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F2500TF BOperatingInstruction

The document provides instructions for the F2500TF-B Plasma/Flame CNC Cutting Machine Controller System. It includes: 1. An overview of the system including the front and rear interfaces of the control panel and host computer. 2. Details on the hardware configuration which includes components like the LCD monitor, controller, torch height control panel, multi-torch control board, and interfaces. 3. Instructions on operating the system including navigating the screen area, controlling torch height, selecting torches, and using shortcut keys. 4. Wiring diagrams and notes for connecting the system modules and configuring output connections for components like the lifting motor and cutting relays.

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0% found this document useful (0 votes)
143 views10 pages

F2500TF BOperatingInstruction

The document provides instructions for the F2500TF-B Plasma/Flame CNC Cutting Machine Controller System. It includes: 1. An overview of the system including the front and rear interfaces of the control panel and host computer. 2. Details on the hardware configuration which includes components like the LCD monitor, controller, torch height control panel, multi-torch control board, and interfaces. 3. Instructions on operating the system including navigating the screen area, controlling torch height, selecting torches, and using shortcut keys. 4. Wiring diagrams and notes for connecting the system modules and configuring output connections for components like the lifting motor and cutting relays.

Uploaded by

marco
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
You are on page 1/ 10

Shanghai Fangling Computer Software Co.

, Ltd F2500TF-B Instruction

FLCNC F2500TF-B Instruction

1. Brief Introduction
F2500TF-B Plasma/Flame CNC Cutting Machine Controller System is the all in one
system with ten years’ experience of FLCNC, concluding multiple function such as
CNC cutting system control, Plasma torch height control and PLC multiple torches
control. It is a completed plasma/flame CNC cutting machine solution. Our goal is
helping our user to increase the quality and efficiency.

Figure 1.1 F2500TF-B Front


Overview

Figure 1.2 F2500TF-B rear


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Shanghai Fangling Computer Software Co., Ltd F2500TF-B Instruction
overview

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Shanghai Fangling Computer Software Co., Ltd F2500TF-B Instruction

Figure 1.3 F2500TF-B host


overview

Figure 1.4 FCB1200PC

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Shanghai Fangling Computer Software Co., Ltd F2500TF-B Instruction

2. Hardware Configuration
 17 inches High Brightness LCD with industrial VGA interface monitor
 FLCNC F2600T2 with High-power Plasma Arc-Voltage Height Control
 Dual LED display, knobs control, Plasma Arc-Voltage Height Control Panel
 Four Torches Control Panel, Canbus connect to Multi-Torches control board
 Multi-Torches PLC control board FCB1200PC, Customizable extension board,
Four torches supportable
 Power switch, Start, Stop, Emergency Stop, Four direction cross switch
 PS2 Keyboard supportable
 USB port, support U-disk import G-Code, parameter and upgrade file
3. Performance
Working Temperature:0℃ to +55℃, Relative Humidity 5% to 90% no frosted
 Working Voltage:DC 24V;
 Working Current:3A+ Lifting Motor current;
 Arc Voltage accuracy:1V;
 Lifting Speed control:Continuity PWM Control,Duty cycle reach 100%;
 Lifting motor power:100W;
 Arc-Voltage regulation:Advanced PID algorithm real-time control motor lifting,
close-tracking arc-voltage;
 Anti-Interfere:Electrostatic±4KV

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Shanghai Fangling Computer Software Co., Ltd F2500TF-B Instruction

4. How to operate

Screen Area

Height Control Area Shortcut Key

T
O
R
C
H

Figure 1.5 Operation Interface

4.1 Screen Area


Screen Area show you the status of the system, and the information on there are
identical to F2000, for more details, please check F2000 series manual.

4.2 Height Control Are


Indicator:those six indicator light on the left will show
you the status of lifting motor and torch.

Set Value:The Voltage setting by the user


Actual Value:Actual voltage giving by the power source

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Shanghai Fangling Computer Software Co., Ltd F2500TF-B Instruction

Knobs:Three knobs can change the setting value, perforation time and setting height.
Auto/Manual:Switch to Auto/Manual mode.
Arcing Test:Activate the arcing to test.
Locating Test:Activate the locating function, test the locating
height.
Menu,Confirm,+,-:for backup purpose.
Up, Down button:Control the motor moving up and down.

4.3 Torch Area

: User can choose which torch to control. It can control 4


torches at most. There are four indicator light on top, green light indicate that torch is
enabled, red light indicate that torch is moving up, blue light indicate that torch is
moving down.

:If the torch is enabled, you can use these button to control it moving
up and down.

:Control all of the selected enabled torches moving up and down

:Enabled the torch height control function

:Two backup button

:Flame/Plasma cutting indicator light.

:Enable the Arcing relay on FCB1200PC

:Enable the cutting oxygen relay on


FCB1200PC

:Switch the function between plasma


cutting and flame cutting
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Shanghai Fangling Computer Software Co., Ltd F2500TF-B Instruction

:Enable the ignition relay on FCB1200PC

:Enable the preheat relay on FCB1200PC

4.4 Shortcut key


Power switch, emergency stop, Four direction cross button, on/off button and USB
port.

Note:
1. The whole set of system don’t have a keyboard, user need to prepare a PS2 keyboard if it is
needed.
2. F2500T system setting, user need to go to F5 Diagnose → F8 System Def → F3 Define →
F5 Option to change the “remote controller type” to P2P.
3. F5 Diagnose → F8 System Def → F3 Define →F1 Input, shown as below:

Definition
of Input

function Port Type function Port Type


Forward Limit 02 NO Move up Input 09 NO

Back Limit 15 NO Move Down Input 10 NO

Left Limit 14 NO Move Left Input 07 NO

R i g ht L i m i t 01 NO Move Right Input 08 NO

E me r g e nc y S t o p 03 NO Torch up Input 16 NO

Ar c Fe e d b a c k 04 NO Torch down Input 17 NO

ISH Signal 05 NO Start Input 18 NO

P la s ma C o l l i s i o n 06 NO Stop Input 19 NO

F1 F2 F3 F4 F5 F6 F8
Input Output Coordin Motor Option Option2 Save
ate

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Shanghai Fangling Computer Software Co., Ltd F2500TF-B Instruction

5. Wiring instruction

5.1 The connection between module

CN1/输入

CN2/输出 UT)
-+
R TT
R
SLO AA t
STST aeen
+2 4V(IN )

_A(
Nv-+__ gCCCC
COM

OMG24ehx
y
CSI+ ARARARAR rPO

CN3/电机
24V-
24V+
PE

485 CAN EMG


GN+BA GNHLNCN
PWR
5 OOMC -+
V D
D

Note:
1. Extension board is optional. If you need to control four torches, you must use an extension board.
2. The F1100 panel and FCB board is connected by CANBUS, require user to wiring, we
recommend the user use shield line.
3. F2600T CN1/INPUT————F1100 CN1/CNC_INPUT
F2600T CN2/OUTPUT————FCB1200 DP2/CNC_OUTPUT
F1100 CN2/FCB_INPUT————FCB1200 DP1/CNC_INPUT
4. PWR is 24V power, controlled by power switch on panel.
5. EMG, NC and COM can connect a servo emergency stop alert, if not, user must short circuit.

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Shanghai Fangling Computer Software Co., Ltd F2500TF-B Instruction

5.2 System output wiring

Figure 5.2 F2600T2 Output wiring

Note:
1. The lifting motor should be connected to the input port on system, good for real-time
performance of plasma height control.
2. The arcing place is controlled by the arcing relay on FCB board, user must connect to open port of
matching relay according to different mode.
3. 7 core terminal board 24V power input by power switch, and it offers the power to lifting
motor.
4. Please use shield cable to collect arc, in order to decrease the interference that cause unstable arc-voltage
5. The arc cable and power cable of the power source, please use independent shield cable, to prevent the
interference from outside.

5.3 FCB1200 wiring instruction


FCB1200 wiring have different way to connect depends on different mode user needed, please
check the manual of FCB1200 for more details.

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Shanghai Fangling Computer Software Co., Ltd F2500TF-B Instruction

6. Installation size

Figure 6.1 F2500TF-B installation size

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