User Manual SmartAir LITE
User Manual SmartAir LITE
User Manual SmartAir LITE
SmartAir LITE
EN March 2011
Contents:
1.0 Safety Warning
Limit of Liability
Page 1
SOFTWARE LICENSE AGREEMENT FOR SPECIAL, INDIRECT, CONSEQUENTIAL,
INCIDENTAL, OR PUNITIVE DAMAGES HOWEVER
PLEASE READ THIS SOFTWARE LICENSE CAUSED AND REGARDLESS OF THE THEORY OF
AGREEMENT CAREFULLY BEFORE USING THE LIABILITY ARISING OUT OF THE USE OF OR
EQUIPMENT THAT CONTAINS THIS PRODUCT, YOU INABILITY TO USE THE SOFTWARE EVEN IF GD OR
ARE CONSENTING TO BE BOUND BY THIS ITS SUPPLIERS HAVE BEEN ADVISED OF THE
AGREEMENT. POSSIBILITY OF SUCH DAMAGES. In no event shall
GD' or its suppliers' liability to Customer, whether in
IF YOU DO NOT AGREE TO ALL OF THE TERMS OF contract, tort (including negligence), or otherwise, exceed
THIS AGREEMENT, RETURN THE PRODUCT TO THE the price paid by Customer. The foregoing limitations shall
PLACE OF PURCHASE. apply even if the above-stated warranty fails of its
essential purpose.
Gardner Denver Deutchland GmbH hereinafter referred as
GD and its suppliers grant to Customer ("Customer") a The above warranty DOES NOT apply to any beta
nonexclusive and non-transferable single user license to software, any software made available for testing or
use the GD software ("Software") in object code form demonstration purposes, any temporary software modules
solely on a single Airmaster™ product. or any software for which GD does not receive a license
fee. All such software products are provided AS IS without
EXCEPT AS EXPRESSLY AUTHORIZED ABOVE, any warranty whatsoever.
CUSTOMER SHALL NOT: COPY, IN WHOLE OR IN
PART, SOFTWARE OR DOCUMENTATION; MODIFY This License is effective until terminated. Customer may
THE SOFTWARE; REVERSE COMPILE OR REVERSE terminate this License at any time by destroying product
ASSEMBLE ALL OR ANY PORTION OF THE including any documentation. This License will terminate
SOFTWARE; OR RENT, LEASE, DISTRIBUTE, SELL, immediately without notice from GD if Customer fails to
OR CREATE DERIVATIVE WORKS OF THE comply with any provision of this License.
SOFTWARE.
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Customer agrees that aspects of the licensed materials, export control laws. Customer agrees to comply strictly
including the specific design and structure of individual with all such regulations.
programs, constitute trade secrets and/or copyrighted
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trade secrets and copyrighted material. Title to Software the parties with respect to the use of the Software.
and documentation shall remain solely with GD.
LIMITED WARRANTY
This warranty does not apply if the software (a) has been
altered, except by GD, (b) has not been installed,
operated, repaired, or maintained in accordance with
instructions supplied by GD, (c) has been subjected to
abnormal physical or electrical stress, misuse, negligence,
or accident, or (d) is used in ultra hazardous activities.
DISCLAIMER
Page 2
Section 1: Safety Warning: (regardless of make or manufacturer)
Do not operate the SmartAir LITE until you 3.5 SmartAir LITE network card options
and all personnel concerned have read and
understood this software manual and the SmartAir LITE network card options are
respective product hardware documentation available.
Operation may only be done by trained SmartAir LITE network cards support
personnel according to safe engineering networking with network protocols not directly
practises and with the observance of all supported by SmartAir LITE e.g. MODBUS,
relevant local health and safety requirements Profibus or DeviceNet etc
and regulations.
Section 4: User interface
A requirement of fault-free operation and
fulfilment of any right to claim under guarantee 4.1 Device human interface
is that documentation is observed.
3.1 SmartAir
CompAir’s flexible, easy to use and cost 4.2 Device keypad assignment
effective range of air compressor control and
management products. Key: image Key: Function
Start
3.2 SmartAir LITE
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Device Fault Indicator (Red LED)
Standby (or Auto Restart)
Flash: Shutdown (Trip) Running Off load
ON – Alarm (Warning) Running On load
Inhibited from use in Table
4.4 Device initialisation
Service Maintenance Active
At device initialisation, all display graphic Alarm (Warning)
elements and LED indicators are switched on
Not Available (Stopped, Shutdown, Trip)
for three seconds (display test mode), the
display will then show the software version for
a further 3 seconds before initialisation is 4.6 ‘Default mode’ navigation
complete and the default display (Home Page
P00) is displayed. Display Item Structure:
4.5 Device graphical user interface To view status or values, that are not
immediately visible on the display screen,
Default mode (‘Home Page’ P00): press the UP or DOWN key.
7.0
BAR Menu ‘Items’ can be selected using the UP or
DOWN keys at any time. Pressing the ENTER
c key will lock a selected Item display and inhibit
d 1 return to the default display. When an Item
10:35 e
display is locked the lock key symbol will be
f 1 2 3 4 shown. To unlock an Item display press UP or
g DOWN to view an alternative Item display or
A B C D
press RESET or ESCAPE key.
h
If a message condition occurs the message
code becomes the first list item and the display
a) System Pressure Value
will automatically display the message code.
b) System pressure Units
More than one active message code item can
c) Device Status
exist at any one time and can be viewed by
pressing UP or DOWN keys. The most recent
Stopped
‘active’ fault will be at the top of the list.
Standby
Started and Running Adjustable value, parameter or option item
displays are grouped into ‘menu mode’ lists.
d) Device Active Functions To access ‘menu mode’ lists an access code
must be entered.
Equal Hours Run
4.6 ‘Menu mode’ PIN access code
First In First Out
To access menu mode, simultaneously press
Timer Rotation the UP and DOWN keys; a PIN access code
Power Failure Auto-Restart entry display screen is shown and the first
code character will flash.
Standby
Page 4
all four code characters.
Page 0 Page 1
Use 0 if the code is less than 1000. e.g. 0011
Page 2
Item 1 Value
Page 3
To return to a previous code character press Item 2
Item 3
Value
Value
Page 4
Item
Item
1
2
Value
Value
ESCAPE. When all four code characters have Item 4
Item 5
Value
Value Page 5
Item
Item
3
4
Value
Value
been set to an authorized code number press Item 6 Value Item 5 Value
ENTER.
Page 5
4.8 Menu mode map (Display menus will vary based on device configuration)
T01 – CONFIG TO1 – CONFIG P01 – Pressure schedule P01 – Pressure schedule P02 – Pre fill P02 – Pre fill CONFIG
Display and Description Display and Description CONFIG Display and Description
01 High pressure set point 01 Pre fill Function
T01 P01 P02
08 04 1 04 28 28 - . --:-- --- 07 04 X
01 PH 7.0 bar 01 01 - . --:-- --- 01 PF X
02 PL 6.8 bar 02 02 - . --:-- --- 02 PT - MIN
03 Pm 0 bar 03 03 - . --:-- --- 03 PP 0 BAR
04 SQ TR ( ) 04 04 - . --:-- --- 04 01 X
02 Low pressure set point PL = Low Pressure Set Point. 02 Pre fill time PT = Pre fill time. Sets the
The ‘lower’ or ‘load’ pressure set maximum time allowed for
point that will be used when the system ‘Pre fill’ during equipment
SmartAir LITE is started or active. start up
03 Minimum pressure Pm = Minimum Pressure Alarm. 03 Pre fill pressure PP = Pre fill Pressure
alarm The minimum pressure ‘Warning’ If pressure is at, or above, this
or ‘Alarm’ level that will be used setting at equipment start up the
when the ‘Table’ is active. pre fill function will be ignored
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First in first out
= Do not use
Timer rotation
05 Comp 1 priority config 01 = The ‘priority’ setting for 05 Compressor 2 = Use for primary pre fill
compressor 1 ! = Use for emergency pre fill
06 Comp 2 priority config 02 = The ‘priority’ setting for 06 Compressor 3
compressor 2
07 Comp 3 priority config 03 = The ‘priority’ setting for 07 Compressor 4
compressor 3
08 Comp 4 priority config 04 = The ‘priority’ setting for
compressor 4
09 Clock set Ct = Real time clock set (Hours,
Minutes, Date, Month, Year)
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13 Display backlight level BL = Display Backlight Adjust
Adjustable: 1 to 7, default = 5
The display will temporarily
increase brightness by 2 levels
when a key is pressed and return
to default setting after a period of
no keypad activity.
C01 – Comp run hours C01 – Comp run hours C02 – Comp CONFIG C02 – Comp CONFIG D01 – Diagnostics D01 – Diagnostics
Display and configuration Display and configuration Display and description
01 Comp 1 run hours 01 Comp 1 config 01 Digital input 1
02 Comp 2 run hours C01 02 Comp 2 config C02 02 Digital input 2 D01
03 Comp 3 run hours 03 Comp 3 config 03 Digital input 3 20 Ao 4.00 mA
04 Comp 4 run hours 01 01 0 hrs 04 Comp 4 config 01 01 I-PCB 04 Digital input 4 01 D1 0
02 02 0 hrs 02 02 I-PCB 02 D2 0
03 03 0 hrs 03 03 I-PCB 03 D3 1
04 04 0 hrs 04 04 I-PCB 04 D4 2
Digital inputs:
1
I/O config:
= OFF (open circuit)
Delcos1000, 3000, 3100L, R, = ON (closed circuit)
DH, Miniscan, Surescan, = Pulsing
Hydrovane, Airpilot, Digipilot, The pulse signal from an ‘i-PCB’
Smartpilot, Airbus485™, iPCB is 0V to 24VDC at 50/60Hz. A
I/O typical DC voltage meter, or multi
meter, will detect this as 12VDC
+-4V.
Start time:
Relay outputs:
Configure to match the time
taken between a compressor Each relay output can be
stopped state to a compressor energised and de-energised
load state (typically main manually by selecting it. Use UP
motor star delta time). (plus) and DOWN (minus) to
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adjust and ENTER.
Page 9
20 Analogue output 1
E01 – Error Log E01 – Error Log S01 - Configuration S01 – Configuration S02 – Sensor S02 – Sensor calibration
Display and description Display and description calibration Display and description
01 Error log 1 01 Pressure units 01 Pressure offset
... E01 S01 S02
15 -: --- . -- 10 ER X
15 Error log 15 01 P> BAR
01 E : ERR . 01 0 1 0 BA
02 -:--- . -- 02 NC 4
0 1 16. BA
03 PM 10.0 BAR
03 -:--- . --
04 CF X
04 -:--- . --
Page 10
E01 01.01 The detected pressure is
1 2 3 4 displayed with the calibration
menu item and will change to
match the new calibration setting
The operational status of each as the setting is adjusted.
compressor, at the time the error
occurred, is displayed There is no need for the
symbolically (see: Compressor applied pressure to be static; it
Status Displays). can be dynamic and changing.
This enables calibration to be
To return to the first information carried out on a fully operational
screen press ENTER or ESCAPE. system where changing system
pressure can be accurately
verified from another source.
= Return to local
= Maintain control
(maintains SmartAir LITE
Page 11
control and continuously holds
equipment ‘off load’)
05 Tolerance TO = Tolerance:
NO
01:T1
AI = The function of the
Auxiliary input.
NO (Normally Open):
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NC (Normally Closed):
** Remote Start/Stop
Remote Start and Stop
commands are activated by a
‘change of state’ of the
Auxiliary input (a transition
from open circuit to closed
circuit or vice versa). The local
panel Start and Stop functions
remain active; both local and
remote Start/Stop functions
will function. The most recent
command, from a local or
remote source, will override
any previous command, from
a local or remote source.
Page 13
S02 09.01 AO
NO
01:AF
AO = Auxiliary Output
Function:
AF = Any Fault
Any Alarm (Warning),
Shutdown (Trip) or
Compressor Not Available.
AT = Any Trip any Shutdown
(Trip) or Compressor Not
Available.
CF = Compressor Fault
Any compressor Alarm
(Warning), Shutdown (Trip) or
Not Available
CA = Compressor Alarm. Any
compressor Alarm (Warning)
CT = Compressor Trip. Any
compressor Shutdown (Trip)
or Not Available
SF = System Fault Any unit
Alarm (Warning) or Shutdown
(Trip)
ON = System On
Unit Started and Active,
including Pre-Fill period and
Standby (not active when unit
stopped)
SA = System Active
Unit Active, including Pre-Fill
period (not active when unit
stopped or in standby)
SP = System Pressure Control
Active Unit Active excluding
Pre-Fill (not active when unit
stopped, or in standby, or in
Pre-Fill mode)
LP = Low Pressure Alarm
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HP = High Pressure Alarm
PO = Pressure Control
Override Normal, or Pressure
Schedule’ operation is being
manually overridden
NO (Normally Open):
NC (Normally Closed):
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5.0 SmartAir LITE commissioning procedure
Physical Checks...
Before applying power to the SmartAir LITE ensure that the power supply connections are correct and
secure and that the operating voltage selector is set correctly for the power supply voltage in use; 115Vac
or 230Vac (+-10%), 50/60Hz.
Open the front panel of the SmartAir LITE and check the location of the link wire(s) connected to the
‘Voltage Selection’ terminals of the power supply PCB. If necessary, change the link wire locations to
those illustrated for the voltage in use
The control program identification will be displayed for a short period followed by the default mode display
It is recommended that an
Check the displayed system pressure. If the pressure is incorrect, or inaccurate, check the type and range authorised and trained product
General
of the sensor and carry out the pressure sensor commissioning and calibration procedure described in installer carry out commissioning
menu mode S02 of the menu mode map.
Unit configuration...
Before successful basic operation can be established the following parameters must be set in the order
shown to suit installation requirements:
Installation requirements may also involve the implementation of additional or optional functions and
features; implement as required.
The ‘Rotation’ strategy defines how the compressors are re-arranged, or re-ordered, in to a
Compressor
new sequence at each routine ‘Rotation’ event. Rotation events are triggered by a cyclic
rotation
strategy interval time, a set time of day each day, or a set time of day once a week.
The compressor load ‘Control’ strategy defines how the compressors are utilised in
response to variations in system pressure.
Each compressor in a system is initially assigned to the SmartAir LITE with a fixed and
Compressor unchanging number reference, 1 to 4.
load control
strategy The ‘duty’ that a compressor is assigned in any set ‘Rotation’ sequence arrangement is
defined by a letter, A to D.
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Compressor ‘duty’ assignments are reviewed, and re-arranged as appropriate in
accordance with the selected rotation strategy, at each rotation event.
Each compressor connected to the SmartAir LITE will have a unique assigned compressor
Compressor identification number; starting at compressor 1 increasing sequentially to the number of 1
identification compressors connected to the SmartAir LITE.
The primary function of the SmartAir LITE’s pressure control strategy is to maintain system
pressure between the ‘High Pressure’ set point (PH) and the ‘Low Pressure’ set point (PL)
in conjunction with targeting optimum achievable system energy efficiency. The SmartAir
LITE calculates a ‘Target’ pressure level, the mid-point between the two set points (PT),
which is used as the nominal ‘target’ pressure level for the system. When system pressure a
PH
increases to the High Pressure set point (a) a compressor is unloaded. Pressure is allowed
PT
to decrease to the Low Pressure set point (b) before a compressor is loaded again to add
capacity output and increase pressure. This process will continue under a steady demand PL
b
for air in a continuous stable cycle.
If demand for air is abruptly, or significantly, increased, and the capacity output of the
compressor loaded at the Low Pressure set point (b) is insufficient, the pressure will
continue to decrease at a reduced rate. The SmartAir LITE will accommodate for this event
Pressure by loading an additional compressor.
control
The instance at which the additional compressor is loaded (c) is dynamically calculated and
is determined by the rate of pressure decrease and the acceptable deviation of system
pressure from the normal control limits.
The same method is implemented in reverse (above the High Pressure set point) when an
a
abrupt, or significant, decrease for air demand is experienced. PH
PT
Rate of change of pressure, and the stability of pressure control, is largely determined by PL
system volume and the scale, and/or abruptness, of air demand fluctuations; these b
c
characteristics will differ from installation to installation. To accommodate for variations in
installation characteristics the ‘Tolerance’ pressure level (TO) and an influence on the
dynamic reaction time (or ‘Damping’) of the SmartAir LITE (DA) is adjustable.
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Tolerance is a pressure limit above and below the set pressure control levels that
accommodates for an exceptional instance of abrupt and/or significant increase, or
decrease, in demand without compromise to optimal energy efficient control.
Tolerance (TO) is expressed as a pressure defining the width of the tolerance limit.
For example; a tolerance setting of 3psi (0.2bar) means the SmartAir LITE will implement PH + TO
appropriate optimal energy efficient response(s) during a deviation of pressure 3psi below TO
the set PL pressure level. If pressure ever deviates beyond the ‘tolerance’ limit the SmartAir PH
Tolerance
LITE will proportionally increment an emergency response, abandoning optimum energy PT
efficiency, until pressure is returned to normal levels. PL
TO
If system volume is inadequate, and/or demand fluctuations are significantly large, it is
PL - TO
advisable to increase the ‘Tolerance’ band to maintain optimum energy efficiency, and
reduce over-reaction, during such transition periods.
If system volume is generous, rate of pressure change is slow and demand fluctuations are
insignificant and gradual, the ‘Tolerance’ band can be reduced to improve pressure control
without compromise to optimum energy efficiency.
In situations where the loading of an additional compressor, at the PL pressure set point, is
inadequate to match a significant and/or abrupt increase in air demand the additional
reaction of the SmartAir LITE, while pressure deviates into the ‘tolerance’ limit, is
dynamically calculated. The time before an additional compressor is loaded, to increase
generation capacity further, will vary in accordance with the urgency of the situation.
The SmartAir LITE’s dynamic reaction algorithm is pre-set by default to accommodate for
the majority of installation characteristics.
Damping In some situations, of which the following are examples, the rate of pressure change may
be aggressive and disproportionate:
In such instances the SmartAir LITE may over-react and attempt to load an additional
compressor that may not be necessary once the initial compressor is running, loaded, and
Page 19
able to contribute adequate additional generation capacity. If an increase in the ‘tolerance’
band is insufficient, the SmartAir LITE’s dynamic reaction response can be influenced by
increasing the ‘Damping’ factor (DA) reducing tendency to over-react.
The ‘Damping’ factor is adjustable and scaled from 0.1 to 10 with a default factor of 1. A
factor of 0.1 equates to 10 times faster than default and a factor of 10 equates to 10 times
slower than default.
The rule below provides an approximation for recommended minimum system volume:
1) For systems comprising of fixed capacity output (or fixed speed) compressors:
System
volume
m3 = (m3/min) / (bar.g – 1)
The approximation only works in metric units; convert psi and ft3 to metric units first.
3 3
1.0 m = 35.315 ft
3
1.0 m /min = 35.315 cfm - +
1.0 bar = 14.5 psi
Example: for a system that operates with a maximum normal demand air flow of 36m3/min
at a nominal pressure of 7.0bar =
36m3/min / (7.0bar – 1) = 6.0 m3 (212 ft3)
2) For systems consisting of variable output capacity (or variable speed) compressor(s) the
system volume should be doubled.
m3 = 2 x ((m3/min) / (bar.g – 1))
Page 20
The primary function of EHR mode is to maintain a close relationship between the running
hours of each compressor in the system. This provides an opportunity to service all
compressors at the same time (providing the service interval times for all compressors are
the same or similar).
Rotation:
Each time the rotation interval elapses, or the rotation time is reached, the sequence order
of compressors is reviewed and re-arranged dependant on the running hours recorded for
each compressor. The compressor with the least recorded running hours is assigned as
the ‘duty’ compressor; the compressor with the greatest recorded running hours is assigned
as the ‘last standby’ compressor. For systems with more than two compressors, the
remaining compressor(s) are assigned in accordance with their recorded running hours in
the same way.
The new sequence order arrangement after a rotation event would be:
Compressor 1 = D
Compressor 2 = B
Compressor 3 = A
Compressor 4 = C
Compressor 3, which has the least recorded running hours, will now be utilised to a greater
extent in the new sequence arrangement; potentially increasing the running hours at a
faster rate.
The SmartAir LITE continuously monitors the running status of each compressor and
maintains a record of the accumulated running hours. These are available, and adjustable,
Page 21
in the SmartAir LITE’s compressor running hour’s menu. The SmartAir LITE uses these
values in EHR mode. The SmartAir LITE’s running hours record should be routinely
checked, and adjusted if necessary, to ensure a close match with the actual run hours
displayed on each compressor.
If a compressor is operated independently from the SmartAir LITE the running hours
record may not be accurately updated.
The running hours meter display on most compressors are intended for approximate
service interval indication only and may deviate in accuracy over a period of time.
Control:
Compressors are utilised, in response to changing demand, using a ‘FILO’ (First In, Last
Out) strategy. The ‘duty’ compressor (A) is utilised first followed by (B) if demand is greater
than the output capacity of (A). As demand increases (C) is utilised followed by (D) if
demand increases further. As demand reduces (D) is the first compressor to be unloaded,
followed by (C) and then (B) if demand continuous to reduce. The last compressor to be
unloaded, if demand reduces significantly, is (A). The compressor assigned as (A) in the
sequence is the first to be loaded and the last to be unloaded.
The primary function of FIFO mode is to keep a compressor in a loaded condition for the
maximum amount of time, dependant on demand fluctuations, while continuously sharing
regulation and utilisation among the available compressors.
The primary function of Timer Rotation mode is to efficiently operate a compressed air
system consisting of fixed capacity output compressors. The routine rotation assignments
can be modified using ‘Priority’ settings to accommodate for a differentially sized or variable
1 2 3 4
capacity output compressor(s).
Rotation: #1 A B C D
Timer
Rotation #2 D A B C
Each time the rotation interval elapses, or the rotation time is reached, a sequence rotation
Mode
occurs and the sequence assignment for each compressor is re-arranged. The compressor
that was assigned for duty (A) is re-assigned as last standby (D) and all other compressor #3 C D A B
assignments are incremented by one.
#4 B C D A
The sequence assignment pattern can be modified by ‘Priority’ settings.
The SmartAir LITE operates priorities in accordance with settings that are configured into
menu mode T01 parameters:
The ‘maximum’ pressure fault level and the rotation interval, or rotation time, are set
independently in a configuration menu.
When pressure set points change the SmartAir LITE will increase, or decrease, the
pressure target levels towards the new settings in a gradual transition over a period of time.
Page 23
This feature is intended to allow the system to react to changes in pressure target levels in
a smooth and energy efficient manner without abrupt overreaction. The time the system will
take to complete the transition from one pressure target to another is determined by the
‘Pressure Change’ time (PC). This value can be adjusted to accommodate installation
characteristics to achieve the transition at optimal energy efficiency.
If the SmartAir LITE is able to achieve the transition without compromising energy
efficiency in a shorter time than set, the pressure change event time will be automatically
reduced.
An aggressively short time setting will compromise system optimal energy efficiency.
A sequence ‘Rotation’ event can be automatically triggered on a routine basis using a pre-
determined interval, a pre-determined time each day or a pre-determined day and time
each week.
S01 04.01 RP
Enter the rotation period menu item (RP); the ‘day’ setting will flash.
#1 18:00
Select the ‘day’ or day function as required:
#1 = Monday to #7 = Sunday
#8 = each day of the week, excluding Saturday and Sunday
#9 = each working day of the weekly (Monday through Friday inclusive)
#- (dash) = deactivate
Sequence
rotation
Select the required hour and minutes of the day(s) using the same method.
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The first automated rotation event each day will occur at 00:00hrs and then every set
rotation interval time throughout the day.
The sequence assignment can be manually rotated at any time. When viewing the
‘Sequence Rotation’ information screen press Enter
Manual The manual rotation symbols will appear and flash. Press Enter to execute a manual
sequence rotation or Escape to abandon the manual rotation.
rotation
Automated sequence rotation is not disrupted by a manual rotation; the next scheduled
automated sequence rotation event will still occur.
The Pre fill feature provides a controlled and energy efficient method of increasing pressure
to normal operating levels at system start. This feature avoids the inefficient potential for all
available system compressors to start and load before pressure reaches the normal
operating level.
At system start (manual start or automated start from standby) the SmartAir LITE will only
load compressors that have been pre-set for pre fill operation, for a pre-set period of time.
The pre fill time (PT) can be adjusted to suit system characteristics. The aim is to increase
pressure to normal operational levels, using only the pre-determined compressors, prior to
the pre fill time expiring.
If normal operational pressure is reached prior to the set pre fill time, the pre fill function will
automatically cease and normal operational control begin. If normal operational pressure is
Pre fill
not reached by the end of the pre fill time the SmartAir LITE will utilise as many available
compressors as required to achieve normal operational pressure as quickly as possible.
Normal operational control will then begin.
Two pre fill modes are available; both function in the same way but differ in response to a
failure, or loss, of a pre fill compressor.
Page 25
experiences a shutdown, or is stopped, the pre fill function is cancelled and normal
operation begins.
To manually skip Pre fill mode, press and hold START for several seconds.
The SmartAir LITE is equipped with a real time clock feature and pressure schedule facility.
The ‘Pressure Schedule’ function can be used to provide automation of the system.
The pressure schedule consists of 28 individual settings that instruct the system to change
from one target system pressure to another, or put the system in to ‘Standby’ mode,
dependant on time of day and day of the week. The pressure schedule will cycle from
00:00 hours Monday (day #1) to 23:59 hours on Sunday (day #7) each calendar week.
Adjust the ‘day of the week’ sub-setting first and then press ENTER to increment to the 0# = 01 02 04 03
next setting. Repeat until all item sub-settings are entered. The complete ‘Pressure
Schedule’ item will not be set in SmartAir LITE memory until the last sub-setting is entered.
Press ESCAPE to step back one sub-item if required.
Pressure Schedule menu item settings are automatically arranged and presented in
chronological order (Monday to Sunday). When an ‘empty’ item setting is set-up and
entered, the menu item number (01 to 28) may automatically change; this is normal.
The ‘Pressure Schedule’ can be overridden, at any time, from the remote input using the
auxiliary input facility or enabled/disabled from a single User menu setting (PS).
Aux input The SmartAir LITE is equipped with an auxiliary input. The function of the input is menu
function selectable and can be adapted for differing application requirements. The input is designed
Page 26
to detect a remote ‘volt-free’ switching contact (rated for a minimum 24VDC @ 10mA).
The SmartAir LITE is equipped with a remote relay contact output. The function of the
output is menu selectable and can be adapted for differing application requirements. The
Aux output remote output relay contacts are rated for 240V ‘CE’ / 115V ‘UL’ @ 5A maximum.
function
See menu mode S01
To stop the SmartAir LITE press Stop. The SmartAir LITE will respond dependant on set-
up:
PC=0) Pressure regulation control is automatically transferred back to each compressor.
The compressor(s) will continue to operate using the pressure settings programmed or set
in the individual compressor controller(s).
PC=1) The SmartAir LITE will hold each compressor in an offload state. If the compressor
Stop is equipped with a main motor run-on-time function the compressor will run offload for a
period of time and then stop in to a ‘standby’ or ‘auto restart’ state.
The design of some air compressor control systems may inhibit automatic transfer of
pressure regulation control to local operation mode. In this instance the compressor will not
continue production of compressed air – consult the air compressor manual or your air
compressor supplier / specialist for details before installing the SmartAir LITE.
To start the SmartAir LITE press Start.
If the Pre fill function is enabled, and system pressure is below the set pre fill pressure, the
system will enter Pre fill mode for the set Pre fill time.
Start To manually skip the Pre fill function, press and hold Start for several seconds.
When Pre fill is complete, if applicable, the SmartAir LITE will enter normal operating mode.
The SmartAir LITE will operate in accordance with the parameters and options set.
Power If the power failure auto-restart function is enabled the SmartAir LITE will automatically
failure auto start, when power is restored after a disruption or failure, if the SmartAir LITE was in a
restart ‘started’ state when the power disruption or failure occurred.
Page 27
The SmartAir LITE will not automatically restart if the SmartAir LITE was in a stopped state
when the power disruption or failure occurred.
Compressor Alarm (Warning) conditions are automatically reset when the condition has
been resolved and reset on the compressor.
Reset
Compressor Not Available (Shutdown, Trip) conditions are automatically reset when the
condition has been resolved and reset on the compressor; and the compressor has been
restarted
Code Language
CZ Czech
DE German
DK Danish
EN English
ES Spanish
FI Finnish
FR French
IT Italian
NL Dutch
NO Norwegian
PT Portuguese
RU Russian
SE Swedish
Message
Description Additional information
code
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In the event of a unit or system ‘Fault’ the SmartAir LITE will display a message code. If
more than one ‘active’ message code occurs, each will be displayed as a separate item;
General
press UP or DOWN to view all active message codes or to view the normal status display.
Message codes are separated in to unit faults ‘ERR’ and system Alarms (Warning) ‘SYS’.
Compressor fault states are displayed as part of the normal operational status display and
do not generate fault codes. Examine the applicable compressor unit to establish the nature
or description of the detected fault condition.
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To Display the Software Version:
Display
software Press and hold Reset then press Escape.
version
The clock time display will change to show the software version ID (example: “E01”)
¹ Assumes Surescan has Airbus485™ capability. Some older Surescan products may not support Airbus485. If Airbus485 is not supported use iPCB.
Help and support is available where necessary. Please following the following help and support guidelines before contacting us for help and support
Before you go for help and support there’s a number of checks you need to perform and some important information you will need...
If you require help and support relating to the integrity of a physical installtion it is important that you have a comlete device
and device system wiring diagram available in electronic format. You will likely be asked to email this to your source of help
and support. It will likely NOT be possible to provide you with help and support without this information.
Without the aforementioned information help and support can only be offered at the discretion of the source of help and
support
If you require help and support relating to the integrity of a software configuration it is important that you have a complete
software configuration for the SmartAir LITE and also have the software version number for the SmartAir LITE concerned.
This information must be available in electronic format. You will likely be asked to email this to your source of help and
support. It will likely NOT be possible to provide you with help and support without this information.
Software configuration
Without the aforementioned information help and support can only be offered at the discretion of the source of help and
support
Check the integrity of air compressors that are managed by SmartAir LITE for error free use and their availability to
Troubleshooting
SmartAir LITE
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Review 6.0 Glossary of features, functions and terms used and...
Understand the physical and software relationship between the SmartAir LITE and the host air compressors
available to it
Understand the demand for compressed air from the compressed network that SmartAir LITE serves and how
SmartAir LITE responds to that demand
Review 6.2 Glossary of message codes and supporting information
Contact the company who supplied you the device or the locally authorised product dealer or distributor. If you don’t
User know who your authorised product dealer or distributor is, visit our website at the address on the rear of this original user
manual
Contact your local OEM representatives. If you don’t know who your local OEM representative is email us at the
Dealer
address on the rear of this original user manual
OEM subsidiary Contact the product support channel for the product range
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7.3 Product declaration of conformity
Gardner Denver Deutschland GmbH
Argenthaler Str. 11
55469 Simmern
Deutschland
www.compair.com
E-mail: [email protected]