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    PrLe Rapid Breast Deboner M4.1 02

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    Nicolas
    The Meyn Rapid breast deboner M4.1 is a fully automated machine that can debone 4,200 chicken breasts per hour. It uses a carousel and series of automated steps to remove skin, cut the wishbone, and scrape meat from the breast cage. This results in high yields while minimizing bone contamination and meat loss. The Plug & Play design allows for quick and easy installation. Options include modules to further process fillets and harvest additional meat. The M4.1 offers processing improvements over previous Rapid models to optimize costs for customers.

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    © All Rights Reserved
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    PrLe Rapid Breast Deboner M4.1 02

    Uploaded by

    Nicolas
    80 views4 pages
    The Meyn Rapid breast deboner M4.1 is a fully automated machine that can debone 4,200 chicken breasts per hour. It uses a carousel and series of automated steps to remove skin, cut the wishbone, and scrape meat from the breast cage. This results in high yields while minimizing bone contamination and meat loss. The Plug & Play design allows for quick and easy installation. Options include modules to further process fillets and harvest additional meat. The M4.1 offers processing improvements over previous Rapid models to optimize costs for customers.

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    PrLe_Rapid_breast_deboner_M4.1_02

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    The Meyn Rapid breast deboner M4.1 is a fully automated machine that can debone 4,200 chicken breasts per hour. It uses a carousel and series of automated steps to remove skin, cut the wishbone, and scrape meat from the breast cage. This results in high yields while minimizing bone contamination and meat loss. The Plug & Play design allows for quick and easy installation. Options include modules to further process fillets and harvest additional meat. The M4.1 offers processing improvements over previous Rapid models to optimize costs for customers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    80 views4 pages

    PrLe Rapid Breast Deboner M4.1 02

    Uploaded by

    Nicolas
    The Meyn Rapid breast deboner M4.1 is a fully automated machine that can debone 4,200 chicken breasts per hour. It uses a carousel and series of automated steps to remove skin, cut the wishbone, and scrape meat from the breast cage. This results in high yields while minimizing bone contamination and meat loss. The Plug & Play design allows for quick and easy installation. Options include modules to further process fillets and harvest additional meat. The M4.1 offers processing improvements over previous Rapid models to optimize costs for customers.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Meyn Rapid breast deboner

    M4.1

    1 Solution:
    breast caps & front halves

    20
    Saves up to

    FTE
    per shift

    Plug & Play

    With hundreds of Rapid deboners Product highlights


    sold worldwide, the Rapid breast Plug & Play concept, for lower installation cost and time

    deboning concept has been Excellent product presentation - wings,


    fillets and tenderloins
    globally accepted by processors
    High yield with both matured and non-matured products
    and their customers, and has
    Preset touch-buttons - adjust critical settings during
    proven to be very successful. production when product weights change

    PRODUCT LEAFLET
    DEBONING
    Rapid breast deboner M4.1
    Customers see substantial benefits from the underlying
    carousel principle. The Rapid breast deboner uses a
    ‘Plug & Play’ approach to process 4,200 front halves or
    breast caps per hour. A variety of options are available
    that deliver the required types of end products and also
    enable higher value by-products.

    Continuous improvement is a priority at Meyn, designed to


    optimize your profitability. The introduction of the ‘Plug &
    Play’ Rapid breast deboner M4.1 is an example of ongoing
    innovation, and has been based upon proven technology
    from the Rapid Plus. This new option has further optimized
    footprint/capacity ratio, reducing the total cost of ownership.

    Basic configuration Operation

    The Rapid breast deboner M4.1 basic configuration The breast caps or front halves can be supplied in crates,
    consists of the following modules (numbers refer to image): cartons or straight from the cut-up line onto a conveyor
    a. Frame, transport tables, loading stations, product belt. Two loading operators take the breasts and load them
    carriers, safety doors and HD stainless steel onto the product carrier, which passes by slowly in front of
    electrical cabinet them. Next, the product carriers take the breasts through a
    b. Product carrier closing station (2) sequence of automated deboning steps.
    c. Deskinner (4)
    d. Product counter (7) VV A unique deskinning principle is implemented to remove
    e. Carousel for wishbone cutting and scraping (8) the skin from the breast and harvest a high quality,
    f. Incising unit for outer fillet and inner fillet (16) undamaged skin.
    g. Static fillet/tender unloader for automatic unloading of VV Using the proven carousel principle, the wishbone is cut
    half fillets with tenders (17)** out of the breast precisely, resulting in minimum bone
    h. Carcass unloader (25) contamination and low meat loss.
    VV In the same carousel, the fillet is scraped loose from
    ** not for the manual tenderharvesting platform the breast cage. The carousel can be adapted easily
    for optimal performance with both matured and non-
    matured products.
    VV If required, an incising module splits the fillet into two
    halves.
    VV A limited sequence of modules can be integrated to
    harvest half or whole fillets, with or without tenderloins
    attached. End product requirements dictate the
    configuration used.
    VV Keel bone rest meat modules are available to remove
    as much meat as possible from the keel bone, and to
    increase the value of this by-product.
    Options

    Automatic fillet harvesting solution for Keel bone rest meat scraper (23)
    tender out products * The keel bone rest meat scraper
    Automatically unloads half fillets removes part of the remaining meat
    without tenderloins, or butterflies from the side of the keel bone.
    without tenderloins (11, 13).

    Automatic fillet harvesting solution for Manual tenderloin harvesting


    butterfly tenderloins in * platform **
    Automatically unloads butterflies Two individual height adjustable stands
    tenderloins in (12, 14, 15). are mounted on the frame after the
    halving knife to manually unload the
    tenderloins and maintain the highest
    quality tenderloins.
    Keel bone top membrane harvester (22)
    Product carrier washing station (26)
    The keel bone top membrane
    Washes the product carriers while
    harvester removes the membrane on
    rotating through 180 °.
    top of the keel bone which is present
    when producing half fillets.
    * Only 1 automatic fillet harvesting solution can be chosen.
    ** If the manual tenderloin harvesting platform is chosen, keel bone modules cannot be integrated.

    Rapid breast deboner M4.1 overview


    1 Manual loading platform 25 26 1 2 4 7 8
    2 Product carrier closing station
    4 Deskinner
    7 Product counter
    8 Carousel for wishbone
    cutting and scraping
    10 Incising unit outer fillet
    11 Prescraping unit (PSU) type 1
    12 Prescraping unit (PSU) type 2
    13 Automatic fillet harvester (AFH)
    tender out product

    14 Breast bone prescraper


    15 Automatic fillet harvester (AFH)
    butterfly tenders in
    16 Incising unit inner fillet
    17 Static fillet/tender unloader
    22 Keel bone top
    membrane harvester
    23 Keel bone rest meat scraper
    25 Carcass unloader
    26 Product carrier washing station
    27 12 14 15 16 17 22 23 27 Wishbone output
    Rapid breast deboner M4.1

    L3
    L2

    W1 L1

    H1 W2

    L4 L5

    Specifications
    Capacity BPH 4,200
    Product weight range - breast caps g 350 – 1,200
    Product weight range - front halves (wings off) g 450 – 1,700

    Closed doors (W1) mm 2,280


    All doors open (W2) mm 4,280
    Closed doors (L1) mm 9,060
    1 door open (L2) mm 9,600
    2 doors open (L3) mm 10,200
    Distance for 2 loading people (L4) mm 1,760
    Distance for entry products (L5) mm 600
    Total height (H1) mm 2,800
    Weight Kg max. 7,000

    Electrical power installed * kW 4.7 – 6.9


    Compressed air connection BSP 1x 1/2”
    Compressed air consumption m3/hr max 9
    Water connection BSP 1x 1”
    Water consumption ** m³/hr max 3.5

    * Depending on chosen configuration


    ** Depending on customer requirements

    The data is published, under reservation of all our rights, to the most recent information at the moment of publication and is subject to future modifications. Version: 02
    Meyn reserves the right to modify the construction and the execution of its products at any time. No rights can be derived from this publication. Revision date: 15-06-18

    HEAD OFFICE CONTACT


    Meyn Food Processing Technology B.V. Phone: +31 (0)20 2045 000
    Westeinde 6, 1511 MA Oostzaan (Amsterdam) E-mail: [email protected]
    P.O. Box 16, 1510 AA Oostzaan www.meyn.com
    The Netherlands

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