1.

Project Scope

The scope of this project will encompass:

1- Schematics Capture based on this document

2- PCB layout

Additionally, the EDA tool must be Altium Designer 17 or higher (17 is preferable)

2. Project Deliverables

The deliverables of this project are:

1- Altium Project Files with Schematics / PCB / Library Files

2- Production & Assembly Files

3. Board Mechanical Requirements

With this document, a DWG file will be provided that outlines required mechanical dimensions,
connectors placements, and daughter boards positions. Additionally, some other components
should placed around these areas:
4. Schematics Block Diagram

This is an overview block diagram of how things are connected on the board
5. Microcontroller

The chosen MCU for this project is STM32F407VET6from STMicroelectronics. In this project, the
following pins of the MCU are used (apart from the required pins):

Positio Name Type Signal Label

n

12 PH0- I/O RCC_OSC_IN XTAL

OSC_IN

13 PH1- I/O RCC_OSC_OUT XTAL

OSC_OUT

15 PC0 I/O ADC1_IN10 FB1

16 PC1 I/O ETH_MDC ETH

17 PC2 I/O ADC1_IN12 FB2

24 PA1 I/O ETH_REF_CLK ETH

25 PA2 I/O ETH_MDIO ETH

30 PA5 I/O SPI1_SCK SPI1

32 PA7 I/O ETH_CRS_DV ETH

33 PC4 I/O ETH_RXD0 ETH

34 PC5 I/O ETH_RXD1 ETH

37 PB2 Input GPIO_Input BOOT1

38 PE7 Output GPIO_Output RLY1

39 PE8 Output GPIO_Output LED1

40 PE9 I/O TIM1_CH1 PWMIN

44 PE13 I/O TIM1_CH3 PWMOUT

1

45 PE14 I/O TIM1_CH4 PWMOUT

2

48 PB11 I/O ETH_TX_EN ETH

51 PB12 I/O ETH_TXD0 ETH

52 PB13 I/O ETH_TXD1 ETH

 68 PA9 I/O USART1_TX USART1

69 PA10 I/O USART1_RX USART1

70 PA11 I/O CAN1_RX CAN1

71 PA12 I/O CAN1_TX CAN1

72 PA13 I/O SYS_JTMS- SWDIO

SWDIO

76 PA14 I/O SYS_JTCK- SWCLK

SWCLK

77 PA15 I/O SPI1_NSS SPI1

78 PC10 I/O USART3_TX USART3

79 PC11 I/O USART3_RX USART3

82 PD1 Input GPIO_Input FLG1

83 PD2 Input GPIO_Input FLG2

86 PD5 I/O USART2_TX USART2

87 PD6 I/O USART2_RX USART2

89 PB3 I/O SYS_JTDO- SWO

SWO

90 PB4 I/O SPI1_MISO SPI1

91 PB5 I/O SPI1_MOSI SPI1

94 BOOT0 Boot BOOT0 BOOT0

The MCU is powered through an 3V3 LDO. The recommended powering scheme is outlined in
AN4488. There is no need for VBAT. The MCU needs to be connected to 12 MHz crystal on Pins 12 &
13.

6. Motor Drivers (A1 & A2)

The board will have two daughter boards (A1 & A2). The boards are provided as Altium library with
this document. The connections for these boards are as followings:
7. Ethernet & POE

The board will feature Ethernet and PoE. The main parts/chips used are the following:

 LAN8742A-CZ-TR (PHY)
 S558-5500-25-F (MAGNETICS)
 TPS2376DDA-H (POE)
 MB110S-TP x 2 (Bridge diodes)
 SMAJ58A-13-F (POE Input Diode)
 NRVTSA4100ET3G x 2 (POE/AUX Power Selection Diodes)

The following schematics can be used as reference:

All signal traces are impedance controlled 50Ohm for RMII &100Ohms for Differential Signals
8. On-board Flash

The board will have Flash Memory W25Q80EWSNIG and it is connected to SPI1.

Memory Pin # Connected To

1 SPI1_NSS
2 SPI1_MISO
3 10k pullup resistor
4 GND
5 SPI1_MOSI
6 SPI1_SCK
7 10k pullup resistor
8 +3V3

9. Regulators (5V & 3V3)

The board will have two regulators, 5V (DC-DC) and 3V3 (LDO)

The 5V DC-DC regulators has the following BOM & schematics:

 LMR16030SDDAR
 C1210C476M4PAC7800 X 3 (47uF / 16V)
 Resistors: RC0402JR-0768KL (68k) RT0402BRD0712KL (12k) RT0603BRD0745K3L (45.3k)
 Inductor: SRP6540-6R8M (6.8uH)
 Caps: C0805X104K1RAC7800 (0.1uF / 100V) x 2, C0603C331J5GACTU (330pF),
C0603C473K3RACTU (47nF / 25V)
 Diode: NRVTSA4100ET3G
The +3V3 LDO can be the AZ1117EH-3.3TRG1 with the recommended reference circuit as per
datasheet.

10. Relay
The board will have a tiny on-board relay and it should have the following schematics

11. LED CONTROL

The LED controller circuit will have the following schematics:

The outputs of this circuit goes to LED+ (5V) & LED- (MOSFET Drain) on P2 connectors

12. Connectors

The following connectors are used in the PCB:

Connector Manufacturer Manufacturer Part Number Link

P1 CableForce MC08P2LPG30XSB-2
P2 CableForce MC08P1LPG30XSB-2
P3 Molex 1053111305
P4 Molex 1053111305
P5 Samtec FTSH-105-01-F-D-K
P6 Molex 5019400403

12.1. P1 (Ethernet Connector)

P1 will be the Ethernet connector. It has the following pinouts:

Pin # Signal
1 TX_P
2 TX_N
3 RX_P
4 POE_V21
5 POE_V21
6 RX_N
7 POE_V22
8 POE_V22
 12.2. P2 (Control Connector)

The P2 connector has the following pinouts:

Pin # Signal
1 VAUX+
2 VAUX-
3 RLY1
4 RLY2
5 PWMIN
6 GND
7 LED+
8 LED-

REMARK: PWMIN requires 5V to 3V3 level shifter. LSF0102DCUR can be used for this purpose.

12.3. P3 & P4 (Motor Connectors)

P3 & P4 are motor connectors. They have the following pinouts:

Table 1: P3

Pin # Signal Remarks

1 M1A 4A Pin
2 M1B 4A Pin
3 MFB1
4 GND
5 +5VA Analog Voltage

Table 2: P4

Pin # Signal Remarks

1 M2A 4A Pin
2 M2B 4A Pin
3 MFB2
4 GND
5 +5VB Analog Voltage

12.4. P5 (Debug)

P5 is a 10-pin SWD debug pin header

 Pin # Signal
1 +3V3
2 SWDIO
3 GND
4 SWCLK
5 GND
6 SWO
7 -
8 -
9 GND
10 MCU_NRST

12.5. P6 (Console/Prog)

P6 is a Console/Debug port. It has the following pinouts

Pin # Signal
1 TX
2 RX
3 GND
4 -