Schilling Robotics HD ROV

System 300-0543-36
Volume 1, General System & Mobilization

• Specifications • Service Guidelines

• Customer Service • Maintenance & Inspection
• Remote Diagnostics • Spares & Tool Kits
• About the Technical Manual • Mobilization
• Safety Guidelines
Document No. 011– 0543-36
 Copyright © 2012 by Schilling Robotics, LLC. All rights reserved.
Schilling Robotics, the FMC Technologies logo, and their frameworks are trademarks and service trademark
applications of FMC Technologies. No part of this document may be reproduced or used in any form without
the express written permission of FMC Technologies. Descriptions and specifications are subject to change
without notice.

FMC Technologies Schilling Robotics

260 Cousteau Place, Suite 200, Davis, CA 95618 • Ph: (530) 753-6718 • Fax: (530) 753-8092
Sales [email protected] • Tech Support [email protected]
Customer Service [email protected] • Web Site http://www.schilling.com

TECHNICAL MANUAL REVISION LOG

PRODUCT: HD System 300-0543-36

TECHNICAL MANUAL: 011–0543-36

Description Date Rev.

Manual Release Dec 2012 A

Table of Contents
Table of Contents

Specifications, HD36
1 General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2 System-Specific Information . . . . . . . . . . . . . . . . . . . . . . .7

Customer Service

Remote Diagnostics
1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2 Remote Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 System Configuration & Use . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Controlling Remote Access . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Key Switch and Safety Interlock Features . . . . . . . . . . . . . . . . 14
3 Access to Remote Diagnostics . . . . . . . . . . . . . . . . . . . . .15

About the Technical Manual

1 About the Technical Manual . . . . . . . . . . . . . . . . . . . . . . .19
1.1 Accessing the Technical Manual Online . . . . . . . . . . . . . . . . . . 19
1.2 Manual Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.3 OEM Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.4 Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Safety Guidelines
1 Warning & Caution Notices . . . . . . . . . . . . . . . . . . . . . . . .23
2 Lifting the TMS and/or ROV . . . . . . . . . . . . . . . . . . . . . . .23
2.1 TMS Lifting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.2 ROV Lifting Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3 Emergency Stop/Shutdown . . . . . . . . . . . . . . . . . . . . . . .24
4 Electrical Safety Guidelines. . . . . . . . . . . . . . . . . . . . . . . .24
4.1 Work on De-Energized Circuits. . . . . . . . . . . . . . . . . . . . . . . . 25

011-0543-03 Vol. 1 TOC • Page 3

• Table of Contents
4.2 Work on Energized Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.3 HV (3000 or 4,160 VAC) Electrical Safety Conditions . . . . . . . . . 26
5 Mechanical Safety Guidelines . . . . . . . . . . . . . . . . . . . . . 26
5.1 Thruster Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2 Manipulator and Slave Arm Safety. . . . . . . . . . . . . . . . . . . . . . 27
6 Hydraulic Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . 27
7 Deck Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Service Guidelines
1 Service Assumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.1 ESD-Sensitive Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.2 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.3 Nylock (“Patch”) Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.4 Fastener Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.5 O-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.6 Connection Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.7 SeaNet Cable & Penetrators . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.8 Shop Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3 Drawings & Part Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Maintenance & Inspection

1 Safety First! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.1 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.2 Component Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3 Service Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4 Pre-& Post-Dive Inspections . . . . . . . . . . . . . . . . . . . . . . 34

Spares & Tool Kits, HD36

1 Schilling Robotics Spares & Tool Kits . . . . . . . . . . . . . . . 39

Mobilization
1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2 Mobilization Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2.1 Initial Mobilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
2.2 Continuing Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
General Mobilization Guidelines . . . . . . . . . . . . . . . 78
1 General Safety Overview . . . . . . . . . . . . . . . . . . . . . . . . . 78

Page 4 011-0543-03 Vol. 1 TOC

 Table of Contents •
2 Mobilization Task Overview . . . . . . . . . . . . . . . . . . . . . . .78
3 General Weld-down Guidelines . . . . . . . . . . . . . . . . . . . . .79
4 Mobilization Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
High Voltage Mobilization . . . . . . . . . . . . . . . . . . . . 82
1 Power Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
2 Voltage Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
2.1 Checking the PDU Configuration. . . . . . . . . . . . . . . . . . . . . . . 83
3 Power (Current) Requirements and Connection Options .83
3.1 Main-Only Power Requirements & Connections . . . . . . . . . . . . 83
3.2 Main/Clean Power Requirements & Connections . . . . . . . . . . . . 84
4 Selecting a Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . .85
5 Selecting Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . .86
6 Power System Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . .86
Van and LARS Mobilization . . . . . . . . . . . . . . . . . . . 87
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
2 Additional Mobilization Procedures. . . . . . . . . . . . . . . . . .87
2.1 Connect Power to the Van . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.2 Console Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2.3 Rotating Junction Box and Slipring Connections . . . . . . . . . . . . 89
2.4 Deck Cable Installation and Slip Ring Commissioning . . . . . . . . 89
PDU Mobilization Instructions . . . . . . . . . . . . . . . . . 90
TMS and ROV Mobilization . . . . . . . . . . . . . . . . . . . 100
1 Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
1.1 Load the TMS and ROV onto the LARS . . . . . . . . . . . . . . . . . 100
1.2 Compensation Filling and Initial Deck Test. . . . . . . . . . . . . . . 101
1.3 Fiber Light Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

011-0543-03 Vol. 1 TOC Page 5

• Table of Contents

Page 6 011-0543-03 Vol. 1 TOC

Specifications, HD36
1 General Specifications
General HD specification documents can be found on the technical manual flash drive in the fol-
lowing locations:

General Specifications
Component Location
System Drive:\2 - Support Files\1 - System Info\HD Specs\hdbrochure.pdf

ROV Drive:\2 - Support Files\1 - System Info\HD Specs\hdrov.pdf

TMS Drive:\2 - Support Files\1 - System Info\HD Specs\hdtms.pdf

2 System-Specific Information
System-specific files are located on the technical manual CD or USB flash drive supplied with
this technical manual.

System Specific Information

Information Location
Specification Summary Drive\2 - Support Files\1 - System Info\HD Specs\

Final Acceptance Test Drive\2 - Support Files\1 - System Info\FAT Docs\FAT.pdf

(FAT) Document
Schematics and See Volume 3, System Schematics and Interconnect Dia-
Diagrams grams for the drawings listed below

ROV  Hydraulic Schematic, HD ROV, 025-0143-36

 Compensation Schematic, HD ROV, 025-0151-36
 ROV Tooling Interface, 050-0925

TMS Compensation Schematic, HD TMS, 025-0160-36

System Stackup ROV/TMS Stackup, 050-0924

System Interconnect System Interconnect Diagram, 035-0903-36

Topside Interconnect Topside Equipment, HD, 101-7500-36 and System Interconnect Dia-
gram, 035-0903-36

011-8688 Page 7
• Specifications, HD36

System Specific Information

Information Location
Major System See table below.
Components

SYSTEM,ROV,HD36, 300-0543-36
Rev. 4
Item P/N Description Qty
1 101-7330-36 ROV,HD36 1
2 101-7485-36 TMS,HD36,4KM,425M,28MM TETHER 1
3 101-7500-36 EQUIPMENT,TOPSIDE,HD 36 1
4 002-5594 LARS, AFRAME, LUFFING, 11TON 0
5 002-5743 LARS, HPU, WINCH, 9.5TON, ZN2 0
7 005-6446-1 CBL,UMB,8CNDTR,7SM,4.5KV,4KM 4500
8 101-7763-TC BULLET ASSY,DOCKING,DYNACON,HD 0
9 005-6445-2 CBL,DECK,7CNDTR,12SM,4.5KV 50
10 101-4462 COMPENSATION CART 1
11 101-4519 CABLE ASSY,GROUND,SYSTEM,MALE 2
12 006-2947 HPU,DECK,30 HP,WATER SEP,ZN2 1
14 008-0569-36 KIT,SPARES,HD 36 0
16 011-0543-36 MNL, HD36, 300-0543-36 3
21 005-6993 CABLE,8C,16AWG,30FT,BURTON 2
23 101-8167-150 KIT,PWR,26VDC DECK,SHIP 1
36 035-0903-36 INTERCONNECT,SYSTEM,HD36 0

Page 8 • System-Specific Information 011-8688

Customer Service

1 Technical Support
[email protected]
U.S.A. Outside U.S.A.
24-hour support phone: +1 866-342-2562 24-hour support phone: +44 (0) 1224-215-319

2 Service/Safety/Upgrade Bulletins

Bulletins are issued by Technical Support to provide the owner/operator with information about
enhancing system safety, service, and performance.
 To be added to the bulletin mailing/contact list, contact Technical Support as noted above.

3 Parts Orders
[email protected]
Headquarters (California)
Tel: +1 530 753 6718
Gulf of Mexico Regional Office
Tel: +1 281 598 4100
North Sea Regional Office
Tel: +44 (0) 1224 215300
South America Regional Office
Tel: +55 22 2773 0718
Asia-Pacific Regional Office
Tel: +65 6861 3011

011-8801 Page 9
• Customer Service

4 Training
[email protected]
Headquarters (California)
Tel: +1 530 753 6718

5 Customer Service
Western Hemisphere Eastern Hemisphere
[email protected] [email protected]
Headquarters (California) North Sea Regional Office
Tel: +1 530 753 6718 Tel: +44 (0) 1224 215300
Gulf of Mexico Regional Office Asia-Pacific Regional Office
Tel: +1 281 598 4100 Tel: +65 6861 3011
South America Regional Office
Tel: +55 22 2773 0718

Authorized Agents
Asia Pacific| FMC Technologies
[email protected]
149 Gul Circle, Singapore
Tel: +65 6861 3011

South America| FMC Technologies do Brasil Ltda

[email protected]
Rodovia Presidente Dutra, 2660,
Pavuna - Rio de Janeio- RJ, 21538-900, Brazil
Tel: +55 22 2773 0718

Norway | Innova A/S

Jakob Askelandsvei, 134314, Sandnes, Norway
[email protected]
Contact: Kjerstin Hauge
+47-51-96-1700

Japan | Nishiyama Corporation

4-11-11 Omorikita, Ota-ku, Tokyo 143-0016 Japan
Tel: +81-(0)3-5767-4190
Contact: Mr. Hideaki Yoneyama

Page 10 • 011-8801
 Customer Service •

6 Sales Support
Western Hemisphere Eastern Hemisphere
[email protected] [email protected]
Headquarters (California) North Sea Regional Office
Tel: +1 530 753 6718 Tel: +44 (0) 1224 215300
Gulf of Mexico Regional Office Asia-Pacific Regional Office
Tel: +1 281 598 4100 Tel: +65 6861 3011
South America Regional Office
Tel: +55 22 2773 0718

Authorized Agents
Asia Pacific| FMC Technologies
[email protected]
149 Gul Circle, Singapore
Tel: +65 6861 3011
South America| FMC Technologies
[email protected]
Rodovia Presidente Dutra, 2660, Pavuna - Rio de Janeio- RJ, 21538-900, Brazil
Tel: +55 22 2773 0718
Norway | Innova A/S
Jakob Askelandsvei, 134314, Sandnes, Norway
[email protected]
Contact: Kjerstin Hauge
+47-51-96-1700
Japan | Nishiyama Corporation
4-11-11 Omorikita, Ota-ku, Tokyo 143-0016 Japan
Tel: +81-(0)3-5767-4190
Contact: Mr. Hideaki Yoneyama

011-8801 • Page 11
• Customer Service

This page not used.

Page 12 • 011-8801
Remote Diagnostics
• 1 Description .................................................................. page 13
• 2 Remote Diagnostics ...................................................... page 13
• 3 Access to Remote Diagnostics ........................................ page 15

1 Description
Remote Diagnostics (part of Schilling Robotics’ Remote Access System) enables the ROV system
operator to receive live, real-time, remote technical support over the internet from Schilling
Robotics technical support staff or other on shore personnel of your choosing. Schilling Robotics
support includes system, component and device diagnostics, troubleshooting, configuration,
operation, and training on:
 Software, including upgrade installations
 Console and topside components and devices
 Vehicle systems, components, and devices
Remote Diagnostics activities are normally conducted on-deck because HPU power to the ROV is
automatically disabled and hydraulically powered components cannot be operated for safety rea-
sons.
All Remote Diagnostics functions are available using either deck power or high power. Deck
power is safer for personnel around the vehicles and should be used except when IPA power is
specifically required for diagnostics or training.
All applicable and required safety precautions for ROV system operation must be followed while
the Remote Diagnostics System is in use.

2 Remote Diagnostics
2.1 System Configuration & Use
The ROV Gateway computer can be accessed remotely through the internet or operated directly
for local access. In both cases, a password is required; contact Customer Service for password
information.
 For remote access, Windows Remote Desktop Connection is used to log on to the
ROV Gateway computer using its IP address.
 For direct access the computer is connected to an available port on the KVM
switch which allows the VGA output to be displayed on the Center HUD monitor.

011–8703 Page 13
• Remote Diagnostics
Once a connection has been established, the remote or local user must use Task Manager to start
the VNC (virtual network computing) program. With VNC the user can view and use the screen
controls available to the local system operator, change settings, and even transfer files from the
remote system to the ROV system computers.

2.2 Controlling Remote Access

The ability to allow or deny outside access through the Remote
Access System is controlled entirely by the key switch (figure, right),
as set by the ROV Superintendent, Senior ROV Supervisor, or other
designated responsible party. The key should be removed from the
switch and held by the responsible party until remote access is
required.
The decision to enable access should be made by this person after
consideration of all factors affecting vessel operations and ROV operations, including the operat-
ing parameters of the Remote Access System:
 Activities performed during a Remote Diagnostics session are normally con-
ducted on-deck because HPU power is disabled by PDU safety- interlock relays
and hydraulically powered components cannot be operated.
 Remote access functions are available using deck power or IPA power. The power
choice should be based first on crew safety, secondarily on diagnostic or training
requirements.

2.3 Key Switch and Safety Interlock Features

The key switch setting, on or off, cannot be changed by an external user.
OFF
 During normal operations, set the Remote Access key switch to the “OFF” posi-
tion.
 External access to the ROV network through the ROV Gateway computer is dis-
abled.
 The PDU safety-interlock relays are disengaged to enable normal local control of
HPU and IPA power.
 Outside users can log on to the ROV Gateway computer through the external net-
work interface (if they have the proper credentials), but the connection stops at
the key switch when it is turned off.
ON
 When remote access to the ROV system is necessary, set the Remote Access key
switch to the “ON” position.
 External access to the ROV network through the ROV Gateway computer is
enabled.
 HPU power is turned off and cannot be turned on at any control by the remote,
local, or control room operator. Disabling HPU power reduces the danger to on-
site personnel from shock and physical injury hazards created by high voltage
HPU power and the operation of thrusters or manipulators.

Page 14 • Remote Diagnostics 011–8703

 Remote Diagnostics •
 Instrument (IPA) power state is not changed, but if currently off it cannot be
turned on from the POWER Page or the PDU Quick Panels on HMI-equipped
PDUs. IPA power can only be turned on by the local operator using the mechani-
cal push buttons at the PDU and PDU remote panel.
 If the key switch is turned on, turning it off will immediately disconnect all exter-
nal users from the ROV network and disengage PDU interlocks controlling HPU
and IPA power.

3 Access to Remote Diagnostics

To access the ROV Gateway computer, start at step 1, below. This process assumes that:
a. remote access to the ROV system network has been approved by the local designated
responsible party.
b. the ROV gateway computer is turn on, the Remote Access key switch is turned to ON,
and the VSAT system is enabled.
NOTE: If logging on locally to the ROV Gateway computer, enter the Schilling Customer
Service-provided user name and password at the startup prompt and click OK. Then pro-
ceed to step 3.

1. At the remote computer, start the Remote Desktop Connection program. Enter the
operator-supplied Gateway computer IP address when prompted (see Figure 1) and click
on Connect.

Figure 1 Remote Desktop Connection

2. When the connection is made, the Remote Diagnostics login screen will open as shown in
Figure 2. Enter the Schilling Customer Service-provided user name and password, and
click OK.
For password information, contact Schilling Robotics Customer Service at
[email protected]).

011–8703 Access to Remote Diagnostics • Page 15

• Remote Diagnostics

Figure 2 Remote Diagnostics Login Screen

3. When the user name and password are accepted, Remote Desktop will connect to the
ROV Gateway computer and open a new window. If the screen is blank press CTRL-ALT-
END (remote connection) or CTRL-ALT-DEL (at Gateway computer) to open the
Windows Security dialog box. Click on Task Manager.

Figure 3 Connected to ROV Gateway Computer

4. In Task Manager (Figure 3), click on the Applications tab. Click on New Task, type
“explorer” (or look for explorer in the drop down menu), and click OK.

Page 16 • Access to Remote Diagnostics 011–8703

 Remote Diagnostics •
5. Navigate to folder C:\Program Files\UltraVNC and double-click on the vncviewer.exe file
to start the VNCviewer configuration screen (Figure 4).

Figure 4 VNCviewer configuration screen

NOTE: At this point, the Remote Access key switch must be set to ON to access the com-
puters.

6. Type in the IP address of the computer you wish to connect to. The available options are:
— Server: 192.168.0.100
— Left Client: 192.168.0.101
— Right Client: 192.168.0.102
— RTC computer: accessible via telnet from client or server computers
7. At the password prompt (Figure 5) enter the same password used to access the Gateway
computer.

011–8703 Access to Remote Diagnostics • Page 17

• Remote Diagnostics

Figure 5 VNCviewer password prompt

8. Figure 6 shows how a typical right or left client computer screen will appear within
VNCviewer, which adds a control bar along the top of the screen. All available screen
controls can be operated remotely. To maximize the screen, click the Select Full Desktop
button on the VNCviewer control bar at top (2nd icon from the right).

Figure 6 ROV control system via VNCviewer

Page 18 • Access to Remote Diagnostics 011–8703

About the Technical Manual
1 About the Technical Manual
The technical manual for this ROV system includes information about the following:
 System operation and maintenance
 System power, telemetry, compensation, and hydraulic systems
 Surface and subsea components and devices
 OEM documents
 System and test software
 Other supporting documentation
The technical manuals are provided in printed volumes and digital formats.
 A flash drive with a digital files is supplied with each paper copy of the manual.
 The digital manual files are also available through the internet.

1.1 Accessing the Technical Manual Online

The manual files and other useful information are also posted to the Elementool web site in a
password-protected directory assigned to your company’s account.
To access the Elementool website:
a. Open your internet browser and go to http://elementool.com.
b. On the Elementool homepage, press the LOGIN button and enter the user name and
password for your account. If you can’t remember your user name or password,
contact technical support at [email protected].
c. Press the drop-down arrow next to Issue Tracking and select File Sharing. Accessible
files include:
— Technical manuals, manual updates and additions
— OEM docs
— Support docs

1.2 Manual Revisions

New print volumes may be issued if there are major updates or revisions to their content.
Minor updates may be supplied in support of service, upgrade, or safety bulletins.

011-8700 Page 19
• About the Technical Manual
1.3 OEM Documents
Most OEM documents are collected as digital files on the technical manual USB flash drive for
this system. Original OEM print manuals or copies are provided as available.

1.4 Navigation
1.4.1 USB Flash Drive
Digital files for each technical manual shipped with the system are collected on a USB flash drive.
When the drive box opens, double-click on the PDF file named “Open This File for Tech Manual
Access” (or access the file through “My Computer” or any other file management program).
The “Open This File for Tech Manual Access” opening screen provides links to the files for all the
volumes of the technical manual.
 The linked technical manual files for each volume are located in the “1 - Technical
Manual” folder. All other files related to the HD system are located in the “2 -
Support Files” folder and are accessed through the drive box or a file manager
program.
 Each PDF file opens with navigational bookmarks on the left side of the screen.
 Manual support files (such as OEM docs and test software) are opened directly
from their folders. These files may be supplied in formats other than PDF and will
require a compatible program to be opened.
 If possible, create a technical manual back-up by copying all the flash drive files to
a computer hard drive.

2 Acronyms & Terminology

Term Definition
APBOF Actively pressure-balanced, oil filled

APU Auxiliary power unit

CB Circuit Breaker

CIG Crescent internal gear (fixed-displacement, hydraulic pump)

COTS Commercial off-the-shelf (components)

CPR Cross port relief (valve)

CWDM Coarse Wavelength Division Multiplexer

DNV Det Norske Veritas (certification standards)

DSPL DeepSea Power and Light (company)

DTS™ Digital telemetry system

DVL Doppler velocity log

FAT Final acceptance testing

FDM Frequency division multiplexer

Page 20 • About the Technical Manual 011-8700

 About the Technical Manual •

2 Acronyms & Terminology (cont.)

Term Definition
FLOT Flying lead orientation tool

FTP File transfer protocol

GFD/GFM Ground fault detector/monitor

GUI Graphical user interface

HID High-intensity discharge (light)

HMI Human Machine Interface

HPU Hydraulic Power Unit

HUD Heads-up display

HV High Voltage

HVAC Heating, ventilation, and air conditioning

HVTTR High voltage transformer and terminations rack

IMR Inspection, maintenance, repair

IPDS Instrument Power Distribution System

ISO International Standards Organization

JIC Joint Industry Commission

kVa Kilovolt amps (power)

kV Kilovolts

LARS Launch and recovery system

LCD Liquid crystal display

LCU Lighting control unit

LED Light-emitting diode

LRU Lowest replaceable unit

MRU Motion reference unit (gyro)

Mux/demux Multiplex/demultiplex

NIM Network interface module (for DTS Node port)

Node Interface between 26 VDC power and telemetry devices on the ROV, TMS, and
tool skid.

NTSC National Television Standards Committee

OEM Original Equipment Manufacturer

ORFS O-ring face seal

011-8700 About the Technical Manual • Page 21

• About the Technical Manual

2 Acronyms & Terminology (cont.)

Term Definition
PAL Phase alternation line (television format)

PBOF Pressure balanced, oil-filled

PCB Printed circuit board

PCI Peripheral component interconnect

PDU Power Distribution Unit

PLC Programmable logic controller

PPE Personal protective equipment

PSA Position sensor array

ROV Remote Operated Vehicle

RSTP Rapid spanning tree protocol

RTC Real-time computer

SDI Serial digital interface

SeaNet Digital Telemetry Sysem cable and connector

SFP Small form pluggable

SIM Serial interface module

SWL Safe working load

TCU Thruster control unit

TMS Tether Management System

UCM Universal control module

UPS Uninterruptible power supply

UV Under Voltage

VAC Voltage Alternating Current

VDC Voltage Direct Current

VFD Variable frequency drive

VIM Video interface module

WDM Wave division multiplexer

WROV Work-class remotely operated vehicle

XE TMS Extended excursion tether management system

XTE Cross track error (survey AutoTrack function)

Page 22 • About the Technical Manual 011-8700

Safety Guidelines
NOTE: These guidelines are a reminder of general safety issues only. They
do not cover every possible safety risk and are not meant to supersede exist-
ing vessel/operator safety policies, standards, processes, and practices.

1 Warning & Caution Notices

This manual provides precautionary notices which carry important information about safety
risks to personnel and damage to equipment while operating or maintaining this equipment. The
form and significance of the notices are shown below.

! WARNING
A WARNING alerts you to a risk of injury or loss of life. It may also
include instructions to help minimize or eliminate the risk.

! Caution
A CAUTION alerts you to a risk of damage or loss to equipment. It may
also include instructions to help minimize or eliminate the risk.

NOTE: The absence of WARNING and CAUTION notices does not mean that risk is ab-
sent. All applicable safety procedures and equipment must be used when operating and
servicing this equipment.

2 Lifting the TMS and/or ROV

! WARNING
• Lift the TMS or ROV only with the devices or slings listed below.
Other types of devices or slings can fail and cause injury or loss of life.
• Never climb on or crawl under a suspended and unsupported vehi-
cle, regardless of its latch-state or handling/lifting system. Place the
vehicle on appropriate, load-rated supports before any contact.

2.1 TMS Lifting Devices

Use only the devices listed in the TMS manual for lifting the TMS.
 For normal operations that include latching to, and unlatching from, the LARS,
the lift point bullet is used (with or without the ROV attached).

011-8702 Page 23
• Safety Guidelines
 For lifting the TMS only (separated from the ROV) during mobilization, demobili-
zation, or maintenance, use the designated lifting adapter.

2.2 ROV Lifting Devices

Use only the lifting devices listed in the ROV manual for lifting the ROV.
 For normal operations that include latching to and unlatching from the TMS, the
lift point bullet is used.
 For moving the ROV separately from the TMS during mobilization, demobiliza-
tion, or maintenance, use the designated lifting adapter.
 For emergency recovery and lifting of the vehicle, when the bullet or lifting
adapter cannot be used, use the emergency lift sling.

3 Emergency Stop/Shutdown
For emergency shutdown of the TMS and ROV, press the emergency stop (E-stop), the large red
button on the control console or on the PDU. This action interrupts high voltage power to the
ROV and TMS. To reset, twist the emergency stop button clockwise until it releases.

Emergency stop

4 Electrical Safety Guidelines

! WARNING
SHOCK HAZARD! Lethal voltages are present throughout the ROV sys-
tem, including the control van, deck cable, LARS, TMS, and ROV.
ALWAYS assume equipment is energized until you have CONFIRMED it
is isolated, locked-out and tagged-out as directed by applicable elec-
trical safety regulations and procedures.
 Observe high voltage safety practices whenever system power is
enabled.
 Connect grounding cables to vehicles while they are on deck.
Electrical power used throughout the ROV system has the potential for lethal electric shock, fire,
and burns.
 High voltage power (3000 VAC or 4,160 VAC) is present in the control room or
van power conditioning equipment, deck cable, LARS, TMS, and ROV.
 26 VDC, 48 VDC, 120 VAC, and 3000 VAC or 4,160 VAC are present in the TMS,
ROV, and workskid.

Page 24 • Emergency Stop/Shutdown 011-8702

 Safety Guidelines •
 Lesser voltages found in equipment throughout the system can also be lethal
under some conditions.
Only personnel who are qualified and authorized through an Operational Safety Plan (OSP) or
other electrical safety and hazards program should have contact with energized components.
Only qualified and authorized individuals should perform electrical work on the ROV system. A
qualified person is one who has the required skills and knowledge to perform electrical work
safely, and is aware of the hazards associated with electrical work and the methods for reducing
the risk of electrical accidents that can result from unsafe equipment, adverse environmental
conditions, and unsafe acts.
A helpful reference, “Safety Procedures for Working on High Voltage Equipment” (published by
The International Association of Underwater Engineering Contractors), can be found on the
technical manual flash drive at: 2 - Support Files\7 - Electrical Safety and Standards\Safety\.

4.1 Work on De-Energized Circuits

Whenever possible, isolate, lock out, and tag out electrical power to equipment before perform-
ing any service or troubleshooting. Lock out/tag out procedures should ensure that:
 The equipment has no potential for stored or residual energy (or re-accumulation
of stored energy after shutdown) that could endanger workers.
 All energy sources for the equipment can be readily identified and isolated.
 The equipment is completely de-energized and deactivated by the isolation,
grounding, lock out, and tag out of the energy source(s).

! WARNING
SHOCK HAZARD! Non-energized HV conductors in the umbilical and
tether cables that are NOT grounded can carry lethal voltages induced
by other energized HV conductors. Before performing vehicle service,
ground and lock out/tag out unused/non-energized HV circuits at the
PDU and confirm that the circuits are isolated as directed by applica-
ble electrical safety regulations and procedures.
 The equipment is isolated from the energy source and locked out and tagged out
during service or maintenance.
 Isolation is confirmed as directed by applicable electrical safety regulations and
procedures.
 The lock is under the exclusive control of the authorized worker performing the
servicing or maintenance.
 Service or maintenance of the equipment does not create hazards for other per-
sonnel.
 The equipment has no record of unexpected activation or re-energizing during
service or maintenance.

4.2 Work on Energized Circuits

Work on energized circuits should only be performed by qualified and authorized workers,
using:

011-8702 Electrical Safety Guidelines • Page 25

• Safety Guidelines
 Proper operational and maintenance procedures.
 Electrical tools and equipment approved by a nationally recognized testing labo-
ratory.
 Proper personal protective equipment (PPE).

4.3 HV (3000 or 4,160 VAC) Electrical Safety Conditions

Dangerous Condition
 HV power is ON:
Use high voltage gloves when handling any components (cables, TMS, ROV) energized with HV
power. Connect ground straps to the system immediately after vehicle recovery and before any
power is applied on deck.
Safe/Cautious Condition
 HV power is OFF:
Power Converter is OFF, HV breaker is OFF and locked-out, grounding switch closed and
pinned, and ground straps are attached:
— Two seconds after these conditions are met, contact is safe
— 26 VDC circuits are live when the 48 VDC deck test cable is connected
Safest Condition
 HV power is OFF:
Power Converter is OFF, HV breaker is OFF and locked-out, grounding switch closed and
pinned, ground straps are attached, and 48 VDC deck test cables are not connected:
— Two seconds after these conditions are met, all cables are safe to handle

5 Mechanical Safety Guidelines

NOTE: Before starting any troubleshooting, a maintenance, inspection, service proce-
dure, or other deck operation, please read and apply the following safety warnings.

! WARNING
ELECTRICAL, MECHANICAL, AND HYDRAULIC HAZARDS! Failure to fol-
low all your applicable safety procedures when working on or around
the TMS or ROV can result in injury or death.
Make sure the items below are part of your safety procedures.
 Connect grounding cables to vehicles while they are on deck.
 Before any contact with the vehicles, always turn off hydraulic
power and lock out/tag out electrical power to the ROV system.
 Never stand on or crawl under a suspended and unsupported ROV
or TMS, regardless of its latch state or handling/lifting system.
Always place appropriate load-rated stands under the ROV and TMS
for support before climbing on or crawling under them.

Page 26 • Mechanical Safety Guidelines 011-8702

 Safety Guidelines •
 Always isolate electrical and hydraulic power to the LARS and winch
when working on a TMS or ROV under a LARS Launch and Recovery
System (LARS) docking head. Follow proper electrical “Lock-Out/
Tag-Out” procedures to ensure that the LARS system can NOT be
energized and spooled-in or boomed-in. Isolate or release any
stored or residual hydraulic pressure that could produce movement
of the winch or drum.
 Always wear a safety harness secured from above when working at
or above heights specified in applicable safety regulations and pro-
cedures in effect at site.

5.1 Thruster Safety

! WARNING
Contact with spinning thrusters can cause injury or death. Keep away
from thrusters whenever hydraulic power is enabled.

5.2 Manipulator and Slave Arm Safety

! WARNING
ELECTRICAL, HYDRAULIC, AND MECHANICAL HAZARDS! Before you
service the manipulator system, turn off hydraulic and electrical
power. Always observe appropriate safety procedures.
Even when the slave arm has been hydraulically isolated, high pres-
sure may remain in some components.
Wear appropriate PPE, bleed system pressure, and open hydraulic
components and fittings slowly to allow safe release of pressure.

! WARNING
Use extreme caution when testing a slave arm on deck:
• Move all personnel outside the slave arm's range of motion when
hydraulic pressure is applied and functions are tested.
• Direct the slave arm to point away from personnel and critical or
sensitive areas while testing jaw functions.
• Do not stand in front of the jaw assembly while testing jaw func-
tions.

6 Hydraulic Safety Guidelines

! WARNING
Failure to follow safety procedures for working with high-pressure
hydraulic equipment can result in serious injury or death. ALWAYS
assume that hydraulic equipment is energized until you have CON-
FIRMED that it is isolated, locked out, and tagged out as directed by
applicable hydraulic safety regulations and procedures, that all pres-
sure gauges indicate zero pressure, and that all stored and residual
pressures have been isolated or relieved.

011-8702 Hydraulic Safety Guidelines • Page 27

• Safety Guidelines
Common causes of serious injury and death from high-pressure hydraulic equipment include:
 Injection of pressurized hydraulic fluid into the body.
 Blunt force trauma to the body from flailing, pressurized hoses and forcefully
ejected fittings.
 Bodily contact with hot hydraulic fluids and sprays or ignited fluids, sprays, or
mists.
 Falls caused by slipping on spilled fluids.
To prevent injury or death while working with high-pressure hydraulic equipment, always follow
all applicable hydraulic safety regulations and procedures. The instructions listed below provide
general guidelines and are not meant to replace or modify existing safety regulations and proce-
dures.
 Always lock out and tag out hydraulic equipment before it is serviced so that it
cannot be accidentally energized.
 Provide support for equipment and components that can move, drop, shift, or col-
lapse when hydraulic pressure is removed or relieved.
 Always wear safety glasses and other required personal protective equipment
(PPE).
 Confirm that equipment pressure gauges indicate zero pressure.
 Before loosening any fittings, isolate or relieve any stored or residual pressure
that remains in components even when the hydraulic system is de-energized.
 Never use any part of your hand or body to check for hydraulic fluid leaks, even if
you are wearing personal protective equipment. High-pressure hydraulic fluid
injects easily into any body part, and an injection wound, regardless of size, must
be evaluated immediately by a physician as a surgical emergency.
 Service hydraulic equipment away from sparks or open flame.
 Immediately clean up spilled hydraulic fluid from floors or other surfaces.
 Before returning the equipment to service, tighten all fittings and connections as
specified by the equipment manufacturer.
 Move all personnel away from serviced hydraulic equipment before pressurizing
it and testing for safe operation.
Only qualified and authorized personnel should perform hydraulic work on this equipment. A
qualified person is one who has the required skills and knowledge to perform hydraulic work
safely, even under adverse environmental conditions, and who knows the hazards associated
with hydraulic work and the methods for reducing the risk of accidents from those hazards.

7 Deck Operations

! WARNING
Equipment and devices operated on deck can become hot and cause
burns. To avoid injury, approach and contact them with extreme cau-
tion. Follow the deck operation guidelines provided in this manual.

Page 28 • Deck Operations 011-8702

Service Guidelines
1 Service Assumption
This manual assumes that service personnel are familiar with the general operating principles,
safety guidelines, and service practices associated with the types of equipment represented in
this manual.

2 Guidelines
2.1 ESD-Sensitive Devices

! Caution
Electrostatic discharge (ESD) can permanently damage sensitive elec-
trical components like printed circuit boards (PCBs), integrated cir-
cuits (ICs), and other ESD-sensitive components. To prevent damage,
always handle these components according to ESD prevention guide-
lines.
Microelectronic devices are very susceptible to ESD. Careless handling may cause immediate
component failure. It may also make a component more vulnerable to future damage, which can
be difficult to detect and often results in faulty performance and intermittent failures. When you
handle PCBs, ICs, and other ESD-sensitive components, follow the basic ESD prevention guide-
lines below.
 Prepare an ESD workstation by grounding all items in the work area (work sur-
faces, people, equipment, etc.) to the same electrical ground point (called the
common point ground). Keep the work area free of nonessential insulators (such
as plastic cups, bags, and envelopes).
 If possible, disconnect all power sources, signal sources, and loads connected to
the component before you begin maintenance or service.
 Always ground yourself before you touch ESD-sensitive equipment. Discharge
any static electricity by touching ground on the workstation each time that you
approach and sit at the workbench.
 Ground all tools that may come into contact with the ESD-sensitive equipment.
 Before you handle PCBs, ICs, and other ESD-sensitive components, attach a
grounding wrist strap and confirm that the strap is connected to the grounding
pad.
 Handle PCBs by the base or edges; always avoid contact with pins.

011-8707 Page 29
• Service Guidelines
 Do not unnecessarily pick up, hold, or carry ESD-sensitive devices that are not in
shielded packaging.
 Always store and seal ESD-sensitive components in the anti-static packaging in
which they were shipped, or in equivalent storage material.

2.2 Torque Requirements

See the “Maintenance & Service” sections and/or drawings in the “Drawings & Part Lists” sec-
tions for torque specifications. When a torque specification differs between manual text and
engineering drawing, use the specification on the drawing. When no torque specification is pres-
ent, use prevailing industry standards and common sense.

2.3 Nylock (“Patch”) Fasteners

Under ideal conditions, Nylock (“patch”) fasteners can be reused up to 5 times. Because tracking
their use is difficult and operating conditions are always less than ideal, Nylock fasteners should
be replaced whenever they are removed.

! Caution
DO NOT replace Nylock fasteners with standard fasteners. Standard
fasteners may loosen and cause component failure or loss.

2.4 Fastener Lubrication

 Stainless steel to stainless steel or titanium:
Apply nickel or molybdenum-based anti-seize compound (Bostik® Never-Seez, or
equivalent) when assembling stainless steel fasteners or threading them into
stainless steel or titanium components (including nylon-patch/Nylock fasteners).
 Stainless steel to aluminum:
Apply waterproof grease (Aqua Lube®, or equivalent) when assembling stainless
steel fasteners to aluminum IF they are exposed to seawater.
 Do NOT use Aqua Lube on fasteners penetrating hydraulic or compensated areas,
unless directed otherwise in a service instruction or engineering drawing.

2.5 O-rings
Inspect o-rings for damage during routine maintenance.
 Replace o-rings that are broken, damaged, or hardened.
 Lubricate o-rings prior to installation (Dow Corning® 55 O-ring lube, petroleum
jelly, or equivalent).

2.6 Connection Identification

Before disconnecting any hose, cable, or conductor, make sure the item and its matching fitting,
connector, or terminal are adequately labeled for correct re-assembly.

Page 30 • Guidelines 011-8707

 Service Guidelines •
2.7 SeaNet Cable & Penetrators
The proprietary SeaNet cables and penetrators provide 26 VDC elec-
trical power and telemetry connections between vehicle devices and
the DTS Node ports.
For detailed information on SeaNet components, diagnostics, and
testing, see the “SeaNet Cables, Penetrators, & Accessories” manual
in Volume 3 of the technical manual.

2.8 Shop Standards

The shop and service standards documentation listed below is located on the flash drive supplied
with the technical manual. See the Drive:\2 - Support Files\6 - Service Reference\Shop & Service
Standards folder.
 Shop Standards
 Shop Standard - Hydraulic Fitting Installation
 Shop Standard - Hydraulic Assembly
 Torque Table

3 Drawings & Part Lists

Engineering drawings and part lists are supplied to assist in servicing and maintaining the
equipment. They can be a valuable source for determining torque values and the part numbers
for anodes, o-rings, and other serviceable components. Most are located in the “Drawings & Part
Lists” sections.
 Part lists and drawings are presented in numerical order, ordered first by the
three digit prefix, then by the following four digit number. The index also lists the
name and page number for each component.
 Individual parts of a component are cross-referenced between the drawing and
part list using the numbers in the “Item” column. On the drawing, item numbers
are placed in a circle, with lines drawn to the associated part.
 Zero (0) quantity items on part lists are for reference only (typically schematics,
special assembly tools, or expendable materials used during initial assembly).
 Electrical schematics (prefix 035-), hydraulic schematics (prefix 025-), and sys-
tem diagrams do not have part lists.
 If a drawing has details that are difficult to read on the printed page, open the
PDF manual file containing the drawing and zoom-in on the desired details.

011-8707 Drawings & Part Lists • Page 31

• Service Guidelines

This page not used.

Page 32 • Drawings & Part Lists 011-8707

Maintenance & Inspection
1 Safety First!
NOTE: Before starting any troubleshooting, a maintenance, inspection, service proce-
dure, or other deck operation, please read and apply the following safety warnings.

! WARNING
ELECTRICAL, MECHANICAL, AND HYDRAULIC HAZARDS! Failure to fol-
low all your applicable safety procedures when working on or around
the TMS or ROV can result in injury or death.
Make sure the items below are part of your safety procedures.
 Connect grounding cables to vehicles while they are on deck.
 Before any contact with the vehicles, always turn off hydraulic
power and lock out/tag out electrical power to the ROV system.
 Never stand on or crawl under a suspended and unsupported ROV
or TMS, regardless of its latch state or handling/lifting system.
Always place appropriate load-rated stands under the ROV and TMS
for support before climbing on or crawling under them.
 Always isolate electrical and hydraulic power to the LARS and winch
when working on a TMS or ROV under a LARS Launch and Recovery
System (LARS) docking head. Follow proper electrical “Lock-Out/
Tag-Out” procedures to ensure that the LARS system can NOT be
energized and spooled-in or boomed-in. Isolate or release any
stored or residual hydraulic pressure that could produce movement
of the winch or drum.
 Always wear a safety harness secured from above when working at
or above heights specified in applicable safety regulations and pro-
cedures in effect at site.

2 Maintenance
2.1 Periodic Maintenance
For periodic maintenance, see the files on the CD in the Drive:\Support Files\ folder.

2.2 Component Maintenance

For maintenance and service information for a specific component, see the associated manual.

011-8708 Page 33
• Maintenance & Inspection
3 Service Bulletins
Service, upgrade, and safety bulletins are issued by the Field Service Department under the fol-
lowing circumstances:
 When advisory information is available to assist the owner/operator in more
effective operation or service of the product.
 When new components or upgrade kits are available.
 When field action is required to ensure personnel safety, equipment functionality,
and/or continuation of warranty coverage.

4 Pre-& Post-Dive Inspections

See the following service instruction. Printable and editable digital files (.Docx and .PDF) of this
checklist are located on the technical manual flash drive at: \2 - Support Files\5 - Maintenance
and Inspection Schedules\.

Page 34 • Service Bulletins 011-8708

 S YSTEM ROV AND TMS
C HECK L IST PREDIVE AND POSTDIVE
Print and complete this checklist as needed. The checklist can be modified as appropriate (an editable MS
Word version is located on the flash drive at: 2 - Support Files\5 - Maintenance and Inspection Schedules\.

PREDIVE CHECKS

Predive Compensation
Circuit / Device Air bled Level % QDs In
ROV Main
Main Cardev (valve open)
ROV Aux
Aux Cardev (valve open)
ROV Motor
ROV Thruster Bearing
ROV Node 4/5/6
ROV IPDS
ROV Fwd TCU/Valve Packs
ROV Aft TCU
Comped Manipulators (T4)
TMS Latch Actuators
TMS Node
TMS Motors
TMS Slip Ring
TMS IPDS (QDs/T-Plate/transformer)
Light J-Box
Pan and Tilt Actuators

NOTE: Use blank rows to add additional equipment that is installed on the vehicles.

Predive ROV Connections

Device Device Secure Cable Secure Plug/Cap Secure
IPDS Power Packs
Cameras
Sonar
Lights
SeaNets
Burtons
Fibers
Hydraulic QDs

130-1751.Docx, Rev B Service Instruction Page 1 of 4

011-8708 • • Page 35
 Predive TMS Connections
Device Device Secure Cable Secure Plug/Cap Secure
IPDS Power Packs
Camera
Lights
SeaNets
Burtons
Fibers

Predive System Operation

Task Checked
Attach ROV/TMS ground cables
Confirm GFD monitors are at infinity
Clear personnel for High Power
Turn on TMS PWR and ROV IPA

Confirm communication to all Nodes and installed modules

Review start up alarms
Confirm no ground faults detected (26v, 48v, 120v)
Confirm each Node’s devices are communicating
Confirm operation of camera zoom and manual focus
Enable and calibrate Pan and Tilt units. Verify cabling moves freely
Check all ROV and TMS lights
Confirm compass heading relative to vessel heading
Check sonar operation
Check comp levels and set index levels
Check Node light levels and set alarms
Check ROV hydraulic temperatures and levels. Set alarms

Confirm pinch wheel is engaged (lever vertical)

Confirm personnel are clear of the TMS
Enable TMS and select Master override
Test latch functions and indication on GUI
Tether out (under 5 inches) to confirm drum/shiv movement
Tether in any slack from previous test
Disable the TMS

! Caution
The heat generated by extended operation of the HPU on deck will
damage the motor and other hydraulic components. To test functions, the
HPU may be run briefly (5 minutes or less) or until the pump housing or
motor becomes uncomfortable to touch with the palm of the hand
(120°F/50°C), whichever occurs first.

130-1751.Docx, Rev B Service Instruction Page 2 of 4

011-8708 • • Page 36
 Confirm personnel are clear of ROV
Start up ROV HPU. Leave pressure at minimum
Enable thrusters. Check operation in slow speed.
Confirm thruster RPM indication
Set ROV Main and Aux hydraulic circuits to maximum
Confirm operation of manipulators
Set ROV HPU pressure to minimum and disable

Zero depth gauges and tether turns counter

Turn on strobe flasher and RF beacons

POSTDIVE CHECKS

Postdive Oil/Water
Circuit Oil Quality / Comment
ROV Main
ROV Aux
ROV Thruster Bearing Housings

Postdive Connections
Device Device Secure Plug/Cap Secure
ROV Devices
ROV Cables and Connectors
ROV Thrusters (Free & Clear)
ROV Hydraulics
ROV Kellems Grip
ROV Lift Point
TMS Motors/VFDs
TMS Devices
TMS Cables and Connectors
TMS Kellems Grip (tether inside drum)
TMS Lift Point

Postdive System Operation

Task Checked
Confirm GFD monitors are at infinity
Clear personnel for High Power
Turn on TMS PWR and ROV IPA

Review start up alarms

Check all ROV and TMS lights
Turn off Strobe and RF Beacons

Confirm personnel are clear of ROV

Start up ROV HPU
Enable thrusters. Check operation at slow speed
Confirm thruster RPM indication
130-1751.Docx, Rev B Service Instruction Page 3 of 4

011-8708 • • Page 37
 Set ROV HPU pressure to minimum and disable
Rinse system with fresh water

130-1751.Docx, Rev B Service Instruction Page 4 of 4

011-8708 • • Page 38
Spares & Tool Kits, HD36
1 Schilling Robotics Spares & Tool Kits
Kit, Spares, HD 30, 008-0569-36 ........................................... page 41
Sub-Kits:
Spares Kit, HD Comp System, 008-0579 .......................... page 42
Spares Kit, HD DTS, 008-0580........................................ page 42
KIT,SPARES,HD IPDS, 008-0581 ..................................... page 43
KIT,SPARES, HD CABLE/CONN, 008-0582 ......................... page 43
Spares Kit, O-Rings, HD, 008-0583 ................................. page 44
Spares Kit, HD Seals/Gasket, 008-0584 ........................... page 44
Spares Kit, HD Mech/Hydraulic, 008-0585 ........................ page 45
Spares Kit, Hydraulic Fittings, HD, 008-0586 .................... page 46
Spares Kit, Electronic, HD, 008-0587 ............................... page 47
Spares Kit, Hardware, HD, 008-0589 ............................... page 48
KIT,SPARES,IMP 150HP/45 AUX, 008-0590 ....................... page 52
Kit, Tools, HD Special, 008-0591 ..................................... page 53
Spares Kit, Manifolds, HD, 008-0592 ............................... page 54
Spares Kit, Rov 7 Thruster, 008-0594 .............................. page 54
Spares Kit, HD ROV FR/Buoyancy, 008-0595..................... page 55
KIT,SPARES,TMS POWER DRIVE, 008-0597....................... page 55
KIT,SP,TMS CARRIAGE ASSY, 008-0598 ............................ page 56
KIT,SPARES,TMS,UNI LATCH, 008-0747 ........................... page 57
KIT,SPARES,TMS FRAME, 008-0600 ................................. page 58
KIT,SPARES,TMS,DYNACON, 008-0601............................. page 58
KIT,SP,HD CONT STA AND RACKS, 008-0751 .................... page 59
Spares Kit, HD Console Cables, 008-0603 ........................ page 60
SP,KIT,T4,HAWE,STANDARD, 008-0323 ............................ page 61
Spares Kit, RigMaster, 008-0104 ..................................... page 64
Spares Kit, Wrist, Gamma, 008-0096 ......................... page 65
Spares Kit, Hoses, 008-0105..................................... page 66
Rebuild Kit, Actuator, 008-0106 ................................. page 66
Spares Kit, Hardware, 008-0107................................ page 67
Spares Kit, Boom, 008-0108 ..................................... page 67
SPARES KIT,SURV J-BOX,3HD,STD, 008-0475-1 ................ page 69
Spares Kit, PDU, HD, 008-0564....................................... page 70
KIT,RTRM,SLIP RING,QD,6 CONT, 008-0624-2................... page 71

011-8689 Page 39
• Spares & Tool Kits, HD36
KIT,RTRM,HPU,QD,4 CONT, 008-0624-4 ........................... page 72
RTRM,NXN TE,QD,6 CNT,16.8-18.6, 008-0624-6 ............... page 72
RTRM, TYC UM, QD, 8 CNT, 18.5-20.4, 008-0624-1 ........... page 73
Kit, Consmbls, Tether Term, NXNS, 008-0753 ................... page 74
KIT, SPRS, HD LARS ELECT,9.5T, 002-5634....................... page 75
KIT, SPRS, HD LARS HYD,9.5T, 002-5635 ......................... page 75
KIT,SPRS,HD LARS A-FRAME,9.5T, 002-5636 .................... page 75

Note: Part lists details for the 008- kits below are listed in the “Item” column begin on the following pag-
es.

Page 40 • 011-8689
 Spares kit, Main

Kit, Spares, HD 30, 008-0569-36

KIT,SPARES,HD 36, 008 0569 36
Rev. 2
Item P/N Description Qty
1 008-0579 KIT,SPARES,HD COMP SYSTEM 1
2 008-0580 KIT,SPARES, HD DTS 1
3 008-0581 KIT,SPARES,HD IPDS 1
5 008-0582 KIT,SPARES, HD CABLE/CONN 1
6 008-0583 KIT,SPARES,O-RINGS,HD 1
7 008-0584 KIT,SPARES HD SEALS/GASKET 1
8 008-0585 KIT,SPARES,HD MECH/HYDRAULIC 1
9 008-0586 KIT,SPARES,HYD FITTINGS,HD 1
10 008-0587 KIT,SPARES,HD,ELECTRONIC 1
12 008-0589 KIT,SPARES,HARDWARE,HD 1
13 008-0590 KIT,SPARES,IMP 150HP/45 AUX 1
14 008-0591 KIT,TOOLS,HD SPECIAL 1
15 008-0592 KIT,SPARES,HD MANIFOLDS 1
17 008-0594 KIT,SPARES,ROV 7 THRUSTER 1
18 008-0595 KIT,SP,HD ROV FR/BUOYANCY 1
20 008-0597 KIT,SPARES,TMS POWER DRIVE 1
21 008-0598 KIT,SP,TMS CARRIAGE ASSY 1
22 008-0747 KIT,SPARES,TMS,UNI LATCH 1
23 008-0600 KIT,SPARES,TMS FRAME 1
24 008-0601 KIT,SPARES,TMS,DYNACON 1
25 008-0751 KIT,SP,HD CONT STA AND RACKS 1
26 008-0603 KIT,SPARES, HD CONS CABLES 1
27 008-0323 SP,KIT,T4,HAWE,STANDARD 1
28 008-0104 SPS KIT,RIG,W/ANODIZED WR 1
29 008-0475-1 SPARES KIT,SURV J-BOX,3HD,STD 1
31 002-5061 CRATE,SHPG,6X4X4,W/VAPOR SEAL 1
32 008-0564 SPARE KIT,PDU,HD 1
35 008-0624-2 KIT,RTRM,SLIP RING,QD,6 CONT 1
36 008-0624-4 KIT,RTRM,HPU,QD,4 CONT 1
37 008-0624-6 RTRM,NXN TE,QD,6 CNT,16.8-18.6 1
38 008-0624-1 RTRM,TYC UM,QD,8 CNT,18.5-20.4 1
39 008-0753 KIT,CONSMBLS,TETHER TERM,NXNS 3
50 002-5634 KIT, SPRS, HD LARS ELECT,9.5T 1
51 002-5635 KIT, SPRS, HD LARS HYD,9.5T 1
52 002-5636 KIT,SPRS,HD LARS A-FRAME,9.5T 1

011-8689 • • Page 41
 Item 1

Spares Kit, HD Comp System, 008-0579

KIT,SPARES,HD COMP SYSTEM, 008-0579

Rev. 3
Item P/N Description Qty
1 101-4163 COMPENSATOR,2 LITER,8-10 PSI 1
2 101-4678 MAGNET,ENCAPSULATED 3
3 004-0895 DIAPHRAGM,COMP,2 LITER 4
4 002-2642 PIN,DWL, 1/8 X 3/8, SS 316 4
5 002-2245 CLAMP,V-STAMP,7.375,ID,SS 2
6 002-2272 SCREW,SEALING,M6X25,316SS 5
7 001-6215 RETAINER,SPRING,PISTON END,UCM 2

Item 2

Spares Kit, HD DTS, 008-0580

Rev. 6
Item P/N Description Qty
1 101-7306 ASSY,NODE,DTS,4KM,RSTP 1
3 101-5075 MODULE,DUMMY,DTS NODE 2
4 101-7324-1 MODULE,SERIAL,DTS NODE 3
5 101-7921 MODULE,VIDEO,DTS,NODE, 2.0AMP 2
6 101-5075-3 MODULE,NETWORK,DTS NODE 1
7 101-7339-2 MODULE,SIM,BUR 8 PIN,DTS,TTL 1
8 101-7332 MODULE,DUAL,SIM/VIM,SEANET FD 1
9 101-4040 FTG,PLUG,-2 W/URETHANE O-RING 6
10 001-12827 BOLT,NODE CASE 12
11 001-12828 NUT,NODE CASE 12
12 001-8506 POPPET,OIL VALVE,AL HOUSING 2
13 002-3201 SPRING,LEE LC-023DE-3-S 4
14 002-9082 WSHR, SPR, WAVE, M4, 304 SS 25
15 005-4797 FIBER MODULE,1310TX,1550RX 2
16 005-4798 FIBER MODULE,1550TX,1310RX 2
17 005-4809 CONTACT,POWER,4mm,50 AMPS 12
18 001-7509 BOLT,DTS COMPENSATION 2
19 002-4893 LATCH,RUBBER,TEE HNDL,SHORT 2

011-8689 • • Page 42
 Item 3

KIT,SPARES,HD IPDS, 008-0581

Rev. 6
Item P/N Description Qty
10 101-7693 BACKBONE,4160/120,4KM,4ST,IPDS 1
12 101-7594 MODULE,MONITOR,FEED-THRU,IPDS 1
13 101-7729 INSERT,STATION,IPDS 4
14 005-6709 FUSE,25A,250V,LLNRK,RK1 6
15 101-7724 MODL,XFM,4160/120,5KVA,AE,IPDS 1
16 101-7770 TBOX,ROV,HD 0
17 101-7770-1 TBOX,TMS,HD 1
18 101-7726 DC PAK,26V,BUS,4KM,IPDS 1
19 101-7734 ASSY,BLANK,STATION,BKBN,IPDS 2
23 005-7227 FUSE,20A,250V,3AB,SLOW,326SER 4
24 101-7730 ADAPTER,240VAC,VFD,IPDS 1
25 101-7732 ADAPTER,120VAC,BUR 6-PIN,IPDS 1
26 101-5113 PLUG,DUMMY,26V CONV 0
27 001-11967 STUD,XFMR MOUNT,BACKBONE,IPDS 2
28 005-6726 CONN,FLANGED,20A8 SHELL,8 COND 1
29 005-4507 CONN,PLUG,DUMMY,8PIN,BURT,20A8 2

Item 5

KIT,SPARES, HD CABLE/CONN, 008-0582

Rev. 8
Item P/N Description Qty
3 101-5010-3 CA,F/O,NODE INTCON,96" 1
4 101-5010-4 CA,F/O,NODE INTCON,62" 1
5 101-5070 CABLE,ASSY,26 V DTS CONN,120 1
6 101-5070-2 CABLE ASSY,26 V DTS CONN,72 IN 0
8 101-5709 CABLE ASSY,WATER SENSOR,TCU 2
9 101-5791 CAP,SEANET,ALUMINUM 4
10 101-4172 KIT, FEEDTHRU, SEANET 2
11 101-4305 FLOW THRU ASSY, HUB 2
14 001-5959 PLUG, SEANET 4
15 101-7756 POWER CABLE,F7 VFD 1
16 005-4837 CONN,PLUG,DUMMY,8 PIN,20 SHELL 2
17 005-4781 CONN,8 PIN,BURTON 20 SHELL,FCR 2
18 005-5269 CABLE,POWER LCU 1
19 005-5308 CONN,PLUG,DUMMY,6PIN,20 SHELL 2
20 005-5260 CONN,FLANGED,20 SHELL,6 COND 2
21 101-5010-18 CABLE,F/O,NODE INTERCONN,18" 2
22 101-5010-120 CABLE,F/O,NODE,INTCON,120" 1
23 101-5260 HARNESS,SEANET,2FT PIGTAILS 2

011-8689 • • Page 43
 Item 6

Spares Kit, O-Rings, HD, 008-0583

Rev. 8
Item P/N Description Qty
1 008-0770 KIT,SPARES,0-RINGS,HD 1
10 004-1111 O-RING,2-204 SILICONE 70,RED 5

Item 7

Spares Kit, HD Seals/Gasket, 008-0584

Rev. 3
Item P/N Description Qty
1 004-1001 SEAL,POLYPAK,3 1/4OD,MOLYTHANE 6
2 004-1033 SEAL,PORT MODULE HOUSING 6
3 004-0947 SEAL,RUBBER,HID 4
4 004-0969 GSKT,HYDR THRSTR MOT,SA420/380 4
5 004-0948 RETAINING RING,DIE CUT,HID 4
10 004-1155 SEAL,OIL,54 X 68 X 10TC 2
11 004-1156 SEAL,OIL,48 X 65 X 10TC 2
12 008-0769 KIT,SPARES,SEALS,HD 1
13 004-0646 SEAL,JAW PSTN,GAMMA 5
14 004-1175 SEAL,SPRG LD,PTFE,.5X.75X.172 5
15 004-1079 GASKET,SLIPRING,FLANGE 5

011-8689 • • Page 44
 Item 8

Spares Kit, HD Mech/Hydraulic, 008-0585

Rev. 5
Item P/N Description Qty
1 002-3135 ANODE,GALVANIC,1.05 X .75 12
2 002-1440 ANODE,GALVANIC 12
3 002-2846 ANODE,ZINC,TEAR DROP,T-21 12
4 002-3168 ANODE,T-20 2
5 002-2156 KEY,3MM X 3MM X 16MM,STEEL 2
6 002-3149 RING,RTNG,3.125,N5002,STEEL 1
7 005-3986 TERM,GND,FEM,TWECO 9510-1110 2
8 002-1484 CLP,HOSE,CRIMP,OETIKER,14MM 5
9 002-2352 CLAMP,HOSE,CRIMP,11/16,OETIKER 10
10 002-2356 CLP,HOSE,1.25-2.25,AWAB,316SS 10
11 002-2361 CLAMP, TUBE, 40MM OD 1
12 006-1651 VALVE,RLF,CIRCLE SEAL,559T1-2M 4
13 006-1935 ELEMENT,NORMAN,588FB5CL 3
14 006-2176 GAUGE PRESSURE,5000 PSI,2.5 1
16 006-1623 HOSE, 3/8ID X 5/8OD,SUPERTHANE 24
17 006-1596 HOSE,1/2 X 3/4 OD,TYGON 12
18 006-1206 HOSE,1/4IDX1/2OD,SUPERTHANE 24
19 002-0295 CLAMP,BAND-IT,1-1/2X1/4X.020 4
20 002-1871 CLAMP,HOSE,CRIMP,OETIKER,8.7MM 4
21 002-2206 CLP,HOSE,5/8 15/16,AWAB,316SS 4
22 002-2280 SPR, SMALLEY C112-L1 10
23 002-2281 RING, RTNG, VH-131 5
24 002-2340 CLAMP,BAND,2-3,316SS 4
25 002-2475 CLP,HOSE,5/16-9/16,AWAB,316SS 4
26 002-2490 CLAMP,HOSE,7/16-11/16,AWAB,SS 4
27 002-2748 CLAMP,CRIMP,OETIKER 3/4",SS 2
28 002-3185 CLP,BAND,2 1/4-3 1/4 316SS 4
29 002-3259 CLP,CRIMP,7/64 - 9/64,OETIKER 4
30 002-5064 ANODE,AL,4"DIA,3/8" CORE 10
31 002-5079 RING,RET,INTERNAL 1.125-OBSOLE 2
32 002-5201 SNAP RING,13/16" DIA 4
34 006-1269 VALVE,RLF,CIRCLE SEAL,532T1-1M 4
35 006-2350 BALL V,1/4" FEMALE NPT,316 SS 1
36 003-0374 BRG,IGUS,12MM IDx14MM OD,FLNG 4
37 002-3294 MOUNT,SWIVEL,VEE 2
38 002-3294-2 MOUNT,SWIVEL,VEE,.328" HOLE 2
39 002-5205 CA,3/32 DIA,7X7,1/4 EYES,6 FT 1
40 002-5311 CA,3/32 DIA,7X7,1/4 EYES,14 FT 1
41 001-8968-6 INSERT,M6 X 1.0 ID,3/8-16 OD 12
43 006-2671 FILTER,NORMAN 30HF1-20ML 2
44 004-0576 WSHR,CRUSH,5/16 10
45 006-2267 FTG,HYD,CAP,-12 FNLSS,ORFS 2
46 006-2463-60 HOSE ASSY,5000PSI,-12ORFS,60 2

011-8689 • • Page 45
 Item 8

Spares Kit, HD Mech/Hydraulic, 008-0585 (cont.)

Rev. 5
Item P/N Description Qty
47 002-5286 SHACKLE, 3/4, 6K LB WLL,SS 2
48 002-3477 PIN,COTTER,HAIRPIN,3/32,SS 10
49 002-2163 CLAMP,BAND,3 1/4 - 4 1/4,316SS 2
50 101-6478-2 KIT,MT,SWVL,V,1 5/8,2 5/8,DIA 1
51 006-2110 FILTER ELEMENT,CARDEV,SDFC 2
52 002-2343 GRIP, KELLUMS, ROV 1
53 001-11516 PLATE,THREADED INSR,LCH CATCH 2
54 002-5233 LATCH, DRAW, 316SS, WITH CATCH 2
55 001-11225 PLATE,GUARD ATTACHMENT,HD 2
56 001-11515 PLATE,THREADED INSR,PNL LATCH 2

Item 9

Spares Kit, Hydraulic Fittings, HD, 008-0586

Rev. 3
Item P/N Description Qty
1 008-0768 KIT,SPARES,HYD FITTINGS, HD 1
2 006-0841-1 FTG,HYD,-4 JIC BHD,4WTX-SS,MOD 1
3 006-1628 FIT,PLUG,1/4NPT,POLYETHYLENE 1
4 006-1682 FTG,ELB,3/8BARB X 3/4MPT,KYNAR 1
5 006-1684 FITTING,PNEU,QD,1/4PLUGX1/4MPT 1
6 006-1685 FITTING,Y,3/8 BARB,KYNAR 1
7 006-1686 FTG,ELB,1/4BARBX1/2MPT,KYNAR 1
8 006-1688 FITTING,3/8BARB X 3/8MPT,KYNAR 1
9 006-1704 FTG,ELB,1/4BARB X 1/8MPT,KYNAR 1
10 006-1705 FTG,ELBOW,1/4BARBX1/4MPT,KYNAR 1
11 006-1889 FIT,ELB,1/2NPT TO 3/8ID,KYNAR 4
12 006-2348 FTG,HYD,1/2 MPT,1/2 BARB,90,SS 1
13 006-2471 FTG,HYD,BULKHEAD,ELB,1/4-1/4HB 1
14 002-2348 FTG, ZERK, 67 DEG, 1/8, NPT 1
15 002-3199 VALVE,CORE,SCHRADER 2
16 006-1644 QD, FM, 1/4NPT, SWAGELOK 5
17 006-1645 QD,MALE,SWAGELOK,3/8-1/4MPT 2
18 006-1699 FIT,BARBED,1/4NPTF X3/8TUBE,SS 2

011-8689 • • Page 46
 Item 10

Spares Kit, Electronic, HD, 008-0587

Rev. 7
Item P/N Description Qty
1 101-4282 SENSOR ASSY,HALL,POSN/SPEED 1
2 005-4726 PCA,THRUSTER CONTROL UHD 1
4 005-3474 TERM,FEM,SL,CRIMP,22-24 AWG 25
5 005-3460 RING, TERM, 16-14AWG,#10 STUD 25
6 005-3277 LUG,PIN,16 AWG X .25 LG,BLK 25
7 005-4041 TERM,RING LUG,10-12AWG #8 STUD 25
8 005-4742 CONTACT TERM,FEMALE,14-20 AWG 10
9 005-5307 CONN,MOLEX,2 POS,50-57-9402 5
10 008-0750 KIT, SPARES, PSA, HD 1
11 101-7845 BRACKET,SENSOR,ROTARY ARRAY 2
12 101-8401 HOLDER,MAGNET,POSITION ARRAY 2

011-8689 • • Page 47
 Item 12

Spares Kit, Hardware, HD, 008-0589

Rev. 3
Item P/N Description Qty
1 002-0024 WSHR,#10 316 SS 5
2 002-0050P NAS 6404PU2,NLK 8
3 002-0068 WSHR,FL,1/4,316SS .625 OD,.050 10
4 002-0163 WSHR,FLAT,3/8 ID,7/8 OD,SS 50
5 002-0182P HHCS,3/8-16X1,316SS,NLK 5
6 002-0183 NUT,1/4-20,SS,NYLINSR 5
7 002-0225 NUT,6-32,SS 8
8 002-0257 HHCS,1/4-20X.75,SS 10
9 002-0262 SHCS,1/4-20X1,SS 5
10 002-0275 NUT,10-24,SS,NYLOCK 5
11 002-0358 SHCS,4-40X.18,SS 5
12 002-0392 SHCS,2-56X.25 10
13 002-0502 SHCS,6-32X1 1/4,SS 8
14 002-0779 SHCS,1/4-20X.625,SS 8
15 002-0922 HHCS,3/8-16X1.25,316SS 5
16 002-1024 STDF,1/4 HEX X 1/4,M-F,6-32,SS 5
17 002-1165 WSHR,FLAT,3/8 SAE,316 SS 5
18 002-1166 WSHR, SPLIT LOCK, 3/8, 316 SS 10
19 002-1361P HHCS,3/8-16UNC X 1.50,SS,P 2
20 002-2272 SCREW,SEALING,M6X25,316SS 0
21 002-3322 PHMS,1-72 X 1/8,SS 10
22 002-3391 SCR,SET,DOG,10-32 X 1/4,18-8SS 6
23 002-3501 HHCS 3/8-16 D X 2 1/2,FULL THD 2
24 002-3665 BHCS,4-40 X .18,SS 20
25 002-4889 SCREW,FILLISTER,6-32x3/8,18-8 30
26 002-5186 NUT ACORN SEALING M10-1.5 SST 10
27 002-5190 NUT HEX 1.25-7, 316 SST 5
28 002-5192 NUT HEX M18 x 2.5 316 SST 5
29 002-5236 FHMS,#10-24X3/4,316SS 5
30 002-5255 NUT,BEARING,LOCK 1.967IN-18 4
32 002-5296 INSERT THREADED 3/8-16 SST 6
33 002-5312 LOCKWASHER,BEARING,WS-10 0
34 002-8003-12 HHCS,M4X12,FULL THD,316SS 8
35 002-8003-15 HHCS,M4X15,316SS 5
36 002-8003-30P HHCS,M4X30,FT,316SS,NYL 10
37 002-8003-35 HHCS,M4X35,316SS 5
38 002-8004-12P HHCS,M5X12,FULL THD,316SS,NLK 5
39 002-8004-16 HHCS,M5X16,FULL THD,316SS 5
40 002-8004-16P HHCS,M5X16,FULL THD,316SS,NLK 5
41 002-8004-25 HHCS,M5X25,FULL THD,316SS 10
42 002-8004-25P HHCS,M5X25,FULL THD,316SS,NLK 5
43 002-8004-30 HHCS,M5 X 30,FULL THREAD,SS 10
44 002-8004-35 HHCS,M5X35,FULL THD,316SS 5

011-8689 • • Page 48
 Item 12

Spares Kit, Hardware, HD, 008-0589 (cont.)

Rev. 3
Item P/N Description Qty
45 002-8004-40P HHCS,M5X40,FULL THD,316SS,NYL 10
46 002-8005-12P HHCS,M6X12,FULL THD,316SS,NLK 10
47 002-8005-16 HHCS,M6X16,FULL THD,316SS 16
48 002-8005-16P HHCS,M6X16,FULL THD,316SS,NLK 10
49 002-8005-20 HHCS,M6X20,FULL THD,316SS 5
50 002-8005-20P HHCS,M6X20,FULL THD,316SS,NLK 5
51 002-8005-25 HHCS,M6X25,FULL THD,316SS 20
52 002-8005-25P HHCS,M6X25,FULL THD,316SS,NLK 20
53 002-8005-30 HHCS,M6X30,FULL THD,316SS 4
54 002-8005-30P HHCS,M6X30,FULL THD,316SS,NLK 5
55 002-8005-35P HHCS,M6x35,FULL THD,316SS,NLK 6
56 002-8005-40 HHCS,M6X40,FULL THD,316SS 10
57 002-8005-45 HHCS,M6 X 45,FULL THD,316 SS 10
58 002-8005-50 HHCS,M6X50,FULL THD,316SS 5
59 002-8006-16P HHCS,M8X16,316 SS, NLK 2
60 002-8006-20P HHCS,M8X20,316,NLK 5
61 002-8006-30 HHCS,M8x30,FULL THREAD,316 SS 10
62 002-8006-35 HHCS,M8 X 35, FULL THD,316SS 10
63 002-8006-45 HHCS,M8x45,FULL THREAD,316 SS 2
64 002-8007-100 HHCS,M10X100,FULL THD,316 SS 2
65 002-8007-150 HHCS M10-1.5 X150MM SST 4
66 002-8007-20P HHCS,M10X20,FULL THD,316SS,NLK 5
67 002-8007-25 HHCS,M10X25,FULL THD,316SS 5
68 002-8007-25P HHCS,M10X25,FULL THD,316SS,NLK 5
69 002-8007-30 HHCS,M10X30,FULL THD,316SS 5
70 002-8007-30P HHCS,M10X30,FULL THD,316SS,NLK 25
71 002-8007-35 HHCS,M10X35,FULL THD,316SS 25
72 002-8007-35P HHCS,M10X35,FULL THD,316SS,NLK 5
73 002-8007-40 HHCS,M10X40,FULL THD,316SS 25
74 002-8007-40P HHCS,M10X40,FULL THD,316SS,NLK 10
75 002-8007-45P HHCS,M10X45,FULL THD,316SS,NLK 6
76 002-8007-50 HHCS,M10X50,FULL THD,316SS 10
77 002-8007-50P HHCS,M10X50,FULL THD,316SS,NLK 5
78 002-8007-90 HHCS,M10X90,FULL THD,316SS 5
79 002-8008-25P HHCS M12 X 25P,FULL THREAD,SS 5
80 002-8008-30P HHCS,M12X30,FULL THD,316SS,NLK 5
81 002-8008-35 HHCS,M12 x 35,316 SS 5
82 002-8009-60P HHCS,M16X60,FULL THD,316SS,NLK 4
83 002-8009-70P HHCS,M16X70,FULL THD,316SS,NLK 5
84 002-8022-80 HHCS,M6X80,PART THD,316SS 5
85 002-8022-90 HHCS,M6X90,PART THD,316SS 4
86 002-8023-100 HHCS,M8x100,PART THREAD,316 SS 4
87 002-8024-110 HHCS,M10X110,PART THD,316SS 25

011-8689 • • Page 49
 Item 12

Spares Kit, Hardware, HD, 008-0589 (cont.)

Rev. 3
Item P/N Description Qty
88 002-8024-120 HHCS,M10X120,PART THD,316SS 5
89 002-8024-70P HHCS,M10x70,PART THD,316SS,NLK 2
90 002-8025-100P HHCS,M12X100,PART THD,316SS,NL 5
91 002-8044-10P SHCS,M3 x 10,316SS,NYLON PATCH 1
92 002-8044-12P SHCS,M3X12,316SS,NLK 10
93 002-8044-16P SHCS M3 X 16P,PATCH,316 10
94 002-8044-6P SHCS,M3 X 6, 316SS, NLK 8
95 002-8044-8P SHCS,M3X8,316SS,NLK 5
96 002-8045-10P SHCS,M4X10,316SS,NLK 0
97 002-8045-12P SHCS,M4X12,316 SS,NLK 12
98 002-8045-16P SHCS,M4X16,316SS,NLK 4
99 002-8045-25 SHCS,M4 X 25 SS 10
100 002-8045-25P SHCS,M4 X 25,316 SS,NLK 8
101 002-8045-6 SHCS,M4X6,316SS 5
102 002-8045-8 SHCS,M4X8,316SS 2
103 002-8045-8P SHCS,M4X8,316SS,NLK 5
104 002-8046-10P SHCS,M5X10,316SS,NLK 8
105 002-8046-12P SHCS,M5X12,316SS,NLK 8
106 002-8046-20P SHCS,M5X20,316SS,NLK 5
107 002-8046-30 SHCS,M5X30,316SS 3
108 002-8046-40P SHCS,M5X40, PART THD,316SS,NLK 5
109 002-8046-50P SHCS,M5 X 50,316 SS,NLK 2
110 002-8047-10 SHCS,M6X10,316SS 8
111 002-8047-12P SHCS,M6X12,FULL THD,316SS,NLK 5
112 002-8047-16P SHCS,M6X16,316SS,NLK 10
113 002-8047-20P SHCS,M6X20,316SS,NLK 5
114 002-8047-35 SHCS,M6X35,316SS 10
115 002-8050-20 SHCS,M12 X 20,316 SS 5
116 002-8050-65 SHCS,M12X65,316 SS 5
117 002-8067-16P FHMS,M6X16,SLOTTED,316SS,NLK 5
118 002-8164-16 FHSS,M6x16,FULL THREAD,316 SS 2
119 002-8164-20P FHSS,M6X20P,FULL THREAD 2
120 002-8164-35 FHCS,M6x 35,316 SS,FULL THREAD 2
121 002-8166-20P FHSS,M10X20,FULL THD,316SS,NLK 10
122 002-8166-35 FHSS,M10 X 35,FULL TMD,316SS 5
123 002-8181-10P SHCS,M4X10,LOW HEAD,316SS,NLK 12
124 002-8203-8P PHMS,M3X8,SLOTTED,316SS,NLK 12
125 002-8284-8P SHCS,M3 X 8,ALLOY STEEL,NYLOK 10
126 002-9003 WSHR,FLAT,M3,SMALL OD,316,SS 5
127 002-9004 WSHR,FLAT,M4,SMALL OD,316SS 5
128 002-9005 WSHR,FLAT,M5,SMALL OD,316SS 10
129 002-9006 WSHR,FLAT,M6,SMALL OD,316SS 10
130 002-9024 WSHR,FLAT,M3,REG OD,316 SS 10

011-8689 • • Page 50
 Item 12

Spares Kit, Hardware, HD, 008-0589 (cont.)

Rev. 3
Item P/N Description Qty
131 002-9025 WSHR,FLAT,M4,REG OD,316 SS 25
132 002-9026 WSHR,FLAT,M5,REG OD,316 SS 5
133 002-9027 WSHR,FLAT,M6,REG OD, 316 SS 25
134 002-9028 WSHR,FLAT,M8,REG OD,316 25
135 002-9029 WSHR,FLAT,M10,REGULAR OD,316SS 25
136 002-9030 WSHR,FLAT,M12,REG OD,316 SS 10
137 002-9031 WSHR,FLAT,M16,REG OD,316 SS 25
138 002-9043 WSHR,FLAT,M4,FENDER,316 SS 25
139 002-9044 WSHR, FLAT, M5, FENDER, 316 SS 5
140 002-9045 WSHR,FLAT,M6,FENDER,316 SS 10
141 002-9046 WASHER,FLAT,M8,FENDER,316 SS 4
142 002-9047 WSHR,FLAT,M10,FENDER,316 SS 25
143 002-9048 WSHR,FLAT,M12,FENDER,316 SS 25
144 002-9064 WSHR,SPR LOCK,M4,316SS 9
145 002-9082 WSHR, SPR, WAVE, M4, 304 SS 0
146 002-9204 NUT,M3,HEX,316SS 5
147 002-9205 NUT,M4,HEX,316SS 20
148 002-9207 NUT,M6,HEX,316SS 10
149 002-9210 NUT,HEX,M12,316 SS 10
150 002-9229 NUT,HEX,JAM,M10,316 SS 2
151 002-9261 NUT,TORQUE,M3,NLK,316 SS 5
152 002-9262 NUT,TRQ,M4,304 SS,NYL INSERT 10
153 002-9263 NUT,TORQUE,M5,304SS,NYLON INSR 10
154 002-9264 NUT,TRQ,M6,304SS NYLON INSERT 5
155 002-9265 NUT,M8,TRQ,304SS,NYLON INSERT 5
156 002-9266 NUT,TRQ,M10,304SS,NYLON INSERT 10
157 002-9267 NUT,TRQ,M12,304 SS,NYLON INSR 5
158 002-9027 WSHR,FLAT,M6,REG OD, 316 SS 0
159 002-3394 NUT/POST ASSY,M6 HNTATSN8-6 6

011-8689 • • Page 51
 Item 13

KIT,SPARES,IMP 150HP/45 AUX, 008-0590

Rev. 3
Item P/N Description Qty
1 101-7775 PUMP ASSY, MAIN, HPU, HD 1
2 101-7776 PUMP ASSY, AUX, HPU, HD 1
3 005-6690 MTR,150 HP,4160V 1
4 101-4589 PRESSURE TRANDUCER ASSEMBLY 2
5 101-5155 VALVE, PROPN PRESS RLF,W/CONN 1
6 006-2090 SENSOR,FLOWMETER,TURBINE,CART 1
7 001-11467 CLAMP,BAND,RESERVOIR,HPU 2
8 001-11433 MOUNT,FOOT,HPU,HD 2
10 001-7589 COVER,VALVE,1.5" ID,1.125 DP 1
11 001-11431 CLEAT,FRWD,PORT,HPU MNT,HD 1
12 001-11432 CLEAT,AFT,PORT,HPU,MNT,HD 1
13 001-11437 CLEAT,FRWD,STRBRD,HPU MNT, 1
14 001-11438 CLEAT,AFT,STRBRD,HPU,MNT,HD 1
15 101-7903 ASSY,SNSR,TEMP,RTD 2
16 101-8520 DUAL PRESS CNTRL MOD, W/H20 D 1

011-8689 • • Page 52
 Item 14

Kit, Tools, HD Special, 008-0591

Rev. 5
Item P/N Description Qty
1 010-1701 TOOLS,TERM,QD,4 KV,8 PIN,3 FO 1
2 101-4427 SEANET TEST BOX W/POWER SUPPLY 1
3 005-4320 CONN,DB-9F/RJ11,GRN,STD WIRING 1
4 005-4321 CONN,DB-9M/RJ11,GRN,STD WIRING 1
5 005-4322 CONN,DB-9F/RJ11,YEL,RVS WIRING 1
6 005-4323 CONN,DB-9M/RJ11,YEL,RVS WIRING 1
7 005-3653 CABLE,6-POSN,4-CONTACT,BLACK 1
8 005-4986 CONN,DB-9M/RJ11,BLU,DIGI STD 1
9 005-4987 CONN,DB-9F/RJ11,BLU,DIGI STD 1
10 005-4988 CONN,DB-9M/RJ11,RED DIGI RVS 1
11 005-4989 CONN,DB-9F/RJ12,RED,DIGI RVS 0
12 010-1030 TOOL,PAR-LOK WRENCH,7/8" 1
13 010-1031 TOOL,PAR-LOK WRENCH,1-1/4" 1
14 010-1032 TOOL,PAR-LOK WRENCH,1-3/8" 1
15 010-1033 TOOL,PAR-LOK WRENCH,1-7/8" 1
16 010-1034 TOOL,PAR-LOK WRENCH,2" 1
17 006-2153 BODY,CRTG VALVE,-6,SUN T-11A 1
18 006-2159 BODY,VALVE,VC10-2,-6 PORTS 1
19 002-3222 EYEBOLT,M16X2 STEEL 3500 LB 1
20 010-1057 WRENCH,CROWFOOT,FLARENUT,1 3/8 1
21 010-1015 SOCKET,1-11/16,MODIFIED 1
22 010-1084 ADAPTER,SOCKET,1/2"F TO 3/4" M 1
23 008-0316 KIT,FIBER CLEANING 1
24 008-0317 NODE TEST TOOLS 1
25 002-2638 CAP,FIBER OPTIC,2.5MM,PACK 100 1
26 010-0835 WRENCH, SEANET, SPANNER 1
27 010-0818 TOOL,CRIMP,PIN,LUG, 18-8 AWG 1
28 010-0718 CROWS FOOT,9/16 (SNAP-ON FC018 1
29 010-1142 TOOL,WRENCH,CROWFOOT,1-7/8 1
30 010-1143 TOOL,WRENCH,COMBO,30MM 1
31 010-1144 TOOL,SOCKET,30MM,5PT,3/4DRIVE 1
32 010-1138 TOOL,EXTRACTION,MOLEX,MICRO 1
33 010-1139 TOOL,REMOVAL,BNC/TNC 1
34 010-1140 TOOL,CRIMP,RJ11 RJ45 1
35 010-1141 TOOL,CRIMP,MOLEX MINI-PIN 1
36 010-1137 TOOL,EXTRACTION,CONTACT,CPC 1
37 010-0431 TOOL,CRIMPER,OETIKER 1
38 010-1824 ADJUSTABLE HEAD HOOK SPANNER 1
39 007-1003 HPU REMOVAL TOOL PLATFORM,HD 1
40 010-1157 ACCUMULATOR FILL KIT 1
41 005-8538 USB TO SERIAL 1 PORT485,2WR,DB 1
42 008-0654 KIT,REPAIR & UPGRD,SEANET,GEN 1

011-8689 • • Page 53
 Item 15

Spares Kit, Manifolds, HD, 008-0592

Rev. 1
Item P/N Description Qty
1 006-1909-1 VALVE,PROP,PRESS RLF,5K,W/CONN 1
2 006-1997 VALVE,RELIEF,PILOT OPR,5000PSI 1
3 001-7397 COVER,INSPECTION,PCB,MANIFOLD 1
4 001-7399 MANIFOLD,PRESSURE REDUCE VALVE 1
5 007-0597 PLATE,BACKING,COVER,INSPECTION 1
6 101-5726 BOARD,ASSY,WATER DETECT,TCU 2

Item 17

Spares Kit, Rov 7 Thruster, 008-0594

Rev. 3
Item P/N Description Qty
1 101-5043 PCB ASSY,HALL SNSR,HYD THRUSTR 1
2 006-2725 PROPELLER,THRUSTER,380,SA 1
3 101-5133-58 CONN,THRUSTER,SPEED SNSR,58" 2
4 008-0626 SP KIT,BEARING SA380 1
5 008-0627 SP KIT,SEALS SA380 2
6 101-6802 DISK,ENCDR,W/MGNT,SP SNSR 2
7 004-0969 GSKT,HYDR THRSTR MOT,SA420/380 0
8 101-7360 THRUSTER,HYD,380 SPEED SENSOR 1

011-8689 • • Page 54
 Item 18

Spares Kit, HD ROV FR/Buoyancy, 008-0595

Rev. 4
Item P/N Description Qty
1 002-9030 WSHR,FLAT,M12,REG OD,316 SS 0
2 002-9029 WSHR,FLAT,M10,REGULAR OD,316SS 0
3 002-2385 WSHR,BELLEVILLE,.5X1"OD,INCONE 20
4 002-9048 WSHR,FLAT,M12,FENDER,316 SS 0
5 002-9267 NUT,TRQ,M12,304 SS,NYLON INSR 0
6 001-11087 BEARING,UPPER,CLEVIS,ROV,HD 1
7 001-11088 BEARING,LOWER,CLEVIS,ROV,HD 1
8 001-4342 RETAINER, PIN 2
9 001-12591 GUARD,HINGED,BULLET,ROV,HD 2
10 001-8336-TC PIN,TFL,35MM X 5.125,LOAD TEST 1
11 002-5167 CL,RTNG PIN,5/32 WIRE,SS 2
12 001-11778 NUT BAR,LIGHT RACK,HD 8
13 001-11275 PIN,GUIDE,LIGHT RACK,HD 2
14 002-3345 NUT,PRE ASSEMBLY M8 10
15 002-3347 STOPPER, POST ASSEMBLY 10
16 001-11283 SPACER,BUOY,MNT,DELRIN,HD 2
17 001-11761 WSHR,RBR,2.5 OD,.75 ID,.50 THK 5
18 001-11285 WSHR,RBR,2.75OD,1.25ID,.375THK 5
19 001-11348-43 ROD,THREADED,M12X1.75,43.00 LG 2

Item 20

KIT,SPARES,TMS
,
POWER
,
DRIVE, ,008-0597
Rev. 8
Item P/N Description Qty
1 003-0370 BRG,DIXON,CJ40E44-4 1
2 003-0243 BRG,FLG,1.0IDX1.25ODX.5LG,T500 2
3 003-0255 BRG,FLG,IGUS T-500,3/4 X 1/2 6
4 001-11058 ROLLER,PINCH W/ AXLE,SST 1
5 002-2195 SPRING, PINCH ROLLER, TMS 1
6 003-0389 BRG SLEEVE UHMW .75x1.0x1.5 3
8 101-7680 ASSY,LWR TETHER GUIDE,PW,HD 1
9 003-0311 BRG,SLV,IGUS L280,.75 ID X .50 2
10 101-7704 ASSEMBLY,F7 VFD ENCLOSURE 1
11 101-7758 ASSY 5 HP MOTOR COMPLETE 1
12 001-11196 CARTRIDGE,SEAL 1
13 004-1001 SEAL,POLYPAK,3 1/4OD,MOLYTHANE 0
14 004-1046 O-RING,2-137,B70 0
15 004-1150 O-RING 2-244 B90 6
17 002-5465 PIN,SLOTTED SPRING,1/4"X1",SST 1
18 001-12045 GUIDE, TETHER, UPPER, LEFT 1
19 001-12046 GUIDE, TETHER, UPPER, RIGHT 1

011-8689 • • Page 55
 Item 21

KIT,SP,TMS CARRIAGE ASSY, 008-0598

Rev. 2
Item P/N Description Qty
1 001-5855 BEARING,JOURNAL/THR,DRUM,TMS 2
2 001-5543 RLR,CARRIAGE,TMS 2
3 001-5539 ROLLER, CARRIAGE, THRUST, TMS 2
4 001-11240 SPRKT,#80,30 TEETH,DRUM MOTOR 0
5 001-11241 SPRKT,#80,52 TEETH,DRUM SPRKT 0
6 001-11242 ADAPTER,SPRKT,DRUM TAKE-OFF 1
7 001-11252 KEY .25 SQ X .75 2
8 002-3348-1 SPROCKET,#80,10T,IDLER,UHD TMS 0
10 003-0263-2 BEARING,DIXON,1.0X1.125X.438L 2
11 002-3349 CHAIN,#80,SS,9 FT 1
12 002-3203 CHAIN,#40 (1/2"),SS 6
13 002-3202-1 SPROCKET,#40 18T. IDLER 0
14 002-3046 BOLT,SHLDR,1/2 x 1,3/8-16 THD 2
15 003-0252 BRG,THRUST,LTI-2844-01,IGUS 4
16 001-5529 BRG,3"OD X .25"WALL X 1.5"L 1
17 002-2185 PAWL TANG 2.5 DIA DIAMOND SCR 2
18 003-0251 BRG,JOURNAL,LSI-2831-32, IGUS 4
19 002-3204 MASTER LINK,#40 (1/2"), SS 4
20 002-3350 LINK,MASTER,#80,SS 4
22 002-3533 CLAMP,T-BOLT,32-35MM,316 SS 4

011-8689 • • Page 56
 Item 22

KIT,SPARES,TMS,UNI LATCH, 008-0747

Rev. 1
Item P/N Description Qty
1 003-0392 BRG,DIXON,CJ16E18, .915"L 10
2 001-12526-TC PRIMARY LATCH, TMS,HD STD, LT 1
3 001-12527-TC SECONDARY LATCH,TMS,HD STD,LT 1
4 001-11325-TC PIN,LATCH,TMS,HD,LT 2
5 003-0298 BRG,THRUST,1"IDX1.75"OD"X.0585 10
6 002-5393-1 SHLDR BOLT,1/4-20,MOD 8
7 002-5200 BOLT,SHLDR,3/8L,3/8-16 8
8 101-7945 SOLENOID,ELECTRIC,26.4VDC 1
9 001-11324 SOLENOID EXTENSION PIN 2
10 101-7471 CARTRIDGE,1/2" SHAFT,BRG,SEAL 2
11 002-5301 SPRING,COMP,.3OD,3.0FL,15.7SR 2
12 002-2417 BELLOWS, AIRSTROKE STYLE 116 2
13 001-7627 BEAD RING,SIZE 116 BELLOWS 2
14 002-5196 SPRING,COMP,SNUBBING,HD TMS 2
16 002-5517 WSHR,M10,NORD-LK 6
17 002-5460 WSHR,NORD-LOCK,NL1/4"SS-254 4

011-8689 • • Page 57
 Item 23

KIT,SPARES,TMS FRAME, 008-0600

Rev. 4
Item P/N Description Qty
1 005-3986 TERM,GND,FEM,TWECO 9510-1110 0
11 002-2350 CLIP,FIBERGLASS GRATE,NARROW 10
12 001-11894 SPRING MOUNT,DOORS,TMS 2
13 001-11648 LATCH,STOP,DOOR,RIGHT,TMS 4
14 002-5229 HINGE,PULLAPART,RIGHT,DOOR,TMS 4
15 002-5230 LATCH,SLAM,DOOR,TMS 4
16 002-5231 DOOR HOLDER,TMS 2
17 002-5328 PIN,QUICK,3/8 DIA,1" L,SS 4

Item 24

KIT,SPARES,TMS,DYNACON, 008-0601
Rev. 2
Item P/N Description Qty
1 001-9869-TC LINK PLATE,LIFT POINT,UHD,TMS 1
2 001-9870-TC PIN,LINK PLATE LIFT POINT,UHD 2
3 001-7556 BRG,LIFT POINT,UHD TMS 2
4 001-7902 LOCK WSHR,LIFT POINT,TMS 6
5 001-9866 LOCKING PLATE,LIFT POINT PIN 2
6 002-5460 WSHR,NORD-LOCK,NL1/4"SS-254 4
7 002-5464 WSHR,M6 FENDER,NORD-LK,254-SMO 4

011-8689 • • Page 58
 Item 25

KIT,SP,HD CONT STA AND RACKS, 008-0751

Rev. 1
Item P/N Description Qty
1 005-6315 JOYSTICK,HALL EFFECT VERT,BG 0
2 005-4834 MONITOR,LCD,HUD,24 IN 0
4 005-6820 KVM SWITCH,USB PS/2,8 PORT 1
5 101-8162 SER EXPANDER,ETHERNET PROGRAM 0
13 005-6951 SWITCH,NETWORK,HP V1905-24 1
15 005-3424 FOOT PEDAL, ELECTRONIC, DUAL 1
17 005-6826 PWR SPLY,5V 3A,90-260 VAC 1
19 005-6711 SWITCH,E-STOP,PUSHLOCK,40MM 1
20 101-8617 TOUCHSCREEN,PLANAR,USB PWR MOD 0
21 101-7583 SWITCH ASSY,LIGHTED PV3,POD 2
22 005-6497 MCU,POD,CONT STA,BG SYSTEMS 1
23 005-6719 DAUGHTER BD,POD,CONT STA,BG 1
24 101-7620 JOYSTICK,HAT KNOB,POD,CONT STA 1
25 101-7937 SCROLL WHEEL,POD,CONT STA 1
27 101-7585 SWITCH ASSY,TOGGLE,LATCH,3 POS 2
28 101-7584 SWITCH ASSY,TOGGLE,MOMENTARY 2
29 005-6678 ENCODER,GRAYHILL 62A15-02-020C 2
30 005-6680 JOYSTICK,GRAYHILL 60A00-4-020C 2
31 005-6689 PCB,SWITCH PANEL,POD 1
32 005-6696 ENCODER,W/PUSHBTN,5VDC,9IN CA 1
34 101-7307 ASSY,RACK NODE,RSTP 1
35 101-5115 INTFC MDL,RACK NODE,VIM 2
36 101-7325 INTERFACE MODULE,RACK NODE,SIM 2
37 101-5117 INTFC MDL,RACK NODE,NIM 1
38 101-7323 INTFC MDL,RACK NODE,SIM,TTL IN 1
39 005-7257 FUSE,ATC,YELLOW,32V 20A 10
40 101-8140 COMPUTER ASSY,SERVER,2U,HD 1
41 101-7358 COMPUTER ASSY,RTC,DTS,QUADCORE 1

011-8689 • • Page 59
 Item 26

Spares Kit, HD Console Cables, 008-0603

Rev. 7
Item P/N Description Qty
1 101-7021-2 KIT,CA,RACK NODE,6S,7V,2N,1T 1
2 101-7783 CABLE,FOOT PEDAL,CONT STA 1
4 101-7753 CABLE,PS TO DB9,BOOKSHELF 1
5 005-5002-3 CA ASSY,M-M BNC,RG179,3 FT 4
6 101-7751 CABLE,MB TO POD DB9 1
7 101-7749 CABLE,DB TO POD CVR,FOOT PEDAL 1
8 005-4994-15 CABLE,NETWORK,CAT5,15FT 2
9 005-4999-14 CA,6-POSN,4-CONT,STR WIRE,14' 4
10 005-4994-25 CABLE,NETWORK,CAT5,25FT 1
11 005-4993-15 CABLE,PS/2 KYBD/MOUSE M/M 15 1
12 005-4995-3 CABLE,VGA,DBL SHIELDED,3 FT 1
13 101-7675 CABLE ASSEMBLY, MCU,CONT STA 1
14 005-7223-50 CA,NETWORK,CAT5E,SHIELDED,50' 2
15 005-7029 USB EXTENDER,OVER ETHERNET 2
16 005-3942 CABLE,NETWORK,CAT5,3FT 1
17 005-4064 CABLE,DB9 M TO DB9 M,6'LONG 1
20 005-4994-7 CABLE,NETWORK,CAT5,7FT 1
21 005-6841 CA,KVM,USB,6 FT 1
23 005-4997-50 CABLE,DVI-D DUAL LINK,M/M,50' 1
25 005-5002-6 CA ASSY,M/M BNC,RG179 6 FT 4
27 005-6847 COUPLER,SHIELDED,RT ANGL,RJ45 1
28 005-4057 CONN,ADAPTER,BNC F TO RCA M 2
29 005-4989 CONN,DB-9F/RJ12,RED,DIGI RVS 2
30 005-4995-50 CABLE,VGA,DBL SHIELDED,50 FT 1

011-8689 • • Page 60
 Item 27

SP,KIT,T4,HAWE,STANDARD, 008-0323
Rev. G
Item P/N Description Qty
44 004-0086 O-RING,2-011 BUNA 70 5
45 004-0087 O-RING,2-011 BUNA 90 10
46 004-1202 O-RING, 2-030, DISOGRIN 9251 1
47 004-0111 O-RING,2-032 BUNA 70 5
48 004-0113 O-RING,2-047 BUNA 70 5
49 004-0114 O-RING,2-013 BUNA 90 5
50 004-0123 O-RING,3-906 BUNA 90 5
51 004-0130 O-RING,2-022 BUNA 70 5
52 004-0133 O-RING,2-014 BUNA 90 5
53 004-0135 O-RING,2-015 BUNA 70 5
54 004-0137 O-RING,.244x.039 BUNA 90 APPLE 12
55 004-0139 O-RING,2-040 BUNA 70 5
56 004-0190 O-RING,2-012 BUNA 90 5
57 004-0210 O-RING,2-128 BUNA 70 5
58 004-0222 O-RING,2-010 BUNA 90 12
59 004-0226 O-RING,2-155 BUNA 70 5
60 004-0303 O-RING,2-022 V75 5
61 004-0413 O-RING,2-026 V75 5
62 004-0445 O-RING,2-006 V90 10
63 004-0518 RING,BACKUP,8-022 N90 5
64 004-0542 O-RING,2-034 BUNA 70 5
65 004-0561 O-RING,.228X.040,BUNA 70 10
66 004-0562 O-RING,2-158 BUNA 70 5
67 004-0563 O-RING,2-160 BUNA 70 5
68 004-0564 O-RING,2-161 BUNA 90 5
69 004-0570 O-RING,2-038 N70 5
70 004-0582 O-RING,2-044 N90 5
71 004-0585 O-RING,.189X.039,N70(APPLE) 12
72 004-0586 O-RING,1.417X.039,N70(APPLE) 10
73 004-0587 O-RING,2-003 BUNA 90 5
74 004-0588 O-RING,2-129 BUNA 90 5
75 004-0601 O-RING,2-275,N70 5
78 004-1201 O-RING,.228X.040 DISOGRIN9251 10
79 004-0627 O-RING,.189X.039,BUNA 90 12
80 004-0641 O-RING,5.822X.070,BUNA 70 (THR 5
81 004-0642 O-RING,2-010,DISOGRIN 90 DURO 10
83 004-0698 O-RING,2-011,DISOGRIN 90 DURO 5
91 101-2391 HOSE ASSY,AZ RTN,T3,UA 1
92 101-2392 HOSE ASSY,AZ C1,C2,UPRARM,T3 1
93 101-2393 HOSE ASSY,SHLDR,C1,C2,UPRARM,T 1
94 101-1408 RSLR,YAW,T2/T3,GAMMA 1
95 101-1409 RSLR/LVDT WR,T2/T3 1
96 101-1774 PCB ASSY,OPTO ISO,RS422/232 1

011-8689 • • Page 61
 Item 27

SP,KIT,T4,HAWE,STANDARD, 008-0323 (cont.)

Rev. G
Item P/N Description Qty
44 004-0086 O-RING,2-011 BUNA 70 5
45 004-0087 O-RING,2-011 BUNA 90 10
46 004-1202 O-RING, 2-030, DISOGRIN 9251 1
47 004-0111 O-RING,2-032 BUNA 70 5
48 004-0113 O-RING,2-047 BUNA 70 5
49 004-0114 O-RING,2-013 BUNA 90 5
50 004-0123 O-RING,3-906 BUNA 90 5
51 004-0130 O-RING,2-022 BUNA 70 5
52 004-0133 O-RING,2-014 BUNA 90 5
53 004-0135 O-RING,2-015 BUNA 70 5
54 004-0137 O-RING,.244x.039 BUNA 90 APPLE 12
55 004-0139 O-RING,2-040 BUNA 70 5
56 004-0190 O-RING,2-012 BUNA 90 5
57 004-0210 O-RING,2-128 BUNA 70 5
58 004-0222 O-RING,2-010 BUNA 90 12
59 004-0226 O-RING,2-155 BUNA 70 5
60 004-0303 O-RING,2-022 V75 5
61 004-0413 O-RING,2-026 V75 5
62 004-0445 O-RING,2-006 V90 10
63 004-0518 RING,BACKUP,8-022 N90 5
64 004-0542 O-RING,2-034 BUNA 70 5
65 004-0561 O-RING,.228X.040,BUNA 70 10
66 004-0562 O-RING,2-158 BUNA 70 5
67 004-0563 O-RING,2-160 BUNA 70 5
68 004-0564 O-RING,2-161 BUNA 90 5
69 004-0570 O-RING,2-038 N70 5
70 004-0582 O-RING,2-044 N90 5
71 004-0585 O-RING,.189X.039,N70(APPLE) 12
72 004-0586 O-RING,1.417X.039,N70(APPLE) 10
73 004-0587 O-RING,2-003 BUNA 90 5
74 004-0588 O-RING,2-129 BUNA 90 5
75 004-0601 O-RING,2-275,N70 5
78 004-1201 O-RING,.228X.040 DISOGRIN9251 10
79 004-0627 O-RING,.189X.039,BUNA 90 12
80 004-0641 O-RING,5.822X.070,BUNA 70 (THR 5
81 004-0642 O-RING,2-010,DISOGRIN 90 DURO 10
83 004-0698 O-RING,2-011,DISOGRIN 90 DURO 5
91 101-2391 HOSE ASSY,AZ RTN,T3,UA 1
92 101-2392 HOSE ASSY,AZ C1,C2,UPRARM,T3 1
93 101-2393 HOSE ASSY,SHLDR,C1,C2,UPRARM,T 1
94 101-1408 RSLR,YAW,T2/T3,GAMMA 1
95 101-1409 RSLR/LVDT WR,T2/T3 1
96 101-1774 PCB ASSY,OPTO ISO,RS422/232 1

011-8689 • • Page 62
 Item 27

SP,KIT,T4,HAWE,STANDARD, 008-0323 (cont.)

Rev. G
Item P/N Description Qty
97 101-5979 VALVE,SOLENOID,HAWE 1
98 004-0576 WSHR,CRUSH,5/16 8
100 004-0225 O-RING,2-008 BUNA 90 32
101 004-0139 O-RING,2-040 BUNA 70 1
102 004-0036 O-RING,2-027 BUNA 70 1
103 101-5978 VALVE,SERVO,MOOG W/ADPTR&MLEMO 2
104 005-4645 PCA,IN ARM TELEMETRY,T4 1
105 001-9835 BEARING,JAW ACTUATOR,T4 2
106 001-9837 PIN,T-BAR,MP35N,T4 1
107 004-1080 SEAL,STEP,RSC100875-Z48NA,7/8" 2
108 001-9850 BEARING,ROD GLAND,T4,JAW 1
110 002-0096P SHCS,4-40X1/4,SS,NLK 1
116 101-4051 KIT,CLEVIS SHEAR PIN 1
117 004-0019 O-RING,2-118 BUNA 70 5
118 004-0889 O-RING,2-116,BUNA 70 5
119 004-0119 O-RING,2-143 BUNA 70 5
121 001-7519 BOLT,6 PT,1/2-20,STD 2
122 001-5381 PL,T-BAR,LOCKING 2
123 002-1925 ANTI-SIEZE,1 OZ TUBE 1
124 006-1517 FLTR ELEM,NORMAN,U-90341 1

011-8689 • • Page 63
 Item 28

Spares Kit, RigMaster, 008-0104

Rev. F
Item P/N Description Qty
1 008-0096 SP KIT, RIG, WRIST 1
2 008-0105 SPS KIT,RIG HOSES 1
3 008-0106 REBUILD KIT,RIG ACTR 1
4 008-0107 SPS KIT,RIG HDW 1
5 008-0108 SPS KIT,RIG,BOOM 1
6 010-0689 TOOL KIT,CON/RIG 1
8 001-7520 BOLT,6 PT,5/8-18,STD 2
9 001-5396 PLATE,T-BAR,LOCKING 2
10 002-1925 ANTI-SIEZE,1 OZ TUBE 1

Note: Part lists for 008- and 010- kits in the “Item” column begin on the following page. (Items 8, 9, and 10 are omit-
ted).

008-0104 Sub-Kits
Spares Kit, Wrist, Gamma, 008-0096 ...............................page 65
Spares Kit, Hoses, 008-0105...........................................page 66
Rebuild Kit, Actuator, 008-0106 .......................................page 66
Spares Kit, Hardware, 008-0107......................................page 67
Spares Kit, Boom, 008-0108 ...........................................page 67
Tool Kit, Con/Rig, 010-0689 ............................................page 68

011-8689 • • Page 64
 008-0104, Item 1

Spares Kit, Wrist, Gamma, 008-0096

Rev. B
Item P/N Description Qty
1 004-0222 O-RING,2-010 BUNA 90 5
2 003-0174 BSHG,FL.,1/4X5/16X1/4LG.,NYL 1
3 004-0617 SEAL,FLUROCARBON #AR10400-418- 1
4 002-1544 WSHR,G10,5/16X9/16X1/16 1
5 004-0803 SEAL,SHAMBAN,TGZF-S4016NA 3
7 001-4454 BRG,SLYDRING,2.875IDX3.063X.25 1
8 003-0074 WSHR,THR,TRA2840,TORRINGTON 1
9 003-0013 TORRINGTON,NTA 2840 1
12 004-0575 SEAL,AR10103-214-UH,FLUROCARBO 1
15 004-0574 SEAL,AR10103-212-UH,FLUROCARBO 1
16 004-0081 O-RING,2-035 BUNA 70 1
17 004-0017 O-RING,2-031 BUNA 70 2
18 004-0413 O-RING,2-026 V75 1
19 004-0110 O-RING,2-046 BUNA 70 1
22 001-4448 BOLT,OIL SPLY,WR 2
23 001-4449 BOLT,OIL RTN,WR 1
24 004-0445 O-RING,2-006 V90 2
25 001-1984 BSHG,WR OIL SPLY TUBE 2
26 004-0698 O-RING,2-011,DISOGRIN 90 DURO 5
27 004-0576 WSHR,CRUSH,5/16 16
29 001-4577 SHCS,5/16-18X3,CADMIUM PLD,UNB 5
30 003-0092 WSHR,THR,TORRINGTON #TRC 1427 2
31 003-0091 BRG,THR,TORRINGTON #NTC 1427 1
33 002-0139 SHCS,10-32X3/4,SS 1
34 003-0078 BRG,CJ08E10-4,DIXON,.5X.625X.5 4
36 001-2946 BRG,2.25 BORE PSTN,GAMMA 2
37 004-0616 SEAL,PSTN,SHAMBAN,34G02250-A46 1
39 004-0542 O-RING,2-034 BUNA 70 1
40 004-0541 RING,BACKUP,8-034 BUNA 90 1
41 001-0893 BRG,ROD 2
42 004-0508 STEPSEAL,S48270-4203-109P 2
44 004-0619 O-RING,2-114,N90 1
48 003-0050 BRG,CJ12E144 DIXON 4
49 004-0650 SEAL,ROD,LIN ACTR,GAMMA 0

011-8689 • • Page 65
 008-0104, Item 2

Spares Kit, Hoses, 008-0105

Rev. B
Item P/N Description Qty
4 006-1594 HOSE ASSY,-4JIC,93 IN D.A.L. 5
5 006-0829 HOSE,BOOM,3A,MACHINED NUT 1
6 006-0830 HOSE, BOOM, 3B, RIG 1
7 006-0831 HOSE,SHLDR,2B,RIG 1
8 006-0832 HOSE, SHLDR, 2A, RIG 1
9 006-0833 HOSE,AZ,1A,RIG 1
10 006-0834 HOSE,AZ,1B,RIG 1

008-0104, Item 3

Rebuild Kit, Actuator, 008-0106

Rev. B
Item P/N Description Qty
7 003-0115 BRG,PSTN,LIN ACTR,T2 GAMMA 2
8 004-0649 SEAL,PSTN,LIN ACTR,T2/3,GAMMA 1
9 004-0669 O-RING,2-031,BUNA 90 1
10 001-0893 BRG,ROD 2
11 004-0650 SEAL,ROD,LIN ACTR,GAMMA 2
12 004-0651 SCRAPER,ROD,LIN ACTR,T2 GAMMA 1
13 003-0114 BRG,PVT,LIN ACTR,T2 GAMMA 2
14 004-0082 O-RING,3-904 BUNA 90 2

011-8689 • • Page 66
 008-0104, Item 4

Spares Kit, Hardware, 008-0107

Rev. D
Item P/N Description Qty
1 002-1135 NAS 6406U4 2
2 002-1439 WSHR,3/8ID,5/8OD 4
3 003-0006 BRG,THR,0.75X1.50X0.078 2
4 002-0277 HHCS,1/2-20X3/4~L,316SS 2
5 002-0063 NUT,MS-21043-6 2
11 002-0071 WSHR,1/2,316SS 2
28 002-1041 RING,RTNG,EXTERNAL 2
29 002-1042 RING,RTNG,EXTERNAL 4
33 002-0188 HHCS,1/4-20X1.5,SS 10
34 002-0052 NAS 6404U3 4
40 003-0099 BRG,THR,1.00X1.50X0.078 4
41 003-0100 BRG,THR,1.50x2.63X0.078 2
42 003-0406 BRG,DIXON# CJ24E26-7 4
45 002-0790 WSHR,1/4IDX.5OD,SS .032THK 10
66 002-1057 SHCS,1/4-28X2 1/2,SS 2
70 002-1440 ANODE,GALVANIC 4
71 002-2151 WSHR,1/2OD X9/32ID,.078 THK,SS 4
74 002-0065 HHCS,1/4-20X5/8,SS 4
75 001-4342 RETAINER, PIN 2

008-0104, Item 5

Spares Kit, Boom, 008-0108

Rev. A
Item P/N Description Qty
37 003-0096 BRG,CORNER SPAR,RIG 4
38 003-0097 BRG, STRIP, LONG, SPAR, RIG 2
39 003-0098 BRG, STRIP, SHORT, SPAR, RIG 2
44 001-2588 SCRAPER,BOOM,RIG 2

011-8689 • • Page 67
 008-0104 Item 6

Tool Kit, Con/Rig, 010-0689

Rev. E
Item P/N Description Qty
1 010-0099 SKT,MOD,7/16,6PT.,1/4 DRIVE(SN 1
2 010-0173 TOOL,CLP,JAW 1
3 010-0174 TOOL,INSTALL,M,2.25 1
4 010-0175 TOOL,SIZING,F,2.25 1
5 010-0184 TOOL,INSTL,M,1.75 1
6 010-0185 TOOL,SIZING,F,1.75 1
7 010-0203 TOOL,SIZING,M,1.0 1
8 010-0804 TOOL,PISTON ROD,JAW 1
9 010-0237 TOOL,RESIZING 1
10 010-0238 CLR,JAW PSTN 1
11 010-0759 CROWSFOOT,OPEN END,1 5/8 1
12 010-0525 TOOL,SEALINSTL 1
13 010-0480 NUT,CLPING,WR,PIN 0
14 010-0760 CROWSFOOT,OPEN END,1 1/4~ 1
15 010-0991 TOOL,CONAN JAW BOLT 1
16 010-1117 WRIST CLAMP TOOL 2
17 010-1202 TOOL,CONAN,RELIEF VALVE 1
18 010-0239 TOOL,BRGINSTL 1
19 010-0240 TOOL,JAW ROD SL 1

Note: Remainder of the HD-36 spares kit 008-0569-36 resumes on the next page.

011-8689 • • Page 68
 Item 29

SPARES KIT,SURV J-BOX,3HD,STD, 008-0475-1

Rev. B
Item P/N Description Qty
1 101-5546-1 MUX ASSY,8CH CDWM,DBL FBR PORT 0
2 005-4906 PCB,2-CH SFP,SURVEY J-BOX 1
3 005-5242-1 SFP MDL,GBE,PRESS TOL 1
5 002-0477 WSHR,SHOULDER,NYLON,#4 5
6 101-5258 CABLE,13 PIN,W/COAX 2
7 005-4896-1 CONV,MEDIA,GIGABIT/SFP,MOD 1
8 005-5044 FIBER MODULE,CWDM,1470NM 1
9 005-5045 FIBER MODULE,CWDM,1490NM 1
10 005-5047 FIBER MODULE,CWDM,1530NM 1
11 101-7230-3.5 CABLE SEANET,3.5M,GEN 3 6

011-8689 • • Page 69
 Item 32

Spares Kit, PDU, HD, 008-0564

Rev. 2
Item P/N Description Qty
1 005-5439 THERMOSTAT,250VAC,10A,NO 1
2 005-5444 CONTACTOR,24VDC CONTROL POWER 1
3 005-5445 CONTACTOR,AUX CONTACTS BLOCK 1
4 005-5451 RELAYS,AUX,24VDC,2NO,BASE 2
5 005-5452 RELAYS,AUX,24DC,1NC,BASE 5
6 005-5453 RELAY,AUX,MINIATURE 4 POLES 1
7 005-5461 HOUR COUNTER,24VDC 1
8 005-5462 UNDER VOLTAGE TRIP COIL,24VDC 2
9 005-5463 CIRCUIT BREAKER 230 VAC,1PH,2P 1
10 005-5464 CIRCUIT BREAKER 24VDC CONTROLS 1
11 005-5464-6 CKT BRKR,24 VDC,1PH,1 POLE,6A 1
12 005-5466 E-STOP,MUSHROOM PUSH BUTTON 1
13 005-5467 LED,INDICATOR LAMP,GREEN 2
14 005-5468 LED,INDICATOR LAMP,RED 2
15 005-5470 CONTACT,STANDARD BLOCK,NC 4
16 005-5471 CONTACT,STANDARD BLOCK,NO 4
17 005-5488-3 INSUL MON,230V,4-20 MA,5kV 1
18 005-5502 SWITCH,KEY,GROUND TEST 1
19 005-5503 BUZZER,INSTRUMENT PANEL 1
20 005-5504 PUSH BUTTON ILLUMINATED, GREEN 2
21 005-5505 PUSH BUTTON ILLUMINATED,RED 2
22 005-5710 COMP BODY,COLLAR,LIGHT,CONTACT 1
23 005-5827 CONTACTOR AUX CONTACTS,TIN 1
24 005-5831 HIGH VOLTAGE TERMINALS,WAGO 4
25 005-6072 LIMIT SWITCH SENSOR,PDU,TIN 1
26 005-6073 CT,0-2A,0-5A,4-20MA OUTPUT 1
27 005-6076 TRANSDUCER,0-300VAC/4-20MA 1
28 005-6078 PS,PLC,90-30 SERIES 1
29 005-6079 DI MODULE,PLC,90-30 SERIES 1
30 005-6080 DO MODULE,PLC,90-30 SERIES 1
31 005-6081 THERMCO,MDL,PLC,90-30 SERIES 1
32 005-6082 AI MODULE,PLC,90-30 SERIES 1
33 005-6104 CT,0-10A,0-20A,0-50A,4-20MA 1
34 005-6727 INSUL GUARD,HV ADAPTOR,5KV 1
35 005-6728 OVERLOAD RELAY,3PH,480V,32-50A 1
36 005-6729 POWER SUPPLY,240V-24VDC,10A 1
37 005-6731 CONTACTOR,3PH,480V,40A 1
38 005-6732 CONTACTOR,3PH,480V,361A 1
39 005-6733 OVRLD RELAY,3PH,480V,200-316A 1
40 005-6734 XMFR,POT.,5000:250VAC,10VA 1
41 005-6738 RELAY,SPDT,15A,24VDC COIL 1
42 005-6739 RELAY SOCKET,1PDT,15A,24VDC 1
43 005-6740 RELAY,2PDT,15A,24VDC COIL 1

011-8689 • • Page 70
 Item 32

Spares Kit, PDU, HD, 008-0564 (cont.)

Rev. 2
Item P/N Description Qty
44 005-6741 RELAY,SOCKET,2PDT,15A,24VDC,C 1
45 005-6742 RELAY,4PDT,15A,24VDC COIL 1
46 005-6743 RELAY SOCKET,4PDT,15A,24VDC 1
47 005-6842 PHASE SEQUENCE RELAY,480VAC 1
48 005-6843 MICROSWITCH,SPDT,250VAC 2

Item 35

KIT,RTRM,SLIP RING,QD,6 CONT, 008-0624-2

Rev. 2
Item P/N Description Qty
3 101-7616 CONNECTER,QD,SOCKET 1
4 004-0009 O-RING,2-147 BUNA 70 1
5 005-6697 CONTACT,CRIMP,SOCKET,8-10 AWG 4
6 005-6803 CONT,CRIMP,SKT,14AWG 2
10 005-4819 CONN,ST FIBER,UNICAM 3
11 005-3460 RING, TERM, 16-14AWG,#10 STUD 1
12 002-8045-10P SHCS,M4X10,316SS,NLK 3
13 005-3285 WIRE,16AWG,3.3KV,TEFZEL,G/Y .8
15 002-3254 ADH,LOCTITE 411,3 GRAM TUBE 1
24 004-0214 O-RING,2-133 BUNA 70 1
28 002-9025 WSHR,FLAT,M4,REG OD,316 SS 1
30 002-5312 LOCKWASHER,BEARING,WS-10 1
31 002-2528 CABLE TIE, 11" X .177,UV BLACK 1

011-8689 • • Page 71
 Item 36

KIT,RTRM,HPU,QD,4 CONT, 008-0624-4

Rev. 1
Item P/N Description Qty
3 101-7616 CONNECTER,QD,SOCKET 1
4 004-0009 O-RING,2-147 BUNA 70 1
5 005-6697 CONTACT,CRIMP,SOCKET,8-10 AWG 4
11 005-3460 RING, TERM, 16-14AWG,#10 STUD 1
12 002-8045-10P SHCS,M4X10,316SS,NLK 3
13 005-3285 WIRE,16AWG,3.3KV,TEFZEL,G/Y .8
24 004-0214 O-RING,2-133 BUNA 70 1
28 002-9025 WSHR,FLAT,M4,REG OD,316 SS 1
30 002-5312 LOCKWASHER,BEARING,WS-10 1

Item 37

RTRM,NXN TE,QD,6 CNT,16.8-18.6, 008-0624-6

Rev. 5
Item P/N Description Qty
3 101-7616 CONNECTER,QD,SOCKET 1
4 004-0009 O-RING,2-147 BUNA 70 1
5 005-6697 CONTACT,CRIMP,SOCKET,8-10 AWG 4
6 005-6699 CONT,CRIMP,SKT,16-18 AWG 2
7 002-3259 CLP,CRIMP,7/64 - 9/64,OETIKER 1
9 005-6702 KIT,FAN-OUT,BUFFER TUBE 1
10 005-4819 CONN,ST FIBER,UNICAM 3
11 005-3460 RING, TERM, 16-14AWG,#10 STUD 1
12 002-8045-10P SHCS,M4X10,316SS,NLK 3
13 005-3285 WIRE,16AWG,3.3KV,TEFZEL,G/Y .4
15 002-3254 ADH,LOCTITE 411,3 GRAM TUBE 1
18 001-12417 SUPPORT,CABLE,QD,16.8-18.6 2
19 001-12418 BACKUP,SEAL,CABLE,QD,16.8-18.6 2
20 001-12419 SEAL,INNER,QD,16.8-18.6 1
21 001-12420 SEAL,OUTER, QD,16.8-18.6 1
24 004-0214 O-RING,2-133 BUNA 70 1
27 001-12096 BREAKOUT,FIBERTUBE,NEXANS 1
28 002-9025 WSHR,FLAT,M4,REG OD,316 SS 1
29 002-3260 CLP,CRIMP,9/64 - 3/16,OETIKER 1
30 002-5312 LOCKWASHER,BEARING,WS-10 1
31 002-2528 CABLE TIE, 11" X .177,UV BLACK 1
32 005-3280 WIRE,10 AWG,37/26,TEFZEL,GRN/Y .7
33 005-4041 TERM,RING LUG,10-12AWG #8 STUD 1
34 002-0295 CLAMP,BAND-IT,1-1/2X1/4X.020 2
35 005-3884 TUBING,SHRINK,1.5 DIA,THK,ADH 1
50 101-7677-2 KIT,TERM,TETHER,NEXANS,HD 0

011-8689 • • Page 72
 Item 38

RTRM, TYC UM, QD, 8 CNT, 18.5-20.4, 008-0624-1

Rev. 7
Item P/N Description Qty
3 101-7616 CONNECTER,QD,SOCKET 1
4 004-0009 O-RING,2-147 BUNA 70 1
5 005-6697 CONTACT,CRIMP,SOCKET,8-10 AWG 4
6 005-6699 CONT,CRIMP,SKT,16-18 AWG 4
7 002-3259 CLP,CRIMP,7/64 - 9/64,OETIKER 1
8 002-3602 CLAMP,OETIKER,49/64"-57/64" 1
9 005-6702 KIT,FAN-OUT,BUFFER TUBE 1
10 005-4819 CONN,ST FIBER,UNICAM 3
11 005-3460 RING, TERM, 16-14AWG,#10 STUD 1
12 002-8045-10P SHCS,M4X10,316SS,NLK 3
13 005-3285 WIRE,16AWG,3.3KV,TEFZEL,G/Y .4
14 005-0448 TBG,SHRINK,1/4,SURF IRRADIATED 1
15 002-3254 ADH,LOCTITE 411,3 GRAM TUBE 1
18 001-12422 SUPPORT,CABLE,QD,18.5-20.4 2
19 001-12423 BACKUP,SEAL,CABLE,QD,18.5-20.4 2
20 001-12424 SEAL,INNER,QD,18.5-20.4 1
21 001-12425 SEAL,OUTER,QD18.5-20.4 1
24 004-0214 O-RING,2-133 BUNA 70 1
27 001-13140 BREAKOUT,FIBERTUBE,TYCO 1
28 002-9025 WSHR,FLAT,M4,REG OD,316 SS 0
29 002-3260 CLP,CRIMP,9/64 - 3/16,OETIKER 1
30 002-5312 LOCKWASHER,BEARING,WS-10 1
31 002-2528 CABLE TIE, 11" X .177,UV BLACK 1
32 005-3280 WIRE,10 AWG,37/26,TEFZEL,GRN/Y .7
33 005-4041 TERM,RING LUG,10-12AWG #8 STUD 1

011-8689 • • Page 73
 Item 39

Kit, Consmbls, Tether Term, NXNS, 008-0753

Rev. B
Item P/N Description Qty
1 004-0009 O-RING,2-147 BUNA 70 1
2 005-6697 CONTACT,CRIMP,SOCKET,8-10 AWG 4
3 005-6699 CONT,CRIMP,SKT,16-18 AWG 2
4 002-3259 CLP,CRIMP,7/64 - 9/64,OETIKER 1
5 005-6702 KIT,FAN-OUT,BUFFER TUBE 1
6 005-4819 CONN,ST FIBER,UNICAM 3
7 005-3460 RING, TERM, 16-14AWG,#10 STUD 1
8 005-3285 WIRE,16AWG,3.3KV,TEFZEL,G/Y .4
9 004-0214 O-RING,2-133 BUNA 70 1
10 002-3260 CLP,CRIMP,9/64 - 3/16,OETIKER 1
11 002-2528 CABLE TIE, 11" X .177,UV BLACK 1
12 005-3280 WIRE,10 AWG,37/26,TEFZEL,GRN/Y .7
13 005-4041 TERM,RING LUG,10-12AWG #8 STUD 1
14 005-3884 TUBING,SHRINK,1.5 DIA,THK,ADH 1
15 002-3602 CLAMP,OETIKER,49/64"-57/64" 1

011-8689 • • Page 74
 Item 50

KIT, SPRS, HD LARS ELECT,9.5T, 002-5634

No BOM

Item 51

KIT, SPRS, HD LARS HYD,9.5T, 002-5635

No BOM

Item 52

KIT,SPRS,HD LARS A-FRAME,9.5T, 002-5636

No BOM

011-8689 • • Page 75
 This page not used.

011-8689 • • Page 76
Mobilization
In this manual:
• General Mobilization Guidelines ......................................... page 78
• High Voltage Mobilization .................................................. page 82
• PDU Mobilization Instructions ............................................ page 90
• TMS and ROV Mobilization .............................................. page 100

1 Introduction
Every mobilization is different and requires the planning and cooperation of the vessel operator
and the system operator, along with input and assistance, as needed, from Field Service and
Technical Support personnel.
The sections in this manual, listed above, provide a linear overview of the mobilization process.
 Some sections include specific requirements that must met or processes that must
be completed for a successful mobilization.
 You must also apply the information and guidance supplied in the OEM docu-
ments supplied with the launch and recovery system, vans, motor-genertor set,
hydraulic deck cart, and any other system equipment.

2 Mobilization Support
2.1 Initial Mobilization
Support of the initial mobilization of this system has been defined and provided according to the
purchase specification and may include on-site assistance from SR Field Service Engineers.

2.2 Continuing Support

If there is a change to the system supply voltage, system electrical requirements, or major com-
ponents are being added or removed from the system, contact Technical Support for assistance
in correctly configuring the PDU, sizing the motor-generator set, or other mobilization issues.

Technical Support
E-mail U.S.A. (24-hour support) Outside U.S.A. (24-hour support)
[email protected] +1 866 342-2562 +44 (0) 1224-215-319

011-8706 Page 77
General Mobilization Guidelines
1 General Safety Overview
Review mobilization safety with all personnel. The safety guidelines below should only be used
as a starting point only. Always refer to the ship specific mobilization safety policy.
 All personnel must use PPE (personal protective equipment—steel toe boots, hard
hats, safety glasses, etc.) that is appropriate or specified for the task.
 All personnel must be briefed on vessel safety and notified of high voltage areas.
 When working over the side of the vessel, or in an area where there is a potential
for going overboard, a flotation vest must be worn.
 When working at heights greater than 6 feet from the deck, personnel must wear a
safety harness attached to a secure structure.
 A single individual should be responsible for directing the crane operator during
crane operations.
 Ensure all slings and lifting rigging are certified and in good condition.
 Watch for pinch points while loading or unloading any equipment.
 Do NOT go near or under a suspended load such as crane loads, the ROV latched
into the TMS, etc.
 The certified vessel electrician shall approve all electrical interfaces between the
vessel and the ROV system.
 Lockout/Tagout procedures shall be practiced at all times for any hazardous
energy source, such as electrical, pressure, hydraulic, and mechanical.
 Always follow vessel policy during mobilization (hot work permits, etc.)
 ROV/Mobilization supervisors should closely supervise all personnel and encour-
age asking questions in unclear situations.
 Smoking is not permitted in the system vans at any time.

2 Mobilization Task Overview

The following is an overview of the tasks that should be completed when mobilizing the HD ROV
system.
1. Set the Control and Maintenance vans on the vessel deck frame and sea fasten.
2. Install the van ground cable to the van frame connections and verify the cable is
grounded on the opposite end.

011-8706 Page 78
 General Mobilization Guidelines •
3. Set the LARS components on the deck frame and sea fasten.
4. Install the LARS ground cable to the LARS frame connection and verify the cable is
grounded on the opposite end.
5. Connect shipboard and/or motor generator power to the LARS, Control, and
Maintenance vans.
6. Check the incoming wall-mounted Main Distribution panel in the Control van for short
circuits using a Fluke ohmmeter.
7. Check the Maintenance van Main and distribution circuits for short circuits, using a
Fluke ohmmeter.
8. Check the PDU Main and distribution circuits for short circuits, using a Fluke ohmmeter.
9. Turn ON power to the Control van and verify plugs, lights, UPS, and A/C units have the
correct voltage and function normally.
10. Turn ON Control power in the PDU and verify the that the phase rotation is correct
(Phase Fault lamp is OFF). If it is not correct, TURN OFF POWER AND LOCK OUT TAG
OUT POWER TO THE PDU and then swap any two phases of the van’s 480 VAC deck
cable power at the shipboard power source.
11. Turn ON power to the Maintenance van and verify plugs, lights and A/C units have the
correct voltage and function normally.
12. Turn ON shipboard power to the LARS. Check the phase monitor on the front of the
control panel on the rear of the LARS for a green light. If it is not green, swap any two of
the LARS 480 VAC deck cable power conductors at the ship power source. Turn OFF
power to the LARS.
13. Verify power to the PDU in the Control van is OFF and LOTO.
14. Route the 4,160 VAC deck power cable into the Control van and into the top of the PDU
and into the high voltage J-Box.
15. Land the high voltage power conductors onto the terminal blocks.
16. Route the other end of the 4,160 VAC deck power cable to the LARS fixed high voltage J-
Box. Land the power conductors on the high voltage terminal blocks.
17. Carefully route and terminate fiber optic cables from the LARS fixed high voltage J-Box
into the control van and to the instrument rack Node.
18. Close up all J-Boxes.
19. Install and rack all equipment.
20.Turn on the UPS and console power switch.
21. The control system is now ready to boot up.

3 General Weld-down Guidelines

The following guidelines describe the placement and certification of weld-down points on the
HD ROV system. The Shift Supervisor will decide weld-down points where deviations cannot be
resolved by other means.

011-8706 General Weld-down Guidelines • Page 79

• General Mobilization Guidelines
 Always use weld-down tabs or sacrificial plates -- do not weld directly to the
equipment.
 All welds should be dye-penetrant inspected before the vessel leaves the dock if
possible.
 The supervisor will verify that no welding will be performed directly on equip-
ment prior to any welder beginning to weld equipment down.
 Sacrificial plates are provided for the umbilical winch and LARS tie down points.
All other weld-down points will be completed using clips made of 3/4-in steel
plates.
 At least one ROV representative will be available at all times during welding to
assist welders with questions and watch for cables or equipment that could be
damaged by heat or fire.
 All weld down points should be attached directly to the deck. If welds cannot be
made directly to the deck (bolt-up sacrificial plate falls over a fuel tank for exam-
ple) clips will be used and relocated to a weldable area of the deck. Clips should
be installed directly over deck supports whenever possible.
 All completed welds will be cleaned and inspected by the NDT inspector and con-
form to AWS 4G standards. If an inspector is not available, the Shift Supervisor
will visually inspect all welds for penetration and visual defects.

4 Mobilization Flow
The following table shows the general order in which mobilization tasks should be completed.

General Flow of Mobilization Activities

Step Action
1 Inspect and prepare vessel deck and rail layout. Verify welding
locations.

2 Verify services for equipment available. Verify all installation mate-

rials are on site.

3 Load LARS onto vessel deck and weld in place rigging, tag lines,
welding, barriers.

4 Load Winch HPU onto vessel deck and weld in place.

5 Load diesel generator onto vessel deck and weld in place and con-
nect.

6 Load diesel auxiliary fuel tank onto vessel deck and weld in place.

7 Install ISO corner connectors with lock tab into van ISO corner
pockets on all van bases.

8 Load the control van onto the vessel deck and weld in place.

9 Load the maintenance van onto the vessel deck and weld in place.

10 Load the storage van onto the vessel deck and weld in place.

11 Install cable trays for all cable runs per the vessel layout plan.

Page 80 • Mobilization Flow 011-8706

 General Mobilization Guidelines •

General Flow of Mobilization Activities (cont.)

Step Action
12 Connect 4x1 AWG cable from vessel MG to the control van.

13 Connect 4x1 AWG cable from the diesel MG to the PDU in the con-
trol van.

14 Connect 4x1 AWG cable from the diesel MG to the aux HPU/Winch.

15 Connect 4x8 AWG cable from the control van to the work van.

16 Connect 4x16 AWG cable from the control van to the storage van.
Install lights.

17 Test and commision electrical distribution in each van.

18 Commission PDU.

19 Install HV deck cable from the PDU to the Winch Fixed J-Box.

20 Commission the LARS 480 VAC and hydraulics.

21 Setup and perform load testing on the LARS Umbilical/Bullet/

Frame.

22 Connect the TMS to the umbilical and the ROV to the tether.

23 Commission the console/racks. Stack TMS and deck test the vehi-
cle.

011-8706 Mobilization Flow • Page 81

High Voltage Mobilization
In this section:
• 1 Power Standards .......................................................... page 82
• 2 Voltage Requirement..................................................... page 82
• 3 Power (Current) Requirements and Connection Options ..... page 83
• 4 Selecting a Circuit Breaker............................................. page 85
• 5 Selecting Power Cables ................................................. page 86
• 6 Power System Diagrams ................................................ page 86
Meeting the HD system power requirements is critical to achieving optimum system perfor-
mance and protecting topside and subsea electrical components from damage and failure.
This section of the Mobilization manual provides information on HD system power and power
standard requirements, system connections, the sizing and selection of motor-generator sets, cir-
cuit breakers and power cables, and other data to assist in electrical mobilization.
Mobilization procedures specific to the PDU are covered separately. See the “PDU Mobilization
Instructions” section on page 90.

1 Power Standards
The power supplied to this ROV system must conform to IEEE Standard 519 - 1992, “IEEE Rec-
ommended Practices and Requirements for Harmonic Control in Electrical Power Systems.” A
digital file of this document is located on the technical manual USB flash drive or CD (see “Sup-
port Docs\System Power Standards\IEEE standard 519-1992.pdf).
Critical specifications are shown below.
Frequency Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +/- 0.5 Hz
Voltage Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +/- 10%
Power Factor Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.95 leading to 0.95 lagging
 Single cycle harmonic distortion not to exceed 3% for any individual harmonic.
 Total harmonic distortion of voltage not to exceed 5% of a pure sine wave of 60 Hz
frequency.
 Total harmonic distortion of the total current not to exceed 5% of the fundamen-
tal frequency sine wave.

2 Voltage Requirement
This system can be configured to operate using a voltage within the range specified.
Voltage range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 -480 VAC, 3-phase, 50/60 Hz

011-8706 Page 82
 High Voltage Mobilization •
(50 Hz power will reduce the performance of some system components.)

! Caution
Configuration of the PDU transformers for the actual supply voltage is
critical to preventing poor or erratic system performance and compo-
nent damage.

2.1 Checking the PDU Configuration

Deployment plans, vessels, and motor-generator sets can change. As a result, the supply voltage
may not match the PDU voltage configuration. Verfying or changing the PDU configuration is
part of the mobilization procedures covereed later in the “PDU Mobilization Instructions” on
page 90.

3 Power (Current) Requirements and Connection Options

This system has a specific power (current) requirement that must be met for successful opera-
tion. However, since deployment plans, vessels, and motor-generator sets can change, it is
always possible that system power requirements will not be met.
Before any mobilization:
1. Confirm that vessel power and clean power (if used) can provide enough power to meet
the system requirements. See the tables in section 3.1 and section 3.2 for specific
requirements.
2. If the power requirements cannot be met, additional supply sources or
capabilities must be provided.

! Caution
Operating this system with an inadequate power supply can cause
poor or erratic system performance and can damage electrical compo-
nents.
Notes & Definitions
 Main Power = supplied by vessel or another unregulated source.
 Clean Power = Regulated power from a Motor-Generator Set
 LARS and Deck HPU power requirements are NOT included in the power require-
ments or the recommended motor-generator set ratings.
 Recommended MG-Set Ratings account for inrush currents.

3.1 Main-Only Power Requirements & Connections

Entire System on 480 VAC MAIN POWER

ROV HPU Horsepower 150 HP
MAIN POWER Requirement (VAN+HPU+IPDS) 265 kVA

Recommended MG-Set Rating 450 kVA

Main-Only Power Connections

011-8706 Power (Current) Requirements and Connection Options • Page 83

• High Voltage Mobilization

Entire System on 480 VAC MAIN POWER (cont.)

ROV HPU Horsepower 150 HP

System Main Breaker

(user-supplied) Vessel Power

Control Van Power

Distribution Panel
• 480 VAC Input PDU
• 480 VAC Output MAIN

Control/Hotel Power
Transformer
• 480 VAC Input ROV IPDS TMS PWR
• 120/240 VAC Output XFMR XFMR

UPS ROV HPU

• 120/240 VAC Input XFMR
• Filtered 120/240 VAC
Output

Van Power, Lights,

19" Rack/Console Etc.
• 120/240 VAC Input • 120/240VAC Input

3.2 Main/Clean Power Requirements & Connections

VAN and HPU on 480 VAC MAIN POWER

IPDS on 480 VAC CLEAN POWER
ROV HPU Horsepower 150 HP
MAIN POWER Requirement (VAN+HPU) 265 kVA

MAIN Recommended MG-Set Rating 450 kVA

CLEAN POWER Requirement (IPDS) 10 kVA

CLEAN Recommended MG-Set Rating 10 kVA

Main/Clean Power Connections

Page 84 • Power (Current) Requirements and Connection Options 011-8706

 High Voltage Mobilization •

VAN and HPU on 480 VAC MAIN POWER

IPDS on 480 VAC CLEAN POWER (cont.)
Vessel Power Clean Power
System Main Breaker (from Motor-Generator Set)
(user-supplied)
System Clean Breaker
(user-supplied)
Control Van Power
Distribution Panel
• 480 VAC Input PDU
• 480 VAC Output MAIN CLEAN

Control/Hotel Power
Transformer
• 480 VAC Input ROV IPDS TMS PWR
• 120/240 VAC Output

UPS ROV HPU

• 120/240 VAC Input
• Filtered 120/240 VAC
Output

Van Power, Lights,

19" Rack/Console Etc.
• 120/240 VAC Input • 120/240VAC Input

4 Selecting a Circuit Breaker

Install a dedicated feed circuit breaker for isolating power to the HD system (non-system equip-
ment, if any, using the same power source should be connected to separate breakers).
Use the steps below to help you select the correct dedicated feed circuit breaker.
1. Calculate the total sum of all power loads connected after the breaker in kVA. Refer to the
tables in section 3.1 and section 3.2 and factor in all additional equipment.
NOTE: The table figures do not account for LARS or deck HPU power requirements.

2. To calculate the current rating of the circuit breaker, divide the total sum (calculated
above) by the Van input voltage multiplied by 1.732, then multiply by 1.2 (safety factor).
Example 1: 457kVA ÷ (1.732 x 480vac) = 550 x 1.2 safety factor = 660 amp breaker
Example 1: 457000 ÷ 831 = 550 x 1.2 = 660
Example 2: 355kVA ÷ (1.732 x 440vac) = 466 x 1.2 safety factor = 560 amp breaker
Example 2: 355000 ÷ 762 = 466 x 1.2 = 559.2
3. Select a thermal-magnetic breaker with adjustable settings:
a. Inrush current - Typically adjustable between 2x and 10x, ensure that the breaker can
achieve 8x.
b. Input current nominal - Typically adjustable from 0.63 to 1.00, this should be
adjusted to a fraction or whole of the nominal breaker rating based on the desired trip
point.

011-8706 Selecting a Circuit Breaker • Page 85

• High Voltage Mobilization
Example 1: If the breaker is rated for 600 amps nominal and the desired trip point is 600
amps, then set to 1.00.
Example 2: If the breaker is rated for 600 amps nominal and the desired trip point is 480
amps, then set to 0.80.
NOTE: Make sure that the main breaker has a higher trip point than the secondary cir-
cuit breakers. An electrical short can be very difficult to troubleshoot if the main breaker
has a trip point equal to, or lower than, any of the secondary circuit breakers.

Other breaker features:

— Ensure that the voltage is appropriately rated; a 600 v breaker is typically cho-
sen for input voltages up to 500 v.
— Select a breaker with an interrupting current rating of 50 kA.
— The circuit breaker must open on all phases.
— Time delay is not needed.

5 Selecting Power Cables

The power-handling capability of all power cable selections should match the rating of the main
breaker selected in section 4. For example, if a 500 amp breaker is chosen, the cable must be
capable of handling 500 amps.
 If two cables are run in parallel, the same conductor gauge and length must be
used.
 Ground conductors may be half the gauge of a phase conductor.

! Caution
Failure to securely connect power cables can cause poor or erratic
system performance and can damage electrical components.

6 Power System Diagrams

Diagrams of system power components and connections can be found in the “System Schematics
& Interconnect Diagrams” section of Volume 3.

Page 86 • Selecting Power Cables 011-8706

Van and LARS Mobilization
1 Introduction
The vans, LARS, and major system components are installed and secured according to the sys-
tem operator’s Mobilization Plan, as developed in cooperation with the vessel operator, and with
input and assistance, as needed, from Field Service and Technical Support personnel.
The following procedures cover tasks specific to the HD system that might not be covered by the
customer’s Mobilization Plan.

2 Additional Mobilization Procedures

2.1 Connect Power to the Van

! WARNING
SHOCK HAZARD! Lethal voltages are present throughout the ROV sys-
tem, including the control van, deck cable, LARS, TMS, and ROV.
ALWAYS assume equipment is energized until you have CONFIRMED it
is isolated, locked-out and tagged-out as directed by applicable elec-
trical safety regulations and procedures. Observe high voltage safety
practices whenever system power is enabled.
Once the van is placed and welded-down, complete the steps below to connect power.
1. Meet with the ship’s engineer to discuss cable routing for all installed equipment.
2. Verify cable trays have been installed per the vessel cable routing plan.
3. Measure the distance from the vessel circuit breaker, following the cable tray route to the
control van incoming power J-Box, located in the exterior recessed area of the control
van.
4. Set up the large wire spool of 1 AWG wire so that wire can be spooled off the drum.
5. Pull the correct amount of wire off of the drum of 1 AWG wire and prepare the cable by
phase taping each cable on both ends for Line 1, Line 2, an Line 3.
6. Check for continuity and insulation resistance (cables should not be connected to
equipment at either end for this measurement):
— Continuity < 1 ohm
— Insulation resistance between any two conductors > 10 meg Ohms.

011-8706 Page 87
• Van and LARS Mobilization
7. Verify ALL the breakers in each van are in the OFF position and that the main breakers
are Locked Out/Tagged Out in the Control Van breaker panel.
8. Add five (5) feet to the measured distance for the input power to the control van and cut
four (4) lengths of 1 AWG cable.
9. Route the 80 amp, 480 VAC, 3 phase van power cables (3 x 1 AWG plus 1 AWG GND) in
the cable tray from the vessel electrical room J-Box to the INCOMING POWER J-Box,
located in the exterior recessed area of the control van and terminate and label these
cables per interconnect diagram 035-0871.
10. Route the 40 amp, 480 VAC, 3 phase van power cables (4 x 8 AWG) in the cable tray from
the INCOMING POWER J-Box, located in the exterior recessed area of the control van to
the Incoming 480 V electrical panel in the Work Van and terminate and label these cables
per interconnect diagram 035-0871.
11. Route the 18 amp, 120 VAC, single phase power cables (4 x 16 AWG) in the cable tray
from the exterior 110 VAC receptacle, located in the exterior recessed area of the control
van to the Incoming 110 VAC electrical panel in the Storage Van and terminate and label.
12. If a motor- generator (MG) set is used, route the 232.0 amp, 460 VAC, 3 phase PDU
power cables (3 x 1 AWG plus 1 AWG GND) in the cable tray from the diesel generator J-
Box to the control van. Route PDU power cables through the cable transit on the rear of
the control van and terminate the cables on the main circuit breaker of the PDU.

2.2 Console Commissioning

1. Verify the Consoles and Racks are secure.
2. Turn on the UPS to bring power onto the Racks and Consoles.
3. Turn on power to the Control System and verify that the system boots up properly.
4. Verify the Center HUD is displayed correctly.
5. Verify that the Master Executive is displayed on the side HUD, and the RTC and Client
heartbeats are displayed.
6. Verify all pages are loaded on the Clients.
7. Select Startup on the Master Executive and confirm the system goes into the normal
operational mode.
8. Verify that the Alarm sounds. Cancel the alarm.
9. Verify that both Clients/Touch screens properly display the User Interface.
10. Verify communications and operation of the following devices:
— PDU PLC
— Right Joystick
— Left Joytstick
— Switch Panel
— Video Overlay Device
— Video Router

Page 88 • Additional Mobilization Procedures 011-8706

 Van and LARS Mobilization •
2.3 Rotating Junction Box and Slipring Connections
1. Route the umbilical through the lift point on the TMS prior to terminating the quick
disconnect.
2. Connect the umbilical conductors/fibers to the TMS quick disconnect (QD).
3. Route pre-terminated armored fiber cable from the fixed High Voltage J-box on the
winch into the control van and land in the instrument rack on the topside rack node per
interconnect diagram 035-0871.

2.4 Deck Cable Installation and Slip Ring Commissioning

1. Route the High Voltage Deck Cable from the PDU in the Control van to the Winch
Stationary Junction box.
2. Verify that appropriate service loops have been allowed in the cable run, and that it is
properly secured in the installed cable trays.
3. Ensure that the Deck Cable is properly labeled.
4. Terminate the deck cable into the PDU HV Junction box.
5. Terminate the Deck Cable into the PDU HV enclosure and Winch Stationary HV Junction
Box.
6. Confirm that all connections are properly labeled, spaced, and secured.
7. Confirm that both the Stationary and Rotating Junctions boxes, and all associated cables
and hose clamps are secure.
8. Ensure that the slip ring assembly, mounting flange, and installed spacers are secure.
9. Ensure the anti-rotation pin is installed and secure.
10. Ensure modifications to fixed J-box are recorded, complete, and accurate.
11. If ship power has already been connected to the van:
— Lock out and tag out the Main power circuit breaker, located in the PDU cabi-
net.
— Rotate all the ground switches on the PDU to the closed (grounded) position.

011-8706 Additional Mobilization Procedures • Page 89

PDU Mobilization Instructions
Complete the PDU mobilization instructions:
 at the first and all subsequent mobilizations.
 anytime there has been a significant change to the supply voltage,
an umbilical or tether length, or system electrical components or
loads.
 when 120V power at the TMS and/or ROV IPDS indicate that the
measured voltages are outside the acceptable range (±5%).

Instructions:
1 Tighten Box Lugs, Connections, Hardware ............................ page 91
2 Transformer Configuration.................................................. page 92
3 Circuit Breaker & Overload Relay ........................................ page 94
4 Alarm Configuration .......................................................... page 95
5 Check Voltage at the IPDS ................................................. page 97
6 PDU Commissioning .......................................................... page 99

! WARNING
HIGH VOLTAGE SHOCK HAZARD! Lethal voltages are present inside
the PDU even when the PDU Main circuit breaker is open. Before per-
forming any service, open and lock out/tag out ALL EXTERNAL circuit
breakers controlling power to the PDU.

! Caution
Failure to configure the PDU can result in poor system performance
and damage to system components.
References
 The Power Disribution Unit (PDU) manual (Volume 3)
 The System Interconnect Diagram (Volume 3)
 The Tinitron, Inc. OEM “HD ROV Power Distribution Unit” manual and CD

011-8706 Page 90
 1 Tighten Box Lugs, Connections, Hardware
MOBILIZATION
INSTRUCTION 1 PDU & CONTROL VAN
TIGHTEN HV CONNECTIONS, HARDWARE
Vibration and temperature cycles can cause electrical connections, busbar mounts, and other hardware to
loosen. At mobilization, check and tighten the following:

POWER SUPPLY AND DISTRIBUTION PANEL CONNECTIONS

1. Open and lock out/tag out all breakers controlling power (vessel and M‐G set, if used) to the control van 
or vessel compartment housing the PDU.
Van Installations:
a. Verify at the 380-480VAC distribution panel (“Power Hook Up Junction Box”) that the
incoming supply connections and the connections to the Control Van Power Distribution
Panel to the PDU are secure.
b. Verify at the Control Van Power Distribution Panel that the incoming connections and
connections going to the PDU are secure.
c. Close up the 380-480VAC distribution panel (“Power Hook Up Junction Box”) and the
Control Van Power Distribution Panel.
Compartment Installations
a. Verify that the incoming supply connections to and from any intermediate Power
Distribution Panel to the PDU are secure. Close up the panel.

ELECTRICAL TERMINATIONS
1. Confirm that all power to the PDU is locked out/tagged out.
2. Open the front panels of the PDU.
3. Check and tighten all electrical terminations, including incoming supply connections.
Box Lugs
If a box lug is not correctly torqued, the cable can become loose, over‐
heat, and cause the connection to fail. Examples of box lugs are shown
at right. 
4. Find each cable conductor terminating in a box lug. Tighten the set 
screw according to the torque specifications shown in the table at 
right. Box Lug Torque
ASSEMBLY HARDWARE Conductor Size Torque*
(in-lb)
1. Check and tighten all assembly hardware, including:
14 SOL - 8 STR 25
— Busbar mounting hardware
14 SOL - 4 STR 45
— General assembly hardware
2. Verify PDU mounting fasteners are secure. 4 SOL - 1/0 STR 200

3. Proceed to instruction 2. 14 SOL - 8 STR 200

1 STR - 4/0 STR 275

4/0 STR - 500 375

011-8706 • • Page 91
 2 Transformer Configuration

MOBILIZATION
INSTRUCTION 2 PDU
TRANSFORMER CONFIGURATION

! Caution
Incorrect tap settings at the PDU transformers for input and output
power can cause poor or erratic performance of system components and
component damage.
For correct operation, all high voltage transformers and control power transformer tap settings MUST be cor‐
rectly set:
 for the actual measured ship Main and/or Clean power
 for the output power required by the HD system features.

VERIFYING OR CHANGING PRIMARY TAP SETTINGS

The vessel/M‐G set voltages supplied to this PDU must be measured to complete this section. 
1. Confirm that all power to the PDU is locked out/tagged out.
2. Access each transformer group, ROV IPDS, ROV HPU, TMS IPDS, and Control Power. (see “Reference: 
Transformer Locations & Adjustments” below). 
3. Verify that the PRIMARY (input) taps on all the transformers are set to match the actual measured input 
voltage.  Adjust taps as needed. 
 Tap options on all transformers: 380V, 400V, 440V, 460V, and 480V. 

NOTE: The Control Power transformer tap settings may be different if supplied to match a separate MG‐set 
with a different output voltage.

VERIFYING OR CHANGING SECONDARY (OUTPUT) TAP SETTINGS

Secondary taps are set based on umbilical and tether lengths, HPU horsepower, and IPA/IPDS power require‐
ments as shown Table 1.
4. Verify that the SECONDARY (output) taps are set as shown in Table 1. These are PRELIMINARY settings to 
prevent over‐voltage damage to subsea components. They are adequate to complete instructions 3 and 
4. At Instruction 5, voltages will be measured at the IPA and IPDS and the taps adjusted as needed). 

NOTE:  The Control Power secondary tap is not adjustable (230V).

Table 1

PRELIMINARY Secondary Transformer Tap Settings

TMS Motor / IPDS 150 HP ROV HPU ROV IPDS
Umbilical High Voltage Tether High Voltage High Voltage
Length
Length Transformer (meters) Transformer Transformer
Setting (T23) Setting (T21) Setting (T22)
2300 4160 VAC 425 4300 VAC 4160 VAC

3300 4160 VAC 425 4400 VAC 4160 VAC

4300 4160 VAC 425 4400 VAC 4160 VAC

5. Proceed to instruction 3.

011-8706 • • Page 92
REFERENCE: TRANSFORMER LOCATIONS & ADJUSTMENTS
ROV IPDS Transformer
The ROV IPDS transformer (Figure 1, T22) is located in the lower right bay above TMS power . The voltage
selection taps are accessed by opening the lower bay swing door and removing the clear acrylic panel. The
low voltage primary taps are directly mounted on the transformer. To change them, move the lower wire to
the desired voltage tap. To change the high voltage, move the output wire to the desired voltage. 
ROV HPU Transformer
The ROV HPU transformer (Figure 1, T21) is located in the middle left of the lower bay . It is accessed by
opening the lower bay swing doors.  The low voltage primary taps are located on the front of the transformer.
To change the primary voltage move the jumper wire to the tab marked with the desired voltage. Make sure
that ALL jumpers are on the same voltage tab. To change the high voltage setting, remove the high voltage
shield and move the output wire to the desired voltage. 

T22

T21

T23

Figure 1 Transformer Bay

TMS IPDS Transformer
The TMS PWR transformer (Figure 1, T23) is located in the lower right bay below the ROV IPDS transformer.
The voltage selection taps are accessed by opening the lower bay wing door and removing the clear acrylic
panel.  The low voltage primary taps are directly mounted on the transformer.  To change the high voltage,
move the output wire to the desired voltage.
Control Power Transformer
The control power transformer is located on the rear most panel and mounted below the High Voltage J‐Box.
Access is through the right front door and the swing‐out right panel. Open the doors, then unscrew the upper
and lower latch bolts on the right edge of the swing panel and carefully swing it forward. To change the low
voltage primary, move the wire to the proper terminal. There is no need to adjust the secondary voltage.

011-8706 • • Page 93
 3 Circuit Breaker & Overload Relay

MOBILIZATION
INSTRUCTION 3 PDU
CIRCUIT BREAKER & OVERLOAD RELAY

! Caution
Incorrect breaker settings can cause breakers to trip unexpectedly,
resulting in interrupted or erratic performance of system components
and/or component damage.
1. Verify all circuit breakers and overload relays are properly adjusted to the actual voltage supplied to the 
PDU. See Figure 2 and Table 2. 

Table 2 Note: If a dial setting is not present on a breaker, ignore it.

Circuit Breaker Settings

Dial Dial Dial Setting Dial Setting Dial
Circuit Breaker Setting Setting Setting
380 VAC 400 VAC 440 VAC 460 VAC 480 VAC
Frame
Function Io Ir Im Io Ir Im Io Ir Im Io Ir Im Io Ir Im
Size
Main Breaker 0.8 0.9 9 0.8 0.9 9 0.7 0.83 9 0.7 0.8 9 0.7 1 9

ROV 150hp 400A 0.7 0.88 7 0.7 0.85 7 0.63 0.85 7 0.63 0.85 7 0.5 1 7
HPU Breaker

ROV IPDS No adjustment

Breaker

TMS PWR No adjustment

Breaker

Overload Relay Settings

ROV IPDS 37-50A 26A 25A 23A 22A 21A
Overload

TMS PWR 37-50A 26A 25A 23A 22A 21A

Overload

ROV HPU 37-50A 250A 240A 240A 240A 240A

Overload

Circuit breakers Overload relay

Figure 2
2. Proceed to instruction 4.

011-8706 • • Page 94
 4 Alarm Configuration

MOBILIZATION
INSTRUCTION 4 PDU
ALARM CONFIGURATION
The PDU alarm set points are configured by the manufacturer to specific system requirements and stored in
the Programmable Logic Controller (PLC). They MUST be verified and/or reconfigured: 
 when the PDU is being mobilized, and/or:
 when the voltage supplied to the PDU has changed.
 when the output voltage requirement has changed.
 when the PLC is replaced or loses its settings.

! Caution
Failure to correctly configure the alarms or use of the default OEM alarm
settings can result in continuous alarms.
Verify that the alarm voltage settings match the configured values of the transformer taps.
1. From the Setup and Status page  (Figure 3), press the Logon button in the Security group.

Figure 3 Setup and Status Page

2. When the Logon window appears (Figure 4), press the “...” button to the right of the Name field.

011-8706 • • Page 95
 Figure 4 Logon window
3. When the keyboard window appears, type “Master” and press the OK button.
4. Press the “...” button to the right of the Password field.
5. When the keyboard window appears, type “control” and press the OK button.
6. In the Logon window, press the OK button. You now have access to all the HMI/PLC functions.
7. On the Menu screen press the VOLTAGE SETUP button to display the Voltage Setup screen (Figure 5).

Figure 5 Voltage setup screen

8. Set the nominal voltage of Main Power, Clean Power, ROV HPU, ROV IPDS, and TMS PWR by pressing the 
green CHANGE button until the desired value displays.  This value MUST match the voltage tap setting.
9. Press the BACK button to return to Menu screen.
10. Press the Logoff button in the Security group
11. Go to instruction 5.

011-8706 • • Page 96
 5 Check Voltage at the IPDS

MOBILIZATION
INSTRUCTION 5 PDU
CHECK VOLTAGE AT THE IPDS BACKBONE
After completing the previous sections, measure the 120 VAC output voltage at the ROV IPDS and
the TMS IPDS to determine if it is within the acceptable range.

AC VOLTAGE TESTS 1 THROUGH 4

Repeat the steps below for the TMS and ROV.
1. Remove a DC Pak or dummy plug from the most easily accessible 120 VAC OUT/26 VDC IN port on the 
IPDS Backbone.
2. Refer to Table 3, tests 1 and 2. Set the calibrated Digital Volt Meter (DVM) to Volts‐AC. Connect probes to 
pin sockets for L1 and L2, as shown in Figure 6. 
3. Turn ON IPDS power at the PDU.
4. Turn OFF power to all lights.
5. Measure and record AC voltage in Table 3, Test 1.
6. If there are any AC lights or other AC devices on the vehicle, briefly turn them on. Measure and record AC 
voltage in Table 3, Test 2. Be sure to turn off AC lights immmediately after taking measurement.
7. Turn OFF IPDS power at the PDU.
8. Disconnect the probes and install the DC Pak or dummy plug that was removed.

Figure 6
9. Review Table 3. If a recorded voltage is over or under the acceptable range, adjust the appropriate PDU 
transformer tap as directed in the columns to the right. 
10. If you move a transformer tap:
a. Repeat the AC and DC tests for that IPDS to verify voltage levels are within the acceptable range.
b. Go to step “4 Alarm Configuration” on page 95 and change settings as needed. 
11. When all tap and configuration changes are done, go to step 6.

011-8706 • • Page 97
 Table 3
PDU Transformer Tap Adjustment Guide
If Voltage is
Record Acceptable If Voltage is OVER
Test Source Voltage Range Acceptable Range UNDER Acceptable
Range
1 TMS AC Adjust PDU TMS PWR tap Adjust PDU TMS PWR tap
lights OFF to next lower setting * to next higher setting

2 TMS AC
lights ON
115-125 VAC
3 ROV AC Adjust PDU ROV IPDS tap Adjust PDU ROV IPDS tap
lights OFF to next lower setting * to next higher setting

4 ROV AC
lights ON
* If there is no lower tap setting, leave settings as-is and contact SR Technical Support.

011-8706 • • Page 98
 6 PDU Commissioning

MOBILIZATION
INSTRUCTION 6 PDU
PDU FINAL STEPS
Follow the steps below to commission the PDU for use.

! WARNING
HIGH VOLTAGE SHOCK HAZARD. Lethal voltages are present inside the
PDU. Ensure that vessel or generator power is OFF and locked out/
tagged out before commencing PDU commissioning.
1. Install all guards and covers that were removed.
2. Close up and secure the PDU.
3. Ensure that the Umbilical QD has the protective covers installed.
4. Lock out the ROV IPDS, ROV HPU, and TMS PWR  breakers.
5. Unlock and turn on the Main supply breaker from the vessel and generator (if used).
6. Turn on PDU Control power and confirm that incoming voltages and phase orientation is correct.  Note 
the incoming voltages:
 L1 ‐ L2: _____ VAC
 L2 ‐ L3: _____ VAC
 L3 ‐ L1: _____ VAC
7. Confirm that all three Megacons are reading infinity.
8. Unlock the ROV IPDS,  ROV HPU, TMS PWR, and breakers.
9. Place the ROV IPDS,  ROV HPU, and TMS PWR breakers in the ON position.
10. Select Test for the ROV HPU Megacon and confirm trip. Select Run.
11. Select Test for the ROV IPDS Megacon and confirm trip. Select Run.
12. Select Test for the TMS PWR Megacon and confirm trip. Select Run.
13. Place the ROV IPDS, TMS PWR, and ROV HPU breakers in the ON position.
14. Push the PDU E‐Stop and confirm trip.
15. Repeat for all other E‐Stops on the system.
16. Turn off the ROV IPDS, TMS PWR, and ROV HPU breakers and lock out.
17. Confirm communications between the PDU PLC and the Server by viewing the indicator on the GUI 
Power page.

011-8706 • • Page 99
TMS and ROV Mobilization
All Pull and Load tests for the LARS must be completed, mechanical termination inspected, and
NDT (non-destructive testing) carried out on the LARS sea fastening before attempting to load
the TMS and ROV.

1 Instructions
1.1 Load the TMS and ROV onto the LARS
1. Erect the A-Frame and pull the umbilical off to the side to provide a clear path for the
TMS to be landed onto the LARS skid.
2. Position railroad ties, stands, or suitable timber blocks on the LARS Skid. These will be
used to raise the TMS off the Skid clear of the tether. They should be positioned at the
inboard end of the LARS, leaving space to land the ROV outboard.
3. Load the TMS onto the supports, taking care to keep the tether clear.
4. Secure the TMS with cargo straps.
5. Position the LARS docking head over the TMS and pass the TMS QD and end of the
umbilical through the TMS lift point, routing the QD through the top of the frame.
Secure the end of the umbilical in the clamps on the side of the frame.
6. Ensure the lift point swivel is positioned so that it is at the center of rotation.
7. Connect the bullet to the lift point swivel ensuring proper interface.
8. The cargo straps securing the TMS may now be removed.
9. Detach the tether and ROV bullet from its storage location on the TMS and open the TMS
drum motor bypass valve.
10. Raise the TMS off the deck using the LARS, and latch into the docking head.
11. Confirm that all latches fully engage.
12. By hand, pull off enough tether to install into the ROV. Ensure personnel stand off to the
side of the TMS.
13. Unlatch the TMS from the LARS docking head and land on the supports, taking care to
keep the tether clear.
14. Close the TMS drum motor bypass valve, and secure the handle.
15. Load the ROV onto the outboard end of the LARS with the maniuplators positioned
inboard. If possible, leave space to allow access around the ROV.

011-8706 Page 100

 TMS and ROV Mobilization •
1.2 Compensation Filling and Initial Deck Test
The TMS and ROV QDs may now be temporarily connected to the TMS and ROV to carry out an
intitial check of instruments. The TMS and ROV electric motors should be filled with oil as well
as all hydraulic circuits and the TMS and ROV bearing housings. This will allow an initial test of
HPUs to confirm correct direction of rotation.
Once the TMS and ROV QDs have been landed on the respsective IPDS and secured, the IPDS
breakers may be unlocked. Ensure the HPU breakers remain locked and tagged out.
1. Ensure earth straps are attached to the ROV and TMS.

! WARNING
HIGH VOLTAGE SHOCK HAZARD! Do not energize the ROV and TMS
IPDS until earth straps are attached to the ROV and TMS.
2. Ensure that all devices are connected as required for the initial test on the ROV and TMS,
and that any cables or ports not connected to devices are plugged or capped.
3. Verify communications are available between the Control Van and the LARS.
4. Turn on the TMS IPDS breaker and establish instrument power to the TMS.
5. Confirm no ground faults displayed on the TMS PWR Megacon.
6. Confirm telemetry to the TMS Node, and correct operation of devices as connected for
the initial test.
7. Turn on the ROV IPDS breaker and establish instrument power to the ROV.
8. Confirm no ground faults displayed on the ROV IPDS Megacon.
9. Confirm telemetry to the ROV Nodes, and correct operation of the devices as connected
for the initial test.
10. Shut down both IPDS breakers.
11. Confirm that reservoir/comp readings are within 10% of actual while filling. If outside
this range, they must be recalibrated. Compensator circuits in bold (table below) MUST
be filled prior to running hydraulics. Fill the others as soon as a satisfactory deck test has
been carried out. Enter the % or volume in liters in the table below:

Reservoir / Comp
Circuit Empty Half Full

ROV Main

ROV Aux

ROV Motor

ROV Thruster Bearing

ROV Node 4/5

ROV Node 6

ROV IPDS

011-8706 Instructions • Page 101

• TMS and ROV Mobilization

Reservoir / Comp Empty Half Full

Circuit
ROV Fwd TCU/VPs

ROV Aft TCU

Titan 4

TMS Main

TMS Motor

TMS Bearing

TMS Node

TMS IPDS

12. Bleed the housings on the IPDS enclosure, the drum and pinch wheel motors, and the
gear boxes.
13. Ensure personnel are clear of the TMS. The operator on the LARS should call out CLEAR
FOR TMS POWER.
14. Unlock and turn on the TMS IPDS breaker.
15. Monitor the TMS power page.
16. Turn on the TMS Pinch Wheel and Drum drives.
17. Bleed air from the IPDS enclosure and the TMS electric motors and gear boxes.
18. Repeat this process until the air has been removed from the system.
19. Enable TMS Controls and select Master Override.
20.Turn on the TMS VFDs.
21. Note the TMS IPDS currents:
— Primary: _____
— Secondary: _____
22.Operate the Main latches. Confirm correct operation. Leave the latches in the closed
position.
23.Pay a small amount of tether out. Confirm pay out and latch operation.
24.Pay tether in and confirm pay in.
25.Shut down the TMS IPDS.
26.Raise the docking sensor by hand and observe the Docked Indication on the GUI.

NOTE: System is docked when the Bullet Indicator flag lines up with the side plate.

27. Turn on the TMS IPDS.

28.Open the Main latches.
29.Shut down the TMS IPDS.

Page 102 • Instructions 011-8706

 TMS and ROV Mobilization •
30.Install the remainder of the equipment on the TMS.
31. Bleed air from the ROV thruster bearing housings.
32.Fresh water wash the thruster shafts at the seals or spray with WD40 to clean.
33.Ensure that personnel are clear of the ROV. The operator on the LARS should call out
CLEAR FOR HYDRAULICS.
34.The ROV IPDS and HPU breaker may now be unlocked and turned on.

NOTE: The ROV IPDS is interlocked with the ROV HPU and must be on and telemetry
up before the ROV HPU can be started.

35.Monitor the ROV HPU pressure gauges.

36.Turn on the ROV HPU breaker for a few seconds and confirm pressure is being generated
and is displayed on the pressure gauges and GUI. Shut down the HPU.
37. Bleed air from the hydraulic systems and electric motor.
38.Repeat this process until the air has been removed from the system.
39.Turn on the ROV HPU.
40.Confirm the minimum pressure for the Main circuit and Aux circuit (if present) is
approximately 500 psi.
41. Enable ROV controls.
42.With pressure at minimum, operate all thrusters. Command forward and vertical down
for a few seconds.
43.Select Max Pressure on the Main and Aux circuits and confirm that System Pressures are
3000 psi. Recalibrate if readings are out by greater than 5%. Enter values below.

Hydraulic Circuit PSI HPU OFF Min PSI Max PSI

ROV Main

ROV Aux

ROV Motor

44.Note the HPU Primary and Secondary currents.

— Primary: ____
— Secondary: ____
45.Shut down the ROV HPU.
46.Bleed air from the hydraulic systems.
47. Install the remainder of the equipment on the ROV.

1.3 Fiber Light Levels

Perform the following test to confirm that the fiber system is in good health and that base lines
are captured. This will also confirm telemetry using the back fiber.
1. Turn on power to the ROV IPDS and TMS IPDSs.

011-8706 Instructions • Page 103

• TMS and ROV Mobilization
2. Verify at the LARS/Winch fixed J-Box that the two amber High Voltage LED indicator
lights for the ROV and TMS IPDS are illuminated when high voltage is energized on these
circuits.
3. Confirm communications to all Nodes
4. Verify that all fiber links are in good condition and have minimal loss.
5. Log the fiber light level values in Table 1 below.
6. Disconnect fiber 1 and connect fiber 2.
7. Confirm communications are re-established.
8. Log the light levels for 1A (@ TMS Node) and2B (@ last Node).
9. Disconnect fiber 2 and reconnect fiber 1. Confirm comunications are re-established.

Table 1

Node No. A dB B dB
1

Page 104 • Instructions 011-8706