Im 240 Dme

NO.
E1CG-488
ISSUED: MAR. 10, 1999
REVISED: OCT. 10, 2002
HOSHIZAKI
STACKABLE CUBER
MODEL IM-240DME
IM-240DWME
IM-240DSME
IM-240XME
IM-240XWME
IM-240XSME
IM-240AME
SERVICE MANUAL
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CONTENTS PAGE
I. SPECIFICATIONS ---------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------1
1
1. DIMENSIONS/CONNECTIONS ------------------------------------------------------------------
------------------------------------------------------------------1
1
[a] IM-240DME (Air-cooled) -----------------------------------------------------------------------
-----------------------------------------------------------------------1
1
[b] IM-240DWME (Water-cooled) ----------------------------------------------------------------
----------------------------------------------------------------2
2
[c] IM-240DSME (Remote Air-cooled)----------------------------------------------------------
Air-cooled) ----------------------------------------------------------3 3
[d] IM-240XME (Air-cooled) -----------------------------------------------------------------------
-----------------------------------------------------------------------4
4
[e] IM-240XWME (Water-cooled) ----------------------------------------------------------------
----------------------------------------------------------------5
5
[f] IM-240XSME (Remote Air-cooled) ----------------------------------------------------------
----------------------------------------------------------6
6
[g] IM-240AME (Air-cooled) -----------------------------------------------------------------------
-----------------------------------------------------------------------7
7
2. CONDENSER UNIT URC-240C-E --------------------------------------------------------------
--------------------------------------------------------------8
8
II. GENERAL INFORMATION----------------------------------------------------------------------------

INFORMATION ----------------------------------------------------------------------------9 9
1. CONSTRUCTION ------------------------------------------------------------------------------------
------------------------------------------------------------------------------------9
9
[a] IM-240DME, IM-240XME ----------------------------------------------------------------------
----------------------------------------------------------------------9
9
[b] IM-240DWME, IM-240XWME -------------------------------------------------------------- 10
[c] IM-240DSME, IM-240XSME ---------------------------------------------------------------- 11
[d] IM-240AME ------------------------------------------------------------------------------------- 12
2. CONTROLLER BOARD ------------------------------------------------------------------------- 13
[a] CONTROLLER BOARD LAYOUT --------------------------------------------------------- 14
[b] BEFORE CHECKING CONTROLLER BOARD --------------------------------------- 16
[c] SEQUENCE - LED INDICATORS ON/OFF PATTERN ------------------------------- 17
[d] FAULT DIAGNOSIS --------------------------------------------------------------------------- 18
[e] CONTROLS AND ADJUSTMENT -------------------------------------------------------- 20
3. FAN MOTOR CONTROL - DME/XME/AME ONLY ---------------------------------------- 22
III. INSTALLATION INSTRUCTIONS ----------------------------------------------------------------- 23

1. UNPACKING ---------------------------------------------------------------------------------------- 23
2. LOCATION ------------------------------------------------------------------------------------------ 25
3. INSTALLATION ------------------------------------------------------------------------------------- 26
[a] IM-240D, IM-240X ----------------------------------------------------------------------------- 26
[b] IM-240A ------------------------------------------------------------------------------------------ 27
4. STACKING ICEMAKERS ------------------------------------------------------------------------ 28
5. ELECTRICAL CONNECTIONS ---------------------------------------------------------------- 30
6. REMOTE CONDENSER UNIT (Remote Air-cooled Model Only) ---------------------- 31
[a] UNPACKING ----------------------------------------------------------------------------------- 31
[b] LOCATION -------------------------------------------------------------------------------------- 32
[c] INSTALLATION --------------------------------------------------------------------------------- 32
[d] ELECTRICAL CONNECTIONS ------------------------------------------------------------ 35
[e] STACKING CONDENSER UNITS -------------------------------------------------------- 36
7. WATER SUPPLY AND DRAIN CONNECTIONS ------------------------------------------- 36
8. FINAL CHECK LIST ------------------------------------------------------------------------------ 41
IV. OPERATING INSTRUCTIONS -------------------------------------------------------------------- 42

1. START UP ------------------------------------------------------------------------------------------- 42
2. PREPARING THE ICEMAKER FOR LONG STORAGE --------------------------------- 44
E1CG4880210 i

3. BIN CONTROL ------------------------------------------------------------------------------------- 45
[a] BIN CONTROL SWITCH ASSEMBLY ---------------------------------------------------- 45
[b] REMOVAL -------------------------------------------------------------------------------------- 46
[c] REASSEMBLING ----------------------------------------------------------------------------- 46
V. MAINTENANCE INSTRUCTIONS ---------------------------------------------------------------- 47

1. PERIODICAL CLEANING ----------------------------------------------------------------------- 47
2. WATER VALVE ------------------------------------------------------------------------------------ 49
3. WATER-COOLED CONDENSER ------------------------------------------------------------- 50
4. ICEMAKING WATER SYSTEM ----------------------------------------------------------------- 51
VI. TECHNICAL INFORMATION----------------------------------------------------------------------

INFORMATION ---------------------------------------------------------------------- 54
1. WATER CIRCUIT AND REFRIGERANT CIRCUIT ----------------------------------------- 54
[a] IM-240DME, IM-240XME, IM-240AME (Air-cooled) ---------------------------------- 54
[b] IM-240DWME, IM-240XWME (Water-cooled) ------------------------------------------ 55
[c] IM-240DSME, IM-240XSME (Remote Air-cooled) ------------------------------------ 56
2. WIRING DIAGRAM -------------------------------------------------------------------------------- 57
[a] IM-240DME, IM-240XME -------------------------------------------------------------------- 57
[b] IM-240DWME, IM-240XWME -------------------------------------------------------------- 58
[c] IM-240DSME, IM-240XSME ---------------------------------------------------------------- 59
[d] IM-240AME ------------------------------------------------------------------------------------- 60
3. PERFORMANCE DATA ------------------------------------------------------------------------- 61
VII. SERVICE DIAGNOSIS ---------------------------------------------------------------------------- 64

1. NO ICE PRODUCTION --------------------------------------------------------------------------- 64
2. LOW ICE PRODUCTION ------------------------------------------------------------------------ 67
3. ABNORMAL ICE ----------------------------------------------------------------------------------- 68
4. OTHERS --------------------------------------------------------------------------------------------- 69
VIII. ADJUSTMENT -------------------------------------------------------------------------------------- 70

1. EXPANSION VALVE------------------------------------------------------------------------------
VALVE ------------------------------------------------------------------------------ 70
2. WATER REGULATING VALVE - WATER-COOLED MODEL ONLY ------------------ 61
IX. REMOVAL AND REPLACEMENT -------------------------------------------------------------- 72

1. SERVICE FOR REFRIGERANT LINES ------------------------------------------------------ 72
[a] SERVICE INFORMATION ------------------------------------------------------------------- 72
[b] REFRIGERANT RECOVERY -------------------------------------------------------------- 73
[c] EVACUATING AND RECHARGE --------------------------------------------------------- 73
2. COMPRESSOR ----------------------------------------------------------------------------------- 75
3. DRIER ------------------------------------------------------------------------------------------------ 76
4. EXPANSION VALVE------------------------------------------------------------------------------
VALVE ------------------------------------------------------------------------------ 77
5. EVAPORATOR ------------------------------------------------------------------------------------- 78
6. HOT GAS VALVE --------------------------------------------------------------------------------- 79
7. WATER REGULATING VALVE - WATER-COOLED MODEL ONLY ------------------ 80
[a] VALVE BODY ---------------------------------------------------------------------------------- 80
[b] WHOLE VALVE ------------------------------------------------------------------------------- 80
8. WATER PAN ASSEMBLY ----------------------------------------------------------------------- 82
ii E1CG4880210

9. PUMP MOTOR ------------------------------------------------------------------------------------- 84
10. WATER VALVE ------------------------------------------------------------------------------------ 85
11. ACTUATOR MOTOR ----------------------------------------------------------------------------- 86
12. CAM ARM ------------------------------------------------------------------------------------------- 87
[a] CAM ARM (A) - ACTUATOR MOTOR SIDE -------------------------------------------- 87
[b] CAM ARM (B) - REAR SIDE --------------------------------------------------------------- 87
13. ACTUATOR TOGGLE SWITCH --------------------------------------------------------------- 88
14. CONTROLLER BOARD ------------------------------------------------------------------------- 91
[a] MODIFICATION -------------------------------------------------------------------------------- 91
[b] REPLACEMENT ------------------------------------------------------------------------------ 91
15. THERMISTOR FOR CUBE CONTROL ------------------------------------------------------ 93
16. SURGE ABSORBER ----------------------------------------------------------------------------- 94
17. FAN MOTOR - DME/XME ONLY -------------------------------------------------------------- 95
18. FAN MOTOR - DSME/XSME ONLY ---------------------------------------------------------- 95
E1CG4880210 iii

I. SPECIFICATIONS
1. DIMENSIONS/CONNECTIONS
[a] IM-240DME (Air-cooled)
E1CG4880210 1

[b] IM-240DWME (Water-cooled)
2 E1CG4880210

[c] IM-240DSME (Remote Air-cooled)
E1CG4880210 3

[d] IM-240XME (Air-cooled)
4 E1CG4880210

[e] IM-240XWME (Water-cooled)
E1CG4880210 5

[f] IM-240XSME (Remote Air-cooled)
6 E1CG4880210

[g] IM-240AME (Air-cooled)
E1CG4880210 7

2. CONDENSER UNIT URC-240C-E
SPECIFICATIONS
MODEL: URC-240C-E
EXTERIOR Painted Galvanized Steel
DIMENSIONS (W x D x H) 657 x 399 x 426 mm
REFRIGERANT CHARGE R404A 1000 g
WEIGHT Net 20 kg
CONDENSER Air-cooled
HEAD PRESSURE CONTROL Condensing Pressure Regulator
AMBIENT CONDITION Min. 1°C

1°C to Max. +40°C
Outdoor use
8 E1CG4880210

II. GENERAL INFORMATION
1. CONSTRUCTION
[a] IM-240DME, IM-240XME
Louver, Air Filter

Top Panel
Power Cord
Front Panel Condensing Unit
Bin Door
Handle
Storage Bin (Optional)
Adjustable Legs
Water Valve
Evaporator
Actuator Toggle Switch
Bin Control Switch
Air-cooled Condenser
Water Plate
Water Tank Fan Motor
Compressor
Pump Motor
Drain Pan
Actuator Motor Hot Gas Valve
Control Box
E1CG4880210 9

[b] IM-240DWME, IM-240XWME
Top Panel
Power Cord
Bin Door
Handle
Adjustable Legs
Water Valve
Actuator Toggle Switch Evaporator
Bin Control Switch
Water Plate
Water Tank Compressor
Water-cooled Condenser
Pump Motor
Water Regulating Valve

Drain Pan
Hot Gas Valve
Actuator Motor
Control Box
10 E1CG4880210

[c] IM-240DSME, IM-240XSME
Top Panel
Remote Condenser Unit

Power Cord
Bin Door
Handle
Adjustable Legs
Water Valve
Evaporator
Bin Control Switch
Water Plate
Water Tank Access Valve
Pump Motor Compressor
Drain Pan Hot Gas Valve
Actuator Motor
Control Box Receiver Tank
E1CG4880210 11

[d] IM-240AME
Top Panel
Front Panel
Bin Door
Handle
Adjustable Legs
Power Cord
Compressor
Hot Gas Valve
Fan Motor
Water Valve
(Backside)
Evaporator Condenser
Water Plate
Water Tank

Pump Motor
Actuator Motor Bin Control Switch
Drain Pan
12 E1CG4880210

2. CONTROLLER BOARD
IMPORTANT
If receiving a service call, ask the user to turn off the power to the icemaker and
turn it on again, while watching the icemaker. This will reset the controller, and
in some cases normal operation will resume.
CAUTION
1. Check that the icemaker has been earthed properly. If not, the Controller
Board will not work properly.
2. Do not change wiring and connections, or the Controller Board will not work
properly.
3. Do not touch the reverse side of the Controller Board and tiny electronic
devices on it.
4. Do not repair the electronic devices and parts on the Controller Board in the
field. Replace the whole board assembly when it fails.
5. To get static free, always touch the metal part of the icemaker before servicing.
Electrostatic Discharge will cause severe damage to the Controller Board.
6. The Signal Ground Wire must be connected to the Shield Plate when replacing
the Controller Board after service.
7. The Controller Board is fragile. Handle with care.
* Do not drop the board on the floor.
* Make sure that the board is placed correctly into the guides in the Control
Box. Mis-alignment could cause breakage when replacing the Control Box
Cover.
* Handle the board by the edges only. Do not touch the electric parts and
devices except the Transformer.
E1CG4880210 13

[a] CONTROLLER BOARD LAYOUT
Thermistor (Cube Control)
Backup Timer VR3
Connector K4
Cube Control VR5
Defrost Control VR2
Reset Switch
Water Supply Time

Setting Jumper
Wires
Signal Ground
Connector K2
Connector K1
ID Number Connector K3
14 E1CG4880210

See the diagram on the right for layout of the
Controller Board.
VR: Variable Resistor

No. 2 through No. 5 adjustable
K: Connector
IC: Integrated Circuit Chip
LED: Light Emitting Diode
Indicator Lamp
TF: Transformer
X: Relay
RESET: Reset Switch
To check the operation of the

board, push the Reset Button only
during the freeze cycle.
Relay
X1 - Actuator Motor and Pump Motor

X2 - Hot Gas Valve and Fan Motor
X3 - Water Valve
X4 - Compressor
Control
All the controls are factory-adjusted. Do not
VR2 - Defrost Control
change setting except when replacing the
VR3 - Backup Timer
board or if the setting has changed. Refer to
VR5 - Cube Control
“[e] CONTROLS AND ADJUSTMENT.”
E1CG4880210 15

[b] BEFORE CHECKING CONTROLLER BOARD
Check the power source voltage and the components as shown in the table below.
Component Procedure Normal
1. Actuator Toggle Manually set the switch in the FREEZE DEFROST

Switch and DEFROST positions, and check the COM-NO Open
continuity. COM-NC Close
COM.
COM.
N.O.
N.C. FREEZE
COM-NO Close
DEFROST FREEZE COM-NC Open
2. Thermistor CAUTION
(on Evaporator) Thermistor Sensor part is fragile,
glass sealed. Handle with care.
Holder
* Disconnect the Connector K4 on the
Screw
board.
* Remove the screw and the Thermistor
Holder on the Evaporator.
* Immerse the Sensor part in a glass 5 -7 kilohms
containing ice and water for 5 minutes.
* Check the resistance between K4
Connector Pins.
* Replace the Thermistor in its correct
position.
Evaporator * Connect K4.
Thermistor
3. Bin Control Switch Manually set the Micro Switch in the Approx.
TRIP and RESET positions, and check TRIP(Closed) 10 sec.
the period. RESET(Open) 80 sec.
16 E1CG4880210

E1CG4880210
* Power: ON 4’
* Reset Switch: ON
X4 ON X4 ON
* Backup Timer counts up.
X 1,2 OFF X 1,2 OFF
* Cube Control Thermistor * Actuator Toggle Switch moves
X3 OFF X3 ON
detects freeze cycle finished. to FREEZE position.
BACKUP TIMER
PUMP MOTOR ON
X4 OFF * Bin Control Switch

Adjustable X 1,2 OFF tripped during
X3 OFF freeze cycle.
FAN MOTOR ON
Freeze Cycle
1 4
Water Pan
X4 ON X4 ON
OPEN
X 1,2 ON X 1,2 OFF
17
X3 OFF X3 ON
CLOSE
2 Defrost Cycle 3
[c] SEQUENCE - LED INDICATORS ON/OFF PATTERN
HOT GAS VALVE ON
WATER VALVE ON
X4 ON
* Actuator Toggle Switch moves X 1,2 ON * Cube Control Thermistor
to DEFROST position. X3 ON detects defrost cycle finished.
Relay Legend
X4 OFF * Bin Control Switch X1 - Actuator Motor and Pump Motor
X 1,2 ON tripped during X2 - Hot Gas Valve and Fan Motor
X3 OFF defrost cycle. X3 - Water Valve
X4 - Compressor
[d] FAULT DIAGNOSIS
Check the status of the Service Lamp on the Controller Board (LED-5, See “[c] SEQUENCE”)
by removing the Control Box Cover.
Lamp ON - Water Plate closed

This tends to indicate the Back-up Timer has stopped machine operation during the freeze
cycle. High ambient and water temperatures are an obvious cause. But check out each
component that could result in an extended freezing time (See guide below).
Lamp ON - Water Plate open

The Timer has stopped the machine because of an excessive defrost time. See the guide
below to check out the probable cause.
Lamp flashing ON/OF

If on the first cycle, check out the Cam operation and/or Toggle Switch. If the machine has
been in service for some time, the Controller Board may be at fault.
REMEMBER: Hoshizaki controllers are very reliable. They also control every component’s
REMEMBER:
operation. So if a component malfunctions, the controller will respond.
Do not replace controllers in an attempt to shorten the diagnostic process
and not before carefully checking the actual fault and possible cause.
When the icemaker stops, the Controller Board Interlock Indicator shows possible faults.
INTERLOCK WATER TANK

PATTERN POSSIBLE CAUSE REMEDY
INDICATOR POSITION
1 (1) Actuator Toggle Switch Replace Actuator
Lever bent Toggle Switch
Only Lever
First
Flashing Cycle
(2) Cam Arm (A) broken Replace
Cam Arm
(3) Defective Actuator Replace

OR Motor
(4) Defective Controller Replace

Board
18 E1CG4880210

INTERLOCK WATER TANK
PATTERN POSSIBLE CAUSE REMEDY
INDICATOR POSITION
2 (1) Clogged Air Filter and/or Clean or replace
Condenser
(2) Water leak from Water Replace

Freeze Cycle 0V
Solenoid Valve
Leak
(3) Gas leak from Hot Gas Replace

Solenoid Valve
Hot 0V
Gas Leak
(4) Fan Motor stopped Replace
(5) Gas leak Check for leak

Gas
(6) Compressor stopped Replace Comp.

Starting Capacitor
3 (1) Hot Gas Solenoid Valve Replace

closed and will not open
100V
Defrost Cycle
(2) Gas leak Check for leak
Gas
(3) Compressor stopped Replace Comp.

Starting Capacitor
4 (1) Actuator Toggle Switch Replace Actuator

Lever
Lever bent Toggle Switch
OR
(2) Cam Arm (A) broken Replace
Cam Arm
(3) Defective Actuator Replace

Motor
(4) Cam Pin damaged Replace Cam Pin

Actuator and Cam Arm (A)
Motor
Pin
(5) Defective Cube Control Replace
Thermistor
E1CG4880210 19

[e] CONTROLS AND ADJUSTMENT
1) Cube Control (VR5)
A cube control on the Controller Board is factory adjusted to produce constant cubes all year
around.
When the user needs ice cubes with smaller or larger diameter holes, adjust the Variable
Resistor VR5 (Cube Control) using a miniature flat blade screwdriver.
CAUTION
When adjusting the Variable Resistor VR5 for smaller dimple cubes, it may be
necessary to also increase the water supply time to melt away fragments of ice
obstructing the Water Plate which could prevent cubes falling into the Bin.
LARGER HOLE STANDARD HOLE SMALLER HOLE
VR VR VR
2) Backup Timer (VR3)
A backup timer is set to stop the freezing process

when the freeze cycle time extends beyond approx.
LONGER
45 minutes (high ambient or water temperature).
Adjustment will not be required under normal use.
20 E1CG4880210

3) Defrost Control (VR2)
The defrost control regulates the time period between ice-drop and actuator motor restart.
Any adjustment will not be required for normal operation. Factory setting is shown in the table
below. When servicing or replacing the controller board, adjust the Variable Resistor VR2
using a miniature flat blade screwdriver.
Ambient Temp. Approximate Period (sec.)

30°C 20
20°C 40 LONGER
10°C 60
4) Water Supply Control
When adjusting the Variable Resistor VR5 (Cube Control) for smaller dimple cubes, it may
be necessary to adjust the water supply time setting as well, following the instruction below.
Cut the jumper wire JE (marked by arrow) by

a nipper. Water supply time will be 60 sec.
when the Water Plate is closed.
Normal setting = 15 sec. with Water Plate closed
Note: 1. See “II. 2. [a] CONTROLLER BOARD” for location of the Jumper Wires.
2. Any adjustment will not be required under normal use. If an insufficient water supply
results in production of cloudy ice, check to see if the Filter of the Water Valve is
clogged or water pressure is reduced.
3. In some areas where excessively hard water (approx. 250 ppm or more) results in
production of cloudy ice, change the water supply time setting. Also, the Tank Drain
Pipe must be moved to the drain position to prevent concentration of calcium
carbonate, etc. See the figure below.
DEFROST PROCESS FREEZE PROCESS
Water Pan Water Pan

OPEN CLOSED
ON
Approx. 15 sec.
(90 sec. at start up)
E1CG4880210 21

3. FAN MOTOR CONTROL - DME/XME ONLY
The Condenser Fan Motor rotates at two speeds. The Motor is operated by Relay X6 which
is in turn controlled by the Bimetal Thermostat which is attached to the Control Box. When the
Relay is energised (Thermostat contacts closed), the Motor operates at approximately half
speed. When the Relay is de-energised (Thermostat contacts open), the Motor operates at
full speed.
Half speed = 11±3°C

Full speed = 21±3°C (1272 R.P.M.)
22 E1CG4880210

III. INSTALLATION INSTRUCTIONS
WARNING
The installation must be carried out by qualified personnel, in accordance with

current regulations, according to the manufacturer’s instructions.
1. UNPACKING
WARNING
Children should not be allowed in reach of the packaging elements (plastic bags
and expanded polystyrene) as they are potential sources of danger.
CAUTION
Remove shipping carton, tape(s) and packing. If packing material is left in the
icemaker, it will not work properly.
Air Filter (Air-cooled Model)

Top Panel
Power Cord
Louver
(Air-cooled Model)
Bin Door
Handle
Adjustable Legs
Fig. 1
Note: This icemaker needs a Storage Bin. Hoshizaki recommends the following Ice Storage
Bins:
P-200SD --------- IM-240D

F650-44 ---------- IM-240D/IM-480D
F950-48 ---------- IM-480D/IM-720D
F1025-52 --------- IM-480D/IM-720D
B-300 ------------- IM-240A
E1CG4880210 23

1) After removing the packaging, make sure that the icemaker and the Storage Bin are in
good condition. If in doubt, please do not use the equipment. See the instruction sheet
attached to the Storage Bin for its unpacking and installation guidelines.
2) Remove the icemaker panels to gain access to the accessory kit and to assist easier
installation.
[IM-240D, IM-240A] [IM-240X]

Drain Outlet
(No top panel,

Drain Outlet on the left)
a) Front Panel: Remove the screw(s). Lift up and pull toward you.
b) Top Panel: Remove the screw(s). Simply lift off.
c) Side Panel: Remove the screw(s). Slide forward slightly, and
then lift off.
d) Rear Panel: Does not require removal.
Fig. 2
3) Remove the package of accessories, and check the contents:

a) Installation Kit
Inlet Hose (Air-Cooled) 1
(Water-Cooled) 2
(Remote Air-Cooled) 1
Outlet Hose (Air-Cooled) 1
(Water-Cooled) 2
(Remote Air-Cooled) 1
1/2-3/4 Nipple (Water-Cooled) 2
b) Scoop (Except IM-240X) 1
c) Ice Chute (IM-240X, IM-240A) 1
d) Drain Pipe Collar (IM-240X only) 1
e) Packing (IM-240X only) 1
4) Remove the shipping tape holding the Bin Control Switch.
5) Remove the protective plastic film from the exterior. If the icemaker is exposed to the sun
or to heat, remove the film after the icemaker cools.
24 E1CG4880210

2. LOCATION
WARNING
1. This icemaker is not intended for outdoor use. Normal operating ambient
temperature should be within 1°C to 40°C. Normal operating water
temperature should be within 5°C to 35°C. Operation of the icemaker, for
extended periods, outside of these normal temperature ranges may affect
production capacity.
2. The icemaker should not be located next to ovens, grills or other high heat
producing equipment.
3. The location should provide a firm and level foundation for the equipment.
4. Allow 15 cm clearance at rear, sides and top for proper air circulation and
ease of maintenance and/or service should they be required. For air-cooled
model only, allow 30 cm clearance at the right side.
5. This appliance is not suitable for installation in an area where a water jet
could be used and where dripping is not allowed.
6. Do not place anything on top of the icemaker or in front of the Louver.
7. This icemaker will not work at subfreezing temperatures. To prevent damage

to the water supply line, drain the icemaker when air temperature is below
zero.
E1CG4880210 25

3. INSTALLATION
* Incorrect installation can cause harm to people,

animals or things, for which the manufacturer
cannot be held responsible.
Bottom
[a] IM-240D, IM-240X
Adjustable Leg
1) Lay the Storage Bin on its rear side carefully to
prevent damage. Secure the four adjustable
legs (bin accessory) into the four tapped holes
Fig. 3
on the underside of the Bin. See Fig. 3.
2) Position the Storage Bin in the selected

permanent position, and level it in both the left-
to-right and front-to-rear directions. See Fig. 4.
3) Remove the icemaker panels. The Rear Panel

is not required to be removed for installation.
See “1. UNPACKING”.
Adjustable Leg
4) Remove the shipping tape holding the Drain Pan.
5) Place the icemaker on the top of the Storage

Fig. 4
Bin. Be careful not to damage the icemaker
frame and the Bin Control Switch. See Fig. 5.
6) Secure the icemaker with the two bolts provided. Icemaker

See Fig. 5. Drain Pipe Collar Bin Control Switch
Packing
Bolt
7) Align the Storage Bin drain hole and the drain
Drain Pan
pan hole. Insert the Packing (bin accessory) and
fasten the Drain Pipe Collar (bin accessory).
See Fig. 5. Bin Drain Hole
(P-200SD)
Note: On the F-series Bins, an extension drain Storage Bin
tube kit is provided which attaches to the Bin Drain Hole

(F-series)
icemaker Drain Pan and exits through the
pre-drilled hole in the side of the Bin. Fig. 5
8) Replace the icemaker panels in their correct
positions.
26 E1CG4880210

Bottom Plate
[b] IM-240A
1) Fully screw in the four legs provided (bin

accessory) into the Storage Bin underside.
See Fig. 6.
2) Position the Storage Bin in the selected Adjustable Legs

permanent site.
Fig. 6
3) Place the icemaker on top of the Storage Bin
by holding the bottom.
4) Secure the icemaker to the Storage Bin, by

using the two mounting brackets and two bolts
Icemaker
provided. See Fig. 7.
5) Seal the seam between the icemaker and the

Storage Bin with food grade sealant. Bin
Bolt
6) Remove the Drain Pipe Collar and Drain Pan. Mounting
Bracket
Secure the Bin Control Switch to the Mounting
Frame using the two bolts and flat washers Fig. 7
provided. Fix the Bin Control Switch wiring
with the two nylon ties. Place the Ice Chute
on the Unit Frame, and refit the Drain Pan in Unit Frame
its correct position. See Fig. 8. Ice Chute
Mounting Frame
7) Refit the panels in their correct positions.
Tie
8) Adjust the four legs on the bottom (adjustable Drain Pipe Collar
from 0 to 25.4 mm) to have the icemaker Packing Washer
perfectly horizontal. Use the spirit level. See Drain Pan Bolt
Fig. 9. Bin Control Switch
Fig. 8
Adjust legs
Fig. 9
E1CG4880210 27

4. STACKING ICEMAKERS - IM-240D, IM-240X ONLY
WARNING
Check the icemaker models. A D-type icemaker and an X-type icemaker will
be required for stacking two icemakers. A D-type icemaker and two X-type
icemakers will be required when stacking three icemakers. The D-type icemaker
is designed for the upper unit, and the X-type for the middle and lower units.
The D-type and X-type icemakers are provided with two different types of Bin
Control Switch. Use the Bin Control Switch of the lower X-type icemaker only
when stacking icemakers. The Bin Control Switch must be removed from the
upper (and middle) units. Connection of the Bin Control from the lower (and
middle) to the upper unit will require additional connecting leads which are
supplied with the X-type icemaker. Misconnection or no connection may cause
serious damage to the icemaker units, resulting in failure.
1) Prepare and position the Storage Bin as detailed in 1) and 2) in “3. INSTALLATION”.
2) Remove the icemaker panels. The Rear Panel is not required to be removed for installation.
See “1. UNPACKING”.
3) Move the icemaker carefully to prevent damage to the icemaker frame.
4) Remove the shipping tape holding the Drain

Pan. Lower Unit Bolt
Drain Pipe Collar Bolt
Packing
5) Attach the lower unit (X-type) on the top of the Washer
Storage Bin. See Fig. 10. Drain Pan
Extension
6) Secure the lower unit with the two bolts and two Extension
plastic washers provided. See Fig. 10. Drain Hole
7) Remove the shipping tape holding the Bin Fig. 10

Control Switch on the Drain Pan. Attach the
Bin Control Switch to the frame located at the
left bottom of the condensing unit, and secure
it using the two screws and the two washers
Bin Control Switch
provided. See Fig. 11.
8) [P-200SD]
Align the drain hole and the drain pan hole. Handle with care
Drain Pan
Insert the Packing (bin accessory) and fasten Screw Frame
the Drain Pipe Collar (bin accessory) tightly, Washer
within the recommended torque of 39.2 N·m. Bin Control Switch

See Fig. 10.
Fig. 11
28 E1CG4880210

9) [F-series] Upper Unit
Locate the extension drain tube kit. Remove Leads

Screw
the Locking Nut from the threaded section, and
push the threaded pipe through the hole in the
side of the Bin. Align the Drain Pan, and insert
the Drain Pipe Collar and Packing into the free Disconnect
end of tube kit and tighten. Secure the tube kit
by re-attaching the Locking Nut and tightening
to the Bin exterior.
Remove Bin Control Switch
10) Before stacking, remove the clear plastic cover

on the upper or middle unit wiring channel. Fig. 12
Disconnect the Bin Control Switch leads (with
three-way plug). Remove the screws and the
Bin Control Switch. When stacking two or three Upper Unit
icemakers, this switch will not be required. Drain Pipe Collar Screw Nut
Packing
Keep it after removal. See Fig. 12. Ice Chute
Drain Pan
11) Attach the upper or middle unit on the lower
unit. See Fig. 13.
Drain Outlet
Bolt
12) Secure the two units with the two bolts and the Lower Unit Ice Chute
two nuts provided. See Fig. 13. Bracket
13) Align the lower unit drain hole and the upper
unit drain pan hole. Insert the Packing (lower Fig. 13
unit accessory) and fasten the Drain Pipe Collar
(lower unit accessory). See Fig. 13.
Receptacle Wiring Channel
14) Place the Ice Chute (lower unit accessory) and Plug
secure it to the Bracket with the two screws.

Plastic Clamp
15) Connect the leads (with three-way plug) located
Upper Unit
in the lower unit wiring channel to the upper or
middle unit receptacle, unplugged in the above
step 10). Secure the leads using the plastic Lower Unit
clamp provided. Place the plastic cover in
position. See Fig. 14.
16) Replace the icemaker panels in their correct Fig. 14

positions.
Note: If stacking three icemakers, repeat the instructions 10) - 16) for the upper unit.
Remember, only ONE Bin Control is needed regardless of configuration. The Bin
Control extension leads are pre-wired with the plug and will be found coiled in the X-
type wiring channel.
E1CG4880210 29

5. ELECTRICAL CONNECTIONS
WARNING
THIS APPLIANCE MUST BE EARTHED

This icemaker requires an earth that meets the national and local electrical code
requirements. To prevent possible severe electrical shock injury to individuals
or extensive damage to equipment, install a proper earth wire to this icemaker.
Remove the plug from the mains socket before any maintenance, repairs or
cleaning is undertaken.
* This icemaker must have a separate power supply or receptacle of 220 - 240V.
* Stacked icemakers should each have a separate receptacle, but they must all be connected
in parallel to the same single phase supply or circuit with sufficient ampacity. In addition
and to avoid nuisance tripping, individual circuit breakers for each machine should not be
used.
* The main control box fuse is rated at 5A and should only be replaced by a qualified service
engineer.
* Usually an electrical permit and services of a licensed electrician are required.
* If the supply cord and the plug should need to be replaced, it should only be done by a
qualified service engineer.
For the U.K. and the Republic of Ireland only
* The wires in the mains lead are coloured in accordance with the following code:
Green & Yellow = Earth

Blue = Neutral
Brown = Live
As the colours of the wire in the mains lead of this appliance may not correspond with the
coloured markings identifying the terminals in your plug, proceed as follows:
The wire which is coloured Green-and-Yellow must be connected to the terminal in the plug
which is marked with the letter E or by the symbol or coloured Green or Green-and-
Yellow. The wire which is coloured Blue must be connected to the terminal which is marked
with the letter N or coloured Black. The wire which is coloured Brown must be connected to
the terminal which is marked with the letter L or coloured Red.
* Should the socket outlets in the installation site not be suitable for the plug supplied with
your product, the plug must be removed (cut off if it is moulded on plug) and an appropriate
plug fitted.
30 E1CG4880210

If the non-rewirable plug has been cut from the power supply cord, it must be disposed of.
There should be no attempt to reuse it. Inserting such a plug into a socket elsewhere presents
a serious risk of electrical shock.
* The non-rewirable plug must never be used without a fuse cover being fitted.
The correct replacement for the detachable fuse cover is identifiable from the manufacturer’s
reference number stamped on the plug.
Supply of replacement fuse covers can be obtained from Hoshizaki Parts/Service Centres.
Fuses should be rated at 13A and approved to BS 1362.
6. REMOTE CONDENSER UNIT (Remote Air-Cooled Model Only)
[a] UNPACKING Top Panel
1) Unpack and remove shipping carton, tape(s) and

packing.
Screw
2) Remove the Top Panel.
3) Check that the refrigerant lines do not rub or touch

lines or other surfaces, and that the fan blade
turns freely. Unit Cover
4) Recommended parts and materials listed below Fig. 15

will be required.
Cord
17 AWG (1.0 mm2) three-wire cord will be required for the Fan Motor wiring between
the icemaker and the Condenser Unit (L+N+ ).
Copper Tubing
Phosphorus deoxidized copper tubing. Two tubings of the same size will be required
for refrigerant lines. Mark them for a distinction between the gas line and liquid line to
prevent misconnection.
9.52 (OD) x 7.93 (ID) - Gas
9.52 (OD) x 7.93 (ID) - Liquid
Pipe Insulation (for gas and liquid pipes)
To withstand temperatures up to 120°C.
Bolt
Four M8 Hexagon Bolts for securing the Condenser Unit.
5) Do not remove the Unit Covers before finishing installation, to prevent damage to the air-
cooled Condenser.
E1CG4880210 31

[b] LOCATION
The Condenser is intended for outdoor use and must be positioned in a permanent well
ventilated site under the following guidelines:
Min. 60 cm clearance
* Select a firm and flat site.
* Should not be exposed to harsh or adverse

weather conditions. Air Air
* Preferably a dry and well ventilated area with 60

cm clearance on both front and rear for ease of
maintenance and service should they be required. Fig. 16
* Normal condenser ambient temperature: +1°C to +40°C. Temperatures not within this
operating range may affect the production capacity of the icemaker.
* When the Condenser Unit is installed on a roof, a 50 cm height base is recommended to

prevent heat reflection and to avoid the possibility of the unit standing in water.
* The maximum line length is 10 m. For information on longer line installations, call Hoshizaki
Care +44 (0) 1223242254.
* The Condenser should not be installed more than 6 m above the height of the icemaker or
more than 2 m below it.
Note: If the recommended guidelines of the installation are exceeded, the icemaker
performance may be reduced.
[c] INSTALLATION
1) This Condenser Unit is provided with four

mounting holes. Secure the Condenser Unit
with four bolts. See Fig. 17.
2) Remove the Flare Nut from each of the Access Fig. 17

Valves on the icemaker and Condenser Unit.
Flare Nut
Note: Remove and discard the Copper Caps on
Copper Tube
the Flare Nuts.
13.2-14 DIA
90°±0.5
3) The two copper tubes (9.52 mm OD) to be

provided at site should be insulated
separately. Place the Flare Nuts onto each
end of the tubes and flare the tube ends.
Pipe Insulation
Fig. 18
32 E1CG4880210

Note: The tube ends to be flared should be free
from damage, cracks and burrs and also Tighten
clear of grease or scraps.
Loosen
4) Connect the flared copper tubes on to the
icemaker and Condenser Unit. The two tubes
have the same diameter so mark them for a
distinction between the gas line and the liquid
Copper Tube
line to prevent misconnection. Apply some
clean refrigerant oil of a suitable type to the
surfaces of the Flare before connection and Access Valve
tightening. Support the Access Valve with a
spanner on the flat surfaces when tightening Fig. 19
the nuts.
Note:1.
Note: 1. Tighten the Flare Nuts to a torque of 38±4 Nm.
2. Check the distinction marks on both ends of each copper tubing to make sure the
connections are correct.
3. The tubes should not vibrate. Fix or secure the tubes to prevent stressing.
5) Remove the Service Gauge Port Caps from the Access Valves on the icemaker. Evacuate
the lines through the Gauge Ports for 20 minutes at max. 0.1 torr. Charge both lines with
vapour refrigerant R404A to a pressure of 1 bar. Add nitrogen to raise the pressure to 15
bar. Thoroughly leak test the joints with a leak detector or soap bubbles.
6) Evacuate the lines again at max. 0.1 torr. Vapour charge the lines to 1 - 2 bar with refrigerant
R404A. (The actual charge will depend upon the length of tube run.)
Base charge up to 10 m: 2400 g

Additional charge for each additional meter: 40 g
As the total precharged refrigerant amount in the icemaker and remote condenser is 2400
g, the required refrigerant charge will be:
40 g x [length of tube run - 10] m
Example - If the length of tubing run is 15 m (i.e. distance between the icemaker and
Condenser)
15 m - 10 m = 5 m
Base charge = 2400 g (up to 10 m run)
Additional charge = 40 g/m
Required refrigerant charge = 40 g x 5 m = 200 g
On completion of the refrigerant charge, remove the charging cylinder and charging lines.
Refit the Port Caps and tighten to a torque of 10±1 Nm.
E1CG4880210 33

Cap Nut
6) Remove the Cap Nuts from the Access Valves
on both the Condenser and the icemaker. Hexagon
Open the liquid and gas line valves by turning Wrench (H4)
the Spindle with a hexagon wrench until fully
Open
open.
Spindle
Close
7) Refit the Cap Nuts to a torque of 25±3 Nm. Port
8) Check the Cap Nuts, Port Caps and flare

Copper Tube
joints for gas leaks with a detector or soap
bubbles.
Port Cap
9) Insulate the joints and seal them for water
tightness. Fig. 20
Condenser Unit
Icemaker Liquid Line Power Cord
Pipe Insulation
Fan Motor Leads
Access Valve
Gas Line
Pipe Insulation
Gas Line
Junction Box
(Fan Motor Access Valve
Leads inside) Fan Motor
Liquid Line
Wiring Cord
Fig. 21
Note: When removing or installing the Nuts on the Access Valves, hold the flat surfaces of the
valve with a spanner as shown below.
Access Valve
Flat Surface
Fig. 22
34 E1CG4880210

[d] ELECTRICAL CONNECTIONS
WARNING
THIS APPLIANCE MUST BE EARTHED

This remote Condenser Unit requires an earth that meets the national and local
electrical code requirements. To prevent possible severe electrical shock to
individuals or extensive damage to equipment, install a proper earth wire to the
icemaker and ensure continuity to the Condenser.
* This Condenser Unit must be connected to the

Fan Motor Junction Box on the icemaker.
* Usually an electrical permit and services of a

licensed electrician are required.
1) Remove the two screws and the Junction Box

Cover of the Condenser Unit. See Fig. 23. Junction Box Cover
Screw
2) Connect the Fan Motor leads and earth wire in
the Junction Box to the installed three-wire cord Fig. 23
using proper wire connectors. See Fig. 21.
3) Secure the three-wire cord in position with the

Cord Grip provided. Condenser Unit
Closed End Inside Outside

Connector Gasket
Wiring Cord Junction Box
Condenser Unit Nut
(Fan Motor Leads inside) Cord Grip
Fan Motor Leads
Securing
Hole
Cap Gasket
Bushing
Fig. 24 Cap Nut

Bushing Fan Motor
Wiring Cord
Fig. 25
Note: The space in the Junction Box is limited. Make the connections outside the Junction
Box before securing the Cord Grip on the Condenser Unit inside by using the Nut
and Bushing provided.
4) Replace the Junction Box Cover in its correct position and secure it with the two screws
provided.
E1CG4880210 35

[e] STACKING CONDENSER UNITS
1) Secure the lower Condenser Unit. Top Panel
2) Remove the Top Panel of the lower Condenser Unit.

Upper Condenser Unit
Keep the four screws for the Top Panel.
Screw
3) Attach the upper Condenser Unit on top of the lower.
4) Secure the upper Condenser Unit with the four screws

for the Top Panel. Lower Condenser Unit
5) Install refrigerant lines, and make electrical

connections for each Fan Motor as instructed under
[c] and [d]. Fig. 26
7. WATER SUPPLY AND DRAIN CONNECTIONS

Water Inlet (IM-240)
(For the U.K. only, the connections must be in
accordance with current requirements of the *Cooling Water Inlet
Model Water Byelaws 1986 SI No. 1147) *Cooling Water Outlet
Drain Outlet
* Only potable water should be used for the (Icemaker dump)
icemaker.
Drainage
* Water supply pressure should be minimum 0.5 Drain Outlet (Bin)
bar and maximum 8 bar. If the pressure
exceeds 8 bar, use a proper pressure reducing
valve. Do NOT throttle back the supply tap. Water Inlet (IM-720)
*Cooling Water Inlet
* A plumbing permit and services of a licensed *Cooling Water Outlet
plumber may be required in some areas. Water Inlet
Elbow
Upper Unit
*Cooling Water Outlet
* The icemaker drain is gravity flow, so ensure Middle Unit
drain pipe has an adequate pitch or fall. Drain Outlet (Upper Unit)
Water Inlet Union
* Water should drain into an open trap. *Cooling Water Outlet
Lower Unit
Drain Outlet (Middle Unit) Tee

* The Storage Bin has two drain outlets. The
Storage
upper/outer one is for dump from the icemaker, Bin
and the lower/inner is for the Bin. The two drain Drain Outlet (Lower Unit)
lines must be separated to prevent a backflow

into the Storage Bin. Drainage Drain Outlet (Bin)
* On water-cooled model, a back flow preventer * Water-cooled model only

may be required in the cooling water circuit.
Fig. 27
36 E1CG4880210

[Air-Cooled and Remote Air-Cooled Models]
1) Attach the angled end of white flexible inlet hose (accessory) to the G3/4 fitting on the left
side of the icemaker as indicated, ensuring rubber sealing washer is correctly positioned.
Hand tighten sufficiently to provide leak free joint (Fig. 28).
2) Attach the other end of inlet hose to the water tap (Fig. 29), noting washer is correctly
positioned before hand tightening as above. It is a wise precaution to have a stop valve
within easy reach.
3) Hand tighten grey flexible outlet hose (accessory) onto the R3/4 fitting on the left side of the
Storage Bin as indicated, ensuring rubber washer is correctly positioned to obtain a leak
free joint. The pipe can be cut to length as necessary to suit position of main drain.
Note: Jointing compounds should be approved and suitable for potable water use.
Icemaker
Potable Water
Inlet G3/4
Inlet Hose
Drain Outlet R3/4
(on left side of
Storage Bin)
Water Supply Tap

Bin
Inlet Hose
Outlet Hose
Fig. 28 Fig. 29
E1CG4880210 37

[Water-Cooled Model]
* Hoshizaki recommends that the water-cooled Condenser should be connected to a closed

circuit recirculating type cooling system utilizing a tower, water chiller or similar (see Fig. 30
and 31). Water make up should be via a ball valve/break tank arrangement.
* Whilst connecting a water-cooled Condenser to a mains water (potable) supply will not
affect the performance of the machine, it will most certainly cause a high use/waste of a
valuable resource and is not recommended.
* The services of a licensed or coded plumber should be used to ensure a correct installation.
* The connections should be made properly in compliance with the applicable national or
local regulations.
[a] Standard connections according to WRC regulations in U.K. (Fig. 30 and 31)
* When selecting a Cooling Tower, refer to the following peak values of heat flow in the
Condenser:
Model IM-240DW/XW: 5235W
* Pipes between the Cooling Tower and the icemaker should be at least 20 mm DIA to reduce
pressure loss, even though the icemaker fittings are 13 mm DIA.
* Pressure loss in the water circuit inside the unit will be 5 to 6 m when the cooling water flows
at the ratio of 4 to 5 lit/min.
* Select a Circulating Pump referring to the above values of heat flow.
* Do not use a Cascade Pump, or the Water Regulator will vary the flow and stop it during the
defrost cycle.
* The Strainer must be cleaned periodically.
[Icemaker Connections]
1) Attach the angled end of white flexible inlet hose (accessory) to the G3/4 fitting on the left
side of the icemaker as indicated, ensuring rubber sealing washer is correctly positioned.
Hand tighten sufficiently to provide leak free joint.
2) Attach the other end of inlet hose to the water tap (Fig. 29), noting washer is correctly
positioned before hand tightening as above.
Note: If filtration or treatment is used, ensure icemaker section only is on treated water
supply, not the Condenser.
38 E1CG4880210

3) Attach grey flexible outlet hose (accessory) to the R3/4 fitting on the left side of the Storage
Bin as indicated (Fig. 28), confirming fitment of rubber washer before finally hand tightening
the joint. This pipe can be cut to length as necessary to suit position of main drain.
4) By means of a suitable spanner or wrench, tighten the 1/2-3/4 nipples (accessory) into the
Rc1/2 fittings on the left side of the icemaker as indicated. P.T.F.E. tape and/or a suitable
sealing compound should be used to obtain a leak free joint.
Note: Jointing compounds should be approved and suitable for potable water use.
5) Connect the Condenser cooling circuit to the free end of 1/2-3/4 nipples as indicated (Fig.
30) using a suitable rigid type pipe.
Icemaker
Potable Water
Inlet G3/4
Cooling Water
Inlet Rc1/2
1/2-3/4 Nipple
Cooling Water
Outlet Rc1/2
Inlet Hose
Drain Outlet R3/4
(on left side of
Storage Bin)
Bin
Condenser Cooling Circuit
Outlet Hose
Fig. 30
Flow Control Valve
Icemaker Cooling
Tower
P
Strainer Pump
Fig. 31
E1CG4880210 39

[b] Connections according to regulations other than WRC by utilising accessory
hoses (Fig. 32)
1) Follow the instructions from 1) to 4) in [a] above.
2) For Condenser connections, use supplied accessory hoses and make the same
connections as 1) to 3) in [a] above to the free end of 1/2-3/4 nipples as indicated (Fig. 32).
Potable Water
Icemaker
Inlet G3/4
Cooling Water
1/2-3/4 Nipple Inlet Rc1/2
Cooling Water
Outlet Rc1/2
Drain Outlet R3/4

Inlet Hose (on left side of
Storage Bin)
Bin
Outlet Hose
Fig. 32
40 E1CG4880210

8. FINAL CHECK LIST
1) Is the icemaker level?
2) Is the icemaker in a site where ambient temperatures are a minimum of 1°C and maximum
40°C all year around?
3) Is there at least 15 cm clearance around the icemaker for easy maintenance and service?
4) Have all shipping carton, tape(s) and packing been removed from the icemaker?
5) Have all electrical and piping connections been made?
6) Has the power supply voltage been tested or checked against the nameplate rating?
Has a proper earth been installed to the icemaker?
7) Has the water supply pressure been checked to ensure a minimum of 0.5 bar and maximum
8 bar?
8) Have the compressor hold-down bolts and all refrigerant lines been checked against
vibration and possible failure?
9) Have the Bin Control Switch been checked for correct operation? When the icemaker is
running, push the Detector of the Bin Control Switch. The icemaker should stop within 10
seconds.
E1CG4880210 41

IV. OPERATING INSTRUCTIONS
WARNING
1. This icemaker is designed to produce and store edible ice. To keep the
icemaker hygienic:
* Wash your hands before removing ice. Use the Plastic Scoop provided
(accessory).
* The Storage Bin is for ice use only. Do not store anything else in the Bin.
* Clean the Storage Bin before use (see “V. 1. PERIODICAL CLEANING”).
* Keep the Scoop clean. Clean it by using a neutral cleaner and rinse
thoroughly.
* Close the Door after removing ice to prevent entrance of dirt, dust or insects
into the Storage Bin.
2. The use of any electrical equipment involves the observance of some

fundamental rules. In particular:
* Instances of high humidity and moisture increase the risk of electrical short
circuits and potential electrical shocks. If in doubt, disconnect the icemaker.
* Do not pull the power cord in order to disconnect the icemaker from the
feed network.
* This appliance is not suitable for unsupervised use by young children or
aged or infirm persons.
3. All parts are factory-adjusted. Improper adjustments may result in failure.
4. If the unit is turned off, wait for at least 3 minutes before restarting the icemaker
to prevent damage to the Compressor.
1. START UP
[Air-Cooled and Water-Cooled Models]
1) Disconnect the power supply.
2) Open the water tap.
3) Connect the power supply and energise.
4) The following should occur in sequence:

a) Compressor will start (Hot Gas Valve open).
b) Water Pan will fully open.
c) Water Solenoid will open.
d) Water Pan will start to close (Hot Gas Valve closed).
e) Water Pan fully closed - Pump Motor will start.
f) Water Solenoid will close.
42 E1CG4880210

[Remote Air-cooled Model]
Before starting the unit, energise the Oil Heater around the lower part of the Compressor to
prevent a starting failure caused by the refrigerant staying inside the Compressor:
1) Move the Washing Switch on the Control Box to the “WASH” position.
Washing
Switch
Control Box
Fig. 33
2) Push the Bin Control Switch to the right into the “bin full” position,
and fix it there with tapes.
3) Connect the power supply.
4) After 10 seconds in the defrost cycle, the unit stops. Leave the unit
for 12 hours (Oil Heater energised). Fig. 34
5) Move the Washing Switch to the “ICE” position, and release the Bin Control Switch into the
initial “running” position.
Fig. 35
6) The unit will start a freeze cycle in 80 seconds.
IMPORTANT
1. Check the conditions and quality of the ice production.
2. Do not use ice produced in the trial run. It might be contaminated with foreign
matter in the water circuit. Discard or flush down the drain.
E1CG4880210 43

2. PREPARING THE ICEMAKER FOR LONG STORAGE
WARNING
Drain the icemaker to prevent damage to the water supply line at subfreezing
temperatures, using air or carbon dioxide. Shut off the icemaker until proper air
temperature is resumed.
1) Close the water supply tap, and remove the [Normal Position]
Inlet Hose.
2) Remove the Front Panel.
3) Remove the screw located on the front of

the Water Tank. Screw
Bracket
4) Move the Tank Drain Pipe to the drain Tank Drain
position. See Fig. 36. Pipe
5) Push the Reset Switch in the Control Box, or [Drain Position]

disconnect power source and reconnect
after 3 minutes.
6) The Water Pan will open, and then the

Actuator Toggle Switch will turn to the
“DEFROST” position in 40 seconds. (Click
sound will be heard.)
7) Blow out the water supply line immediately

after the Water Pan has opened. Fig. 36
Note: This procedure is necessary to protect the icemaker from freezing up at subfreezing
temperature.
8) Unplug the icemaker or disconnect the power source with the Actuator Toggle Switch in
the “DEFROST” position.
9) Move the Tank Drain Pipe to the normal position, and secure it with the screw.
10) Remove all ice from the Storage Bin, and clean the Bin.
11) Replace the panels in their correct positions.
12) Replace the Inlet Hose in its correct position.
44 E1CG4880210

3. BIN CONTROL
Bin Control Switch is mounted on the upper

side of the Storage Bin. This switch will turn
off the unit automatically when the Storage Bin
is full of ice.
Handle the Bin Control Switch carefully,
because the switch assembly is fragile.
Especially on removing ice, do not touch or Running Bin full Fragile
poke with a scoop. (Tripped) Keep away from
Keep away from the Water Plate or Drain Pan water plate or
drain pan.
to prevent jamming. Fig. 37
[a] BIN CONTROL SWITCH ASSEMBLY
Bracket
Microswitch
Switch Bracket Cover

Actuator
Detector
Fig. 38
E1CG4880210 45

[b] REMOVAL
BRACKET COVER
Push the two Pawls and remove the Bracket
Cover.
SWITCH
Pull out the Switch, holding the Rubber Leads
Cap. Handle with care.
SWITCH ACTUATOR
Insert a flat blade screwdriver and wrench it
slightly to pull out the Switch Actuator. Handle
with care to prevent damage to the cam surface
of the Actuator.
DETECTOR
Push out the Detector, holding the Switch
Actuator.
[c] REASSEMBLING
SWITCH ACTUATOR
Insert the lower Shaft and push it along the U
Notch. Check that the Switch Actuator moves
free.
SWITCH & BRACKET COVER

Place the Switch Lever first, and then attach the
Switch in position. Insert the guide and push the
Bracket Cover to lock.
Fig. 39
46 E1CG4880210

V. MAINTENANCE INSTRUCTIONS
WARNING
1. Before carrying out any cleaning or maintenance operations, unplug the

icemaker from the electrical supply network.
2. Before handling or using cleaning solutions, check the guidelines on the

product for advice on suitable personal protective clothing, gloves, goggles,
etc.
3. Clean and sanitize the icemaker water system at least twice a year, and
check and clean the Condenser at least once a year.
4. This appliance must not be cleaned by use of a water jet.
1. PERIODICAL CLEANING
[1] Machine and Bin Exterior
Wipe the exterior at least once per week with a clean, soft cloth. Use a damp cloth containing
a neutral cleaner to wipe off grease or dirt.
[2] Scoop and Storage Bin Handle Cleaning/Sanitisation (Daily)
1) Either mix 3 litres of water with 11 ml of 5.25% sodium hypochlorite solution in a suitable
container, or the recommended Hoshizaki sanitiser as directed.
2) Soak the Scoop in the solution for more than 3 minutes. Rinse thoroughly, and shake to
remove surplus liquid.
Note: Using a cloth to dry may re-contaminate.
3) Use a neutral cleaner to wash the Storage Bin Handle. Rinse thoroughly.
4) Soak a clean cloth with the sanitising solution, and wipe the Handle. Use fresh water and
a clean cloth to rinse/dry.
[3] Storage Bin Interior Cleaning/Sanitisation (Weekly)
1) Open the Storage Bin Door, and remove all ice.
Note: Hoshizaki recommends various types of Storage Bin for the icemaker which vary in
size and design. The following instructions are therefore for general guidance only.
E1CG4880210 47

2) Wash the Bin liner, Ice Deflector and Door inner surface with a neutral non-abrasive cleaner.
Rinse thoroughly with a clean cloth and fresh water.
3) Either mix 5 litres of water with 18 ml of 5.25% sodium hypochlorite solution in a suitable
container, or the recommended Hoshizaki sanitiser as directed.
4) Soak a clean sponge or cloth with the solution, and wipe the Bin liner, Ice Deflector and
Door inner surface.
5) Rinse thoroughly with fresh water and a clean cloth to wipe off the solution. Close the Bin
Door.
Note: Some solutions may cause damage to the Bin liner surfaces or corrosion on the
metal parts. Always rinse the sanitiser unless directed otherwise by Hoshizaki
guidelines.
[4] Air Filter (Air-Cooled Model Only)
Plastic mesh Air Filters are fitted to remove dirt or dust from the air, preventing the Condenser
from getting clogged. As the Filters become dirty, air circulation through the Condenser will
be reduced, affecting the icemaker’s performance.
Remove and clean the Air Filters at least twice per month:
1) Unscrew and remove the Front Panel. The Filter is fitted on the inside of the panel behind
the air slots.
2) Unscrew and remove the Louver on the Right Side Panel. The Filter is fitted to the inside
of the plastic Louver.
Note: Do not put your hand inside the machine compartment.
3) Remove the Air Filters.
4) Clean the Air Filters by using a vacuum cleaner. When severely clogged, use warm water
and a neutral cleaner to wash the Air Filters.
5) Rinse and dry the Air Filters thoroughly, and place them back in position.
Air Filter
Louver
Right Side Panel Fig. 40
48 E1CG4880210

2. WATER VALVE
1) Unplug the icemaker or disconnect the power source.
2) Close the water supply tap.
3) Remove the Top Panel and Front Panel.
4) Disconnect the Inlet Hose from the Water Valve.
5) Remove the Mesh Filter from the Water Valve.
6) Clean the Mesh using a brush.
7) Replace the Mesh and Inlet Hose in their correct positions.
8) Open the Shut-off Valve.
9) Plug in the icemaker or connect the power source.
10) Check for leaks.
Coil
Do not remove
Filter Inlet Hose

Packing
Fig. 41
E1CG4880210 49

3. WATER-COOLED CONDENSER
Deposits inside the water circuit of the Water-cooled Condenser decrease cooling
performance. Clean inside of the Condenser by circulating a cleaning solution.
1) Prepare the following:

Cleaning solution [Read and follow any instructions on label or bottle.]
Pump Container for solution Hose Hose bands
Two fittings [R1/2 - 3/8”DIA] Two fittings [3/8” flare - 3/8”DIA]
CAUTION
Do not use a cleaning solution that will corrode the copper tubing.
In case of contact with the solution, flush with water.
2) Remove the panels and check for leaks from the water line.
3) Unplug the icemaker or disconnect the power source, and close the water supply tap.
4) Disconnect the cooling water inlet and outlet pipings and attach fittings to connect hoses.
5) Disconnect the inlet and outlet tubings of the Water Regulator and replace the Water
Regulator by fittings.
6) Connect hoses as shown in Fig. 42 and secure them by hose bands.
7) Fill the container with the cleaning solution.
8) Run the pump motor and circulate the solution for a period recommended in the instructions
on label or bottle of the cleaner.
9) Rinse the water circuit.
10) Reverse the above procedure in steps 2) through 6).
11) Check the icemaking capacity referring to “VI. 3. PERFORMANCE DATA”.
Cleaner
Hose
Condenser
Container
Fig. 42
50 E1CG4880210

4. ICEMAKING WATER SYSTEM
To keep the icemaker hygienic, clean and sanitize the icemaking water system at least once
every six months. More frequent cleaning and sanitizing may be required depending on the
water quality.
CAUTION
1. Do not touch the Washing Switch with damp hands.
2. Always wear rubber gloves, eye protectors, apron, etc. for safe handling of
the cleaner and sanitizer.
3. Use the cleaners and sanitizers recommended by Hoshizaki. Contact your

local Hoshizaki office for further details. (The instructions below give an
example of those recommended cleaners and sanitizers.)
4. Never mix cleaning and sanitizing solutions in an attempt to shorten cleaning

time.
5. Wipe off any splashed or spilt cleaner/sanitizer immediately.
6. Do not use any ammonia type cleaners on any part of the icemaker.
7. When the ambient and water temperatures are 10°C or below, the Water Pan
may remain open. Warm the icemaking compartment up to 20°C around the
Thermistor.
8. Be sure to follow the cleaning and sanitizing instructions below.
1) Use a suitable container to dilute 236 ml of the cleaner (“Nickel-Safe Ice Machine Cleaner”
by The Rectorseal Corporation) with 11.4 lit. of water.
2) Open the Storage Bin Door, and remove all the ice to avoid contaminating by the cleaner.
3) Remove the Front and Top Panels. See Fig. 2.
4) If the icemaker is in a defrost cycle, wait until a freeze cycle starts.
5) Remove the screw, and move the Tank Drain Pipe to the drain
position. See Fig. 36.
6) Push the Bin Control Switch to the right into the “bin full” position.
Hold the switch until the icemaker stops in 10 seconds. See Fig. Fig. 43
43.
E1CG4880210 51

7) When the icemaker stops, release the Bin Control Switch into the
“running” position. See Fig. 44. (The icemaker will restart in 80
seconds, and the Water Pan will start to open.)
9) After the ice has dropped and the Water Pan begins to close, move Fig. 44
the Washing Switch on the right side of the Control Box to the
“WASH” position. See Fig. 45.
Washing Switch
Control Box
Fig. 45
10) As soon as the Water Pan closes, pour the cleaning solution prepared in 1) carefully into
the Water Pan. Do not splash or spill the solution onto the other parts.
11) Circulate the cleaning solution for 30 minutes. Open the water supply tap, and repeat the
above steps 6) and 7).
12) When the Water Pan closes again, pour clean water into the Water Pan until it floods from
the Overflow Pipe, and circulate the water for 5 minutes.
13) Repeat the above steps 6), 7) and 12) at least three times to rinse thoroughly.
SANITIZING INSTRUCTIONS
Note: Sanitizing should always be completed after cleaning or alternately as an individual

procedure if conditions exist to make it necessary.
14) Use a suitable container to dilute 44 ml of 5.25% sodium hypochlorite solution with 11.4
lit. of water.
* Alternatively use the Hoshizaki recommended sanitizer as directed by the relevant

instructions.
15) Repeat the above steps 5), 6) and 7), and close the water supply tap.
52 E1CG4880210

16) As soon as the Water Pan closes, pour the sanitizing solution prepared in 14) carefully
into the Water Pan. Do not splash or spill the solution onto the other parts.
17) Circulate the solution for 15 minutes. Open the water supply tap, and repeat the above
steps 6) and 7).
18) When the Water Pan closes again, pour clean water into the Water Pan until it floods from
the Overflow Pipe, and circulate the water for 5 minutes.
19) Repeat the above steps 6), 7) and 18) at least three times to rinse thoroughly.
20) Move the Tank Drain Pipe to the normal position, and secure it with the screw. See Fig.
36.
21) Repeat the above steps 6) and 7) again. When the

icemaker stops, move the Washing Switch to the “ICE”
position. See Fig. 46. (The icemaker will resume
icemaking process.)
22) Replace the Front Panel and Top Panel in their correct
positions. Fig. 46
23) Complete Storage Bin cleaning as detailed in V. 1. [3].
IMPORTANT
Be sure to operate the Bin Control Switch as specified in 11) and 17) within 40
minutes after the Water Pan closes. After 40 minutes pass, the interlock will
operate to stop the icemaker. (It will not reset automatically.) If the interlock
should operate, disconnect the power source and then reconnect it.
E1CG4880210 53

VI. TECHNICAL INFORMATION
1. WATER CIRCUIT AND REFRIGERANT CIRCUIT
[a] IM-240DME, IM-240XME, IM-240AME (Air-cooled)
Water
Valve
Expansion
Valve
Evaporator
Thermistor
Controller
Board Expansion
Valve Bulb
Water Pan
Water Pump
Drier
Condenser
Pressure
Switch
Hot Gas
Fan Motor
Valve Strainer
Compressor
Water Circuit
Refrigerant Circuit
54 E1CG4880210

[b] IM-240DWME, IM-240XWME (Water-cooled)
Water
Valve
Expansion
Valve
Evaporator
Thermistor
Controller
Board Expansion
Valve Bulb
Water Pan
Water Pump
Drier
Water Regulating Valve Pressure

Switch
Condenser
Hot Gas
Valve Strainer
Compressor
Water Circuit
Refrigerant Circuit
E1CG4880210 55

[c] IM-240DSME, IM-240XSME (Remote Air-cooled)
Water Expansion
Valve Valve
Pressure
Switch Bulb
Drier Thermistor
Receiver Water Pan

Tank
Water
Pump
Insulation
Controller
Access Board
Valve
Connecting
Pipe
Hot Gas
CPR Valve
Fan
Insulation Strainer
Connecting
Con- Pipe
denser
Condenser Unit Compressor

Access
Valve
Water Circuit
Refrigerant Circuit
56 E1CG4880210

2. WIRING DIAGRAM
[a] IM-240DME, IM-240XME
E1CG4880210 57

[b] IM-240DWME, IM-240XWME
58 E1CG4880210

[c] IM-240DSME, IM-240XSME
E1CG4880210 59

[d] IM-240AME
60 E1CG4880210

3. PERFORMANCE DATA (Ice Production = Capacity when shipped from factory)
(*Values for icemaking water only. Use a cooling tower for cooling water.)
Ambient Temp. (°C) 10 21 32 38
Model
Water Temp. (°C) 10 15 21 32
IM-240DME* Ice Production (kg/d) 182 205 195 170
IM-240XME* Freeze Cycle Time (min) 19.5 19 21 25
Defrost Cycle Time (min) 6 3.5 2.5 2
Water Consumption (lit/h) 48.8 30 19 12.3
Electric Consumption (W) 1120 1200 1330 1450
Head Pressure [peak] (bar) 16 17.5 23 26
IM-240DME-21* Ice Production (kg/d) 170 180 165 152
IM-240XME-21* Freeze Cycle Time (min) 11.5 12 15 17
Defrost Cycle Time (min) 5.5 4 2.5 2
Water Consumption (lit/h) 66.4 49.2 25.4 17.4
IM-240DME-23* Ice Production (kg/d) 163 175 165 145
IM-240XME-23* Freeze Cycle Time (min) 16 16.5 19 21.5
Defrost Cycle Time (min) 5 3 2 2
IM-240DME-32 Ice Production (kg/d) 180 175 155 130
IM-240XME-32 Freeze Cycle Time (min) 22.5 23.5 28 34
Defrost Cycle Time (min) 4 3.5 2.5 2.5
IM-240DME Ice Production (kg/d) 190 210 200 175
IM-240XME Freeze Cycle Time (min) 18.5 19 21 24.5
Defrost Cycle Time (min) 5.5 3 2 2
(60Hz) Water Consumption (lit/h) 48.5 31.2 20.9 13.9
Head Pressure [peak] (bar) 18 18 23 24
IM-240DME-21 Ice Production (kg/d) 180 210 180 155
IM-240XME-21 Freeze Cycle Time (min) 11 11 14 16.5
Defrost Cycle Time (min) 5 2.5 2 2
(60Hz) Water Consumption (lit/h) 65.5 35 22.8 19.7
Head Pressure [peak] (bar) 18 18 23 24
IM-240DSME Ice Production (kg/d) 185 205 195 170
IM-240XSME Freeze Cycle Time (min) 21 19.5 21.5 25
IM-240DSME-23 Ice Production (kg/d) 175 190 180 145
IM-240XSME-23 Freeze Cycle Time (min) 16 15.5 17 21.5
Defrost Cycle Time (min) 3.5 2.5 2 2
E1CG4880210 61

(Ice Production = Capacity when shipped from factory)
(*Values for icemaking water only. Use a cooling tower for cooling water.)
Model
Water Temp. (°C) 10 15 21 32
IM-240DWME* Ice Production (kg/d) 205 202 196 175
IM-240XWME* Freeze Cycle Time (min) 18.5 19.5 21 24
Defrost Cycle Time (min) 4 3.5 2.5 2.5
Water Consumption (lit/h) 33.5 29.3 19 16.8
Head Pressure [peak] (bar) 19.2 19.2 19.2 19.6
IM-240DWME-21* Ice Production (kg/d) 203 193 181 170
IM-240XWME-21* Freeze Cycle Time (min) 12 12.5 13.5 15
Defrost Cycle Time (min) 2.5 2.5 2.5 2
IM-240DWME-23* Ice Production (kg/d) 185 175 168 150
IM-240XWME-23* Freeze Cycle Time (min) 15 16.5 18 21
Defrost Cycle Time (min) 3.5 3 2.5 2
IM-240DWME-32 Ice Production (kg/d) 180 170 160 152
IM-240XWME-32 Freeze Cycle Time (min) 23.5 25 27.7 29.3
Water Consumption (lit/h) 21.1 20 11.2 10.6
IM-240DWME Ice Production (kg/d) 210 205 200 180
IM-240XWME Freeze Cycle Time (min) 18.5 19.5 20.5 23
Defrost Cycle Time (min) 3.5 3 2.5 2.5
Head Pressure [peak] (bar) 19.4 19.5 19.6 20
IM-240DWME-21 Ice Production (kg/d) 210 200 190 180
IM-240XWME-21 Freeze Cycle Time (min) 11.5 12.5 14 15
Defrost Cycle Time (min) 3 2.5 2 2
Head Pressure [peak] (bar) 19.4 19.5 19.6 20
IM-240AME-23 Ice Production (kg/d) 210 200 190 160
Freeze Cycle Time (min) 12 13.5 15 18
Defrost Cycle Time (min) 2.5 2.5 2 1.8
62 E1CG4880210

Suction Pressure and Evaporator Temp.
50/60Hz
MODEL
Water Temp. (°C) 10 15 21 32
Suction Pressure
3.0 4.0 4.5 5.5
IM-240 “M” type Peak (bar)
(R404A) Evaporator Inlet
-20 -19 -18 -17
Temp. (°C)
Note: The above data are only for reference in servicing. Actual readings may be
slightly different for each product.
Suction Pressure = Peak readings in freezing cycle
Evaporator Inlet Temp. = 5 minutes before completion of freezing cycle
E1CG4880210 63

VII. SERVICE DIAGNOSIS
1. NO ICE PRODUCTION
PROBLEM CHECK POSSIBLE CAUSE REMEDY
[1] The icemaker a) Power Source 1. OFF position. 1. Move to ON position.
will not start. 2. Loose connections. 2. Tighten.
3. Bad contacts. 3. Check for continuity and
replace.
b) Power Cord 1. Loose connection. 1. Tighten.
2. Open circuit - damaged. 2. Repair or replace.
c) Fuse 1. Blown out. 1. Replace.
d) Bin Control 1. Tripped with Bin filled 1. Remove ice.
with ice.
2. Out of position. 2. Place in position.
3. Fused contacts. 3. Check for continuity and
repair or replace.
e) High Pressure 1. Bad contacts. 1. Check for continuity and
Control replace.
f) Transformer 1. Coil winding opened. 1. Replace.
g) Wiring to 1. Loose connections or 1. Check for continuity and
Controller Board open. replace.
h) Thermistor 1. Leads short-circuit or 1. See “II. 2. [c] BEFORE
open and High CHECKING
Temperature Safety CONTROLLER BOARD”.
(Backup Timer) operates.
i) Hot Gas 1. Continues to open in 1. Check for power OFF in
Solenoid Valve freeze cycle and High freeze cycle and replace.
Temperature Safety
(Backup Timer) operates.
j) Controller Board 1. Defective. 1. See “II. 2. CONTROLLER
BOARD”.
[2] Compressor a) Pressure Switch 1. Dirty Air Filter or 1. Clean.
will not start, or Condenser.
operates 2. Ambient or condenser 2. Check for recommended
intermittently. water temperature too temperatures.
warm (water-cooled).
3. Condenser water 3. Check for recommended
pressure too low or OFF pressure.
(water-cooled).
4. Water Regulating Valve 4. Adjust it lower.
set too high (water-
cooled).
5. Fan not rotating. 5. See 4 - [2] - c).
6. Refrigerant overcharged. 6. Recharge.
7. Refrigerant line or 7. Clean and replace Drier.
components plugged.
8. Bad contacts. 8. Check for continuity and
replace.
9. Loose connections. 9. Tighten.
b) Water Regulator 1. Set too high. 1. Adjust lower.
(water-cooled) 2. Clogged or defective. 2. Clean or replace.
64 E1CG4880210

[2] (Continued) c) Overload 1. Bad contacts. 1. Check for continuity and
Protector replace.
2. Voltage too low. 2. Check for recommended
voltage.
3. Refrigerant overcharged 3. Recharge.
or undercharged.
d) Starter 1. Defective. 1. Replace.
e) Start Capacitor 1. Defective. 1. Replace.
or Run
Capacitor
f) Magnetic 1. Bad contacts. 1. Check for continuity and
Contactor replace.
2. Coil winding opened. 2. Replace.
g) Compressor 1. Wiring to Compressor. 1. Check for loose
connection or open, and
replace.
2. Defective. 2. Replace.
h) Air Filter, 1. Clogged. 1. Clean.
Condenser
[3] Compressor a) Control Circuit 1. Loose connection or 1. Repair or replace.
runs, but other broken wire.
components
will not start.
[4] Fan Motor will a) Wiring 1. Loose connection or 1. Repair or replace.
not run. broken wire.
b) Actuator Toggle 1. Defective. 1. Replace.
Switch
c) Thermistor, 1. See “II. 2. CONTROLLER BOARD”.
Controller Board
[5] Water a) Water Solenoid 1. Diaphragm does not 1. Check for water leaks
continues to be Valve close. with icemaker OFF.
supplied in b) Controller Board 1. Defective. 1. See “II. 2. CONTROLLER
freeze cycle. BOARD”.
[6] Water does not a) Water Supply 1. Water pressure too low 1. Check for recommended
circulate. Line and water level in Water pressure.
Tank too low.
b) Water Solenoid 1. Dirty mesh filter or orifice 1. Clean.
Valve and water level in Water
Tank too low.
2. Coil winding opened. 2. Replace.
3. Wiring to Water Valve. 3. Check for loose
replace.
c) Water System 1. Water leaks. 1. Check connections for
water leaks, and repair.
2. Clogged. 2. Clean (See “V. 4.
ICEMAKING WATER
SYSTEM”).
d) Pump Motor 1. Motor winding opened. 1. Replace.
2. Bearing worn out. 2. Replace.
3. Wiring to Pump Motor. 3. Check for loose
replace.
E1CG4880210 65

[6] (Continued) 4. Defective or bound 4. Replace and clean.
impeller.
5. Mechanical Seal worn 5. Check and replace.
out.
e) Controller Board 1. Defective. 1. See “II. 2. CONTROLLER
BOARD”.
f) Actuator Toggle 1. Defective. 1. Replace.
Switch
g) Water Plate 1. Clogged. 1. Clean.
[7] All components a) Refrigerant 1. Undercharged. 1. Check for leaks and
run, but no ice recharge.
is produced. 2. Air or moisture trapped. 2. Replace Drier, and
recharge.
b) Compressor 1. Defective valve. 1. Replace Compressor.
c) Hot Gas 1. Continues to open in 1. Check and replace.
Solenoid Valve freeze cycle.
d) Actuator Toggle 1. Defective. 1. Replace.
Switch
e) Water Supply 1. Water supply is off. 1. Check for recommended
Line pressure.
[8] Water Pan will a) Wiring 1. Loose connection or 1. Repair or replace.
not open. broken wire.
b) Actuator Toggle 1. Defective. 1. Replace.
Switch
c) Actuator Motor, 1. Defective. 1. Replace.
Run Capacitor
d) Thermistor, 1. See “II. 2. CONTROLLER BOARD”.
Controller Board
[9] Water Pan will a) See [8] above.
not close. b) Hot Gas Valve 1. Defective. 1. Replace.
66 E1CG4880210

2. LOW ICE PRODUCTION
[1] Freeze cycle a) Water Supply to 1. Low pressure. 1. Check for recommended
time is too Condenser pressure.
long. (water-cooled)
b) Ambient or 1. Too high. 1. Check for recommended
Water temperatures.
Temperature
c) Water Quality 1. High hardness or 1. Install a water filter or
contains impurities. scale treatment.
2. Lime is deposited inside 2. Clean.
Cooling Water Tubing.
d) Refrigerant 1. Overcharged or 1. Recharge correctly and
Charge undercharged. check for leaks.
e) Refrigerant 1. Excessive moisture. 1. Replace Drier and
Circuit recharge correctly.
f) Thermistor, 1. See “II. 2. CONTROLLER BOARD”.
Controller Board
g) Air Filter, 1. Clogged. 1. Clean.
Condenser
h) Fan Motor 1. Running at half speed 1. Check Bimetal
continuously (DME/XME Thermostat for closed
only). contacts or Relay X6 for
welded contacts.
[2] Takes too long a) Evaporator 1. Scaled up. 1. Clean or remove scale.
for Water Pan Install a water filter or
to close. scale treatment.
2. Defective. 2. Replace.
b) Refrigerant 1. Undercharged. 1. Check for leaks and
Charge recharge correctly.
c) Hot Gas Valve 1. Defective. 1. Replace.
Controller Board
e) Water 1. Clogged. 1. Clean.
Regulating 2. Defective. 2. Repair or replace.
Valve
f) Fan Motor 1. Runs during defrost 1. Check wiring and
cycle. Actuator Toggle Switch.
E1CG4880210 67

3. ABNORMAL ICE
[1] Large-hole a) Water Supply 1. Low pressure. 1. Check for recommended
cubes. Line pressure.
b) Ambient or 1. Too high. 1. Check for recommended
Water temperatures.
Temperature
c) Air Filter, 1. Clogged. 1. Clean.
Condenser
d) Water Valve 1. Clogged. 1. Clean.
e) Pump Motor 1. Leaks. 1. Repair or replace.
2. Bearings worn out. 2. Replace.
3. Mechanical Seal worn 3. Replace.
out.
f) Refrigerant 1. Undercharged. 1. Check for leaks and
Charge recharge correctly.
g) Thermistor, 1. See “II. 2. CONTROLLER BOARD”.
Controller Board
h) Expansion 1. Poorly adjusted. 1. Readjust.
Valve
[2] Cloudy cubes. a) Water Supply 1. Low pressure. 1. Check for recommended
Line pressure.
2. Clogged. 2. Check Strainer and
clean.
b) Water Quality 1. High hardness or 1. Install a water filter or
contains impurities. scale treatment.
2. Lime is deposited inside 2. Clean.
Cooling Water Tubing.
c) Water Valve 1. Clogged. 1. Clean.
d) Water System 1. Scaled up. 1. Clean or remove scale.
e) Water Plate 1. Jet hole clogged. 1. Clean.
f) Pump Motor 1. Leaks. 1. Replace.
2. Bearings worn out. 2. Replace.
3. Mechanical Seal worn 3. Replace.
out.
g) Thermistor, 1. See “II. 2. CONTROLLER BOARD”.
Controller Board
[3] Slab does not a) Extension 1. Over-extended. 1. Replace.
break into Spring
separate b) Clearance 1. Too much. 1. Readjust.
cubes. between
Evaporator and
Water Plate
c) Evaporator 1. Dirty or scaled up. 1. Clean or remove scale.
Controller Board
68 E1CG4880210

4. OTHERS
[1] Icemaker will a) Bin Control 1. Out of position. 1. Place in position.
not stop when Switch 2. Bad contacts. 2. Check for continuity and
Bin is filled with replace.
ice. b) Controller Board 1. See “II. 2. CONTROLLER BOARD”.
[2] Abnormal a) Pump Motor 1. Bearing worn out. 1. Replace.
noise b) Actuator Motor 1. Gears worn out. 1. Replace.
c) Fan Motor 1. Bearings worn out. 1. Replace.
2. Fan Blade deformed. 2. Replace Fan Blade.
3. Fan Blade does not move 3. Replace.
freely.
d) Compressor 1. Mounting pad out of 1. Reinstall.
position.
e) Refrigerant 1. Rubbing or touching on 1. Secure or reset pipes.
Lines other surfaces.
[3] Ice in Storage a) Bin Drain 1. Plugged. 1. Clean.
Bin often melts.
[4] Fan Motor a) Bimetal 1. Defective. 1. Replace.
does not Thermostat
change speed b) Fan Relay X6 1. Welded contacts or 1. Replace.
(DME/XME defective coil.
only)
E1CG4880210 69

VIII. ADJUSTMENT
1. EXPANSION VALVE
The Expansion Valve is factory-adjusted. Do not adjust it except at replacement or service.

Adjust the valve setting, if necessary, as follows:
1) Remove the Cap Nut.
2) Rotate the Adjust Screw.
3) Watch holes of ice cubes produced. Standard setting is that Evaporator inlet side and
outlet side cubes have almost the same diameters. To make the inlet side larger, rotate
90 - 180° clockwise. Smaller, counterclockwise. Do not rotate more than 180° at a time.
CAUTION
Over adjustment of the valve may result in liquid refrigerant return causing freezing
to the suction line and severe damage to the Compressor.
Bulb
Adjust Screw
Bottom View
Cap Nut Capillary Tube
Solder Connection
Fig. 47
70 E1CG4880210

2. WATER REGULATING VALVE - WATER-COOLED MODEL ONLY
The Water Regulating Valve is factory-adjusted. Do not adjust it except at replacement or

service. Adjust the valve setting, if necessary, as follows:
1) Attach a pressure gauge to high-side line, or prepare a thermometer to check Condenser

drain temperature.
2) Rotate the Adjust Screw using a flat blade screwdriver so that the pressure gauge shows
19 bar, or the thermometer reads 38 - 40°C, 5 minutes after Freeze Cycle starts.
When the pressure or temperature exceeds the above, rotate the Adjust Screw
counterclockwise.
3) Check that the pressure or temperature holds.
Adjust Screw
Adjust Screw
Valve Body
Flare
Top View Connection
Bellows
Capillary Tube
Fig. 48
E1CG4880210 71

IX. REMOVAL AND REPLACEMENT
1. SERVICE FOR REFRIGERANT LINES
[a] SERVICE INFORMATION
1) Allowable Compressor Opening Time and Prevention of Lubricant Mixture [R404A]
The compressor must not be opened more than 30 minutes in replacement or service. Do
not mix lubricants of different compressors even if both are charged with the same refrigerant,
except when they use the same lubricant.
2) Treatment for Refrigerant Leak
If a refrigerant leak occurs in the low side of an ice maker, air may be drawn in. Even if the low
side pressure is higher than the atmospheric pressure in normal operation, a continuous
refrigerant leak will eventually reduce the low side pressure below the atmospheric pressure
and will cause air suction. Air contains a large amount of moisture, and ester oil easily absorbs
a lot of moisture. If an ice maker charged with R404A has possibly drawn in air, the drier
must be replaced.
replaced. Be sure to use a drier designed for R404A.
3) Handling of Handy Flux [R404A]
Repair of the refrigerant circuit needs brazing. It is no problem to use the same handy flux
that has been used for the current refrigerants. However, its entrance into the refrigerant
circuit should be avoided as much as possible.
4) Oil for Processing of Copper Tubing [R404A]
When processing the copper tubing for service, wipe off oil, if any used, by using alcohol or
the like. Do not use too much oil or let it into the tubing, as wax contained in the oil will clog the
capillary tubing.
5) Service Parts for R404A
Some parts used for refrigerants other than R404A are similar to those for R404A. But never
use any parts unless they are specified for R404A because their endurance against the
refrigerant have not been evaluated. Also, for R404A, do not use any parts that have been
used for other refrigerants. Otherwise, wax and chlorine remaining on the parts may adversely
affect the R404A.
6) Replacement Copper Tubing [R404A]
The copper tubes currently in use are suitable for R404A. But do not use them if oily inside.
The residual oil in copper tubes should be as little as possible. (Low residual oil type copper
tubes are used in the shipped units.)
72 E1CG4880210

7) Evacuation, Vacuum Pump and Refrigerant Charge [R404A]
Never allow the oil in the vacuum pump to flow backward. The vacuum level and vacuum
pump may be the same as those for the current refrigerants. However, the rubber hose and
gauge manifold to be used for evacuation and refrigerant charge should be exclusively for
R404A.
8) Refrigerant Leak Check
Refrigerant leaks can be detected by charging the unit with a little refrigerant, raising the
pressure with nitrogen and using an electronic detector. Do not use air or oxygen instead of
nitrogen for this purpose, or rise in pressure as well as in temperature may cause R404A to
suddenly react with oxygen and explode. Be sure to use nitrogen to prevent explosion.
[b] REFRIGERANT RECOVERY
The refrigerant must be recovered if required by an applicable law. A Low-side Access

Valve is provided on an extension pipe connected to the suction port of the Compressor.
On the DME/XME and DWME/XWME, a Tap Valve should initially be fitted to the High-side
Process Tube to be replaced with a proper Access Valve (see Fig. 45) when recovery is
completed.
The DSME/XSME high side can be accessed using the Gauge Port on the Upper Condenser
Line Access Valve (liquid return) attached to the right side of the icemaker.
Recover the refrigerant, and store it in a proper container. Do not discharge the refrigerant
into the atmosphere.
[c] EVACUATION AND RECHARGE
1) On the DME/XME and DWME/XWME, attach Charging Hoses, Service Manifold and
Vacuum Pump to the Low-side and High-side (to be fitted by servicer) Access Valves.
Connect the DSME/XSME Charging Hoses as described in “[b] REFRIGERANT
RECOVERY”. If possible, use Quick Release Connectors onto the Access Valves
(especially on the high side).
2) Turn on the Vacuum Pump.
3) Allow the Vacuum Pump to pull down to a 760 mmHg vacuum. Evacuating period depends
on the pump capacity.
4) Close the Low-side and High-side Valves on the Service Manifold.
5) Disconnect the Vacuum Pump, and attach a Refrigerant Charging Cylinder to accurately
weigh in the liquid charge. Remember to purge any air from the Charging Hose. See the
Nameplate for the required refrigerant charge.
E1CG4880210 73

Important Note: The DSME/XSME Nameplate will only state a base refrigerant charge
for up to 10 m of remote tubing (distance between Condenser and
icemaker). When this distance exceeds 10 m, refer to “III. 6. [c]
INSTALLATION” for refrigerant charge calculation.
6) Open the High-side Valve on the Gauge Manifold, and accurately measure in the liquid
charge. Close the valve on the Charging Cylinder before closing the High-side Manifold
Valve. Any remaining liquid in the line can be charged into the low side.
Note: Always charge in the liquid stage, as many refrigerants are blends and vapour
charging will affect the blend consistency (eg. R404A).
7) Turn on the icemaker. Release the High-side Access Connector, and allow pressure in
the charging line to slowly enter the low side of the system. Cap off the High-side Access
Valve. When pressure reduces on the low side, disconnect the low side charging line
and cap off the Access Valve.
8) Always cap the Access Valves to prevent a refrigerant leak.
9) Always thoroughly leak test all joints and valve caps.
10) Avoid charging large quantities of liquid into the low side in case of damage to the
Compressor.
Depressed
Cap
Access Valve
OPEN
Fig. 49
74 E1CG4880210

2. COMPRESSOR
2) Remove the Top, Front and Right Side Panels.
3) Recover the refrigerant and store it in a proper container, if required by an applicable law
(See “1. [b] REFRIGERANT RECOVERY”).
4) Remove the Terminal Cover on the Compressor, and disconnect Solderless Terminals.
5) Disconnect the Discharge and Suction Pipes using brazing equipment.
6) Remove the Hold-down Bolts, Washers and Rubber Grommets.
7) Slide and remove the Compressor. Unpack the new Compressor package.
8) Attach the Rubber Grommets of the previous Compressor.
9) Clean the Suction and Discharge Pipes with an abrasive cloth/paper.
10) Place the Compressor in position, and secure it using the Bolts and Washers.
11) Remove Plugs from the Compressor Suction and Discharge Pipes.
12) Braze or solder the Access, Suction and Discharge lines (Do not change this order), with
nitrogen gas flowing at the pressure of 0.2 - 0.3 bar.
13) Install the new Drier (See “3. DRIER”).
14) Check for leaks using nitrogen gas (10 bar) and soap bubbles.
15) Evacuate the system and charge it with refrigerant (See “1. [c] EVACUATION AND
RECHARGE”).
16) Connect the Solderless Terminals and replace the Terminal Cover in its correct position.
Note: Hoshizaki recommends that Compressor starting electrics are always replaced at the
same time as the Compressor.
E1CG4880210 75

3. DRIER
4) Remove the Drier Holder, if any, and pull the Drier toward you for easy service.
5) Remove the Drier using brazing equipment.
6) Braze or solder the new Drier, with the arrow on the Drier in the direction of the refrigerant
flow. Use nitrogen gas at the pressure of 0.2 - 0.3 bar when brazing tubings.
RECHARGE”).
Note: Always use a Drier of the correct capacity and refrigerant type.
76 E1CG4880210

4. EXPANSION VALVE
IMPORTANT
Always install a new Drier every time the sealed refrigeration system is opened.
Do not replace the Drier until after all other repair or replacement has been
made.
4) Remove the Expansion Valve using brazing equipment. Protect the Evaporator and pipes
from excessive heat with damp cloths or similar.
5) Remove the Expansion Valve Sensor (Bulb).
6) Remove the Drier using brazing equipment.
7) Braze in the new Expansion Valve. Protect the body of the valve from excessive heat, and
use nitrogen at a pressure of 0.2 - 0.3 bar when brazing.
8) Braze or solder the new Drier (See “3. DRIER”).
10) Evacuate the system and charge it with Bulb

refrigerant (See “1. [c] EVACUATION
AND RECHARGE”).
11) Attach the Bulb to the suction line in

Low Side
position. Be sure to secure it using a wire
or clamp and replace the insulation.
12) Replace the panels in their correct

positions. Cap Nut Capillary Tube
(Adjust Screw inside)
13) Plug in the icemaker or connect the power
source. High Side
Fig. 50
E1CG4880210 77

5. EVAPORATOR
IMPORTANT
made.
2) Remove the Top, Front, Right and Left Side Panels.
4) Remove the Water Pan Assembly, referring to “8. WATER PAN ASSEMBLY.”
5) Disconnect the solder connections on the Evaporator using brazing equipment. Protect
the Expansion Valve from excessive heat.
6) Remove four nuts holding the Evaporator.
7) Install the new Evaporator, and secure it with the Bolts, Collars (Spacer) and Nuts.
9) Braze pipes, with nitrogen gas flowing at the pressure of 0.2 - 0.3 bar.
RECHARGE”).
12) Replace the removed panels in their correct positions.
78 E1CG4880210

6. HOT GAS VALVE
IMPORTANT
made.
4) Disconnect the Hot Gas Valve leads.
5) Remove the screw and the Solenoid Coil.
6) Remove the valve and Drier using brazing equipment.
7) Braze the new Hot Gas Valve with nitrogen gas flowing at the pressure of 0.2 - 0.3 bar.
WARNING
Always protect the valve body by using a damp cloth to prevent the valve from
overheating. Do not braze with the valve body exceeding 120°C.
RECHARGE”).
11) Attach the Solenoid Coil to the valve body, and secure it with the screw.
12) Connect the leads.
E1CG4880210 79

7. WATER REGULATING VALVE - WATER-COOLED MODEL ONLY
[a] VALVE BODY
3) Remove the Front Panel and Right Side Panel.
4) Disconnect the flare connections of the Water Regulating Valve.
5) Remove the valve from the Bracket.
6) Install a new Water Regulating Valve.
7) Connect the flare connections.
8) Open the water supply tap.
9) Check for water leaks.
[b] WHOLE VALVE
IMPORTANT
made.
3) Remove the Front, Top and Right Side Panels.
5) Cut off the Copper Tube near the Capillary Tube solder connection, using a pipe cutter.
80 E1CG4880210

6) Cut off the Capillary Tubes of the Valve and High-pressure Switch, using a file and pliers.
Be careful not to damage the Capillary Tube end.
7) Disconnect the flare connections from the Bracket.
8) Remove the screws and the valve from the Bracket.
9) Install the new valve, and insert the Capillary Tubes into the Copper Tube.
10) Web the Copper Tube end, and braze or solder the Copper Tube and Capillary Tubes
together.
RECHARGE”).
14) Connect the flare connections.
16) Check for water leaks.
Adjust Screw
Valve Body
Flare
Connection
Bellows
Capillary Tube
Fig. 51
E1CG4880210 81

8. WATER PAN ASSEMBLY
1) Remove the Top, Front and Left Side Panels.
2) Push the Reset Switch on the Control Box to open the Water Pan.
4) Disconnect the Pump Motor leads in the Wiring Channel.
5) Remove the two Extension Springs from the Cam Arms.
6) Remove the Water Plate Bracket and the Water Pan Assembly.
7) Remove the two Spring Hook Screws from the Water Tank.
8) Remove the screws and the Water Plate Bracket.
9) Remove the Pump Suction and Discharge Tubings.
10) Remove the Pump Motor Bracket from the Water Plate.
11) Install the new Water Plate or Water Tank in the reverse order of the removal procedure.
82 E1CG4880210

INDEX NO. DESCRIPTION
1 Water Tank
2 Water Plate Bracket
3 Bracket
4 Spring Hook Screw
5 Pump Tubing (Suction)
6 Pump Tubing (Discharge)
7 Pump Motor Bracket
8 Water Plate
9 Overflow Pipe
10 Thumbscrew (for Overflow Pipe)
11 Nylon Tie
12 O-ring
J Pump Motor Assembly
S1 - 4 Tapping Screw
S5 Machine Screw
Fig. 52
E1CG4880210 83

9. PUMP MOTOR
3) Disconnect the Pump Motor leads in the Wiring Channel.
4) Remove screws and the Pump Motor from the Bracket.
5) Disconnect the Pump Suction and Discharge Tubings.
6) Disassemble the Pump Motor and check the Motor or parts.
7) Install the new motor or parts in the reverse order of the removal procedure.
8) Plug in the icemaker or connect the power source, and check for leaks.
1 Pump Motor
2 Retainer
3 Mechanical Seal
4 O-ring
5 Fixing Plate for O-ring
6 Packing
7 Impeller
8 Pin
9 Cover
Fig. 53
84 E1CG4880210

10. WATER VALVE
4) Disconnect the Receptacle (leads) from the Water Valve.
5) Remove the Valve Outlet tubing by releasing the Clamp.
6) Remove the Inlet Hose and Water Valve.
7) Install the new valve in the reverse order of the removal procedure.
10) Check for leaks.
Note: When replacing parts, disassemble as shown in Fig. 41 (page 49) and replace the
defective parts.
E1CG4880210 85

11. ACTUATOR MOTOR
4) Remove the Extension Spring (Actuator Motor side) from the Cam Arm.
5) Disconnect the Actuator Motor leads in the Wiring Channel.
6) Remove the Actuator Motor Bracket.
7) Remove the Spring Pin securing the Shaft to the Cam Arm.
8) Remove the Actuator Motor.
9) Install the new Actuator Motor in the reverse order of the removal procedure.
10) Check and adjust so that the Cam Arm normally moves the Actuator Toggle Switch to the
“FREEZE” and “DEFROST” positions (See “II. 2. [b] BEFORE CHECKING
CONTROLLER BOARD”).
86 E1CG4880210

12. CAM ARM
[a] CAM ARM (A) - ACTUATOR MOTOR SIDE
Refer to “11. ACTUATOR MOTOR.”
[b] CAM ARM (B) - REAR SIDE
4) Remove the Extension Spring from the Cam Arm (B).
5) Remove the Split Pin from the Cam Shaft.
6) Remove the Cam Arm (B).
7) Install the new Cam in the reverse order of the removal procedure.
E1CG4880210 87

13. ACTUATOR TOGGLE SWITCH
3) Remove the Hex Nut holding the Actuator Toggle Switch.
4) Cut off the Nylon Tie holding the Vinyl Cover Bag.
5) Disconnect the Receptacle of the leads.
6) Install the new Actuator Toggle Switch in the reverse order of the removal procedure.
Note: Be sure to secure the Vinyl Cover Bag.
88 E1CG4880210

Fig. 54
E1CG4880210 89

ICEMAKING ASSEMBLY AND CAM MECHANISM
G Water Pan Assembly

1 Evaporator
2 Bolt
3 Collar (Spacer)
4 Bearing
5 Actuator Motor
6 Actuator Toggle Switch
7 Shaft
8 Switch Cover
9 Actuator Motor Bracket
10 Cam Shaft Bearing
11 Spring Pin
13 Cam Arm (B)
14 Cam Shaft
15 Snap Pin
16 Split Pin
17 Spring
18 Washer (A)
19 Washer (B)
20 Washer (C)
21 Thermistor Holder
22 Label (for Overflow Pipe)
23 Thermistor (Cube Control)
24 Washer
25 Nylon Tie
26 Frame
27 Frame
28 Wire Saddle
29 Washer
30 Cam Arm (A)
31 Change Lever
S1 - 5 Machine Screw
90 E1CG4880210

14. CONTROLLER BOARD
IMPORTANT
A single type Controller Board is supplied as a Service Board. Some

modifications and adjustment will be required to fit the icemaker models. Do
not repair any parts and electronic devices on the Controller Board in the field.
Replace the whole board with a new Service Board.
[a] MODIFICATION
1) Check that the Service Board package includes:
Controller Board 1 pc.

Instruction Sheet 1 pc.
2) Modify the Service Board referring to the Instruction Sheet attached.
[b] REPLACEMENT
2) Remove the Front Panel.
3) Remove screws and the Control Box Cover.
4) Pull the Shield Plate slightly toward you, and disconnect the Signal Ground wire.
5) Pull out the Controller Board half way, and disconnect the Connectors K1, K2, K3 and K4.
6) Pull out and remove the Controller Board from the Control Box.
7) Install the new Controller Board and reassemble the Control Box in the reverse order of
the removal procedure.
8) Replace the Front Panel in its correct position.
E1CG4880210 91

Pawl Nylon Tie
Control Box Cover (Do not cut off)
Bushing
Base
Signal Ground Wire
Shield Plate Controller Board
Fig. 55
92 E1CG4880210

15. THERMISTOR FOR CUBE CONTROL
2) Remove the Top and Front Panels.
3) Remove the Connector K4 on the Controller Board, referring to “14. [b] REPLACEMENT.”
4) Unscrew and remove the Thermistor Holder and Thermistor, located on the Evaporator
(Front Side).
5) Install the new thermistor in the reverse order of the removal procedure, by using a sealant
(High-thermal Conduct Type). See Fig. 56.
Note: Recommended sealant is KE4560RTV, manufactured by SINETSU SILICON.

When other type of sealant used, the cube size and performance will be changed.
Do not use silicone sealant as this will insulate the Thermistor.
Sealant
* Insert aluminum tape or foil

between Holder and sealant.
Sealant
Holder
* Aluminum Tape
Holder
Holder
** Thermistor and Leads are FRAGILE.
HANDLE WITH CARE. Evaporator
Screw
** Leads
** Thermistor
Fig. 56
E1CG4880210 93

16. SURGE ABSORBER
1) Turn off the Control Switch or disconnect the power source.
2) Remove the Front Cover.
3) Remove two screws at the front bottom of the Control Box, and remove the Control Box
Cover.
4) Remove the Quick Disconnect Terminal from the Surge Absorber.
5) Remove the screw securing the Surge Absorber.
6) Remove the Surge Absorber.
7) Install the new Surge Absorber in the reverse order of the removal procedure.
Note: Function of Surge Absorber

By-passes a surge coming through the power supply line, caused by a thunderbolt,
in order to protect the electronic components.
Surge Absorber
Quick Disconnect
Terminal
Fig. 57
94 E1CG4880210

17. FAN MOTOR - DME/XME/AME ONLY
3) Disconnect the Connector of the Fan Motor.
4) Remove the Fan Motor Bracket and the Fan Motor.
5) Cut the leads of the Fan Motor allowing enough lead length to reconnect using closed end
connectors.
6) Install the new Fan Motor in the reverse order of the removal procedure.
18. FAN MOTOR - DSME/XSME ONLY
2) Remove the Condenser Cover and Junction Box Cover.
3) Cut the Fan Motor Leads at the connectors in the Junction Box.
4) Release the Fan Motor Bracket and the Fan Motor, pulling the cut leads from the Junction
Box.
5) Install the new Fan Motor in the reverse order of the removal procedure.
6) Reconnect the Fan Motor Leads to the Fan Wiring Cord using new closed end connectors.
9) Check the operation of the Fan.
E1CG4880210 95

HOSHIZAKI EUROPE LTD.
UNIT A, STAFFORD PARK 18, TELFORD,
SHROPSHIRE TF3 3DJ ENGLAND
PHONE: 01952-291777

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NO.

II. GENERAL INFORMATION----------------------------------------------------------------------------

III. INSTALLATION INSTRUCTIONS ----------------------------------------------------------------- 23

IV. OPERATING INSTRUCTIONS -------------------------------------------------------------------- 42

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V. MAINTENANCE INSTRUCTIONS ---------------------------------------------------------------- 47

VI. TECHNICAL INFORMATION----------------------------------------------------------------------

VII. SERVICE DIAGNOSIS ---------------------------------------------------------------------------- 64

VIII. ADJUSTMENT -------------------------------------------------------------------------------------- 70

IX. REMOVAL AND REPLACEMENT -------------------------------------------------------------- 72

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[a] IM-240DME (Air-cooled)

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EXTERIOR Painted Galvanized Steel

DIMENSIONS (W x D x H) 657 x 399 x 426 mm

REFRIGERANT CHARGE R404A 1000 g

HEAD PRESSURE CONTROL Condensing Pressure Regulator

AMBIENT CONDITION Min. 1°C

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[a] IM-240DME, IM-240XME

Louver, Air Filter

Actuator Motor Hot Gas Valve

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Bin Control Switch

Water Regulating Valve

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Remote Condenser Unit

Pump Motor Compressor

Drain Pan Hot Gas Valve

Control Box Receiver Tank

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Storage Bin (Optional)

Hot Gas Valve

Actuator Toggle Switch

Actuator Motor Bin Control Switch

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7. The Controller Board is fragile. Handle with care.

* Do not drop the board on the floor.

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Backup Timer VR3

Defrost Control VR2

Water Supply Time

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VR: Variable Resistor

To check the operation of the

X1 - Actuator Motor and Pump Motor

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Component Procedure Normal

1. Actuator Toggle Manually set the switch in the FREEZE DEFROST

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