Faculty of Engineering and Technology

Bachelor of Technology.
In Effect from Academic Year 2018-19

Branch Name: Mechanical Engineering

Semester/Year: Semester VI / Third Year
Machine Design - II
Subject Title:
Subject Code: 1ET1010603
Pre-requisite: Machine Design-1

Course Objectives:
1. To learn about the design procedure for various types of gears.
2. To learn about the design procedure of gear box for machine tools.
3. To Learn design procedure for journal bearing selection of antifriction bearings.
4. To Learn design consideration of IC engine components & load lifting devices.
5. To learn design consideration of Machine Tool Elements.

Teaching Scheme (Hours per week) Evaluation Scheme (Marks)

Theory Practical
Total
Lecture Tutorial Practical Credit
(T+P)
University Continuous University Continuous
Assessment Assessment Assessment Assessment
3 1 0 4 70 30 -- 20 120

Subject Contents
Sr. Total Weight
Topic
No. Hours (%)
Design of Gear Drives: Gear terminology, Kinematics of gear drive,
Standard system of gear tooth, Gear materials, Design of Spur, helical and
01 bevel gears (Tooth proportions, Force analysis, Dynamic loading of gear 10 25
tooth, Heat Treatment and Wear Resistance, Gear Construction and stress
concentration), Design of worm gear set.
Design of Gear Box for Machine Tools:
Comparison and Choice of progression (Arithmetic, Geometric, Harmonic
02 and Logarithmic), general design procedure, determination and fixation of 06 15
spindle speeds, selection of the best structure diagram, selection of gear
layout and ray diagram, determination of number of teeth on gears.
Load Lifting Devices: Selection of steel wire rope for hoists and cranes,
03 06 15
crane hooks, design of hook block, sheaves and rope winding drums.
Design of Bearings: Design of hydrodynamic journal bearings, Types,
materials and selection of bearings, Working conditions for the bearings,
Hydrodynamic lubrication theory for journal bearings, Design factors
04 08 20
(minimum film thickness, flow variable, heat balance etc.) for journal
bearings, Design procedure for journal bearings, Design of bearings (bearing
materials, bearing housings, bearing shells etc.), Design of thrust (pivot and
 Faculty of Engineering and Technology
Bachelor of Technology.
In Effect from Academic Year 2018-19

collar) bearings, Ball and roller bearings, Load and life rating of bearings
Design of I.C. Engine Parts: Components of I.C. engine, Materials for
engine components, Working conditions, Forces and stresses acting on
various engine components, Design of cylinder and cylinder liner, Design of
05 piston, Design of Connecting Rod, Thrust in connecting rod, Stress due to 08 20
whipping action on connecting rod ends, Design of cranks and crank shafts,
Strength and proportions of over hung and center cranks, Design of crank
pins.
Design of Machine Tool Elements: Design of beds, slide ways, spindles,
06 03 5
material selection, design of strength and rigidity of parts.

Course Outcomes:
The student will be able to
1. Learn design procedure for various types of gears.
2. Learn design procedure of gearboxes for machine tools.
3. Learn design considerations of Journal bearing and selection of antifriction bearing.
4. Learn design consideration for IC engine components and crane parts.
5. Learn design consideration for machine tool elements.

List of References:
1. Sharma C.and Purohit Kamlesh. Design of Machine Elements. PHI Learning Pvt Ltd.
2. Sharma P. C. and Aggarval D. K. Machine Design. S K Kataria Publishing.
3. Patel R.C., Sikh S.S, and Pandya A. Machine Design. Vol-II, C. Jamnadas & Company
Publishers.
4. Khurmi, R.S and Gupta J.K. A Text book of Machine Design, S Chand Publication.
5. Shigley J.C. Mischke Budynas R. Mechanical Engineering Design.Tata-McGraw Hill
Publishers.
6. Norton Robert. Machine Design: An Integrated Approach. Pearson Education Publishers.
7. Bhandari V. Design of Machine Elements Tata-McGraw Hill Publishers.
8. Sadhu Singh S. Machine Design Khanna Publishers.
9. P.S.G. Design. Data book. PSG College of Engg. & Tech. DPV Printers.
10. Mahadevan, K and Balveera Reddy K.Design Data Book . CBS Publishers & Distributors
Pvt Ltd.

Note: Use of Design data book during the Lectures/Practical sessions is desirable.
Lst of Tutorials :

1. Design of Problems and Preparation of Report :

List of Design Problems:
1. Design exercise of Spur, Helical, Bevel & Worm gears.
1. Design exercise for hook block.
2. Design exercise for selection and mounting of Rolling element bearing.
3. Design exercise for Journal & antifriction bearings.
4. Design exercise for I.C. Engine components.
5. Design exercise for the Machine tool element.
6. Design exercise of Gear Box with its kinematic arrangement.
 Faculty of Engineering and Technology
Bachelor of Technology.
In Effect from Academic Year 2018-19

2. Design & Assembly and Detail Drawing.

Note: (Drawing should be on A1 size both detail & Assembly)

List of open Source Software/ Learning website:

1. http://nptel.ac.in/courses/112106137/
2. https://ocw.mit.edu/courses/mechanical-engineering