Name-

Name:Tejas
Name: DhruvDhingra
Pandey
Piyaansh Thukral
Reg no.
Reg. 200929294
No.: 200929116
Reg. No.: 200929074
Sec: AA Roll.No.36
Sec:
Section-A3 Roll.No.:26
Rollno. 74
Lab VIII:

Familiarization of PLC based Drive control

Aim:

To familiarize PLC based drive control and loading drive parameters to enable PLC logic programming.
Also, to code the encoder to assist linear motion.

Steps for initializing drive

1) Turn on the control voltage switch

2) Release the emergency safety button.
3) In few seconds, press power on button.

You have just activated the control voltages/currents. The single phase supply has been
converted to dc and then converted to 3 phase ac supply using the power converters in the drive
and ready to be supplied to your motors which are 3 phase ac servo synchronous motors.
Name- Tejas Dhingra
Reg no. 200929294
Section-A3
Rollno. 74
4) Check for drive display – BB shows healthy connection with power supply ready.
5) If display shows RL/F2704 – press escape
6) Click on power switch on the panel- Drive status changes to AB.

Steps for parameterizing the drive to the PLC.

1) Connect the drive to Ethernet port ‘X26’.

2) Check the IP address of Ethernet X26 port on Drive Display of hardware.
3) Correct you PC IP address starting from 192.168.1.6 onwards.
4) Open “Indraworks Engineering”, Project → Scan for devices.
5) Add “Indraworks Ethernet” → Next
6) Set IP address range 192.168.1.1 to 192.168.1.5→Finish
7) HCS02.1 will be detected and added (which is axis 1)
8) Axis 1 Default- “Enter Parameterisation Mode”

Steps for enabling master –slave configuration.

9) Sercos check cross communication drive active and MLD in CCD master. Add slave address
2.
10) Update slave drive parameters.
11) MLD – Configuration check “PLC has permanent control over drive.”
12) Local I/o – I/O X31/X32
a. 1-2 is drive enable power supply don’t alter
b. 3 ,4,5,6,7 configure as input ports – P-0-1390 : PLC input word at %IB0 . X varies
from 0 to 4

Steps for setting up the drive measuring units and gears .

13) Axis1-measuring units-scaling units- rotary/linear.

14) Axis1-measuring units-scaling units -Gears – 1:1
15) Exit parameterization mode. Enable operational Mode. Check for drive status “AB/AH”

Steps for programing the drive

16) Logic PLC_PRG

17) MC_Power – enable drive/ provide holding torque.
18) MC-stop - Stop with deceleration mentioned
19) MC_moveVelocity – CW direction with defined speed/acc/Dec.

Exercise A.

Write a program the drive to move the motor in CW direction with speed of 1000 rpm.
Name- Tejas Dhingra
Reg no. 200929294
Section-A3
Rollno. 74
Exercise B.

Write a program the drive to move the motor in CCW direction with speed of 1000 rpm.

Exercise C

Write a program the drive to move the motor in forward direction to a position of 10mm.

Exercise D.

Write a program the drive to move the motor in backward direction to 50 mm distance.

Procedure

PLC logic
Name- Tejas Dhingra
Reg no. 200929294
Section-A3
Rollno. 74
Name- Tejas Dhingra
Reg no. 200929294
Section-A3
Rollno. 74
Part B: Master Slave

Master and Slave operation of Drives

Aim:

To familiarize PLC based drive control and master –slave configuration and programming.

Exercise I

Write a program to drive the master in CW direction with a speed of 2000 rpm. Also start the
slave connected to drive in CCW direction with a speed of 1000 rpm exactly after 60 sec of master
operation. Stop the master after 5 minutes of its operation and the slave after 7 minutes of its operation.

Exercise II

A picker head is placed about 15 cm above the conveyor belt (conveyor1). When the product
comes beneath the picker the sensor S1 turns on signaling the picker to pick up the thing. Then the task
of the picker head is to place the product on the second conveyor belt placed at a height of 10 cm and
distance of 250 cm from the conveyor 1 within a period of 2 min after S1 goes on. Until unless picker
head has not reached initial position (sensed by sensor S2), S1 has to stay OFF. As long as next product
comes in conveyor1 the picker head stays in rest position. Add a manual emergency stop to the entire
process without disabling the drives

Procedure

PLC logic
Name- Tejas Dhingra
Reg no. 200929294
Section-A3
Rollno. 74