ON/OFF to the
User Interface intensity shown Move dial CW
to increase light
• Dual Monitor
level; move dial
User Interface
CCW to decrease
(16:10 or 16:9
light level
aspect ratio)
• Standard User
Interface Turn back light
• Single Monitor ON/OFF to the
User Interface intensity shown Move dial CW
to increase light
• Dual Monitor
level; move dial
User Interface
CCW to decrease
(16:10 or 16:9
light level
aspect ratio)
Notes:
1. The software illumination controls perform the same function as the illumination control
knobs on the front panel/joystick.
2. Turning an illumination control knob on the front panel/joystick automatically adjusts the
corresponding illumination control dial in the software user interface, but not vice versa.
English Units
Metric Units
Cartesian coordinates
Polar coordinates
Angular units
(Standard User Interface Only)
More digits
(Standard User Interface Only) Fewer digits
The Measure-X software online Help includes topics that describe software functions in
detail, its proper use, and information for specific dialog boxes and windows.
Note: There is also context sensitive Help, which you can view within the measurement
software.
Help Toolbar
The top pane of the Help viewer displays the Help toolbar icons.
• Click the Hide icon to hide the navigation pane. If it is hidden, click this icon to show the
pane and tabs.
• Click the Back icon to go back to the previous topic.
• Click the Print icon to display the Print dialog for printing topics.
• Click the Options icon to display a drop-down menu of options. For example, you can
select whether or not to highlight search text.
The browse sequence bar appears above the topic pane on the right. Each browse sequence
contains topics related to a specific function.
• To display the topics in a browse sequence, click on the arrow next to the drop-down list
and select the desired browse sequence. The topics are displayed on the right side of the
bar.
• To view a specific topic in the selected browse sequence, click on the topic.
• To see all the topics in the browse sequence, click on the Previous or Next arrows.
Navigation Pane
Context-sensitive Help refers to information that you can display from a particular location in
the software.
- To view this help, click in the toolbar of the displayed window, or click in
the title bar of the dialog box or window, and then click a field to display a definition
for that field.
- Click anywhere on the screen to close the popup window.
Notes:
1. After powering up the system, the coordinates and location of the part are based on the
stage home position.
2. You can position the part anywhere on the stage or in any fixture.
This section describes how to use the following automatic tools and manual alignment
targets:
• FeatureFinder
• Average Weak Edge Point
• Minimum Weak Edge Point
• Maximum Weak Edge Point
• Strong Edge Finder
• Edge Trace
• Basic Focus
• Crosshair
• Box
• Circle
Note: Only the most commonly used tools and targets are described in this section. For
information about other tools and targets, see the Measure-X Reference Guide (P/N 790230)
or the Measure-X online Help.
Displays this
Icon Description
Tool…
Note: See the Measure-X Reference Guide (P/N 790230) for information about using the
settings that appear in the Tool & Target Settings window when the FeatureFinder tool is
selected.
Arc Start
Circle Start
Middle
End
Middle
End
Note: See the Measure-X Reference Guide (P/N 790230) for information about using the
settings that appear in the Tool & Target Settings window when a Weak Edge Point tool is
selected.
View B
Click desired
strong edge
View C
Note: See the Measure-X Reference Guide (P/N 790230) for information about using the
settings that appear in the Tool & Target Settings window when the Strong Edge Finder tool is
selected.
1. Position the desired edge in the field of view (the entire edge End Start
does not have to fit in the field of view).
2. Adjust the backlight illumination for sufficient contrast and
focus the edge.
Edge Trace
3. Click to display the Edge Trace tool. Analysis Results
4. Perform the edge trace by doing one of the following:
• Specify the start point and immediately activate the
edge trace—double-click on the start point. The system
traces the edge until it returns to the start point or
reaches the maximum number of points.
• Specify a start point and an end point—click on the start point and then double-click
on the end point (or click the Trace button) to activate the trace.
- If you want to specify an end point that is not in the field of view, move the stage
so the desired end point location appears in the Image window.
- If you want to change the end point, double-click on the new end point location to
activate the trace.
• Specify the start point and end point as described above, and indicate the direction
and size of the search area when the start point dot and box are displayed.
- To change the size of the search area, click and hold the left mouse button
anywhere on the box and drag the box to the desired size. Then release the
mouse button.
- To indicate the direction of the edge trace, click and hold the left mouse button on
the start point and drag the rubber band arrow in the desired direction. Then
release the mouse button.
Notes:
1. To stop the edge trace before it finishes, press the Stop/Start button.
2. See the Measure-X Reference Guide (P/N 790230) for information about using the
settings that appear in the Tool & Target Settings window when the Edge Trace tool is
selected.
Use the Basic Focus tool to measure the Z axis position of a focus point on a surface or edge.
Note: See the Measure-X Reference Guide (P/N 790230) for information about using the
settings that appear in the Tool & Target Settings window when the Basic Focus tool is
selected.
The manual alignment targets are primarily used to align features and can be used to
manually measure features. The target is fixed in the center of the field of view so the part can
be moved relative to it.
Note: See the Measure-X Reference Guide (P/N 790230) for information about using the
settings that appear in the Tool & Target Settings window for the selected manual alignment
target.
1. Click and hold the left mouse button on the edge of the target.
2. Drag the edge of the target in or out until it lines up with the feature.
3. Release the left mouse button.
Note: The selected color becomes the default color until you change it again.
Overview
Part setup is done after staging the part and before you begin to create a routine, open a
routine, or run a routine. When you complete the part setup, the setup zero location (Zero X,
Y and Z) and alignment are based on features of the part (shown below) or fixture rather than
on the stage home position.
Z Setup Zero
Location (surface)
Note: It is important to define the Z setup zero location to zero the Z axis. In this procedure,
the Z setup zero location will be on the surface of the QVI training part, near the lower-left
hole.
1. Mount and secure the training part on the stage, below the optics.
2. Increase the surface illumination to approximately 45%.
3. Use the joystick to move the stage so the surface near the lower-left hole appears in the
Image window.
4. Zoom to the highest magnification using the Zoom slider; adjust the illumination if
necessary.
5. Twist the joystick knob to manually focus on the surface of the training part.
Note: After defining the Z setup zero location, define the XY setup zero location and align the
part. In this procedure, the lower-left hole in the training part will be used for the XY setup
zero location and the lower-right hole will be used for the axis alignment.
7. Click and in the DRO window to zero the X and Y axis readouts.
8. Use the joystick to move the stage so the lower-right hole in the training part is centered
within the Circle target.
Z Setup Zero
Location (surface)
Select Part Setup / Setup Instructions to display a dialog box in which you can enter or
view specific instructions for setting the part. For example, you can specify the location,
orientation and alignment of the part, or explain how to begin measuring the part.
A datum is a theoretically exact plane, point, or axis from which a dimensional measurement
is made. Defining datums typically helps with measuring features according to blueprint
specifications.
Datums define the location and orientation of a part within a routine. Datums are constructed
within a routine from previously-measured or previously-constructed features.
All routines should have the datum features and the datum steps at the beginning of the
routine, regardless of how the part is set up. The datum origin and datum alignment in a
routine consist of the following functions:
• Measure a point on the surface. Set the Z axis to zero.
• Measure or construct a feature and then define the XY datum origin (0,0).
• Measure or construct a feature and then define the datum alignment point.
Y Axis
Z Datum Origin
(surface)
X Axis
The instructions in this section use features on the training part and assume that:
• The part has been set up (described in Section 6)
• There are no other measurement steps in the routine (select File / New)
• The procedures are performed in order
1. Use the joystick to move the stage so the surface near the lower-left hole appears in the
Image window.
2. Increase the surface illumination to approximately 45%.
3. Zoom to the highest magnification using the Zoom slider; adjust the surface illumination if
necessary.
4. Twist the joystick knob to manually focus on the surface of the training part.
1. Use the joystick to move the stage so the lower-right hole in the training part appears in
the Image window.
2. If necessary, manually focus the lower-right hole and adjust the backlight illumination.
3. Use the FeatureFinder tool to measure the lower-right hole in the training part.
4. Press Enter on the joystick to complete the measurement.
Use the optional CAD Navigator to import a CAD file, and then generate measurement steps
automatically. Nominal values for the measured features are automatically imported from the
CAD file.
The CAD Navigator supports the following two-dimensional CAD file types:
• DXF (standard)
• IGES (optional)
• Gerber (optional)
• Excellon (optional)
• HPGL (optional)
Notes:
1. The CAD Navigator is an optional software tool. Contact your local authorized OGP
Representative for more information.
2. CAD files contain lines, arcs, and circles. Additional feature relationships (for example,
widths and lengths) required for complete inspection need to be constructed after the
feature steps are automatically generated.
3. The CAD Navigator is only available if the system is configured to display the Single
Monitor User Interface or Dual Monitor User Interface.
Note: Both procedures in this section use the QVI Training Part. It is assumed that the part is
mounted securely on the worktable and the manual part setup (described in Section 6) has
been done.
2. Browse for and select the desired CAD file (for example, FastStart.dxf), which can be in
any folder on your computer or network.
• To view the CAD file before actually opening it, select the Preview check box.
• To specify the type of CAD file you want to import, select the desired file type in the
Files of type drop-down list.
4. In the Units drop-down list, select the measurement units (inches or millimeters) used in
the CAD file.
5. [Optional] Press and hold the Shift key on the keyboard, and then click the feature(s) you
want to delete. When finished, release the Shift key and click Delete.
Notes:
1. To zoom in/out, press the left mouse button while dragging the mouse up/down.
2. To pan the CAD model, press the middle mouse button while dragging the mouse in the
desired direction.
3. To rotate the CAD model, press the right mouse button while dragging the mouse in the
desired direction.
4. If you select a feature by mistake, press and hold the Shift key on the keyboard, and then
click the feature(s) you want to unselect.
7. Specify how you want to indicate where the part is located on the worktable and how it is
aligned by selecting the desired part alignment method.
• Part Setup — Specify the features that were used to align the part manually on the
worktable. This method assumes you manually aligned the part before starting the
CAD import process.
• Orientation Features — Specify two features that you want to use to orient the part
on the worktable to the CAD model. This method assumes you did not manually align
the part before starting the CAD import process.
8. Click Next.
Depending on the selected part alignment method, either the Part Setup or Orientation
Features window appears.
c. Click , , and to set the XYZ origin at the selected feature. The
feature color changes to yellow.
d. Position the mouse cursor over the feature you want to use to set the axis alignment
(for example, use the lower-right hole in the QVI training part).
e. Move the mouse cursor until a white cross appears. Then press the left mouse button
to select the feature. The feature changes color.
f. Click to set the axis alignment at the selected feature. The feature color
changes to green.
Note: Valid orientation features include circles, arcs, and lines. Any combination of the three
can be used.
12. [Optional] Click , and then click any point on the CAD model to create a Z datum
origin at that location.
13. [Optional] Specify the features you want to use to create XY datum origin and datum
alignment steps by doing one of the following:
• Select the Use part setup features as Program Datums check box to create datum
origin and datum alignment steps automatically using the features selected for part
alignment. Use the percent box to indicate what percentage of each datum feature
should be measured if the feature is larger than the field of view (the default is 100%).
• Select the feature you want to use for the XY datum origin, and then select the
feature you want to use for the datum alignment.
- To select a circle, arc, or line, verify the Intersection icon is not “pushed in” and
then click the desired feature(s) in the CAD model. Use the percent box to
indicate what percentage of each datum feature should be measured if the
feature is larger than the field of view (the default is 100%).
- To select an intersection, click and then click the two features that make up
the intersection. When finished, click the Intersection icon again.
Note: Click Test Path to view the path the system will take to measure the selected features.
4. Select the feature(s) you want to measure (by default, all features are selected).
• To select a single feature, click the desired feature in the Model window.
• To select multiple features, do either of the following:
- Press and hold the Shift key on the keyboard while clicking the desired features
in the Model window. When finished, release the Shift key.
- Press and hold the Ctrl key on the keyboard while dragging the mouse to "draw"
a box around the desired features in the Model window. When finished, release
the Ctrl key.
Note: If you select a feature by mistake, press and hold the Shift key on the keyboard, and
then click the feature(s) you want to unselect.
5. After changing the desired settings and selecting the desired feature(s), click Generate
Steps to measure the selected features using the specified tool, and current
magnification and illumination.
The software adds the measurement steps to the measurement routine automatically.
6. [Single Monitor User Interface only] When finished, click in the Model window
toolbar.
Note: The CAD model is saved with the measurement routine, so you can create additional
steps whenever the routine is open.
Creating a Routine
Note: The CAD Navigator is an optional software tool. Contact your local authorized OGP
Representative for more information.
1. Mount the desired part securely on the stage (described on page 4-6).
2. Select the desired units and coordinates (described on page 4-1).
3. Perform the manual part setup (described in Section 6).
4. Measure the datum features and define the Z datum origin, XY datum origin, and axis
alignment (described in Section 7).
5. Measure and/or construct features (described in Sections 10 and 11).
6. Enter nominal values and tolerances (described on page 9-4).
7. Save the routine often (described on page 9-5).
8. Periodically run the routine to verify your work and the measurement results (described
on page 12-1).
1. Mount the desired part securely on the stage (described on page 4-6).
2. Perform the manual part setup (described in Section 6).
3. Import the CAD file (described on page 8-2) for the part mounted on the stage.
4. Automatically generate measurement steps from the CAD file (described on page 8-9).
5. Measure and/or construct additional features (described in Sections 10 and 11).
6. Enter tolerances (described on page 9-4).
Note: Nominal values are imported from the CAD file automatically.
Measurement results provide a way for you to evaluate the measurements and make the
necessary decisions about the part being measured. After measuring or constructing a
feature, measurement results appear in the Measurement window. The results include the
number of points measured (or features selected), the actual dimensions, and the geometric
tolerances.
Displays deviations
View measured (if nominal values and
dimensions tolerances have been
specified)
Output raw
measurements
Specify feature
text or prompt Accept results Close window without
and save step saving results
Enter nominal values and tolerances to determine the quality of the part being measured.
Although you can enter them before or after you measure a feature, we recommend that you
measure the feature first and then enter the nominal values and tolerances.
Notes:
1. Tolerances are carried forward to the next measurement of the same kind of feature; you
do not need to re-enter the tolerances.
2. You can also use the Enhanced Editor to enter nominal values and tolerances. See Using
the Enhanced Editor to Change a Step on page 14-6 for more information.
1. Click .
The standard Windows Save As dialog box appears.
2. Type a unique name for the routine in the File name box; change the directory if
necessary.
3. Click the Save button to save the current routine in the specified directory.
Opening a Routine
1. Click .
The standard Windows Open dialog box appears.
2. Browse for the desired routine and do one of the following to open it:
• Type the name of the routine in the File name box and click the Open button.
• Double-click on the routine file name.
Measuring a Point
1. Click the appropriate icon to display the desired Weak Edge Point tool:
Middle
End
Middle
End
Note: Make sure all points lie in the same plane and are
not too close to one another or to edges/features that may
be out of the plane.
Constructing a Line
The illustration below shows the different kinds of widths you can construct.
• (A) Width between two points
• (B) Width between a point and a line—the location of the width lies at the midpoint of the
imaginary perpendicular line from the point to the line
• (C) Width between a point and a circle
• (D) Width between two lines—the width is calculated as a perpendicular between two
best-fit lines
• (E) Width between a line and a circle—the location of the width lies at the midpoint of the
imaginary perpendicular line from the center of the circle to the line
• (F) Width between two circles
A B C
Width Width
Min. Width
Width
Max. Width
D E F
h
idt
W
Min. Width
x.
h
Ma
idt
h
idt
W
Min. Width
W
Width
n.
Mi
Width
Max. Width Max. Width
The illustration below shows the different kinds of intersections you can construct.
• Intersection between two lines (reports the angle between the two lines)
• Intersection between a line and a circle (reports one or two points)
• One or two intersections between two circles (reports one or two points)
Intersection
between
two lines 1 Point
Line 1
Intersection
Line 2 Intersection(s)
between a
between
line and circle
two circles
Circle
2 Points
e
tanc
e dis
t lin
Y Distance
igh
Stra
Angle
X Distance
In the following examples, the straight-line distance is calculated between the midpoints of
lines and the centers of circles.
A B C
Distance between two parallel Distance between two parallel Distance between the
lines with different lengths lines with different locations centers of two circles
After creating a Measure-X routine, you need to run it to check if it measures the features
properly. You also need to understand the run options and overrides that can be selected, and
know how to stop a routine in mid-run.
If you did the setup, the path is clear to the first feature
(or port if it was measured with the touch probe), and
you want to use the default options, click the OK button.
Select Part Setup / Run Options to specify certain settings when you run the routine.
Measurement Options
Two options enable you to measure multiple samples of the same part in a fixture.
• Fixture repeat is used to measure parts where the fixture may have empty cavities and
uneven offsets.
• Part repeat is used to measure equally spaced parts in a fixture.
Note: Fixture Repeat and Part Repeat are mutually exclusive. You can select one option or
the other but not both at the same time.
Run Conditions
Select Part Setup / Run Overrides to display a dialog box with the run override options that
were used last.
When the system displays the selected override options, each option has a radio button or a
check box next to it.
• If the option has a check box next to it, select the check box to select that option; clear the
check box to deselect the option. You can select as many options as you want.
• If the option has a radio button next to it, you can select only one of the options in the
group because they are mutually exclusive. For example, for Statistics Override, you can
select only Programmed Defaults, All Measured Values, or Nothing.
The options listed here override any Printer settings for the dimensions or measurements in
the individual steps. You can select any of these options when you begin to run the routine.
You can specify two destinations for the print data (when you select dimensions and click on
the Printer icon in the step):
• Printer (this is the default setting).
- When you are creating or editing a routine or the routine is in step edit mode, the
checked dimensions are sent to the Print Data Output.
- When you run the routine, the checked dimensions are sent directly to the printer and
printed when the run is completed.
• Print to File. This overrides the printer. Any values checked for Print are sent to a file
rather than to the data printer.
- When you check this box, you can type the name of a new or existing file. The default
file type is PRT. If you click on the Browse button, the software displays the standard
"Save As" dialog box where you can change the path and file name.
- The software overwrites the data if you use the same file each time you run the
routine.
- The override is turned off whenever you select System / Reset, File / New, or File /
Open.
Stop the routine at any time by pressing the Stop/Start button on the joystick (or control
panel).
The software immediately stops stage movement, stops at the measurement that was in
progress, and displays the following prompt:
To stop the run, click the OK button. Then click OK in response to the displayed prompt.
Note: After pressing the Stop/Start button, the software also turns on the yellow indicator
light on the Stop/Start button in the DRO window. The stage, Z axis slide, focus, and zoom
lens cannot be moved as long as the yellow indicator light is On. You must press the
Stop/Start button on the joystick (or control panel) again to resume the run. This also turns off
the yellow indicator light.
You can output measurement/construction results to up to four destinations, which are shown
on the measurement output icons. However, only two destinations are displayed at the same
time.
The measurement results can be output in the following ways after you select the destinations
and the dimensions to be output:
• Print data (when you select dimensions to be printed in a step) can be sent to the printer,
and/or a print file, based on the destinations selected in the Printer Override Options
(described in Section 12).
- You can indicate whether data is to be printed during the creation of a routine or in
step edit mode in the Print Data Configuration (described in the Measure-X
Reference Guide).
- The data is output to the selected destinations when you run the routine.
- If you want to print the data on the attached data printer, you can click on the Printer
icon itself.
• Sent to a statistics file when the step is created or when you run the routine (depending
on the Statistics Override Options)
• Sent to a file for Report Output when you run the routine
• Sent to a file for Data Export when you run the routine
• Sent to a data stream file when you run the routine
Note: You can also use the Enhanced Editor to specify the output options. See Using the
Enhanced Editor to Change a Step on page 14-6 for more information.
The Print Data window displays the dimensions that were output to a printer in a
measurement step. This includes the actual measurements, specified nominal values and
tolerances, and deviations.
This window acts as a temporary location for the print data output. You can output the data to
the printer or to a file using the Print Data toolbar.
The dimensions are sent to this window during the creation, editing, and step edit modes
when Printer and/or Print Data Tab are selected in the Printer Override Options (described in
Section 12) and Print During Create is On in Print Data Configuration (described in the
Measure-X Reference Guide).
At the end of the run, the software sends the data to the printer if Printer was selected in the
All measurements sent to a printer or print file are output in a report format. This includes the
name of the routine, run number, and date and time at the beginning of the report along with
page numbers at the top of every page. If you entered a report heading (see Section 10 in the
Measure-X Reference Guide), it also appears at the beginning of the report.
For each step, the report lists the step number, any comment (report text) that you entered,
and the units, nominal values, tolerances, and deviations of each feature in the step.
================================================================================
Feature Unit Nominal Actual Tolerances Deviation Exceeded
================================================================================
Step 5 - Upper-left hole measurement
Diameter in +00.10000 +00.09943 +0.00300 -0.00300 -00.00057 -
X Location in +00.00000 -00.00007 -00.00007
Y Location in +01.25000 +01.25015 +00.00015
Position in +00.00033 +0.00743 +00.00033 +
The Exceeded column uses + and - signs to indicate where the actual value falls in relation to
the nominal and the upper and lower tolerances. A number in the column indicates that the
actual value has exceeded the tolerance. The number represents the deviation from the
nominal, minus the associated tolerance. The number is calculated as follows:
Actual Value - Nominal = Deviation
Deviation - Associated Tolerance = Number in the Exceeded Column
Sign Meaning
+ The deviation is between the nominal (0) and 25% of the upper
tolerance.
+++ The deviation is between 51% and 75% of the upper tolerance.
++++ The deviation is between 76% and 100% of the upper tolerance.
- The deviation is between the nominal (0) and 25% of the lower tolerance.
--- The deviation is between 51% and 75% of the lower tolerance.
---- The deviation is between 76% and 100% of the lower tolerance.
1. Click .
The following confirmation prompt appears:
2. Click OK to delete the last step that was completed in the routine.
Note: You can use this function more than once. For example, to delete the last three steps
in the routine, use this function three times in a row.
Note: You can insert a step anywhere in the routine. The software increments the step
numbers that follow the inserted step.
1. Click .
The software displays a prompt for the step number(s)
in the Measurement window.
2. Specify the beginning step number by doing one of
the following:
• Type the desired number in the From box.
• Click on the desired feature in the Model window.
3. If you only want to delete one step, leave the To Step
box empty and go to Step 5.
4. If you want to delete two or more steps or a range of
steps, repeat Step 2 to specify the ending step
number in the To Step box.
5. Click OK.
The following appears:
Be careful when deleting a step that contains a datum. This could invalidate
other measurements.
You can change a step in many different ways. For example, you can:
• Add, change or remove points or features that were used to measure or construct a
feature
• Re-measure or change the feature using different tools, targets, units, magnification, or
light settings
• Add, change or remove nominal and tolerance values for a feature by clicking on the
Tolerances tab
• Change the output options and destinations in the Measurement window. For example:
- For Print, you can change or add to the nominal and actual values sent to the printer
by placing a check mark in front of at least one value.
- For Statistics, you can change or add to the actual values sent to the designated port
or file by placing a check mark in front of at least one value. If you specify a file, a
window displays allowing you to create a new file or access an existing file.
Notes:
1. If you are editing the points of a step, it is recommended that you install the correct
sensor that was used to create the feature in the step being edited. This prevents
unexpected stage motion which may cause the optics or touch probe to crash into the
part. For example, if the feature was measured with a touch probe, you must make sure
the touch probe is enabled.
2. If you change a step that was measured with a rotary indexer, make sure that the part is
rotated to the same position where the feature was measured during the creation of the
routine.
Use the Enhanced Editor to edit a step directly in the Listing window instead of using the Edit
Step Mode to make changes in the Measurement window.
To activate the Enhanced Editor, click in the Listing Window toolbar. Then click on the
desired step in the Enhanced Editor and make the desired changes.
Change
Coordinate
Plane
Change
Calculation
Enter/Change
Method
Nominal Values
and Tolerances
Specify
Output Change
Options Material
Condition
Note: The Enhanced Editor is synchronized with the Model window and Print Data
window—the Model window and Print Data window are automatically updated whenever you
make changes in the Enhanced Editor.
Note: If a part has many features with the same characteristics (geometry, size, tolerances,
output options, etc.), you can use the Copy function to quickly add the features to the routine.
You can copy one or more steps at a time.
1. Click .
The software displays a prompt for the step number(s)
in the Measurement window.
2. Specify the beginning step number by doing one of
the following:
• Type the desired number in the From box.
• Click on the desired feature in the Model window.
• Double-click on the desired feature in the Listing
window.
3. Repeat Step 2 to specify the ending step number in
the To Step box.
4. Use the Number Of Times box to specify the number
of times you want to copy the selected feature(s).
5. Select Cartesian (default) or Polar coordinates by
clicking the appropriate radio button.
6. Enter an offset (XYZ or RAZ coordinates). If you do
not specify an offset, zeros are assumed. Offsets are
added to the nominal coordinates of each copied step.
All offsets are relative to the current datum setup.
7. Click OK.
The following appears:
Note: See the Measure-X Reference Guide (P/N 790230) for information about other
software configuration settings.
Select System / Configuration / Output and click the Printer tab to change the print data
output configuration.
• To print measurements while creating a routine, select the Print during create check
box.
• To print measurements during Step Edit, select the Print during step edit check box.
• To refrain from printing measurements in either case, do not select either check box.
Note: The data printed during run mode is based on the selected printer override options
(described in Section 12).
Select System / Configuration / Output and click the Statistics tab to display or change the
statistics output configuration.
The name of the file from which the configuration is loaded is shown at the top. This can be
either:
• The default configuration, which is defined in the Statistics section of the
CONFIGURATION.INI file. You can use the default configuration with any routine that you
create. The software loads the defaults into temporary memory when you start creating a
new routine.
• The configuration that you have defined and saved in a separate file. Each routine can
have its own statistics output configuration file. Different routines can also share the same
statistics configuration data file.
When you click the OK button, the software will use the data currently in memory. If you
changed any of the data but you did not save it, the software displays a confirmation prompt
and asks if you want to continue without saving the data.
If you click the Cancel button, the software closes the dialog box and continues to use the
statistics data that were in memory before you made any changes or loaded another file.
You can output the statistics measurements in the following ways, based on the statistics
output configuration and statistics templates:
• Send the data to a printer, data collector or other output device connected to the serial
(COM) port. If you select a serial port, the software displays a Port Settings button. You
can click this button to configure the port.
• Save the data in a file. If you send data to a file, it will not go to the output device. The
system prompts you for a statistics file name as described in the topic How to Output
Measurement Results to a Statistics File in Section 11 of the Measure-X Reference
Guide.
To select the destination, select File or the desired serial port from the drop-down list.
When you create a routine, the statistics data is first sent to a temporary file,
C:\OGP\MEASUREX\TEMP.STA. This file contains all the features sent during the creation of
the routine and the most recent run of the routine. The system copies the data to the
specified statistics file only after the run is completed. If the run is not completed for any
reason, you can access the statistics data of the completed steps in the TEMP.STA file.
• Plan the order in which the features from the blueprint are measured and minimize stage
movements between feature measurements.
• If you are using the Strong Edge Finder tool, reduce the number of points to be measured
for a given feature.
• Turn Display All Windows to Off in the routine run options and turn the audio Pass signals
to Off in System / Configuration / Sound.
• Avoid unnecessary magnification changes when creating a routine; change to another
magnification only when it is necessary to do so.
• Always measure and set datums within the routine; do not depend on just the manual
setup. Be sure to set the Z datum using a focus point and always set the Z datum at the
highest magnification.
• To ensure maximum repeatability when doing Z axis measurements with focus points,
make sure that all the autofocus measurements in the routine use:
- The same magnification (highest magnification using Maximum Contrast is
recommended).
- The same light source. This should be the light source that provides the highest
contrast. For example, use surface illumination and do an autofocus on a surface or
back light illumination to measure an edge.
- The same brightness (light level).
• Edges and surfaces are located more accurately and repeatably at higher magnification
settings. This is because the depth of field decreases as the magnification increases.
• Reset the Z axis to zero in a datum step (re-establish the Z datum) after you change the
magnification and/or light source, if you plan to do Z axis measurements.
• Surface illumination and high magnification are recommended for:
- Critical Z-axis measurements
- Thick parts
- Cylindrical parts
• The image may appear distorted or fuzzy (wall effect) when measuring thick, highly
polished parts using profile illumination. It is recommended that you fixture the part above
the stage glass to eliminate the wall effect.
• When using FeatureFinder, be precise in placing the selection points on the edge.
• When measuring difficult weak edges, use the weak edge weighting factors to “fine-tune”
which points should be included in a measurement.
• Pay attention to the light level for each measurement. Light below 45% or above 70% can
reduce accuracy and repeatability.
• Make sure that the parts to be measured are clean.
When entering nominal values and tolerances, keep the following in mind:
• You do not need to enter leading zeros (i.e., to the left of the decimal point) unless you
are making changes.
• It is not necessary to enter the positive (+) sign. However, a negative (-) sign is necessary
when required.
• You do not enter signs for ANSI tolerance values. However, they appear on the printed
report (upper is +; lower is -).
Notes:
1. If you do not enter nominal and tolerance values for a feature, no deviations are reported.
If you want to specify zero as a nominal value or tolerance, go to the Tolerances window,
enter the values, and click on OK. This will accept the zeros as valid nominal and
tolerance values.
2. You can change the nominal and tolerance values at any time.
3. For similar features, the system “carries forward” the previous tolerance information from
one feature to the next.
4. When you first do the measurement, the software inserts the actual measured values in
the nominal feature size and location fields (it does not enter any values in the tolerance
fields). This allows you to see the signs and enter the correct signs for the nominal values.
For example, if the measurement results show an angle that is negative (for example,
-45°), you must also enter the nominal as a negative value. This also reduces the amount
of typing because you only need to change some of the values rather than enter all of
them.