Busworks 900Mb Series Modbus-Rtu I/O

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Modbus

I/O

Discrete I/O Modules

Analog I/O Modules

BusWorks 900MB Series Modbus-RTU I/O


Introduction
Series overview . . . . . . . . . . . . . . . . . . . . . .Page 50

904MB active high inputs . . . . . . . . . . . . . . . . . . .56 905MB sourcing outputs . . . . . . . . . . . . . . . . . . .56 906MB active high inputs, sourcing outputs . . . .56

Accessories
Software interface package . . . . . . . . . . . . .Page 69 Power supplies . . . . . . . . . . . . . . . . . . . . . . . . . .69 Mounting hardware . . . . . . . . . . . . . . . . . . . . . . .69 RS-232/485 signal converter . . . . . . . . . . . . . . . . .70 RS-485 network repeater . . . . . . . . . . . . . . . . . . .70
BusWorks Modbus I/O

Analog I/O Modules


913MB DC current input . . . . . . . . . . . . . . .Page 58 914MB DC voltage input . . . . . . . . . . . . . . . . . . .58 917MB DC current output . . . . . . . . . . . . . . . . . .60 918MB DC voltage output . . . . . . . . . . . . . . . . . .60 924MB Thermocouple/millivolt input . . . . . . . . . .62 932/934MB RTD input . . . . . . . . . . . . . . . . . . . . .64 942MB Frequency/counter input . . . . . . . . . . . . .66

Discrete I/O Modules


901MB active low inputs . . . . . . . . . . . . . . .Page 54 902MB sinking outputs . . . . . . . . . . . . . . . . . . . .54 903MB active low inputs, sinking outputs . . . . . .54

Technical Documentation
Application notes . . . . . . . . . . . . . . . . . . . . .Page 71 Dimension diagrams . . . . . . . . . . . . . . . . . . . . . . .68

901/2/3 DISCRETE INPUTS Active low input Active high input ANALOG INPUTS DC voltage/current input DC millivolt input Thermocouple input RTD/resistance input Frequency input AC current input (requires external sensor) DISCRETE OUTPUTS Sinking output (low-side switch) Sourcing output (high-side switch) Limit alarm (open-drain MOSFETs or relays) ANALOG OUTPUTS DC voltage/current POWER CONFIGURATION DC-powered AC-powered x

904/5/6

913/914

917/918

924

932/934

942

x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

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900MB

Series
I Analog Input
These units monitor DC or thermocouple sensor inputs and provide alarm outputs if conditions exceed user-defined limits. Each module has four analog input channels and four discrete outputs for independent local alarms or host-controlled on/off switching. Inputs I DC current I DC voltage I DC millivolts I Thermocouple I RTD/resistance I Frequency I AC current Outputs I Open drain MOSFETs (1A solid-state switches) Functions I Temperature monitoring I Process variable measurement I Limit alarms with high and/or low setpoints I On/off control

Modbus I/O Network

I Special Features
I

High-speed RS-485 communication allows data transfers up to 115K baud Modbus RTU protocol interfaces to popular HMI and SCADA software packages Wide-range, polarity-insensitive power supply supports 10-36V DC and 24V AC sources Powerful watchdog timers allow user-defined failsafe state when host communication is lost Isolation eliminates potential ground loops between I/O, power, and network circuitry Default switch allows user to set module to known communication parameters Menu-based Windows configuration software simplifies setup and trouble-shooting

BusWorks Modbus I/O

900MB Series Modbus-RTU I/O Modules


The 900MB series is a high-performance line of multi-function I/O modules. These units feature universal input/output ranges and an intelligent microcontroller to provide extreme flexibility and powerful monitoring and control capabilities. Select from a variety of analog and discrete I/O models to meet your application requirements. To ensure unsurpassed performance, these I/O modules employ the latest digital technology. State-of-the-art flash microcontrollers plus optically isolated input, output, power, and network circuits increase noise/transient immunity and prevent ground loops. Status LEDs provide diagnostic feedback and visually indicate which channels are outside their calibrated range. Sophisticated watchdog timer functions allow the application to define the module's failsafe output state. The watchdog timer invokes the failsafe condition when communication between the host and module exceed a duration specified by the application. For further security, a second hardware watchdog timer monitors the microcontroller for failed operations or a lock-up condition and automatically resets the unit.

I Discrete I/O
These modules monitor discrete levels of various devices and/or provide on/off control capabilities depending on the model selected. Each module offers high channel density to save space and keep costs low. Models are available with twelve inputs, twelve outputs, or twelve bidirectional I/O channels. Inputs I Active-high inputs, 0 to 35V DC I Active-low inputs, 0 to 35V DC Outputs I Sourcing outputs, 5.5 to 35V DC, 250mA I Sinking outputs, 0 to 35V DC, up to 1A Functions I Monitor discrete state or level I On/off control I Activate audible or visual alarms I Transmit discrete data to other control systems

I Analog Output
Analog output modules are ideal for controlling a wide variety of industrial machinery. The host defines the output of voltage or current signals to control speed, flow, temperature, frequency, level, force, torque, intensity, and many other properties. Each module has four analog output channels plus four discrete outputs for on/off switching applications. Outputs I DC voltage I DC current I Open drain MOSFETs (1A solid-state switches) Functions I Write data to local displays or recorders I Control drives, valves, and other equipment I Transmit discrete data to other control systems I On/off control (alarms)

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Modbus

I/O

Simplified Enterprise Diagram

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BusWorks Modbus I/O

Modems
HMI Software
Citect Iconics Intellution LabView Wonderware

PLC

Workstation

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901 902 903 904 905 906

AL O (W G OU /AL TP AR UT MS )

PER I ATU (W NPUT RE /AL AR MS )

Frequency/Counter TTL, dry contact, high/low-side transistor switches, magnetic pickups, proximity sensors Thermocouple/Millivolt/RTD sensors: temperature, O2, cathodic monitor, DC shunt Voltage/Current Signal Generation variable frequency drives, valves, motors, positioners, displays, recorders

Acromag 900MB Series I/O Modules


901MB 902MB 903MB 904MB 905MB 906MB 12 DI (active low) 12 DO (sinking) 12 DI/DO (as above) 12 DI (active high) 12 DO (sourcing) 12DI/DO (as above) 913MB 914MB 917MB 918MB 924MB 934MB 942MB 4 AI (mADC), 4 DO 4AI (VDC), 4 DO 4 AO (mADC), 4 DO 4 AO (VDC), 4 DO 4 TC/mV, 4 DO 4 RTD, 4 DO 2 Freq, 2 DO

Voltage/Current Signal Measurement sensors: flow, level, speed, pressure, etc. On/Off Monitoring & Control, High/Low Status & Switching motors, pumps, heaters, solid-state relays, other discrete devices

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 51

900MB
I Software Support
Series 900 I/O modules are compatible with popular Human-Machine Interface (HMI) software packages that support Modbus communication. The I/O modules may be configured using generic drivers provided with the HMI software to access the Modbus register maps. A list of popular third-party HMI software manufacturers: I AB/Rockwell I National Instruments I Citect I Steeplechase I Iconics I Think and Do I Intellution I Wonderware Acromag also offers a configuration utility for faster and easier setup. This software provides an intuitive approach to select configuration options for your application. Familiar Windows pull-down selection menus and fill-in-the-blank fields speed you through a few brief configuration screens. No programming is required. The utility also helps you monitor and verify proper operation of the module outside the main control software. This diagnostic tool provides a simple alternative to using Modbus register maps.

Series

BusWorks Modbus I/O

Acromags configuration software can be used offline to set up a module and save the configuration to a file.

Module Configuration
Acromag Configuration Software for Windows RS-232/485 Converter and RS-485/3-wire Cable

900MB Module (all models)

I Easy Configuration
Acromags configuration software is designed for offline setup at a bench or in the field with a laptop computer. Configuration settings can be saved to a file or printed for archival purposes. Setup is quick and easy using the steps below. 1) Connect the module to a PC with the cable and RS-232/485 converter (typical system). Apply power. 2) In the software, open a saved configuration or select the Module Upload option. 3) Configure the operating parameters as desired and download the configuration into the module. 4) Use the softwares Test function to verify module operation and communication. 5) Install the module on the network.
Limit alarms are easy to configure with fill-in-the-blank fields in engineering units for high/low alarm setpoints.
Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 52

Modbus
I Accessories
Configuration Tools Acromag provides a full set of tools to help you get your modules set up and ready to install.
I

I/O
Watchdog Timer (Network Communication)
All modules have a communication watchdog timer function. The watchdog timer is configurable for timeout periods of up to 18 hours. This timer function monitors I/O communications with the host controller. In the event of lost communications, output ports optionally reset to a user-defined state or level. The watchdog timer restarts with a read/write to an I/O channel.

I General Module Specifications


Communication Interface Network Communication
I

Software Interface Package See Page 69 for more information. Includes the following: - Configuration Software Utility - Instruction manuals - Serial port converter - Interface cable Network Devices Everything you need to drive your network is available from Acromag: isolators, converters, signal boosters, and power sources.
I

Modbus-RTU protocol, RS485 (3-Wire). Standard Protocol implementation as defined under Modicon Modbus Reference Guide PI-MBUS-300 Rev. J. Reference: http://public.modicon.com. Search on: PI-MBUS-300 for technical publication.

Baud Rate
2400, 4800, 9600, 14.4k, 19.2k, 28.8k, 38.4k, 57.6k, 76.8k, or 115.2k baud. Default 9600 baud.

Environmental Ambient Temperature


I

Operation: -25C to +70C (-13F to +158F). Storage: -40C to +85C (-40F to +185F).

Module Addressing
0 to 247, selectable. Default address 247.

Relative Humidity
5 to 95% non-condensing.

Network Distance
4000 feet without network repeater.

Radiated Field Interference Immunity (RFI)


Complies with EN61000-4-3 Level 2 and EN50082-1 (3V/M, 80 to 1000MHz AM and 900MHz keyed).
BusWorks Modbus I/O

Nodes
Supports up to 32 modules without the use of a network repeater.

Universal 50W Power Supply (Page 69) Isolated RS-232/485 Converter (Page 70) Isolated RS-485 Network Repeater (Page 70) Mounting Hardware Installation is a snap with Acromag accessories.
I

Electrical Fast Transient Immunity (EFT)


EN61000-4-4 Level 1 and EN50082-1 (0.5KV power, signal lines).

Parity
Odd, even, or none. Default setting none.

Electrostatic Discharge (ESD) Immunity


EN61000-4-2 Level 3 and EN50082-1 (8KV/4KV air/direct discharge).

Stop Bits
One with parity, one or two with no parity. Default setting is two stop bits with no parity.

Surge Immunity
EN61000-4-5 (0.5KV) and EN50082-1.

DIN RAIL Bars (Page 69) 19" Rack-Mount Kit (Page 69)

Watchdog Timer (Hardware)


A hardware watchdog timer is built into each module to perform a reset if the microcontroller fails to return from an operation in a timely manner or "locks up".

Radiated Emissions
Meets EN50081-1 for Class B equipment.

Approvals
CE marked. UL listed for US and Canada. Class I; Division 2; Groups A, B, C, D.

Enclosure/Physical Enclosure
I

Self-extinguishing NYLON type 6.6 polyamide thermoplastic UL94 V-2, color beige; general purpose NEMA Type 1 enclosure.

Connectors (Removable Terminal Blocks)


Wire Range: AWG #12-24, stranded or solid copper.

Dimensions
1.05W x 4.68H x 4.35D inches 26.7W x 118.9H x 110.5D mm.

DIN Rail Mounting


DIN rail mount, Type EN50022; "T" rail (35mm).

Shipping Weight
1 pound (0.45 Kg) packed.

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 53

900MB

Series

Modbus/RS-485

High-Density Discrete I/O Module

Inputs (4) or Outputs (4)

Twelve Discrete Inputs or Outputs


Isolation

Inputs (4) or Outputs (4)

Inputs (4) or Outputs (4)

RS-485

Modbus

10-36V DC or 24V AC

Power

BusWorks Modbus I/O

901/902/903MB Multi-Channel Discrete I/O Modules


Active-Low Inputs Sinking Outputs (Low-Side Switching)
Models 901MB: 12 input channels 902MB: 12 output channels 903MB: 12 input/output channels Input Twelve input channels (901, 903 models only) 0 to 35V DC Output Twelve output channels (902, 903 models only) O to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.

I Description
These modules provide twelve discrete input and/or output channels. Isolation separates the I/O, power, and network circuits. Network communication adheres to the industry-standard RS-485 Modbus RTU protocol. Both AC and DC power sources are supported with wide range, nonpolarized, diode-coupled terminals. The open-drain outputs are intended for currentsinking or low-side switching applications. The buffered inputs are active-low. These models are the complement of the 904, 905, and 906 units which have open-source, high-side output switches and active-high inputs. Socketed pull-up resistors are easily removed or exchanged to satisfy your application requirements. The 903MB model has twelve input/output points that may be used as inputs or outputs on a bit-by-bit basis. Outputs may be read back to verify output settings. Combining flexible I/O types, wide I/O ranges, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).

I Special Features
I

Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) Twelve I/O channels in a single inch-wide unit reduces system costs and saves panel space High-voltage, high-current, open-drain outputs enable direct (low-side) control of external devices High-voltage buffered inputs monitor discrete levels from a variety of industrial devices Tandem input/output circuitry (903 models only) connects input buffers with open-drain outputs for convenient loopback monitoring of the output state Outputs have built-in over-temperature and over-current shut-down protection, plus active clamping circuits for switching inductive loads Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Three-way isolation eliminates potential ground loops between power, I/O, and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 54

Modbus
I Performance
I Discrete Inputs (901 & 903 models only) Input Type

I/O
I Ordering Information
Models
901MB-0900 Discrete input module 902MB-0900 Discrete output module 903MB-0900 Discrete input/output module

General I/O Pull-ups and Socket


I

5.6K ohm pull-up resistor SIPs are installed in sockets at each port (four-channels per port).

12 active-low, buffered inputs, with a common connection. Inputs include transient suppression devices and series connected 100K ohm resistors, plus diode over-voltage clamps to the internal +5V supply.

Excitation (per port)


External excitation voltage for each four-channel port is limited to 35V or less.

Supported Modbus Commands


The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil (Output) Status Read Input Status Read Holding Registers Force Single Coil (Output) Preset Single Register Reset Slave Force Multiple Coils (Outputs) Preset Multiple Registers Report Slave ID

Input Signal Voltage Range


0 to 35V DC, maximum.

Input Current
293A, typical at 35V DC.

Accessories
900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. TBK-B02 Optional terminal block kit, barrier strip style, 4 pcs. TBK-S02 Optional terminal block kit, spring clamp style, 4 pcs. PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.

Input Signal Threshold


TTL compatible with 100mV of hysteresis, typical. Low-to-High threshold is 1.7VDC, High-to-Low is 1.6VDC, typical. Limited to TTL levels of 0.8VDC (max. LOW level) and 2.0VDC (min. HIGH level).

BusWorks Modbus I/O

Input Resistance
100K ohms, typical.

Input Hysteresis
100mV DC, typical.

LED Indicators
LEDs indicate power, status, and discrete level.

Power Requirements
10 to 36V DC, 22 to 26V AC.

Discrete Outputs (902 & 903 models only) Output Type


I

Supply Current
Supply 10V DC 24V DC 24V AC Current Draw 80mA maximum 40mA maximum 70mA rms maximum

12 independent, open-drain, DMOS MOSFET switches with a common source connection that operate as low-side switches.

Output Voltage Range


0 to 35V DC max. (0 to 500mA/channel continuous). External voltage source required.

Isolation
1500V AC for 60 seconds or 250V AC continuous. 3-way isolation between I/O, network, and power circuits. Optional terminal blocks: barrier strip (left) and spring clamp (right). Cage clamp terminal is standard.

Output ON Resistance
0.28 ohms maximum.

Output Response Time


Force Single Coil: Output updates within 250s of receipt of a command. Force Multiple Coils: First coil updates in 250s, followed successively by additional coils every 180s.
DIGITAL INPUT CONNECTIONS (ACTIVE LOW)
5V TTL LOGIC - INPUT CAN BE PULLED UP INTERNALLY OR EXTERNALLY +5V EXC INP RTN INP
TB1
11 12 13 14 15 16 46 45 44 43 42 41 DIGITAL IN or OUT DIGITAL IN or OUT

DIGITAL OUTPUT CONNECTIONS


903MB
+5V

EXC

LOAD

EXC1 CH 0 CH 1 CH 2 CH 3 RTN

RTN CH11 CH10 CH 9 CH 8 EXC3

100K

TO OTHER 3 CHAN OF PORT

DIGITAL I/O
TB1

DIGITAL I/O
902MB/903MB
ON

V I/O 5-35V

EXC + 12-24V DC, TYPICAL DUP SPST RELAY RTN TB1 INP DIGITAL I/O SHARES RETURN RTN EXC1 CH 0 CH 1 CH 2 CH 3 RTN INTERNAL INPUT PULL-UPS ARE PRESENT

RTN

TB2
21 22 23 24 25 26 DIGITAL IN or OUT

903MB shown. 901MB & 902MB are similar.


RS485

TB4

TB4

OFF

36 35 34 33 32 31

EXC2 CH 4 CH 5 CH 6 CH 7 RTN

COM COM D D
PWR

DIGITAL I/O
TB2

NETWORK COMMUNICATION AC/DC POWER


10 TO 36V DC OR 24V AC NON-POLARIZED OUT DIGITAL I/O SHARES RETURN RTN

RTN

B A

TB1 EXC1 CH 0 CH 1 CH 2 CH 3 RTN

TB3

TB3

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 55

900MB

Series

Modbus/RS-485

High-Density Discrete I/O Module

Inputs (4) or Outputs (4)

Twelve Discrete Inputs or Outputs


Isolation

Inputs (4) or Outputs (4)

Inputs (4) or Outputs (4)

RS-485

Modbus

10-36V DC or 24V AC

Power

BusWorks Modbus I/O

904/905/906MB Multi-Channel Discrete I/O Modules


Active-High Inputs Sourcing Outputs (High-Side Switching)
Models 904MB: 12 input channels 905MB: 12 output channels 906MB: 12 input/output channels Input Twelve input channels (904, 906 models only) 0 to 35V DC Output Twelve output channels (905, 906 models only) 5.5 to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.

I Description
These modules provide twelve discrete input and/or output channels. Isolation separates the I/O, power, and network circuits. Network communication adheres to the industry-standard RS-485 Modbus RTU protocol. Both AC and DC power sources are supported with wide range, nonpolarized, diode-coupled terminals. The outputs are intended for current-sourcing or high-side switching applications. The buffered inputs are active-high. These models are the complement of the 901, 902, and 903 units which have low-side output switches and active-low inputs. Socketed pull-down resistors are easily removed or exchanged to satisfy your application requirements. The 906MB model has twelve input/output points that may be used as inputs or outputs on a bit-by-bit basis. Outputs may be read back to verify output settings. Combining flexible I/O types, wide I/O ranges, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).

I Special Features
I

Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) Twelve I/O channels in a single inch-wide unit reduces system costs and saves panel space High-voltage, high-current, open-source outputs enable direct (high-side) control of external devices High-voltage buffered inputs monitor discrete levels from a variety of industrial devices Tandem input/output circuitry (906 models only) connects input buffers with open-source outputs for convenient loopback monitoring of the output state Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Three-way isolation eliminates potential ground loops between power, I/O, and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 56

Modbus
I Performance
I Discrete Inputs (904 & 906 models only) Input Type

I/O
I Ordering Information
Models
904MB-0900 Discrete input module 905MB-0900 Discrete output module 906MB-0900 Discrete input/output module

Output Response Time


Outputs update within 50ms of a write command and switch within 5mS of receipt of command. Loopback response (906MB) is 1S low-to high, 5S high-to-low.
I

General

12 active-high, buffered inputs, with a common connection. Inputs include transient suppression devices and series connected 100K ohm resistors, plus diode over-voltage clamps to the internal +5V supply.

I/O Pull-downs and Socket


5.6K ohm pull-down resistor SIPs are installed in sockets at each port (four-channels per port).

Input Signal Voltage Range


0 to 35V DC, maximum.

Excitation (per port)


External excitation voltage for each four-channel port is limited to 35V or less.

Input Current
293A, typical at 35V DC.

Accessories
900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. TBK-B02 Optional terminal block kit, barrier strip style, 4 pcs. TBK-S02 Optional terminal block kit, spring clamp style, 4 pcs. PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.

Supported Modbus Commands


The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil (Output) Status Read Input Status Read Holding Registers Read Input Registers Force Single Coil (Output) Preset Single Register Reset Slave Force Multiple Coils (Outputs) Preset Multiple Registers Report Slave ID

Input Signal Threshold


TTL compatible with 100mV of hysteresis, typical. Thus, Low-to-High threshold is 1.5VDC, High-to-Low is 1.4VDC, typical. Limited to TTL levels of 0.8VDC (max. LOW level) and 2.0VDC (min. HIGH level).

BusWorks Modbus I/O

Input Resistance
5.6K ohms with standard factory pull-down resistors installed. 100K ohms without pull-downs.

Input Hysteresis
100mV DC, typical.

Input Response Time


500ns for low-to-high, 2S for high-to-low, typical. Microcontroller samples inputs as a group every 10mS.
I Discrete Outputs (905 & 906 models only) Output Type

LED Indicators
LEDs indicate power, status, and discrete level.

Power Requirements
10 to 36V DC, 22 to 26V AC.

12 independent, open-source, MOSFET switches that operate as high-side switches.

Supply Current
Supply 10V DC 24V DC 24V AC Current Draw 90mA maximum 40mA maximum 75mA rms maximum

Output Voltage Range


5.5 to 35V DC (0 to 250mA/channel continuous). External excitation voltage required.

Output ON Resistance
0.15 ohms maximum.

Isolation
1500V AC for 60 seconds or 250V AC continuous. 3-way isolation between I/O, network, and power circuits.

Optional terminal blocks: barrier strip (left) and spring clamp (right). Cage clamp terminal is standard.

DIGITAL INPUT CONNECTIONS (ACTIVE HIGH)


5V TTL LOGIC INPUT IS ACTIVE HIGH AND PULLED DOWN INTERNALLY +5V
11 12 13 14 15 16 TB1 DIGITAL IN or OUT DIGITAL IN or OUT EXC1 CH 0 CH 1 CH 2 CH 3 RTN TB4 COM CH11 CH10 CH 9 CH 8 EXC3

DIGITAL OUTPUT CONNECTIONS


RELAY COIL/SOLENOID DRIVER (905MB/906MB)
EXC 905MB
46 45 44 43 42 41

ON (1) OFF (0) I/O


+
TO OTHER 3 CHAN OF PORT

INP COM

DIGITAL I/O
TB1

DIGITAL I/O
TB4

R
CH LED

5-35V Typical

UP TO 35V DC +

SPST RELAY

TB2 DIGITAL IN or OUT 21 22 23 24 25 26

906MB shown. 904MB & 905MB are similar.


RS485

OPEN

RTN
INTERNAL PULLDOWN IS OPEN FOR 905MB

TB3 36 35 34 33 32 31 COM COM D D PWR B A

INP RTN

EXC2 CH 4 CH 5 CH 6 CH 7 RTN

DIGITAL I/O
TB2

NETWORK COMMUNICATION AC/DC POWER


10 TO 36V DC OR 24V AC NON-POLARIZED

Locate Snubber at Coil

TB1 INP DIGITAL I/O SHARES COMMON COM EXC1 CH 0 CH 1 CH 2 CH 3 RTN INTERNAL INPUT PULL-DOWNS ARE PRESENT

TB1 OUT DIGITAL I/O SHARES RETURN RTN EXC1 CH 0 CH 1 CH 2 CH 3 RTN

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 57

TB3

900MB

Series

Modbus/RS-485

DC Current/Voltage Input Module

Inputs (2) Four DC Current or DC Voltage Inputs Inputs (2)

Four Discrete Outputs or Limit Alarms


Isolation

Outputs (4)

RS-485

Modbus

10-36V DC or 24V AC

Power

BusWorks Modbus I/O

913/914MB Multi-Channel Analog Input Modules


DC Current, DC Voltage or AC Current Input Limit Alarms or Discrete Outputs
Models 913MB: 4 current input channels 914MB: 4 voltage input channels Input Ranges 0 to 20mA DC, 10V DC, 0 to 20A AC (with 5020-350 sensor) Output Four output channels: Open-drain MOSFETs (1A DC loads) 0 to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.

I Description
This signal conditioner is a four-channel analog input module with four discrete outputs. It provides isolation between input, output, power, and network circuits. Network communication adheres to the industry-standard RS-485 Modbus RTU protocol. AC and DC power sources are supported with nonpolarized, diode-coupled terminals. The inputs accommodate wide DC voltage or current ranges. Flexible discrete outputs operate as alarms or on/off controllers. As limit alarms, each discrete output can be configured with high and/or low setpoints exclusively tied to an analog input channel. Alarm trips function without host communication enabling low-cost stand-alone alarms, as well as local backup for the primary control system. Otherwise, on/off control is based on commands issued by the host system. Combining flexible transmitter functions, mixed signal I/O, alarm support, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).

I Special Features
I

Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) 16-bit sigma-delta A/D yields 0.1% of range resolution and accuracy Four inputs in a single inch-wide module reduces system costs and saves panel space Four discrete outputs enable local limit alarms or host-controlled on/off switching Heavy-duty 1A solid-state relays provide dependable on/off control of industrial devices Self-calibration lowers maintenance costs by reducing periodic manual calibration checks Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Four-way isolation eliminates potential ground loops between power, input, output, and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication AC Current Sensor Model 5020-350
0.375" dia. Red Black 5020-350

IN+ IN-

1.05"

1.35"

TB1/TB2

For 913MB. Order separately (one per channel).

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 58

Modbus
I Performance
General Input Resolution
I

I/O
Power and Isolation Power Requirements
I

Discrete Output Output Type


I

Four independent open drain MOSFET switches with a common return that operate as low-side switches.

10 to 36V DC or 22 to 26V AC.

0.005% or 1 part in 20,000.

Supply Current
Supply 10V DC 24V DC 24V AC Current Draw 125mA maximum 50mA maximum 100mA rms maximum

Output Voltage Range


0 to 35V DC. External voltage source required.

Noise Rejection
Normal mode: 40dB @ 60Hz, typical. Common mode: 140dB @ 60Hz, typical.

Output Current Range


0 to 1A DC continuous for each output.

Input Filter Bandwidth


-3dB at 3Hz, typical.

Isolation
1500V AC for 60 seconds or 250V AC continuous. 4-way isolation between input, network, power, and discrete I/O circuits. Inputs are isolated channel-tochannel for common mode voltage to 4V DC.

Output OFF Leakage Current


50A maximum.

Input Conversion Rate


180ms per channel.

Output ON Resistance
0.15 ohms maximum.

Current Input (913MB) DC Current Input Ranges


I

Output Response Time


4.1ms typical, from receipt of command to gate transition of the output MOSFET.

Range user-configured. Range selected applies to all channels. 0 to 1mA, 0 to 20mA, 4 to 20mA, 0 to 11.17mA (for use with 5020-350 AC sensor).

I Ordering Information
Models
913MB-0900 914MB-0900 DC current (913MB) or voltage ( 914MB) input module
BusWorks Modbus I/O

Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs can optionally be set to user-defined states following a watchdog timeout. Watchdog timeout output control takes precedence over limit alarm control. Alarm control takes precedence over host control.

DC Current Input Resistance


49.9 ohms.

DC Current Input Accuracy


0.1% of input range.

Accessories
900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. 5020-350 AC current sensor for 913MB. One for each channel. (See page 205) TBK-B02 Optional terminal block kit, barrier strip style, 4 pcs. TBK-S02 Optional terminal block kit, spring clamp style, 4 pcs. PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.
DIGITAL OUTPUT CONNECTIONS

Voltage Input (914MB) DC Voltage Input Ranges


I

Communication Supported Modbus Commands


I

Range user-configured. Range selected applies to all channels. 10V, 5V, 2.5V, 1.25V, 625mV, 313mV, 156mV, 78mV

Input Impedance
110.5K ohms.

DC Voltage Input Accuracy


0.1% of input range.

The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil (Output) Status Read Holding Registers Read Input Registers Force Single Coil (Output) Preset Single Register Force Multiple Coils (Output) Preset Multiple Registers Report Slave ID Reset Slave

LED Indicators
LEDs indicate power, status, and discrete level/alarm.
ANALOG INPUT CONNECTIONS
TWO-WIRE TRANSMITTER
+

TB1 11 12 13 14 15 16 DIGITAL OUTPUTS

TB4 46 45 44 43 42 41 RTN OUT3 OUT2 RTN OUT1 OUT0

MECHANICAL RELAY INTERFACE

IN0+ IN0IN1+ IN1-

INPUTS 0,1

2-WIRE XMTR

TB1/TB2 IN+ IN-

ANALOG INPUT
TB1

DIGITAL OUTPUT

UP TO 35V DC

TB4

TB2 21 22 23 24 25 26 RS485

TB3 36 35 34 33 32 31 COM COM D D PWR B A

CURRENT INPUT
DC CURENT (mA)
+ TB1/TB2 IN+ IN-

IN2+ IN2IN3+ IN3-

ANALOG INPUT
TB2

NETWORK COMMUNICATION AC/DC POWER


10 TO 36V DC OR 24V AC NON-POLARIZED

INPUTS 2,3

OUT RTN

TB3

VOLTAGE INPUT
+ TB1/TB2 IN+ IN-

RTN OUT DIGITAL OUT SHARES RETURN

TB4 RTN OUT 3 OUT 2 RTN OUT 1 OUT

VOLTAGE SOURCE

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 59

900MB

Series

Modbus/RS-485

Analog Output Module

Outputs (2)

Four Analog Outputs DC Current or DC Voltage

Four Discrete Outputs


Isolation

Outputs (4)

RS-485 Outputs (2) 10-36V DC or 24V AC

Modbus

Power

BusWorks Modbus I/O

917/918MB Multi-Channel Analog Output Modules


DC Current or DC Voltage Outputs Discrete Outputs
Models 917MB: 4 current output channels 918MB: 4 voltage output channels Analog Output 917MB: 0 to 20mA, 4 to 20mA, 0 to 1mA DC 918MB: 0 to 10V, 0 to 5V, 0 to 1V DC Discrete Output Four output channels: Open-drain MOSFETs (1A DC loads) 0 to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 12 to 36V DC (917MB), 10 to 36V DC (918MB), 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.

I Description
These modules drive four analog output channels and also feature four discrete outputs for on/off control. Isolation separates the output, power, and network circuits. Network communication adheres to the industry-standard RS-485 Modbus RTU protocol. AC and DC power sources are supported with nonpolarized, diode-coupled terminals. The analog outputs generate a signal based on communication from the host. They accommodate wide DC voltage or current ranges. Discrete outputs provide simple on/off switching capability (open-drain) for external devices. Combining analog outputs, on/off controllers, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction make it reliable for both control room and distributed field I/O use in a broad range of temperature control applications. Custom module configurations are also possible (consult factory for details).

I Special Features
I

Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) 12-bit D/A yields 0.1% of span resolution and accuracy Four analog outputs in an inch-wide module reduces system costs and saves panel space Four discrete outputs enable host-controlled on/off switching Heavy-duty 1A solid-state relays provide dependable on/off control of industrial devices Self-calibration lowers maintenance costs by reducing periodic manual calibration checks Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Three-way isolation eliminates potential ground loops between power, output, and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 60

Modbus
I Performance
General Analog Output Resolution
I

I/O
Output Response Time
4.1ms typical, from receipt of command to gate transition of the output MOSFET.

Voltage Output (918MB) DC Voltage Output Ranges


I

See current/voltage output specifications for more information.

Ambient Temperature Effect


Better than 0.001% of output span per C, or 1.0uV/C, whichever is greater.

Range user-configured. Selection applies to all channels. Resolution Accuracy (% span) Output Range 0 to 1V 0.274% 0.6% (6mV) 0 to 5V 0.055% 0.1% (5mV) 0 to 10V 0.027% 0.1% (10mV)

Communication Supported Modbus Commands


I

Maximum Output Voltage


11.255V DC typical.

Ambient Temperature
Operation (917MB): -25C to 60C* (-13F to 140F*). Operation (918MB): -25C to 70C (-13F to 158F). Storage: -40C to +85C (-40F to +185F). * Limit 917MB maximum ambient to 50C (122F) when using supply voltages less than 15V DC.

Integral Non-Linearity
0.1% of span or 2 LSB typical, whichever is larger, for spans equal to or greater than 5V.

Output Current
0 to 10mA DC maximum.

The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil (Output) Status Report Slave ID Read Holding Registers Reset Slave Read Input Registers Force Single Coil (Output) Preset Single Register Force Multiple Coils (Output) Preset Multiple Registers

Current Output (917MB) DC Current Output Ranges


I

Output Impedance
1 ohm.

LED Indicators
LEDs indicate power, status, and discrete level/alarm.

Range user-configured. Range selected applies to all channels. Resolution Accuracy (% span) Output Range 0 to 1mA 0.554% 2.0% (0.002mA) 0 to 20mA 0.028% 0.1% (0.02mA) 4 to 20mA 0.035% 0.1% (0.02mA)

Output Short Circuit Protection


Included.

Response Time
110s rise time typical, 150s fall time typical, unloaded, for output to reach 98% of the final value in response to a step command. Time varies with load.

Power and Isolation Power Requirements


I

BusWorks Modbus I/O

10 to 36V DC (918MB), 12 to 36V DC (917MB) 22 to 26V AC.

Supply Current
Supply 10V DC 12V DC 24V DC 24V AC Current Draw (917) Not Recommended 275mA maximum 120mA maximum 210mA rms max. Current Draw (918) 100mA maximum 85mA maximum 45mA maximum 85mA rms max.

Maximum Output Current


22.5mA DC typical.

Discrete Output Output Type


I

Integral Non-Linearity
0.1% of span or 2 LSB typical, whichever is larger, for spans equal to or greater than 16mA.

Four independent open drain MOSFET switches with a common return that operate as low-side switches.

Output Voltage Range


0 to 35V DC (up to 1A/channel continuous). External voltage source required.

Isolation
1500V AC for 60 seconds or 250V AC continuous. 3-way isolation between outputs, network, and power circuits.

Output Compliance
12V minimum, 12.7V typical.

Output Load Resistance Range


0 to 630 ohms typical.

Output ON Resistance
0.15 ohms maximum.

Response Time
11ms typical into 500 ohms, for measurement to reach 98% of the final value in response to a step command. Actual response time will vary with load.

Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs may be set to user-defined states following a watchdog timeout. Watchdog timeout output control takes precedence over limit alarm control. Alarm control takes precedence over host control.

I Ordering Information
Models
917MB-0900 918MB-0900 DC current (917MB) or voltage (918MB) output module

Accessories
ANALOG OUTPUT CONNECTIONS
DC CURRENT OUTPUT
I TB1/TB2 I+ RTN
TB1 ANALOG OUTPUTS 11 12 13 14 15 16 11 12 13 14 15 16 I0+ RTN RTN I1+ RTN RTN TB1 ANALOG OUTPUTS DIGITAL OUTPUTS V0+ RTN RTN V1+ RTN RTN TB4 46 45 44 43 42 41 RTN OUT3 OUT2 RTN OUT1 OUT0

ANALOG OUTPUT
TB1

DIGITAL OUTPUT
WIRING CONNECTIONS SAME AS 913/914MB TB4

+
RL

TB2 ANALOG OUTPUTS 21 22 23 24 25 26 21 22 23 24 25 26 I2+ RTN RTN I3+ RTN RTN

TB2 ANALOG OUTPUTS V2+ RTN RTN V3+ RTN RTN RS485

TB3 36 35 34 33 32 31 COM COM D D PWR B A

DC VOLTAGE OUTPUT
TB1/TB2 V+

ANALOG OUTPUT
TB2

NETWORK COMMUNICATION AC/DC POWER


10 TO 36V DC OR 24V AC NON-POLARIZED

+
RL RTN

900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. TBK-B02 Optional terminal block kit, barrier strip style, 4 pcs. TBK-S02 Optional terminal block kit, spring clamp style, 4 pcs. PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 61

TB3

900MB

Series

Modbus/RS-485

Thermocouple/Millivolt Input Module

Inputs (2) Four Thermocouple or DC Millivolt Inputs Inputs (2)

Four Discrete Outputs or Limit Alarms


Isolation

Outputs (4)

RS-485

Modbus

10-36V DC or 24V AC

Power

BusWorks Modbus I/O

924MB Multi-Channel Temperature Control Modules


Thermocouple or Millivolt Input Limit Alarms or Discrete Outputs
Model 924MB: 4 input channels Input Four input channels: Thermocouple (types J, K, T, R, S, E, B, N), 100mV DC Output Four output channels: Open-drain MOSFETs (1A DC loads) 0 to 35V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.

I Description
This signal conditioner is a four-channel analog input module with four discrete outputs. It filters and linearizes thermocouple inputs while providing isolation between input, output, power, and network circuits. Cold junction compensation and upscale/downscale sensor break detection are standard. AC and DC power sources are supported with nonpolarized, diode-coupled terminals. The programmable inputs accommodate eight thermocouple types plus wide-range millivolt signals. Flexible discrete outputs operate as alarms or on/off controllers. As limit alarms, each discrete output can be configured with high and/or low setpoints exclusively tied to an analog input channel. Alarm trips function without host communication enabling low-cost stand-alone alarms as well as local backup for the primary control system. Otherwise, on/off control is based on commands issued by the host system. Combining flexible transmitter functions, mixed signal I/O, alarm support, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).

I Special Features
I

Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) 16-bit sigma-delta A/D yields 0.1C resolution and 0.5C measurement accuracy Thermocouple linearization and sensor break detection ensure reliable measurements Four discrete outputs enable local temperature limit alarms or host-controlled on/off switching Heavy-duty 1A solid-state relays provide dependable on/off control of industrial devices Self-calibration lowers maintenance costs by reducing periodic manual calibration checks Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Four-way isolation eliminates potential ground loops between power, input, output and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 62

Modbus
I Performance
General Input Resolution
I

I/O
LED Indicators
LEDs indicate power, status, and discrete level/alarm.

DC Millivolt Input Millivolt Input Ranges


I

100mV DC.

100mV DC input: 0.1%. Thermocouple input: 0.1C (0.18F).

Millivolt Input Accuracy


0.1% of input range.

Power and Isolation Power Requirements


I

Ambient Temperature Effect


Better than 0.005% of input span per C, or 1.0uV/C, whichever is greater.

Discrete Output Output Type


I

10 to 36V DC, 22 to 26V AC.

Supply Current
Supply 10V DC 24V DC 24V AC Current Draw 100mA maximum 45mA maximum 85mA rms maximum

Noise Rejection
Normal mode: 40dB @ 60Hz, typical. Common mode: 140dB @ 60Hz, typical.

Four independent open drain MOSFET switches with a common return that operate as low-side switches.

Output Voltage Range


0 to 35V DC, 1A DC maximum for each output. External voltage source required.

Input Filter Bandwidth


-3dB at 3Hz, typical.

Isolation
1500V AC for 60 seconds or 250V AC continuous. 4-way isolation between input, network, power and discrete I/O circuits. Inputs are isolated channel-tochannel for common mode voltage to 5V DC.

Output ON Resistance
0.15 ohms maximum.

Input Conversion Rate


90ms per channel.

Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs can optionally be set to user-defined states following a watchdog timeout. Watchdog timeout output control takes precedence over limit alarm control. Alarm control takes precedence over host control.

Thermocouple Input Thermocouple Input Ranges


I

Thermocouple type user-configured. Type selected applies to all channels. Signal linearization, cold-junction compensation, and open circuit or lead break detection are included. Accuracy TC C Range (F Range) J -210 to 760C (-346 to 1400F) 0.5C K -200 to 1372C (-328 to 2502F) 0.5C T -260 to 400C (-436 to 752F) 0.5C R -50 to 1768C (-58 to 3214F) 1.0C S -50 to 1768C (-58 to 3214F) 1.0C E -200 to 1000C (-328 to 1832F) 0.5C B 260 to 1820C (500 to 3308F) 1.0C N -230 to 1300C (-382 to 2372F) 1.0C Note 1: Accuracy is given with CJC switched off. Relative inaccuracy with CJC enabled may increase by 0.5C.

I Ordering Information
924MB-0900 Thermocouple/millivolt input module 900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. TBK-B01 Optional terminal block kit, barrier strip style, 2 pcs. (Does not include terminal block for input wiring.) TBK-S02 Optional terminal block kit, spring clamp style, 2 pcs. (Does not include terminal block for input wiring.) PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.

BusWorks Modbus I/O

Output Response Time


4.1ms typical, from receipt of command to gate transition of the output MOSFET.

Communication Supported Modbus Commands


I

Thermocouple Break Detection


TC sensor failure can be configured for either upscale or downscale. Selection applies to all channels.

The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Coil Read Holding Registers Read Input Registers Force Single Coil Preset Single Register Force Multiple Coils Preset Multiple Registers Report Slave ID Reset Slave

ANALOG INPUT CONNECTIONS


TC INPUT
TB1/TB2 IN+ INTB1

DIGITAL OUTPUT CONNECTIONS


TB1 CJC-0 INPUTS 0,1 11 12 13 14 15 16 DIGITAL OUTPUTS TB4 RTN OUT3 OUT2 RTN OUT1 OUT0

MECHANICAL RELAY INTERFACE

46 45 44 43 42 41

IN0+ IN0IN1+ IN1-

ANALOG INPUT

DIGITAL OUTPUT

UP TO 35V DC

TB4

TB2 CJC-1 INPUTS 2,3 21 22 23 24 25 26 RS485

TB3 36 35 34 33 32 31 COM COM D D PWR B A

VOLTAGE INPUT
+ TB1/TB2 IN+ INTB2

IN2+ IN2IN3+ IN3-

VOLTAGE SOURCE

ANALOG INPUT

NETWORK COMMUNICATION AC/DC POWER


10 TO 36V DC OR 24V AC NON-POLARIZED

OUT RTN

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 63

TB3

RTN OUT DIGITAL OUT SHARES RETURN

TB4 RTN OUT 3 OUT 2 RTN OUT 1 OUT 0

900MB

Series

Modbus/RS-485

RTD/Resistance Input Module

Inputs (2) Four RTD or Resistance Inputs Inputs (2)

Four Discrete Outputs or Limit Alarms


Isolation

Outputs (4)

RS-485

Modbus

10-36V DC or 24V AC

Power

BusWorks Modbus I/O

932/934MB Multi-Channel Temperature Control Modules


RTD or Resistance Input Limit Alarms or Discrete Outputs
Models 932MB: 2 input channels, 2 relay outputs 934MB: 4 input channels, 4 relay outputs Input RTD (100 ohm Pt, 120 ohm Ni, 10 ohm Cu), Resistance (0 to 500 ohms) Output Solid-state relays, Form A, SPST-NO Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.

I Description
This signal conditioner is a dual or quad-channel analog input module with one discrete/relay output per input channel and a Modbus interface. It filters and linearizes RTD or resistance inputs while providing isolation between input, output, power, and network circuits. Lead wire compensation and upscale/downscale sensor break detection are standard. Low voltage AC and DC power sources are supported with nonpolarized, diode-coupled terminals. The programmable inputs accommodate four RTD types plus wide-range resistance signals. Flexible discrete outputs operate as alarms or on/off controllers. As limit alarms, each discrete output can be configured with high and/or low setpoints exclusively tied to an analog input channel. Alarm trips function without host communication enabling low-cost stand-alone alarms as well as local backup for the primary control system. Otherwise, on/off control is based on commands issued by the host system. Combining flexible transmitter functions, mixed signal I/O, alarm support, and a network interface in a single package, makes this instrument extremely powerful. Multi-channel design adds cost-efficiency and allows high-density mounting. Plus, safe, rugged construction makes these modules reliable for use in both control room and distributed field I/O applications. Custom module configurations are also possible (consult factory for details).

I Special Features
I

Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) 16-bit sigma-delta A/D yields 0.1C resolution and 0.25C accuracy (Pt, Ni RTDs) RTD linearization and sensor break detection ensure reliable measurements Discrete relay outputs enable local temperature limit alarms or host-controlled on/off switching Heavy-duty 1A solid-state relays provide dependable on/off control of industrial devices Self-calibration lowers maintenance costs by reducing periodic manual calibration checks Watchdog timers provide a configurable failsafe output state for use when host I/O communication is lost Four-way isolation eliminates potential ground loops between power, input, output and network circuitry Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication

Tel: 248-295-0880 Fax: 248-624-9234 e-mail: sales@acromag.com www.acromag.com 64

Modbus
I Performance
RTD/Resistance Input Input Ranges
I

I/O
Isolation
1500V AC for 60 seconds or 250V AC continuous. 4-way isolation between input, network, power and discrete I/O circuits. Inputs are isolated channel-tochannel for common mode voltage to 5V DC.

Lead-Wire Compensation
Inherent for 3-wire RTD. The maximum lead resistance is 25 ohms per lead (Pt), 20 ohms per lead (Ni), 10 ohms per lead (Cu). All lead wires must be of equal size and length.

Input type user-configured. Type selected applies to all channels. RTD linearization, lead wire compensation, and open circuit or lead break detection are included. Accuracy Input Type Alpha Input Range Pt 100 ohm 1.3850 -200 to 850C 0.25C Pt 100 ohm 1.3911 -200 to 850C 0.25C Ni 120 ohm 1.6720 -80 to 320C 0.25C Cu 10 ohm 1.4272 -200 to 260C 1.00C Resistance linear 0 to 500 ohms 0.05 ohm

Discrete Output Output Type


I

Solid-State Relay (SSR), one Form A (SPST-NO) switch per input channel. Outputs share a common return connection at the RTN terminals for low side switching

I Ordering Information
932MB-0900 Two channel RTD/Resistance input module 934MB-0900 Four channel RTD/Resistance input module

Output Voltage Range


0 to 48V DC, 1A DC.

Resolution
Input Type Pt 100 ohm Pt 100 ohm Ni 120 ohm Cu 10 ohm Resistance Alpha 1.3850 1.3911 1.6720 1.4272 linear Resolution 0.1C 0.1C 0.1C 0.2C 7.8125 milliohms

Output ON Resistance
0.4 ohms maximum.

Accessories
900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. TBK-B02 Optional terminal block kit, barrier strip style, 4 pcs. TBK-S02 Optional terminal block kit, spring clamp style, 4 pcs. PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.

Output Response Time


4.1ms typical, from receipt of command to gate transition of the output MOSFET.

BusWorks Modbus I/O

Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs can be set to user-defined states following a watchdog timeout.

Ambient Temperature Effect


Better than 0.005% of input span per C, or 1.0uV/C, whichever is greater.

Noise Rejection
Normal mode: 40dB @ 60Hz, typical. Common mode: 130dB @ 60Hz, typical.

Communication Supported Modbus Commands


I

Input Filter Bandwidth


-3dB at 3Hz, typical.

Input Conversion Rate


300ms per channel typical.

RTD Break Detection


Sensor failure can be configured for either upscale or downscale. Selection applies to all channels.

The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Holding Registers Read Coil Read Input Registers Reset Slave Preset Single Register Report Slave ID Force Multiple Coils Force Single Coil Preset Multiple Register

LED Indicators
LEDs indicate power, status, and discrete level/alarm.

Excitation Current
1mA DC typical, all types.

Power and Isolation Power Requirements


I

10 to 36V DC (56mA max. at 24V DC). 22 to 26V AC (94mA rms max. at 24V AC).

Optional terminal blocks: barrier strip (left) and spring clamp (right). Cage clamp terminal is standard.

ANALOG INPUT CONNECTIONS


3-WIRE RTD
TB1/TB2 IN+ ININL

DIGITAL OUTPUT CONNECTIONS


TB1 DIG. OUT DIG. OUT 11 12 13 14 15 16 IN0+ IN0IN0L IN1+ IN1IN1L RTD INPUTS 0,1 932MB/934MB TB4 OUT3 RTN OUT2 OUT1 RTN OUT0

MECHANICAL RELAY INTERFACE

46 45 44 43 42 41

RESISTANCE
TB1/TB2

DECADE BOX
JUMP

IN+ ININL

ANALOG INPUT
TB1

DIGITAL OUTPUT

UP TO 48V DC

TB4

TB2 21 22 23 24 25 26 IN2+ IN2INL2 IN3+ IN3INL3 RTD INPUTS 2,3 934MB Only

TB3 36 35 34 33 32 31 LRTN COM D D B A RS485

2-WIRE RTD
TB1/TB2 IN+ ININL JUMP

ANALOG INPUT
TB2

NETWORK COMMUNICATION AC/DC POWER


10 TO 36V DC OR 24V AC NON-POLARIZED

OUT RTN

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PWR

TB3

TB4 RTN OUT DIGITAL OUT SHARES RETURN OUT 3 RTN OUT 2 OUT 1 RTN OUT 0

900MB

Series

Modbus/RS-485

Frequency/Counter Module

Inputs (2)

Two Frequency or Pulse Waveform Inputs

Two Discrete Outputs or Limit Alarms


Isolation

Outputs (2)

RS-485

Modbus

10-36V DC or 24V AC

Power

BusWorks Modbus I/O

942MB Frequency/ Pulse Counter Modules


Periodic or Pulse Waveform Input Limit Alarms or Discrete Outputs
Model 942MB: 2 input channels Input Two input channels: 0 to 50KHz in three selectable ranges Amplitudes up to 140V AC or 200V peak Pulse counter range of 0 to 65535 Output Two output channels: Solid-state relays (1A DC loads) 0 to 48V DC Network Communication Modbus-RTU high-speed RS-485 Power Requirement 10 to 36V DC, 24V AC Approvals CE marked. UL, cUL listed Class I; Division 2; Groups A, B, C, D.

I Description
This signal conditioner is a two-channel analog input module with discrete outputs and Modbus communication. It conditions periodic or pulse waveform inputs and provides solid-state relays for limit alarms or ON/OFF control. Versatile inputs accommodate many applications using TTL, magnetic pickups, proximity sensors, or a variety of switches (high/low-side transistor, dry contact, open drain, open collector). Bipolar and unipolar waveforms are supported with a selectable input bias that accepts both zero and non-zero crossing signals. Voltage threshold and relative hysteresis are also user selectable. Inputs may also function as event counters with separate microcontrollers for each channel. The module counts pulses on the positive or negative edge. It can wrap around to zero for continuous counting, latch at a programmed count value (setpoint), or automatically reset itself to zero after reaching a setpoint value. Software controls enable remote resets. A variety of filters help remove noise, jitter, and other mechanical effects to prevent false counts. The discrete outputs can operate as independent alarms or provide on/off control regulated by the host system. As limit alarms, each output can be set for high and/or low setpoints exclusively tied to an analog input. These low cost modules are ideal for standalone alarms as well as for local backup of the primary control system.

I Special Features
I

Standard Modbus RTU protocol with high-speed RS-485 communication (up to 115K bps) Separate microcontrollers on each channel for pulse counting and period measurement Solid-state relay outputs enable local limit alarms or host-controlled on/off switching Bipolar and unipolar input signal support Programmable pulse counter functions Input filtering functions include hysteresis, averaging, debounce, relay time delay, and alarm deadband controls 4-way isolation (input, output, power, network) Watchdog timers provide a failsafe output Self-diagnostics monitor microcontroller activity to detect operational failures (lock-up) and execute a reset to restore communication

I I I

I I I

Optional terminal blocks: barrier strip (left) and spring clamp (right). Cage clamp terminal is standard.

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Modbus
I Performance
Frequency/Counter Input Input Ranges
I

I/O
LED Indicators
LEDs indicate power, status, and discrete level/alarm.

Input Filter Bandwidth


-3dB at 35kHz, typical.

Input Pullup/Pulldown
Software selectable 2.7K ohm input pullup to +5V and a 1K ohm input pulldown to return. The resistors may also be left floating (none).

Input type user-configured. Applies to both channels. Input Range Accuracy Accuracy over Temp. 0 to 100Hz 0.04Hz 0.06Hz 0 to 1000Hz 0.4Hz 0.6Hz 0 to 50,000Hz 10Hz 15Hz 0 to 65,535 pulses 1 pulse 1 pulse

Power and Isolation Power Requirements


I

10 to 36V DC. 22 to 26V AC.

Input Debounce
0 to 1.375 seconds, configurable in 5mS increments.

Isolation
1500V AC for 60 seconds or 250V AC continuous. 4-way isolation between input, network, power and discrete I/O circuits. Inputs are isolated channel-tochannel for common mode voltage to 5V DC.

Noise Rejection
Common mode: 80dB @ 60Hz, typical with 100 ohm input unbalance.

Unipolar Input Configuration


Amplitude: 0 to 3V minimum range, 0 to 200V peak maximum range. Threshold: Configurable for 1.5V or 5V, typical. Hysteresis: Configurable for 25mV (at 1.5V threshold), or 83mV (at 5.0V threshold), typical.

Discrete Output Output Type


I

Bipolar (Zero-Crossing) Input Configuration


Amplitude (0-20KHz): 50mV minimum (with 25mV hysteresis), or 150mV minimum (with 83mV hysteresis), to 200V peak maximum. Amplitude (Above 20KHz): 100mV minimum (with 25mV hysteresis), or 200mV minimum (with 83mV hysteresis), to 200V peak maximum. Threshold: 0mV nominal, 0.01V typical with 25mV hysteresis; 0.03V typical with 83mV hysteresis. Hysteresis: Configurable for 25mV or 83mV, typical.

Solid-State Relay (SSR), one Form A (SPST-NO) switch per input channel. Outputs share a common return connection at the RTN terminals for low-side switching

I Ordering Information
942MB-0900 Frequency/counter input module
BusWorks Modbus I/O

Output Voltage Range


0 to 48V DC, 1A DC.

Accessories
900C-SIP Configuration Software Interface Package (includes software CD-ROM for Windows, RS-232/485 converter, and RS-485/three-wire cable) 5034-225 USB-to-RS232 adapter. See page 68 for more info. TBK-B02 Optional terminal block kit, barrier strip style, 4 pcs. TBK-S02 Optional terminal block kit, spring clamp style, 4 pcs. PS5R-D24 Power supply (24V DC, 2.1A). See Power Supplies on Page 199. For more information on software, network hardware, and mounting accessories, please see Pages 69-71.

Output ON Resistance
0.4 ohms maximum.

Output Response Time


4.1ms typical, from receipt of command to gate transition of the output MOSFET.

Operation
Digital outputs are set to their OFF state following a software or power-on reset. Outputs can be set to user-defined states following a watchdog timeout.

Resolution
0 to 100Hz input range: 0.01Hz 0 to 1000Hz input range: 0.1Hz 0 to 50,000Hz input range: 1Hz Pulse counter: 1 pulse

Minimum Input Pulse Width


10S (frequency input); 5mS (pulse input).

Communication Supported Modbus Commands


I

Counting Rate
100Hz maximum counting rate (5mS ON and 5mS OFF for 10mS period or 100Hz).

Input Impedance
35K ohms, typical.

The command/response protocol for communicating with this module adheres to the Modbus/RTU standard for the following Modbus Functions. Read Holding Registers Read Coil Reset Slave Read Input Registers Preset Single Register Report Slave ID Force Multiple Coils Force Single Coil Preset Multiple Registers

ANALOG INPUT CONNECTIONS


FREQUENCY INPUT
TB1 + FRQ0 RTN FRQ1 RTN

DIGITAL OUTPUT CONNECTIONS


TB1 11 12 13 14 15 16 FREQ. INPUT 0, 1 DIGITAL OUTPUTS NC FRQ0 RTN NC FRQ1 RTN TB4

MECHANICAL RELAY INTERFACE

46 45 44 43 42 41

LOW-SIDE SWITCH (Open Collector/Drain)


or FRQ0

ANALOG INPUT
TB1

OUT1 RTN OUT0

DIGITAL OUTPUT

FREQUENCY GENERATOR

RTN

UP TO 48V DC

TB4

TB3 36 35 34 33 32 31 COM COM D D PWR B A RS485

MAGNETIC INPUT
+

HIGH-SIDE SWITCH (Open Collector/Drain)


V+ V+ or FRQ0 RTN

NETWORK COMMUNICATION AC/DC POWER


10 TO 36V DC OR 24V AC NON-POLARIZED

OUT RTN

MAGNETIC PICKUP

FRQ0 RTN

TB3

DRY CONTACT
FRQ0 RTN

TTL

V+

RTN OUT

TB4 RTN OUT 3 OUT 2 DIGITAL OUT SHARES RETURN RTN OUT 1 OUT 0

FRQ0 RTN

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900MB

Series

900MB Series Technical Diagrams


TB4 Acromag
TB3 D D

TB3

DFT 0 1

4.68 (118.9)

RS485

PWR

C L

2 3

3.75 (95.3)

TB1

BusWorks Modbus I/O

2.34 (59.4)

11 12 13 14 15 16

TB2

21 22 23 24 25 26

B A

ST

COM COM

"T" Rail Din Mounting Din EN 50022, 35mm

RUN TB4

46 45 44 43 42 41

36 35 34 33 32 31

TB1 1.05 (26.7)


NOTE: ALL DIMENSION ARE IN INCHES (MILLIMETERS)

TB2

3.90 (99.1)

4.35 (110.5)

PERSONAL COMPUTER W/ WINDOWS 95/98 OR NT RS-232 SERIAL PORT CONNECTOR AT BACK OF PC RS-232 TO RS-485 CONVERTER MODEL 5034-214 CABLE 5034-202 CAUTION: DO NOT CONNECT THE CABLE DIRECTLY TO THE PC WITHOUT THE CONVERTER, OR DAMAGE TO THE MODULE MAY RESULT.

PC RUNNING ACROMAG MODBUS CONFIG SOFTWARE

INSTALL MODBUS CONFIGURATION SOFTWARE

CONNECT THE RS-232 SIDE OF CONVERTER TO THE PC

CONNECT THE RS-485 SIDE OF CONVERTER TO THE CABLE

900C-SIP COMMUNICATION CONNECTIONS

USB-to-RS232 Adapter

CB

CONNECT WIRES AS SHOWN


COM D D

WIRE
TB3

COLOR RED BLACK GREEN

RS-485 D D COM

TB4

TB4

A B

Acromag
RUN ST

RUN/PWR LED (GREEN) STATUS LED (YELLOW)


TB4

46 45 44 43 42 41 TB3

36 35 34 33 32 31

COM

COM

DFT 0 1

DEFAULT MODE SWITCH PUSH FOR DEFAULT MODE. STATUS LED FLASHES IN DEFAULT MODE.

RS485

PWR

ANY 900MB MODULE

REFER TO THE USER'S MANUAL THAT CAME WITH YOUR MODULE TO COMPLETE THE MODULE'S POWER AND I/O CONNECTIONS

11 12 13 14 15 16

21 22 23 24 25 26

TB1

TB1

TB2

Model 5034-225 USB-to-RS232 adapter Length: 3.15 in (8.0 cm) Height: 0.80 in (2.03 cm) Width: 1.75 in (4.44 cm) Weight: 1.6 oz (45.36 g)

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TB1

TB2

Modbus

I/O
I Ordering Information
900C-SIP Software Interface Package. Includes Configuration Software (5034-186), Non-isolated RS-232 to RS-485 Serial Port Converter (5034-214), and RS-485 Cable (5034-202). Items can also be ordered separately below. 5034-186 Configuration Software for Windows (95/98/2000/ME/ NT4/XP) on CD-ROM. 5034-214 Non-isolated RS-232 to RS-485 Serial Port Converter, DB-9F to DB-9F. 5034-202 RS-485 to 3-wire Cable Converter, DB-9M to 3 x 12AWG RS-485 Cable, 8 ft.

Configuration Kit
Software Interface Package Model No. 900C-SIP
RS-485 Cable (DB-9)

Software Interface Package


This package includes Windows Configuration Software, an RS-232-to-485 Serial Port Converter, and an RS-485 Signal Cable. These components provide everything you need to set up a Series 900 I/O module from your desktop PC before installing it on the network.
RS-232/485 Converter (non-isolated) RS-485 to 3-wire

RS-232 to RS-485 Converter (non-isolated) Configuration Software for Windows

5034-214

5034-202

BusWorks Modbus I/O

Network Power

Universal 50W Power Supply


The PS5R-D24 is the ideal power source to drive your network. Input Power Requirement
Universal power 85 to 264V AC, 105 to 370V DC

I Ordering Information
PS5R-D24 Universal Power Supply
7.35

Top View
(dimensions in mm)
5 10 6. -

Side View
(dimensions in mm) 3.8

90 80 13 13 13 13

60 75

44 .5
DC ON

35.3

V.ADJ

Output
5

24V DC, 2.1A (50W)


M3.5 Terminal Screws 12

6 95

Mounting Hardware

DIN-Rail Mounting
For your convenience, Acromag offers several mounting accessories to simplify your system installation. Our 19 rack-mount kit provides a clean solution for mounting your I/O modules and a power supply. Or you can buy precut DIN rail strips for mounting on any flat surface.

I Ordering Information
20RM-16-DIN 19" rack-mount kit with DIN rail. DIN RAIL 3.0 DIN RAIL 16.7 DIN rail strip, Type T, 3 inches (75mm) or 16.7 inches (425mm)

Dimensions in inches (mm).


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900MB

Series
Specifications Baud Rates
Switch-selectable from 300 to 38.4K baud.

RS-232 to RS-485

4SCC-TTM Isolated Signal Converter


This unit provides an isolated interface between the host PCs RS-232 port and RS-485 Modbus network devices. Signal conversion is bidirectional with operation that is transparent to all devices. The RS-485 network supports up to 32 devices (including the 4SCC-TTM Converter) across 4000 foot distances. Installation of additional network devices or extending the distance requires the 4SCR-TTM Network Repeater.

Duplex
Half duplex only.

Network Termination Resistors


Two terminal blocks and 120 ohm resistors provided to terminate both ends of the RS-485 network.

Wiring Connectors
Terminal blocks with screw clamps for 14-26AWG.

Operating Temperature Range


-25 to 60C (-13 to 140F).

Isolation
Withstands 1500V AC surge for 60 seconds (250V AC or 354V DC continuous).

BusWorks Modbus I/O

I Ordering Information
4SCC-TTM-1 Signal Converter, 115V AC (power cord included) 4SCC-TTM-2 Signal Converter, 230V AC (power cord included) 5020-924 Signal Cable, 8ft. long, DB-9 to three wires. Connects PCs RS-232 port to 4SCC-TTM-x.

Dimensions in inches (mm). Shipping Weight


3.0 lbs. (1.4 kg) packed.

RS-485 to RS-485

4SCR-TTM Isolated Network Repeater


This unit isolates and boosts RS-485 signals to extend communication distances or increase the number of devices on the network. Each Repeater permits the addition of a network branch with up to 32 devices (including the 4SCR-TTM) and will transmit RS-485 signals another 4000 feet. Operation is transparent to all devices and no handshaking is required. Two terminal blocks are provided for 120 ohm resistors to terminate both ends of the network branch.

Specifications Baud Rates


Switch-selectable from 300 to 38.4K baud.

Duplex
Half duplex only.

Network Termination Resistors


Two terminal blocks and 120 ohm resistors provided to terminate both ends of the RS-485 network.

RS-485 Wiring Connectors


Terminal blocks with screw clamps for 14-26AWG.

Power Wiring Connections


Terminal block with screw clamps for 12-18AWG.

Operating Temperature Range


-25 to 60C (-13 to 140F).

Isolation
Withstands 1500V AC surge for 60 seconds (250V AC or 354V DC continuous).

I Ordering Information Dimensions in inches (mm). Shipping Weight


3.0 lbs. (1.4 kg) packed. 4SCR-TTM-1 Signal Converter, 115V AC power 4SCR-TTM-2 Signal Converter, 230V AC power 40LC-GBW-1 115V AC power cord

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Modbus
System Connection

I/O

USB-to-RS232 Adapter
Model 5034-225 USB-to-RS232 adapter Length: 3.15 in (8.0 cm) Height: 0.80 in (2.03 cm) Width: 1.75 in (4.44 cm) Weight: 1.6 oz (45.36 g)

RS-232

Isolated RS-232/485 Signal Converter


Acromag Model No. 4SCC-TTM RS-485 Daisy-Chain Topology

RS-485 Network: Up to 32 devices, 4000ft. max.

BusWorks Modbus I/O

Extending the Network


Isolated RS-485 Network Repeater
Acromag Model No. 4SCR-TTM

To Network Host RS-485 RS-485

Network Branch: Additional 32 devices, 4000ft. extension

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