Ejercicio 1
Ejercicio 1
0
About the BallParam_Direct Spreadsheet ...
Scope :
The BallParam_Direct spreadsheet was designed to be used - in conjunction with the BallSim_Direct spreadsheet in
the "tuning" of such simulator to any specific actual grinding system. The attached spreadsheets provide an effective
algorithm to search for the set of parameter values that best approximate the model response to the actual
experimental measurements obtained from a Pilot or Full Scale Ball Mill, operating in close circuit with hydrocyclones
in a Direct Circuit Configuration. BallParam_Direct combines in a single application the simultaneous closure of the
Circuit Mass Balance, plus the evaluation of the corresponding Classifier Constants (see About ... in
CycloSim_Single) and the estimation of the characteristic Ore Grinding Parameters, as an alternative to the
concatenated use of the BallBal_Direct and BallParam_Open spreadsheets, as originally proposed in Moly-Cop
Tools, Version 1.0.
Theoretical Framework :
The reference ball mill model is described in the About ... worksheet of the BallSim_Direct spreadsheet. Similarly, the
reference hydrocyclone model is described in the About ... worksheet of the CycloSim_Single spreadsheet.
On the basis of Pilot or Full Scale Data, like those typically obtained from sampling campaigns around continuous
grinding/classification circuits, the BallParam_Direct routine allows for the calculation of all a's and b's (including dcrit) -
plus the classification parameters (Bpf, d50c and m; see CycloSim_Single) that minimize the least-squares Objective
Function:
3 n
where the fik's represent the experimental size distribution of the mill product (as % retained on screen 'i', i = 1,n) and
the fik's represent the model response for each corresponding fik, for a given set of model parameters. Also, the
subscript k = 1, 2, 3 represents the cyclone feed, overflow and underflow streams, respectively. The a's and b's
(including dcrit) and the above listed classification parameters that yield the minimum possible value of f are so
considered to be representative of the particular ore and test conditions under analysis.
This evaluation methodology imposes the condition that the hydrocylones perform in good agreement with the Plitt´s
Classification Efficiency Curve (see About ... in CycloSim_Single).
Also in Equation 3, the wik's represent user defined Weighting Factors that quantify the relative quality and reliability
of each particular mesh value with respect to the other screens data. Relatively high values of such weighting factors
indicate more reliable measurements. At the extreme, a wi factor equal to zero means that this particular measurement
is not being included in the Objective Function.
The minimization problem stated above may be readily solved with the aid of the Excel Subroutine Solver.
Most of the data required by the algorithm must be defined in each corresponding unprotected white background cell
- inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells contain the
results of the corresponding formula there defined and are protected to avoid any accidental editing.
The remaining information required to run the program is entered in the Control_Panel worksheet, where the user is
requested to provide initial guesses of the grinding and classification parameters referred above.
To run the program, select the objective function Cell E36 in Control_Panel and then, from the Tools Menu, select
Solver ..., then Min and then By Changing any combination of Cells C19:F19, C21:D21, C25:E25, C27, C32:F32
and E34. The same "parameter reduction hints" provided in About ... of BallParam_Batch apply in this case, but very
importantly, Cell E34 must always be included in the By Changing list. Clicking on the Solve button will execute the
desired calculations.
Important Notice : Solver ... must be run every time any element of input data gets to be modified. Otherwise,
the current outputs are not valid.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the
whole utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the comments
by selecting Tools / Options / View / Comments / None.
Sample N° 1
100
Weighting Factors :
Streams :
Mill Discharge 1
Cyclone U'flow 1
Cyclone O'flow 1
Size Distributions 1
% Solids 1
Obj. Function : 4.444 Note : Current calculations are not valid, if SOLVER has not been run after the last data modification.
Classifier Constants :
a1 a2 a3 a4 l
15.47 1.634 21.12 0.683 0.914
Mill Dimensions and Operating Conditions 789 Balls Charge Mill Charge Weight, tons Apparent
Eff. Diam. Eff. Length Speed Charge Balls Interstitial Lift 0 Overfilling Volume, Ball Slurry Density
ft ft % Critical Filling,% Filling,% Slurry Filling,% Angle, (°) 124 Slurry m3 Charge Interstitial Excess ton/m3
11.8 19.7 75.4 39.00 39.00 100.00 26.1 914 Net Power 23.83 110.79 17.47 0.00 5.383
rpm 16.81 10.0 % Losses
1015 Gross kW Feedrate, ton/hr (dry) 79.0
Cyclone Dimensions (inches) and Operating Pressure (psi) Ore Density, ton/m3 2.71
Number Diameter Height Inlet Vortex Apex psi Balls Density, ton/m3 7.75
4 15.7 47.2 3.94 5.51 3.66 8.00 Make-up Ball Size, mm 75.00
Default Values: 47.1 3.9 5.5 2.7
36.96 % Solids
59.45 % - Size 18
psi 8.00 169.3 P80
# of Cyclones 4
Vortex 5.51 Circ. Load 290.29
Apex 3.66 0.303 Bpf m3/hr 315
0.332 Bpw
% Solids 77.43
Water,
m3/hr 81.7
ton/hr 79.0 Water, 51.4
F80 4357 m3/hr
Gross kW 1015.0
kWh/ton (Gross) 12.85 % Balls 39.00
Wio (metric) 20.82 % Critical 75.40
% Solids 72.00
% Solids 60.46
CLASSIFIERS PERFORMANCE
Size Distributions
Mill Mill
i Mesh Opening Mid-Size Feed Discharge
Number of Cyclones 4
Classifier Dimensions, inches.
DC h DI DO DU
15.7 47.2 3.94 5.51 3.66
Classifier Constants
a1 a2 a3 a4 l Cyclone Cyclone Cyclone
15.474023 1.634009 21.12163 0.682815 0.9136895874 Feed U'flow O'flow
Circulating Load, CL 2.9029005654 Solids, tons 77.08 57.33 19.75
Slurry Split, S 0.9240833678 Water, m3/hr 50.41 16.71 33.69
Cyclone Pressure, ft 11.427011973 Slurry, tons 127.48882 74.045994 53.442823
Cyclone Pressure, lb/in2 8.00 Slurry, m3/hr 78.850179 37.869533 40.980646
Corrected Cut Size, d50c, microns 166.33047889 Solids Density, ton/m3 2.71 2.71 2.71
Water By-Pass 0.3315782243 Slurry Density, ton/m3 1.6168488 1.955292 1.3040991
Fines By-Pass 0.302959571 % Solids (by volume) 36.073029 55.865028 17.783573
Coarse By-Pass 0 % Solids (by weight) 60.46 77.43 36.96
Plitt's Parameter 1.9603239528
% Passing (model) % Passing (exp)
Opening Mid-Size Classifier Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone
Efficiency Feed U'flow O'flow Feed U'flow O'flow
1 50800
2 38100 43994.09 1 100.00 100 100.00 100.00 100.00 100.00
3 25400 31108.52 1 100.00 100 100.00 100.00 100.00 100.00
4 12700 17960.51 1 100.00 100 100.00 100.00 100.00 100.00
5 9500 10984.08 1 100.00 100 100.00 100.00 100.00 100.00
6 6700 7978.095 1 100.00 100 100.00 100.00 100.00 100.00
7 4750 5641.365 1 99.95 99.928643 100.00 100.00 99.93 100.00
8 3350 3989.048 1 99.67 99.554321 100.00 99.84 98.78 100.00
9 2360 2811.761 1 99.09 98.778478 100.00 99.65 96.77 100.00
10 1700 2002.998 1 97.99 97.293736 100.00 99.04 94.15 100.00
11 1180 1416.333 1 96.13 94.801784 100.00 98.15 91.28 100.00
12 850 1001.499 1 92.93 90.49176 100.00 96.49 86.99 100.00
13 600 714.1428 0.999995956 88.30 84.268774 100.00 93.61 81.31 99.98
14 425 504.9752 0.9984555116 81.46 75.075856 100.00 88.49 73.14 99.93
15 300 357.0714 0.9685482462 71.80 62.105764 99.94 77.56 59.67 99.63
16 212 252.1904 0.8545515268 58.83 45.221227 98.35 62.38 44.31 96.29
Page 12
Class
Page 13
Class
(Weighted Error)^2
Cyclone Cyclone Cyclone
Feed U'flow O'flow
1 1 1
Page 14
Class
Page 15
SiE
Selection Function :
1 2" 50800
2 1,5" 38100 43994.09 0.019377
3 1 25400 31108.52 0.04765
4 0.5 12700 17960.51 0.19546
5 0.371 9500 10984.08 0.6408
6 3 6700 7978.095 1.205503
7 4 4750 5641.365 1.814988
8 6 3350 3989.048 1.93744
9 8 2360 2811.761 1.639249
10 10 1700 2002.998 1.267053
11 14 1180 1416.333 0.942316
12 20 850 1001.499 0.693539
13 28 600 714.1428 0.512684
14 35 425 504.9752 0.375802
15 48 300 357.0714 0.275388
16 65 212 252.1904 0.201573
17 100 150 178.3255 0.147696
18 150 106 126.0952 0.108219
19 200 75 89.16277 0.079293
20 325 44 57.44563 0.053445
21 -325 0 22 0
Page 16
Bij
Breakage Function :
Page 17
Bij
1 2" 50800 0
2 1,5" 38100 0.623588 0
3 1 25400 0.207222 0.754063 0
4 0.5 12700 0.030369 0.060826 0.526561 0
5 0.371 9500 0.02655 0.041181 0.210763 0.580927 0
6 3 6700 0.020327 0.027501 0.077564 0.173136 0.57654 0
7 4 4750 0.016655 0.021458 0.041181 0.069344 0.177523 0.580927 0
8 6 3350 0.013622 0.017274 0.027938 0.038099 0.069497 0.174958 0.581853 0
9 8 2360 0.0105 0.013251 0.020207 0.025063 0.036067 0.065458 0.167828 0.562659 0
10 10 1700 0.009595 0.012091 0.018089 0.021684 0.028002 0.040163 0.073879 0.191403 0.593837 0
11 14 1180 0.007075 0.008911 0.013251 0.015706 0.0195 0.025063 0.036067 0.066382 0.160226 0.562659 0
12 20 850 0.006199 0.007807 0.011588 0.013689 0.016791 0.020793 0.026883 0.039003 0.069223 0.186419 0.580195 0
13 28 600 0.005039 0.006346 0.009414 0.011109 0.013573 0.016597 0.02062 0.026695 0.037662 0.071367 0.173868 0.577283
14 35 425 0.004179 0.005263 0.007807 0.009209 0.011238 0.013689 0.016791 0.02088 0.02655 0.039003 0.069223 0.17678
15 48 300 0.003418 0.004305 0.006385 0.007531 0.009187 0.011178 0.013657 0.016763 0.020545 0.026854 0.03787 0.06907
16 65 212 0.002797 0.003522 0.005224 0.006162 0.007515 0.009141 0.011154 0.013637 0.016519 0.020721 0.026342 0.037815
17 100 150 0.002305 0.002903 0.004305 0.005078 0.006193 0.007531 0.009187 0.011218 0.01354 0.016763 0.020545 0.026476
18 150 106 0.001886 0.002375 0.003522 0.004154 0.005067 0.006162 0.007515 0.009174 0.01106 0.013637 0.016519 0.020494
19 200 75 0.002269 0.002857 0.004238 0.004999 0.006097 0.007414 0.009042 0.011036 0.013301 0.016377 0.019761 0.024194
20 325 44 0.006405 0.008066 0.011963 0.01411 0.017209 0.020927 0.025523 0.031149 0.037537 0.0462 0.055678 0.067888
1 1 1 1 1 1 1 1 1 1 1 1
Page 18
Bij
1
1 1
0.419805 1 1
0.245256 0.420734 1 1
0.176714 0.245937 0.42178 1 1
0.138844 0.176867 0.245937 0.420734 1 1
0.112502 0.139052 0.177039 0.245937 0.42178 1 1
0.082651 0.100981 0.123928 0.154473 0.202661 0.304355 1 1
Page 19
Bij
0
0.580195 0
0.174549 0.579266 0
0.068542 0.174797 0.57822 0
0.03787 0.06907 0.175843 0.579266 0
0.026342 0.037815 0.068898 0.174797 0.57822 0
0.029851 0.038071 0.053112 0.091464 0.219119 0.695645 0
0.082651 0.100981 0.123928 0.154473 0.202661 0.304355 1 0
1 1 1 1 1 1 1 0
Page 20
J&T
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.95204463905 0 0 0 0 0 0 0 0 0
2 0 0.8875544742 0 0 0 0 0 0 0 0
3 0 0 0.63188643898 0 0 0 0 0 0 0
4 0 0 0 0.27739716881 0 0 0 0 0 0
5 0 0 0 0 0.12751639966 0 0 0 0 0
6 0 0 0 0 0 0.06685327905 0 0 0 0
7 0 0 0 0 0 0 0.05970775066 0 0 0
8 0 0 0 0 0 0 0 0.07931644961 0 0
9 0 0 0 0 0 0 0 0 0.1185798977 0
10 0 0 0 0 0 0 0 0 0 0.17821572244
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 21
J&T
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.42738089691 1 0 0 0 0 0 0 0 0
3 0.11001504457 0.2430920012 1 0 0 0 0 0 0 0
4 0.02116123565 0.0470669108 0.23110734098 1 0 0 0 0 0 0
5 0.01160307153 0.0254761943 0.12596219159 0.65921026552 1 0 0 0 0 0
6 0.00725878485 0.015800157 0.07924979049 0.48468413706 1.14034068811 1 0 0 0 0
7 0.00663282531 0.014383598 0.0739584487 0.5371950561 1.93507350694 8.61054839546 1 0 0 0
8 0.00770892322 0.0167542687 0.09017614051 0.8404383619 6.05725157646 -57.04061797 -3.7804851763 1 0 0
9 0.00952291171 0.0208809727 0.12110413352 1.68006784023 103.899738167 90.6898866173 4.71627925905 -2.478097387 1 0
10 0.01361883484 0.0303222408 0.19652632212 5.55919000651 -305.75577243 -59.180925682 -2.5178916625 2.2252043328 -2.3170248125 1
11 0.01761569406 0.040238968 0.31169255187 65.7041263848 273.749299596 16.5199869953 0.57803813306 -0.8306315139 1.78806390669 -2.1312380667
12 0.02508983205 0.0593880559 0.59899654628 -216.09030636 -95.417440936 -0.8024414479 -0.0100554478 0.0858902856 -0.5304879212 1.58721663229
13 0.03510116236 0.087611323 1.37902035355 209.387722688 12.5844411693 0.0137211556 0.00194185653 -0.00032659 0.05553348907 -0.4942779703
14 0.05035750139 0.1357370292 4.92051842502 -80.889935373 0.20611450315 0.03131922885 0.0020947316 -0.0003528789 0.00165928527 0.04420844914
15 0.07319428394 0.2212148943 150.926311387 11.0454576053 0.11084120985 0.02770664363 0.0017743707 -0.0002968467 0.00048461675 -0.0002220055
16 0.1090699132 0.3925177813 -374.66175986 0.0199641435 0.08694580531 0.02306976685 0.00146725223 -0.0002452287 0.00032415197 -0.0009207127
17 0.16956280318 0.8079220032 304.527121667 0.01139922641 0.07157917645 0.01915099916 0.00121607366 -0.0002033084 0.00025876459 -0.0008317237
18 0.27822204259 2.1808538557 -99.541694259 0.00899844215 0.05874941765 0.01573002739 0.00099835311 -0.0001669736 0.00021098361 -0.0006935145
19 0.70945350453 26.419208526 11.4401478439 0.01104702435 0.07169552446 0.01911373183 0.00121227458 -0.0002030772 0.00025688419 -0.0008524999
20 -3.0825692659 -31.75846878 -1.8184390196 0.03074055111 0.20114302132 0.05375153917 0.00340998217 -0.0005708141 0.00072065157 -0.0023885882
Vector SiE
1 2 3 4 5 6 7 8 9 10
1 0.019377165 0.0476502439 0.19545964255 0.64080009496 1.20550314089 1.8149884765 1.93744011046 1.63924937561 1.26705286681 0.94231635477
Matrix bij
1 2 3 4 5 6 7 8 9 10
1 0 0 0 0 0 0 0 0 0 0
2 0.62358832158 0 0 0 0 0 0 0 0 0
Page 22
J&T
3 0.20722215354 0.7540629305 0 0 0 0 0 0 0 0
4 0.03036924067 0.060825511 0.5265611174 0 0 0 0 0 0 0
5 0.02655012606 0.0411812733 0.21076333312 0.58092695019 0 0 0 0 0 0
6 0.02032695666 0.0275012469 0.07756399097 0.17313598032 0.57654012124 0 0 0 0 0
7 0.01665528632 0.0214584439 0.04118127328 0.06934391229 0.17752280927 0.58092695019 0 0 0 0
8 0.01362201709 0.0172744066 0.02793832412 0.03809939496 0.06949708578 0.17495815559 0.58185316115 0 0 0
9 0.010499667 0.0132510671 0.02020674677 0.02506272222 0.03606726839 0.06545835356 0.16782774507 0.56265947673 0 0
10 0.00959465825 0.0120908322 0.01808902646 0.02168362174 0.02800238854 0.04016277842 0.07387911006 0.19140345378 0.59383674954 0
11 0.00707473265 0.00891113 0.01325106709 0.01570638438 0.01950004721 0.02506272222 0.03606726839 0.06638230785 0.16022618097 0.56265947673
12 0.0061986664 0.0078065893 0.01158786276 0.01368910676 0.01679115324 0.02079255503 0.02688288823 0.03900301846 0.06922309751 0.18641889606
13 0.00503898325 0.0063458059 0.00941409938 0.01110914582 0.01357282416 0.01659745109 0.02061954752 0.02669544861 0.03766151315 0.07136686557
14 0.00417933551 0.0052631443 0.00780658935 0.00920916708 0.01123793376 0.01368910676 0.01679115324 0.02087950818 0.02655014333 0.03900301846
15 0.00341847977 0.0043049615 0.00638501776 0.0075314297 0.00918720222 0.01117776685 0.01365659221 0.01676283448 0.02054471204 0.02685378784
16 0.00279689409 0.0035221816 0.00522393244 0.00616168717 0.00751548448 0.00914054604 0.01115416571 0.01363672574 0.01651894165 0.02072116895
17 0.00230488914 0.0029025893 0.0043049615 0.00507770356 0.0061931261 0.0075314297 0.00918720222 0.01121829638 0.01354036159 0.01676283448
18 0.00188578949 0.0023748092 0.00352218157 0.00415440263 0.00506695057 0.00616168717 0.00751548448 0.00917358389 0.01106017637 0.01363672574
19 0.00226902951 0.0028574302 0.00423797549 0.00499867477 0.00609665302 0.0074137794 0.00904234296 0.01103594808 0.01330067923 0.01637701731
20 0.00640477303 0.0080656473 0.01196250053 0.01410971642 0.01720895201 0.02092671798 0.02552333875 0.03114939784 0.0375374446 0.04620020888
1 1 1 1 1 1 1 1 1 1
Page 23
J&T
Page 24
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.25535571415 0 0 0 0 0 0 0 0 0
0 0.34302000487 0 0 0 0 0 0 0 0
0 0 0.43909073256 0 0 0 0 0 0 0
0 0 0 0.53449427419 0 0 0 0 0 0
0 0 0 0 0.62361570807 0 0 0 0 0
0 0 0 0 0 0.70198361229 0 0 0 0
0 0 0 0 0 0 0.76820355072 0 0 0
0 0 0 0 0 0 0 0.82226553635 0 0
0 0 0 0 0 0 0 0 0.875081 0
0 0 0 0 0 0 0 0 0 1
Page 25
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-2.2249208653 1 0 0 0 0 0 0 0 0
1.69294790836 -2.1621842088 1 0 0 0 0 0 0 0
-0.5153329485 1.60477379505 -2.1713803011 1 0 0 0 0 0 0
0.04813266748 -0.4807881457 1.61160521186 -2.1611362057 1 0 0 0 0 0
0.00083243185 0.04135991625 -0.4781688141 1.59565735372 -2.1633298796 1 0 0 0 0
-0.0001975974 0.00043453547 0.04057223171 -0.4721942724 1.60291714891 -2.1671993589 1 0 0 0
-0.000244098 -0.0005351151 0.00046130706 0.04055428753 -0.4770927304 1.60510218534 -2.1632720473 1 0 0
-0.0003187381 -0.0007960797 -0.000727034 0.00025706225 0.04607543906 -0.5374521789 1.74558116092 -2.1339630336 1 0
-0.0008987604 -0.0022646975 -0.0023626015 -0.0031382254 -0.008569978 0.09954935247 -0.5823091136 1.13396303359 -1 1
11 12 13 14 15 16 17 18 19 20
0.69353925409 0.51268424365 0.37580235132 0.27538756548 0.20157332796 0.14769635299 0.10821892423 0.07929315215 0.0534446 0
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 26
J&T
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.58019511359 0 0 0 0 0 0 0 0 0
0.17386781692 0.57728293727 0 0 0 0 0 0 0 0
0.06922309751 0.17677999324 0.58019511359 0 0 0 0 0 0 0
0.0378696506 0.06906996637 0.17454886838 0.57926588272 0 0 0 0 0 0
0.02634200588 0.03781464429 0.06854204605 0.17479704779 0.57821970276 0 0 0 0 0
0.02054471204 0.02647648288 0.0378696506 0.06906996637 0.17584322775 0.57926588272 0 0 0 0
0.01651894165 0.02049372811 0.02634200588 0.03781464429 0.06889792252 0.17479704779 0.57821970276 0 0 0
0.01976073926 0.02419428977 0.02985107083 0.03807103214 0.05311161586 0.09146417707 0.21911887779 0.69564523759 0 0
0.05567792254 0.06788795807 0.08265124466 0.10098142669 0.12392753112 0.15447289242 0.20266141945 0.30435476241 1 0
1 1 1 1 1 1 1 1 1 0
11 12 13 14 15 16 17 18 19 20
-2.068248E-15 -2.060024E-15 -2.179669E-15 -1.739836E-15 -1.718082E-15 -1.818625E-15 0 0 0 0
1.4853988E-15 1.3504805E-15 1.516679E-15 1.156048E-15 1.1169981E-15 9.296928E-16 4.5825112E-16 1.0457127E-16 2.818E-16 0
-6.378898E-17 -1.463915E-16 -8.744212E-17 1.2669161E-17 -1.148936E-16 -1.295072E-16 3.5097481E-18 0 0 0
1.4298537E-16 -5.205124E-16 -3.77307E-17 -4.713369E-16 -1.821718E-16 6.9449672E-17 1.6289391E-16 -2.60548E-19 0 0
-1.483564E-16 -1.141868E-16 -2.432645E-16 2.5814845E-16 1.5775255E-16 -4.11067E-17 -1.355513E-16 -1.578853E-19 -8.04E-20 0
-5.032061E-16 2.4274933E-16 1.7222834E-16 -7.090023E-17 -9.285484E-17 1.9652246E-17 7.2116841E-17 0 0 0
4.5551858E-15 -1.577148E-15 -9.897191E-16 3.6412066E-16 6.0426615E-16 -1.164601E-16 -4.460806E-16 0 0 0
-1.070043E-14 9.0229124E-15 7.5916105E-15 -3.841665E-15 -3.807181E-15 8.8492189E-16 3.1113827E-15 0 0 0
Page 27
J&T
Page 28
J&T
SiE
1 0.019377165
2 0.04765024386
3 0.19545964255
4 0.64080009496
5 1.20550314089
6 1.8149884765
7 1.93744011046
8 1.63924937561
9 1.26705286681
10 0.94231635477
11 0.69353925409
12 0.51268424365
13 0.37580235132
14 0.27538756548
15 0.20157332796
16 0.14769635299
17 0.10821892423
18 0.07929315215
19 0.05344457708
20 0
Page 29
Mill2
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.95204463905 0 0 0 0 0 0 0 0 0
2 0 0.8875544742 0 0 0 0 0 0 0 0
3 0 0 0.63188643898 0 0 0 0 0 0 0
4 0 0 0 0.27739716881 0 0 0 0 0 0
5 0 0 0 0 0.12751639966 0 0 0 0 0
6 0 0 0 0 0 0.06685327905 0 0 0 0
7 0 0 0 0 0 0 0.05970775066 0 0 0
8 0 0 0 0 0 0 0 0.07931644961 0 0
9 0 0 0 0 0 0 0 0 0.1185798977 0
10 0 0 0 0 0 0 0 0 0 0.17821572244
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 30
Mill2
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.42738089691 1 0 0 0 0 0 0 0 0
3 0.11001504457 0.24309200122 1 0 0 0 0 0 0 0
4 0.02116123565 0.04706691082 0.23110734098 1 0 0 0 0 0 0
5 0.01160307153 0.02547619426 0.12596219159 0.65921026552 1 0 0 0 0 0
6 0.00725878485 0.01580015702 0.07924979049 0.48468413706 1.14034068811 1 0 0 0 0
7 0.00663282531 0.01438359804 0.0739584487 0.5371950561 1.93507350694 8.61054839546 1 0 0 0
8 0.00770892322 0.01675426871 0.09017614051 0.8404383619 6.05725157646 -57.04061797 -3.7804851763 1 0 0
9 0.00952291171 0.02088097268 0.12110413352 1.68006784023 103.899738167 90.6898866173 4.71627925905 -2.478097387 1 0
10 0.01361883484 0.03032224081 0.19652632212 5.55919000651 -305.75577243 -59.180925682 -2.5178916625 2.2252043328 -2.3170248125 1
11 0.01761569406 0.04023896801 0.31169255187 65.7041263848 273.749299596 16.5199869953 0.57803813306 -0.8306315139 1.78806390669 -2.1312380667
12 0.02508983205 0.05938805594 0.59899654628 -216.09030636 -95.417440936 -0.8024414479 -0.0100554478 0.0858902856 -0.5304879212 1.58721663229
13 0.03510116236 0.08761132296 1.37902035355 209.387722688 12.5844411693 0.0137211556 0.00194185653 -0.00032659 0.05553348907 -0.4942779703
14 0.05035750139 0.13573702916 4.92051842502 -80.889935373 0.20611450315 0.03131922885 0.0020947316 -0.0003528789 0.00165928527 0.04420844914
15 0.07319428394 0.2212148943 150.926311387 11.0454576053 0.11084120985 0.02770664363 0.0017743707 -0.0002968467 0.00048461675 -0.0002220055
16 0.1090699132 0.39251778131 -374.66175986 0.0199641435 0.08694580531 0.02306976685 0.00146725223 -0.0002452287 0.00032415197 -0.0009207127
17 0.16956280318 0.80792200324 304.527121667 0.01139922641 0.07157917645 0.01915099916 0.00121607366 -0.0002033084 0.00025876459 -0.0008317237
18 0.27822204259 2.18085385569 -99.541694259 0.00899844215 0.05874941765 0.01573002739 0.00099835311 -0.0001669736 0.00021098361 -0.0006935145
19 0.70945350453 26.4192085263 11.4401478439 0.01104702435 0.07169552446 0.01911373183 0.00121227458 -0.0002030772 0.00025688419 -0.0008524999
20 -3.0825692659 -31.75846878 -1.8184390196 0.03074055111 0.20114302132 0.05375153917 0.00340998217 -0.0005708141 0.00072065157 -0.0023885882
Matrix T (inverse)
1 2 3 4 5 6 7 8 9 10
1 1 3.7456805E-15 5.7625853E-16 3.9617774E-16 -4.321939E-16 2.5211311E-16 -3.241454E-16 1.4406463E-16 -6.482908E-16 0
2 -0.4273808969 1 -2.846726E-16 -1.466936E-16 -1.045736E-16 -1.1183568E-16 -1.278122E-16 -1.4378873E-16 -1.423363E-16 -2.135045E-16
Page 31
Mill2
Matrix T*J
1 2 3 4 5 6 7 8 9 10
1 0.95204463905 0 0 0 0 0 0 0 0 0
2 0.40688569173 0.8875544742 0 0 0 0 0 0 0 0
3 0.10473923339 0.21575739332 0.63188643898 0 0 0 0 0 0 0
4 0.02014644096 0.04177444728 0.14603359471 0.27739716881 0 0 0 0 0 0
5 0.01104664205 0.0226115102 0.07959380069 0.18286306131 0.12751639966 0 0 0 0 0
6 0.00691068721 0.01402350005 0.0500768679 0.13445000739 0.14541213894 0.06685327905 0 0 0 0
7 0.00631474578 0.0127662268 0.04673334078 0.14901638766 0.24675360669 0.57564339466 0.05970775066 0 0 0
8 0.00733923902 0.01487032615 0.0569810803 0.23313522215 0.77239891288 -3.8133523504 -0.2257242663 0.07931644961 0 0
Page 32
Mill2
Matrix [T*J*T(inv.)]
1 2 3 4 5 6 7 8 9 10
1 0.95204463905 3.566055E-15 5.4862385E-16 3.7717889E-16 -4.114679E-16 2.4002293E-16 -3.086009E-16 1.3715596E-16 -6.172018E-16 0
2 0.0275618645 0.8875544742 -1.819113E-17 3.1000531E-17 -2.686683E-16 3.3209563E-18 -2.453304E-16 -6.9002496E-17 -3.901115E-16 -1.894969E-16
3 0.00866013078 0.06215085433 0.63188643898 -4.241092E-17 -5.419512E-17 4.3228821E-17 -2.732104E-16 -1.5727511E-16 -9.864674E-17 5.2718795E-17
4 0.00150119672 0.00880288962 0.08192507263 0.27739716881 -5.388769E-17 1.9492139E-16 -7.125981E-17 1.5820145E-16 1.9508003E-17 1.2469601E-16
5 0.00093925752 0.00481929886 0.04069747041 0.09880294163 0.12751639966 3.7478303E-17 3.8325916E-17 1.0509463E-16 2.5139478E-17 1.66574E-17
6 0.00063405278 0.00295211932 0.0230201873 0.05644534238 0.0691766247 0.06685327905 1.5647393E-17 9.9612073E-17 1.2741389E-17 2.5948352E-17
7 0.00059008147 0.00257481234 0.01891820721 0.04687374609 0.06105307223 0.06152691798 0.05970775066 7.2218503E-17 1.4599831E-17 2.0918937E-17
8 0.00065289539 0.00272335264 0.01918868235 0.04813994886 0.06571862982 0.07260359094 0.07413039569 0.07931644961 1.5182833E-17 2.0996175E-17
9 0.00071213358 0.00287786937 0.01971377184 0.05008315792 0.07066405047 0.08240654246 0.09017861087 0.09729864811 0.1185798977 3.5086002E-17
10 0.0008404586 0.00331677269 0.02220398668 0.05680326983 0.0814911858 0.09736637875 0.10923545851 0.12234667132 0.13817768564 0.17821572244
11 0.00080982851 0.00313972262 0.02068437083 0.05326589077 0.07718834153 0.093184222 0.10501475333 0.11831404936 0.13636352086 0.16440368679
12 0.00081117183 0.0031067479 0.02019687855 0.05206196125 0.07546031095 0.09080860091 0.10117261554 0.11210553199 0.12738361346 0.15410959534
13 0.0007302 0.00277237387 0.01784220512 0.04597126006 0.06643888346 0.07932696461 0.08686586707 0.09374774625 0.10325334996 0.12130081764
14 0.0006345644 0.00239610394 0.01530699884 0.03936064798 0.05661404318 0.06695664717 0.07200795518 0.07552215468 0.08002671032 0.08944468063
Page 33
Mill2
15 0.00052797947 0.00198734914 0.01263289343 0.03241039714 0.04640402725 0.05443010054 0.05767315227 0.05902972162 0.06032940358 0.06381857393
16 0.00043118992 0.00162049529 0.01026934169 0.02629141792 0.03750634432 0.04373193457 0.04586942792 0.04615655297 0.04592069307 0.0463888743
17 0.00035185707 0.00132151719 0.00835984994 0.02136721963 0.03040428479 0.03531799589 0.03682415185 0.03668680639 0.03590466444 0.03518161508
18 0.00028502171 0.00107029691 0.00676425334 0.01726944939 0.02453492364 0.02844024852 0.02956247815 0.02930429957 0.02843794788 0.0274096294
19 0.00033367474 0.0012533328 0.00791400618 0.02016955556 0.0285993259 0.03308764119 0.03432858922 0.03394264798 0.03280299713 0.03135309402
20 0.00094780195 0.00355961696 0.02247538468 0.05728662478 0.0812295523 0.09395893543 0.09742879374 0.09622872016 0.09281951597 0.08837371043
Page 34
Mill2
Page 35
Mill2
Circuit Balance
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2 0.000 0.000 0.000 0.000 0.000 0.000 0.000
Page 36
Mill2
Page 37
Mill2
Page 38
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.25535571415 0 0 0 0 0 0 0 0 0
0 0.34302000487 0 0 0 0 0 0 0 0
0 0 0.43909073256 0 0 0 0 0 0 0
0 0 0 0.53449427419 0 0 0 0 0 0
0 0 0 0 0.62361570807 0 0 0 0 0
0 0 0 0 0 0.70198361229 0 0 0 0
0 0 0 0 0 0 0.76820355072 0 0 0
0 0 0 0 0 0 0 0.82226553635 0 0
0 0 0 0 0 0 0 0 0.87508099722 0
0 0 0 0 0 0 0 0 0 1
Page 39
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-2.2249208653 1 0 0 0 0 0 0 0 0
1.69294790836 -2.1621842088 1 0 0 0 0 0 0 0
-0.5153329485 1.60477379505 -2.1713803011 1 0 0 0 0 0 0
0.04813266748 -0.4807881457 1.61160521186 -2.1611362057 1 0 0 0 0 0
0.00083243185 0.04135991625 -0.4781688141 1.59565735372 -2.1633298796 1 0 0 0 0
-0.0001975974 0.00043453547 0.04057223171 -0.4721942724 1.60291714891 -2.1671993589 1 0 0 0
-0.000244098 -0.0005351151 0.00046130706 0.04055428753 -0.4770927304 1.60510218534 -2.1632720473 1 0 0
-0.0003187381 -0.0007960797 -0.000727034 0.00025706225 0.04607543906 -0.5374521789 1.74558116092 -2.1339630336 1 0
-0.0008987604 -0.0022646975 -0.0023626015 -0.0031382254 -0.008569978 0.09954935247 -0.5823091136 1.13396303359 -1 1
11 12 13 14 15 16 17 18 19 20
-7.203232E-17 -7.203232E-16 -5.402424E-16 3.6016158E-16 -3.961777E-16 -3.601616E-17 -3.6016158E-17 0 -1.080485E-16 0
-2.062424E-16 -2.323858E-17 -5.809646E-18 -2.2221895E-16 -4.066752E-17 -1.30717E-17 -1.1619292E-16 -3.4857875E-17 -4.357234E-18 0
Page 40
Mill2
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 41
Mill2
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.25535571415 0 0 0 0 0 0 0 0 0
-0.5681462565 0.34302000487 0 0 0 0 0 0 0 0
0.43230392215 -0.7416724378 0.43909073256 0 0 0 0 0 0 0
-0.1315932131 0.550469515 -0.9534329671 0.53449427419 0 0 0 0 0 0
0.01229095168 -0.1649199521 0.70764091307 -1.1551149277 0.62361570807 0 0 0 0 0
0.00021256623 0.01418727868 -0.2099594949 0.85286971913 -1.3490864947 0.70198361229 0 0 0 0
-5.045762E-05 0.00014905436 0.01781489094 -0.2523851349 0.9996043128 -1.5213384345 0.76820355072 0 0 0
-6.233181E-05 -0.0001835552 0.00020255565 0.02167603448 -0.2975225209 1.12675543016 -1.6618332679 0.82226553635 0 0
-8.13916E-05 -0.0002730713 -0.0003192339 0.0001373983 0.02873336755 -0.377282622 1.34096164589 -1.7546842584 0.87508099722 0
-0.0002295036 -0.0007768365 -0.0010373964 -0.0016773635 -0.0053443729 0.06988201405 -0.4473319287 0.93241872202 -0.8750809972 1
11 12 13 14 15 16 17 18 19 20
-6.857798E-17 -6.857798E-16 -5.143349E-16 3.428899E-16 -3.771789E-16 -3.428899E-17 -3.428899E-17 0 -1.02867E-16 0
-2.123603E-16 -3.137147E-16 -2.249733E-16 -5.0686831E-17 -1.972937E-16 -2.625631E-17 -1.17782E-16 -3.0938263E-17 -4.783066E-17 0
-1.902679E-16 -3.307174E-16 -1.959224E-16 1.0277125E-17 -1.114049E-16 -4.425306E-17 -1.6296116E-17 -4.1374237E-17 -1.495123E-17 0
1.239871E-16 1.0104611E-16 1.552719E-16 -2.2210604E-17 1.6459539E-17 5.687585E-17 -9.1870565E-18 5.03894E-18 -5.742024E-19 0
6.5875809E-17 1.2055256E-17 3.7080505E-17 1.6995368E-18 1.9244275E-18 1.6773039E-17 -3.2086963E-18 1.7688534E-18 -1.459186E-18 0
3.9936019E-17 3.7832557E-17 3.3361737E-17 9.4437963E-19 1.1385332E-18 9.9120349E-18 -1.8197578E-18 9.5581908E-19 -8.12299E-19 0
3.4093569E-17 3.3259778E-17 2.8043885E-17 1.4511761E-18 4.6189452E-19 8.1455666E-18 -1.4230362E-18 8.4514793E-19 -5.653263E-19 0
3.5504772E-17 3.7679556E-17 3.0499337E-17 2.2837114E-18 5.0533622E-19 8.7092541E-18 -1.3208101E-18 1.0545636E-18 -6.529812E-19 0
3.7676687E-17 4.2468808E-17 3.2718492E-17 3.209251E-18 3.6429844E-21 9.5749972E-18 -1.2572361E-18 1.1151918E-18 -8.001057E-19 0
4.3993967E-17 5.0756174E-17 3.8311279E-17 5.3982238E-18 -1.0691E-19 1.242626E-17 -6.9312665E-19 1.6014482E-18 -8.583767E-19 0
0.25535571415 -7.2448E-17 -1.560043E-17 5.4724934E-18 1.4803432E-18 1.2812862E-17 -1.2429339E-18 3.5626144E-18 -1.624353E-18 0
0.19504610958 0.34302000487 -2.073964E-18 1.1032428E-17 3.1572644E-18 1.6300851E-17 1.3557595E-19 4.0576402E-18 -2.060645E-19 0
0.1511125548 0.20772261033 0.43909073256 1.8357254E-17 -5.346632E-18 2.0116291E-17 3.1526129E-18 3.1346116E-18 -2.955359E-18 0
0.10605443157 0.14063950638 0.20715737095 0.53449427419 -9.083153E-18 1.0316019E-17 4.8555934E-18 2.2070897E-19 -7.977049E-18 0
Page 42
Mill2
11 12 13 14 15 16 17 18 19 20
-1.481141E-15 1.4052087E-15 1.4750778E-15 -9.1171E-16 6.1517703E-16 3.8164531E-17 4.0258238E-17 -1.6924127E-17 1.2347254E-16 0
9.5588273E-17 6.0022046E-16 4.351637E-16 -4.9681332E-18 3.1113497E-16 1.5391203E-18 1.6173739E-16 3.4476938E-17 5.7749041E-17 0
-8.177216E-17 1.0051974E-15 6.2075481E-16 -1.3140249E-16 2.1143455E-16 8.7076028E-17 3.5377416E-18 7.2765102E-17 1.9666672E-17 0
-7.399681E-16 -6.201285E-16 -1.530107E-15 2.5251899E-16 -9.389933E-17 -3.257189E-16 3.9953014E-17 -4.4908296E-17 -5.9436E-18 0
-1.113479E-15 2.6087889E-16 3.1853065E-16 -1.4768033E-16 1.356053E-17 3.0720268E-17 -3.872615E-18 -8.2679266E-18 8.3131727E-18 0
8.9015956E-16 -1.084117E-15 -3.986552E-16 -5.5275569E-18 6.215797E-19 -5.090159E-18 -1.1322524E-18 7.6346823E-19 -1.919654E-19 0
-1.128254E-17 1.3968207E-17 1.6074346E-17 -1.5601621E-17 1.1167205E-17 1.4562905E-18 -1.667179E-18 -1.4939228E-19 -2.758728E-18 0
2.1088366E-17 2.0851393E-17 -6.34597E-18 -8.9013793E-18 -1.157828E-18 -6.132272E-18 -1.5522398E-18 -2.5595562E-18 1.1242212E-18 0
8.6939237E-18 -1.219143E-17 3.4256668E-18 -9.1525012E-18 7.5820122E-18 -5.460994E-18 -8.644358E-19 2.5116753E-19 1.1632541E-18 0
-4.111987E-18 -9.706888E-18 9.5160818E-20 -1.4805646E-17 4.1976865E-18 -1.08755E-17 -4.796764E-18 -1.9792205E-18 -3.880375E-19 0
3.91610582648 1.1005551E-15 4.6424929E-16 2.0118814E-18 -8.475804E-18 -6.569425E-18 4.330808E-18 -1.025224E-17 3.6137684E-18 0
-2.2267541114 2.91528186634 2.3415819E-18 -2.6659562E-17 -4.366266E-18 -1.580238E-17 -4.0292434E-18 -3.0979942E-18 -4.028615E-18 0
-0.2943026809 -1.3791453889 2.27743362784 -5.230043E-17 3.4148068E-17 -2.128933E-17 -1.045628E-17 -1.0100627E-18 6.5229824E-18 0
-0.0770519175 -0.2325631456 -0.8826795452 1.87092743233 1.8816857E-17 1.0304285E-17 -1.0299047E-17 2.9452638E-18 1.3585894E-17 0
-0.0523538147 -0.068062269 -0.1686688673 -0.5778354756 1.60355165377 -2.456361E-16 -1.7429946E-17 -1.5254571E-17 -1.172682E-17 0
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-0.0385616648 -0.0339652804 -0.0324503161 -0.0428037834 -0.091932644 -0.2661241898 1.30173832061 1.4724217E-17 -1.789016E-17 0
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Page 43
Mill2
11 12 13 14 15 16 17 18 19 20
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Mill2
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Page 45
Mill2
Page 46
Mill2
Fresh Mill
Feed Discharge
1 0.00 1 -9.917664E-13
2 0.00 2 -6.545262E-13
3 0.00 3 -2.185947E-13
4 0.00 4 -1.073548E-14
5 1.12 5 0.16364306096
6 10.65 6 0.85842865704
7 14.84 7 1.77923389427
8 12.39 8 3.40494636047
9 8.11 9 5.71477327643
10 6.95 10 9.88413924692
11 4.65 11 14.2711223073
12 3.53 12 21.0821252807
13 3.11 13 29.7902102898
14 2.18 14 39.978560515
15 1.75 15 44.7626822869
16 1.20 16 37.7646090015
17 1.14 17 26.4467074168
18 1.23 18 17.5266049842
19 1.19 19 15.7351375185
20 4.96 20 39.1662205829
79 308.32914468
Page 47