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Assembling The Crankshaft Assembling The Piston and Connect-Ing Rod Assembly

1. The document provides instructions for assembling the crankshaft and piston/connecting rod assemblies of an engine. 2. It describes installing a new ball bearing into the crankshaft using a press, and installing main bearings and circlips onto the crankshaft journals. 3. It also details assembling the piston, connecting rod, needle bearings, washers, piston pins, and clips, and installing the second piston ring and top piston ring onto the pistons.

Uploaded by

PHUONG NGUYEN
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68 views1 page

Assembling The Crankshaft Assembling The Piston and Connect-Ing Rod Assembly

1. The document provides instructions for assembling the crankshaft and piston/connecting rod assemblies of an engine. 2. It describes installing a new ball bearing into the crankshaft using a press, and installing main bearings and circlips onto the crankshaft journals. 3. It also details assembling the piston, connecting rod, needle bearings, washers, piston pins, and clips, and installing the second piston ring and top piston ring onto the pistons.

Uploaded by

PHUONG NGUYEN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Crankcase

Assembling the crankshaft Assembling the piston and connect-


1. Install a new ball bearing 1 into the ing rod assembly
crankshaft using a press, then install the 1. Assemble the pistons 1, connecting rods
circlip.

1
2, needle bearings 3, washers 4, pis-
ton pins 5, and new piston pin clips 6.

3
c
6 2
4 6

3
2
3 5

1
b
2

68850510
a 4
1

6
4
68850530
cC
Do not reuse the ball bearing, always
replace it with a new one.
NOTE:
9 Face the embossed “YAMAHA” mark a on
the connecting rod in the same direction as
5
the “UP” mark b on the piston.

6
Support 2: 9 Install the set with the identification mark in
90890-02394 the direction indicated in the removal proce-
Bearing pressure C 3: dure.
90890-02393 9 Use the special service tool 7 to install the
needle bearings.
2. Install the main bearings 4 and circlips
5 onto the crankshaft journal.
9 Always use new piston pin clips.
9 Be sure to align the piston pin clip end with
the piston pin slot c. 7
Small end bearing installer 7:

5
90890-06527

2. Install the 2nd piston ring 8 and top pis-


ton ring 9 onto the pistons.
8
4
5 4

9
9
68850520
8

68850540

6885J11 5-30

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