V 300 - Series - DSR - TK52344 5.2 E 18 PM - 02 11
V 300 - Series - DSR - TK52344 5.2 E 18 PM - 02 11
V 300 - Series - DSR - TK52344 5.2 E 18 PM - 02 11
TK 52344-5.2
Pri
nt
ed
( Thursday,
3
Revised
12/28/10 V-300 Series DSR REFERENCE SHEET 9U31
B/M DESCRIPTION Date
920244 V-300 10 12/10
920240 V-300 20 12/10
920245 V-300 MAX 10 12/10
920241 V-300 MAX 20 12/10
720627 Condenser V-300 12/10
720628 Condenser V-300 MAX 10 12/10
720619 Condenser V-300 20 12/10
720620 Condenser V-300 MAX 20 12/10
720631 Evaporator ES300 12/10
720632 Evaporator ES300 MAX 12/10
085306 12V - V-300 20 12/10
085307 12V - V-300 MAX 20 12/10
085308 24V - V-300 20 12/10
085309 24V - V-300 MAX 20 12/10
085334 12V - V-300 MAX 50 12/10
085335 24V - V-300 MAX 50 12/10
085312 400/3/50 12/10
085313 400/3/50 MAX 12/10
720272 Compressor Fittings 12/10
720658 Hoses V-300 10 12/10
720683 Hoses V-300 20 12/10
720818 DIN Adapter Kit 12/10
720837 Door Switch Kit 12/10
880209 V-300 10 Installation 12/10
880210 V-300 MAX 10 Installation 12/10
880203 V-300 MAX 20 Installation 12/10
880223 V-300 20 Installation 12/10
085314 220/1/50 12/10
085315 220/1/50 MAX 12/10
085316 12V - V-300 10 12/10
085317 24V - V-300 10 12/10
085327 12V - V-300 MAX 30 12/10
085328 24V - V-300 MAX 30 12/10
085331 12V - V-300 MAX 10 12/10
085332 24V - V-300 MAX 10 12/10
4
9U31 V-300 Series DSR REFERENCE SHEET
Revised
12/28/10
5
Revised
12/28/10 V-300 Series DSR REFERENCE SHEET 9U31
6
191A7 GRILLE, FAN & FRAME GROUP (V-100/200/300 10/30)
Revised
9/24/09
7
Revised
9/24/09 GRILLE, FAN & FRAME GROUP (V-100/200/300 10/30) 191A7
REF PART# DESCRIPTION QTY
1 NSS FRAME - condenser (V-100/200/300 10/30) 1
91-6958 NAMEPLATE - TK 1
2 55-9493 PLUG - cover 10
3 98-7779 SPINNING - fan (canalizer) 1
4 55-7407 SCREW - spinning 4
55-7404 LOCKWASHER 4
55-9826 FLATWASHER 8
5 78-1375 FAN - condenser (12V, draw) 1
78-1376 FAN - condenser (24V, draw) 1
6 55-9489 SCREW - fan 4
7 98-6775 COVER - condenser 1
8 90-381 KIT - deflector 1
9 55-7387 • SCREW - cover (front, 20mm) 2
10 55-9490 • WASHER - spring 4
11 55-9492 • WASHER - cosmetic 4
12 55-9491 • CAP - cosmetic 4
13 55-7366 • SCREW - cover (rear, 50mm) 2
14 55-7089 • FLATWASHER 2
15 55-7034 • WASHER - cap 2
16 55-9505 CLIP - threaded (M5) 2
17 98-8076 FRAME - condenser (V100 20/50) 1
18 33-4368 GASKET 1
8
191B1 GRILLE, FAN & FRAME GROUP (V-200/300 20/50)
Revised
9/29/09
9
Revised
9/29/09 GRILLE, FAN & FRAME GROUP (V-200/300 20/50) 191B1
REF PART# DESCRIPTION QTY
1 98-8031 FRAME - condenser (before 8/09) 1
98-8395 FRAME - condenser (8/09 & after) 1
2 55-9493 PLUG - cover 12
3 91-9857 SPINNING - fan (canalizer) 1
4 55-9489 SCREW - spinning 4
55-7404 LOCKWASHER 4
55-9826 FLATWASHER 8
5 78-1375 FAN - condenser (12V) 1
78-1376 FAN - condenser (24V) 1
6 55-9489 SCREW - fan 4
7 91-9527 COVER - condenser 1
8 55-7387 SCREW - cover 3
55-9490 WASHER - spring 3
9 55-9491 CAP - cosmetic 3
10 55-9492 WASHER - cosmetic 3
11 55-9505 CLIP - threaded (M5) 2
12 55-7404 SCREW - spinning 2
55-9826 FLATWASHER 2
55-9512 WASHER - cap 2
13 33-3923 SEAL - fan spinning 1
14 33-3924 SEALER - rear 1
15 90-379 KIT - deflector 1
16 55-9491 • CAP - cosmetic 4
55-7366 • SCREW - deflector (20mm, front) 4
51-1686 • SCREW - deflector (50mm, rear) 2
55-9490 • LOCKWASHER 4
55-9492 • WASHER - cosmetic 4
55-7034 • NUT 4
17 51-1680 • WASHER - special (nyon) 2
10
201C5 UNIT MOUNTING
Revised
11/29/10
UNIT MOUNTING
201C5
11/29/10
11
Revised
11/29/10 UNIT MOUNTING 201C5
REF PART# DESCRIPTION QTY
1 92-3469 HOSE - drain (138 in, 3500 mm, white) 1
2 92-3841 CLAMP - hose (18 mm) 5
92-1903 CLAMP - hose (22 mm) 5
92-3842 CLAMP - hose (30 mm) 2
92-1690 CLAMP - hose (50 mm) 2
51-792 SCREW - clamp 12
3 55-7172 SCREW - evaporator 4
55-8237 WASHER - fender 8
55-7042 NUT 4
4 55-9919 SCREW - condenser 4
55-9499 WASHER - inclined face 4
55-9500 WASHER - compensator 4
51-373 WASHER (EPDM) 4
51-793 WASHER - special 4
55-8536 FLATWASHER 4
55-7344 NUT 4
5 33-2660 TAPE - sealant A/R
6 55-9258 CONNECTOR - hose (Y, white) 1
12
191A3 CONDENSER REFRIGERATION (V-200/300 10/30)
Revised
12/25/10
CONDENSER
REFRIGERATION
(V-200/300 10/30)
191A3
12/25/10
13
Revised
12/25/10 CONDENSER REFRIGERATION (V-200/300 10/30) 191A3
REF PART# DESCRIPTION QTY
1 66-8548 SEPARATOR - oil 1
2 55-6225 CLAMP - filter (before 3/09) 2
55-3991 CLAMP - filter (3/09 & after) 2
3 33-566 O-RING - discharge (#8) 3
4 61-2503 TUBE - discharge (V-200 10 & V-200 10 TC) 1
5 61-2504 • VALVE - service port 2
6 61-469 • NUT - adapter (#8) 2
61-470 • SHOULDER (#8) 2
7 61-434 • FITTING - defrost (#6) 1
8 33-1015 O-RING - defrost (#6) 4
9 41-5781 TRANSDUCER - pressure 1
10 92-3463 BRACKET - tube 1
55-9898 RIVET - bracket 2
11 92-1501 CLAMP - tube 1
55-7340 SCREW - clamp 1
55-7404 LOCKWASHER 1
55-7089 FLATWASHER 1
12 67-1982 COIL - condenser (V-200) 1
67-1763 COIL - condenser (V-300) 1
55-9898 RIVET - coil 12
13 61-5117 TUBE - liquid 1
14 66-8718 DEHYDRATOR (before 3/09, 148 mm lg) 1
61-3852 DEHYDRATOR (3/09 & after, 113 mm lg) 1
15 61-5144 SIGHT GLASS (#6) 1
16 61-2505 TUBE - discharge (MAX 30 only) 1
17 66-9032 VALVE - solenoid (MAX 30 only) 1
60-323 KIT - repair (Danfoss) 1
18 41-5789 COIL (12V) 1
41-5791 COIL (24V) 1
19 92-1714 PANEL - deflector 1
14
191C4 CONDENSER REFRIGERATION (V-200/300 20/50)
Revised
12/25/10
CONDENSER
REFRIGERATION
(V-200/300 20/50)
191C4
12/25/10
15
Revised
12/25/10 CONDENSER REFRIGERATION (V-200/300 20/50) 191C4
REF PART# DESCRIPTION QTY
1 102-835 COMPRESSOR - TM13-XD (12V, standby, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (24V, standby, see 189C3) 1
203-515 OIL - compressor A/R
2 67-1982 COIL - condenser (V-200) 1
67-1763 COIL - condenser (V-300) 1
55-9915 RIVET - coil 10
3 61-2517 TUBE - suction (V-200/300 MAX 20) 1
61-399 FITTING - compressor to tube 1
61-404 VALVE (Schrader) 1
61-468 • CAP - valve 1
4 22-1073 REGULATOR - suction pressure (condenser) 1
5 61-2565 ADAPTER - suction (#10) 1
6 61-2522 TUBE - valve to oil separator 1
61-2510 • TUBE - valve to separator 1
7 61-470 • SHOULDER 1
61-469 • NUT - shoulder 1
8 61-2511 • VALVE - double check (see 191C3) 1
9 41-5781 TRANSDUCER - pressure 1
10 66-8548 SEPARATOR - oil 1
11 55-6225 CLAMP - separator & dehydrator (before 3/09) 2
55-3991 CLAMP - separator & dehydrator (3/09 & after) 1
12 61-2516 TUBE - discharge (V-200 20, before 6/03) 1
98-8399 TUBE - discharge (V-200 20, 6/03 & after) 1
13 61-434 • FITTING - hot gas 1
14 61-2540 TUBE - tee to adapter 1
15 92-1501 CLAMP - tube 2
55-7340 SCREW - clamp 2
55-7089 FLATWASHER 2
55-7404 LOCKWASHER 2
55-7367 NUT 2
16 61-2519 TUBE - discharge (V-200/300 MAX 20) 1
17 66-9032 • BODY - valve 1
60-323 KIT - repair (Danfoss) 1
41-5789 COIL - valve (12VDC) 1
41-5791 COIL - valve (24VDC) 1
18 41-5795 TUBE - liquid (before 3/09) 1
61-4896 TUBE - liquid (3/09 & after) 1
19 92-1502 CLAMP - tube 1
55-7089 FLATWASHER 1
55-7404 LOCKWASHER 1
55-7367 NUT 1
16
191C4 CONDENSER REFRIGERATION (V-200/300 20/50)
Revised
12/25/10
17
Revised
12/25/10 CONDENSER REFRIGERATION (V-200/300 20/50) 191C4
REF PART# DESCRIPTION QTY
20 66-8718 DEHYDRATOR (before 3/09, 148 mm lg) 1
61-3852 DEHYDRATOR (3/09 & after, 113 mm lg) 1
21 33-566 O-RING (#8) 5
22 92-3475 SUPPORT - dehydrator (before 3/09) 1
55-6987 SCREW - support 2
55-7085 FLATWASHER 4
55-7066 LOCKWASHER 2
55-7825 NUT 2
23 61-5144 SIGHT GLASS 1
24 33-1015 O-RING (#6) 3
25 33-2882 O-RING - manifold 2
26 22-1120 BRACKET - manifold holddown 1
55-9484 SCREW - bracket 2
27 33-2115 O-RING - suction (#10) 1
28 61-417 FITTING - suction (non-MAX units) 1
61-404 • VALVE (Schrader) 1
61-468 • CAP - valve 1
18
191C3 DOUBLE CHECK VALVE ASSEMBLY
Revised
9/25/09
DOUBLE CHECK
VALVE ASSEMBLY
191C3
9/25/09
19
Revised
9/25/09 DOUBLE CHECK VALVE ASSEMBLY 191C3
REF PART# DESCRIPTION QTY
1 61-2511 VALVE - double check 1
2 66-8176 • CAP - guide 2
3 33-4084 • SEAL - assembly 2
4 61-2513 • WASHER - guide cap (copper) 2
5 NSS • BODY - valve 2
6 61-2512 • SPRING 2
7 66-8175 • WASHER - sealing 1
8 61-3024 • CAP 1
20
191E4 EVAPORATOR (ES300)
Revised
1/29/11
EVAPORATOR
(ES300)
191E4
1/29/11
21
Revised
1/29/11 EVAPORATOR (ES300) 191E4
REF PART# DESCRIPTION QTY
1 67-2611 COIL - evaporator (before 11/10, incl items 22-25) 1
67-2611 COIL - evaporator (11/10 & after, incl items 22-25) 1
2 33-3135 GROMMET (35 mm) 4
3 61-1126 FILTER - expansion (R134a) 1
61-1261 FILTER - expansion (R404A, MAX) 1
4 66-9314 BODY - expansion valve (R134a) 1
61-1262 BODY - expansion valve (R404A, MAX) 1
5 41-3136 SWITCH - defrost termination 1
51-2071 SCREW - switch 2
6 41-5784 SENSOR - temperature 1
55-9825 CLAMP - sensor 1
55-9452 SCREW - clamp 1
55-7861 LOCKWASHER 1
55-7697 FLATWASHER 2
55-7698 NUT 1
7 44-8030 SWITCH - lpco 1
8 61-2521 TUBE - expansion valve 1
9 78-1373 FAN - evaporator (12V) 2
78-1374 FAN - evaporator (24V) 2
10 66-7878 VALVE - solenoid 1
41-5789 COIL - valve (12V) 1
41-5791 COIL - valve (24V) 1
55-8720 SCREW - valve 1
55-7404 LOCKWASHER 1
55-7089 FLATWASHER 1
11 92-3465 SUPPORT - valve 1
55-9898 RIVET - support 2
12 98-7891 COVER - evaporator (before 8/08, screw mounted) 1
55-7407 SCREW - cover 7
55-7404 LOCKWASHER 7
55-9826 FLATWASHER 7
98-7891 COVER - evaporator (8/08 & after, rivet mounted) 1
51-1808 RIVET - cover 8
13 33-3925 SEAL - rubber 2
14 92-3466 TUBE - defrost drain 2
15 51-790 NUT - drain tube 2
16 51-791 WASHER - drain seal 2
17 61-2567 TUBE - liquid injection (MAX units) 1
18 55-9618 • NUT (#4) 1
61-415 • SHOULDER (#4) 1
19 61-434 • FITTING (#6) 1
55-9836 • NUT (#6) 1
22
191E4 EVAPORATOR (ES300)
Revised
1/29/11
23
Revised
1/29/11 EVAPORATOR (ES300) 191E4
REF PART# DESCRIPTION QTY
20 51-344 • NUT - expansion valve 1
21 66-7636 SOLENOID - pilot (R404A, MAX units only, 12V) 1
41-1521 • COIL (12V) 1
61-2520 SOLENOID - pilot (R404A, MAX units only, 24V) 1
44-6158 • COIL (24V) 1
55-1384 SCREW - solenoid 2
55-7861 LOCKWASHER 2
55-7697 FLATWASHER 2
22 55-9925 FITTING - oil return (#4) 1
23 61-2515 FITTING - filter (#4) 1
55-9926 NUT - fitting (#4) 2
24 61-422 FITTING - suction (#10) 1
55-9929 NUT (#10) 1
25 51-807 FITTING - suction (#12) 1
51-808 NUT (#12) 1
26 33-1461 O-RING (#4) 2
27 61-2694 FILTER - jet cool 1
28 60-321 KIT - stand by and road compressor invert (optional) 1
29 33-2115 • O-RING (#10) 2
30 33-1222 • O-RING (#12) 2
31 61-5263 • FITTING - adapter (#10 to #12) 1
32 61-5264 • FITTING - adapter (#12 to #10) 1
24
191A0 HEAT COMPONENTS (V-100/200/300 30, before 1/09)
Revised
1/15/10
HEAT COMPO-
NENTS (V-100/200/
300 30, before 1/09)
191A0
1/15/10
25
Revised
1/15/10 HEAT COMPONENTS (V-100/200/300 30, before 1/09) 191A0
REF PART# DESCRIPTION QTY
1 98-6777 FRAME 1
55-7172 SCREW - frame 4
55-8893 WASHER - special 8
55-7042 NUT 4
2 92-1577 BRACKET - left 1
3 92-1578 BRACKET - right 1
4 92-1579 SUPPORT - receiver tank 1
55-9898 RIVET - bracket 8
5 92-1580 SADDLE - tube routing (1/2 in) 2
6 61-412 VALVE - check (liquid) 1
7 61-1149 TUBE - fitting to valve (liquid) 1
8 61-1150 TUBE - valve to fitting (liquid) 1
9 61-434 FITTING - o-ring seal (#6) 2
10 55-9836 NUT - fitting (#6) 2
11 61-432 FITTING - o-ring seal (#10) 3
12 55-9929 NUT - fitting (#10) 3
13 55-9925 FITTING - o-ring seal (#4) 1
14 55-9926 NUT - fitting (#4) 1
15 61-1151 TUBE - oil return 1
16 61-2507 TUBE - suction 1
17 61-2506 TUBE - outlet 1
18 67-1693 TANK - accumulator 1
19 55-2688 BAND 1
20 61-2509 TUBE - valve to adapter 1
21 92-1707 BRACKET - saddle 1
55-9898 RIVET - bracket 2
22 61-2508 TUBE - tank to valve 1
23 22-1073 VALVE - pressure regulator 1
24 98-6170 COVER 1
55-9505 CLIP - cover 2
55-7407 SCREW - cover 2
55-9492 WASHER - cosmetic 2
55-9490 LOCKWASHER 2
55-9491 CAP - cosmetic 2
55-9921 SCREW - cover 2
25 33-1461 O-RING (#4, 5/16 id) 1
26 33-1015 O-RING (#6, 3/8 id) 2
27 33-2115 O-RING (#10, 5/8 id) 3
28 51-938 CAP - female (#10) 1
29 51-913 CAP - female (#4) 1
26
HEAT COMPONENTS (V-100 30 & 50, V-200/300 30, 1/
236H0 09 - 11/10)
Revised
10/3/09
HEAT COMPO-
NENTS (V-100 30 &
50, V-200/300 30, 1/
09 - 11/10)
236H0
10/3/09
27
HEAT COMPONENTS (V-100 30 & 50, V-200/300 30, 1/
Revised
10/3/09 09 - 11/10) 236H0
REF PART# DESCRIPTION QTY
1 98-8245 COVER - MH 1
2 92-1660 NAMEPLATE - TK (64MM) 1
3 55-7407 SCREW - cover 2
55-9490 LOCKWASHER 2
55-9492 WASHER - cosmetic 2
55-9491 CAP - cosmetic 2
55-9505 CLIP - threaded 2
4 61-432 FITTING - suction (#10) 2
33-2115 O-RING (#10, 5/8 id) 2
5 61-4761 TUBE - fitting to valve 1
6 22-1073 VALVE - pressure regulator 1
7 61-2508 TUBE - valve to tank 1
8 67-1693 TANK - accumulator 1
9 61-4762 TUBE - suction (tank to fitting) 1
10 55-2688 CLAMP - tank 1
11 92-1580 SADDLE - tube (1/2 inch) 1
55-9898 RIVET - saddle 1
12 98-8296 FRAME - MH 1
55-7172 SCREW - frame 4
55-7042 NUT 4
28
238B6 HEAT COMPONENTS (V-200/300 50, 1/09 - 11/10)
Revised
10/3/09
HEAT COMPO-
NENTS (V-200/300
50, 1/09 - 11/10)
238B6
10/3/09
29
Revised
10/3/09 HEAT COMPONENTS (V-200/300 50, 1/09 - 11/10) 238B6
REF PART# DESCRIPTION QTY
1 98-8245 COVER - MH 1
2 92-1660 NAMEPLATE - TK (64MM) 1
3 55-7407 SCREW - cover 2
55-9490 LOCKWASHER 2
55-9492 WASHER - cosmetic 2
55-9491 CAP - cosmetic 2
55-9505 CLIP - threaded 2
4 61-432 FITTING - suction (#10) 2
33-2115 O-RING (#10, 5/8 id) 2
5 61-4761 TUBE - fitting to valve 1
6 22-1073 VALVE - pressure regulator 1
7 61-2508 TUBE - valve to tank 1
8 67-1693 TANK - accumulator 1
9 61-4872 TUBE - suction (tank to fitting) 1
10 55-2688 CLAMP - tank 1
11 92-1580 SADDLE - tube (1/2 inch) 1
55-9898 RIVET - saddle 1
12 98-8296 FRAME - MH 1
55-7172 SCREW - frame 4
55-7042 NUT 4
13 61-4873 TUBE - inlet 1
14 61-4874 TUBE - oil return 1
15 55-9925 FITTING - o-ring seal (#4) 1
30
191C2 MOTOR & COMPRESSOR GROUP
Revised
8/22/10
31
Revised
8/22/10 MOTOR & COMPRESSOR GROUP 191C2
REF PART# DESCRIPTION QTY
1 92-3474 BRACKET - motor (before 5/08) 1
92-8089 BRACKET - motor (5/08 & after) 1
2 55-7341 SCREW - motor bracket 4
55-7085 FLATWASHER 3
55-9485 FLATWASHER 1
55-7066 LOCKWASHER 4
3 102-835 COMPRESSOR - TM13-XD (12V, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (24V, see 189C3) 1
203-515 OIL - compressor 1
4 55-7355 SCREW - compressor 3
55-8537 LOCKWASHER 3
55-8536 FLATWASHER 3
55-7348 NUT 2
5 104-782 MOTOR (220/1/50, 1.5 kW, incl item 14, capacitor) 1
104-769 MOTOR (220/1/60, 1.5 kW, incl item 14, capacitor) 1
41-5698 MOTOR (208-230-400/3/60, 1.8 KW) 1
41-3039 MOTOR (380/3/50, 1.5 kW, R134a) 1
104-781 MOTOR (400/3/50, 1.8 kW) 1
6 92-587 PLATE - gyratory 1
55-6987 SCREW - pivot 1
55-7085 FLATWASHER 2
55-7066 LOCKWASHER 1
55-7825 NUT 1
7 55-4620 STUD - motor 4
55-8577 WASHER - special 4
55-7066 LOCKWASHER 4
55-7825 NUT 4
8 77-2601 SPACER - pulley (22mm thick) 1
9 77-2602 PULLEY (380/3/50, 220/1/50, 115mm od, use with spacer, 1
R134a)
77-2967 PULLEY (3/1ph 50Hz R-134a, 3ph 50Hz R-404A, 115mm od, 1
long hub 34mm)
77-2590 PULLEY (220/1/50, 97mm od, use with spacer) 1
77-2968 PULLEY (1ph 50Hz R-404A, 3/1ph 60Hz R-134a/R-404A, 1
97mm od, long hub 34mm)
10 55-8559 SCREW - pulley 1
55-8560 WASHER - special 1
55-7066 LOCKWASHER 1
11 78-1133 BELT (380/3/50, 220/1/50, R134a) 1
78-1206 BELT (220/1/50, R404A) 1
12 92-588 BRACKET - compressor (before 5/08) 1
13 41-5826 CABLE - power (3 ph, 50 Hz) 1
41-5970 CABLE - power (1 ph, 50/60 Hz) 1
32
191C2 MOTOR & COMPRESSOR GROUP
Revised
8/22/10
33
Revised
8/22/10 MOTOR & COMPRESSOR GROUP 191C2
REF PART# DESCRIPTION QTY
14 41-3785 CAPACITOR (40UF, 50 Hz) 1
41-7152 CAPACITOR (40UF, 60 Hz) 1
15 92-2840 BRACKET - capacitor 1
55-9495 RIVET - bracket 2
16 41-5971 CABLE - extension (motor to capacitor, 1 ph, 50/60 Hz) 1
17 55-9505 CLIP - threaded (5 mm) 1
34
191A2 HOSE CONNECTIONS (V-200/300 10 & 30 after 11/10)
Revised
2/18/11
HOSE CONNEC-
TIONS (V-200/300
10 & 30 after 11/10)
191A2
2/18/11
35
Revised
2/18/11 HOSE CONNECTIONS (V-200/300 10 & 30 after 11/10) 191A2
REF PART# DESCRIPTION QTY
1 55-9906 FITTING - oil return (90 deg, #4) 2
2 55-9685 FITTING - liquid/hot gas (straight, #6) 2
55-9407 FITTING - liquid/hot gas (90 deg, #6) 4
3 55-9408 FITTING - discharge (90 deg, #8) 1
55-9524 FITTING - discharge (45 deg, #8) 1
4 33-1461 O-RING - oil return (#4) 2
5 33-1015 O-RING - liquid/hot gas (#6) 5
6 33-566 O-RING - discharge (#8) 1
7 55-9922 ADAPTER - hot gas 1
8 55-9409 FITTING - suction (90 deg, #10, V-200) 1
55-9410 FITTING - suction (90 deg, #12, V-300) 1
9 33-2115 O-RING - suction (#10, V-200) 1
33-1222 O-RING - suction (#12, V-300) 1
10 102-835 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (24V, V-200, see 189C3) 1
102-838 COMPRESSOR - TM15-XD (12V, V-300, see 169C2) 1
102-839 COMPRESSOR - TM15-XD (24V, V-300, see 169C2) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) A/R
11 20-193 KIT - swivel, manifold 1
12 33-2350 O-RING - discharge (7/16 id) 1
13 33-672 O-RING - suction (9/16 id) 1
14 55-9519 FITTING - discharge (90 deg, #8) 1
15 55-9518 FITTING - suction (90 deg, #10, V-200) 1
55-9449 FITTING - suction (90 deg, #12, V-300) 1
16 67-1782 HOSE (TK2000, #4 x 300 ft) A/R
17 61-617 HOSE (TK2000, #6 x 50 ft) A/R
18 61-627 HOSE (TK2000, #8 x 50 ft) A/R
19 61-637 HOSE (TK2000, #10 x 50 ft) A/R
61-643 HOSE (TK2000, #12 x 50 ft) A/R
20 33-1216 EXTRUSION - hoses (bulkhead insulation) 1
21 92-3841 CLAMP - hose (18 mm) 5
92-1903 CLAMP - hose (22 mm) 5
92-3842 CLAMP - hose (30 mm) 2
91-6692 CLAMP - hose (45 mm) 5
92-1690 CLAMP - hose (50 mm) 2
51-792 SCREW - clamp 12
22 55-8778 FITTING - return line (after 12/10) 1
36
191A11 HOSE CONNECTIONS (V-200/300 20 & 50 after 11/10)
Revised
10/6/09
HOSE CONNEC-
TIONS (V-200/300
20 & 50 after 11/10)
191A11
10/6/09
37
Revised
10/6/09 HOSE CONNECTIONS (V-200/300 20 & 50 after 11/10) 191A11
REF PART# DESCRIPTION QTY
1 55-9906 FITTING - 90 deg (o-ring seal, #4 hose) 2
2 55-9407 FITTING - 90 deg (#6) 2
55-9685 FITTING - straight (#6) 2
3 55-9408 FITTING - 90 deg (#8) 1
4 55-9519 FITTING - discharge (compressor, 90 deg, #8) 1
5 55-9522 FITTING - suction (straight, #10, V-200) 1
55-9409 FITTING - suction (90 deg, #10, V-200) 3
55-9520 FITTING - suction (90 deg, #12, V-300) 3
6 55-9518 FITTING - suction (90 deg, #10, V-200) 1
55-9449 FITTING - suction (90 deg, #12, V-300) 1
7 33-1461 O-RING (#4) 2
8 33-1015 O-RING (#6) 4
9 33-566 O-RING (#8) 1
10 33-2115 O-RING (#10) 3
33-1222 O-RING (#12, V-300) 1
11 33-2350 O-RING - discharge (tube-O, #8) 1
12 33-672 O-RING - discharge (tube-O, #10) 1
13 67-1782 HOSE (#4, 300 ft) A/R
14 61-617 HOSE (#6, 50 ft) A/R
15 61-627 HOSE (#8, 50 ft) A/R
16 61-637 HOSE (#10, 50 ft) A/R
61-643 HOSE (#12, 50 ft) A/R
17 102-835 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-838 COMPRESSOR - TM15-XD (12V, V-300, see 169C2) 1
102-839 COMPRESSOR - TM15-XD (24V, V-300, see 169C2) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) 1
18 20-193 KIT - swivel, manifold 1
19 55-9922 ADAPTER - hot gas 1
20 33-1216 GROMMET - bulkhead (hoses) 1
21 92-3841 CLAMP - hose (18 mm) 3
92-1903 CLAMP - hose (22 mm) 3
92-3842 CLAMP - hose (30 mm) 2
51-792 SCREW - clamp 12
38
191E11 HOSE CONNECTIONS (V-200/300 30, before 1/09)
Revised
10/6/09
HOSE CONNEC-
TIONS (V-200/300
30, before 1/09)
191E11
10/6/09
39
Revised
10/6/09 HOSE CONNECTIONS (V-200/300 30, before 1/09) 191E11
REF PART# DESCRIPTION QTY
1 55-9906 FITTING - 90 deg (o-ring seal, #4 hose) 2
2 55-9407 FITTING - 90 deg (#6) 2
55-9685 FITTING - straight (#6) 2
3 55-9408 FITTING - 90 deg (#8) 1
4 55-9519 FITTING - discharge (compressor, 90 deg, #8) 1
5 55-9522 FITTING - suction (straight, #10, V-200) 1
55-9409 FITTING - suction (90 deg, #10, V-200) 3
55-9520 FITTING - suction (90 deg, #12, V-300) 3
6 55-9518 FITTING - suction (compressor, 90 deg, #10, V-200) 1
55-9449 FITTING - suction (compressor, 90 deg, #12, V-300) 1
7 33-1461 O-RING (#4) 2
8 33-1015 O-RING (#6) 6
9 33-566 O-RING (#8) 1
10 33-2115 O-RING (#10) 3
33-1222 O-RING (#12) 3
11 33-2350 O-RING - discharge (tube-O, #8) 1
12 33-672 O-RING - discharge (tube-O, #10) 1
13 67-1782 HOSE (#4, 300 ft) A/R
14 61-617 HOSE (#6, 50 ft) A/R
15 61-627 HOSE (#8, 50 ft) A/R
16 61-637 HOSE (#10, 50 ft, V-200) A/R
61-643 HOSE (#12, 50 ft, V-300) A/R
17 102-835 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-838 COMPRESSOR - TM15-XD (12V, V-300, see 169C2) 1
102-839 COMPRESSOR - TM15-XD (24V, V-300, see 169C2) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) 1
18 20-193 KIT - swivel, manifold 1
19 55-9922 ADAPTER - hot gas 1
20 33-1216 GROMMET - bulkhead (hoses) 1
21 92-1903 CLAMP - hose (22 mm) 5
91-6692 CLAMP - hose (45 mm) 5
92-1690 CLAMP - hose (50 mm) 2
51-792 SCREW - clamp 12
40
240F3 HOSE CONNECTIONS (V-200/300 30, 1/09 - 11/10)
Revised
11/29/10
HOSE CONNEC-
TIONS (V-200/300
30, 1/09 - 11/10)
240F3
11/29/10
41
Revised
11/29/10 HOSE CONNECTIONS (V-200/300 30, 1/09 - 11/10) 240F3
REF PART# DESCRIPTION QTY
1 55-9906 FITTING - oil return (90 deg, #4) 2
2 55-9685 FITTING - liquid/hot gas (straight, #6) 2
55-9407 FITTING - liquid/hot gas (90 deg, #6) 4
3 55-9408 FITTING - discharge (90 deg, #8) 1
55-9524 FITTING - discharge (45 deg, #8) 1
4 33-1461 O-RING - oil return (#4) 2
5 33-1015 O-RING - liquid/hot gas (#6) 5
6 33-566 O-RING - discharge (#8) 1
7 55-9922 ADAPTER - hot gas 1
8 55-9409 FITTING - suction (90 deg, #10, V-200) 2
55-9522 FITTING - suction (straight, #10, V-200) 2
55-9520 FITTING - suction (90 deg, #12, V-300) 1
9 33-2115 O-RING - suction (#10, V-200) 1
33-1222 O-RING - suction (#12, V-300) 1
10 102-835 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (24V, V-200, see 189C3) 1
102-838 COMPRESSOR - TM15-XD (12V, V-300, see 169C2) 1
102-839 COMPRESSOR - TM15-XD (24V, V-300, see 169C2) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) A/R
11 20-193 KIT - swivel, manifold 1
12 33-2350 O-RING - discharge (7/16 id) 1
13 33-672 O-RING - suction (9/16 id) 1
14 55-9519 FITTING - discharge (90 deg, #8) 1
15 55-9518 FITTING - suction (90 deg, #10, V-200) 1
55-9449 FITTING - suction (90 deg, #12, V-300) 1
16 67-1782 HOSE (TK2000, #4 x 300 ft) A/R
17 61-617 HOSE (TK2000, #6 x 50 ft) A/R
18 61-627 HOSE (TK2000, #8 x 50 ft) A/R
19 61-637 HOSE (TK2000, #10 x 50 ft) A/R
61-643 HOSE (TK2000, #12 x 50 ft) A/R
20 33-1216 EXTRUSION - hoses (bulkhead insulation) 1
21 92-3841 CLAMP - hose (18 mm) 5
92-1903 CLAMP - hose (22 mm) 5
92-3842 CLAMP - hose (30 mm) 2
92-1690 CLAMP - hose (50 mm) 2
91-6692 CLAMP - hose (45 mm) 5
51-792 SCREW - clamp 12
42
191E2 HOSE CONNECTIONS (V-200/300 50, before 1/09)
Revised
10/3/09
HOSE CONNEC-
TIONS (V-200/300
50, before 1/09)
191E2
10/3/09
43
Revised
10/3/09 HOSE CONNECTIONS (V-200/300 50, before 1/09) 191E2
REF PART# DESCRIPTION QTY
1 55-9906 FITTING - 90 deg (o-ring seal, #4 hose) 2
2 55-9407 FITTING - 90 deg (#6) 2
55-9685 FITTING - straight (#6) 2
3 55-9408 FITTING - 90 deg (#8) 1
4 55-9519 FITTING - discharge (compressor, 90 deg, #8) 1
5 55-9522 FITTING - suction (straight, #10, V-200) 1
55-9409 FITTING - suction (90 deg, #10, V-200) 3
55-9520 FITTING - suction (90 deg, #12, V-300) 3
6 55-9518 FITTING - suction (90 deg, #10, V-200) 1
55-9449 FITTING - suction (90 deg, #12, V-300) 1
7 33-1461 O-RING (#4) 2
8 33-1015 O-RING (#6) 6
9 33-566 O-RING (#8) 3
10 33-2115 O-RING (#10) 5
33-1222 O-RING (#12) 1
11 33-2350 O-RING - discharge (tube-O, #8) 1
12 33-672 O-RING - discharge (tube-O, #10) 1
13 67-1782 HOSE (#4, 300 ft) A/R
14 61-617 HOSE (#6, 50 ft) A/R
15 61-627 HOSE (#8, 50 ft) A/R
16 61-637 HOSE (#10, 50 ft) A/R
61-643 HOSE (#12, 50 ft) A/R
17 102-835 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-838 COMPRESSOR - TM15-XD (12V, V-300, see 169C2) 1
102-839 COMPRESSOR - TM15-XD (24V, V-300, see 169C2) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) 1
18 20-193 KIT - swivel, manifold 1
19 55-9922 ADAPTER - hot gas 1
20 33-1216 GROMMET - bulkhead (hoses) 1
21 92-1903 CLAMP - hose (22 mm) 5
91-6692 CLAMP - hose (45 mm) 5
92-1690 CLAMP - hose (50 mm) 2
51-792 SCREW - clamp 12
44
240F1 HOSE CONNECTIONS (V-200/300 50, 1/09 - 11/10)
Revised
11/29/10
HOSE CONNEC-
TIONS (V-200/300
50, 1/09 - 11/10)
240F1
11/29/10
45
Revised
11/29/10 HOSE CONNECTIONS (V-200/300 50, 1/09 - 11/10) 240F1
REF PART# DESCRIPTION QTY
1 55-9906 FITTING - 90 deg (o-ring seal, #4 hose) 2
2 55-9407 FITTING - 90 deg (#6) 2
55-9685 FITTING - straight (#6) 2
3 55-9408 FITTING - 90 deg (#8) 1
4 55-9519 FITTING - discharge (compressor, 90 deg, #8) 1
5 55-9522 FITTING - suction (straight, #10, V-200) 1
55-9409 FITTING - suction (90 deg, #10, V-200) 3
55-9520 FITTING - suction (90 deg, #12, V-300) 3
6 55-9518 FITTING - suction (90 deg, #10, V-200) 1
55-9449 FITTING - suction (90 deg, #12, V-300) 1
7 33-1461 O-RING (#4) 2
8 33-1015 O-RING (#6) 4
9 33-566 O-RING (#8) 3
10 33-2115 O-RING (#10) 4
33-1222 O-RING (#12, V-300) 4
11 33-2350 O-RING - discharge (tube-O, #8) 1
12 33-672 O-RING - discharge (tube-O, #10) 1
13 67-1782 HOSE (#4, 300 ft) A/R
14 61-617 HOSE (#6, 50 ft) A/R
15 61-627 HOSE (#8, 50 ft) A/R
16 61-637 HOSE (#10, 50 ft) A/R
61-643 HOSE (#12, 50 ft, V-300) A/R
17 102-835 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-837 COMPRESSOR - TM13-XD (12V, V-200, see 189C3) 1
102-838 COMPRESSOR - TM15-XD (12V, V-300, see 169C2) 1
102-839 COMPRESSOR - TM15-XD (24V, V-300, see 169C2) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) 1
18 20-193 KIT - swivel, manifold 1
19 55-9922 ADAPTER - hot gas 1
20 33-1216 GROMMET - bulkhead (hoses) 1
21 92-3841 CLAMP - hose (18 mm) 5
92-1903 CLAMP - hose (22 mm) 5
92-3842 CLAMP - hose (30 mm) 2
51-792 SCREW - clamp 12
46
221F1 DISCHARGE MUFFLER
Revised
5/19/09
DISCHARGE MUF-
FLER
221F1
5/19/09
47
Revised
5/19/09 DISCHARGE MUFFLER 221F1
REF PART# DESCRIPTION QTY
606-197 KIT - discharge muffler (V-Series) 1
1 61-3928 • MUFFLER - discharge (adjustable, #8) 1
2 51-1621 • HANGER 2
3 55-9521 • FITTING - straight (ORS #8) 2
4 33-566 • O-RING (#8) 2
5 55-9412 • CAGE (#8) 2
6 55-9416 • CLIP (#8) 2
7 91-696 • STRIP - neoprene 1
8 55-3048 • SCREW - clamp 2
55-2641 • FLATWASHER 4
55-4955 • NUT 2
48
165D6 THERMO KING 2000 HOSE SYSTEM
Revised
1/7/11
THERMO KING
2000 HOSE SYS-
TEM
165D6
1/7/11
49
Revised
1/7/11 THERMO KING 2000 HOSE SYSTEM 165D6
REF PART# DESCRIPTION QTY
1 67-1782 HOSE (#4, 300 ft) 1
61-617 HOSE (#6, 50 ft) 1
67-1708 HOSE (#6, 300 ft) 1
61-627 HOSE (#8, 50 ft) 1
67-1709 HOSE (#8, 300 ft) 1
61-637 HOSE (#10, 50 ft) 1
67-1710 HOSE (#10, 300 ft) 1
61-643 HOSE (#12, 50 ft) 1
67-1711 HOSE (#12, 300 ft) 1
61-3048 HOSE (#16, 30 ft) 1
67-2192 HOSE (#16, 300 ft) 1
2 55-9908 CLIP (#4) 2
55-9415 CLIP (#6) 2
55-9416 CLIP (#8) 2
55-9417 CLIP (#10) 2
55-9418 CLIP (#12) 2
51-1139 CLIP (#16) 2
3 55-9907 CAGE (#4) 1
55-9411 CAGE (#6) 1
55-9412 CAGE (#8) 1
55-9413 CAGE (#10) 1
55-9414 CAGE (#12) 1
51-1138 CAGE (#16) 1
4 33-1461 O-RING (o-ring seal, #4 hose) 1
33-1015 O-RING (o-ring seal, #6 hose) 1
33-566 O-RING (o-ring seal, #8 hose) 1
33-2115 O-RING (o-ring seal, #10 hose) 1
33-1222 O-RING (o-ring seal, #12 hose) 1
5 33-1461 O-RING (tube-O, #6) 1
33-2350 O-RING (tube-O, #8) 1
33-672 O-RING (tube-O, #10, #12) 1
6 55-9906 FITTING - 90 deg (o-ring seal, #4 hose) 1
51-501 FITTING - 90 deg (o-ring seal, #4 hose, #6 fitting) 1
55-9407 FITTING - 90 deg (o-ring seal, #6 hose) 1
51-503 FITTING - 90 deg (o-ring seal, #6 hose x #8 hose) 1
55-9408 FITTING - 90 deg (o-ring seal, #8 hose) 1
55-9409 FITTING - 90 deg (o-ring seal, #10 hose) 1
51-1807 FITTING - 90 deg (o-ring seal, #10 hose x 8 fitting) 1
55-9520 FITTING - 90 deg (o-ring seal, #12 hose x #10 fitting) 1
55-9410 FITTING - 90 deg (o-ring seal, #12 hose x #12 fitting) 1
51-504 FITTING - 90 deg (o-ring seal, #12 hose x #10 fitting, long 1
radius)
50
165D6 THERMO KING 2000 HOSE SYSTEM
Revised
1/7/11
51
Revised
1/7/11 THERMO KING 2000 HOSE SYSTEM 165D6
REF PART# DESCRIPTION QTY
51-1143 FITTING - 90 deg (o-ring seal, #16 hose x #10 fitting) 1
7 55-9909 FITTING - straight (o-ring seal, #4 hose) 1
61-3969 FITTING - straight (o-ring seal, #4 hose x 6 fitting) 1
55-9685 FITTING - straight (o-ring seal, #6 hose) 1
55-9521 FITTING - straight (o-ring seal, #8 hose) 1
55-9522 FITTING - straight (o-ring seal, #10 hose) 1
55-9596 FITTING - straight (o-ring seal, #12 hose x #10 fitting) 1
51-497 FITTING - straight (o-ring seal, #12 hose) 1
8 51-562 FITTING - 45 deg (o-ring seal, #4) 1
51-498 FITTING - 45 deg (o-ring seal, #6) 1
55-9524 FITTING - 45 deg (o-ring seal, #8) 1
55-9901 FITTING - 45 deg (#8 hose x #10 fitting) 1
51-500 FITTING - 45 deg (o-ring seal, #10) 1
55-9525 FITTING - 45 deg (o-ring seal, #10, long radius) 1
55-9987 FITTING - 45 deg (o-ring seal, #12) 1
51-1803 FITTING - 45 deg (o-ring seal, #16) 1
9 55-9403 FITTING - 90 deg (tube-O, #6 hose) 1
55-9446 FITTING - 90 deg (tube-O, #8 hose x #6 fitting) 1
51-391 FITTING - 90 deg (tube-O, #6 hose x #8 fitting) 1
55-9404 FITTING - 90 deg (tube-O, #8) 1
55-9447 FITTING - 90 deg (tube-O, #10 hose x #8 fitting) 1
55-9405 FITTING - 90 deg (tube-O, #10) 1
51-392 FITTING - 90 deg (tube-O, #10 hose x #12 fitting) 1
51-1754 FITTING - 90 deg (tube-O, #12 hose x #8 fitting) 1
55-9448 FITTING - 90 deg (tube-O, #12 hose x #10 fitting) 1
55-9406 FITTING - 90 deg (tube-O, #12) 1
51-1755 FITTING - 90 deg (tube-O #16 hose x #10 fitting) 1
51-1753 FITTING - 90 deg (tube-O #16 hose x #12 fitting) 1
10 51-377 FITTING - straight (tube-O, #6) 1
55-9450 FITTING - straight (tube-O, #8 hose & #6 fitting) 1
55-9526 FITTING - straight (tube-O, #8) 1
51-381 FITTING - straight (tube-O, #8 hose & M20 x 1.5 fitting) 1
51-378 FITTING - straight (tube-O, #8 hose & #10 fitting) 1
55-9527 FITTING - straight (tube-O, #10 hose & #8 fitting) 1
51-382 FITTING - straight (tube-O, #10 hose & M20 x 1.5 fitting) 1
55-9528 FITTING - straight (tube-O, #10) 1
51-379 FITTING - straight (tube-O, #10 hose & #12 fitting) 1
51-1757 FITTING - straight (tube-O, #12 hose & #8 fitting) 1
55-9451 FITTING - straight (tube-O, #12 hose & #10 fitting) 1
51-380 FITTING - straight (tube-O, #12) 1
51-383 FITTING - straight (tube-O, #12 hose & M27 x 2 fitting) 1
51-1758 FITTING - straight (tube-O, #16 hose & #10 fitting) 1
52
165D6 THERMO KING 2000 HOSE SYSTEM
Revised
1/7/11
53
Revised
1/7/11 THERMO KING 2000 HOSE SYSTEM 165D6
REF PART# DESCRIPTION QTY
51-1756 FITTING - straight (tube-O, #16 hose & #12 fitting) 1
11 55-9519 FITTING - 90 deg (w/ 7/16-20 charging port, #8) 1
55-9518 FITTING - 90 deg (w/ 7/16-20 charging port, #10) 1
51-429 FITTING - 90 deg (w/ charging port, #10) 1
55-9449 FITTING - 90 deg (w/ charging port, #12 hose & #10 fitting) 1
51-430 FITTING - 90 deg (w/ charging port, #12) 1
51-1141 FITTING - 90 deg (w/ charging port, #16 hose & #12 fitting) 1
12 55-9529 FITTING - straight (tube-O, w/ charging port, #8) 1
51-400 FITTING - straight (tube-O, w/ R134a high side port, #6) 1
51-401 FITTING - straight (tube-O, w/ R134a high side port, #8 hose 1
#6 fitting)
51-402 FITTING - straight (tube-O, w/ R134a high side port, #8) 1
51-403 FITTING - straight (tube-O, w/ R134a high side port, #8 hose 1
#10 fitting)
55-9530 FITTING - straight (tube-O, w/ charging port, #10) 1
51-397 FITTING - straight (tube-O, w/ R134a charging port, #10) 1
55-9531 FITTING - straight (tube-O, w/ charging port, #10 hose & #12 1
fitting)
51-408 FITTING - straight (tube-O, w/ M10-1.25 charging port, #10) 1
51-409 FITTING - straight (tube-O, w/ M12-1.25 charging port, #10) 1
51-398 FITTING - straight (tube-O, w/ R134a charging port, #12 1
hose, 10 fitting)
51-410 FITTING - straight (tube-O, w/ M12-1.25 charging port, #12 1
hose, #10 fitting)
51-399 FITTING - straight (tube-O, w/ R134a charging port, #12) 1
51-407 FITTING - straight (tube-O, w/ M10-1.25 charging port, #12) 1
51-411 FITTING - straight (tube-O, w/ M12-1.25 charging port, #12) 1
51-1144 FITTING - straight (tube-O, w/ charging port, #16 hose & #10 1
fitting)
13 55-9535 FITTING - straight (tube-O w/ charging & 1/8 NPT port, #8) 1
51-412 FITTING - straight (tube-O, w/ R134a charging & 1/8 NPT 1
port, #8)
55-9536 FITTING - straight (#10 hose & #8 fitting) 1
55-9537 FITTING - straight (#10 hose & #10 fitting) 1
51-413 FITTING - straight (tube-O, w/ R134a charging & 1/8 NPT 1
port, #10 hose, #8 fitting)
51-414 FITTING - straight (tube-O, w/ R134a charging & 1/8 NPT 1
port, #12 hose, #10 fitting)
14 55-9532 FITTING - 45 deg (tube-O, w/ charging port, #8) 1
55-9533 FITTING - 45 deg (tube-O, w/ charging port, #10) 1
55-9534 FITTING - 45 deg (tube-O, w/ charging port, #10 fitting & #12 1
hose)
51-1142 FITTING - 45 deg (tube-O, w/ charging port, #10 fitting & #16 1
hose)
54
165D6 THERMO KING 2000 HOSE SYSTEM
Revised
1/7/11
55
Revised
1/7/11 THERMO KING 2000 HOSE SYSTEM 165D6
REF PART# DESCRIPTION QTY
51-1781 FITTING - 45 deg (tube-O, w/ charging port, #12 fitting & #16 1
hose)
15 51-384 FITTING - 45 deg (tube-O, #6) 1
51-385 FITTING - 45 deg (tube-O, #6 fitting, #8 hose) 1
51-386 FITTING - 45 deg (tube-O, #8) 1
51-387 FITTING - 45 deg (tube-O, #8 fitting, #10 hose) 1
51-388 FITTING - 45 deg (tube-O, #10) 1
51-389 FITTING - 45 deg (tube-O, #10 fitting, #12 hose) 1
51-1760 FITTING - 45 deg (tube-O, #8 fitting, #12 hose) 1
51-390 FITTING - 45 deg (tube-O, #12) 1
51-506 FITTING - 45 deg (tube-O, short, M27x2 fitting, #12 hose) 1
51-507 FITTING - 45 deg (tube-O, long, M27x2 fitting, #12 hose) 1
51-1761 FITTING - 45 deg (tube-O, long, #10 fitting, #16 hose) 1
51-1759 FITTING - 45 deg (tube-O, long, #12 fitting, #16 hose) 1
16 55-9917 FITTING - 90 deg (expansion valve, #4) 1
55-9523 FITTING - 90 deg (expansion valve, #6) 1
17 55-9953 CAP - highside 1
55-9954 CAP - lowside 1
18 204-677 CUTTER - hose 1
204-678 • BLADE - replacement A/R
19 204-1045 TOOL - hose clip (#4 - #12) 1
20 204-1128 TOOL - hose clip (#16) 1
56
169C2 COMPRESSOR GROUP (TM15-XD/HD)
Revised
7/2/10
COMPRESSOR
GROUP (TM15-XD/
HD)
169C2
7/2/10
57
Revised
7/2/10 COMPRESSOR GROUP (TM15-XD/HD) 169C2
REF PART# DESCRIPTION QTY
1 102-838 COMPRESSOR - TM15-XD (12V, w/ 5.25 in, double A 1
groove, clutch 107-241)
102-839 COMPRESSOR - TM15-XD (24V, w/ 5.25 in, double A 1
groove, clutch 107-242)
102-617 COMPRESSOR - TM15-XD (12V, w/ 6.0 in, variable groove, 1
clutch 107-312)
102-531 COMPRESSOR - TM15-HD (12V, w/ 4.62 in, 6V poly groove, 1
clutch 107-301)
102-580 COMPRESSOR - TM15-HD (12V, w/ 4.62 in, 8V poly groove, 1
clutch 107-261, w/o manifold)
102-963 COMPRESSOR - TM15-HD (12V, w/ 4.62 in, 8V poly groove, 1
clutch 107-261, w/ manifold)
102-581 COMPRESSOR - TM15-HD (24V, w/ 4.62 in, 8V poly groove, 1
clutch 107-311)
102-978 COMPRESSOR - TM15-XD (12V, 6V poly groove clutch 107- 1
301)
102-979 COMPRESSOR - TM15-HD (24V, 6V poly groove, clutch 107- 1
314)
102-980 COMPRESSOR - TM15-HD (12V, 8V poly groove, clutch 10- 1
2494)
102-981 COMPRESSOR - TM15-HD (24V, 8V poly groove, clutch 107- 1
262)
102-874 • COMPRESSOR - TM15-XD (less clutch) 1
203-515 OIL - compressor (ester base, 1 liter) A/R
203-505 OIL - compressor (ester base, 8 oz) A/R
2 107-241 CLUTCH (12V, 5.25 in, double A groove) 1
107-242 CLUTCH (24V, 5.25 in, double A groove) 1
3 107-312 CLUTCH (12V, 6.0 in, variable groove) 1
107-263 CLUTCH (24V, 6.0 in, variable groove) 1
4 107-311 CLUTCH (12V, 4.62 in, 8V poly groove) 1
107-261 CLUTCH (24V, 4.62 in, 8V poly groove) 1
107-301 CLUTCH (12V, 6V poly groove) 1
107-262 CLUTCH (24V, 8V poly groove) 1
108-2494 CLUTCH (12V, 8V poly groove) 1
107-314 CLUTCH (24V, 6V poly groove) 1
5 41-593 COIL (12V) 1
41-594 COIL (24V) 1
6 66-7041 FITTING - oil separator 1
7 33-768 GASKET 1
8 55-1983 CAP 1
9 22-1009 VALVE - high pressure relief 1
10 33-2882 O-RING 2
11 20-193 KIT - manifold swivel (incl manifold bracket & screw) 1
12 51-1652 • SCREW - bracket (35 mm) 1
58
169C2 COMPRESSOR GROUP (TM15-XD/HD)
Revised
7/2/10
59
Revised
7/2/10 COMPRESSOR GROUP (TM15-XD/HD) 169C2
REF PART# DESCRIPTION QTY
13 20-150 KIT - manifold (incl manifold, bracket, o-ring & screw) 1
14 55-8648 • SCREW - manifold (40 mm) 1
15 22-1053 CONNECTOR - compressor (aluminum) 1
16 55-9484 SCREW - manifold (30 mm) 1
17 22-992 MANIFOLD - compressor 1
18 22-1263 FILTER - suction 1
19 51-1672 CAP - discharge (plastic) 1
20 51-1673 CAP - suction (plastic) 1
60
189C3 COMPRESSOR GROUP (TM13-XD)
Revised
4/21/10
COMPRESSOR
GROUP (TM13-XD)
189C3
4/21/10
61
Revised
4/21/10 COMPRESSOR GROUP (TM13-XD) 189C3
REF PART# DESCRIPTION QTY
1 102-835 COMPRESSOR & CLUTCH - TM13-XD (12V, 2A groove, 1
clutch 107-241)
102-837 COMPRESSOR & CLUTCH - TM13-XD (24V, 2A groove, 1
clutch 107-242)
102-574 COMPRESSOR & CLUTCH - TM13-XD (12V, 2A groove, 1
clutch 107-241)
102-575 COMPRESSOR & CLUTCH - TM13-XD (24V, 2A groove, 1
clutch 107-242)
102-576 COMPRESSOR & CLUTCH - TM13-HD (12V, 8V poly 1
groove, clutch 107-311)
102-577 COMPRESSOR & CLUTCH - TM13-XD (24V, 8V poly 1
groove, clutch 107-310)
102-588 COMPRESSOR & CLUTCH - TM13-HA (12V, 2A groove, 1
clutch 107-241)
102-886 COMPRESSOR & CLUTCH - TM13-XD (12V, 2A groove, 1
clutch 107-241)
102-982 COMPRESSOR & CLUTCH - TM13-HD (12V, 6K poly 1
groove, clutch 108-2472)
102-983 COMPRESSOR & CLUTCH - TM13-HD (24V, 6K poly 1
groove, clutch 107-314)
102-984 COMPRESSOR & CLUTCH - TM13-HD (12V, 8K poly 1
groove, clutch 108-2494)
102-985 COMPRESSOR & CLUTCH - TM13-HD (24V, 8K poly 1
groove, clutch 107-262)
102-873 • COMPRESSOR - TM13-XD (less clutch) 1
203-515 OIL - compressor (1 liter) A/R
203-505 OIL - compressor (8 oz) A/R
2 107-241 CLUTCH (12V, 5 in, 2A groove) 1
107-242 CLUTCH (24V, 5 in, 2A groove) 1
3 107-311 CLUTCH (12V, 5 in, 8K poly groove) 1
107-262 CLUTCH (24V, 5 in, 8K poly groove) 1
108-2472 CLUTCH (12V, 6K poly groove) 1
107-314 CLUTCH (24V, 6K poly groove) 1
108-2494 CLUTCH (12V, 8K poly groove) 1
107-262 CLUTCH (24V, 8K poly groove) 1
4 41-593 COIL (12V) 1
41-594 COIL (24V) 1
5 22-1121 BRACKET - manifold 1
6 20-150 KIT - manifold (elbow, w/ o-ring fittings) 2
7 20-151 KIT - manifold (straight, w/ o-ring fittings) 1
8 11-2886 VALVE - assembly 4
55-7213 • VALVE - body 4
11-7777 • CORE - valve 4
55-5672 • VALVE - cap 4
62
189C3 COMPRESSOR GROUP (TM13-XD)
Revised
4/21/10
63
Revised
4/21/10 COMPRESSOR GROUP (TM13-XD) 189C3
REF PART# DESCRIPTION QTY
9 55-8537 LOCKWASHER 1
10 55-8648 SCREW - manifold 1
11 55-3364 PLUG 4
12 44-7327 CONNECTOR - tower (1 pin) 1
13 44-5884 TERMINAL - female (18-20 ga) 1
14 44-8661 SEAL 1
15 20-193 KIT - manifold (90 degree swivel) 1
16 51-1652 • SCREW - manifold 1
17 33-2882 O-RING 2
18 22-1263 FILTER - suction 1
64
191A8 ELECTRIC COMPONENTS (V-200/300 10 & 30)
Revised
9/29/09
ELECTRIC COM-
PONENTS (V-200/
300 10 & 30)
191A8
9/29/09
65
Revised
9/29/09 ELECTRIC COMPONENTS (V-200/300 10 & 30) 191A8
REF PART# DESCRIPTION QTY
1 41-5785 HOLDER - fuse 1
2 41-5786 FUSE (40 amp) 1
3 44-9020 SWITCH - thermo (jet cool) 1
4 45-2072 CONTROLLER - in-cab 1
5 41-5859 HARNESS - condenser (see 236F5) 1
6 33-2656 • GROMMET - harness 2
7 55-8212 HOLDER - bandwrap 2
55-9915 RIVET - holder 2
55-2330 BANDWRAP 2
8 41-5781 TRANSDUCER - pressure 1
9 41-5789 COIL - valve (12V) 2
41-5791 COIL - valve (24V) 2
204-1074 TOOL - coil magnet A/R
10 78-1375 FAN - condenser (12V, draw) 1
78-1376 FAN - condenser (24V, draw) 1
11 78-1373 FAN - evaporator (12V, blow) 2
78-1374 FAN - evaporator (24V, blow) 2
12 66-7636 VALVE - pilot (12V, jet cool) 1
61-2520 VALVE - pilot (24V, jet cool) 1
13 44-8030 SWITCH - lpco 1
14 41-3155 HEATER - drain tube (12V) 2
41-3156 HEATER - drain tube (24V) 2
15 41-5784 SENSOR - temperature 1
16 41-3136 SWITCH - defrost termination 1
51-2071 SCREW - switch 2
17 40-907 SWITCH - door 1
51-792 SCREW - door switch 4
66
191B2 ELECTRIC COMPONENTS (V-200/300 20 & 50)
Revised
8/22/10
ELECTRIC COM-
PONENTS (V-200/
300 20 & 50)
191B2
8/22/10
67
Revised
8/22/10 ELECTRIC COMPONENTS (V-200/300 20 & 50) 191B2
REF PART# DESCRIPTION QTY
1 41-5785 HOLDER - fuse 1
2 41-5786 FUSE (40 amp) 1
3 44-9020 SWITCH - thermo (jet cool) 1
4 45-2072 CONTROLLER - in-cab (see 191A6) 1
5 41-7697 HARNESS - condenser (see 240C2) 1
6 33-2656 • GROMMET - harness 2
7 55-8212 HOLDER - bandwrap 2
55-9915 RIVET - holder 2
55-2330 BANDWRAP 2
8 41-5781 TRANSDUCER - pressure 1
9 41-7942 TRANSFORMER 1
51-800 SCREW - transformer 1
51-799 WASHER 1
10 41-5789 COIL - valve (12V) 2
41-5791 COIL - valve (24V) 2
11 41-7356 HARNESS - rectifier (12V) 1
41-7702 HARNESS - rectifier (24V) 1
12 41-3785 CAPACITOR (40UF, 50 Hz, see 191C2) 1
41-3785 CAPACITOR (40UF, 60 Hz, see 191C2) 1
13 41-5970 HARNESS - motor to start/run capacitor 1
14 41-9315 RECTIFIER & RADIATOR Assembly (12V) 1
41-9316 RECTIFIER & RADIATOR Assembly (24V) 1
15 104-782 MOTOR (220/1/50, 1.5 kW, see 193C2) 1
104-769 MOTOR (220/1/60, 1.5 kW, see 193C2) 1
41-5698 MOTOR (208-230-400/3/50-60, 1.8 kW, see 193C2) 1
41-3039 MOTOR (380/3/50, 1.5 kW, R134a) 1
16 41-5971 CABLE - control box to motor (1 ph) 1
41-5808 CABLE - control box to motor (3 ph) 1
17 78-1375 FAN - condenser (12V, draw) 1
78-1376 FAN - condenser (24V, draw) 1
18 NSS CONTROL BOX (see 191B3) 1
19 40-907 SWITCH - door 1
51-792 SCREW - door switch 4
20 78-1373 FAN - evaporator (12V, blow) 2
78-1374 FAN - evaporator (24V, blow) 2
21 66-7636 VALVE - pilot (12V, jet cool) 1
61-2520 VALVE - pilot (24V, jet cool) 1
22 44-8030 SWITCH - lpco 1
23 41-3155 HEATER - drain tube (12V) 2
41-3156 HEATER - drain tube (24V) 2
24 41-5784 SENSOR - temperature 1
25 41-3136 SWITCH - defrost termination 1
68
191B2 ELECTRIC COMPONENTS (V-200/300 20 & 50)
Revised
8/22/10
69
Revised
8/22/10 ELECTRIC COMPONENTS (V-200/300 20 & 50) 191B2
REF PART# DESCRIPTION QTY
51-2071 SCREW - switch 2
26 41-972 RECEPTACLE - power (230/1/50) 1
41-978 RECEPTACLE - power (380/3/50) 1
41-8942 RECEPTACLE - power (400/3/50 5 pole) 1
55-9502 SCREW - receptacle 4
27 41-3667 PLUG - power (230/1/50) 1
41-2026 PLUG - power (380/3/50) 1
41-8941 PLUG - power (400/3/50 5 pole) 1
28 41-5809 CABLE - power socket to unit (1 ph, 50/60 Hz) 1
41-5806 CABLE - power socket to unit (3 ph, 50 Hz) 1
41-9126 CABLE - power socket to unit (3 ph, 60 Hz) 1
29 NSS BOX - power (60 Hz, see 162A3) 1
41-7866 CABLE 4 X 2.5 1KV 6.45
70
191A5 CONTROL BOX (10 & 30 units)
Revised
2/20/10
71
Revised
2/20/10 CONTROL BOX (10 & 30 units) 191A5
REF PART# DESCRIPTION QTY
1 92-3464 PANEL - control box 1
55-7367 NUT - panel 3
55-7404 LOCKWASHER 3
55-7089 FLATWASHER 3
2 45-2073 MODULE - control box (12V, white label) 1
45-2074 MODULE - control box (24V, white label) 1
45-2190 MODULE - control box (12V, green label) 1
45-2191 MODULE - control box (24V, green label) 1
3 92-3470 • COVER - rear 1
4 41-5967 • BOARD - pc (white label) 1
41-7821 • BOARD - pc (green label) 1
5 92-3471 • COVER - front 1
6 41-5480 • FAN - pc board 1
7 92-3472 • FILTER - fan 1
8 92-3473 • COVER - fuse access 1
9 204-1101 • PULLER - fuse 1
10 41-4555 • FUSE (20 amp, yellow) 1
41-4554 • FUSE (15 amp, blue) 3
41-4553 • FUSE (10 amp, red) 1
41-4552 • FUSE (7.5 amp, brown) 1
41-4551 • FUSE (5 amp, tan) 1
11 41-5859 HARNESS - condenser (see 236F5) 1
12 33-2656 • GROMMET - harness 2
13 41-9313 RELAY - battery (12V) 1
41-9314 RELAY - battery (24V) 1
14 44-4269 BOARD - terminal (4, 30 amp) 1
55-9352 SCREW - board 2
15 44-2915 STRIP - jumper 3
16 41-5783 COVER - board 1
17 55-7340 SCREW - ground 1
55-7404 LOCKWASHER 3
55-7089 FLATWASHER 2
55-7370 LOCKWASHER (internal tooth) 2
55-9826 WASHER 1
55-7367 NUT 2
72
191B3 CONTROL BOX (20 & 50 units)
Revised
6/17/10
73
Revised
6/17/10 CONTROL BOX (20 & 50 units) 191B3
REF PART# DESCRIPTION QTY
1 45-2073 MODULE - control box (12V, white label) 1
45-2074 MODULE - control box (24V, white label) 1
45-2190 MODULE - control box (12V, green label) 1
45-2191 MODULE - control box (24V, green label) 1
2 92-3470 • COVER - rear 1
3 41-5967 • BOARD - pc (white label) 1
41-7821 • BOARD - pc (green label) 1
4 92-3471 • COVER - front 1
5 41-5480 • FAN 1
6 92-3472 • FILTER - fan 1
7 92-3473 • COVER - fuse access 1
8 204-1101 • PULLER - fuse 1
9 41-4555 • FUSE (20 amp, yellow) 1
41-4554 • FUSE (15 amp, blue) 3
41-4553 • FUSE (10 amp, red) 1
41-4552 • FUSE (7.5 amp, brown) 1
41-4551 • FUSE (5 amp, tan) 1
55-7367 NUT - module 4
55-9826 FLATWASHER 4
55-7404 LOCKWASHER 4
10 41-7697 HARNESS - condenser (see 240C2) 1
11 33-3135 • GROMMET - harness 1
12 41-5796 BRACKET - terminal board 1
13 41-4941 CAPACITOR (68000 uF) 1
44-9925 RESISTOR (2200 ohm) 1
14 92-1690 CLAMP - capacitor 1
55-8720 SCREW - clamp 1
55-7089 FLATWASHER 2
55-7404 LOCKWASHER 1
55-7367 NUT 1
15 41-9313 RELAY - battery & standby (12V) 2
41-9314 RELAY - battery & standby (24V) 2
16 41-895 RELAY - switch (12V) 1
41-896 RELAY - switch (24V) 1
17 44-4269 BOARD - terminal (4, 30 amp) 1
18 41-5783 COVER 1
19 44-2915 STRIP - jumper 3
55-9352 SCREW - board 2
55-7697 FLATWASHER 2
55-7861 LOCKWASHER 2
74
191B3 CONTROL BOX (20 & 50 units)
Revised
6/17/10
75
Revised
6/17/10 CONTROL BOX (20 & 50 units) 191B3
REF PART# DESCRIPTION QTY
51-798 NUT 2
20 92-594 HINGE - panel 1
55-9915 RIVET - hinge 6
55-7697 FLATWASHER 6
21 92-3543 SUPPORT - control box 1
55-7340 SCREW - support 1
55-7370 LOCKWASHER (internal tooth) 1
55-9826 WASHER - special 1
55-7404 LOCKWASHER 1
55-7089 FLATWASHER 1
55-7367 NUT 1
22 92-3482 CHANNEL - din 1
55-9915 RIVET - channel 2
23 41-942 TERMINAL - fuse 1
41-3661 FUSE (4 amp, before 10/04) 1
41-5863 FUSE (5 amp, 10/04 & after) 1
41-944 CAP - terminal fuse 1
24 41-8485 SOCKET - overload relay 1
25 41-8481 RELAY - overload (380/3/50, 2.5 - 4 amp) 1
41-8480 RELAY - overload (230-380400/3/50-60, 4 - 6 amp) 1
41-3422 RELAY - overload (220/1/50, 8 - 12 amp) 1
41-8484 RELAY - overload (220/1/50, 7 - 10 amp) 1
41-8483 RELAY - overload (220/1/60, 230/3/60, 5.5 - 8 amp) 1
26 41-1004 CONTACTOR (12 V) 1
41-1005 CONTACTOR (24 V) 1
27 41-898 FIXING - end 2
28 41-9315 RECTIFIER & RADIATOR Assembly (12V) 1
41-9316 RECTIFIER & RADIATOR Assembly (24V) 1
55-9348 SCREW - radiator 3
55-7697 FLATWASHER 3
55-7861 LOCKWASHER 3
76
191A6 CAB CONTROLLER
Revised
4/2/10
CAB CONTROL-
LER
191A6
4/2/10
77
Revised
4/2/10 CAB CONTROLLER 191A6
REF PART# DESCRIPTION QTY
45-2072 CONTROLLER - in cab 1
1 45-2072 • BASE - controller 1
2 51-796 • SCREW - display 1
3 51-794 • NUT 1
4 92-3467 • BASE - controller 1
5 92-3468 • PLATE - controller 1
6 51-795 • SCREW - panel 4
7 51-797 • SCREW - base 2
8 51-798 • NUT 3
9 41-9020 KEYPAD 1
10 92-5769 LOCK - display 1
11 92-3582 ADAPTER - radio box 1
12 92-5199 BRACKET - din panel 1
78
162A3 POWER RECEPTACLE BOX (60 Hz)
Revised
9/28/09
POWER RECEPTA-
CLE BOX (60 Hz)
162A3
9/28/09
79
Revised
9/28/09 POWER RECEPTACLE BOX (60 Hz) 162A3
REF PART# DESCRIPTION QTY
1 99-9501 BOX - power receptacle 1
55-7547 • INSERT - threaded (8-32) 3
55-5722 SCREW - box 2
55-2086 FLATWASHER 2
55-1800 LOCKWASHER 2
55-5984 NUT - blind 2
2 91-4768 COVER 1
55-5722 SCREW - cover 1
55-3800 LOCKWASHER (internal tooth) 1
55-3023 WASHER - sealing 1
3 44-6501 HARNESS - power (230/1/60) 1
45-1204 HARNESS - power (230/3/60) 1
41-2440 HARNESS - power (400/3/50) 1
33-930 GROMMET - cable 1
4 55-2635 NUT 1
5 55-6141 CONNECTOR - liquid tite 1
33-144 O-RING 1
6 44-4698 RECEPTACLE (230/1/60, 20 amp) 1
44-4656 RECEPTACLE (230/3/60, 20 amp) 1
44-6502 RECEPTACLE (115/1/60) 1
91-1924 NAMEPLATE - 230/1/60 1
91-1920 NAMEPLATE - 208-230/3/60 1
99-6907 NAMEPLATE - 380/460 Volt 1
99-4530 NAMEPLATE - 115/1/60 1
55-5722 SCREW - receptacle 4
55-2201 FLATWASHER 4
55-4223 NUT 2
7 44-4696 PLUG (230/1/60, 20 amp) 1
44-4694 PLUG (230/3/60, 20 amp) 1
44-6503 PLUG (115/1/60) 1
8 99-4976 STRIP - gasket (50 ft) A/R
9 55-8649 PLUG - button 2
80
236F5 MAIN HARNESS V-100/200/300 10 & 30
Revised
9/30/09
MAIN HARNESS V-
100/200/300 10 &
30
236F5
9/30/09
81
Revised
9/30/09 MAIN HARNESS V-100/200/300 10 & 30 236F5
REF PART# DESCRIPTION QTY
1 41-5859 HARNESS - main ( V-100/200/300 10 & 30) 1
2 41-5794 • CONNECTOR - 24 pin (female, C1, control box) 1
41-5792 • WEDGE - 24 pin 1
41-6506 • TERMINAL - 1.5 MM 12
41-6541 • TERMINAL - 2.8 MM 3
3 44-9600 • PLUG - 12 pin (male, C2, control box) 1
44-9601 • WEDGE - 12 pin 1
44-9587 • SOCKET - 18 ga 2
44-9593 • SOCKET - 14-16 ga 9
4 41-5800 • HOLDER - relay 1
41-1760 • TERMINAL - fingrip (10-14 ga) 2
41-8931 • TERMINAL - fingrip (0.5-1 6.3) 2
5 41-438 • TERMINAL - fork (16-14 ga) 5
6 33-2656 • GROMMET 2
7 44-5838 • CONNECTOR - tower (2 pin) 5
44-5884 • TERMINAL - female (18-20 ga) 6
44-5839 • TERMINAL - female (14-16 ga) 4
8 44-9585 • PLUG - 2 pin 2
44-9586 • WEDGE - 2 pin 2
44-9593 • SOCKET - 14-16 ga 4
9 41-5799 • CONNECTOR - 3 pin (female) 1
41-7747 • TERMINAL 3
33-3958 • SEAL - terminal 3
10 44-5835 • CONNECTOR - 2 pin (female) 6
44-5883 • TERMINAL - male (18-20 ga) 12
11 41-5804 • CONNECTOR - 5 pin (cab controller) 1
41-5805 • RETAINER - 5 pin 1
41-6451 • TERMINAL - 2.5 MM 5
12 44-7330 • CONNECTOR - shroud (1 pin) 1
41-8931 • TERMINAL - fingrip (0.5-1 6.3) 2
82
240C2 MAIN HARNESS V-200/300 20 & 50
Revised
9/30/09
MAIN HARNESS V-
200/300 20 & 50
240C2
9/30/09
83
Revised
9/30/09 MAIN HARNESS V-200/300 20 & 50 240C2
REF PART# DESCRIPTION QTY
1 41-7697 HARNESS - main 1
2 41-5794 • CONNECTOR - 24 pin (female) 1
41-5792 • WEDGE - 24 pin 1
41-6506 • TERMINAL - female (1.5 x 0.35 - 0.75 mm) 13
41-6540 • TERMINAL - female (1.5 x 1 - 2 mm) 1
41-6541 • TERMINAL - female (2.8 x 0.35 - 0.75 mm) 6
3 41-4551 • FUSE - 5 amp 2
41-3074 • HOLDER - fuse 2
4 44-9600 • PLUG - 12 pin (male) 1
44-9601 • WEDGE - 12 pin 2
44-9587 • SOCKET - 18 ga 2
44-9593 • SOCKET - 14-16 ga 15
5 41-5800 • HOLDER - relay (BART & STDBR) 2
6 44-5537 • HOLDER - relay (C1R) 1
41-1760 • TERMINAL - fingrip (10-14 ga) 2
41-8931 • TERMINAL - fingrip (0.5-1 6.3) 7
41-6558 • TERMINAL - fingrip (6-10 ga) 4
7 41-438 • TERMINAL - fork (16-14 ga) 5
41-280 • TERMINAL - fork (22-16 ga) 2
41-4973 • TERMINAL - fork (12-10 ga) 2
8 33-3135 • GROMMET 1
9 44-2793 • TERMINAL - ring (1/4, yellow) 5
41-8964 • TERMINAL - ring (1/4, red) 1
10 44-5838 • CONNECTOR - tower (2 pin) 5
44-5884 • TERMINAL - female (18-20 ga) 7
44-5839 • TERMINAL - female (14-16 ga) 6
11 44-9585 • PLUG - 2 pin 2
44-9586 • WEDGE - 2 pin 2
44-9593 • SOCKET - 14-16 ga 4
12 41-5799 • CONNECTOR - 3 pin (female) 1
41-7747 • TERMINAL 3
33-3958 • SEAL - terminal 3
13 44-5835 • CONNECTOR - 2 pin (female) 6
44-5883 • TERMINAL - male (18-20 ga) 12
14 41-5804 • CONNECTOR - 5 pin (cab controller) 1
41-5805 • RETAINER - 5 pin 1
41-6451 • TERMINAL - 2.5 MM 5
84
240C2 MAIN HARNESS V-200/300 20 & 50
Revised
9/30/09
85
Revised
9/30/09 MAIN HARNESS V-200/300 20 & 50 240C2
REF PART# DESCRIPTION QTY
15 44-7330 • CONNECTOR - shroud (1 pin) 1
41-8931 • TERMINAL - fingrip (0.5-1 6.3) 2
16 44-9585 • PLUG - 2 pin 2
44-9586 • WEDGE - 2 pin plug 2
44-9587 • TERMINAL - socket 4
17 44-9589 • RECEPTACLE - 2 pin 1
44-9590 • WEDGE - 2 pin receptacle 1
86
115D14 WEATHER PACK CONNECTORS
Revised
4/28/08
WEATHER PACK
CONNECTORS
115D14
4/28/08
87
Revised
4/28/08 WEATHER PACK CONNECTORS 115D14
REF PART# DESCRIPTION QTY
1 44-5836 TERMINAL - male (14-16 ga) A/R
44-5883 TERMINAL - male (18-20 ga) A/R
44-8851 TERMINAL - male (22 gauge) A/R
41-7403 TERMINAL - male (12 gauge) A/R
2 44-8681 SEAL - cable (red, 18-20 ga) A/R
44-5885 SEAL - cable (green, 18-22 ga) A/R
44-5837 SEAL - cable (gray, 14-16 ga) A/R
44-6324 SEAL - cable (blue, 12-14 ga) A/R
44-7812 PLUG - cavity (green) A/R
3 44-7330 CONNECTOR - shroud (1 pin) 1
4 44-7327 CONNECTOR - tower (1 pin) 1
5 44-5839 TERMINAL - female (14-16 ga) A/R
44-5884 TERMINAL - female (18-20 ga) A/R
44-8853 TERMINAL (22 gauge, female) A/R
41-8207 TERMINAL (12 gauge, female) A/R
6 44-5835 CONNECTOR - shroud (black, 2 pin) 1
41-8208 CONNECTOR - shroud (grey, 2 pin) 1
7 44-5838 CONNECTOR - tower (2 pin) 1
41-8209 CONNECTOR - tower (grey, 2 pin) 1
8 44-9569 CONNECTOR - shroud (3 pin) 1
9 44-6959 CONNECTOR - tower (3 pin) 1
10 44-7880 CONNECTOR - shroud (4 pin) 1
11 44-7881 CONNECTOR - tower (4 pin) 1
12 44-8294 CONNECTOR - shroud (6 pin) 1
13 44-7872 CONNECTOR - tower (6 pin) 1
14 44-7884 CONNECTOR - shroud (22 pin) 1
15 44-7829 CONNECTOR - tower (22 pin) 1
16 44-7811 LOCK - secondary 2
17 41-1527 CONNECTOR - tower (4 pin) 1
18 41-1310 CONNECTOR - shroud (4 pin) 1
19 204-623 TOOL - pin removal 1
20 204-624 TOOL - terminal crimper 1
21 55-9704 CLIP - self-locking A/R
88
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
1/21/08
DEUTSCH IN-LINE
CONNECTORS
112D9
1/21/08
89
Revised
1/21/08 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2 pin, w/ seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2 pin) 1
7 44-9701 TERMINAL - pin (w/ 6 in wire lead) 2
44-9591 TERMINAL - pin (16-18 ga) 2
8 44-9631 CONNECTOR (3 pin, w/ seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
12 44-9544 RECEPTACLE (3 pin) 1
13 44-8935 PLUG (4 pin, w/ seal) 1
14 33-2394 SEAL 1
15 44-8936 WEDGE 1
16 44-8918 WEDGE 1
17 44-8915 RECEPTACLE (4 pin) 1
18 44-8920 CONNECTOR (6 pin, w/ seal) 1
19 33-2395 SEAL 1
20 44-8921 WEDGE 1
21 44-8917 WEDGE 1
22 44-8914 RECEPTACLE (6 pin) 1
23 44-9903 PLUG (8 pin, w/ seal) 1
24 33-2396 SEAL 1
25 44-9902 WEDGE 1
26 44-9901 WEDGE 1
27 44-9900 RECEPTACLE (8 pin) 1
41-2628 RECEPTACLE (8 pin, brown) 1
28 44-9600 PLUG (12 pin, w/ seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1
31 44-9905 WEDGE 1
32 44-9904 RECEPTACLE (12 pin) 1
33 41-2323 PLUG - assembly (w/ 6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/ 6 in wires) 1
35 41-2325 PLUG - assembly (w/ 6 in wires) 1
36 41-2324 RECEPTACLE - assembly (w/ 6 in wires) 1
37 41-2327 PLUG - assembly (w/ 6 in wires) 1
38 41-2326 RECEPTACLE - assembly (w/ 6 in wires) 1
39 41-4524 SOCKET (8-10 ga) 1
90
112D9 DEUTSCH IN-LINE CONNECTORS
Revised
1/21/08
91
Revised
1/21/08 DEUTSCH IN-LINE CONNECTORS 112D9
REF PART# DESCRIPTION QTY
40 41-3073 PLUG (1 terminal, 8-10 ga) 1
41 41-3069 CONNECTOR (1 terminal, 8-10 ga) 1
42 44-6850 PIN (8-10 ga) 1
43 44-9602 PIN - sealing A/R
44 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R
45 44-9907 TAB - mounting (for 8 pin connector only) A/R
46 204-703 KIT - crimper (w/ terminals) 1
204-1038 • TOOL - crimper 1
204-799 • TOOL - wedge remover 1
92
168B3 NAMEPLATES
Revised
12/28/10
NAMEPLATES
168B3
12/28/10
93
Revised
12/28/10 NAMEPLATES 168B3
REF PART# DESCRIPTION QTY
1 92-2846 NAMEPLATE - V-300 MAX 2
2 92-1504 NAMEPLATE - Ingersoll Rand 1
3 91-6958 NAMEPLATE - TK Logo 1
4 91-7499 NAMEPLATE - R404A 1
5 92-1663 NAMEPLATE - Caution, Belt 1
6 92-590 NAMEPLATE - Caution, High Voltage 1
7 92-589 NAMEPLATE - Danger, Fan 1
8 92-620 NAMEPLATE - Voltage (415/3/50) 1
91-6403 NAMEPLATE - Voltage (380/3/50) 1
92-1314 NAMEPLATE - Voltage (230/3/60) 1
92-621 NAMEPLATE - Voltage (220/3/50) 1
91-6695 NAMEPLATE - Voltage (220/1/50) 1
91-9758 NAMEPLATE - Voltage (230/1/60) 1
99-4530 NAMEPLATE - Voltage (115V) 1
9 92-6945 NAMEPLATE - Voltage (400/230) 1
10 91-7235 NAMEPLATE - Voltage (380V) 1
11 91-8486 NAMEPLATE - Voltage (220V) 1
12 92-8262 NAMEPLATE - 230V 1
13 92-8263 NAMEPLATE - 400V 1
14 92-920 NAMEPLATE - R134a 1
15 92-1503 NAMEPLATE - V-300 2
16 92-1663 NAMEPLATE - Caution, Fan 1
17 92-609 NAMEPLATE - Caution, Fan 1
18 92-1664 NAMEPLATE - Service 1
19 91-9643 NAMEPLATE - Thermo King (25 mm tall) 1
92-1902 NAMEPLATE - Thermo King (15 mm tall) 1
20 92-8082 NAMEPLATE - Cable Installation 1
21 92-1662 NAMEPLATE - Voltage (12V) 1
22 92-2810 NAMEPLATE - Voltage (24V) 1
94
200H3 HOSE COVER (OPTION 720781)
Revised
5/18/09
HOSE COVER
(OPTION 720781)
200H3
5/18/09
95
Revised
5/18/09 HOSE COVER (OPTION 720781) 200H3
REF PART# DESCRIPTION QTY
90-395 KIT - hose cover 1
1 98-7054 • COVER - hose (elbow) 1
2 98-7053 • COVER - hose (straight) 2
3 92-4614 • BRACKET - hose 2
4 51-1136 • SCREW - cover 16
5 55-9490 • LOCKWASHER 16
6 55-9492 • WASHER - cosmetic 16
7 55-9491 • CAP - cosmetic 16
96
INDEX NUMERICAL BY PART NUMBER
INDEX - 1
INDEX NUMERICAL BY PART NUMBER
INDEX - 2
INDEX NUMERICAL BY PART NUMBER
INDEX - 3
INDEX NUMERICAL BY PART NUMBER
INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION
IN D E X - 1
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 2
INDEX ALPHABETICAL BY DESCRIPTION
V
VALVE 16, 18
VALVE - assembly 62
VALVE - body 62
VALVE - cap 62
VALVE - check 26
VALVE - double check 16, 20
VALVE - high pressure relief 58
VALVE - pilot 66, 68
VALVE - pressure regulator 26, 28, 30
VALVE - service port 14
VALVE - solenoid 14, 22
INDEX - 3
INDEX ALPHABETICAL BY DESCRIPTION
INDEX - 4