Generator Control Panel P6+ Manual

12 V version - 0000139
24 V special version - 0000527
Option automatic adapter - 0000521
Option master-slave adapter - 0000133

Panel Generator Control P6+ RE0703_Kunde_eng.R10 10.5.17

 Current revision status
Document
Actual: Panel Generator Control P6+ RE0703_Kunde_eng.R10_10.5.17
Replace: Panel Generator Control P6+ RE0703_Kunde_eng.R09

Revision Page
Design review
Neue Art.Nr eingepflegt R10

Hardware
Generator Revision Modification Strike Plate Date Upgrade

Created by
Fischer Panda GmbH - Head of Technical Documentation
Otto-Hahn-Str. 32-34
33104 Paderborn - Germany
Phone: +49 (0) 5254-9202-0
E-Mail: [email protected]
web: www.fischerpanda.de
Copyright
Reproduction and modification of the manual is permitted only after agreement with the manufacturer!
Fischer Panda GmbH, 33104 Paderborn, reserves all rights regarding text and graphics in this document. Details
are given to the best of our knowledge. No liability is accepted for correctness. Please note: technical modifications
aimed at improving the product may be implemented without prior notice. Therefore, it must be ensured prior to
installation that the pictures, diagrams and related material are applicable to the genset supplied. In case of doubt,
verify upon delivery that documentation and equipment match.

Fischer Panda GmbH Tel. : +49 (0)5254 9202‐0

Otto‐Hahn‐Str. 40 Fax. : +49 (0)5254 9202‐550
D‐33104 Paderborn Hotline : +49 (0)5254 9202‐767
Germany Email : [email protected]
Web : www.fischerpanda.de
 Inhalt / Contens
Generator Control Panel P6+ Manual ................................................................................... 1

Current revision status .......................................................................................................... 2

Hardware ................................................................................................................................. 2

1 Safety Instructions Generator Control P6+ ................................................................. 5

1.1 Personal requirements .................................................................................................... 5
1.2 Safety instructions ........................................................................................................... 5

2 General operation .......................................................................................................... 7

2.1 Panel Generator Control.................................................................................................. 7
2.1 Rear view 12 V-version .................................................................................................... 8
2.2 Rear view 24 V-version .................................................................................................... 9
2.3 Installation of the remote control panel ....................................................................... 10
2.3.1 Placement. ....................................................................................................................... 10
2.3.2 Terminal connections ....................................................................................................... 10
2.3.3 Function of the jumpers .................................................................................................... 11
2.3.4 Configuration and adjustment .......................................................................................... 12
2.3.4.1 Configuration and setting sheet KE01....................................................................... 12
2.3.4.2 Configuration and setting sheet KE02........................................................................ 13
2.3.4.3 Configuration and setting sheet KE03....................................................................... 14
2.3.4.4 Configuration and setting sheet KE04........................................................................ 15
2.4 Starting preparation / Checks (daily)............................................................................ 16
2.4.1 Marine version .................................................................................................................. 16
2.4.2 Vehicle version ................................................................................................................. 16
2.5 Starting and stopping the generators .......................................................................... 17
2.5.1 Starting the generator ....................................................................................................... 17
2.5.2 Stopping the generator ..................................................................................................... 18
2.6 Automatic adapter - optional ......................................................................................... 19
2.6.1 Function: ........................................................................................................................... 19
2.6.2 The Automatic input: ......................................................................................................... 20
2.6.3 Terminal connections ....................................................................................................... 21
2.7 Master-Slave adapter - optional .................................................................................... 21
2.7.1 Fischer Panda Art. No. 21.02.02.015P, 12 V-version ...................................................... 21
2.7.2 Fischer Panda Art. No. 21.02.02.015P, 24 V-version ...................................................... 22
2.7.3 Terminal connections: ...................................................................................................... 22
2.7.4 Fuse: ................................................................................................................................ 22
2.7.5 Terminal connections ....................................................................................................... 23
2.7.5.1 Terminal X2 (IN/OUT from view Master-Operating-Panel)........................................ 23
2.7.5.2 Terminal X3 ............................................................................................................... 23
2.7.6 Configuration and adjustment .......................................................................................... 24
2.7.6.1 Configuration and setting sheet KE05....................................................................... 24
2.7.6.2 Configuration and setting sheet KE06........................................................................ 25

3 Measurements.............................................................................................................. 27
3.1 Hole pattern .................................................................................................................... 27

10.5.17 Inhalt/Contens Seite/Page 3

 Leere Seite / Intentionally blank

Seite/Page 4 Kapitel/Chapter 1: 10.5.17

Safety Instructions Generator Control P6+

1. Safety Instructions Generator Control P6+

1.1 Personal requirements

The settings described here can by performed by the operator, unless otherwise indicated.
The installation should be carried out by specially trained personnel or by authorized repair shops (Fischer Panda
service points).

1.2 Safety instructions

Follow the general safety instruction at the front of this Note!

manual.

If these not exist, they can be requested at Fischer Panda

GmbH, 33104 Paderborn.

Danger for life! - The generator can be equipped with a Warning! Automatic start
automatic start device. This means expected starting of
the generator, the starter battery must the generator can
be started by an external signal. To avoid an unexpected
starting of the generator, the starter battery must be
disconnected before start working at the generator.

The generator must not be put into operation with cover Warning!
removed.

If the generator is mounted without sound cover, the rotating

parts (pulley, belt, etc.) must be covered and protected so
that an injury is excluded.

All service, maintenance or repair work on the unit may be

made only while the motor is off.

Danger for Life. Improper handling, operation, Warning! Danger of Life - High voltage
installation and maintenance can result in severe
personal injury and/or material damage.

Electrical voltages above 48 volts (battery chargers greater

than 36 volts) are always dangerous to life). The rules of the
respective regional authority must be adhered to. Only an
electrician may carry out installation of the electrical
connections for safety reasons.

Disconnect the battery when working on the generator. Attention!

The battery must always be disconnected (first negative then

positive pole), when work on the generator or the electrical
system of the generator are made, so that the generator can
not be started accidentally.

This is especially true for systems with an automatic start

function. The automatic start function is to be deactivated
before the work.

Sea valve must be closed. (only PMS version)

10.5.17 Kapitel/Chapter 1: Safety Instructions Generator Control P6+ - Seite/Page 5

 Safety Instructions Generator Control P6+

Note also the safety of the other components of your Note!

system.

Seite/Page 6 - Kaptitel/Chapter 1: Safety Instructions Generator Control P6+ 10.5.17

General operation

2. General operation
2.1 Panel Generator Control

Fischer Panda Art. No. 21.02.02.046P

Fig. 2.1-1: Panel front

01 02 03 04 05 06 07

08 09 10

11 12 13 14 15

01. LED for coolant temperature red1 08. LED for pre-glow „heat“ orange1
02. LED for water leak red/yellow1 (sensor optional) 09. LED for Generator „start“ green1
1
03. LED for AC-voltage fault red/yellow 10. LED for Generator „stand-by“ green1
04. LED for AC-voltage ok green1 11. Push button for pre-glow „heat“
12. Push button for Generator „start“
05. LED for winding temperature red1
13. Operating hours counter
06. LED for oil pressure red1 14. Push button panel „off“
07. LED for battery charge voltage fault green/red1 15. Push button panel „on“

1
LED green: normal operation mode, LED red: fault, LED yellow: warning, LED orange: active

10.5.17 Kapitel/Chapter 2: General operation - Seite/Page 7

 General operation

2.1 Rear view 12 V-version

Fischer Panda Art. No. 21.02.02.046P

Fig. 2.1-1: Panel rear view 12 V-version

01 02

03 04

01. Control board

02. Terminal block (master-slave adapter: left row; automatic adapter: right row)
03. Terminals 1-12 (see section 2.3.2, “Terminal connections,” on page 10)
04. Fuse 630 mA slow-blow

Seite/Page 8 - Kaptitel/Chapter 2: General operation 10.5.17

General operation

2.2 Rear view 24 V-version

Fischer Panda Art. No. 21.02.02.047P

Fig. 2.2-1: Panel rear view 24 V-version

01 02

03

04 05 06

01. Control board

02. Terminal block (master-slave adapter: left row; automatic adapter: right row)
03. Fuse 630 mA slow-blow
04. Terminals 1-12 (see section 2.3.2, “Terminal connections,” on page 10)
05. Linear controller 24 V
06. Linear controller 24 V

10.5.17 Kapitel/Chapter 2: General operation - Seite/Page 9

 General operation

2.3 Installation of the remote control panel

2.3.1 Placement.

Install the remote control panel at a dry, good accessible and shady place.
Connect the remote control panel to the standard 12 core cable at the generator. (1:1)

2.3.2 Terminal connections

Standard for NC temperature switch configured i.e. in case of failure „open“.

Fig. 2.3.2-1: Terminal connections

Clamp no. Clamp name IN / OUT Description

1 Vbat IN power supply + 12 V (or optional 24 V, must be adjusted by jumper)
2 GND IN power supply -
3 T-Engine IN Error “coolant temperature”. Input for thermo-switch to GND. The input is adjustable for NC/NO (N
= no error) (must be adjusted by solder Jumper). The input loads the switch with 22 mA to +12 V
(with 24 V-operated internally generated). The occurrence of an error is delayed, for analysis and
displayed, around 100ms. Omission not. The in/out status is indicated with red LED.
4 Water leak IN Error “water leak”. Input for sensor switch to GND. The input is adjustable for NC/NO (N = no error)
(Replace air filter) (must be adjusted by solder Jumper). The input loads the switch with 10 mA to +12 V (with 24 V-
operated internally generated). The occurrence of an error is delayed, for analysis and displayed,
around 100 ms. Omission not. The input status is indicated with red LED.
The input can be used alternatively for the signal “Replace air filter” (must be adjusted by solder
Jumper). Then the signal does not lead to switching off and is indicated with yellow LED.
5 Oil-Press IN Error “oil pressure“. Input for oil pressure switches to GND. The input is adjustable for NC/NO (N
= no error) (must be adjusted by solder Jumper). The input loads the switch with 22 mA to +12 V
(with 24 V-operated internally generated). The occurrence of an error is delayed, for analysis and
displayed, around 1s. Omission not. The input status is indicated with red LED.
6 DC-Control IN / OUT Load control display. Input for signal of the dynamo. The input is adjustable for GND = OK or 12 V/
24 V = OK (must be adjusted by solder Jumper). The input loads the signal with 5 mA at 12 V and
10 mA at 24 V. The input status is indicated with red and green LED.
The connection can supply an energizing current for the dynamo over a fixed resistor with 68R.
Either with the control panel switched on or with “Fuel pump” switched on (must be adjusted by
solder Jumper). This function is available only in 12 V-operation.
7 AC-Control IN AC control display. Input for NC-open-collector-sensor-switch to GND (N = OK). The input loads
the switch with 2,5 mA to +12 V (with 24 V-operated internally generated). The input status is
indicated with red and green LED´s.
8 Heat OUT Output for pre-glow relays. The output is so long active, as the button “Heat” is pressed. The output
supplies, if active, the voltage of clamp 1. Additionally the output can be operated via the button
“start” (must be adjusted by solder Jumper). Consider (notes 1-4).
9 Fuel-Pump OUT Output for fuel pump relay. The output is active, if no error is present (inputs 3, 4, 5, 11 and 12, if
configured accordingly). The button “start” suppresses the error analysis and the output is then
also active in the case of error, if the button “start” is pressed. The output supplies, if active, the
voltage of clamp 1. Consider (notes 1-4).
10 Start OUT Output for starting relay. The output is active, as long as the button “start” is pressed. The output
supplies, if active, the voltage of clamp 1. Consider (notes 1-4).
11 AC-Fault (Fuel IN Error generator AC input for NC-open-collector-sensor-switch to GND (N = no error). The input
Level) [former T- loads the switch with 2,5 mA to +12 V. (with 24 V-operated internally generated). The occurrence
Oil] of an error is delayed, for analysis and displayed, around 100ms. Omission not. The input status
is indicated with red LED.
The input can be used alternatively for the signal “Fuel level” (must be adjusted by solder Jumper).
The signal does not lead to switching off and is indicated with yellow LED.
The input can be used alternatively for the signal “error oil-temperature”. The input is adjustable
for NC/NO (N = no error) (must be adjusted by solder Jumper). The load of the sensor switch is
adjustable to 10 mA by +12 V (must be adjusted by solder Jumper).

Seite/Page 10 - Kaptitel/Chapter 2: General operation 10.5.17

General operation

Clamp no. Clamp name IN / OUT Description

12 T-Winding IN Error “winding temperature”. Input for thermo-switch to GND. The input is adjustable for NC/NO (N
= no error) (must be adjusted by solder Jumper). The input loads the switch with 22 mA to +12 V
(with 24 V-operated internally generated). The occurrence of an error is delayed, for analysis and
displayed, around 100 ms. Omission not. The input status is indicated with red LED.
Notes:
Power rating of the output: max. 0,5 A in continuous operation and briefly 1,0 A.
The supply of all output currents may not exceed (less 0,2 A power consumption) the rated current of the safety device of the control panel.
The output has a free wheeling diode, which short circuits negative voltages (related to GND).
The output has a Z-diode, which prevents a supply of positive voltage (related to GND) into the output.

2.3.3 Function of the jumpers

Fig. 2.3.3-1: Function of the solder jumper

Jumper Status Description

J1 closed during operation of the start button heat is along-operated
open Function deactivated
J3 1-2 Dynamo excitation resistor 68R is switched on with Fuel-Pump (1)
2-3 Dynamo excitation resistor 68R is switched on with Panel-ON (1)
open Dynamo excitation resistor is deactivated
J101 closed 12 V - operation
open 24 V - operation (optional)
J201 1-2 T-Engine-input, for contact, which opens in case of error (2)
2-3 T-Engine-input, for contact, which closes in case of error (2)
J202 1-2 Water leak-input / Replace air filter, for contact, which opens in case of error (2)
2-3 Water leak-input / Replace air filter, for contact, which closes in case of error (2)
J203 1-2 Oil-Press-input, for contact, which opens in case of error (2)
2-3 Oil-Press-input, for contact, which closes in case of error (2)
J204 1-2 AC-Fault-input / Fuel level, for contact, which opens in case of error (2)
2-3 AC-Fault-input / Fuel level, for contact, which closes in case of error (2)
J205 1-2 T-Winding-input, for contact, which opens in case of error (2)
2-3 T-Winding-input, for contact, which closes in case of error (2)
J206 1-2 Input Water leak has red LED and switches off
2-3 Input Water leak has yellow LED and does not switch off
J207 1-2 Input AC-Fault has red LED and switches off
2-3 Input AC-Fault has yellow LED and does not switch off
J208 1-2 DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 DC-Control-Signal (+) = OK three-phase DC-alternator
J209 1-2 DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 DC-Control-Signal (+) = OK three-phase DC-alternator
J210 closed Input AC-Fault has Pull-Up-current 10 mA
open Input AC-Fault has Pull-Up-current 2,5 mA

The solder jumpers are marked on the printed circuit board (with jumper no. and at three-part solder jumper with soldering surface no.)
(1): Equivalent resistance for load control lamp e.g. for use with three-phase alternator also integrated automatic controller of Bosch. The resistance value is 68 Ω 3 W,
i.e. only for 12 V.
(2): A closed contact switches the appropriate input to GND.

10.5.17 Kapitel/Chapter 2: General operation - Seite/Page 11

 General operation

2.3.4 Configuration and adjustment

2.3.4.1 Configuration and setting sheet KE01

Standard jumpering for generators with three-phase DC-alternator (Kubota Super 5 series).
Panel only for 12 V-operation.
The safety device is installed with the value 0,63 AT.
The circuit parts for 24 V-operation are not equipped.

Fig. 2.3.4.1-1: Settings of soldered jumper for this configuration (column Conf.)

Jumper Status Conf. Description

J1 closed during operation of the start button heat is along-operated
open X Function deactivated
J3 1-2 Dynamo excitation resistor 68R is switched on with Fuel-Pump (1)
2-3 Dynamo excitation resistor 68R is switched on with Panel-ON (1)
open X Dynamo excitation resistor is deactivated
J101 closed X 12 V - operation
open 24 V - operation (not possible)
J201 1-2 X T-Engine-input, for contact, which opens in case of error (2)
2-3 T-Engine-input, for contact, which closes in case of error (2)
J202 1-2 Water leak-input / Replace air filter, for contact, which opens in case of error (2)
2-3 X Water leak-input / Replace air filter, for contact, which closes in case of error (2)
J203 1-2 X Oil-Press-input, for contact, which opens in case of error (2)
2-3 Oil-Press-input, for contact, which closes in case of error (2)
J204 1-2 X AC-Fault-input / Fuel level, for contact, which opens in case of error (2)
2-3 AC-Fault-input / Fuel level, for contact, which closes in case of error (2)
J205 1-2 X T-Winding-input, for contact, which opens in case of error (2)
2-3 T-Winding-input, for contact, which closes in case of error (2)
J206 1-2 X Input Water leak has red LED and switches off
2-3 Input Water leak has yellow LED and does not switch off
J207 1-2 X Input AC-Fault has red LED and switches off
2-3 Input AC-Fault has yellow LED and does not switch off
J208 1-2 DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 X DC-Control-Signal (+) = OK three-phase DC-alternator
J209 1-2 DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 X DC-Control-Signal (+) = OK three-phase DC-alternator
J210 closed Input AC-Fault has Pull-Up-current 10 mA
open X Input AC-Fault has Pull-Up-current 2,5 mA

The solder jumpers are marked on the printed circuit board (with jumper no. and at three-part solder jumper with soldering surface no.)
(1): Equivalent resistance for load control lamp e.g. for use with three-phase alternator also integrated automatic controller of Bosch. The resistance value is 68 Ω 3 W,
i.e. only for 12 V.
(2): A closed contact switches the appropriate input to GND.

Seite/Page 12 - Kaptitel/Chapter 2: General operation 10.5.17

General operation

2.3.4.2 Configuration and setting sheet KE02

Standard jumpering for generators with three-phase DC-alternator.
Panel for 24 V-operation (over attitude of solder jumper J101 alternatively 12 V-operation is possible).
The safety device is installed with the value 0,63 AT.
The circuit parts for 24 V-operation are not equipped.

Fig. 2.3.4.2-1: Settings of soldered jumper for this configuration (column Conf.)

Jumper Status Conf. Description

J1 closed during operation of the start button heat is along-operated
open X Function deactivated
J3 1-2 Dynamo excitation resistor 68R is switched on with Fuel-Pump (1)
2-3 Dynamo excitation resistor 68R is switched on with Panel-ON (1)
open X Dynamo excitation resistor is deactivated
J101 closed 12 V - operation
open X 24 V - operation
J201 1-2 X T-Engine-input, for contact, which opens in case of error (2)
2-3 T-Engine-input, for contact, which closes in case of error (2)
J202 1-2 Water leak-input / Replace air filter, for contact, which opens in case of error (2)
2-3 X Water leak-input / Replace air filter, for contact, which closes in case of error (2)
J203 1-2 X Oil-Press-input, for contact, which opens in case of error (2)
2-3 Oil-Press-input, for contact, which closes in case of error (2)
J204 1-2 X AC-Fault-input / Fuel level, for contact, which opens in case of error (2)
2-3 AC-Fault-input / Fuel level, for contact, which closes in case of error (2)
J205 1-2 X T-Winding-input, for contact, which opens in case of error (2)
2-3 T-Winding-input, for contact, which closes in case of error (2)
J206 1-2 X Input Water leak has red LED and switches off
2-3 Input Water leak has yellow LED and does not switch off
J207 1-2 X Input AC-Fault has red LED and switches off
2-3 Input AC-Fault has yellow LED and does not switch off
J208 1-2 DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 X DC-Control-Signal (+) = OK three-phase DC-alternator
J209 1-2 DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 X DC-Control-Signal (+) = OK three-phase DC-alternator
J210 closed Input AC-Fault has Pull-Up-current  10 mA
open X Input AC-Fault has Pull-Up-current 2,5 mA

The solder jumpers are marked on the printed circuit board (with jumper no. and at three-part solder jumper with soldering surface no.)
(1): Equivalent resistance for load control lamp e.g. for use with three-phase alternator also integrated automatic controller of Bosch. The resistance value is 68 Ω 3 W,
i.e. only for 12 V.
(2): A closed contact switches the appropriate input to GND.

10.5.17 Kapitel/Chapter 2: General operation - Seite/Page 13

 General operation

2.3.4.3 Configuration and setting sheet KE03

Standard jumpering for generators with DC-alternator.
Panel only for 12 V-operation.
The safety device is installed with the value 0,63 AT.
The circuit parts for 24 V-operation are not equipped.

Fig. 2.3.4.3-1: Settings of soldered jumper for this configuration (column Conf.)

Jumper Status Conf. Description

J1 closed during operation of the start button heat is along-operated
open X Function deactivated
J3 1-2 Dynamo excitation resistor 68R is switched on with Fuel-Pump (1)
2-3 Dynamo excitation resistor 68R is switched on with Panel-ON (1)
open X Dynamo excitation resistor is deactivated
J101 closed X 12 V - operation
open 24 V - operation (not possible)
J201 1-2 X T-Engine-input, for contact, which opens in case of error (2)
2-3 T-Engine-input, for contact, which closes in case of error (2)
J202 1-2 Water leak-input / Replace air filter, for contact, which opens in case of error (2)
2-3 X Water leak-input / Replace air filter, for contact, which closes in case of error (2)
J203 1-2 X Oil-Press-input, for contact, which opens in case of error (2)
2-3 Oil-Press-input, for contact, which closes in case of error (2)
J204 1-2 X AC-Fault-input / Fuel level, for contact, which opens in case of error (2)
2-3 AC-Fault-input / Fuel level, for contact, which closes in case of error (2)
J205 1-2 X T-Winding-input, for contact, which opens in case of error (2)
2-3 T-Winding-input, for contact, which closes in case of error (2)
J206 1-2 X Input Water leak has red LED and switches off
2-3 Input Water leak has yellow LED and does not switch off
J207 1-2 X Input AC-Fault has red LED and switches off
2-3 Input AC-Fault has yellow LED and does not switch off
J208 1-2 X DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 DC-Control-Signal (+) = OK three-phase DC-alternator
J209 1-2 X DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 DC-Control-Signal (+) = OK three-phase DC-alternator
J210 closed Input AC-Fault has Pull-Up-current 10 mA
open X Input AC-Fault has Pull-Up-current 2,5 mA

The solder jumpers are marked on the printed circuit board (with jumper no. and at three-part solder jumper with soldering surface no.)
(1): Equivalent resistance for load control lamp e.g. for use with three-phase alternator also integrated automatic controller of Bosch. The resistance value is 68 Ω 3 W,
i.e. only for 12 V.
(2): A closed contact switches the appropriate input to GND.

Seite/Page 14 - Kaptitel/Chapter 2: General operation 10.5.17

General operation

2.3.4.4 Configuration and setting sheet KE04

Standard jumpering for generators with DC-alternator.
Panel for 24V-operation (over attitude of solder jumper J101 alternatively 12 V-operation is possible).
The safety device is installed with the value 0,63 AT.
The circuit parts for 24 V-operation are not equipped.

Fig. 2.3.4.4-1: Settings of soldered jumper for this configuration (column Conf.)

Jumper Status Conf. Description

J1 closed during operation of the start button heat is along-operated
closed X Function deactivated
J3 1-2 Dynamo excitation resistor 68R is switched on with Fuel-Pump (1)
2-3 Dynamo excitation resistor 68R is switched on with Panel-ON (1)
closed X Dynamo excitation resistor is deactivated
J101 closed 12 V - operation
closed X 24 V - operation
J201 1-2 X T-Engine-input, for contact, which opens in case of error (2)
2-3 T-Engine-input, for contact, which closes in case of error (2)
J202 1-2 Water leak-input / Replace air filter, for contact, which opens in case of error (2)
2-3 X Water leak-input / Replace air filter, for contact, which closes in case of error (2)
J203 1-2 X Oil-Press-input, for contact, which opens in case of error (2)
2-3 Oil-Press-input, for contact, which closes in case of error (2)
J204 1-2 X AC-Fault-input / Fuel level, for contact, which opens in case of error (2)
2-3 AC-Fault-input / Fuel level, for contact, which closes in case of error (2)
J205 1-2 X T-Winding-input, for contact, which opens in case of error (2)
2-3 T-Winding-input, for contact, which closes in case of error (2)
J206 1-2 X Input Water leak has red LED and switches off
2-3 Input Water leak has yellow LED and does not switch off
J207 1-2 X Input AC-Fault has red LED and switches off
2-3 Input AC-Fault has yellow LED and does not switch off
J208 1-2 X DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 DC-Control-Signal (+) = OK three-phase DC-alternator
J209 1-2 X DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 DC-Control-Signal (+) = OK three-phase DC-alternator
J210 closed Input AC-Fault has Pull-Up-current 10 mA
open X Input AC-Fault has Pull-Up-current 2,5 mA

The solder jumpers are marked on the printed circuit board (with jumper no. and at three-part solder jumper with soldering surface no.)
(1): Equivalent resistance for load control lamp e.g. for use with three-phase alternator also integrated automatic controller of Bosch. The resistance value is 68 Ω 3 W,
i.e. only for 12 V.
(2): A closed contact switches the appropriate input to GND.

10.5.17 Kapitel/Chapter 2: General operation - Seite/Page 15

 General operation

2.4 Starting preparation / Checks (daily)

2.4.1 Marine version

1. Oil level control (ideal level: 2/3 MAX).

The level should be about 2/3 of the maximum level of a cold engine.
Further, if installed, the oil level of the oil-cooled bearing must be controlled before each start - see sediment bowl
at generator front cover!.
2. State of cooling water.
The external expansion tank should be filled up to 1/3 of the maximum in a cold state. It is very important that a
large expansion area remains above the cooling water level.
3. Check if sea cock for cooling water intake is open.
For safety reasons, the sea cock must be closed after the generator has been switched off. It should be re-
opened before starting the generator.
4. Check raw water filter.
The raw water filter must be regularly checked and cleaned. The impeller fatigue increases, if residual affects the
raw water intake.
5. Visual inspection.
Control fixing bolts, check hose connectors for leakages, control electrical connections.
6. Switch off the load.
The generator should only be started without load.
7. Open fuel valve, if installed.
8. Close battery main switch (on).

2.4.2 Vehicle version

1. Oil level control (ideal level: 2/3 MAX).

The level should be about 2/3 of the maximum level of a cold engine.
Further, if installed, the oil level of the oil-cooled bearing must be controlled before each start - see sediment bowl
at generator front cover!.
2. State of cooling water.
The external expansion tank should be filled up to 1/3 of the maximum in a cold state. It is very important that a
large expansion area remains above the cooling water level.
3. Visual inspection.
Control fixing bolts, check hose connectors for leakages, control electrical connections.
4. Switch off the load.
The generator should only be started without load.
5. Open fuel valve, if installed.
6. Close battery main switch (on).

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General operation

2.5 Starting and stopping the generators

2.5.1 Starting the generator

Danger for life! - The generator can be equipped with a Warning!: Automatic start
automatic start device. This means the generator can be
started by an external signal. To avoid an unexpected
starting of the generator, the starter battery must be dis-
connected before start working at the generator.

1. Press button „on“ (switch on). Fig. 2.5.1-1: Panel on

LED for „on“ = green.

2. Press button „heat“ (pre-glow engine). Fig. 2.5.1-2: Pre-glow

LED for „heat“ = orange.

Depending upon engine type and execution pre-heating
can be necessary. Pre-heat is necessary at an operating
temperature <20 °C.

3. Press button „start“ (start engine). Fig. 2.5.1-3: Start

LED for „start“ = green.

The electric starter may only be used for a maximum of 20
seconds. Thereafter, a pause of at least, 60 seconds is
required. If the genset does not immediately start, then
the fuel intake should be checked to ensure it is flowing
freely. (For temperatures below - 8 °C check whether
there is winter fuel)
4. Switch on load.
The load should only be switched on if the generator volt-
age is within the permissible range. Parallel connection of
several loads should be avoided, especially if there are
loads with electric motors, such as air-conditioning units in
the system. In this case, the load must be connected Step
by Step.

10.5.17 Kapitel/Chapter 2: General operation - Seite/Page 17

 General operation

In the event of starting problems, close the sea water Attention!

inlet cock. Panda marine generators only.

Should there be any reason to turn the engine (over) or start

the engine i.e. to bleed the fuel system, the sea water inlet
cock must be closed! During the starting process, the cooling
water pump is driven with the motor. The cooling water is
discharged to the exhaust outlet and, since the motor has not
run, the exhaust pressure is not high enough to expel the sea
water which has been brought to the exhaust outlet. To avoid
filling the exhaust outlet with water and causing further
problems, close the inlet sea water valve.

Once the engine is running, be sure to open the inlet valve!

2.5.2 Stopping the generator

1. Switch off load.

2. Recommendation: With turbo engines and during load more than highly 70 % of the rated output, stabilize
generator temperature at least 5 minutes with load switched off.
At higher ambient temperatures (more than 25 °C) the generator should always run for at least 5 minutes without
load, before it is switched off, regardless of the load.

3. Press button „off“ (switch off). Fig. 2.5.2-1: Stop

LED for „on“ = off.

Never switch off the battery until the generator has Attention!
stopped, if necessary close fuel valve!

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General operation

2.6 Automatic adapter - optional

Fischer Panda Art. No. 21.02.02.016P

Fig. 2.6-1: Panel 21.02.02.046P with Automatic adapter 21.02.02.016P

03

02

01

01. Main terminals

02. Automatic adapter 21.02.02.016P
03. 8-pole DIP-switch

2.6.1 Function:

The automatic adapter RE0704 extends the generator control panel P6+ with an automatic input. A potential-free
contact can be attached to this input. If this contact is closed, then the generator, which is attached to the generator
control panel P6+, is started automatically. If the contact is opened, then the generator is stopped automatically.
The automatic starting procedure consists of pre-heating (heat) and operating the starter (start). It can be again
aborted at any time by opening the contact at the automatic input.
For automatic stopping (stop) the output “Fuel pump” (clamp 9 generator control panel) is switched off. The time for
the automatic stop procedure can be terminated only by switching off generator control panel prematurely.
The times for “heat”, “start” and “stop” are separately adjustable (see below).
The additional automatic adapter switched on and off using the generator control panel with its push buttons “on”
and “off”.
If the contact at the automatic input is connected, while the generator control panel is switched on, then the
automatic starting procedure is carried out.
If the power supply is attached or switched on using the generator control panel, while the contact of the automatic
input is closed, then the automatic starting procedure won't be carried out, because the generator control panel is
always switched off after attaching the power supply (generator the control panel must have been separate from the
power supply for at least 60 s).

If the contact at the automatic input is closed and if the Attention!

panel is switched on again after a voltage drop, the
automatic start (glow, start) will be introduced.

10.5.17 Kapitel/Chapter 2: General operation - Seite/Page 19

 General operation

2.6.2 The Automatic input:

With (-) characterized connection is connected to GND.

With (+) characterized connection is the input.
The input is connected through a resistance to 12 V (with 24 V-operated internally generated). If the two connections
are short circuited over a potential-free contact, then the input current flows.
To be considered for an electronic contact the low input current and the polarity is to be selected.
The high input current is to be selected for an electromechanical contact.
The input is debounced (delay time approx.1 s).
On the input an external voltages must not be set.

Fig. 2.6.2-1: Data

Data:
Parameter Information
Operation voltage The automatic adapter power is supplied via the generator control panel P6+. The same absolute
maximum ratings obtain as with the generator control panel P6+.
Operation temperature The same absolute maximum ratings obtain as with the generator control panel P6+.
Proper power consumption 10 mA - 20 mA
Tolerance of times ± 10 %

Fig. 2.6.2-2: Settings

8-pole DIP-switch S1 settings (S1.1 to S1.8):

standard S1.1 S1.2 S1.3 S1.4 S1.5 S1.6 S1.7 S1.8
Heat-time 2,5 s OFF OFF
5s ON OFF
10 s X OFF ON
20 s ON ON
Start-time 8s X OFF
16 s ON
Stop-time 16 s OFF OFF
32 s X ON OFF
64 s OFF ON
128 s ON ON
Operation-mode Normal X OFF
Test (all times over 16) ON
Input current 1,25 mA OFF
7 mA X ON

The automatic adapter must only be used together with Attention!

an additional device. The starter should only be switched
on when the generator stationary shut-down!

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General operation

2.6.3 Terminal connections

Connection for the automatic adapter X2 (row with odd pin numbers // I/O view from operating panel)

Fig. 2.6.3-1: Terminal connections automatic adapter

Pin-no. Pin-name I/O Description

1 VBF O power supply + (operation voltage behind fuse)
3 GND O power supply - (ground)
5 VBFS O power supply + switched (voltage Pin 1, with panel switched on)
7 12V O power supply + switched, at 12 V-operation over closed soldered jumper J101 connected with
VBFS (at optional 24 V-operation: VBFS over internal voltage regulator at 12,9 V regulated)
9 GND O power supply - (ground)
11 GND O power supply - (ground)
13 /Heat-signal I Heat is active, if the input is switched to GND
15 /Start-signal I Start is active, if the input is switched to GND
17 GND O power supply - (ground)
19 GND O power supply - (ground)
21 GND O power supply - (ground)
23 GND O power supply - (ground)
25 GND O power supply - (ground)
27 /Stop-signal I The Fuel pump signal is switched off, as long as the input is switched to GND, (also when starting)
29 FP-Int O Fuel pump signal internally, decoupled over diode from external signal
31 /Fault-signal O Output is switched to GND, if an error is present (inputs 3, 4, 5, 11 and 12, if configured and
generally for 2 s, after switching on the panel)
33 GND O power supply - (ground)

2.7 Master-Slave adapter - optional

2.7.1 Fischer Panda Art. No. 21.02.02.015P, 12 V-version

Fig. 2.7.1-1: Panel 21.02.02.046P with master-slave adapter 21.02.02.015P

02

01

01. Main terminals

02. Master-slave adapter 21.02.02.015P

10.5.17 Kapitel/Chapter 2: General operation - Seite/Page 21

 General operation

2.7.2 Fischer Panda Art. No. 21.02.02.015P, 24 V-version

Fig. 2.7.2-1: Panel 21.02.02.047P with master-slave adapter 21.02.02.015P

02

01

01. Main terminals

02. Master-slave adapter 21.02.02.015P

With the Master-Slave-Adapter RE0706 two Generator Control Panels P6+ RE0703 can be connected to a Master-
Slave-Combination. In addition on each Generator Control Panel P6+ an Master-Slave-Adapter RE0706 is installed.
The Generator Control Panel P6+ is interconnected by the 14pole connecting terminals on the Master-Slave-
Adapters 1:1. The Master-Panel is hereby defined when the generator is connected to the main connector. Thus, the
main connector of the Slave-Panel should not be occupied (unconnected).
The solder jumpers on the Master-Panel have to be coded in the same manner as for a Master-Panel without a
Slave-Panel as in normal operation. The solder jumpers on the Slave-Panel are coded as for slave operation (please
see the appropriate adjustment pages for the Generator Control Panel P6+ RE0703).
The Master-Panel and Slave-Panel are identical, and only differs as a result of the coding. Both Master-Slave-
Panels are also identical.

2.7.3 Terminal connections:

X2: (14polig, 21 - 34) master Slave connection (1:1 wire)

X3: (2polig, 35 - 36) 35: Panel on signal of the Generator Control Panel P6+ RE0703
36: Error signal of the Generator Control Panel P6+ RE0703
The Panel-ON-Signal is active when the panel is switched on.
The error signal is so long active, as the panel recognizes an error, which must lead to switching the generator off.
The output voltage corresponds to the operating voltage of the Generator Control Panel P6+ less 0,7 V - 1,4 V. Each
output has a free wheeling diode which short circuits externals voltage supplies under 0 V and a decoupling diode
which decouples the circuitry from external power feeding.

2.7.4 Fuse:

A 0,8AT fuse must be installed on the Master-Panel.

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General operation

2.7.5 Terminal connections

2.7.5.1 Terminal X2 (IN/OUT from view Master-Operating-Panel)

Fig. 2.7.5-1: Terminal connections terminal X2 (IN/OUT from the view of the master-control-panel)

Pin-No. Pin-name IN / OUT Description

21 VBF O power supply + (operation voltage behind fuse 12 Vdc or 24 Vdc depending on system)
22 GND O power supply - (ground)
23 ON-Signal I/O Panels are switched on, if the connection is switched using a push button (on master or slave) to
VBF
24 OFF-Signal I/O Panels are switched off, if the connection is switched using a push button (on master or slave) to
VBF
25 /Heat-Signal I/O Heat is active, if the connection is switched over a push button (on master or Slave) to GND
26 /Start-Signal I/O Start is active, if the connection is switched over a push button (on master or Slave) to GND
27 LED-T-Engine O Output for LED T-Engine on the Slave panel, is switched to GND, if the LED is illuminated
28 LED-Water leak O Output for LED Water leak on the Slave panel, is switched to GND, if the LED is illuminated
(Replace Air
filter)
29 LED-Oil-Press O Output for LED Oil-Press on the Slave panel, is switched to GND, if the LED is illuminated
30 LED-AC-Fault O Output for LED AC-Fault on the Slave panel, is switched to GND, if the LED is illuminated
(Fuel Level)
31 LED-T-Winding O Output for LED T-Winding on the Slave panel, is switched to GND, if the LED is illuminated
32 DC-Control O Output for LED DC-Control-display on the Slave panel. The DC control signal is ground through 1:1.
33 AC-Control Output for LED AC-Control-display on the Slave panel. The AC control signal is ground through 1:1.
34 VBFS O power supply + switched (otherwise like 21, VBF)

The use of these connections for other purposes, other than the master-slave connection of two generator control
panels, is generally forbidden. In individual cases, after consultation and clarifying the technical details, a release for
another use can, if technically possible, be allowed.

2.7.5.2 Terminal X3
Fig. 2.7.5.2-1: Terminal connections terminal X3

Pin-No. Pin-name IN / OUT Description

35 Panel ON O With panel (ON/OFF) switched voltage of clamp X2.1 (VBF). (Consider notes 1-4)
36 Error O Output is switched on, if a critical error is present. (Consider notes 1-4)

Notes:
1.Power rating of the output: max. 0,5 A in continuous operation and briefly 1,0 A.
2.The supply of all output currents may not exceed (less 0,2 A power consumption) the rated current of the safety device of the control panel.
3.The output has a free wheeling diode, which short circuit negative voltages (related to GND).
4.The output has a Z-diode, which prevents an overvoltage (related to GND) into the output.

10.5.17 Kapitel/Chapter 2: General operation - Seite/Page 23

 General operation

2.7.6 Configuration and adjustment

2.7.6.1 Configuration and setting sheet KE05

Standard jumpering for use as Slave-Panel in connection with two Master-Slave-Adapters RE0706 and a Generator
Control Panel P6+ RE0703 as Master-Panel. Panel only for 12 V-operation.
The safety device is installed with the value 0,63 AT. The circuit parts for 24 V-operation are not equipped.

Fig. 2.7.6-1: Settings of soldered jumper for this configuration (column Conf.)

Jumper Status Conf. Description

J1 closed during operation of the start button heat is along-operated
open XM Function deactivated
J3 1-2 Dynamo excitation resistor 68R is switched on with Fuel-Pump (1)
2-3 Dynamo excitation resistor 68R is switched on with Panel-ON (1)
open XM Dynamo excitation resistor is deactivated
J101 closed M 12 V - operation
open M 24 V - operation (not possible)
J201 1-2 T-Engine-input, for contact, which opens in case of error (2)
2-3 XM T-Engine-input, for contact, which closes in case of error (2)
J202 1-2 Water leak-input / Replace air filter, for contact, which opens in case of error (2)
2-3 XM Water leak-input / Replace air filter, for contact, which closes in case of error (2)
J203 1-2 Oil-Press-input, for contact, which opens in case of error (2)
2-3 XM Oil-Press-input, for contact, which closes in case of error (2)
J204 1-2 AC-Fault-input / Fuel level, for contact, which opens in case of error (2)
2-3 XM AC-Fault-input / Fuel level, for contact, which closes in case of error (2)
J205 1-2 T-Winding-input, for contact, which opens in case of error (2)
2-3 XM T-Winding-input, for contact, which closes in case of error (2)
J206 1-2 M Input Water leak has red LED and switches off
2-3 M Input Water leak has yellow LED and does not switch off
J207 1-2 M Input AC-Fault has red LED and switches off
2-3 M Input AC-Fault has yellow LED and does not switch off
J208 1-2 M DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 M DC-Control-Signal (+) = OK three-phase DC-alternator
J209 1-2 M DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 M DC-Control-Signal (+) = OK three-phase DC-alternator
J210 closed Input AC-Fault has Pull-Up-current 10 mA
open XM Input AC-Fault has Pull-Up-current 2,5 mA

The solder jumpers are marked on the printed circuit board (with jumper no. and at three-part solder jumper with soldering surface no.)
X = Jumper must be so set
XM = Jumper, function must be so set on the master panel is selected
M = Jumper must be set exactly the same, as on the master panel,
(1): Equivalent resistance for load control lamp e.g. for use with three-phase alternator also integrated automatic controller of Bosch. The resistance value is 68 Ω 3 W,
i.e. only for 12 V.
(2): A closed contact switches the appropriate input to GND.

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General operation

2.7.6.2 Configuration and setting sheet KE06

Standard jumpering for use as Slave-Panel in connection with two Master-Slave-Adapters RE0706 and a Generator
Control Panel P6+ RE0703 as Master-Panel. Panel for 24 V-operation. (over attitude of solder jumper J101
alternatively 12 V-operation is possible)
The safety device is installed with the value 0,63 AT.
The circuit parts for 24 V-operation are not equipped.

Fig. 2.7.6.2-1: Settings of soldered jumper for this configuration (column Conf.)

Jumper Status Conf. Description

J1 closed during operation of the start button heat is along-operated
open XM Function deactivated
J3 1-2 Dynamo excitation resistor 68R is switched on with Fuel-Pump (1)
2-3 Dynamo excitation resistor 68R is switched on with Panel-ON (1)
open XM Dynamo excitation resistor is deactivated
J101 closed M 12 V - operation
open M 24 V - operation
J201 1-2 T-Engine-input, for contact, which opens in case of error (2)
2-3 XM T-Engine-input, for contact, which closes in case of error (2)
J202 1-2 Water leak-input / Replace air filter, for contact, which opens in case of error (2)
2-3 XM Water leak-input / Replace air filter, for contact, which closes in case of error (2)
J203 1-2 Oil-Press-input, for contact, which opens in case of error (2)
2-3 XM Oil-Press-input, for contact, which closes in case of error (2)
J204 1-2 AC-Fault-input / Fuel level, for contact, which opens in case of error (2)
2-3 XM AC-Fault-input / Fuel level, for contact, which closes in case of error (2)
J205 1-2 T-Winding-input, for contact, which opens in case of error (2)
2-3 XM T-Winding-input, for contact, which closes in case of error (2)
J206 1-2 M Input Water leak has red LED and switches off
2-3 M Input Water leak has yellow LED and does not switch off
J207 1-2 M Input AC-Fault has red LED and switches off
2-3 M Input AC-Fault has yellow LED and does not switch off
J208 1-2 M DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 M DC-Control-Signal (+) = OK three-phase DC-alternator
J209 1-2 M DC-Control-Signal (-) = OK dynamo 12 V at Kubota Z 482 / D 722 engines
2-3 M DC-Control-Signal (+) = OK three-phase DC-alternator
J210 closed Input AC-Fault has Pull-Up-current 10 mA
open XM Input AC-Fault has Pull-Up-current 2,5 mA

The solder jumpers are marked on the printed circuit board (with jumper no. and at three-part solder jumper with soldering surface no.)
X = Jumper must be so set
XM = Jumper, function must be so set on the master panel is selected
M = Jumper must be set exactly the same, as on the master panel,
(1): Equivalent resistance for load control lamp e.g. for use with three-phase alternator also integrated automatic controller of Bosch. The resistance value is 68 Ω 3 W,
i.e. only for 12 V.
(2): A closed contact switches the appropriate input to GND.

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 General operation

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 3.1

10.5.17
Q:\Zeichnungen\7067e01.idw
6 5 4 3 2 1
Measurements

D D
25

,5
185

Q3
Hole pattern

4x
3. Measurements

88
95

95
105
87
177
C C

185

195

Skizze für Lochbild

layout for hole pattern
Fig. 3.1-1: Hole pattern

B 175 B

Maßstab: Gewicht:
Material: Halbzeug:
Otto-Hahn-Str. 32-34 D-33104 Paderborn Tel.: (05254) 9202-0 Artikel Nr.: 21.02.02.009H
Fax (05254) 85724 [email protected] www.fischerpanda.de
Datum Name Panel Generator Control
Bearb. 06.03.2007 jschaefers
A A
Gepr.
Norm.
Allgemeintoleranzen nach Blatt
DIN ISO 2768-mK 2D Zeichnungs Nr. 1
Alle nicht 7067e01
bemaßten Fasen Schutzvermerk nach A3
a=0,5 mm DIN 34 beachten ! Ersatz für Ersetzt durch
Zust. Änderungen Datum Name
6 5 4 3 2 1

Kapitel/Chapter 3: Measurements - Seite/Page 27

 Measurements

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