STAR™ Aliphatic Amine Line Pipe (High Pressure - STANDARD DESIGN - Product Data)

Product Description Benefits

• Pressure - Up to 3500 psi (24,1 MPa) • Corrosion Control
• Resin System - Aliphatic Amine Cured Epoxy • Reduced Installation Costs
• Reinforcement - Premium Fiberglass • Improved Flow Efficiency
• Joining Systems - API 8rd Threaded
• Reduced Paraffin & Scale Build-Up
• Joint Length - 30 Feet (9,1 mts) Nominal
• Reduced Maintenance Cost
Random Lengths of 20 to 32 Feet (6,1 to 9,8 mts)
• Temperature - Up to 200° F (93.3° C) Maximum
• Sizes - 1½ through 8 inches - API 8rd Thread Applications
• Fittings - A variety of filament wound API 5B • Production Lines or Injection Lines
threaded fittings are available. Purchase all fittings • Transfer Lines or Disposal Lines
by thread size and design pressure rating only. • Oil, Gas, Saltwater, CO2 and H2S

High Pressure Design ≥ 500 psi Joining System

• Design Life - 20 years at full rating
• Design Temperature - 150° F (65.6° C) Advanced Composite Thread (ACT)
• Wall Thickness - Nominal
• Hoop Stress - Average Long-Term Hydrostatic
Strength (LTHS), ASTM D2992-B
• 100% Factory Hydro Test - All sizes 1.25 times the
Series pressure rating
• Non API Design

Flow Factors
• Hazen Williams C=150
• Absolute Roughness = 0.00021 in. (0.00533 mm) • ACT - Molded threads using a graphite, ceramic
and epoxy composite for high performance
Nominal Moduli applications.
• Hoop Modulus of Elasticity
• All 1½” EUE 10rd and 2 3/8” - 4 1/2” EUE 8rd API
73ºF - 4.3 x 106 psi (29.7 GPa) threads conform to API 5B Table 14, 14th Edition
150ºF - 3.6 x 106 psi (24.6 GPa) (L4 is minimum) and all 5 1/2” - 9 5/8” OD 8rd casing
200ºF - 2.5 x 106 psi (17.0 GPa) threads conform to API 5B Table 7, 14th Edition (L4 is
minimum).
• Axial Modulus of Elasticity
73ºF - 2.3 x 106 psi (16.1 GPa)
150ºF - 1.9 x 106 psi (13.3 GPa)
200ºF - 1.3 x 106 psi (9.2 GPa)
• Poisson’s Ratio
nah= 0.38 (minor)
nha= 0.69 (major)

Physical Properties
• Density = 124 lbs/cu ft (1986 kgs/cu m)
• Specific Gravity = 1.99

Thermal Properties
• Coefficient of Thermal Conductivity
0.23 BTU/(ft•hr•°F) (0.4 W/(m•C°))
• Axial Coefficient of Thermal Expansion
10.4 x 10-6 in/in/°F (18,8 x 10-6 mm/mm/°C)
• Hoop Coefficient of Thermal Expansion
6.2 x 10-6 in/in/°F (11,2 x 10-6 mm/mm/°C)

www.fgspipe.com • [email protected]
 SIZE NOMINAL PIPE DIMENSIONS Minimum
Inside Outside Wall Pipe Connection Bending Short Term
Diameter Diameter Thickness Weight Diameter Radius Tensile Rating
Pipe Thread In (mm) In (mm) In (mm) lbs/ft (kg/m) In (mm) Ft (m) Lbs (kgs)

Series 500 (3,4 MPa)(1) 500@150°F (65,6°C) 450@180°F (82,2°C) 400@200°F (93,3°C)

3 3 1/2 2.94 (74,7) 3.07 (78,0) 0.05 (1,3) 0.70 (1,0) 4.05 (102,9) 154 (46,9) 1800 (816)
4 4 1/2 3.85 (97,8) 4.02 (102,1) 0.07 (1,8) 1.20 (1,8) 5.09 (129,3) 201 (61,3) 3000 (1361)
5 5 /2
TC 1
4.74 (120,4) 4.91 (124,7) 0.09 (2,3) 1.80 (2,7) 6.25 (158,8) 246 (75,0) 3600 (1633)
6 6 5/8 5.93 (150,6) 6.15 (156,2) 0.11 (2,8) 2.10 (3,1) 7.10 (180,3) 308 (93,9) 5800 (2631)
8 8 5/8 7.74 (196,6) 8.03 (204,0) 0.15 (3,8) 3.90 (5,8) 9.25 (235,0) 401 (122,2) 10300 (4672)

Series 800 (5,5 MPa)(1) 800@150°F (65,6°C) 700@180°F (82,2°C) 650@200°F (93,3°C)

2 2 /8
3
1.94 (49,3) 2.11 (53,6) 0.08 (2,0) 0.54 (0,8) 2.94 (74,7) 106 (32,3) 1600 (726)
21/2 2 7/8 2.37 (60,2) 2.53 (64,3) 0.08 (2,0) 0.60 (0,9) 3.55 (90,2) 127 (38,7) 1800 (816)
3 3 1/2 2.94 (74,7) 3.11 (79,0) 0.09 (2,3) 0.85 (1,3) 4.10 (104,1) 156 (47,5) 2400 (1089)
4 4 1/2 3.85 (97,8) 4.08 (103,6) 0.11 (2,8) 1.49 (2,2) 5.22 (132,6) 204 (62,2) 4200 (1905)
5 5 /2
TC 1
4.74 (120,4) 5.02 (127,5) 0.14 (3,6) 2.50 (3,7) 6.25 (158,8) 251 (76,5) 6100 (2767)
6 6 5/8 5.50 (139,7) 5.83 (148,1) 0.17 (4,3) 3.10 (4,6) 7.35 (186,7) 292 (89,0) 8300 (3765)
6 6 5/8 5.93 (150,6) 6.27 (159,3) 0.17 (4,3) 3.10 (4,6) 7.30 (185,4) 314 (95,7) 9200 (4173)
8 8 5/8 7.74 (196,6) 8.18 (207,8) 0.22 (5,6) 5.80 (8,6) 9.55 (242,6) 409 (124,7) 15800 (7167)

Series 1000 (6,9 MPa)(1) 1000@150°F (65,6°C) 900@180°F (82,2°C) 850@200°F (93,3°C)

2 2 /8
3
1.94 (49,3) 2.11 (53,6) 0.08 (2,0) 0.55 (0,8) 3.00 (76,2) 106 (32,3) 1600 (726)
2½ 2 7/8 2.37 (60,2) 2.54 (64,5) 0.09 (2,3) 0.70 (1,0) 3.55 (90,2) 127 (38,7) 1900 (862)
3 3 1/2 2.94 (74,7) 3.15 (80,0) 0.11 (2,8) 1.03 (1,5) 4.20 (106,7) 158 (48,2) 2900 (1315)
4 4 1/2 3.85 (97,8) 4.14 (105,2) 0.14 (3,6) 1.80 (2,7) 5.35 (135,9) 207 (63,1) 5200 (2359)
5 5 /2
TC 1
4.74 (120,4) 5.09 (129,3) 0.17 (4,3) 2.90 (4,3) 6.25 (158,8) 254 (77,4) 7500 (3402)
6 6 5/8 5.50 (139,7) 5.91 (150,1) 0.21 (5,3) 3.70 (5,5) 7.45 (189,2) 296 (90,2) 10400 (4717)
6 6 5/8 5.93 (150,6) 6.38 (162,1) 0.22 (5,6) 4.10 (6,1) 7.50 (190,5) 319 (97,2) 12000 (5443)
8 8 5/8 7.74 (196,6) 8.29 (210,6) 0.28 (7,1) 7.10 (10,6) 9.75 (247,7) 415 (126,5) 19800 (8981)

Series 1250 (8,6 MPa)(1) 1250@150°F (65,6°C) 1100@180°F (82,2°C) 1050@200°F (93,3°C)

2 2 3/8 1.94 (49,3) 2.14 (54,4) 0.09 (2,3) 0.62 (0,9) 3.00 (76,2) 107 (32,6) 1800 (816)
2½ 2 7/8 2.37 (60,2) 2.58 (65,5) 0.11 (2,8) 0.80 (1,2) 3.60 (91,4) 129 (39,3) 2300 (1043)
3 3 1/2 2.94 (74,7) 3.22 (81,8) 0.14 (3,6) 1.33 (2,0) 4.33 (110,0) 161 (49,1) 3900 (1769)
4 4 1/2 3.85 (97,8) 4.20 (106,7) 0.18 (4,6) 2.16 (3,2) 5.44 (138,2) 210 (64,0) 6300 (2858)
5 5 /2
TC 1
4.74 (120,4) 5.18 (131,6) 0.22 (5,6) 3.50 (5,2) 6.45 (163,8) 259 (78,9) 9600 (4355)
6 6 5/8 5.50 (139,7) 6.00 (152,4) 0.25 (6,4) 4.50 (6,7) 7.57 (192,3) 300 (91,4) 12700 (5761)
6 7 5.93 (150,6) 6.48 (164,6) 0.27 (6,9) 5.20 (7,7) 8.00 (203,2) 324 (98,8) 14900 (6759)
8 8 5/8 7.74 (196,6) 8.44 (214,4) 0.35 (8,9) 8.80 (13,1) 10.00 (254,0) 422 (128,6) 25300 (11476)

Series 1500 (10,3 MPa)(1) 1500@150°F (65,6°C) 1350@180°F (82,2°C) 1250@200°F (93,3°C)

1½ 1.90 1.44 (36,6) 1.61 (40,9) 0.08 (2,0) 0.41 (0,6) 2.50 (63,5) 80 (24,4) 1200 (544)
2 2 3/8 1.94 (49,3) 2.17 (55,1) 0.11 (2,8) 0.72 (1,1) 3.04 (77,2) 109 (33,2) 2100 (953)
2½ 2 7/8 2.37 (60,2) 2.62 (66,5) 0.13 (3,3) 1.00 (1,5) 3.67 (93,2) 131 (39,9) 2800 (1270)
3 3 1/2 2.94 (74,7) 3.27 (83,1) 0.16 (4,1) 1.58 (2,4) 4.43 (112,5) 164 (50,0) 4600 (2087)
4 4 1/2 3.85 (97,8) 4.28 (108,7) 0.21 (5,3) 2.62 (3,9) 5.59 (142,0) 214 (65,2) 7800 (3538)
5 5 /2
TC 1
4.74 (120,4) 5.27 (133,9) 0.26 (6,6) 4.20 (6,2) 6.60 (167,6) 263 (80,2) 11700 (5307)
6 6 5/8 5.50 (139,7) 6.11 (155,2) 0.31 (7,9) 5.50 (8,2) 7.74 (196,6) 306 (93,3) 15700 (7122)
6 7 5.93 (150,6) 6.59 (167,4) 0.33 (8,4) 6.30 (9,4) 8.20 (208,3) 330 (100,6) 18200 (8256)
8 8 5/8 7.43 (188,7) 8.27 (210,1) 0.42 (10,7) 10.50 (15,6) 10.25 (260,4) 414 (126,2) 29200 (13245)
8 9 5/8 7.74 (196,6) 8.59 (218,2) 0.43 (10,9) 12.10 (18,0) 11.40 (289,6) 430 (131,1) 31100 (14107)
All products are produced integral joint unless indicated (TC) Threaded and Coupled

2
 SIZE NOMINAL PIPE DIMENSIONS Minimum
Inside Outside Wall Pipe Connection Bending Short Term
Diameter Diameter Thickness Weight Diameter Radius Tensile Rating
Pipe Thread In (mm) In (mm) In (mm) lbs/ft (kg/m) In (mm) Ft (m) Lbs (kgs)

Series 1750 (12,1 MPa)(1) 1750@150°F (65,6°C) 1550@180°F (82,2°C) 1450@200°F (93,3°C)

1½ 1.90 1.44 (36,6) 1.63 (41,4) 0.09 (2,3) 0.47 (0,7) 2.56 (65,0) 82 (25,0) 1300 (590)
2 2 3/8 1.94 (49,3) 2.20 (55,9) 0.13 (3,3) 0.83 (1,2) 3.14 (79,8) 110 (33,5) 2400 (1089)
2½ 2 7/8 2.37 (60,2) 2.67 (67,8) 0.15 (3,8) 1.20 (1,8) 3.76 (95,5) 134 (40,8) 3400 (1542)
3 3 1/2 2.94 (74,7) 3.34 (84,8) 0.19 (4,8) 1.88 (2,8) 4.57 (116,1) 167 (50,9) 5600 (2540)
4 4 1/2 3.85 (97,8) 4.36 (110,7) 0.25 (6,4) 3.15 (4,7) 5.72 (145,3) 218 (66,4) 9400 (4264)
5 5 /2
TC 1
4.74 (120,4) 5.35 (135,9) 0.30 (7,6) 4.80 (7,1) 7.00 (177,8) 267 (81,4) 13600 (6169)
6 6 5/8 5.50 (139,7) 6.21 (157,7) 0.36 (9,1) 6.30 (9,4) 7.92 (201,2) 311 (94,8) 18500 (8392)
6 7 5.93 (150,6) 6.70 (170,2) 0.38 (9,7) 7.30 (10,9) 8.39 (213,1) 335 (102,1) 21600 (9798)
8 8 5/8 7.43 (188,7) 8.42 (213,9) 0.49 (12,4) 12.20 (18,2) 10.50 (266,7) 421 (128,3) 34700 (15740)
8 9 5/8 7.74 (196,6) 8.73 (221,7) 0.50 (12,7) 13.80 (20,5) 11.60 (294,6) 437 (133,2) 36500 (16556)

Series 2000 (13,8 MPa)(1) 2000@150°F (65,6°C) 1800@180°F (82,2°C) 1700@200°F (93,3°C)

1½ 1.90 1.44 (36,6) 1.68 (42,7) 0.11 (2,8) 0.58 (0,9) 2.65 (67,3) 84 (25,6) 1700 (771)
2 2 3/8 1.94 (49,3) 2.24 (56,9) 0.15 (3,8) 0.95 (1,4) 3.21 (81,5) 112 (34,1) 2800 (1270)
2½ 2 7/8 2.37 (60,2) 2.72 (69,1) 0.18 (4,6) 1.40 (2,1) 3.85 (97,8) 136 (41,5) 4000 (1814)
3 3 1/2 2.94 (74,7) 3.39 (86,1) 0.22 (5,6) 2.14 (3,2) 4.66 (118,4) 169 (51,5) 6300 (2858)
4 4 1/2 3.85 (97,8) 4.43 (112,5) 0.29 (7,4) 3.60 (5,4) 5.91 (150,1) 222 (67,7) 10800 (4899)
5 5 /2
TC 1
4.74 (120,4) 5.45 (138,4) 0.36 (9,1) 5.50 (8,2) 7.00 (177,8) 273 (83,2) 16200 (7348)
6 6 5/8 5.50 (139,7) 6.33 (160,8) 0.41 (10,4) 7.40 (11,0) 8.22 (208,8) 316 (96,3) 21700 (9843)
6 7 5.93 (150,6) 6.82 (173,2) 0.44 (11,2) 8.40 (12,5) 8.59 (218,2) 341 (103,9) 25000 (11340)
8 8 5/8 7.43 (188,7) 8.57 (217,7) 0.57 (14,5) 14.00 (20,8) 10.75 (273,1) 428 (130,5) 40300 (18280)
8 9 5/8 7.74 (196,6) 8.90 (226,1) 0.58 (14,7) 16.00 (23,8) 12.00 (304,8) 445 (135,6) 43000 (19505)

Series 2500 (17,2 MPa)(1) 2500@150°F (65,6°C) 2250@180°F (82,2°C) 2100@200°F (93,3°C)

1½ 1.90 1.44 (36,6) 1.72 (43,7) 0.14 (3,6) 0.68 (1,0) 2.80 (71,1) 86 (26,2) 2000 (907)
2 2 3/8 1.94 (49,3) 2.33 (59,2) 0.19 (4,8) 1.24 (1,8) 3.40 (86,4) 117 (35,7) 3700 (1678)
2½ 2 7/8 2.37 (60,2) 2.82 (71,6) 0.23 (5,8) 1.80 (2,7) 4.03 (102,4) 141 (43,0) 5200 (2359)
3 3 1/2 2.94 (74,7) 3.53 (89,7) 0.29 (7,4) 2.86 (4,3) 4.95 (125,7) 177 (53,9) 8500 (3856)
4 4 1/2 3.85 (97,8) 4.62 (117,3) 0.37 (9,4) 4.76 (7,1) 6.27 (159,3) 231 (70,4) 14500 (6577)
6 7 5.50 (139,7) 6.56 (166,6) 0.53 (13,5) 9.70 (14,4) 9.01 (228,9) 328 (100,0) 28300 (12837)

Series 3000 (19,0 MPa)(1) 3000@150°F (65,6°C) 2700@180°F (82,2°C) 2550@200°F (93,3°C)

1½ 1.90 1.44 (36,6) 1.79 (45,5) 0.17 (4,3) 0.86 (1,3) 2.93 (74,4) 89 (27,1) 2500 (1134)
2 2 3/8 1.94 (49,3) 2.41 (61,2) 0.23 (5,8) 1.51 (2,2) 3.61 (91,7) 120 (36,6) 4500 (2041)
2½ 2 7/8 2.37 (60,2) 2.92 (74,2) 0.28 (7,1) 2.20 (3,3) 4.23 (107,4) 146 (44,5) 6500 (2948)
3 3 1/2 2.94 (74,7) 3.65 (92,7) 0.35 (8,9) 3.45 (5,1) 5.26 (133,6) 183 (55,8) 10400 (4717)
3½ 4 1/2 3.33 (84,6) 4.15 (105,4) 0.40 (10,2) 4.70 (7,0) 6.59 (167,4) 207 (63,1) 13600 (6169)
4 5 1/2 3.85 (97,8) 4.78 (121,4) 0.46 (11,7) 5.84 (8,7) 6.63 (168,4) 239 (72,8) 17900 (8119)

Series 3500 (24,1 MPa)(1) 3500@150°F (65,6°C) 3150@180°F (82,2°C) 2950@200°F (93,3°C)

1½ 1.90 1.44 (36,6) 1.86 (47,2) 0.21 (5,3) 1.05 (1,6) 3.12 (79,2) 93 (28,3) 3100 (1406)
2 2 3/8 1.94 (49,3) 2.50 (63,5) 0.28 (7,1) 1.86 (2,8) 3.89 (98,8) 125 (38,1) 5600 (2540)
2½ 2 7/8 2.37 (60,2) 3.04 (77,2) 0.34 (8,6) 2.70 (4,0) 4.45 (113,0) 152 (46,3) 8100 (3674)
3 4 /2
TC 1
2.94 (74,7) 3.76 (95,5) 0.41 (10,4) 4.90 (7,3) 7.00 (177,8) 188 (57,3) 12200 (5534)
3½ 4 1/2 3.33 (84,6) 4.29 (109,0) 0.48 (12,2) 5.57 (8,3) 7.02 (178,3) 215 (65,5) 16300 (7394)
4 5 1/2 3.85 (97,8) 4.96 (126,0) 0.55 (14,0) 7.75 (11,5) 8.19 (208,0) 248 (75,6) 21800 (9888)
All products are produced integral joint unless indicated (TC) Threaded and Coupled

NOTE: Additional pressure classes are available

on request.

(1)
Series Rating - All ratings are maximum operating
limits. Exceeding these limits will void the warranty
on all NOV Fiber Glass Systems pipe.

3
Joining System Information (API 8rd Thread)
Joining System
1 ½” 2” 2 ½” 3” 4” 5” 6” 6” 8” 8”
Pipe Size - Inches
Thread Size 1.90” 2 3/8” 2 7/8” 3 1/2” 4 1/2” 5 1/2” 6 5/8” 7” 8 5/8” 9 5/8”
EUE 10rd EUE 8rd EUE 8rd EUE 8rd EUE 8rd OD 8rd OD 8rd OD 8rd OD 8rd OD 8rd

• Pin Upset O.D. In 2.15 2.60 3.10 3.75 4.75 5.55 6.65 7.05 8.65 9.65
(mm) (54,6) (66,0) (78,7) (95,3) (120,7) (141,0) (168,9) (179,1) (219,7) (245,1)

• Thread Length In 2.36 2.94 3.25 3.50 3.88 4.75 4.25 4.88 4.85 5.13
(mm) (59,9) (74,7) (82,6) (88,9) (98,6) (120,7) (108,0) (124,0) (123,2) (130,3)

• Make Up Length Loss In 2.06 2.56 2.86 3.13 3.50 4.38 3.88 4.50 4.50 4.75
(mm) (52,4) (65,1) (73,0) (79,4) (88,9) (111,1) (98,4) (114,3) (114,3) (120,7)

Pipe Capacity Performance Ratings vs. Temperature

Size Inside Diameter Capacity 73.4° F 150° F 180° F 200° F
ASTM D 2992-B
(23°) C (65.6°) C (82.2°) C (93.3°) C
Pipe In (mm) Bbls/1,000 ft. (m /km) 3

1 1/2 1.44 (36,6) 2.00 (1,0) psi 26,353 22,203 20,578 19,494
2 1.94 (49,3) 3.70 (1,9) 11.4 Year Life, LTHS
MPa (181,7) (153,1) (141,9) (134,4)
2 /1 2 2.37 (60,2) 5.40 (2,8)
3 2.94 (74,7) 8.40 (4,4) psi 26,004 21,404 19,602 18,401
20 Year Life, LTHS
4 3.85 (97,8) 14.40 (7,5) (long term hydrostatic
stress)
5 4.74 (120,4) 21.80 (11,4) MPa (179,3) (147,6) (135,2) (126,9)
6 5.50 (139,7) 29.40 (15,3)
6 5.93 (150,6) 34.20 (17,8) psi 24,596 20,335 18,666 17,554
20 Year Life, LCL
8 7.43 (188,7) 53.70 (28,0) (Lower Confidence Limit)
MPa (169,6) (140,2) (128,7) (121,0)
8 7.74 (196,6) 58.10 (30,3)
* 150° F and 180° F data are interpolated

National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the web site noted in this literature.

15HR-0001
LICENSEE Q1 RATED

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Phone: 210 477 7500 Ipojuca-PE-Brazil 55.590-000 Phone: 31 345 587 587 Phone: 65 6861 6118 Phone: 971 4881 3566
Phone: 55 81 81312488

www.fgspipe.com • [email protected]

© 2015 National Oilwell Varco

OG8100ENG April 2015