M OT O R CY C L E S

Bajaj Auto Limited

Spare Parts Catalogue

Akurdi Pune 411 035 India
Tel +91 20 27472851
Fax +91 20 27407385
www.bajajauto.com
CIN L65993PN2007PLC130076
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: 71111881 REV. 04, AUG 15

Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar RS 1. How to Read the Catalogue : Open the catalogue and from the pictorial
200’ Motorcycle. This catalogue has been specially designed to assist you in index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
selecting the correct parts for procurement to maintain 100% availability.
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle
catalogue, will be conveyed to you through our Service Circulars. You are for that group so that particular quantity should be multiplied by the
requested to make necessary corrections in the Parts Catalogue as per the number of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the
3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
In case, if you need any technical assistance contact the concerned Regional
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
Office or write to us on the following address : enable you to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Bajaj Auto Limited
Assly Assembly V Volts
Service Department
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Phone : 020-27406557 Cyl Cylinder Comp. Complete
Fax : 020-27407385 O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Change Details Revision No. & Change Details

A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change

01 MAY 15 DT181324 LOWER FAIRING RH (K8) 1 13 114 C In place of Dt181287 YDT02004 Spd Mtr Top Cover+O ring 1 10 92 A
52DT0124 ASSLY BAT CASE 1 22 106 C In place of Dt181021 YDT02003 Proj High Beam w/o Bulb 1 8B 98 A
DT121040 OUTER TUBE RH 1 2 80 C In place of Jl151003 YDT02002 Proj Low Beam w/o Bulb 1 7B 98 A
DT111106 FRAME RUBER PAD LH 1 14 52 A 03 JUL 15 DT131863 ABS Unit 1 1 76 C Changed to Jy131816
DT111107 FRAME RUBER PAD RH 1 15 52 A DT131861 Hose M Cyliner To ABS 1 2 76 C Changed to 36DT0044
DT113817 GROMMET TAIL LAMP 1 16 102 A DT131860 Hose Caliper To ABS 1 3 76 C Changed to 36DT0043
DT113824 SLEEVE TAIL LAMP 1 17 102 A DT131825 Hose Disc Brake Rear 1 3 72 C Changed to 36DT0042
DT131827 CALIPER BRACKET (ABS) 1 23 72 A DT171042 Tank Side Cover 1 2A 112 A
DT171030 FOAM TANK COVER 1 31 88 A 36DT0022 Kit Tank Dcl Yellow 1 19 114 C Individual parts make serviceable
DT171082 BEADING TANK COVER 1 32 88 A 36DT0023 Kit Tank Dcl Red 1 19 114 C Individual parts make serviceable
DT181275 F STRUCTURE MIDDLE 1 25 98 A 56DT366B Front Bezel Silver 1 22 98 A In place of Dt181252
DT181285 COVER FAIRING LOWER 1 26 98 A 04 AUG 15 DT181034 Foam Tank Cover 2 34 88 A
DT181294 F STRUCTURE LWR LH 1 27 98 A DT191022 Grommet Rear Seat Rear 1 15 48 A
DT181295 F STRUCTURE LWR RH 1 28 98 A 39214124 Nonmetallic washer (nylon) 2 20 98 A
JW181288 BOLT 2 29 98 A DJ181126 Foam Pad (25X15X2) 2 28 28 A
DT113842 COVER SEAL HEAT 1 7 50 A JK401801 Foam Pad (25X30X2) 1 29 28 A
36DT0001 HARDWARE FAIRING+R 1 27 28 A JL171834 Tube Fuel 1 8 84 C Changed to Dt611203
36DT0002 HARDWARE S COWL+S 1 17 90 A 05 SEP 15 KBUC05 20 Screw 2 27 106 A Bulletin 2015_29
36DT0003 HARDWARE P TANK 1 33 88 A DT113806 Sleeve 2 28 106 A Bulletin 2015_29
-- -- -- -- 33 C Disc brake parts changed JL181256 Grommet 2 29 106 A Bulletin 2015_29
-- -- -- -- 34 C Disc brake parts changed 39023911 Washer 2 30 106 A Bulletin 2015_29
-- -- -- -- 36 C Disc brake parts changed 39197215 Nut Flanged 2 31 106 A Bulletin 2015_29
02 JUN 15 JG551413 Clutch center 1 9 34 C In place of JU551443 KAEA0510 Bolt Flanged-Small 2 20 104 D Bulletin 2015_29
DF201002 Reflector Reflex 1 9 102 C In place of DT201002
JG402234 Fuse 25 A 1 14A 104 C In place of 60111531
DT113814 Bracket S Cowl Rear 1 9 30 D Deleted
DT401012 Bulb Low Beam 1 7A 98 A
YDT0201 Bulb High Beam 1 8A 98 A
52DT0153 Assembly End Chamber 1 10 40 C In place of DT591165
Revision No. & Change Details Revision No. & Change Details

A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 31 Tube, Tyre, Rim 62

2 Cylinder Head 4 32 Front Hub 64
3 Valve 6 33 Master Cylinder - Front Disc Brake 66
4 Camshaft / Tensioner 8 34 Caliper Assembly - Front Disc Brake 68
5 Cylinder and Piston 10 35 Rear Hub 70
6 Crankshaft 12 36 Rear Disc Brake Assembly 72
7 Transmission 14 37 Rear Brake Pedal 74
8 Change Drum / Shift Fork 16 38 Air Brake Lock System 76
9 Gear Change Mechanism 18 39 Handlebar Assembly 78
10 Engine Assly / Crankcase RH 20 40 Front Fork 80-82
11 Crankcase LH 22 41 Petrol Tank, Cap Tank, Gauge Fuel 84
12 Balancer Idler Gear / Water Pump 24 42 Fittings - Petrol Tank Cover 86-88
13 Oil Pump 26 43 Fittings - Side Covers & Cover Seat 90
14 Radiator 28 44 Meter Assembly 92
15 Cover Clutch 30 45 Control Cables 94
16 Cover Magneto 32 46 Chain Case 96
17 Clutch Assly 34 47 Head Lamp & Fairing 98
18 Throttle Body 36 48 Indicator Light Assembly 100
19 Air Cleaner Complete 38 49 Tail Lamp Assembly, Front Number Plate 102
20 Silencer Assly 40 50 Electrical Equipments 104-106
21 Starter Assly 42 51 Tool Kit 108
22 Magneto, Regulator & EMS 44 52 Accessories / Grab Handle 110
23 H.T. Coil 46 53 Painted Parts & Decals 112-114
24 Seat Assembly / Seat Lock 48
Kits List 115-118
25 Engine Mountings 50
26 Frame & Frame Fittings 52 Amendment Sheet (Parts Added) 119
27 Swing Arm, Rear Shock Absorber 54
28 Pillion Foot Rest, Holder 56 Amendment Sheet (Parts Deleted) 120
29 Mudguard - Front & Rear 58
Part Index 121
30 Stand Assembly 60
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 9 CRANKSHAFT 11

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 5 CAMSHAFT / TENSIONER 7 TRANSMISSION 13 CHANGE DRUM / SHIFT FORK 15
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
GEAR CHANGE MECHANISM 17 ENGINE ASSLY & CRANKCASE RH 19 OIL PUMP 25 RADIATOR 27

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
CRANKCASE LH 21 BALANCER IDLER GEAR/WATER PUMP 23 COVER CLUTCH 29 COVER MAGNETO 31

5
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
CLUTCH ASSEMBLY 33 THROTTLE BODY 35 STARTER ASSEMBLY 41 MAGNETO, REGULATOR & EMS 43

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
AIR CLEANER COMPLETE 37 SILENCER ASSEMBLY 39 H.T. COIL 45 SEAT ASSEMBLY / SEAT LOCK 47
Pictorial Index Pictorial Index

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
ENGINE MOUNTINGS 49 FRAME & FRAME FITTINGS 51 MUDGUARD - FRONT & REAR 57 STAND ASSEMBLY 59

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
SWINGARM / REAR SHOCK ABSORBER 53 PILLION FOOT REST / HOLDER 55 TUBE / TYRE / RIM 61 FRONT HUB 63
Pictorial Index Pictorial Index
PLATE NO. : 33 PLATE NO. : 34
PAGE NO. PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
MASTER CYLINDER - CALIPER ASSEMBLY - FRONT DISC
65 67 REAR BRAKE PEDAL 73 AIR BRAKE LOCK SYSTEM 75
FRONT DISC BRAKE BRAKE

x
E
: US 4
ING T3-
RN DO OM
WA LY FR
ON FLUID AINER
E NT
AK CO CAP G
BR
ED VIN
AL FILLER MO
SE N RE
A EA
CL FORE
BE

PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

CALIPER PISTON

BLEEDER SCREW

PAD SPRING

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
REAR HUB 69 REAR DISC BRAKE ASSEMBLY 71 HANDLEBAR ASSEMBLY 77 FRONT FORK 79,81

PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

CALIPER PISTON

BLEEDER SCREW

PAD SPRING
Pictorial Index Pictorial Index
PLATE NO. : 41
PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
PETROL TANK, CAP TANK &
83 FITTING PETROL TANK COVER 85,87 CONTROL CABLES 93 CHAIN CASE 95
GAUGE FUEL

PLATE NO. : 43
PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
FITTINGS - SIDE COVERS &
89 METER ASSEMBLY 91 HEAD LAMP & FAIRING 97 INDICATOR LIGHT ASSEMBLY 99
COVER SEAT
Pictorial Index Pictorial Index
PLATE NO. : 49
PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO.
TAIL LAMP ASSLY,
101 ELECTRICAL EQUIPMENTS 103,105 PAINTED PARTS & DECALS 111,113
FRONT NUMBER PLATE

PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO.

TOOL KIT 107 ACCESSORIES / GRAB HANDLE 109
 Plate No.: 1 Brand ID: 001MC625

Cover Cylinder Head

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 JL 5110 41 Cover Cylinder Head 1 1

4 2 JL 5110 42 Gasket Head Cover(Rubber) 1 1
3 JG 5110 21 Washer 4 4
4 JG 5110 22 Bolt Special 4 4

1 2
Front Wheel Direction
 Plate No.: 2 Brand ID: 001MC625

Cylinder Head
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 JG 5410 68 Hex Flange Head Bolt M10 4 4

2 LD A000 08 Washer 11.2*20*2T 4 4
7 3 JL 5110 09 M6 Stud Bolt 2 2
3
1 4 36 DT00 32 Kit Asly Cylinder Head 1 1 Refer Page No.115
5 JG 5110 46 Stud (M8*1.25) 2 2

4 6 JL 5110 22 Gasket Cylinder Head 1 1

8 15
9 7 JL 5112 19 Sleeve Spark Plug 1 1
2
10 8 39 2629 21 ‘O’ Ring Sleeve 1 1 Top side
13
9 39 1283 21 ‘O’ Ring Sleeve 1 1 Bottom side
5 10 KA EQ06 20 Bolt - Flange M6 2 2
11
16
11 JL 5110 29 Cover Thermostat 1 1
12 12 JL 6012 37 Thermostat Assembly 1 1
12A JL 6012 25 Seal Thermostat 1 1
12A
13 JG 3514 00 Coolant Water Temp Sensor 1 1
14 DK 1012 25 Switch Oil Pressure 1 1
14
15 39 2608 01 Grub Screw 1 1

6 16 39 2699 20 ‘O’ Ring Water Temp Sensor 1 1

18
17 JG 5814 07 O-ring Pipe Intake_g2 1 1
18 JL 5810 39 Pipe Intake 1 1
19 LB C000 02 Screw Csk Cross 3 3

17 19

3 4
Front Wheel Direction
 Plate No.: 3 Brand ID: 001MC625

Valve
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 39 2017 19 Seal Valve Stem 4 4

12
2 JL 5110 10 Valve Intake 2 2
12 11
3 JL 5110 11 Valve Exhaust 2 2
9 6 4 DT 5112 42 Assembly Rocker Arm Intake 1 1
5
5 DT 5112 43 Assly Rocker Arm Exhaust 1 1
6
12 6 JL 5112 05 Rocker Arm Shaft 2 2
12 11 7 JF 5112 07 Plate Stopper Rocker Arm 1 1
8 LA E000 16 Bolt Flanged
4 M5X0.8X6L-Precoated 1 1
10 9 DG 1010 29 Cotter Valve 8 8
10 36 JL00 11 Valve Repair Kit 4 4 Refer Page No.115

11 DH 1012 95 Wave Washer 2 2

1 12 39 2440 11 Plain Washer 4 4

2/3

5 6
Front Wheel Direction
 Plate No.: 4 Brand ID: 001MC625

Camshaft / Tensioner
Qty.
No. Part No. Description Remarks
ABS NON
ABS

12
1 DT 5112 39 Assembly Camshaft 1 1
9 2 JG 5312 20 Bearing - Ball 6202/HN3 1 1
11 3 AP 1012 36 Bearing - Ball 12 X 28 X 8 1 1
4 39 0594 17 Circlip - Internal 1 1
5 JL 5112 21 Spacer Camshaft 1 1
10

13 6 JL 5112 20 Sprocket Camshaft 1 1

7 JG 5112 69 Bolt Special Flanged
8 JL 5112 22 Timing Chain 1 1
9 JC 1010 34 Tensioner Assembly 1 1
10 39 2669 21 Ring - O (Tensioner Bolt) 1 1 N.I.

11 KA EQ06 20 Bolt Hexagonal 2 2

12 CS 1011 28 Gasket 1 1
13 JG 5112 70 Bolt Flanged M6X1X6L-Special 1 1
8 14 DH 1013 92 Chain Guide Pivot Bolt 1 1
3 15 36 DT00 05 Kit Cam Chain Guide 1 1 Refer Page No.115

1 15
14

2
4

6
7

7 8
Front Wheel Direction
 Plate No.: 5 Brand ID: 001MC625

Cylinder and Piston

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 36 JL00 07 Kit Asly Block Piston 1 1 Refer Page No. 115

2 36 JU00 01 Kit Piston Ring 1 1 Refer Page No. 115
3 39 2181 06 Pin - Hollow Dowel 14 X 20 2 2
4 JL 5210 02 Gasket Cylinder Block 1 1
3 5 39 2132 17 Ring - Snap 2 2
1

4
5

9 10
Front Wheel Direction
 Plate No.: 6 Brand ID: 001MC625

Crankshaft
Qty.
No. Part No. Description Remarks
ABS NON
ABS
1
1 JU 5310 27 Crankshaft Assembly Comp 1 1
2 39 1931 20 Bearing - Ball 28 X 68 X 18 1 1
3 36 DT00 33 Kit Set Primary Drive &
Driven Gear 1 1 Refer Page No.
4 LD B000 10 Washer - Plain 2 2
5 39 2203 07 Pin - Parallel 2 2

6 39 1931 20
Ball Bearing 28 X 68 X 18 1 1
5 8 7 31 1011 73
Key-Woodruff for Crankshaft
Clutch Side 1 1
2 8 JG 5310 27 Sprocket Crankshaft 1 1
11 9 JG 5310 31 Spacer Crankshaft 1 1
7 9 10 4
10 39 2200 11 Washer - Plain
(Primary Drive Gear) 1 1

3 11 LC D000 01 Nut Sprocket Drive Lock 1 1

13
12 JG 5310 41 Balancer Drive Gear 1 1
13 LD H000 02 Belleville Washer 1 1
14 JG 5310 40 Nut Balancer Drive Lock 1 1
4
14 12

11 12
Front Wheel Direction
 Plate No.: 7 Brand ID: 001MC625

Transmission
Qty.
1 No. Part No. Description Remarks
ABS NON
ABS
2
1 JG 5510 27 Shaft Input T/M Comp 1 1
3
4
2 39 2158 11 Washer - Plain 2 2
3 JG 5510 13 Bush 6th Drive /
5 Bush 2nd Driven 1 1
6
7 17 19 4 JG 5512 13 Gear 6th Drive 1 1
5 JG 5510 20 Washer Splined 2 2
6 6 BF 5510 37 Ring - Snap 2 2
8 18
5 7 JG 5512 14 Gear Drive Multiple 3&4 1 1
16 15 8 JG 5512 20 Gear 5th Drive 1 1
9 JG 5512 27 Gear 2nd Drive 1 1
9 15 10 JG 5510 22 Washer - Plain 1 1
3 11 JG 5510 25 Output Shaft Assy With Plug 1 1
14 24
23 12 DH 1012 35 Circlip 1 1
10
13 DH 1013 36 Washer Special 1 1
13 14 JG 5512 28 Gear 2nd Driven 1 1
12
22 15 BF 5510 37 Ring - Snap 3 3
21 \ 16 JG 5512 22 Gear 5th Driven 1 1
17 JG 5512 23 Gear 3rd Driven 1 1
11
18 JG 5510 20 Spline Thrust Washer 2 2
15 19 JG 5510 21 Washer Plain O/P shaft 1 1
18
20 20 JG 5512 15 Gear 4th Driven 1 1
21 JG 5512 24 Gear 6th Driven 1 1
22 JG 5510 00 Bush 1st Driven 1 1
23 JG 5512 25 Gear 1st Driven 1 1
25
24 39 2159 11 Washer - Plain 1 1
26
25 DK 1013 52 O-Ring Spkt. Collar(17.5*1.5) 1 1
26 JG 5510 10 Collar Sprocket 1 1
29 27 JG 5510 19 Plate Drive Sprocket 1 1
28 LA E000 17 Bolt Flanged
M6X1X10L-Precoated 2 2
27
28 29 DV 1010 48 Sprocket Output (14T) 1 1

13 14
Front Wheel Direction
 Plate No.: 8 Brand ID: 001MC625

Change Drum / Shift Fork

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 JG 5610 11 Drum Complete Gear Shift 1 1

2 EC 5610 23 Spring Gear Switch Indicator 1 1
8 3 JG 5610 08 Gear Indicator Pin 1 1
4 JG 5610 10 Spacer-Guide Gear Shift 1 1
8 5 JG 5612 22 Guide Gear Shift 1 1

3
11 2 6 LA C000 24 Bolt Socket Head M6X1X20L 1 1
7 JG 5610 12 Fork Gear Shift Input 1 1
8 JG 5610 13 Fork Gear Shift Output 2 2
10 1 9 JG 5610 16 Shaft Gear Shift Fork 1 1
10 JG 5612 25 Shaft Gear Shift Fork Output 1 1

11 JG 5612 15 Compression Spring 2 2

11

4 7

5
9
6

15 16
Front Wheel Direction
 Plate No.: 9 Brand ID: 001MC625

Gear Change Mechanism

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 5612 06 Lever Gear Shift Assy Comp. 1 1

2 JG 5612 15 Compression Spring 1 1
3 JG 5612 32 Torsion Spring 1 1
5 3
4 JG 5612 17 Bush-Torsion Spring 1 1
2
1 5 JG 5612 16 Washer - Steel 1 1

6 KA DM06 22 Bolt - Flange M6 1 1

4 7 DT 5614 09 Assembly Lever Change Arm 1 1
9 8 DK 1011 81 Rod Tie 1 1
9 DT 5612 01 Lever Complete Change 1 1
9A DT 5614 08 Lever Complete Change 1 1
6 10 DT 5612 05 Damper 1 1

11 01 1100 05 ‘O’ Ring 2 2

12 JL 5614 09 Bolt Gear Change Lever 1 1
7
8

12

11
9A 11
5
10

17 18
Front Wheel Direction
 Plate No.: 10 Brand ID: 001MC625

Engine Assembly / Crankcase RH

Qty.
3 No. Part No. Description Remarks
ABS NON
ABS
2 1 JL 5010 04 Assembly Engine 200 1 1 N.I.
2 36 JL00 04 Kit Asly Crankcase RH 1 1 Refer Page No. 115
3 39 1931 20 Ball Bearing 28 X 68 X 18 1 1
4 5 LA D000 77 Bolt Flanged M6x16 1 1
5
6
7 4 JG 5410 46 Balancer Bearing Stopper 1 1
6 JG 6010 07 Special Shaft Seal Ring (oil) 2 2
7 JU 5312 15 Balancer Assly. 1 1
8 8 39 2602 20 Bearing - Ball 6202/HN3 1 1
9 DH 1013 83 Precoated Flanged Bolt M6 1 1
10 JG 5410 59 Plate Stopper Bearing Drum 1 1
11
9 10 11 39 2601 20 Bearing - Ball 61905
(25 X 42 X 9) 1 1
13 12 LB B000 06 Screw Pan head 3 3
13 JU 5410 05 Breather Plate 1 1
12 14 59 2000 28 Bearing Ball RH 1 1
15 JG 5612 04 Bolt Drum Stopper 1 1

16 JG 5612 05 Washer 1 1
17 JG 5610 09 Stopper Drum Complete 1 1
14
18 39 2005 11 Washer 1 1
19 JG 5612 26 Spring 1 1
22 20 39 2562 20 Bearing - Needle Roller
21 13X19X12 1 1

17 21 39 0746 01 Screw Pan Cross - M6 1 1

18 22 JG 5410 45 Input Shaft Bearing Stopper 1 1
15 6 23 DP 1011 91 Bolt Shifter 1 1
20 28
24 JG 5710 14 Oil Filter 1 1
19 25 JG 5710 16 O-Ring 1 1
23 27
16
26 JL 5412 37 Cap Oil Filter 1 1
24 25 26 27 LA D000 63 Bolt Flanged 2 2
28 LE B000 01 Circlip Internal 1 1

19 20
Front Wheel Direction
 Plate No.: 11 Brand ID: 001MC625

Crankcase LH
Qty.
No. Part No. Description Remarks
ABS NON
ABS
1 1 36 JL00 03 Kit Assly. Crankcase LH 1 1 Refer Page No.116
2 LA E000 14 Bolt Flanged 2 2
3 DH 1013 81 Pre Coated pan Screw 1 1
19 4 JG 5410 63 Bracket Harness Upper 1 1
18
4 5 JG 5410 44 Bracket Harness Lower 1 1
2

6 39 1773 04 Bolt M-5 x 16 2 2

7 DT 3518 02 Neutral Indicator Switch 1 1
8 39 1043 19 Seal Oil 1 1 Gear Change lever
9 KE BA37 15 Circlip Internal 1 1 Output Shaft
10 DG 1014 56 Seal Oil 1 1 Output Shaft

3 11 59 2000 06 Bearing Ball 1 1 Output Shaft

2 5
7 12 JG 5410 15 Needle Bearing 1 1 Drum
6 10 13 39 2562 20 Needle Bearing 1 1
8 9
14 JY 5710 30 Mesh Oil Filter Assly 1 1
15 14 14A LJ A000 04 ‘O’ Ring Strainer 1 1
15 JA 5410 48 Strainer Cap with ‘O’ Ring 1 1

11 16 JG 5410 41 Gasket Crankcase 1 1

16 17 36 DT00 08 Kit Engine Gasket 1 1 Refer Page No.115
18 JG 5410 58 Chain Guard 1 1
19 KB BG06 12 Pan Head Screw 3 3
12

13

21 22
Front Wheel Direction
 Plate No.: 12 Brand ID: 001MC625

Balancer Idler Gear / Water Pump

Qty.
No. Part No. Description Remarks
ABS NON
ABS
7 1 JU 5312 15 Balancer Assy 1 1
2 59 2000 36 Balancer Bearing 2 2
8 3 JG 5312 28 Sleeve Balancer Driven 1 1
1 4 JG 5312 29 O Ring Balancer Driven 1 1
5 JG 5312 15 Washer (2.5MM) 1 1

6 JG 6010 05 Dome Nut 1 1

7 JG 5312 07 Gear Balancer Driven 1 1
8 DS 1011 54 Key 1 1
9 DH 1010 48 Washer - Special Camshaft 1 1
10 DK 1013 86 Pre-coated Soc Head Cap
14 Bolt M8X40 1 1
2

9 12 11 JG 6010 13 Water Pump Rotor 1 1

10
12 JL 6010 08 Cover Water Pump 1 1
13 JG 6010 12 O-Ring (Water Pump Cover) 1 1
14 KA EQ06 20 Bolt Hexagonal 5 5
11 13 15 39 1665 11 Washer - Seal 1 1
5

16 39 2606 07 Pin - Parallel 2 2

3 17 LA E000 17 Bolt Flanged 1 1
4
6
16 15
17

23 24
Front Wheel Direction
 Plate No.: 13 Brand ID: 001MC625

Oil Pump
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 JU 5710 00 Oil Pump Assy Comp 1 1

2 36 JG00 04 Shaft Oil Pump Assy 1 1 Refer Page No. 116
3 JG 5710 18 Gear Oil Pump Drive 1 1
4 KE AB10 10 Circlip 1 1
5 39 0999 06 Pin - Hollow Dowel 2 2
1

6 LA E000 18 Bolt Flanged M6X1X30L 3 3

2

6
3 4

25 26
Front Wheel Direction
 Plate No.: 14 Brand ID: 001MC625

Radiator
Qty.
5 4 3 No. Part No. Description Remarks
16 17 ABS NON
ABS
1 14 18
1 DT 1810 01 Cowl Radiator 1 1
2 DT 1810 28 Plug Push Pull 4 4
3 DJ 1612 29 Nut - Clip M6 4 4
15
4 39 2141 24 Washer Nylon 4 4
5 LB U000 23 Screw 4 4
2
6 DT 6012 32 Radiator Core 1 1
7 JG 6012 37 Radiator Fan 1 1
8 JL 6012 16 Silent Block 2 2
9 39 0211 11 Washer 2 2
13 10 JG 5810 14 Silent Block 2 2
12 19
6 8 9 11 39 2711 15 Nut Flanged 2 2
12 KD BC06 13 Washer Plain 1 1
7 13 KB UB06 12 Screw Truss 1 1
14 DT 6012 26 Expansion Tank 1 1
15 DT 6012 28 Tube Connecting 1 1

16 DT 6012 10 Tube Drain 1 1

17 JG 6012 11 Cap Expansion Tank 1 1
18 JG 6012 30 O-Ring Cap 1 1
19 JG 6012 35 Radiator Cap 1 1
20 20 JG 6012 34 Clamp 2 2
22
11 21 JL 6012 22 Hose Thermosat to Radiator 1 1
10 22 JL 6012 23 Hose Radiator to T pipe 1 1
28 25 24 23 JL 6012 28 Coolant Pipe T Assly 1 1
24
24 JG 6012 09 Clamp Radiator Pipe 2 2
23 25 JL 6010 01 Hose By Pass To pump 1 1

26 JL 6012 12 Clamp Radiator 1 1

26 27 36 DT00 01 Kit Hardware R Cowl & Fairing 1 1
20
28 DJ 1811 26 Foam Pad (25X15X2) 2 2
21 29 JK 4018 01 Foam Pad (25X30X2) 1 1
29

27 28
Front Wheel Direction
 Plate No.: 15 Brand ID: 001MC625

Cover Clutch
Qty.
14 Description
No. Part No. Remarks
13 ABS NON
ABS

1 DT 5412 12 Clutch Cover With Oil Plug 1 1

5
2 39 1990 20 Bearing - Needle 1 1
18 3 LD B000 20 Washer 12.5X24X0.8T 1 1
3
4 JG 5510 17 Spring 1 1
5 DT 5410 19 Shaft Clutch Release Assy 1 1
4
7
11 6 JU 5514 01 Rod Push 1 1
7A 7 JG 5412 30 Cap Oil Filling 1 1
17 7A 39 1537 21 Ring ‘O’ 1 1
16
8 JL 5412 27 Window Oil Gauge 1 1
15 9 DH 1021 17 Clip - Wire 1 1
2 10 39 1041 19 Seal - Oil 1 1 N.I.

11 39 0999 06 Pin - Hollow Dowel 2 2

1
12 JL 5412 07 Gasket Clutch Cover 1 1
13 DT 5410 18 Bracket Clutch Cable 1 1
6 11
14 KA EQ06 30 Bolt Flanged 11 11
15 39 1046 19 Seal - Oil 1 1
12

16 JG 5412 31 Plate -position 1 1

18 17 DH 1013 83 Bolt M6 2 2
18 JL 5412 22 Decal Triple Spark 1 1
19 JL 5412 18 Jet Oil Clutch Cover 1 1 N.I.
9
20
20 JL 5412 30 Damper Clutch Cover 1 1
8

21 JL 5412 31 Plate Damper Clutch Cover 1 1

21 22 DH 1013 88 Bolt Flange 5 5
22

29 30
Front Wheel Direction
 Plate No.: 16 Brand ID: 001MC625

Cover Magneto
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 5412 06 Assly Cover Magneto 1 1

2 JA 5412 33 Cap TDC Finder 1 1
5 3 30 1011 95 Ring - O 1 1
2 4 39 0999 06 Pin - Hollow Dowel 2 2
5 JL 5412 08 Gasket Magneto Cover 1 1
4
6 KA EQ06 30 Bolt Flanged 9 9
3 6 7 JL 5412 03 Cover LH RR 1 1
6 1 8 KA EQ06 45 Hex Headed Bolt Flange 3 3
7 9 JL 2330 15 Gear Shift Label 1 1
10 8 10 JL 5412 23 Decal ‘Bajaj logo’ 1 1

11 JL 2330 15 Gear Shift Label-6 Speed 1 1

12 DT 5412 10 Jet Oil Stator 1 1
13 BA 1020 04 Plug 1 1

11
13 12

31 32
Front Wheel Direction
 Plate No.: 17 Brand ID: 001MC625

Clutch Assly
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 5514 00 Clutch Assy Comp 1 1

2 JG 5514 27 Collared Bush 1 1
3 36 DT00 33 Kit Primary Gear Drive+Driven 1 1 Refer Page No.115
1 4 JG 5514 28 Washer Clutch 1 1
5 DT 5514 02 Plate (Wheel Clutch) 1 1
4
6 JG 5514 48 Friction Plate 4 4
JG 5514 55 Friction Plate 2 2
11
9 7 JG 5514 47 Pressure Plate 5 5
2
8 DT 5514 01 Clutch Center (Hub Clutch) 1 1
3
10 9 JG 5514 43 Clutch Holder (Holder Clutch) 1 1
8
10 DT 5514 03 Spring -Clutch 4 4

11 JG 5514 51 Bolt 6*22 4 4

12 JL 5514 07 Washer - Plain 1 1
13 DH 1016 48 Nut Clutch Center Lock 1 1
7 14 JG 5514 23 Clutch Lifter Bearing 1 1

5
12

6 14
13

33 34
Front Wheel Direction
 Plate No.: 18 Brand ID: 001MC625

Throttle Body
Qty.
No. Part No. Description Remarks
ABS NON
ABS
1
1 DT 6112 02 Throttle Body Assy 1 1
4 1A JU 5814 03 Throttle Body 1 1
2 JG 6110 07 Fuel Injector 1 1
3 DT 6112 03 Injector Cap 1 1
3
4 JG 5814 24 Fixing Screw 5 5
2 5 JG 6112 06 Stepper Motor 1 1

9 6 JG 3518 05 Sensor T MAP 1 1

7 JG 5814 37 Fixing Screw 1 1
5 8 JG 3518 04 Sensor Throttle Position 1 1
6 9 JG 5814 23 Fixing Screw M5x12 2 2

1A

35 36
Front Wheel Direction
 Plate No.: 19 Brand ID: 001MC625

Air Cleaner Complete

Qty.
No. Part No. Description Remarks
1 ABS NON
ABS

1 DT 5810 64 Assembly Air Filter Fi 1 1

2 DT 5810 63 Assembly Top Cover 1 1
3 DT 5810 28 Seal Top Cover 1 1
4 JL 5810 56 Assembly Drain Tube 1 1
10
4A DG 1210 02 Clamp (Hose C'Case Breather) 1 1
5 DS 1211 26 Plug 1 1

9 6 JG 5810 56 Clamp (Breather Tube) 1 1

7 DT 5810 48 Breather Tube with Clamp 1 1
2
8 JU 5810 06 Clamps 2 2
9 DT 5810 62 Element Air filter 1 1
3 10 KA EQ06 30 Bolt Flange 4 4

8
11 KA EM06 10 Flange Bolt M6-10L 1 1
12 KA DA06 30 Flange Bolt M6 33L 1 1
13 39 0239 11 Washer 2 2

4A

7 6

5 11
12

37 38
Front Wheel Direction
 Plate No.: 20 Brand ID: 001MC625

Silencer Assembly
Qty.
No. Part No. Description Remarks
ABS NON
ABS
15
1 DT 5912 30 Assembly Pipe A Exhaust 1 1
2 JG 5910 70 Gasket Exhaust 1 1
13/14
3 JG 5110 10 O2 Sensor 1 1
2 21 4 JG 5910 38 Band Clip 1 1
3 5 JG 5910 39 Gasket Muffler Pipe-a 1 1

6 6 DT 5912 39 Muffler Assembly Comp 1 1

6A JL 5911 57 Sleeve Bottom 2 2
7 DT 5911 16 Assembly Heat Shield 1 1
1 5 8 DT 5911 18 Grommet Heat Shield 1 1
4 9 LB U000 37 Truss Screw 2 2
10 52 DT01 53 Assembly End Chamber 1 1

6
11 DT 5910 72 Band Clip End Chamber 1 1
12 JL 5910 45 Spacer Pipe A Proto 1 1 1
22 13 JL 5911 65 Damper Silencer Mtg. Lower 4 4
8 7 14 JL 5911 56 Sleeve Top 4 4
15 LC G000 06 Nut Hex 2 2

9 16 KA DD10 45 Bolt Socket 1 1

16
17 39 2425 11 Washer 2 2
17
18 DH 1611 57 Tube Silencer Mtg. 1 1
19 DH 1611 55 Damper Silencer 1 1
20 DD 1610 71 U nut M10 1 1

21 JL 5911 48 Bolt Flange 2 2

22 KA Da06 30 Bolt M6x30 2 2
10
12 11

39 40
Front Wheel Direction
 Plate No.: 21 Brand ID: 001MC625

Starter Assembly
Qty.
No. Part No. Description Remarks
ABS NON
ABS
1
1A 1 JL 3516 00 Starter Motor Assly. 1 1
2
1A KA DQ06 25 Bolt M6-Motor mtg. 2 2 N.I.
2 JG 6214 13 Gear Starter Counter 2 Assy 1 1
3
3 JG 6214 12 Gear Starter Counter 1 1 1
4 JG 5310 41 Balancer Drive Gear 1 1
5 LD H000 02 Belleville Washer 1 1

4
7 6 JG 5310 40 Nut Balancer 1 1
5 6 7 JG 6214 17 Assembly Gear Starter Clutch 1 1
8 LD B000 10 Plain Washer 1 1
9 LA D000 55 Hex Bolt Flanged 1 1
10 JG 3510 19 Body Complete Starter Clutch 1 1

11 JY 5514 02 Clutch One Way Assly 1 1

8 12 39 0849 14 Washer - Lock Toothed 4 4
9
12 13 DH 10 13 89 Pre-coated Screw 4 4
10 14 JA 3516 27 ‘O’ Ring Starter Motor 1 1 N.I.

11
13

41 42
Front Wheel Direction
 Plate No.: 22 Brand ID: 001MC625

Magneto, Regulator & EMS

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 1 JY 3510 19 Rotor Without Clutch Assy 1 1

3
2 2 DT 3510 06 Stator Assly Compl 1 1
3 DK 1012 84 Hex Socket Head Screw 3 3
4 DT 4020 04 Regulator Assly 1 1
5 DT 4020 03 Capacitor 1 1

6 DT 1138 02 Bracket Regulator Mtg Loose 1 1

7 KA EA06 25 Bolt Flanged 2 2
5
4 8 KA EA06 12 Bolt Flanged 1 1
7 9 DT 3514 04 EMS-ECU Assembly 1 1
10 KB BF04 08 Screw Pan Cross 4 4
8

6
10
9

43 44
Front Wheel Direction
 Plate No.: 23 Brand ID: 001MC625

H.T. Coil
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 JL 3512 38 Ignition Coil with Cable LH 1 1 Twin Output

2 39 1913 04 Bolt Flange 4 4
3 JL 3512 36 Ignition Coil with Cable LH 1 1
4 DT 3512 06 Spark Plug RG6HCC 2 2
1
5 JL 3512 17 Spark Plug BOSCH central 1 1
6
2 2
6 DD 1110 12 Grommet For H. T. Cable 3 3
3
7 JD 3512 07 Spark Plug Cap 1 1
8 AN 1110 15 Spark Plug Cap 1 1
9 DH 1110 13 Grommet - Spark Plug 2 2
10 DK 1110 11 Cap Spark Plug 1 1
2

2 11 DH 1110 16 Grommet - Sleeve Spark Plug 1 1

12 DD 1110 11 Grommet - Spark Plug Cap 1 1
10
11 7
9

8 9

12
5

4
4

45 46
Front Wheel Direction
 Plate No.: 24 Brand ID: 001MC625

Seat Assembly / Seat Lock

Qty.
1 Description
No. Part No. Remarks
ABS NON
ABS
6
1 DT 1910 06 Seat Assembly - Front 1 1
2 JG 1910 08 Collar-seat 2 2
3 FD 2110 06 Grommet Seat 2 2
4 DK 2110 09 Damper For Seat 2 2
5 JZ 1910 10 Damper Seat 2 2

7
5 6 DT 1910 12 Damper Seat Front 1 1
2
7 DS 1612 87 Bolt 2 2
3
8 DT 1910 09 Seat Assembly - Rear 1 1
4 9 DS 2110 04 Damper Seat 4 4

11 KA DA06 22 Bolt Flange 2 2

12 JG 2326 01 Seat Lock 1 1
13 JL 2326 00 Side Lock 1 1
8 14 JL 2326 04 Cover Seat Lock 1 1
15 DT 1910 22 Grommet Rear Seat Rear 1 1

15
14 11

12

47 48
Front Wheel Direction
 Plate No.: 25 Brand ID: 001MC625

Engine Mountings
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 52 JL01 56 Eng Stay Assly LH

7
With Black Color 1 1
2 52 JL01 57 Eng Stay Assly RH
With Black Color 1 1
3 DT 1134 08 Bolt - Flanged Small 4 4
4 JL 1110 54 Engine Mtg Bolt Front 1 1
3
5 JA 1134 03 Flanged Bolt M10X110 2 2

6 39 2723 15 Nut Flanged M10 2 2

7 DT 1138 42 Cover Seal Heat 1 1
6
2
5

1 3

4
6

49 50
Front Wheel Direction
 Plate No.: 26 Brand ID: 001MC625

Frame and Frame Fittings

Qty.
10 No. Part No. Description Remarks
ABS NON
ABS
12 1 DT 1111 63 Frame Assly Complete 1 1 Without Bearing Race
1 2 36 JG00 11 Kit Steering head bearing 1 1
3 DT 1812 65 Grommet Side Cover 2 2
4 JL 1710 20 Grommet Tank Rear 1 1
2
14
5 DS 2110 04 Damper Seat I 2 2
/15

6 JZ 1813 22 Side Cover Grommet 2 2

11 13
9 7 DX 1610 66 Pad Brace Fender 2 2
8 8 DT 1813 22 Plug 1 1 1
11 13
9 DT 1813 23 Plug 1 1 1
10 DT 1710 76 Damper Tank Cover 2 2

11 DT 1138 46 Frame Beading RH 2 2

12 DT 1813 21 Pad Tank Cover Resting 1 1
13 JB 1812 23 Beading LH 2 2
14 DT 1111 06 Frame Rubber Pad LH 1 1
3 4 5 15 DT 111 107 Frame Rubber Pad RH 1 1

6 7

51 52
Front Wheel Direction
 Plate No.: 27 Brand ID: 001MC625

Swing Arm / Rear Shock Absorber

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 1220 19 Shockabsorber Mono 1 1

2 LA C000 19 Bolt Socket M10 X 1.25 X 55 2 2
2 1
3 JL 1220 14 Assembly Swing Arm Comp 1 1
4 DG 1710 16 Sleeve 2 2
2
5 DG 1710 18 Bearing - Needle 2 2

6 DG 1710 19 Seal - Oil 4 4

7 JL 1220 02 Cap Swing Arm Tube 2 2
19 8 JL 1220 01 Adjuster Chain LH 1 1
14 5 6
9 JL 1220 09 Adjuster Chain RH 1 1
6 16
12 10 JL 1220 03 Slider Chain 1 1
3 9
11
11 39 0454 11 Washer - Plain 2 2
4 12 39 0553 02 Screw - Self Tapping 2 2
13 JL 1220 04 Spacer Chain Adjuster 2 2
10 15
14 JL 1220 08 Spacer Central Swing Arm 2 2
5 15 JL 1812 24 Grommet I 1 1
6
17
7 16 JL 1812 25 Grommet II 1 1
18 8 17 JL 1220 26 Shaft - Swing Arm 1 1
13
18 DT 1138 48 Cap - Swing Arm pivot 2 2
19 DG 1710 17 Nut 1 1

53 54
Front Wheel Direction
 Plate No.: 28 Brand ID: 001MC625

Pillion Foot Rest / Holder

Qty.
2 No. Part No. Description Remarks
ABS NON
ABS
15
1 DT 1130 01 Holder Step RH 1 --
11
DT 1130 36 Holder Step RH -- 1
4
2 DT 1130 29 Step Assy Main RH 1 1
1 3 JL 1130 12 Spring Torsion 2 2
3
4 KA CA08 20 Bolt-Socket Dia-08 L-20 4 4
5 DT 1130 02 Holder Step LH 1 1
16 11
23 18
22 10 6 DT 1130 28 Step Assly Main LH 1 1
7 7 LA C000 74 Bolt Socket M8X35 4 4
20 8 DT 1130 06 Step Holder- Pillion LH 1 1
5 9 JL 1130 14 Step Pillion LH 1 1
13 10 36 JL00 15 Kit Pillion Hardware 2 2
4

14
11 JL 1130 16 Step Pillion RH 1 1
21 12 DT 1130 08 Step Holder - Pillion RH 1 1
12 13 JL 1318 41 Bracket Reservoir Mtg. 1 1
14 39 2140 04 Bolt Flanged 1 1
6 15 JZ 1130 61 Rubber Pad Footrest 2 2
8
7
16 JL 1130 36 Rubber Pad Footrest 2 2
17 DT 1130 14 Lock Plate LH 1 1
18 DT 1130 15 Lock Plate RH 1 1
17 19 36 JL00 41 Kit Main Step Hardware 2 2
16 20 JL 1318 78 Bracket Reservoir cap 1 1
19

15 21 KB BA05 12 Screw 1 1
10
9 22 KB UB06 12 Screw 1 1
23 DT 1318 33 Clamp 1 1

55 56
Front Wheel Direction
 Plate No.: 29 Brand ID: 001MC625

Mudguard - Front & Rear

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 1318 37 Bracket -Hose Clamp 1 --

JL 1318 11 Bracket -Hose Clamp -- 1
1
2 DS 1611 25 Guide - Cable -- 1
3 DJ 1610 69 Nail - Cable Guide -- 1
4 DT 1814 07 Bracket Brace Fender 1 1
9
5 JL 1814 11 Washer Front-Fender-Mtg 2 2
8
7 6 KA AB08 20 Bolt M8 4 4
7 KA CA06 30 Bolt - Hexagon Socket M6 2 2
8 DT 1814 34 Cup Washer 2 2
14 9 DT 1814 11 Spacer Fender Front 2 2
4 10 FD 2210 19 Bolt Flanged M8 3 3

3 11 DT 1812 56 Seat Cowl Central Bottom 1 1

12 39 1907 01 Screw M5 8 8
6
13 39 2141 24 Washer Non Metallic 8 8
2 14 DT 1814 33 Plug Front Fender 1 --

10
11

13
12

57 58
Front Wheel Direction
 Plate No.: 30 Brand ID: 001MC625

Stand Assembly
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 1132 04 Assembly Side Stand 1 1

2 DT 1132 05 Bracket Side Stand. 1 1
3 JZ 4036 01 Magnet Holder
(Side stand switch) 1 1
2
4 JL 1132 09 Spring Side Stand 1 1
8 12 5 DH 1611 46 Cover Spring Side Stand 1 1

11
9
6 DF 1611 02 Bolt 1 1
7 39 0422 15 Nut Nyloc M10 1 1
8 DT 1132 02 Bolt Spl-stand Mtg 1 1
6
9 KA DH08 70 Bolt Hexagon M8 1 1
7 10
10 KA DA05 12 Flange Bolt 1 1

3
11 JL 4014 08 Switch Assembly Side Stand 1 1
12 JL 1138 18 Cover Side Stand Switch 1 1

59 60
Front Wheel Direction
 Plate No.: 31 Brand ID: 001MC625

Tube / Tyre / Rim

Qty.
No. Part No. Description Remarks
ABS NON
ABS

3 1 1 DT 1310 18 Tyre Tubeless Front 100/80-17 1 1 Not Serviceable

2 DK 1510 26 Valve Tubeless Tyre 2 2
3 JL 1310 04 Wheel Rim 2.5X17 1 1
4 JL 1312 09 Wheel Rim 3.5X17 1 1
5 DT 1312 22 Tyre Tubeless Rear 130/70-17 1 1 Not Serviceable

4 5
2

61 62
Front Wheel Direction
 Plate No.: 32 Brand ID: 001MC625

Front Hub
Qty.
6 No. Part No. Description Remarks
1 5 ABS NON
ABS

1 JL 1310 04 Wheel Front 1 1

4 2 JL 1310 00 Spacer 1 1
3 3 KP BC62 02 Bearing - Ball 2 2
4 DG 1510 05 Seal - Oil 1 1
5 DT 1318 02 Disc Front 1 --
JL 1310 05 Disc Front -- 1

11 6 JD 1318 11 Special Bolt M8 6 6

2
7 JG 1310 01 Collar -- 1
8 DT 4024 07 Speed Sensor (Non ABS) -- 1
9 DT 4024 04 Wheel Speed Sensor (ABS) 1 -- Front & Rear
10 JU 1318 01 Sensor Disc Front 1 -- ABS
3
11 JL 1310 01 Axle 1 1
12 LD B000 29 Plain Washer 1 1
15 13 LC J000 02 U nut 1 1
12 14 39 1943 04 Flanged Bolt 1 1
7
13 15 DT 1310 17 Collar Assly 1 --

9
10
14

63 64
Front Wheel Direction
 Plate No.: 33 Brand ID: 001MC625

Master Cylinder - Front Disc Brake

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DJ 1910 57 Lever Front Brake 1 --

JG 1610 10 Lever Front Brake -- 1
2 1
2 DJ 1910 29 Bolt Front Bracket l 1 1
3 DJ 1910 30 Nut 1 1
4 36 DH19 02 Oil Window Kit -- 1
DE 1910 36 Oil Window Kit 1 --
5 DJ 1910 31 Screw 2 2
3
5
5 6 DE 1910 29 Cover - Reservoir 1 1
AK
IN
RN DO RO
USE
G: T3-4

WA NLY ID F ER
O FLU
E TA
ON AP
IN
M
6 7 DE 1910 28 Diaphragm 1 1
BR D C R C ING
V
ALE FILLE MO
A
SE N
A
CLE FOR
BE
ER
E

8 DT 1318 36 Master Cylinder with lever -- 1

4 DT 1318 31 Master Cylinder with lever 1 --
10 9 DJ 2011 00 Brake Switch -- 1
36 DT00 36 Kit Switch Front M Cylinder 1 --
10
10 DE 1910 10 Washer - Copper 8 4
11
14
7
11 DE 1910 11 Bolt - Banjo 4 2
12 JL 1318 02 Hose Assembly -- 1
13
13 13 LA D000 37 Bolt Flanged M8X1X50 2 2
12
14 36 DT00 34 Major Kit M Cylinder-ABS 1 --
8 15 DE 1910 43 Major Kit M Cylinder-Non ABS -- 1
9 14A 36 DT00 35 Minor Kit M Cylinder-ABS 1 --
36 DT00 41 Minor Kit M Cylinder-Non ABS -- 1
10 15 DK 1810 52 Clamp - Holder : RH 1 1

10
11

65 66
Front Wheel Direction
 Plate No.: 34 Brand ID: 001MC625

Caliper Assly - Front Disc Brake

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 JL 1318 04 Caliper Assy Brake Front -- 1

1 DT 1318 53 Caliper Assy Brake Front 1 --
2
3 2 DE 1510 46 Screw Bleeder 1 1
3 DE 1510 47 Bleeder Cap 1 1
4 JL 1318 07 Boot 1 1
4
5 JL 1318 32 Disc Pad 1 --
JL 1318 05 Disc Pad -- 1

x
6 JL 1318 31 Minor Kit 1 --
6 DJ 1510 74 Minor Kit -- 1
7 JL 1318 31 Major Kit 1 --
DJ 1510 75 Major Kit -- 1
5 2 PISTON SEAL

DUST SEAL

BLEEDER CAP

PROTECTION BOOT

INSULATOR

CALIPER PISTON

BLEEDER SCREW

PAD SPRING

67 68
Front Wheel Direction
 Plate No.: 35 Brand ID: 001MC625

Rear Hub
Qty.
No. Part No. Description Remarks
1
ABS NON
ABS
3 23
1 39 0746 01 Screw Pan Head 3 --
5
16 2 36 DT00 07 Kit Chain Sprocket 1 1 Refer Page No. 115
2 17
4 3 KP BC63 02 Bearing - Ball 1 1
4 KP BC62 02 Bearing - Ball 1 1
5 JL 1312 16 Collar Bearing Assy 1 1
9
6 JL 1312 32 Coupling Rubber 1 1
7 JL 1312 25 Coupling 1 1
8 DK 1510 13 Bearing Coupling 1 1
9 30 1510 82 Oil Seal 2 2
6
7 10 LA A000 19 D Bolt 6 6
21
20 11 JL 1312 26 Washer 6 Rubber 3 3
8
9 12 LC A000 09 Nut 6 6
19
13 JL 1312 03 Axle 1 1
14 14 DK 1510 15 Sleeve 1 1
10 15 15 JL 1312 11 Spacer for Coupling 1 1
11 18
16 JL 1312 18 Disc Rear 1 1
12 17 39 2038 04 Bolt Hex 6 6
18 LD B000 29 Washer 2 2
13 19 LC J000 02 U Nut Swing Arm 1 1
20 DK 1510 81 Spacer I 1 1

21 DK 1510 82 Spacer II 1 1

22 DT 4024 04 Wheel Speed Sensor (ABS) 1 -- Front & Rear

23 JU 1318 02 Sensor Disc Front 1 -- ABS

69 70
Front Wheel Direction
 Plate No.: 36 Brand ID: 001MC625

Rear Disc Brake Assly

Qty.
No. Part No. Description Remarks
ABS NON
ABS
19
20
1 DT 1318 26 Assembly Caliper 1 --
5
DK 1510 83 Assembly Caliper -- 1
22 2 DT 1318 66 Assembly Master Cyl. Rear 1 --
6 23
21 DT 1318 17 Assembly Master Cyl. Rear -- 1
4 3 36 DT00 42 Hose Disc Brake Rear 1 1
4 DK 1510 69 Banjo Bolt 2 2
5 JG 1318 21 Reservoir Rear Brake 1 1 Without Cap
2

6 JL 1312 20 Hose - Reservoir 1 1

15 7 DK 1510 63 Clip Reservoir 1 1 Cap Reservoir
3 8 DE 1910 10 Copper Washer 4 4 Banjo Bolt
16 9 DE 1510 47 Cap Bleeder Screw 1 1
14
12 10 DE 1510 46 Bleeder Screw 1 1
4

11 36 DT00 37 Kit Major Caliper 1 --

1
DK 1510 88 Caliper Piston Kit -- 1
PISTON SEAL 12 36 DT00 38 Kit Minor Caliper 1 --
DK 1510 89 Caliper Piston Seal Kit -- 1
DUST SEAL
13 DK 1510 85 Set Disc Pad 1 1
BLEEDER CAP 14 30 1910 38 Pin 1 1
9 15 39 0198 11 Washer 1 1
PROTECTION BOOT

INSULATOR
16 39 0808 08 Split Pin 1 1
17 36 DT00 39 Kit Major M Cylinder 1 --
DK 1510 73 Master Cyl. Major Kit -- 1 N.I.
CALIPER PISTON 18 36 DT00 40 Kit Minor M Cylinder 1 --
DK 1510 74 Master Cyl. Minor Kit 1 1 N.I.
10 BLEEDER SCREW 19 DK 1510 45 Cap Reservoir 1 1
13 20 36 JG00 18 Reservoir with Cap 1 1
PAD SPRING
21 KA DD06 14 Screw Pan Cross 1 1
22 JG 1812 39 Collar 1 1
11
23 DT 1318 27 Bracket Caliper 1 1

71 72
Front Wheel Direction
 Plate No.: 37 Brand ID: 001MC625

Rear Brake Pedal

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 1610 11 Brake Pedal 1 --

DT 1610 01 Brake Pedal -- 1
2 39 1769 04 Bolt - Flanged : M8 1 1
3 DT 1610 12 Shaft Assy Brake Lever 1 --
3A DT 1610 00 Shaft Assy Brake Lever -- 1
1 4 KA DD06 16 Bolt -- 1
2
5 JL 4014 06 Switch - Rear Brake 1 1

6 DT 1610 04 Spring Rear Brake Switch 1 1

5
7 DT 1130 34 Tension-Spring 1 1
8 39 1537 21 O-ring 1 1
6

4
7

3 3A
8

73 74
Front Wheel Direction
 Plate No.: 38 Brand ID: 001MC625

Anti Brake Lock System

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 JY 1318 16 ABS Unit 1 --

14
2 36 DT00 44 Hose M Cylinder to ABS 1 --
15
13
3 36 DT00 43 Hose Caliper to ABS 1 --
16
4 DT 1138 50 Bracket ABS Mtg 1 --
17 5 LA E000 21 Bolt Flanged 3 --
12/12A
6 KA ED06 12 Bolt Flanged 1 --
11 7 KA ED06 08 Bolt Flanged 1 --
18 8 JG 1138 26 Clamp For ABS 4 --
10 9 DT 1318 39 Clamp Brake Hose 1 --
10 DE 1910 10 Copper Washer 8 --

11 DE 1910 11 Benjo Bolt 4 --

2
12 KA EA06 22 Flanged Bolt 1 --
9
12A 39 1958 04 Bolt Flanged 2 --
13 DT 1318 39 Clamp Brake Hose Front 1 --
14 DT 1318 37 Bracket Hose Clamp ABS 1 --
1 6
15 KA DA06 12 Flanged Bolt 2 --

16 KA AB08 20 Bolt M8 1 --
7
17 DT 1318 49 Clamp Brake Hose 3 --
18 DT 1318 32 Clamp Brake Hose -- 1
4

3
8 5

75 76
Front Wheel Direction
 Plate No.: 39 Brand ID: 001MC625

Handle Bar Assly

Qty.
No. Part No. Description Remarks
19 ABS NON
ABS
24
1 DT 1510 10 Handle Bar Tube LH assly. 1 1
18 2 DT 1510 36 Holder Handle LH 1 1
23 3 JL 1510 38 O Ring 4 4
4 39 1180 11 Washer - Plain 2 2
5 LA C000 20 Bolt Socket M8X1.25Px55L 2 2
11 8
6 DT 1510 39 Plug Handle Holder 2 2
12 4
7 DT 1510 37 Holder Handle RH 1 1
5 8 DT 1510 12 Handlebar Tube Assy RH 1 1
9 JL 1510 35 Handlebar Weight 2 2
13 3
10 39 2427 04 Bolt - Hexagon M6 2 2
16

6 11 DT 1610 07 Lever & Holder Assly LH 1 1

1 10 12 JG 1610 08 Lever Clutch 1 1
4
7 13 JY 4014 04 Clutch Switch 1 1
9
14 JL 1610 03 Handle Grip LH 1 1
3 2 15 DT 1610 05 Grip Hand Assy RH 1 1
15

16 JG 1510 22 Pipe - Throttle 1 1

17 DT 2326 01 Lock Set 3 In 1 1 1
17 18 DT 4014 03 Switch Control LH 1 1
19 DT 4014 04 Switch Control RH 1 1
14 20 DT 1210 30 Bracket Upper 1 1
9
10
21 21 DG 1810 08 Blot Socket 6 6
22 39 1943 04 Bolt Flange 2 2
20 23 DS 1910 52 Lever Boot LH 1 1
22
24 JG 1610 10 Lever RH 1 1

77 78
Front Wheel Direction
 Plate No.: 40 Brand ID: 001MC625

Front Fork
Qty.
No. Part No. Description Remarks
ABS NON
ABS

24 31 1 DT 1210 38 Fork Assly- Front 1 1

25
2 JL 1510 02 Tube Outer LH 1 1
22 3 DT 1210 40 Tube Outer RH 1 1
21 4 DK 1810 06 Socket Headed Bolt -M10 2 2
1 31 5 DK 1810 07 Copper Washer 2 2

23 6 DK 1810 21 Inner Dust Seal 2 2

7 DK 1810 18 Washer Seal 2 2
16 8 DK 1810 19 Oil Seal 2 2
14B 17
9 DK 1810 17 Guide Bush 2 2
10 DK 1810 20 Oil Seal Stopper 2 2
6 14C
7 14D 12
8 11 DK 1810 15 Washer 2 2
9 14A 11 12 DT 1210 36 Spacer Tube 2 2
10
13 DT 1510 40 Fork Pipe Inner 2 2
14A DK 1810 09 Cap Oil Lock 2 2
15
13 14B DT 1210 39 Seat Pipe -- 2
2/3 10
DK 1810 10 Seat Pipe 2 --
21 14C DK 1810 12 Piston Ring 2 2
18 14D DK 1810 13 Rebound Spring 2 2
20
5 15 DT 1210 37 Spring Main Spring 2 2

4
16 DT 1510 42 Fork Bolt 2 2
19
20 17 DK 1810 23 O' Ring 2 2
18 DT 1210 35 Under Bkt Assy Complete 1 1
19 DK 1810 25 Spring Washer 2 2
20 DK 1810 28 Bolt 2 2

79 80
Front Wheel Direction
 Plate No.: 40 Brand ID: 001MC625

Front Fork
Qty.
No. Part No. Description Remarks
ABS NON
ABS

24 31 21 DT 1210 31 Fork Top Bolt 1 1

25
22 DT 1210 32 Cap Steering Top Bolt 1 1
22 23 DT 1510 43 Cap Fork Top Bolt 2 2
21 24 DK 1810 75 Nut Steering 1 1
1 31 30 DK 1810 76 Cup Steering 1 1

23 31 LA C000 68 Bolt Socket 3 3

16
14B 17

6 14C
7 14D 12
8
9 14A 11
10

15
13
2/3 10

21
18
20
5

4
19
20

81 82
Front Wheel Direction
 Plate No.: 41 Brand ID: 001MC625

Petrol Tank, Cap Tank and Gauge Fuel

Qty.
No. Part No. Description Remarks
5 21 ABS NON
ABS

4 1 DT 1710 01 Tank Assy 1 1

3 2 JL 1716 00 Cap Tank 1 1
17
2 3 KA CD05 16 Screw Allen 6 6
18 23 4 DT 4026 00 Fuel Level Sensor 1 1
19 5 30 1410 32 Bolt 4 4
1

6 DT 1718 23 Fuel Pump Module 1 1

7 39 0798 15 Nut 6 6
8 DT 6112 03 Tube Filter to Injector 1 1
9 JL 1718 32 Tube Filter to RR QA 1 1
17
10 JL 1718 30 Hose - Fuel Pump - I 2 2
15 12
11 DT 1718 14 Fine Fuel Filter 1 1
20
22 12 JL 1710 19 Sleeve Tank Mtg Rear 2 2
13 DT 1710 61 Drain Pipe 1 1
14 DG 1410 28 Clamp 1 1
6 16 15 DT 1710 55 Foam Fuel Tank 2 2

9 16 JL 1710 38 Beading Tank LH 1 1

8 17 39 1946 04 Bolt Tank Mtg M8x1.25x20 3 3
7
18 DT 1710 75 Sleeve Tank Mtg Front 3 3
19 DT 1710 78 Grommet Tank Mtg 1 1
20 JL 1710 20 Grommet Tank Mtg Rear 2 2
10
21 36 DT00 06 Kit Tank Damper 1 1 Refer Page No. 118
11
12 22 DT 1718 11 O Ring Fuel Pump 1 1
23 30 1510 28 Gasket 1 1
13

83 84
Front Wheel Direction
 Plate No.: 42 Brand ID: 001MC625

Fittings - Petrol Tank Cover

Qty.
No. Part No. Description Remarks
20 ABS NON
ABS
21 19 15/16
1 LA C000 22 Bolt 2 2
12 2 LB U000 27 Screw 2 2
3 DT 1710 53 Grommet 2 2
4 DT 1710 80 Collar 2 2
1 13
18 5 JW 1710 16 Screw 2 2
14 22
1 14
4 6 DT 1812 74 Collar Side Cover 2 2
3 7 DT 1710 53 Grommet Tank Side Cover 2 2
13
2 8 KD BC06 13 Plain Washer 8 8
17
9 KB UB06 12 Mushroom Round Head Screw 6 6
11 13 10 JW 1710 16 Screw 2 2

29 11 DT 1812 15 Side Fairing Enclosure LH 1 1

14
27 12 DT 1812 28 Side Fairing Enclosure RH 1 1
13 LD A000 07 Washer Plain Small 14 14
28
27 14 LB R000 02 Self Tapping Screw- 14 14
30 15 DT 1812 91 Bracket Side Fairing Front LH 1 1
29 32

16 DT 1812 92 Bracket Side Fairing Front RH 1 1

6 5 17 DT 1812 93 Bracket Side Fairing Rear 2 2
7 26 18 DJ 1612 29 Clip Nut M5 2 2
4 25
31
19 GL 1810 43 Clip Snap 2 2
8
25 20 39 1907 01 Mushroom Head Screw M-5 4 4
10 24
8 23
21 39 2141 24 Washer Non Metallic 4 4
9
22 DT 1812 73 Step Bolt Tank Cover Top 2 2
9 8 23 DT 1812 44 Fairing Structure Middle LH 1 1
24 DT 1812 46 Fairing Structure Middle RH 1 1
25 LA D000 40 Bolt 6 6

85 86
Front Wheel Direction
 Plate No.: 42 Brand ID: 001MC625

Fittings - Petrol Tank Cover

Qty.
No. Part No. Description Remarks
20 ABS NON
ABS
21 19 15/16
26 JG 1138 06 Grommet Coolant Ex Tank 1 1
12 27 DT 1138 15 Bracket Fairing Mtg Lower LH 1 1
28 DT 1138 30 Bracket Fairing Mtg Lower RH 1 1
13
29 DT 1812 65 Grommet Side Cover 2 2
1
18 30 KA EA06 12 Bolt Flanged 2 2
14 22
1 14
4 31 DT 1710 30 Foam Tank Cover 1 1
3 32 DT 1710 82 Beading Tank Cover 1 1
13
2
17 33 36 DT00 03 Kit Hardware P Tank Cover 1 1
34 DT 1810 34 Foam Tank Cover 2 2
11 13

29
14
27

28
27
30
29 32

6 5
7 26
4 25
8 31
25
10 24
8 23
9
9 8

34

87 88
Front Wheel Direction
 Plate No.: 43 Brand ID: 001MC625

Fittings - Side Covers & Cover Seat

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 39 0239 11 Plain Washer 6 6

3 2 JW 1710 16 Mushroom Head Screw M6x18 2 2
3 KB UB06 14 Mushroom Head Screw M6x14 4 4
1 4 DT 1812 10 Seat Cowl Central Top 1 1
5 DJ 1612 29 Clip Nut M5 12 12
16
6 LB U000 23 Screw M5 2 2
7 LB R000 03 Screw 4 4
8 5 7A LB R000 04 Screw 4 4
7
8 LD A000 07 Washer Plain Small 2 2
13 10 KA EA06 08 Screw 2 2

11 DT 1812 65 Grommet Side Cover 2 2

6 12 JZ 1813 22 Grommet Side Cover 2 2
5 15 13 DT 2314 04 Grab Handle Assy LH 1 1
14 DT 2314 05 Grab Handle Assy RH 1 1
15 KA CA08 30 Bolt Socket M8 X 1.25 4 4

16 KACB0622 Bolt Socket L-22 3 3

2 14
17 36 DT00 02 Kit Hardware S Cowl & S Cvr 1 1
11
1
3

12 1
3

89 90
Front Wheel Direction
 Plate No.: 44 Brand ID: 001MC625

Meter Assembly
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 4024 08 Speedometer Assembly 1 --

7 8 DT 4024 03 Speedometer Assembly -- 1
7
2 JG 1812 38 Grommet Dashboard 3 3
8
3 LD B000 07 Washer Plain 3 3
8
4 39 0291 15 Nut - Hexagon M5 X 0.8 3 3
9 5 DT 1812 33 Speedo Flap 1 1
9
6 DT 1812 55 Damper Speedo Flap 2 2
5
7 KA Cd05 16 Bolt-Socket-Dia-05 L-14 2 2
8 DT 1810 10 Trust Screw 4 4
5 9 39 2141 24 Washer non Metallic 4 4
1
10 YD T020 04 Spdomtr Top Cover & ‘O’ ring 1 1 N.I.

6
6

3
4

91 92
Front Wheel Direction
 Plate No.: 45 Brand ID: 001MC625

Control Cables
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 1612 04 Cable Throttle 1 1

2 DT 1612 03 Cable Clutch 1 1

93 94
Front Wheel Direction
 Plate No.: 46 Brand ID: 001MC625

Chain Case
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 JL 1812 05 Cover Assly Chain 1 1

14
2 JG 1220 28 Extruded Washer 2 2

13
3 39 1791 04 Bolt Flanged M6X8 2 2
4 DT 1814 14 Assly. Hugger Rear 1 1
1
5 DT 1810 00 Tube Rear Hugger Mtg 1 1
3
6 DT 1814 15 Cover 1- Hugger Rear 1 1
7 JL 1814 08 Cover 2- Hugger Rear 1 1
2 8 KB UF04 10 Screw 6 6
9 LA C000 37 Bolt Soc-special Head 3 3
10 39 0265 12 Spring Washer 2 2

11 LA C000 36 Bolt Special Socket 2 2

4
12 JL 1814 10 Collar Hugger Rear 2 2
13 JL 1812 53 Chain Cover RH Side 1 1

6 8
14 LA C000 08 Bolt Socket Head 2 2
5 9

7 11
10

95 96
Front Wheel Direction
 Plate No.: 47 Brand ID: 001MC625

Head Lamp & Fairing

Qty.
No. Part No. Description Remarks
20 ABS NON
ABS
18
15
1 DT 4010 09 Front Position Lamp LH 1 1
21 13 1A DT 4010 10 Front Position Lamp RH 1 1
1A 2 DT 1812 42 Fairing Structure 1 1
19 16 3 LA D001 20 Bolt Flange M8 X 45L 2 2
4 39 2535 15 Hex Nut Flange M8 2 2
1 5 DT 1813 10 Trust Washer 4 4
16
6 DT 1813 11 Spacer Structure Mtg Front 4 4
17 7 DT 4010 08 Low Beam Projector 1 1
8 7A DT 4010 12 Low Beam Bulb 1 1
24 7B YD T020 02 Low Beam Projector W/O bulb 1 1
8 DT 4010 11 High Beam 1 1
22 8A YD T020 01 High Beam Bulb 1 1
17 8B YD T020 03 High Beam Projector W/O bulb 1 1
23 9 DT 4010 17 Pivot Screw M6 2 2
2
10 KC EA06 05 Nut Domed Cap Single Piece 2 2
9
11 DT 4010 18 Adjusting Bolt 2 2
12 DT 4010 19 Adjusting Bolt M10 2 2
13 LD A000 07 Washer Plain Small 5 5
14 39 1776 02 Screw Pan Head 2 2
4 15 LB R000 02 Self Tapping Screw 4 4
3
13
16 DJ 1612 29 Clip Nut M-5 2 2
6 17 39 1907 01 Mushroom Head Screw 2 2
15 13 14 5
10 18 DT 1812 32 Visor 1 1
7 19 JG 1812 36 Well Nut M5x15.9lx1..3t 6 6
26 11
20 39 2141 24 Washer Non Metallic 10 10
28 12
21 JZ 1812 06 M5 X 21 L Ss Bolt 6 6
22 56 DT36 6B Front Lower Bezel 1 1
25 23 DT 1812 67 Outer Mask LH 1 1
24 DT 1812 68 Outer Mask RH 1 1
29 25 DT 1812 75 Fairing Structure Middle 1 1
27
26 DT 1812 85 Cover Fairing Mtg Lower 1 1
27 DT 1812 94 Fairing Structure Lower LH 1 1
28 DT 1812 95 Fairing Structure Lower RH 1 1
29 JW 1812 28 Bolt 2 2

97 98
Front Wheel Direction
 Plate No.: 48 Brand ID: 001MC625

Indicator Light Assembly

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 4010 02 Indicator Assy Front LH 1 1

2 2 DT 4010 03 Indicator Assy Front RH 1 1
3 39 1225 15 Nut-Hexagon with
4 Flange: M10 4 4
4 DT 1138 19 Spacer Blinker Mtg 2 2
3
5 DT 4010 04 Indicator Assy Rear LH 1 1
3
6 DT 4010 05 Indicator Assy Rear RH 1 1
4

3 6

99 100
Front Wheel Direction
 Plate No.: 49 Brand ID: 001MC625

Tail Lamp Assly / Front Number Plate

Qty.
No. Part No. Description Remarks
ABS NON
ABS
2 3
1
1 JU 2328 00 Front Number Plate 1 1
2 LB U000 09 Screw Mushroom Head 2 2
3 39 2141 24 Washer None Metallic 2 2
4 DT 1812 48 Number Plate Mtg bracket 1 1
5 DT 4010 01 Lamp Tail Assly 1 1

16 17
4 6 DT 1138 07 Bracket Rear Blinker Mtg 1 1
5 7 DT 1138 18 Screw M-5 4 4
6 8 DP 1611 45 Rear Number Plate 1 1
9 DD 2010 02 Reflector - Reflex 1 1
10 DT 1138 13 Bracket-Reflector Reflex Mtg 1 1

11 JD 1138 00 Bracket Rr Number Plate Mtg 1 1

8
12 39 2476 04 Hex Head With Flange M-6 2 2
15
7 13 39 2124 15 Flange Nut 2 2
11 14 39 1972 15 Nut Hexagon with Flange 1 1
15 39 2476 04 Bolt Hex Head with Flange 2 2
13

16 DT 1138 24 Sleeve 4 4
12 17 DT 1138 17 Grommet 4 4
15

10

14

101 102
Front Wheel Direction
 Plate No.: 50 Brand ID: 001MC625

Electrical Equipments
Qty.
No. Part No. Description Remarks
ABS NON
ABS
2 3 4 5 7
1 DT 4022 20 Harness Wiring-ABS 1 --
DT 4022 12 Harness Wiring-ABS -- 1
2 JL 4030 00 Relay Inter lock 1 1
3 36 DT00 04 Kit Band Wiring Harness 1 1
4 DT 4020 05 Light Control Module 1 1
25 5 DT 4022 18 Cable Assy Relay To Motor 1 1 N.I.
1 6
24
6 DT 4022 23 Cable Earth 1 1 N.I.
7 JL 4032 00 Termination Unit 1 1
21
8 PA 4016 00 Horn LH 1 1
9 39 1507 11 Washer - Plain 1 1
22 23
10 KA DA08 14 Hex Head Bolt - Flanged M8 1 1

8 11 JN 3516 04 Starter Relay- With Grommet 1 1

12 JL 4030 01 Relay- Aux1diode 1 1
13 DT 4022 04 Fuse Box 1 1
13A DT 4022 26 Fuse - 7.5A 5 5 Not Illustrated
13B JG 4022 29 Fuse 15A 5 5 Not Illustrated
9 10 13C JG 4022 30 Fuse 30A 2 2 Not Illustrated
27
30 14 GL 4022 10 Fuse Box 1 1
28 29
11 14A JG 4022 34 Fuse 25A 2 2 Not Illustrated
12 13 14 31
14B 60 1115 28 Fuse 10A 2 2 Not Illustrated
16 19 18
17
15 DT 1138 01 Bracket Starter Relay Loose 1 1
15
16 KA DA06 08 Bolt Flanged 1 1
17 JG 4032 00 Roll Over Sensor 1 1
18 DT 1138 00 Bracket Roll Over Sensor 1 1
20 19 LA E000 17 Bolt Flanged 2 2
20 KA EA05 10 Bolt Flanged-Small 2 2 Deleted

103 104
Front Wheel Direction
 Plate No.: 50 Brand ID: 001MC625

Electrical Equipments
Qty.
No. Part No. Description Remarks
ABS NON
ABS
2 3 4 5 7
21 JG 4018 00 12V 8Ah VRLA Battery 1 1
22 52 DT01 24 Assly Battery Case 1 1
23 KA EA06 22 Bolt 4 4
24 JL 1138 25 Band Battery Case Vertical 1 1
25 DT 1810 22 Band Battery Case 1 1
25

1 6 26 DT 1138 49 Strap ECU harness 1 1

24
27 KB UC05 20 Screw 2 2 Bulletin 2015_29
28 DT 1138 06 Sleeve 2 2 Bulletin 2015_29
21
29 JL 1812 56 Grommet 2 2 Bulletin 2015_29
30 39 0239 11 Washer 2 2 Bulletin 2015_29
22 23

31 39 1972 15 Nut Flanged 2 2 Bulletin 2015_29

8

9 10
27
30
28 29
11 12 13 14 31

16 19 18
17
15

20

105 106
Front Wheel Direction
 Plate No.: 51 Brand ID: 001MC625

Tool Kit
Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 JL 2310 00 Tool Kit 1 1 Not Serviceable

2 DT 2310 00 Box Tool Kit 1 1

2 3 KA EA06 12 Bolt Flanged 1 1

3 4 KD AB06 11 Washer Plain 1 1

1 4

107 108
Front Wheel Direction
 Plate No.: 52 Brand ID: 001MC625

Accessories / Grab Handle

Qty.
No. Part No. Description Remarks
ABS NON
ABS

1 DT 2314 04 Grab Handle Assy LH 1 1

2 DT 2314 05 Grab Handle Assy RH 1 1
7
6 3 KA CA08 30 Bolt Socket M8 X 1.25 4 4
8
8 4 JL 2312 02 Guard Saree 1 1
5 KACB0622 Bolt Socket L-22 3 3

13 13 6 DT 2316 00 Mirror Assly LH 1 1

12 9
10 7 DT 2316 01 Mirror Assly RH 1 1
8 LA C000 22 Bolt 4 4
9 DT 1812 84 Pad Mirror Mounting 2 2
4 10 DT 1812 99 Pad Mirror Base Mtg. 2 2
5
11 DT 2316 07 Bolt Mirror Mtg LH Thread 1 1
12 DT 2316 08 Bolt Mirror Mtg RH Thread 1 1
13 DT 2316 06 Plug Mirror Mtg. 2 2

109 110
Front Wheel Direction
 Plate No.: 53 Brand ID: 001MC625

Painted Parts and Decals

Qty.
No. Part No. Description Remarks
1 ABS NON
ABS
3 1 56 DT65 6T Front Fairing Bright Yellow 1 1
56 DT65 4R Front Fairing Passion Red 1 1
8
2
2 56 DT22 6T Tank Cover Top Bright Yellow 1 1
7 56 DT22 4R Tank Cover Top Passion Red 1 1

2A 2A DT 1710 42 Tank Side Assly 1 1

3 56 DT58 6T Side Fairing RH Bright Yellow 1 1

11 6 56 DT35 4R Side Fairing RH Passion Red 1 1

4 56 DT34 4R Side Fairing LH-Passion Red 1 1

4 56 DT57 6T Side Fairing LH Bright Yellow 1 1

5 56 DT11 6T Seat Cowl LH Bright Yellow 1 1

9 56 DT11 4R Seat Cowl LH Passion Red 1 1
5
6 56 DT10 4R Seat Cowl RH Passion Red 1 1
14 56 DT10 6T Seat Cowl RH Bright Yellow 1 1
10
12 13 19A 7 56 DT05 4R Fender Front-Passion Red 1 1
56 DT05 6T Front Fender Bright Yellow 1 1

8 56 DT08 4X Side Fairing Flap RH -E Black 1 1

9 56 DT07 4X Side Fairing Flap LH-E Black 1 1
19B
10 56 DT12 4X Side Cover LH 1 1
15 16/17 18 20 11 56 DT13 4X Side Cover RH 1 1

111 112
Front Wheel Direction
 Plate No.: 53 Brand ID: 001MC625

Painted Parts and Decals

Qty.
No. Part No. Description Remarks
1 ABS NON
ABS
3 12 DT 1810 09 Assly Lower Fairing LH 1 1
8 13 DT 1813 24 Lower Fairing RH 1 1
2 14 DT 1812 10 Seat Cowl Central Top 1 1
7
15 36 DT00 10 Kit Dcl Fairing-Br Yellow 1 1
2A 36 DT00 11 Kit Dcl Fairing-Pa Red 1 1

16 36 DT00 16 Kit Dcl Spoiler LH-Br Yellow 1 1

11 6 36 DT00 17 Kit Dcl Spoiler LH-Pa Red 1 1

17 36 DT00 19 Kit Dcl Spoiler RH-Br Yellow 1 1

4 36 DT00 20 Kit Dcl Spoiler RH-Pa Red 1 1

18 36 DT00 13 Kit Dcl S Cowl-Br Yellow 1 1

9 36 DT00 14 Kit Dcl S Cowl-Pa Red 1 1
5
19A DT 2330 79 3D Dcl Pulsar 1 1 For Yellow Colour
14 DT 2330 43 3D Dcl Pulsar 1 1 For Red Colour
10 19B DT 2330 93 Dcl Tank Top Center 1 1 Yellow
12 13 19A DT 2330 82 Dcl Tank Top Center 1 1 Red
36 DT00 23 Kit Dcl Tank-Pa Red 1 1

20 36 DT00 28 Dcl Fender Abs-P Red 1 1

36 DT00 29 Dcl Fender Abs- Br Yellow 1 1
19B 36 DT00 30 Dcl Fender - P Red 1 1
36 DT00 31 Dcl Fender - Br Yellow 1 1
15 16/17 18 20

113 114
Front Wheel Direction
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1 36DT0032 KIT ASSly CYL HEAD JL511045 HEAD CYLINDER COMP 1 JG541061 PIPE BREATHER 1
JG511046 STUD (M8*1.25) 2 BA102003 PLUG - OIL HOLE 3

2 36DT0033 KIT GEAR PRIMARY DRIVE JG551216 GEAR PRIMARY DRIVE 22T 1 10 36JL0003 KIT ASSLY C'CASE LH 200 JL541019 CRANKCASE LH 1
& DRIVEN DT551407 HOUSING CLUTCH ASSY COMP 1 JC101077 PLUG TAPER 2
JG541021 OIL NOZZLE 1
3 36DT0005 KIT CHAIN GUIDE JF531008 GUIDE CHAIN (SLACK SIDE) 1 JG541015 NEEDLE BEARING HK 1514 RS 1
JL531005 CHAIN GUIDE TIGHT SILENT 1 39256220 BEARING - NEEDLE ROLLER 1
JG541020 JET OIL CRANKCASE RH 1
4 36DT0007 KIT CHAIN SPROCKET DV101048 SPROCKET OUTPUT (14T) 1
DT141004 SPROCKET 41T 1 11 36JG0004 SHAFT OIL PUMP JG571022 ROTOR OIL PUMP WITH SHAFT 1
DT141005 CHAIN 110 LINK 1 ASSEMBLY 28121008 OUTER ROTOR 1

5 36DT0008 KIT ENGINE GASKET JG541041 GASKET CRANKCASE 1 12 36DT0028 DCL FENDER ABS-P RED DT233089 FRONT FENDER DECAL ABS LH 1
JL541207 GASKET CLUTCH COVER 1 DT233090 FRONT FENDER DECAL ABS RH 1
JL541208 GASKET MAGNETO COVER 1
JL521002 GASKET CYLINDER BLOCK 1 13 36DT0029 DCL FENDER ABS- DT233091 FRONT FENDER DECAL ABS LH 1
JL511022 GASKET CYLINDER HEAD 1 BR YELLOW DT233092 FRONT FENDER DECAL ABS RH 1
CS101128 GASKET 1
JL511042 GASKET HEAD COVER 1 14 36DT0030 DCL FENDER -P RED DT233085 FRONT FENDER DECAL LH 1
JG591070 GASKET EXHAUST 1 DT233086 FRONT FENDER DECAL RH 1

6 36JL0011 KIT VALVE REPAIR JF511215 SEAT VALVE SPRING 4 15 36DT0031 DCL FENDER - BR YELLOW DT233087 FRONT FENDER DECAL LH 1
39201719 SEAL VALVE STEM 4 DT233088 FRONT FENDER DECAL RH 1
JF511214 RETAINER VALVE SPRING 4
JF511217 VALVE SPRING 4 16 36DT0011 KIT DCL FAIRING-PA RED DT233015 DECAL FAIRING UPPER LH 1
DG101029 COTTER VALVE 8 DT233016 DECAL FAIRING UPPER RH 1
DT233017 DECAL FAIRING LOWER LH 1
7 36JL0007 KIT BLOCK PISTON JL521004 CYLINDER BLOCK WTIH NIPPLE 1 DT233018 DECAL FAIRING LOWER RH 1
JL521200 PISTON ASSLY COMPL 1
17 Deleted KIT DCL TANK-PA RED DT233043 DECAL TANK LH 2
8 36JU0001 KIT PISTON RING SET JU521206 RING PISTON TOP 1 DT233082 DECAL TANK TOP COVER 1
JU521207 RING PISTON SECOND 1
JU521208 RING PISTON OIL 1 18 36DT0017 KIT DCL SPOILER LH- DT233021 DECAL TANK SPOILER UPPER LH 1
PA RED DT233023 DECAL TANK SPOILER LOW 1 LH 1
9 36JL0004 KIT ASSLY C'CASE RH 200 JL541016 CRANKCASE RH 1 DT233025 DECAL TANK SPOILER LOW 2 LH 1
39256220 BEARING - NEEDLE ROLLER 1

115 116
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

19 36DT0020 KIT DCL SPOILER RH DT233022 DECAL TANK SPOILER UPP RH 1 29 36DT0006 KIT TANK DAMPERS DT171022 DAMPER TANK COVER RES LH 1
-PA RED DT233024 DECAL TANK SPOILER LOW RH 1 DT171023 DAMPER TANK COVER FR RH 1
DT233026 DECAL TANK SPOILER LOW RH 1 DT171024 DAMPER TNK COVR CENTL LH 1
DT171025 DAMPER TNK COVR CENTL RH 1
20 36DT0014 KIT DCL S COWL-PA RED DT233027 DECAL SEAT COWL LH 1 DT171026 DAMPER TANK COVER REAR 1
DT233028 DECAL SEAT COWL RH 1
30 36DT0001 HARDWARE FAIRING DT181273 STEP BOLT 2
21 36DT0010 KIT DCL FAIRING DT233029 DECAL FAIRING UPPER LH 1 +R COWL JW171016 SCREW 2
-BR YELLOW DT233030 DECAL FAIRING UPPER RH 1 KDBC0613 PLAIN WASHER 2
DT233031 DECAL FAIRING LOWER LH 1 KBUB0614 MUSHROOM HEAD SCREW 6
DT233032 DECAL FAIRING LOWER RH 1 KDBC0613 PLAIN WASHER 6
DT181010 BOLT 4
22 Deleted KIT DCL TANK-BR YELLOW DT233079 DECAL TANK LH 2 39214124 NON METALLIC WASHER 4
DT233093 DECAL TANK TOP COVER 1 KACB0516 SOCKET HEAD SCREW 2
KBUB0614 MUSHROOM HEAD SCREW 3
23 36DT0016 KIT DCL SPOILER LH- DT233035 DECAL TANK SPOILER UPP LH 1 KDBC0613 PLAIN WASHER 3
BR YELLOW DT233037 DECAL TANK SPOILER LOW LH 1
DT233039 DECAL TANK SPOILER LOW LH 1 31 36DT0002 HARDWARE S COWL+SIDE JW171016 MUSHROOM HEAD SCREW 2
KDBC0613 PLAIN WASHER 2
24 36DT0019 KIT DCL SPOILER RH DT233036 DECAL TANK SPOILER UPP RH 1 KBUB0614 MUSHROOM HEAD SCREW 4
-BR YELLOW DT233038 DECAL TANK SPOILER LOW RH 1 39023911 PLAIN WASHER 4
DT233040 DECAL TANK SPOILER LOW RH 1 LBU00023 SCREW 10
39214124 NON METALLIC WASHER 10
25 36DT0013 KIT DCL S COWL- DT233041 DECAL SEAT COWL LH 1 LBU00023 SCREW 2
BR YELLOW DT233042 DECAL SEAT COWL RH 1 39214124 NON METALLIC WASHER 2
KBUB0614 MUSHROOM HEAD SCREW 6
26 36DT0016 KIT DCL SPOILER LH- DT233035 DECAL TANK SPOILER UPP LH 1 KDBC0613 PLAIN WASHER 6
BR YELLOW DT233037 DECAL TANK SPOILER LOW LH 1 39204401 MUSHROOM  HEAD SCREW 2
DT233039 DECAL TANK SPOILER LOW LH 1
32 36DT0003 HARDWARE P TANK COVER 31161078 NON METALLIC WASHER 4
27 36DT0019 KIT DCL SPOILER RH DT233036 DECAL TANK SPOILER UPP RH 1 LAC00033 BOLT 2
-BR YELLOW DT233038 DECAL TANK SPOILER LOW RH 1 LBU00024 SCREW 6
DT233040 DECAL TANK SPOILER LOW RH 1
33 36DT0004 TIE BAND-W HARNESS JD402212 BAND 200 MM 8
28 36DT0013 KIT DCL S COWL- DT233041 DECAL SEAT COWL LH 1 JD402217 BAND 150 MM 2
BR YELLOW DT233042 DECAL SEAT COWL RH 1 PA402204 BAND 110 MM 2

117 118
Amendment Sheet Amendment Sheet
AMENDMENT SHEET (PARTS ADDED) AMENDMENT SHEET (PARTS DELETED)
SR. PAGE FIGURE SR. PAGE FIGURE
PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
NO. NO. NO. NO. NO. NO.

119 120
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

01110005 11 18 39150711 9 104 39214124 20 98 36DT0005 15 8

30101195 3 32 39153721 8 74 39214124 21 86 36DT0006 21 84
30141032 5 84 39153721 7A 30 39215811 2 14 36DT0007 2 70
30151028 23 84 39166511 15 24 39215911 24 14 36DT0008 17 22
30151082 9 70 39176904 2 74 39218106 3 10 36DT0010 15 114
30191038 14 72 39177304 6 22 39220011 10 12 36DT0011 15A 114
31101173 7 12 39177602 14 98 39220307 5 12 36DT0013 18 114
39019811 15 72 39179104 3 96 39242511 17 40 36DT0014 18A 114
39021111 9 28 39190701 12 58 39242704 10 78 36DT0016 16 114
39023911 1 90 39190701 17 98 39244011 12 6 36DT0017 16A 114
39023911 13 38 39190701 20 86 39247604 12 102 36DT0019 17 114
39026512 10 96 39191304 2 46 39247604 15 102 36DT0020 17A 114
39029115 4 92 39193120 2 12 39253515 4 98 36DT0022 19 114
39042215 7 60 39193120 3 20 39256220 13 22 36DT0023 19A 114
39045411 11 54 39193120 6 12 39256220 20 20 36DT0028 20 114
39055302 12 54 39194304 14 64 39260120 11 20 36DT0029 20A 114
39059417 4 8 39194304 22 78 39260220 8 20 36DT0030 20B 114
39074601 1 70 39194604 17 84 39260607 16 24 36DT0031 20C 114
39074601 21 20 39195804 12A 76 39260801 15 4 36DT0032 4 4
39079815 7 84 39197215 14 102 39262921 8 4 36DT0033 3 12
39080808 16 72 39199020 2 30 39266921 10 8 36DT0033 3 34
39084914 12 42 39200511 18 20 39269920 16 4 36JG0004 2 26
39099906 4 32 39201719 1 6 39271115 11 28 36JG0011 2 52
39099906 5 26 39203804 17 70 39272315 6 50 36JG0018 20 72
39099906 11 30 39212415 13 102 59200006 11 22 36JL0003 1 22
39104119 10 30 39213217 5 10 59200028 14 20 36JL0004 2 20
39104319 8 22 39214004 14 56 59200036 2 24 36JL0007 1 10
39104619 15 30 39214124 3 102 60111528 14B 104 36JL0011 10 6
39118011 4 78 39214124 4 28 60111531 14A 104 36JL0015 10 56
39122515 3 100 39214124 9 92 36DH1902 4 66 36JL0041 19 56
39128321 9 4 39214124 13 58 36DT0004 3 104 36JU0001 2 10

121 122
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

52JL0156 1 50 DE151047 3 68 DH102117 9 30 DK151074 18 72

52JL0157 2 50 DE151047 9 72 DH111013 9 46 DK151081 20 70
56DT054R 7 112 DE191010 8 72 DH111016 11 46 DK151082 21 70
56DT056T 7A 112 DE191010 10 66 DH161146 5 60 DK151085 13 72
56DT074X 9 112 DE191010 10 76 DH161155 19 40 DK151088 11 72
56DT084X 8 112 DE191011 11 66 DH161157 18 40 DK151089 12 72
56DT104R 6 112 DE191011 11 76 DJ151074 6 68 DK181006 4 80
56DT106T 6A 112 DE191028 7 66 DJ151075 7 68 DK181007 5 80
56DT114R 5A 112 DE191029 6 66 DJ161069 3 58 DK181009 14A 80
56DT116T 5 112 DF161102 6 60 DJ161229 3 28 DK181010 14B 80
56DT124X 10 112 DG101029 9 6 DJ161229 5 90 DK181012 14C 80
56DT134X 11 112 DG101456 10 22 DJ161229 16 98 DK181013 14D 80
56DT224R 2A 112 DG121002 4A 38 DJ161229 18 86 DK181015 11 80
56DT226T 2 112 DG141028 14 84 DJ191023 14 66 DK181017 9 80
56DT344R 4 112 DG151005 4 64 DJ191029 2 66 DK181018 7 80
56DT354R 3A 112 DG171016 4 54 DJ191030 3 66 DK181019 8 80
56DT576T 4A 112 DG171017 19 54 DJ191031 5 66 DK181020 10 80
56DT586T 3 112 DG171018 5 54 DJ201100 9 66 DK181021 6 80
56DT654R 1A 112 DG171019 6 54 DK101181 8 18 DK181023 17 80
56DT656T 1 112 DG181008 21 78 DK101225 14 4 DK181025 19 80
AN111015 8 46 DH101048 9 24 DK101284 3 44 DK181028 20 80
AP101236 3 8 DH101235 12 14 DK101352 25 14 DK181052 15 66
BA102004 13 32 DH101295 11 6 DK101386 10 24 DK181075 24 82
BF551037 6 14 DH101336 13 14 DK111011 10 46 DK181076 30 82
BF551037 15 14 DH101381 3 22 DK151013 8 70 DK211009 4 48
CS101128 12 8 DH101383 9 20 DK151015 14 70 DP101191 23 20
DD111011 12 46 DH101383 17 30 DK151026 2 62 DP161145 8 102
DD111012 6 46 DH101388 22 30 DK151045 19 72 DS101154 8 24
DD161071 20 40 DH101389 13 42 DK151063 7 72 DS121126 5 38
DE151046 2 68 DH101392 14 8 DK151069 4 72 DS161125 2 58
DE151046 10 72 DH101648 13 34 DK151073 17 72 DS161287 7 48

123 124
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DS191052 23 78 DT121030 20 78 DT151012 8 78 DT181010 8 92

DS211004 5 52 DT121031 21 82 DT151036 2 78 52DT0124 22 106
DS211004 9 48 DT121032 22 82 DT151037 7 78 DT181022 25 106
DT111163 1 52 DT121035 18 80 DT151039 6 78 DT181028 2 28
DT113001 1 56 DT121036 12 80 DT151040 13 80 DT181210 4 90
DT113002 5 56 DT121037 15 80 DT151042 16 80 DT181210 14 114
DT113006 8 56 DT121038 1 80 DT151043 23 82 DT181215 11 86
DT113008 12 56 DT121039 14B 80 DT161000 3A 74 DT181228 12 86
DT113014 17 56 DT122019 1 54 DT161001 1A 74 DT181232 18 98
DT113015 18 56 DT131017 15 64 DT161004 6 74 DT181233 5 92
DT113028 6 56 DT131018 1 62 DT161005 15 78 DT181242 2 98
DT113029 2 56 DT131222 5 62 DT161007 11 78 DT181244 23 86
DT113034 7 74 DT131802 5 64 DT161011 1 74 DT181246 24 86
DT113036 56 DT131817 2A 72 DT161012 3 74 DT181248 4 102
DT113202 8 60 DT131825 3 72 DT161203 2 94 DT181252 22 98
DT113204 1 60 DT131826 1 72 DT161204 1 94 DT181255 6 92
DT113205 2 60 DT131831 66 DT171001 1 84 DT181256 11 58
DT113408 3 50 DT131832 18 76 DT171053 3 86 DT181265 3 52
DT113800 18 104 DT131833 23 56 DT171053 7 86 DT181265 11 90
DT113801 15 104 DT131836 8 66 DT171055 15 84 DT181265 29 88
DT113802 6 44 DT131837 1 58 DT171061 13 84 DT181267 23 98
DT113807 6 102 DT131837 14 76 DT171075 18 84 DT181268 24 98
DT113813 10 102 DT131839 9 76 DT171076 10 52 DT181273 22 86
DT113814 9 90 DT131839 13 76 DT171078 19 84 DT181274 6 86
DT113815 27 88 DT131849 17 76 DT171080 4 86 DT181284 9 110
DT113818 7 102 DT131853 1A 68 DT171811 22 84 DT181324 13 114
DT113819 4 100 DT131860 3 76 DT171814 11 84 DT181291 15 86
DT113830 28 88 DT131861 2 76 DT171823 6 84 DT181292 16 86
DT113846 11 52 DT131863 1 76 DT181000 5 96 DT181293 17 86
DT113848 18 54 DT131866 2 72 DT181001 1 28 DT181299 10 110
DT113850 4 76 DT151010 1 78 DT181009 12 114 DT181310 5 98

125 126
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DT181311 6 98 DT401003 2 100 DT541019 5 30 DX161066 7 52

DT181321 12 52 DT401004 5 100 DT541206 1 32 EC561023 2 16
DT181322 8 52 DT401005 6 100 DT541210 12 32 FD211006 3 48
DT181323 9 52 DT401008 7 98 DT541212 1 30 FD221019 10 58
DT181407 4 58 DT401009 1 98 DT551400 1 34 GL181043 19 86
DT181411 9 58 DT401010 1A 98 DT551401 8 34 GL402210 14 104
DT181414 4 96 DT401011 8 98 DT551402 5 34 JA113403 5 50
DT181415 6 96 DT401017 9 98 DT551403 10 34 JA351627 14 42
DT181433 14 58 DT401018 11 98 DT561201 9 18 JA541048 15 22
DT181434 8 58 DT401019 12 98 DT561205 10 18 JA541233 2 32
DT191006 1 48 DT401403 18 78 DT561206 1 18 JB181223 13 52
DT191009 8 48 DT401404 19 78 DT561408 9A 18 JC101034 9 8
DT191012 6 48 DT402003 5 44 DT561409 7 18 JD113800 11 102
DT201002 9 102 DT402004 4 44 DT581028 3 38 JD131811 6 64
DT231000 2 108 DT402005 4 104 DT581048 7 38 JD351207 7 46
DT231404 1 110 DT402204 13 104 DT581062 9 38 JF511207 7 6
DT231404 13 90 DT402212 1A 104 DT581063 2 38 JG113806 26 88
DT231405 2 110 DT402218 5 104 DT581064 1 38 JG113826 8 76
DT231405 14 90 DT402220 1 104 DT591072 11 40 JG122028 2 96
DT231600 6 110 DT402223 6 104 DT591116 7 40 JG131001 7 64
DT231601 7 110 DT402226 13A 104 DT591118 8 40 JG131821 5 72
DT231606 13 110 DT402403 1A 92 52DT0153 10 40 JG151022 16 78
DT231607 11 110 DT402404 9 64 DT591230 1 40 JG161008 12 78
DT231608 12 110 DT402404 22 70 DT591239 6 40 JG161010 1 66
DT232601 17 78 DT402407 8 64 DT601210 16 28 JG161010 24 78
DT351006 2 44 DT402408 1 92 DT601226 14 28 JG181236 19 98
DT351206 4 46 DT402600 4 84 DT601228 15 28 JG181238 2 92
DT351404 9 44 DT511239 1 8 DT601232 6 28 JG181239 22 72
DT351802 7 22 DT511242 4 6 DT611202 1 36 JG191008 2 48
DT401001 5 102 DT511243 5 6 DT611203 3 36 JG232601 12 48
DT401002 1 100 DT541018 13 30 DV101048 29 14 JG351019 10 42

127 128
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JG351400 13 4 JG541063 4 22 JG551455 6 34 JG601007 6 20

JG351804 8 36 JG541068 1 4 JG561008 3 16 JG601012 13 24
JG351805 6 36 JG541230 7 30 JG561009 17 20 JG601013 11 24
JG401800 21 106 JG541231 16 30 JG561010 4 16 JG601209 24 28
JG402229 13B 104 JG551000 22 14 JG561011 1 16 JG601211 17 28
JG402230 13C 104 JG551010 26 14 JG561012 7 16 JG601230 18 28
JG403200 17 104 JG551013 3 14 JG561013 8 16 JG601234 20 28
JG511010 3 40 JG551017 4 30 JG561016 9 16 JG601235 19 28
JG511021 3 2 JG551019 27 14 JG561204 15 20 JG601237 7 28
JG511022 4 2 JG551020 5 14 JG561205 16 20 JG611007 2 36
JG511046 5 4 JG551020 18 14 JG561215 2 18 JG611206 5 36
JG511269 7 8 JG551021 19 14 JG561215 11 16 JG621412 3 42
JG511270 13 8 JG551022 10 14 JG561216 5 18 JG621413 2 42
JG531027 8 12 JG551025 11 14 JG561217 4 18 JG621417 7 42
JG531031 9 12 JG551027 1 14 JG561222 5 16 JL111054 4 50
JG531040 6 42 JG551213 4 14 JG561225 10 16 JL113012 3 56
JG531040 14 12 JG551214 7 14 JG561226 19 20 JL113014 9 56
JG531041 4 42 JG551215 20 14 JG561232 3 18 JL113016 11 56
JG531041 12 12 JG551220 8 14 JG571014 24 20 JL113036 16 56
JG531207 7 24 JG551222 16 14 JG571016 25 20 JL113209 4 60
JG531215 5 24 JG551223 17 14 JG571018 3 26 JL113818 12 60
JG531220 2 8 JG551224 21 14 JG581014 10 28 JL113825 24 106
JG531228 3 24 JG551225 23 14 JG581056 6 38 JL122001 8 54
JG531229 4 24 JG551227 9 14 JG581407 17 4 JL122002 7 54
JG541015 12 22 JG551228 14 14 JG581423 9 36 JL122003 10 54
JG541041 16 22 JG551423 14 34 JG581424 4 36 JL122004 13 54
JG541044 5 22 JG551427 2 34 JG581437 7 36 JL122008 14 54
JG541045 22 20 JG551428 4 34 JG591038 4 40 JL122009 9 54
JG541046 4 20 JG551447 7 34 JG591039 5 40 JL122014 3 54
JG541058 18 22 JG551448 6 34 JG591070 2 40 JL122026 17 54
JG541059 10 20 JG551451 11 34 JG601005 6 24 JL131000 2 64

129 130
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JL131001 11 64 JL171830 10 84 JL511041 1 2 JL601222 21 28

JL131004 1 64 JL171832 9 84 JL511042 2 2 JL601223 22 28
JL131004 3 62 JL171834 8 84 JL511205 6 6 JL601225 12A 4
JL131005 5A 64 JL181205 1 96 JL511219 7 4 JL601228 23 28
JL131203 13 70 JL181224 15 54 JL511220 6 8 JL601237 12 4
JL131209 4 62 JL181225 16 54 JL511221 5 8 JN351604 11 104
JL131211 15 70 JL181253 13 96 JL511222 8 8 JU131801 10 64
JL131216 5 70 JL181408 7 96 JL521002 4 10 JU131802 23 70
JL131218 16 70 JL181410 12 96 JL541203 7 32 JU232800 1 102
JL131220 6 72 JL181411 5 58 JL541207 12 30 JU531027 1 12
JL131225 7 70 JL231000 1 108 JL541208 5 32 JU531215 1 24
JL131226 11 70 JL231202 4 110 JL541218 19 30 JU531215 7 20
JL131232 6 70 JL232600 13 48 JL541222 18 30 JU541005 13 20
JL131802 12 66 JL232604 14 48 JL541223 10 32 JU551401 6 30
JL131804 1 68 JL233015 9 32 JL541227 8 30 JU551443 9 34
JL131805 5A 68 JL233015 11 32 JL541230 20 30 JU571000 1 26
JL131807 4 68 JL351217 5 46 JL541231 21 30 JU581006 8 38
JL131811 1A 58 JL351236 3 46 JL541237 26 20 JU581403 1A 36
JL131834 1A 72 JL351238 1 46 JL551407 12 34 JW171016 2 90
JL131841 13 56 JL351600 1 42 JL561409 12 18 JW171016 5 86
JL131878 20 56 JL401406 5 74 JL581039 18 4 JW171016 10 86
JL151002 2 80 JL401408 11 60 JL581056 4 38 JY351019 1 44
DT121040 3 80 JL403000 2 104 JL591045 12 40 JY401404 13 78
JL151035 9 78 JL403001 12 104 JL591148 21 40 JY551402 11 42
JL151038 3 78 JL403200 7 104 JL591156 14 40 JY571030 14 22
JL161003 14 78 JL501004 1 20 JL591157 6A 40 JZ113061 15 56
JL171019 12 84 JL511009 3 4 JL591165 13 40 JZ181206 21 98
JL171020 4 52 JL511010 2 6 JL601001 25 28 JZ181322 6 52
JL171020 20 84 JL511011 3 6 JL601008 12 24 JZ181322 12 90
JL171038 16 84 JL511022 6 4 JL601212 26 28 JZ191010 5 48
JL171600 2 84 JL511029 11 4 JL601216 8 28 JZ403601 3 60

131 132
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

KAAB0820 6 58 KAED0608 7 76 LAC00022 1 86 LCA00009 12 70

KAAB0820 16 76 KAED0612 6 76 LAC00022 8 110 LCD00001 11 12
KACA0630 7 58 KAEM0610 11 38 LAC00024 6 16 LCG00006 15 40
KACA0820 4 56 KAEQ0620 10 4 LAC00036 11 96 LCJ00002 13 64
KACA0830 3 110 KAEQ0620 11 8 LAC00037 9 96 LCJ00002 19 70
KACA0830 15 90 KAEQ0620 14 24 LAC00068 31 82 LDA00007 8 90
KACB0622 5 110 KAEQ0630 6 32 LAC00074 7 56 LDA00007 13 86
KACB0622 16 90 KAEQ0630 10 38 LAD00037 13 66 LDA00007 13 98
KACD0516 3 84 KAEQ0630 14 30 LAD00040 25 86 LDA00008 2 4
KACd0516 7 92 KAEQ0645 8 32 LAD00055 9 42 LDB00007 3 92
KADA0512 10 60 KBBA0512 21 56 LAD00063 27 20 LDB00010 4 12
KADA0608 16 104 KBBF0408 10 44 LAD00077 5 20 LDB00010 8 42
KADA0612 15 76 KBBG0612 19 22 LAD00120 3 98 LDB00020 3 30
KADA0622 11 48 KBUB0612 9 86 LAE00014 2 22 LDB00029 12 64
KADA0630 12 38 KBUB0612 13 28 LAE00016 8 6 LDB00029 18 70
KADa0630 22 40 KBUB0612 22 56 LAE00017 17 24 LDH00002 5 42
KADA0814 10 104 KBUB0614 3 90 LAE00017 19 104 LDH00002 13 12
KADD0614 21 72 KBUF0410 8 96 LAE00017 28 14 LEB00001 28 20
KADD0616 4 74 KCEA0605 10 98 LAE00018 6 26 LJA00004 14A 22
KADD1045 16 40 KDAB0611 4 108 LAE00021 5 76 PA401600 8 104
KADH0870 9 60 KDBC0613 8 86 LBB00006 12 20
KADM0622 6 18 KDBC0613 12 28 LBC00002 19 4
KADQ0625 1A 42 KEAB1010 4 26 LBR00002 14 86
KAEA0510 20 104 KEBA3715 9 22 LBR00002 15 98
KAEA0608 10 90 KPBC6202 3 64 LBR00003 7 90
KAEA0612 3 108 KPBC6202 4 70 LBR00004 7A 90
KAEA0612 8 44 KPBC6302 3 70 LBU00009 2 102
KAEA0612 30 88 LAA00019 10 70 LBU00023 5 28
KAEA0622 12 76 LAC00008 14 96 LBU00023 6 90
KAEA0622 23 106 LAC00019 2 54 LBU00027 2 86
KAEA0625 7 44 LAC00020 5 78 LBU00037 9 40

133 134