CURRICULAM VITAE

MOHAMMAD ZUBAIR ALAM

QA/QC MANAGER / LEAD AUDITOR
Contact in Saudi : 00966-502644814 E-mail : [email protected]
Saudi Driving License
Mechanical Engineer (B.E)
IRCA ISO 9001:2015 CERTIFIED LEAD AUDITOR
(QMS) QUALITY MANAGEMENT SYSTEM (CERTIFICATE NO-EDU/QMS/LA/17/00104)

OBJECTIVE

To work in challenging & responsible position in a dynamically progressing organization which

will give scope to apply my skills knowledge and to constantly grow with the company and
attaining a challenging position in technical field.

SUMMARY OF SKILLS AND EXPERTISE:

Having total 17 -Years QA/QC Management experience in managing quality systems as per
SCHEDULE Q and ISO 9001:2015 relating to the Contract Scope of WORK (e.g.; oil, gas, Water
treatment plant and petrochemical projects, Infrastructure, etc, starting his career in 2003 in an
EPC- multinational Company. Process Improvement, Analyzing Information , Strategic Planning,
Verbal Communication, Informing Others, Quality Engineering, Emphasizing Excellence,

Quality Assurance Manager Job Duties:

 Accomplishes quality assurance human resource objectives by recruiting, selecting, orienting,

training, assigning, scheduling, coaching, counseling, and disciplining employees;
communicating job expectations; planning, monitoring, appraising, and reviewing job
contributions; planning and reviewing compensation actions; enforcing policies and
procedures.
 Achieves quality assurance operational objectives by contributing information and analysis to
strategic plans and reviews; preparing and completing action plans; implementing production,
productivity, quality, and customer-service standards; identifying and resolving problems;
completing audits; determining system improvements; implementing change.
 Meets quality assurance financial objectives by estimating requirements; preparing an annual
budget; scheduling expenditures; analyzing variances; initiating corrective actions.
 Develops quality assurance plans by conducting hazard analyses; identifying critical control
points and preventive measures; establishing critical limits, monitoring procedures, corrective
actions, and verification procedures; monitoring inventories.
 Validates quality processes by establishing product specifications and quality attributes;
measuring production; documenting evidence; determining operational and performance
qualification; writing and updating quality assurance procedures.
 Maintains and improves product quality by completing product, company, system,
compliance, and surveillance audits; investigating customer complaints; collaborating with
other members of management to develop new product and engineering designs, and
manufacturing and training methods.
 Prepares quality documentation and reports by collecting, analyzing and summarizing
information and trends including failed processes, stability studies, recalls, corrective actions,
and re-validations.
 Updates job k nowledge by studying trends in and developments in quality m anagement;
participating in educational opportunities; reading professional publications; maintaining
personal network s; participating in professional organizations.
 Enhances department and organization reputation by accepting ownership for accomplishing
new and different requests; exploring opportunities to add value to job accomplishments.
SPECIAL TRAINING AND SEMINAR

 Company’s In-house Training for the QA/QC (Mechanical, Electrical, Instrumentation,

Communication and civil work s) at Head office Dammam, KSA.

 Familiarization and understanding of Complete Saudi Aramco Engineering standard,

SAES,SAEP,SATIP SAIC, SAMSS(Saudi Aramco desk top) Schedule ‘Q’ , Royal Commission
and SADARA STANDARD and industry codes practices. Closed awareness of QA/QC
inspection, Project Quality Plan, and Company’s Quality Manual. Seminar on Awareness of
Audit

MY KEY SKILLS

Software: Microsoft Office, Excel, Power Point, Basic Auto Cad 2009
Sk illed in piping general arrangement drawing and piping tie-In schedule
Strong familiarity in equipment and nameplate data list
Knowledgeable in detailed piping isometrics, P&ID, AS Built ETC.

Conversant with Codes and Standards such as ANSI, ASME, API, ASTM, .

PROFESSIONAL WORKING EXPERIENCE:

Company : AL KIFAH CONTRACTIONG & HOLDING CO. LTD ( PACK-1)

Project : SOUTH DHAHRAN OWNERSHIP HOME PROGRAM(ARAMCO)
Position : QA/QC MECHANICAL SUPERVISOR
Duration : SEP 2017 TO NOV 2019

Duties & Responsibilities: AS A QA/QC MECHANICAL SUPERVISOR

 To lead the team of QC Inspectors for monitoring the on‐going daily construction activity

 Reviewing the construction method statements and mak ing comments per project specific-
ations, procedures & ITPs.

 Regular site visits for foreseeing the potential deficiencies based on his physical experien-
ce to share with construction crew and guidance to QC Inspectors.

 Coordination with NDT agencies for inspection & testing requirements. Ensuring the ava-
ilability of QC Inspector during any operations.

 Initiating internal Log Book Entries/NCR’s to construction crew for effective implement-
ation ofproject quality plan, ITP’s, written procedures, project specifications,
IFC drawings etc.

 Coordination with Clients inspectors for getting the feedback for open log book entries and
preparations of corrective actions to close those violations.

 Emphasizing on the control of documents and records by advising the document con
trollers, QC Inspectors.
 Conducting routine internal meetings with QC inspectors for further vigilance to the
potential- al problems which must be tack led accordingly to avoid non‐conformities.

 Responsibility for Project QA/QC management including compliance with contractual

requirements and follow-up on. Responsible to set up quality Management system. Prepares
documentation for approval.

 Carry out procedure qualification, Welder qualification, NDE qualification, personnel

qualification as per guidelines of Company Policy and Contract requirements.

 Responsibility for guiding, supporting, performing and verifying all matters concerning
projects’ quality assurance and quality Control Within Projects.
 Responsible to give support related to QA/QC to Supply chain department.

 Participate in selection of suppliers and assessment audits at supplier facility when required.
 Conduct the full process of drafting, verifying, commenting and reviewing of QA/QC
documentation provided by customers, internal stak eholders and from suppliers and sub -
contractors.
 Prepare and implement on the operating system the QA/QC procedures, standard
documents and templates.

 Ensure root-cause analysis, corrective and preventive actions are carried out for the project
non-conformances.

 Ensure Projects Lessons Learnt are Conducted and implemented within projects, Carry out
Internal audit and Client co-ordination for their visits, audits, meeting etc.

 Execute work with in the time frame, Ensure maximum output / productivity.

 Contribute to the creation and implementation of best practice quality vision, procedures and
improve operational performance.

 Utilize the project execution model, carry out task s given in accordance to the company
policies, procedures, etc.

 Communicate, integrate and cooperate with other discipline to achieve the common goals
Competencies and manning:
 Follow-up activities of fabrication & identify what’s coming & tak e necessary preventive action
Colleague:

 Work closely with team members within the discipline to ensure the product is in compliance
to the project requirements and reports to the Quality Manager.

 Work closely with engineering team to ensure latest information is available on the ground
level (work ing level).

 Strong interpersonal and communication sk ills. Ability to plan and organize work flow in
efficient manner.

SECONDARY DUTIES AND RESPONSIBILITIES:

 Follows quality control guidelines and procedures to ensure that raw materials and finished
goods comply with engineering and product specifications.

 Supervises technicians in conducting quality assurance tests to ensure that products meet
established specifications.

 Independence Level / Reports to : Authority to approve / reject incoming raw materials /

pack age supplies and in-process and finished product.
  Authority to place product on hold for quality deficiencies. , and motivate QC staff to analyze
raw materials and finished goods in conformance to specifications .

 ISO Certification responsibilities / internal audits as well as leadership responsibilities within

risk inventory management.

 Supervises the timely and accurate testing and evaluation of all raw materials, in-process,
and finished materials, as well as environmental samples to ensure quality specifications are
maintained and governmental compliance is assured.

 Investigates and analyzes Quality Assurance problems and customer complaints. Work s with
appropriate personnel to resolve problems and reduce off.

 Communicates technical information regarding changes in formulation, specifications,

procedures, etc. to appropriate personnel.

 Oversees the maintenance of facility analytical equipment and initiates the purchase,
installation and implementation of new equipment.

 Establishes or approves new tests and / or procedures for improved monitoring or analysis.

 Performs Gatek eeping and Product Introduction Process responsibilities for introduction of
new products, raw materials.

 Performs for the Quality Module (QM) for all products and raw materials, as well as
associated pack ages of products and raw materials.

 Maintains accurate records and monitors quality performance.

 Performs other related duties, such as routine Quality Assurance testing, as required.

 Maintains and promotes a safe and orderly work ing environment, as well as smooth Quality
Work .

 Determines the quality of all nonconforming materials(NCR).

 Performs ISO Management Representative Responsibilities, internal auditor, and Lead

auditor duties as required for the company.

PROFESSIONAL WORKING EXPERIENCE:

Company : CHINA COMMUNICATION CONSTRUCTION CO. LTD

Project : INFRASTRUCTURE OF JUBAIL-2, STAGE-3,(SWC) (RC)
Position : QA/QC MANAGER
Duration : NOVEM 2016 TO AUGUST 2017

Duties & Responsibilities: AS A QA/QC MANAGER

 Coordinate with quality inspections with all the site sub -contractors and vendors coordinate all
non-destructive testing on site
 Coordinate with the customer’s representative on all quality matters, Coordinate all receipt
inspections, distribute relevant QA/QC documentation to site subcontractors.
 Verify that the quality related site activities are in accordance with the applicable codes and
standards, Participate in the site internal and external site audits ,
 Coordinate all the quality site inspections through the site QC inspectors.
 Ensure all quality control documentation is compiled and competed for as -built hand over
through the QC turnover engineer
 Control all nonconformance reports and undertak e remedial action, Compete site quality control
instructions and action remedial responses
 Review the customer’s specification and undertak e relevant training to the site QC inspector
 Monitor the implementation of the approved site QC Plan, Complete and coordinate the approval
of the sites QC technical submittals to the customer
 Coordinate with the site construction manager on all quality issues Coordinate and chair the
QA/QC site week ly meetings with the projects subcontractor’s QC personnel.
 Elaborating inspection and test programs, Ensure the safety is adhered to at site. Assure all
technical documents relative to site quality, Tak ing care of QA/QC Document Project.
 QA QC Manager will report directly to the Project Manager and will work with or manage a team
of Officers as necessary.
 QC manager will also work directly with Engineers and Site managers as a liaison to the Project
Manager to ensure that quality is achieved effectively. Further this manager will work with prime
contracting representatives or customers where applicable to reassure that proper or specified
QA QC procedures are being observed and utilized in an effective manner.
 Providing training / orientation to the new Production and QC staff so as to create awareness of
Quality and to build a team work ing spirit.
 Initiating samples and trials for new developments until approval.
 Visiting customers to assess Quality related matters and to review NCMR’s (Non-Conforming
Material Report) and provide CAPA (Corrective & Preventive Actions Report) as required.
 Initiating the Corrective and Preventive action for the Customer complaints and completion of it
with the help of Production Department and follow up thereafter.
 Details manage the receiving process for all incoming shipments of materials and equipment
ensuring the materials are properly stored and maintained.
 Ensure that project documents used at the jobsite are updated maintained and stored in
accordance with project guidelines.
 Manage week ly quality meetings with client and subcontractors Responsible for ensuring
systems are contractually complete and acceptable prior to being turned over and also prepare
the turnover documentation associated with each system.
 To produce audit reports for management, To report observations of best practice and provide
technical support to the Quality Standards.
 Ensure best quality standards are applied,

Company : TECNICAS REUNIDAS GULF (Spain Co.)

Project : SADARA CHEMICAL PLANT III (AL JUBAIL-2)
Position : SR.QA/QC PIPING & MATERIAL INSPECTOR
Duration : FEB 2014 to SEP 2016

 Duties & Responsibilities: AS A SR. QA/QC INSPECTOR

 Involved in the preparation and development of construction and testing procedures, hydro test
pack ages and all relevant project procedure preparation.

 Responsible for company provided engineering documents, review of sub-contractor prepared

engineering documents, ensuring engineering schedules are maintained, resolution of
engineering site queries, coordinating resolution of engineering procurement issues, support of
systems completion and turnover activities.
 Establish and maintain a good work ing relationship and communication with other site team
members, advise areas of concern and tak e an active role in implementation of necessary
actions.

 Participate in design reviews, Risk Assessment and HAZOP studies associated with design
changes for operating facilities as part of project development.

 Responsible in reviewing and approval of sub -contractor mechanical construction activities,

system testing and commissioning procedures.

 Coordinate with the sub-contractor Engineers and Project Manager to ensure that all work s
are carried out in accordance with project procedures, safely with due considerations to
quality.

 Plan and organized vendor specialist mobilization and demobilization, review daily progress
reports, oversee the overall work activities base on project look ahead planning, liaise with
operations personnel for the system commissioning and system handover after
commissioning.

 Coordinate with the client representative for any change order & revision in the field for proper
documentation.

 Hands on supervision on erection of steel structures/installation, leveling & alignment of static

equipment such as vessel, drum, exchanger, column, and tower including internal installation
such as chimney tray collector, trough distributor, feed pipe assembly, flashing feed gallery,
flex type pack ing, demister, orifice deck distributor and internal trays and rotating equipment
alignment.

 Attend to progress and safety management meeting

 Duties & Responsibilities: AS A QA/QC MECHANICAL INSPECTOR

 Areas of expertise are Preservation, Installation, Inspection & Verification of Rotating

Equipment, Static Equipment, Vessel Internals, Air fin coolers, Surface condensers, structural,
etc.
 Experienced in preparation/verification of ITP, QCP, Method Statements, NCR, DR, ITR etc for
the Installation & Inspection of Equipment.
 Familiar with code & standards - API, Aramco, Borouge, QP, Shell DEP, PIP VEFV, Tema etc.
 Familiar with Piping Test Pack review, Line walk down and Punching, Pressure Test,
documentation.
 Inspection for Preservation of Equipment include N2 pressure, Sacrificial Anode installation,
Desiccants / VPCI Powder, Telltale hole grease lubrication, Paint Damage, closed condition of
Flanges/openings, Grease lubrication of machined parts, bearing housing oil level, Periodic
shaft turn, Storing of Plunger & valve components, Space heater energize of motor, Storing of
spare rotor & parts, etc.
 Installation & Inspection for Rotary Equipment include Padding, Elevation, Position,
Orientation, Levelness, Pre.shaft alignment, Run-out, Void, Surveillance inspection during
erection and welding of Piping, Pipe Strain, Motor / Turbine solo run, Final shaft alignment,
Prep. of Graph, P&ID Verification, Lube oil Flushing Inspec tion, Mechanical Running test,
Completion of inspection records etc.
 Installation & Inspection for Static Equipment include Padding, Elevation, Position, Orientation,
Verticality, Levelness, Platform & ladder, Vessel Internal work , Leak Testing, Loading of
catalyst, chemicals, Support balls, Vessel Box-up, etc.
 Installation & Inspection of Air Fin Cooler & Air cooled surface condenser include Alignment of
setting plate, structure, tube bundle, louver, shaft, pulley, Blade Angle, Tip clearance, Belt
tension, pressure testing / Dew point inspection for tube bundles, solo run of motor,
Completion of inspection records etc.

 Ensuring that all mechanical construction activities and assembly of components including
preservation of equipment for the Central Processing Facility Project (CPF) are carried out in
accordance with Client approved Project Specifications, Project Procedures, Method
Statements, and relevant Codes & Standards.
 Witnessing and monitoring of all site static/rotating equipment, pack age equipment and sk id
mounted vessels/machinery inspections including structural steel erection.
 Ensure that all inspection reports are accurate and relevant documents are current status.
 Review all inspection reports for compliance, Prepare nonconformance reports to the QA
manager and assist in developing corrective actions.
 Coordinate with the client QC inspectors for the resolution of site problems, Completion of QC
site instructions and coordinate their closure and review of inspection test pack ages during the
course of construction activities.
 Compliance with the site’s health and safety regulations, Attend week ly QC meetings.
 Ensure all the equipment inspection activities are performed to approve procedures, codes and
standards.
 Executes the specific inspections on materials, equipment and construction/installation
activities on site.
 Issues the relevant Quality records and, when necessary, writes and sends to QC Manager
Non-conformance reports.
 Controls equipment installation, alignment and leveling. Performs f unctional check s and
mechanical completion check s.
 Witness the test, controls and inspection, authorizing the acceptance at quality control
completion, obtain the relevant documentation and ensure the correct implementation of the
approved Inspection Test Plan according to Client’s requirements.
 Monitor the construction activities of subcontractors to ensure that the work s are safely
performed according to good engineering practices and standards.
 Inspection and witnessing of testing and commissioning of rotating equipment and related
documentation in accordance with project procedures.
 Assigned as quality assurance inspector for manufacturing operation of wires and cables,
establishment of quality control circle and process inspection point, materials inspection and
acceptance, and assists production supervisor in production planning.
 Responsible for achieving total quality excellence within the Department, through appropriate
product/process inspection and testing; thus ensuring that quality functions and the QC
Procedures are implemented in accordance with set goals.
 Responsible for First Article Inspection and released QA documents.
 Conduct regular in-process inspection/testing in all stages of production for the purpose of
monitoring quality non-conformances in all areas of production.
 Coordinate with the concern Departments regarding with the corrective action that should be
tak en on any reported non-conformances.
 Monitor and follow-up on the proposed corrective actions and the stage of implementation
thereof.
 Assist the QC Manager in the development and implementation of Quality Work Procedures
and Instructions; documents revisions, issuance and retrieval, filing and storage, and updating
documents register.
 Assume full responsibility and accountability for customer complaints; interact with all
personnel who manage, perform and verify work affecting quality and provide/recommend
solutions to problems relating to product, process or quality system. Obtain and maintain
records of national and international standards thereby ensuring that the standards are
regularly updated. Conducts internal calibration of in-house equipment.
Company : HYUNDAI-KCC ENGINEERING LTD (KOREAN Co.)

Project : JUBAIL POLYSILICON (WORLEY PERSON)

Position : QA/ QC SUPERVISOR
Duration : APR 2013 TO OCT 2013

 Duties & Responsibilities: AS A QA/QC SUPERVISOR

 Review and approve Sub contractor documents for compliance with Total specification
and International standards.
 Vendor Assessment and review of deliverables for status quo.
 Co-ordinate site inspection activities with all disciplines enabling all site related Quality issues
are sorted out in a timely manner.
 Attend week ly meeting with sub-contractors and discuss issues related to QA/ QC and
enforcing the implementation of raised memos.
 Raise Non-conformance reports and follow ups for the issues not in compliance with
the project specifications.
 Provide Project deviation request related to QA/QC after careful analysis of justification by the
sub-contractor
 Review and approve PQR, WPS and witness welder qualification tests. Inspection for
consumable handling, IMTE list track ing and implementation of calibration requirements as
per contract specification.
 Prepare site welding performance data sheet and monitoring of day-to-day welding
production and prepare history sheets.
 Witness field erection of piping, pipeline, equipment’s and structures per approved drawings.
 Witness Peak ing, Banding, Plumbness, roundness and settlement tests for the field
erected Oil storage and Fire water storage single sk in Fixed roof tank s.
 Painting, Polypropylene coating and Polyk en wrapping inspection of Pipelines.
 Witness profile check s, DFT and holiday for field painting and coating applications.
 Witness Hydro tests, Gross air leak tests and Nitrogen purging for piping, Pipelines and
Equipment’s.
 Perform conformity check s for reinstatement and pre-commissioning thereby enabling
smooth handover to start up team.
 Review films and monitor NDT activities in site for compliance with established codes
and specifications.

Company : SK ENGINEERING &CONSTRUCTION (EPC#2)

Project : YANBU ARAMCO SINPOPEC REFINING COMPANY(YASREF)

Position : QA/QC PIPING INSPECTOR
Duration : DEC 2012 TO MAR 2013
  Duties & Responsibilities: AS A QA/QC PIPING INSPECTOR

any : SUNG CHANG ENGINEERING & CONSTRUCTION CO.LTD

Project : OFFSITE AND UTILITIES PACKAGE # 3 PROJECT –ABU- DHABI(TAKREER)

Position : QA/QC PIPING INSPECTOR

Duration : JAN 2012 TO AUG 2012

Company : BADAR AL MULLAH & BROTHERS & COMPANY W.L.L

Project : KUWAIT NATIONAL PETROLIUM CO. (KNPC -0028)

Position : QA/QC PIPING ENGINEER

Duration : Dec 2009 to Feb 2011

 Duties & Responsibilities: AS A QA/QC PIPING INSPECTOR

 Job Description:
Ensuring that all mechanical construction activities and assembly of components including
preservation of equipment for the Central Processing Facility Project (CPF) are carried out in
accordance with Client approved Project Specifications , Project Procedures, Method
Statements, and relevant Codes & Standards.

 Witnessing and monitoring of all Pipes, pack age equipment and sk id mounted
vessels/machinery inspections including structural steel erection, Ensure that all inspection
reports are accurate and relevant documents are current status.

 Review all inspection reports for compliance, Prepare nonconformance reports to the QA
manager and assist in developing corrective actions,Coordinate with the client QC inspectors
for the resolution of site problems.

 Completion of QC site instructions and coordinate their closure and review of inspection test
pack ages during the course of construction activities, Compliance with the site’s health and
safety regulations.

 Attend week ly QC meetings, Ensure all the Pipe inspection activities are performed to
approve procedures, codes and standards, Executes the specific inspections on materials,
equipment and construction/installation activities on site.

 Issues the relevant Quality records and, when necessary, writes and sends to QC Manager
Non-conformance reports, Controls all pipe installation, alignment and leveling. Performs
functional check s and mechanical completion check s.

 Witness the test, controls and inspection, authorizing the acceptance at quality control
completion, obtain the relevant documentation and ensure the correct implementation of the
approved Inspection Test Plan according to Client’s requirements.

 Monitor the construction activities of subcontractors to ensure that the work s are safely
performed according to good engineering practices and standards.
  Inspection and witnessing of testing and commissioning of Piping and related documentation in
accordance with project procedures, Attend all necessary inspections as identified in the
approved Inspection and Test Plan (ITP).

 Inspect the production quality to establish if the client requirements are being achieved,
Record and document any and all deviations from the Project Quality Program (PQP) and the
Company Integrated Management System (IMS).

 Update the system with any and all deviations from the Project Quality Program and the
Company Integrated Management System (IMS), Coordinate with the client representatives
to ensure that inspections are carried out expediently.

 Generate client Requests for Inspection (RFI) where required providing sufficient notice for
hold, witness and inspection points, Carry out inspections on Exception Items (EI) as
documented and sign off a closed when activity is complete.

 Continually carry out surveillance inspections on the project recording and documenting any
and all deviations from the (PQP) and the company Integrated Management System (IMS).

 Maintain a good work ing relationship with all Client personnel, Maintain good record k eeping
of activities carried out and inspection reports, surveillance reports, etc, Comply with all
Project HSE requirements i.e. PPE, work Permits etc. Any other duties as assigned from time
to time

Company : SAUDI OGER LTD W.L.L ( RIYADH)

Project : PIPELINE NORTHEN PROJECT (1000km) & POTABLE WATER SYSTEM

Position : PIPING QC INSPECTOR

Duration : Feb 2007 to Dec 2009

Company : PUNJ LLOYD LTD

Project : DABHOL – BANGLORE PIPELINE PROJECT(INDIA)

Position : PIPING ENGINEER

Duration : Aug 2003 to Jan 2007

Duties & Responsibilities: AS A PIPING INSPECTION ENGINEER

Packages, inspecting the water to be used for Hydro Test as per the ASME B-31.3 St
 Ensure the Inspection & Test Plan of each activity is fulfilled and "hold points" of the company
are completed in due time.
 Ensure all the personnel employed and operating in welding and NDE activities is duly sk illed
and qualified in accordance with the applicable specifications, codes and regulations.
 Monitoring daily QC activities of Sub Contractors, To ensure erection is in compliance with
contract specifications, review of inspection and test plans and erection procedure to ensure
the implementation of the project approved QA/QC procedures and standards are followed.
  Perform routine surveillance, inspection, monitoring, auditing & assurance of Sub -Contractor's
site activities (Fabrication and Welding, NDT, Coating and Painting) in accordance with the
Project and Contractors Specifications, ITP and Quality Plans.
 Identifying the test medium to be used for Hydro Test for Piping Lines in the Test Pack ages,
inspecting the water to be used for Hydro Test as per the ASME B -31.3 Standards.
 Piping line check , witness hydro testing and review hydro test pack ages to verify the
completion of NDT requirements, gauge calibrations, verifying that pipe supports, hangers
and guides have been installed in accordance with the piping drawings and the pipe support
details, analyze the requirement of temporary supports for above ground piping during hydro
test, reinforced pads leak testing.
 Assure that all joints are exposed for examination during pressure test. Ensure that isolation
or disconnection of equipment not to be tested. Check vents are open when filling and
draining lines.
 Mak ing Punch List with client and attained the same Hydro Test witness with client. All the
inspection report mak ing and tak ing the signature from the client .
 Receiving Incoming materials from vendors and preparing inspection reports for Fit -up and
welding. Co-ordinate with client quality Engineer for final Punch listing.
 Control of quality Control documents and maintain its status list. Inspection of deliveries of
Materials to assure that they are within tolerance, grade in quality as specified. They are
properly stored and handled, and that they have been not damaged.
 Raising RFI’s for each item of work completed and at site for witness. Orientation check ing,
Identification of Radiography joints, tak ing NDT clearance from Clients, Repair attending of
joints, Documentation maintenance for ISO records.
 Control of management and execution of all activities as per specification codes, approved
procedure. Familiar with Hydro test k nowledge of Plant piping and Fittings.
 Valve testing RFI rising with Construction Team Coordination. Valve inspection and testing
arrangements and witness with EPC/Client Inspectors as per API 598.

Duties & Responsibilities: AS A INTERPRET AND EVALUATE NDT,WITNESS HYDRO TEST, PNEUMATIC
TEST AND POST TEST REINSTATEMENT:

 Ensure that all required NDE shall be performed prior to final system hydro/
pneumatic testing unless otherwise specified by engineering, reviewing all the NDT
reports with coordination of NDT Personnel & Third party Inspectors.
 Identification of risks to the quality of work and the completion programs and
associated solutions.
 Trouble shooting, Maintain day-to-day liaison with Contractor's site QA/QC staff.
Prepare daily reports of all site QC activities performed.
 Valve drawings and calculations, including outline dimensions, weights, section
drawings, part lists and materials for approval.
 Trim shall include the nozzle, the disc holder, stem, guide, blow down ring, ring pin,
bushing and all internal parts, except the body, in contact with the process fluid.
 The nozzle and disc shall be forged / bar stock SS 316 with machined stainless steel
guide and spindle.
 The valve spring design shall permit an adjustment of +/- 5 % of the set pressure as a
minimum. Spring materials supplied shall be suitable for the relieving temperatures
given on the data sheet.
 Alloy steel shall be used for temperature below 230°C. Plain lifting levers shall be
provided on all valves for steam service unless specified otherwise on the data sheet.
 Caps shall be provided over the spring adjusting screws on all valves. The cap and
bonnet shall be provided with a wire seal to prevent unauthorized adjustment.
 Only safety relief valves incorporating adjustable blow down rings shall be offered for
protecting process equipment. Safety / Relief valves shall be painted in accordance
with manufacturer standard unless otherwise specified.
 The safety or relief valve shall be of adequate size to relieve the capacity at the
specified pressure and temperature conditions and fluid physical properties
regardless of any preliminary sizing calculations or orifice designation shown on data
sheet.
 Accumulation used in calculating size of relieving devices shall be 10%. The valves
shall be suitable for continuous operation under the operating conditions indicated in
data sheets.
 For very low capacity applications, if API orifice is offered, vendor shall provide
mechanical stop to prevent lifting. Vendor shall also arrange for witnessing capacity
test of such valves.
 A permanently attached (with drive pins or equal) stainless steel tag (s) stamped with
the following information shall be provided on each valve.
 Tag Number Manufacturer's Name. Trademark Model Number.
 Serial Number and Year of manufacture Size of Valve with flange rating for inlet and
outlet Body Material. Body and Trim Material Set Pressure Set Pressure Range Orifice
Description Code stamp.
 Each valve shall be factory set and tested in accordance with the appropriate code
Procedures. When the valve is subjected to the specified set pressure, destructive
chattering shall not occur when raising the pressure to the popping point and then
lowering to below the closing pressure.
 Set pressure tolerances shall be as required by the appropriate code. Operational
tightness test - the valves shall be bubble tight when tested at 90% of set pressure in
accordance with the appropriate standard.
 Test & Test Certificate The supplier shall issue with each valve test certificates
confirming that it complies with the relevant codes for: Hydrostatic pressure test, Seat
leakage test, relieving set pressure, Functional test, Material test certificate for
pressure-containing parts.
 Material test certificates with detailed chemical analysis from the foundry for each
casting Certificate of radiography / X-ray for valve casting. Certificate in form III C for
all valves covered under IBR certification.
 Factory Inspection The complete valve and actuator assembly shall be inspected by
the owner and third party prior to dispatch unless otherwise advised. Owner/MMCI
shall be informed at least 6 weeks in advance for the inspection and FAT.
 Vendor shall provide as a minimum the following documents Valve general
arrangement Drawing showing main components, main dimensions and weights.
 Technical data / catalogues Installation Requirements Calibration certificate,
hydrostatic pressure test, Seat leakage, relieving set pressure Material test certificate
for pressure containing parts.
 All documents mentioned in certification Inspection clearance certificate (Owner
/consultant / Third Party Inspector). Manuals and drawing
Duties & Responsibilities: AS A REVIEW AND COMMENT UPON SUB CONCTRACTOR DAILY INSPECTION
RECORDS FOR ACTIVITIES COVER INVESTIGATE AND QUERIES:

 Piping line check , witness hydro testing and review hydro test pack ages to verify the
completion of NDT requirements, gauge calibrations, verifying that pipe supports, hangers
and guides have been installed in accordance Familiar with piping materials selection, piping
sizing calculation and Pipe thick ness selection.
 Piping Codes ASME B31.3 and Standard Manufacturing of Metallic pipes.
 Fabrication and installation of piping systems Selection and application of valves &control
valves,Familiar with ITP for welding, Preparation of Piping Layout drawing from P & ID
documents Familiar with system description (SD), PFD, system flow diagram (SFD).
 Familiar with different types of pipe fittings, coupling, swage, union, flanged fittings, plastic
fittings, Joints, strainers etc.
 Familiar with Mechanical equipment’s such as Horizontal Pressure Vessels (Accumulators),
Vertical Pressure Vessels (Fractionation Column), Pump, Motors, Heat Exchangers, Cooling
Tower.
 Familiar with ASME Boiler and Pressure vessel codes. Familiar with Section VIII div. I
 Design and construction of pressure vessel. Measurements and weight, Geometry and layout
of pressure vessels Lik e Pipe thick ness, internal pressure, External pressure, calculations for
dish heads mechanical equipment’s.

SAFETY TRAINING ATTENDENT

 Elementary first aid and fire prevention and fire fighting .

 Familiar with operation of fire extinguishers like DCP, CO2
 Operation of fire hydrants, deluge valve systems and MCP
 Lock out Tag out (LOTO) procedures.
 Safety procedures for Tagging and scaffolding.
 All types of permit system& preparation of permits.
 Familiar with personal protective equipment’s and life guards.
 Barriers, barricades &fencing.
 Lifting, Rigging, Excavations, Confined Space entry procedures.
 Elementary PPE, harness, work at heights, welding procedures.
 Toxic chemicals, gases, hazardous chemicals

STRENGTHS AND VISION:

 Willingness to learn.
 Ability to deal with people diplomatically.
 Ability to deal with people diplomatically.
 Excellent verbal and written Communication skills.
 Good leadership quality

CONTACT INFORMATION:

 NAME: MOHAMMAD ZUBAIR ALAM

 NATIONALITY INDIAN
 MARITAL STATUS MARRIED.
 DATE OF BIRTH 4TH MARCH 1980
  DRIVING LICENCE NO SN 04003502232033/325253 (SAUDI ARAB)
 LOCATION AL JUBAIL (SAUDI ARAB)

DECLARATION OF TRULY INFORMATION:

 I hereby declare that, the information given above is true the best of my knowledge and I
assure you that.
 I will in the write earnest and full fill the expectations of my superiors .

 Identifying the test medium to be used for Hydro Test for Piping Lines in the Test
Packages, inspecting the water to be used for Hydro Test as per the ASME B -31.3
Standards