I010-E1-03 3g3iv Users Manual

SYSDRIVE 3G3IV
High-performance/Low noise
General-purpose Inverter
Complete Digital Features for
Advanced Performance
The continuing demands for flexible production
and advanced factory automation have created
the need for greater functionality in machine tools,
conveyors, and other on-site production
equipment.To meet this need, OMRON offers the
SYSDRIVE 3G3IV Series of Inverters.
Developed through the latest custom LSI and
control technologies, these General-purpose
models represent a new generation in Inverters.
All models feature insulated gate bipolar
transistors (IGBT) for greater performance, higher
torque, and lower noise. And a large selection of
software applications and special features ensures
ease of operation.
If advanced machine performance and digital
functionality is what you are looking for, the
SYSDRIVE 3G3IV is waiting for you.
Innovation
IGBT Employed as the Switching
Element for Higher Torque, Lower
Noise, and Smoother Operation.
SYSDRIVE
3Is Concept
Table of Contents
Standard Specifications . . . . . . . . . . . 14
Dimensions: Inch (mm) . . . . . . . . . . . 17
Intelligence Digital Operator Functions . . . . . . . . 23
Special Features and Software Capa-
Operation Menu
bilities to Suit a Wide Array of Needs. System Constants Sn-jj . . . . . . . . . . . . . . . . 25
Control Constants Cn-jj . . . . . . . . . . . . . . . . 27
Frequency References An-jj . . . . . . . . . . . . 28
Constants To Change During Running Bn-jj 28
Selecting and Setting Functions . . . . 29

Standard Connections and
Terminal Functions . . . . . . . . . . . 35
Troubleshooting . . . . . . . . . . . . . . . . . 37
Application Precautions . . . . . . . . . . 41
Options . . . . . . . . . . . . . . . . . . . . . . . . 43
Motor Precautions . . . . . . . . . . . . . . . 55
Connection Examples . . . . . . . . . . . . 57
Applications . . . . . . . . . . . . . . . . . . . . 64
Interface
Network Capability Made Possible
via SYSMAC Programmable Con-
trollers: Complete Compatibility
INNOVATION
Optimum Machine Operation for Today’s Diverse Needs
All SYSDRIVE 3G3IV series models
As Quiet as Running with High Torque at Low Speeds
employ IGBT for switching. The high- Commercial Power Ensures Tripless Operation
speed switching of the IGBT has Employing our original asynch- The full-automatic torque boost
changed the very concept of inverter ronous high-carrier technique feature based on our unique
control. Precise waveform control for sine wave PWM control, we torque control operation and ex-
coupled with the high performance of have succeeded in eliminating act sine wave drive achieves
the IGBT provides numerous advan- the motor noises that plagued 150% or greater torque even at
tages such as quiet operation, high conventional PWM inverters. 1/20 speed. This ensures maxi-
starting torque, smoother shaft rota- Running noise has been re- mum performance whenever it
tion and improved reliability. duced by approximately 20 dB is needed. This tough, no-stall
Current Wave Example at 10 Hz as compared to conventional inverter won’t trip even if over-
PWM inverters. This quiet oper- loaded.
ation assures a more comfort-
High Torque Assured Even
able working environment. at Low Speeds
Motor Noise Comparison TORQUE (%)
NOISE LEVEL (dB) 150
3G3IV 3G3IV
6 Hz
PREVIOUS PWM INVERTER
3 Hz 4.5 Hz
100
1.5 Hz
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CONVENTIONAL PWM INVERTER 1 Hz
50
PREVIOUS
3G3IV MODEL
0 30 60 90 120 150 180

SPEED (rpm)
SPEED (rpm)
IGBT...
Insulated Gate Bipolar Transistor Motor Noise Analysis when
Controlled by Inverters (at
60 Hz)
NOISE LEVEL (dB)
ntlp:photo PREVIOUS
MODEL
3G3IV
Features of IGBT (Insulated Gate Bi- COMMERCIAL

polar Transistor) POWER SUPPLY
• Minimal-loss, high-speed switch-

ing up to larger ampere ratings
FREQUENCY (Hz)
• Direct drive through logic circuitry
because of voltage-driven element
• Can accommodate 460-V power
supply
INNOVATION
Smooth Rotation at Extra Tough, Reliable Inverters A Variety of Models
Low Speeds Standard control circuits, cus- The low-noise series consists of a variety of
The OMRON sine wave control tom LSI with original high inte- inverters from which you can select the opti-
greatly reduces torque ripple gration design, state-of-the-art mum model for your machine.
and assures smooth operation surface mounting technology
at very low speeds. This allows (SMT), and IGBT direct drive Max. Applicable
Standard
maximum utilization of the driv- technique all combine to pro-
Motor Output
HP(kW)
en machine’s speed range. vide a compact and highly reli- 200 V 400 V
Smooth Rotation Realized able inverter.

(4.5 rpm/DIV., 1.5 Hz) 0.5 (0.4)
1 (0.75)
Compact, Highly Reliable
Control Board with SMT 2 (1.5)
3 (2.2)
5 (3.7)
7.5 (5.5)
3G3IV 10 (7.5)
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15 (11)
20 (15)
25 (18.5)
30 (22)
Previous Model 40 (30)
50 (37)
60 (45)
INTELLIGENCE
The versatility of the new Advanced Functions through a Wide Range of
fully-digital software invert- Consolidated Monitoring Simple Multi-step Operation
er satisfies numerous Functions for Operating State Operation speed can be set by up to
In addition to the conventional moni- nine steps by switching four-contact
needs and enables you to toring items, frequency input, output input signals. Various sequence op-
up-grade your machines. frequency, output current, output volt-
erations can also be easily set.
age, DC voltage, output power, and
A broad function selection I/O terminal state are also indicated
FREQUENCY REFERENCE
FREQUENCY REF. 8
digitally to facilitate monitoring of ma-
allows rapid and significant chine operation. Alarm contents are
FREQUENCY REF. 7
FREQUENCY REF. 6
FREQUENCY REF. 5
(An-07)
(An-06)
(An-08)
changes in your machine’s retained in memory even at power off. FREQUENCY REF. 4 (An-05)
FREQUENCY REF. 3
SUPPLEMENT (An-04) JOG
Output Frequency Motor Current FREQUENCY (An-03) FREQUENCY
MAIN
(An-09)
performance. Indication Example Indication Example
FREQUENCY (An-02)
(An-01)
TIME
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High-grade I/O Functions
Digital indication of operat- Direct indication of motor
The advanced multi-function I/O ter-
ing frequency makes current allows easy verifi- minals adapt the inverter to each ma-
checking of operating cation of loads.
state easy.
chine. Just set system constants with
the digital operator to customize the
DC Voltage Indication Alarm Message
Example Indication Example
I/O terminals.
Input Signal
Input power can be Should an error occur, the Customized Setting

Standard Setting (2 Wire Example (3 Wire
checked by one-touch op- cause is indicated and
Sequence) Example)
eration. The rectified value kept in memory. Error his-
of input voltage can be tory is retained for trouble- FORWARD RUN/
1 FWD 1 RUN
STOP
read directly. shooting. 2 REV
EXTERNAL FAULT
2 STOP
REVERSE RUN/
STOP
3 Eb 3 Eb
Output Power Display Input Terminal Status EXTERNAL FAULT FAULT RESET
4 RESET 4 RESET
FAULT FWD/REV
Example Display Example 5 5 FOR/REV
MULTI-STEP SPEED SET- MULTI-STEP SPEED
TING 1 (MASTER/AUX) SETTING 2
6 6
MULTI-STEP SPEED JOG COMMAND
SETTING 2 MULTI-FUNC-
ntlp:photo ntlp:photo JOG COMMAND
7 TION INPUT
EXTERNAL COASTING
STOP
7
8 8
EXTERNAL COASTING
STOP 11 11
Output power is read on SEQUENCE COMMON SEQUENCE COM-

Contact states “open”and TERMINAL (0 V) MON TERMINAL (0 V)
digital display or output “closed” are read directly
terminals so that load sta- from the display to simple
Note: (Sn-15 = 00)
tus is clear. Energy sav- system troubleshooting. Output Signal
ings can be easily moni-
tored with the output pow-
er display. Standard Setting Customized Setting
Example
Basic and Application Functions
Ready to Use 21 21
ANA- ANA-
Over 200 intelligent functions includ- LOG
OUT-
22
– +
LOG
OUT-
22
– +
ing overtorque detection, reverse PUT FM PUT A
prevention, and frequency upper and (12) FREQ.

METER
(12) AMMETER
lower limiter are supplied as stan- 9 9 UNDER

VOLT-
AGE
dard. The following new functions are 10
RUN
10 DETEC-
TION
also provided: 25
ZERO
25
OVER
SPEED TORQUE
• External control of accel/decel (by DETEC-

TION MULTI-
FUNC-
switching or analog input) 26
SYNCHRO-
26 SYN-
TION
OUT-
CHRO- PUT
• External signal to change bias

NIZED NIZED
SPEED SPEED
27 27
value for frequency commands. COMMON COMMON
Note: Sn-05 = 1XXX

Sn-20 = 07
Sn-21 = 0B
For other options refer to pages 12

and 13.
INTELLIGENCE
Software Support Easy Link with PC
by Digital Setting
A Well-stocked Software Library Output Frequency and Motor
Customizes the Inverter for Each Current Monitors
Machine A scaleable analog output for fre- Easy to Link with PC
A complete software library enables quency or current measurement is (Programmable Controller)
optimum machine utilization. provided as a standard. Changing the Motor speed can be precisely set with
ammeter output is also possible by an external signal. Either 4 BCD digits
• Adjusts the motor voltage to the setting system constants. For appli- (binary code decimal) or eight binary
optimum level by exact calculation cations requiring more feedback, an bits can be used (on-board option).
of torque required for the load. This optional 3G3IV-PAO08 board allows
assures continuous operation even Digital Reference Card 3G3IV-PDI08
three signals to be output. If two ana-
under overload conditions. log output signals are required, use
Full-range, Fully Automatic option 3G3IV-PAO08 or 3G3IV-
Torque Boost PAO12.
OUTPUT VOLTAGE
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TORQUE
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INVERTER
quency Meter
INVERTER OUTPUT MOTOR SPEED

FREQUENCY Enhanced Output Interface Remote Controlled Operation
• Guarantees high-precision and Two new open collector output sig- Operation can be controlled at the
constant operation regardless of nals (a total of three output signals in- machine side or from a remote control
load fluctuations. Slip compensa- cluding the contact output) together panel. (within 3 m)
tion circuit reduces motor slip to with the multi-function output selec-
less than 1%. tion make possible more enhanced
control of machines.
Example: 200 V, 10 HP (7.5 kW), • At zero-speed, at set speed, at set
4-pole Motor speed with hysterisis on decel
WITH SIM-
PLE SPEED
ramp or accel ramp. (as standard) ntlp:photo
CONTROL • Frequency detection (detects a set
PREVIOUS frequency, below or above)
SPEED
MODEL • Overtorque detected (machine
(rpm) overloaded) A Variety of Options
• Low voltage detected (Input volt- The frequency input options and out-
age insufficient) put monitoring options allow high-pre-
• Others cision control and monitoring.
LOAD (%) • Frequency reference option cards:
Load Operation Indication High-precision analog input
The output frequency can be scaled
Quickly Recovers from External such that many units such as motor 3G3IV-PAI14U (14 bits)
Problems and Continues speed, load axis speed (rpm), line 3G3IV-PAI14B (13 bits with direc-
Operation to Assure Final speed (m/min), and flow (m3/min) tion)
Product Quality may be indicated.
• Two seconds momentary power General-purpose digital input
Motor Speed Display
loss ride-thru. (1800 rpm) 3G3IV-PDI08 (two BCD digits or
0.5 to 1 sec. for less than 3 HP (2.2 kW), eight binary bits)
230 V/460 V (2 sec. ride-thru is optional.)
INPUT • Monitoring option card
VOLTAGE ntlp:photo Analog monitor
MOTOR
SPEED
COASTING
3G3IV-PAO08 (0 to 10 VDC,
8 bits, 2-point output)
Easy Set-up
INVERTER SPEED RE-ACCELERATION 3G3IV-PAO12 (0 to 10 VDC,
OUTPUT
FREQUENCY
SEARCH Accel/decel time, frequency refer- 12 bits, 2-point output)
ence, and frequency meter scale,
(OPERATION CONTINUATION AFTER MOMENTARY POWER LOSS) among others, can be adjusted while Pulse monitor
the machine is running. This speeds 3G3IV-PPO36F (1F, 6F, 10F, 36F,
• Automatic restart after fault start-up and reduces down time for
After a fault occurs, the microcom- +12 V)
system tuning.
puter performs self diagnosis and Braking option, AC reactor, and noise
restarts automatically without stop- filter are offered as options.
ping motor. (Up to 10 retries)
• Accel/deccel ntlp:photo
The stall prevention at running
function ensures tripless operation.
INTERFACE
SYSMAC Compatibility for Network Configurations
Interface Cards for both Optical and Wired
SYSMAC BUS/2* and Wired SYSMAC
BUS* Remote I/O Systems enable commu-
nications with SYSMAC C-series and CV-
series PCs so that data can be transferred
from a PC, or so that operating status can be ntlp:photo FX-9200 (Marketed in Japan)
monitored via the PC. Furthermore, an
RS-232C interface also allows remote mon- NSB (Marketed in Japan)
itoring, setting, and alteration of system data
from RS-232C-compatible devices.
CV500 CV1000
SYSMAC
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FIT10 CV500 CV1000
SYSMAC BUS/2 (Optical System)
RS-232C
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Remote I/O Slave Unit

INTERFACE
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IBM PC/AT RS-232C
ntlp:photo NSU
NSB
SYSMAC NET
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C1000H C2000H
C200H FIT10
LINK (Optical or Wired System)
ntlp:photo C2000H
C1000H CV1000
CV1000 C200H
SYSMAC BUS (Wired System)
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G7TC
SYSDRIVE FEATURES SOLVE ON-SITE PRODUCTION PROBLEMS
Solving Customer Problems via the 3I Concept
Conventional Inverter SYSDRIVE 3G3IV Solutions
Shortcomings
Low starting torque 150% torque established at 1/20 of the
Inverter of the next higher rated speed. 3G3IV 6 Hz
capacity must be employed for Motor torque increases up to 150% over
3 Hz 4.5 Hz
applications requiring high starting full-speed range due current waveform
TORQUE (%)
torque. correction by asynchronous PWM method 1.5 Hz
and automatic torque compensation.
1 Hz PREVIOUS
MODEL
SPEED (rpm)
Torque characteristics of 5HP (3.7 kW)

IM driven by model 3G3IV-A2037-E
Typical Problem: 3G3IV solution:
Cannot vary speeds of the Easily starts motor with a brake. The
excitation release type motor brake can be securely tripped.
with a brake.
3G3IV V BRAKE RELEASING
VOLTAGE
IM
VOLTAGE
SETTING
0
OPERATION RANGE F
MR
RESONANT FREQUENCY
LOCK-OUT CIRCUIT
The brake trip voltage can be
controlled externally.
Difficult to vary speeds of the Automatic torque boost effectively solves
vibrating type URAS motor. the eccentric torque problem.
Inverter of one or two classes Inverter of the same capacity as the motor
greater capacity is applied for the can be used for cost-savings.
eccentric-weight-incorporating
type motor.
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ECCENTRIC-WEIGHT
Frequent overcurrent when Original, asynchronous, high-carrier

starting a high frequency frequency, PWM technique improves the Current waveform example
motor. motor characteristics.
Because of very low inductance This eliminates the need for an AC reactor
of a high frequency motor, ripple to reduce ripple current.
current tends to be high and
overcurrent may frequently occur.
To compensate for this, an
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inverter of one or two classes
greater capacity and output AC
reactor is normally used.
10
SYSDRIVE FEATURES SOLVE ON-SITE PRODUCTION PROBLEMS
Conventional Inverter SYSDRIVE 3G3IV Solutions
Shortcomings
Motor speed control cannot be Built-in sensorless speed control

WITH
improved beyond the function reduces speed fluctuations to SIMPLE
SYSDRIVE 3G3IV’s 1/3 to 1/5 of rated speed. SPEED
CONTROL
performance without using PG Precisely calculates load from motor
PREVIOUS
or TG feedback (closed-loop). current and corrects slip. MODEL
SPEED
(rpm)
For precise slip correction by this

function, motor rated current, no load
current, and rated slip are required. LOAD (%)
Operation cannot continue Continues operation during a

after momentary power loss. momentary power loss of less
than 2 seconds.
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OPERATION CONTINUATION AFTER

MOMENTARY POWER LOSS
Hard to adjust starting time. Stall prevention during

Setting a shorter time that acceleration
determined by motor torque and Automatically adjusts the
load WK2 (GD2) may cause acceleration rate according to the
acceleration failure resulting in current of the accelerating motor to
OC or OL activation. prevent stalling or overcurrent
condition.
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STALL PREVENTION DURING ACCELERATION
Stall by overload in operation. Stall prevention during

Momentary overload condition operation
during inverter operation causes If overloaded during operation,
pull-out condition, resulting in automatically reduces frequency.
motor torque reduction operation In this case, motor outputs the
failure due to overcurrent or maximum torque. When the load
overload protection activation. returns to normal, frequency ntlp:photo
accelerates to the previous set
value and operation continues.
STALL PREVENTION DURING OPERATION
11
SOFTWARE FEATURES THAT MATCH APPLICATION REQUIREMENTS
The SYSDRIVE 3G3IV flexible SYSDRIVE 3G3IV

inverter incorporates a variety
of application know-how. Se- POWER
L1(R)
L2(S)
T1(U)
T2(V) IM
SUPPLY
lect special functions from a L3(T) T3(W)
DIGITAL
multitude of possibilities to per- MULTI–FUNCTION
5 OPERATOR
21 ANALOG
6
fectly match your machine. SELECTION BY
CONTACT INPUT 7 22
OUTPUT
OPTION
13 CARD 9
ANALOG
14 10 MULTI–FUNCTION
INPUT 16 25 SIGNAL OUTPUT
17 26
27
INPUT OUTPUT
OPTION OPTION
SYSDRIVE 3G3IV setting

Function
F nction Target
Application Operation, advantages Contact Analog Signal Control constant
name market
input I/O output setting
Speed search Inertia load Synchronize Starts the inverter at the specified frequency, automatically detects the synchro- YES Sn-15 to 18
operation drive such as with the coast- nization point, and leads the operation to the operation frequency. No speed
blower, winder, ing motor detector is required. It is no longer necessary to stop the motor before starting,
etc. the operation efficiency for the customer is greatly improved.
DC injection Blower, pump, Starting the When the direction of the free running motor is unfixed, the above speed search YES Cn-11
braking before etc. which free running operation function is difficult to use. In these, the motor can be stopped by DC Cn-13
operation have wind-mill motor injection braking, and be restarted by the inverter. The operation is completely
effects automatic.
Commercial Blower, pump, Automatic Switching of commercial power source to inverter or inverter to commercial YES Sn-15 to 18
power source/ mixer, extruder, switching be- power source is done without stopping the motor. The operation efficiency for
inverter switch- etc. tween com- the customer is improved. When the inverter size is decided by the starting
over operation mercial power capacity (as in the extruder), this function can be used to reduce the inverter
source and in- capacity.
verter
Energy saving Precision ma- Energy saving, Full power is output during accel/decel. When it reaches a constant speed, the YES Sn-15 to 18
operation chine tool Low vibration output voltage is automatically reduced to the preset value. Mainly applied to bn-09
reduce the vibration in precision machine tools.
Multi-step Transportation Schedule op- Multi-stop operation can be set by setting the contact combinations, so the YES Sn-15 to 18
speed opera- machine, etc. eration under connection with PC becomes very easy. When combined with jog speed can An-01 to 09
tion fixed speed also allow simple positioning.
command and
positioning
stop
Accel/decel Machine tool, The accel/de- The two kinds of accel/decel times are switched by an external contact signal. YES Sn-15 to 18
time change- etc. cel time Necessary for switching operation of 2 machines with different functions by a bn-01, 02
over operation changeover single inverter. Also used in emergency stopping applications. bn-03, 04
with an exter-
nal signal
3-wire se- General Simple config- Operation can be accomplished using a momentary push-button switch. YES Sn-15 to 18
quence uration of con-
trol circuit STOP RUN
1
RUN
2
STOP
5
FWD/REV
11
Operating site General Operability Operation and settings can be selected while the inverter is online. (digital YES Sn-04
selection operator/external instruction, signal input/output). Sn-15 to 18
Fault trip retry Air conditioner, Improvement When the inverter trips, it first begins to coast, and then it immediately is diag- Sn-04
operation etc. of operation nosed by computer, resets automatically, and returns to the original operation Sn-15 to 18
reliability speed by speed search operation. Up to 10 retry counts can be selected.
Quick stop High-speed DC injection DC injection braking is performed from top speed. The duty is 5% or less. Can Sn-04
without braking router, etc. braking of in- generate 50% to 70% of the braking torque. Economic, because a braking Cn-11
resistor (DC induction motor resistor is not necessary. Has advantage of mounting in completely closed Cn-12
jection braking cabinets.
stop)
12
SOFTWARE FEATURES THAT MATCH APPLICATION REQUIREMENTS
SYSDRIVE 3G3IV setting
F nction
Function Target
Application Operation, advantages Contact Analog Signal Control constant
name market
input I/O output setting
Excess torque Blower, cutter, Protection of The inverter can be switched to coasting or motor speed reducing mode as YES Sn-07, 10
detect setting extruder, etc. machine soon as it reaches a certain preset torque level. Machine (especially cutter) Cn-26, 27
operation Improvement protection can be done without using special peripheral devices. When used in Cn-30
of continuous a blower application the operation frequency can be automatically reduced to
operation reli- the load balancing point, according to the overload condition, and prevent
ability overload tripping.
Torque limit
Upper/lower Pump, blower Motor speed The upper and lower limits of the motor speed can be set independently. No Cn-14, 15
frequency limit limit peripheral operation units. The command signal bias and gain can also be set
operation independently.
Prohibit setting General ma- Prevent me- The motor simply passes through the preset speed, and continuous running Cn-16, Cn-19
of specific fre- chines chanical vibra- cannot be done at this speed. This function is used to avoid the mechanical
quency (fre- tion in the resonance point of the equipment.
quency jump equipment
control)
Carrier fre- General ma- Lower noise, The carrier frequency can be set to reduce the acoustic noise from the motor Cn-23 to 25
quency setting chines eliminates res- and machine system.
onance
Load speed General Monitor func- Can indicates motor speed (rpm), machine speed loaded (rpm), line speed Cn-20
display tion enhance- (m/min), etc.
ment
Run signal General Motor with me- “Closed” during operation. “Open”during coasting to a stop. Can be used as YES Sn-20 to 22
chanical brake interlock contact point during stop.
operation
Zero-speed Machine tools Zero-frequen- Can be used as tool exchange signal. YES Sn-20 to 22
signal cy interlock
Speed agreed Machine tools Command The contact closes when inverter output frequency reaches the set value. Can YES Sn-20 to 22
signal speed reach be used as an interlock for lathes, etc.
interlock
Excess torque Blower, cutter, Protection of Works when “overtorque setting operation” is accomplished. Can be used as a YES Sn-07
signal extruder, etc. machine, im- torque limiter. Sn-20 to 22
provement of Cn-26, 27
operation con-
tinuation reli-
ability
Low voltage General System protec- This contact is “closed” only when tripped by low voltage. Can be used as YES Sn-20 to 22
signal tion for under- power loss detection relay for the system power loss countermeasure.
voltage
Free uninten- General Command The contact closes when the speed agrees at arbitrary frequency command. YES Cn-21, 22
tionally speed speed agreed
agreed signal interlock
Output fre- General Gear change The contact closes at an arbitrary output frequency and above. YES Sn-20 to 22
quency detec- interlock etc. Cn-21, 22
tion 1
Output fre- General Gear change The contact closes at an arbitrary output frequency and below. YES Sn-20 to 22
quency detec- interlock etc. Cn-21, 22
tion 2
Base block sig- General Operation in- Always “close” when the inverter output is off. YES Sn-20 to 22
nal terlock, etc.
Damping resis- General Preventive “Close” when an overheat of a built-in braking resistor or a braking transistor YES Sn-11
tor protection maintenance error is detected.
Analog input General Operability Functions as supplementary frequency reference. Also used for fine control of YES Sn-19
signal input reference, external control of accel/decel time.
Analog output General Monitor func- Either a frequency meter or ammeter can be used. YES Sn-05
signal tion enhance-
ment
Analog input General Operability Enables external operation with high resolution instructions. Also enables Option card is used. Sn-25
normal and reverse operation using positive or negative voltage signals.
Digital input General Operability Enables operation with 8-bit digital signals. (Two digit BCD or eight binary bits. Sn-26
Easily connects to NC or PC.)
Analog output General Monitor func- Monitors the output frequency, motor current, output voltage, and DC voltage. Sn-28
tion enhance-
ment
Digital output General Operation en- Indicates output frequency using a pulse counter. Indicates error through dis- Sn-27
hancement crete output.
13
STANDARD SPECIFICATIONS
Standard Specifications
Inverter Model 200 to 230 V
3G3IV A2004 A2007 A2015 A2002 A2037 A2055 A2075 B2110 B2150 B2180 B2220 B2300 B2370 B2450 B2550 B2750
Max. Applicable Rated output 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100

Motor Output
Out ut HP (0.4) (0.75) (1.5) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45) (55) (75)
(kW)*
Max. continuous out- --- --- --- --- --- --- --- --- --- --- --- 50 60 75 100 125
put (37) (45) (55) (75) (90)
Inverter Capacity KVA 1.4 2.1 2.7 4.1 6.9 10.3 13.7 20.6 27.4 34 41 54 68 78 95 130
Rated Output Current 3.2 4.8 6.4 9.6 16 24 32 48 64 80 96 130 160 183 224 300
A
Output Max. Continuous Out- 3.6 5.4 7.2 10.8 18 27 36 54 72 90 108 146 180 205 252 337
Characteristics put Current *2 A
Max. Output Voltage 3-Phase, 200/208/220/230 V (Proportional to input voltage)
Rated Output Fre- 50, 60, 72, 90, 120, 180 Hz (up to 400 Hz available)
quency
Rated Input Voltage 3-Phase, 200/208/220 V, 50 Hz 200/208/220/230 V, 60 Hz

and Frequency
Allowable Voltage ±10%
Power Supply Fluctuation
Allowable Frequency ±5%
Fluctuation
Control Method Sine wave PWM

Frequency Control 0.1 to 400 Hz
Range
Frequency Accuracy Digital command: 0.01% (+14° to 104°F/–10° to 40°C) Analog command: 0.1% (77° ±18°F/25° ±10°C)
Frequency Resolution Digital operator reference: 0.1 Hz. Analog reference: 0.06 Hz/60 Hz
Output Frequency 0.01 Hz (1/30000)
Resolution
Control Overload Capacity 150% rated output current for one minute 150% rated output current for one minute/
Characteristics 110% max. continuous output current for 1
minute
Frequency Setting 0 to 10 VDC (20 kΩ), 4 to 20 mA (250 Ω) 0 to ±10 V (OPTIONAL)
Signal
Accel/Decel Time 0.1 to 6000 sec (Accel/Decel time setting independently)
Braking Torque Approx. 20%
No. of V-f Patterns 4: For general purpose 4: For high starting torque 1: For adjustable pattern 4: For fans and pumps 4: For general purpose 4: For high starting
(Total of 16) 3: For machine tools. torque 4: For fans and pumps 3: For ma-
chine tools.
Motor Overload Pro- Electronic thermal overload relay

tection
Instantaneous Over- Motor coasts to stop at approx. 200% rated current.
current
Blown Fuse Protection Motor coasts to a stop by blown-fuse.
Overload Motor coasts to a stop after 1 minute at 150% rated output current. Motor coasts to a stop for 1 minute at 150%
rated output current/motor coasts to a stop
for 1 minute at 110% max. continuous out-
put current.
Protective Overvoltage Motor coasts to a stop if converter output voltage exceeds 400 V.
Functions
Undervoltage Motor coasts to a stop if converter output voltage drops to 210 V or below.
Momentary Power Immediately stop by 15 ms and above longer power loss. (Continuous system operation during power loss less than 2 sec is equipped as stan-
Loss dard.)*3 Setting mode before shipment.
Fin Overheat Thermostat
Stall Prevention Stall prevention at acceleration/deceleration and constant speed operation
Ground Fault Provided by electronic circuit
Power Charge Indica- Charge lamp stays ON until bus voltage drops below 50 V.
tion
Location Indoor (protected from corrosive gases and dust)

Ambient Temperature +14° to 104°F (–10° to +40°C) (not frozen) Enclosed type, totally-enclosed type: +14°
to 104°F (–10° to +40°C) Open chassis
Environmental type: +14° to 122°F (–10° to +50°C) (not fro-
Conditions zen)
Storage Temperature –4° to 140°F (–20° to +60°C)
*4
Humidity 90% RH (non-condensing)

Vibration 9.81 m/s2 (1 G) less than 20 Hz, up to 0.2 G at 20 to 50 Hz
* Standard 4-pole motor is used for max applicable motor output.
*2 Allowable values for the applications not requiring overload.
*3 For Models of 4.1 kVA or less, continuous system operation during power loss less than 1 sec. Two seconds ride-thru available as option.
*4 Temperature during shipping (for short period)
14
Inverter Model 380 to 460 V
3G3IV A4004 A4007 A4015 A4022 A4037 A4055 A4075 B4110 B4150 B4180 B4220 B4300 B4370 B4450 B4550 B4750 B411K B416K B418K B422K B430K
Max. Applica- Rated output 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 150 200 250 300 400
ble Motor Out-
Out (0.4) (0.75) (1.5) (2.2) (3.7) (5.5) (7.5) (11) (15) (18.5) (22) (30) (37) (45) (55) (75) (110) (160) (185) (220) (300)
putt HP (kW)*
Max. continuous --- --- --- --- --- --- --- --- --- --- --- --- --- --- 100 150 200 250 300 400 500
output (75) (110) (160) (185) (220) (300) (355)
Inverter Capacity 1.4 2.2 3.4 4.1 6.9 10.3 13.7 20.6 27.4 34 41 54 68 82 110 140 200 250 290 380 510
KVA
Rated Output 1.6 2.6 4.0 4.8 8 12 16 24 32 40 48 64 80 96 128 165 224 300 340 450 600
Current A
Max. Continuous 1.8 2.9 4.5 5.4 9 13.5 18 27 36 45 54 72 90 108 144 180 252 337 380 506 675
Output Output Current
Characteristics *2 A
Max. Output Volt- 3-Phase, 380/400/415/440/460 V (Proportional to input voltage)
age
Rated Output 50, 60, 72, 90, 120, 180 Hz (up to 400 Hz available)
Frequency
Rated Input Volt- 3-Phase, 380/400/415/440/460 V, 50/60 Hz
age and Frequen-
cy
Allowable Voltage ±10%
Power Supply Fluctuation
Allowable Fre- ±5%
quency Fluctua-
tion
Control Method Sine wave PWM
Frequency Con- 0.1 to 400 Hz
trol Range
Frequency Accu- Digital command: 0.01% (+14° to 104°F/–10° to 40°C) Analog command: 0.1% (77° ±18°F/25° ±10°C)
racy
Frequency Reso- Digital operator reference: 0.1 Hz. Analog reference: 0.06 Hz/60 Hz
lution
Output Frequen- 0.01 Hz (1/30000)
Control cy Resolution
Characteristics
Overload Capac- 150% rated output current for one minute 150% rated output current for one minute/110%
ity max. continuous output current for one minute
Frequency Set- 0 to 10 VDC (20 kΩ), 4 to 20 mA (250 Ω) 0 to ±10 V (OPTIONAL)
ting Signal
Accel/Decel Time 0.1 to 6000 sec (Accel/Decel time setting independently)
Braking Torque Approx. 20%
No. of V-f Pat- 4: For general purpose 4: For high starting torque 1: For adjustable pattern 4: For fans and pumps 3: 4: For general purpose 4: For high starting torque
terns (Total of 16) For machine tools. 4: For fans and pumps 3: For machine tools.
Motor Overload Electronic thermal overload relay
Protection
Instantaneous Motor coasts to stop at approx. 200% rated current.
Overcurrent
Blown Fuse Pro- Motor coasts to a stop by blown-fuse.
tection
Overload Motor coasts to a stop after 1 minute at 150% rated output current. Motor coasts to a stop for 1 minute at 150% rated
output current/motor coasts to a stop for 1 minute
at 110% max. continuous output current.
Protective Overvoltage Motor coasts to a stop if converter output voltage exceeds 800 V (700 V).*3
Functions
Undervoltage Motor coasts to a stop if converter output voltage drops to 420 V or below.
Momentary Pow- Immediately stop by 15 ms and above momentary power loss. (Continuous system operation during power loss less than 2 sec is equipped as stan-
er Loss dard.)*4 Setting made before shipment.
Fin Overheat Thermostat
Stall Prevention Stall prevention at acceleration/deceleration and constant speed operation
Ground Fault Provided by electronic circuit
Power Charge In- Charge lamp stays ON until bus voltage drops below 50 V.
dication
Location Indoor (protected from corrosive gases and dust)
Ambient Temper- +14° to 104°F (–10° to +40°C) (not frozen) Enclosed type, totally-enclosed type: +14° to
ature 104°F (–10° to +40°C) Open chassis type: +14°
to 122°F (–10° to +50°C) (not frozen)
Environmental
Conditions Storage Temper- –4° to 140°F (–20 to +60°C)
ature *5
Humidity 90% RH (non-condensing)
Vibration 9.81 m/s2 (1 G) less than 20 Hz, up to 0.2 G at 20 to 50 Hz
* Standard 4-pole motor is used for max applicable motor output.
*2 Allowable values for the applications not requiring overload.
*3 800 V for input voltage (Cn-01) more than 400 V and 700 V for less than 400 V.
*4 For Models of 4.1 kVA or less, continuous system operation during power loss less than 1 sec. Two seconds ride-thru available as option.
*5 Temperature during shipping (for short period)
15
Protective Enclosures
SYSDRIVE 3G3IV Enclosures (Specify the enclosure type when ordering.)
Max. Applicable Motor
Max
Voltage Inverter Capacity Model Open Chassis Type (IEC IP00) Enclosed Type (NEMA 1)
Output HP (kW)
kVA
0.5 (0.4) 1.4 3G3IV-A2004-j Available by removing the upper
u er Conform to NEMA 1.
1 (0.75) 2.1 3G3IV-A2007-j andd llower cover off enclosed
l d
type.
2 (1.5) 2.7 3G3IV-A2015-j
3 (2.2) 4.1 3G3IV-A2022-j
5 (3.7) 6.9 3G3IV-A2037-j
7.5 (5.5) 10.3 3G3IV-A2055-j
10 (7.5) 13.7 3G3IV-A2075-j
15 (11) 20.6 3G3IV-B2110-j Conform to IEC IP00. ---
200 to 230 V
20 (15) 27.4 3G3IV-B2150-j
25 (18.5) 34 3G3IV-B2185-j
30 (22) 41 3G3IV-B2220-j
40 (30) 54 3G3IV-B2300-j
50 (37) 68 3G3IV-B2370-j
60 (45) 78 3G3IV-B2450-j
75 (55) 95 3G3IV-B2550-j
100 (75) 130 3G3IV-B2750-j
0.5 (0.4) 1.4 3G3IV-A4004-j Available by removing the upper
u er Conform to NEMA 1.
1 (0.75) 2.2 3G3IV-A4007-j andd llower cover off enclosed
l d
type.
2 (1.5) 3.4 3G3IV-A4015-j
3 (2.2) 4.1 3G3IV-A4022-j
5 (3.7) 6.9 3G3IV-A4037-j
7.5 (5.5) 10.3 3G3IV-A4055-j
10 (7.5) 13.7 3G3IV-A4075-j
15 (11) 20.6 3G3IV-B4110-j Conform to IEC IP00. ---
20 (15) 27.4 3G3IV-B4150-j
25 (18.5) 34 3G3IV-B4185-j
380 to 460 V 30 (22) 41 3G3IV-B4220-j
40 (30) 54 3G3IV-B4330-j
50 (37) 68 3G3IV-B4370-j
60 (45) 82 3G3IV-B4450-j
75 (55) 110 3G3IV-B4550-j
100 (75) 140 3G3IV-B4750-j
150 (110) 200 3G3IV-B411K-j
200 (160) 250 3G3IV-B416K-j
250 (185) 290 3G3IV-B418K-j
300 (220) 380 3G3IV-B422K-j
400 (300) 510 3G3IV-B430K-j
ENCLOSURES
Open Chassis Type (IEC IP00) Enclosed Type (NEMA 1)
Mounted in a customer’s enclosure. Constructed so that Provides a clean, and ventilated environment within the en-
openings do not permit direct or inadvertent access to live closure. Front and rear panels are firmly secured (e.g.
parts by personnel. front, rear, right, left, top, bottom). Openings provided for
ventilation, etc. are small enough to prevent inadvertent ac-
cess by personnel
MODEL DESIGNATION
3G3IV-A2004-EV1
V2: Version capable of communicating with PC
Inverter E: European specifications (optional card required)
blank: Japanese specifications
Specifications
A: Enclosed wall- Applicable maximum motor output
mounting 004: 0.4 kW
B: Panel-mounting 007: 0.75 kW
Voltage
P: Option to
2: 200 V
30K: 300 kW
4: 400 V
16
DIMENSIONS: INCH (mm)
200 to 230 V
0.5 to 2 HP (0.4 to 1.5 kW) (Model 3G3IV-A2004-j to 15 HP (11 kW) (Model 3G3IV-B2110-j)
A2015-j) Enclosed Wall-mounted Type Open Chassis Type
4-0.236(M6) DIA 4-0. 236(M6) DIA
MTG. HOLES FACE PLATE MTG. HOLES
UPPER FACE PLATE
COVER
Approx. CONTROL
CIRCUIT
GROUNDING Weight MAIN CIRCUIT GROUND- TERMINAL
TERMINAL M4 TERMINAL M6 ING TER- M4
9 lb (4 kg) MINAL M8
3-35 dia: CABLE ENTRY KNOCK OUT
Note: To use the unit in
the panel, remove
Approx. Weight:
the upper and 42 lb (19 kg)
lower covers.
3 to 5 HP (2.2 to 3.7 kW) (Model 3G3IV-A2022-j to 20 HP (15 kW) (Model 3G3IV-A2150-j)
A2037-j) Enclosed Wall-mounted Type Open Chassis Type
4-0. 236(M6) DIA
MTG. HOLES
4-0.236(M6) DIA MTG. HOLES
GROUNDING MAIN CIR- Approx. CONTROL

CIRCUIT
TERMINAL M4 CUIT TERMI- GROUNDING
NAL M4 Weight TERMINAL M8
MAIN CIR- TERMINAL
CUIT TERMI- M4
3-35 dia: CABLE ENTRY KNOCK OUT 15 lb (7 kg) NAL M8

the panel, remove
Approx. Weight:
lower covers.
7.5 to 10 HP (5.5 to 7.5 kW) (Model 3G3IV-A2055-j to 25 to 30 HP (18.5 to 22 kW) (Model 3G3IV-A2185-j to
A2075-j) Enclosed Wall-mounted Type A2220-j) Open Chassis Type
4-0.236(M6) DIA 4-0.236(M6) DIA
MTG. HOLES MTG. HOLES
FACE PLATE UPPER COVER FACE PLATE
COOLING
FAN
Approx.
GROUNDING TERMINAL M5 Weight: MAIN CIR-
LOWER COVER GROUNDING MAIN CIR- CUIT TERMI-
3-44 dia. CABLE ENTRY KNOCK OUT 22 lb (10 kg) TERMINAL M8 CUIT TERMI- NAL M4
NAL M4

the panel, remove
Approx. Weight:
lower covers.
17
200 to 230 V
60/75 HP (45/55 kW) (Model 3G3IV-B2450-E to 100 HP (75 kW) (Model 3G3IV-B2750-E)
B2550-E) Open Chassis Type Open Chassis Type
Four, M10 dia. mtg. holes
150 min.
65 min.
(20)
65 min.
Front cover AIR
Four, M10 dia. mtg. holes Front cover
150 min.
100 min. 30 min. AIR
10
Digital
Control Operator Cooling fan
1245
1280
terminal
M3.5
Control
terminal
M4
780
800
Control
terminal
Cooling fan
M3.5 4 59 Digital
113
Operator 58.5 133.5
Control
terminal
M4
152 113
455
10
150 min.
375
186
150 min.
50 50
475 550
15.0
90 25 25
Grounding terminal M8 Main terminal M10
90° 600
open 150.5
480 max. Main terminal M12 Grounding terminal M8
695 max.
280 max.
90°
Approx. Weight: 65 kg open
70 906 max. 537.6 max.
Approx. Weight: 153 kg
297.0
453 max.
150.5
40 HP (30 kW) (Model 3G3IV-B2300-E) 50 HP (37 kW) (Model 3G3IV-B2370-E)
Open Chassis Type Open Chassis Type

150 min.
150 min.
30 min. 30 min. AIR 100 min. 30 min.
10
AIR
Front cover
10
Control Digital
terminal Operator
M3.5 Digital
59 Control Operator Cooling fan
Control Cooling fan terminal
780
800
655
675
terminal M3.5
81.5 59
M4 83
Control
113
terminal
M4
152 113
211.5
150 min.
150 min.
10
315 185 375

10
55 55 50 50
90 Grounding terminal M8 475 186
425 90
Grounding terminal M8 Main terminal M10 90°
Main terminal M10
430 max. open
480 max.
695 max.
280 max.
280 max.
70
18
380 to 460 V
0.5 to 3 HP (0.4 to 2.2 kW) (Model 3G3IV-A4004-j to 25 to 30 HP (18.5 to 22 kW) (Model 3G3IV-B4185-j to
A4022-j) Enclosed Wall-mounted Type B4220-j) Open Chassis Type
4-0.236(M6) DIA FACE PLATE 4-0.236(M6) DIA
UPPER COVER FACE PLATE
COOLING
FAN
Approx. Weight: CONTROL CIR-

GROUNDING
TERMINAL M4
15 lb (7kg) GROUNDING
TERMINAL M8
CUIT TERMINAL
MAIN M4
CIRCUIT
TERMINAL M6
90° OPEN
3-44 dia. CABLE ENTRY KNOCK OUT
the panel, remove
the upper and Approx. Weight:
70 lb (32 kg)
lower covers.
5 to 10 HP (3.7 to 7.5 kW) (Model 3G3IV-A4037-j to 40 to 50 HP (30 to 37 kW) (Model 3G3IV-B4300-j to
A4075-j) Enclosed Wall-mounted Type B4370-j) Open Chassis Type
4-0.236(M6) DIA 4-0.236(M6) DIA
FACE PLATE
COOLING
FAN
GROUNDING LOWER COVER

TERMINAL M4 MAIN CIRCUIT
TERMINAL M4
Approx. Weight:
22 lb (10 kg) GROUNDING TERMINAL M8 CONTROL
THREE, 44DIA. CABLE ENTRY KNOCK OUT MAIN CIRCUIT CIRCUIT TER-
TERMINAL M8 MINAL M4

the panel, remove MODEL WEIGHT
the upper and 3G3IV-B4300-j 93 lb (42 kg)
lower covers. 3G3IV-B4370-j 99 lb (45 kg)
15 to 20 HP (11 to 15 kW) (Model 3G3IV-B4110-j to 60 HP (45 kW) (Model 3G3IV-B4450-j)
B4150-j) Enclosed Wall-mounted Type Open Chassis Type
4-0.236(M6) DIA
MTG. HOLES 4-0.236(M6) DIA
MTG. HOLES
FACE PLATE FACE PLATE
GROUNDING CONTROL
CIRCUIT TIR-
MAIN CIRCUIT TERMINAL
MINAL M4
TERMINAL M5 M8
90° OPEN
GROUNDING TERMINAL M8 CONTROL CIRCUIT TERMINAL M4
MAIN CIRCUIT TERMINAL M8
MODEL WEIGHT
Approx. Weight:
3G3IV-B4110-j 46 lb (21 kg) 165 lb (75 kg)
3G3IV-B4150-j 48 lb (22 kg)
19
380 to 460 V
75 to 100 HP (55 to 75 kW) (Model 3G3IV-B4550-E to 150 HP (110 kW) (Model 3G3IV-B411K-E)
B4750-E) Open Chassis Type Open Chassis Type
(12.5)
Front cover
105 min.
(12.5)
100 min. 30 min.
105 min.
30 min. AIR
100 min. AIR
Control
Cooling fan terminal Cooling fan
Control Digital
circuit 20 58.5 Operator
circuit 58.5 Digital M3.5
termi- 28
900
925
Operator
900
925
113
nal
113
M3.5
Grounding terminal Grounding terminal
349
349
M8 M8
150 min.
150 min.
475
50 475 50 50
50 575
12.5
575 167 109
12.5
Main circuit terminal M10 217 109

Main circuit terminal M10 90°
Control circuit terminal M4 Control circuit terminal M4
90° open
open 580 max.
790 max.
580 max.
840 max.
Model Approx. weight
280
3G3IV-B4550 88 kg.
330
70
3G3IV-B4750 92 kg.
200 HP (160 kW) (Model 3G3IV-B416K-E) 250/300 HP (185/220 kW) (Model 3G3IV-B418K-E to
Open Chassis Type B422K-E) Open Chassis Type
Four, M12 dia. mtg. holes Front cover Six, M12 dia. mtg. holes
150 min.
65 min. 65 min. 1084

(20)
AIR Front cover
150min.
50 285 565 50
25
AIR
Cooling fan 70 Digital 70

Control Digital Operator 58.5 Cooling fan
1325
circuit Operator
311.5
1360
Control circuit terminal
1400
1450
113
terminal M4 M3.5 Control circuit
113
terminal M3.5
Main circuit
717.5
Grounding terminal M16
terminal M8
50
305-500 min.
150 min.
550 440 310

25
25 Wiring
950 100
15
600 25 space
Main circuit terminal M12 Grounding terminal 139 150.7
90° Control circuit
M8
open terminal M4
537.6 956
906 max.
297.0

347
455

453
150.7
103
400 HP (300 kW) (Model 3G3IV-B430K-E)

Open Chassis Type
Six, M12 dia. mtg. holes
1094 Front cover
25
150 max.
298 575 32
55 AIR
Digital
Operator
70 70
58.5
Control circuit 342
1600
terminal M3.5
113
1550
Cooling fan
Main circuit
terminal M16
Grounding
terminal M8
855
410 min.
440 310 106 Wiring

25
960 space
Control circuit terminal M4

966 max.
347
455
20
LIST OF MAIN DIMENSIONS
Dimensions: Inch (mm)
*The dimensions to the left shows Model

H1 H 3G3IV-A2075-E
**Remove the upper and lower covers of
the enclosed type units for the shaded
areas.
W1
W D
4-d DIA MTG. HOLES
21
Dimensions in mm (inch) Approx.
Voltage Enclos re
Enclosure Model 3G3IV
3G3IV-jjjj-j
jjjj j weight
W H D W1 H1 d kg (lb)
A2004, A2007, A2015 205 305 130 180 285 M6 4 (9)
(8.07) (12.01) (5.12) (7.09) (11.22)
A2022, A2037 205 305 165 180 285 M6 7 (15)
(8.07) (12.01) (6.50) (7.09) (11.22)
A2055, A2075 205 355 200 180 335 M6 10 (22)
(8.07) (14.00) (7.87) (7.09) (13.19)
B2110 250 500 240 200 485 M6 19 (42)
(9.84) (19.69) (9.45) (7.87) (19.09)
B2150 325 550 245 275 535 M6 24 (53)
Open (12.79) (21.65) (9.65) (10.83) (21.06)
chassis
type B2185, B2220 325 550 255 275 535 M6 32 (70)
(12.79) (21.65) (10.04) (10.83) (21.06)
200 to B2300 425 675 280 315 655 M8 51 (112)
230 V (16.73) (26.57) (11.02) (12.40) (25.79)
B2370 475 800 280 375 780 M10 59 (130)
(18.70) (31.50) (11.02) (14.76) (30.71)
B2450, B2550 475 800 280 375 780 M10 65 (143)
(18.70) (31.50) (11.02) (14.76) (30.71)
B2750 600 1,280 453 550 1,245 M12 153 (337)
(23.62) (50.39) (17.83) (21.65) (49.02)
A2004, A2007, A2015 205 305 130 180 285 M6 4 (9)
(8.07) (12.01) (5.12) (7.09) (11.22)
Enclosed A2022, A2037 205 305 165 180 285 M6 7 (15)
type (8.07) (12.01) (6.50) (7.09) (11.22)
(NEMA 1)
A2055, A2075 205 355 200 180 335 M6 10 (22)
(8.07) (14.00) (7.87) (7.09) (13.19)
A4004, A4007, A4015, A4022 205 355 165 180 335 M6 7 (15)
(8.07) (14.00) (6.50) (7.09) (13.19)
A4037, A4055, A4075 205 355 200 180 335 M6 10 (22)
(8.07) (14.00) (7.87) (7.09) (13.19)
B4110, B4150 250 500 255 200 485 M6 22 (48)
(9.84) (19.69) (10.04) (7.87) (19.09)
B4180, B4220 325 550 255 265 535 M6 32 (70)
(12.79) (21.65) (10.04) (10.43) (21.06)
B4300, B4370 350 725 280 250 705 M8 45 (99)
(13.78) (28.54) (11.02) (9.84) (27.76)
B4450 500 925 280 400 900 M10 75 (165)
Open (19.69) (36.42) (11.02) (15.75) (35.43)
chassis
type B4550 575 925 280 475 900 M10 88 (194)
380 to (22.64) (36.42) (11.02) (18.70) (35.43)
460 V B4750 575 925 280 475 900 M10 92 (203)
(22.64) (36.42) (11.02) (18.70) (35.43)
B411K 575 925 330 475 900 M10 104 (229)
(22.64) (36.42) (12.99) (18.70) (35.43)
B416K 600 1,360 453 550 1,325 M12 170 (374)
(23.62) (53.54) (17.83) (21.65) (52.17)
B418K, B422K 950 1,450 435 --- 1,400 M12 360 (793)
(37.40) (57.09) (17.13) (55.12)
B430K 960 1,600 455 --- 1,550 M12 420 (925)
(37.97) (62.99) (17.91) (61.02)
A4004, A4007, A4015, A4022 205 355 165 180 335 M6 7 (15)
Enclosed (8.07) (14.00) (6.50) (7.09) (13.19)
type
(NEMA 1) A4037, A4055, A4075 205 355 200 180 335 M6 10 (22)
(8.07) (14.00) (7.87) (7.09) (13.19)
22
Easy Modification to Gasketed Cabinet Inverter Unit Cooling
Open chassis cabinet incorporating heat sink can be easily changed to Fin Dimensions
5.9 in (150 mm)

gasketed enclosure by relocating the heat sink outside the casting and PANEL
gasketing the mounting face.
or more
PANEL
131°F UPPER COVER

+55°C COOLING COOLING
UPPER PART AIR TEMPERATURE
+14 TO 131°F, –10 TO +55°C FIN FIN
Remove the upper and lower covers for the models of
COOLING FIN 10HP (7.5 kW) or less in 200 V and 400 V classes.
RUBBER
COVER MTG. SCREW BUSH-
OPEN CHASSIS UPPER COVER
TYPE INVERTER ING
5.9 in (150 mm)

LOWER COVER
or more
INVERTER INLET L L
TEMPERATURE +14
113°F TO 113°F, –10 TO 45°C
+45°C
PERIPHERAL TEMPER-
ATURE +40°C 104°F
LOWER COVER 0.5 to 2 HP 25 to 400 HP
0.4 to 15 kW 18.5 to 300 kW
200 to 230 V
Model 3G3IV-jjjj-j A2004 A2015 A2022 A2055 B2110 B2150 to B2030 to B2075
A2007 A2037 A2075 B2220 B2055
Cooling fin Dimensions L 31 (1.22) 31 (1.22) 40 (1.57) 65 (2.56) 105 (4.13) 86 (3.39) 90 (3.54) 150.7
max. mm (inch) (5.93)
Number of rubber bushings --- 4 6 2 --- --- --- ---
200 to 230 V
Model 3G3IV-jjjj-j A4004 A4037 B4110 B4185 B4300 B4450 B4550 B416 B418K
to to B4150 B4220 B4370 to to
A4022 A4075 B411K B430K
Cooling fin Dimensions L 40 (1.57) 65 (2.56) 66 (2.60) 86 (3.39) 106 109 109 150.7 103
max. mm (inch) (4.17) (4.29) (4.29) (5.93) (4.06)
Number of rubber bushings --- 2 --- --- --- --- --- --- ---
Note: For installation on a totally-enclosed type control panel, rubber bushing may be required depending on the model.
Procure necessary rubber bushings separately.
23
DIGITAL OPERATOR FUNCTIONS
Mode Display LED
Red lamp lights in DRIVE mode and goes out in
PRGM mode.
Red lamp lights at FWD run.
Red lamp lights at REV run.
Red lamp lights when controlled by external terminal commands.

SEQ: When RUN/STOP signal is through terminals.
REF: When frequency ref. is through terminals.
Display
Displays set value of each function or monitoring values
such as frequency and output current. (5 digits)
Mode Selection Key

Depressing this key changes mode. (DRIVE or PRGM)
Display Selection Key

Depressing this key changes the display.
See next page for explanation.
Read/Write Key
Depressing this key recalls and displays indicated data from memory.
Depressing the second time enters displayed data into memory.
Numeral Change Key

Changes numeral such as set values and constant signals.
: Increment key
: Decrement key
Digit Selection Key

Selects numerical digits.
This key resets operation at faults.
Run Command Key

Run command key to operate by digital operator.
Effective only in drive mode.
STOP command is input. (Motor stops in either mode.)
Red lamp lights by depressing STOP.
Selects FWD or REV run.

Effective only in DRIVE mode.
While depressing this key, jog speed is selected.

Effective only in DRIVE mode.
24
DIGITAL OPERATOR FUNCTIONS
• Integrated monitoring facility guarantees safe • Monitor Items Display Procedure

operation
Un-jj EXAMPLE OF DISPLAY

Monitor Item LED Indication
Indication of fault that occurred
01 Frequency Reference 20. 00 KEY OPERATION
before power was turned off
02 Output Frequency 20. 00

DSPL Indication of frequency reference value
03 Output Current 12. 5a
(Un-01)
04 Voltage Command 200U
DSPL indication of output frequency
05 DC Voltage (VPN) pn270 (Un-02)
06 Output Power (±display) – 2. 5 DSPL Indication of output current
(Un-03)
07 Status of Input Terminal (11111111
DSPL Indication of fault that occurred
08 Status of Output Terminal % 111 before power was turned off
09 Check of LED 88888

DSPL Indication of monitored Un-jj
10 PROM No. 10013

DSPL Reference and setting of An-jj
• Example of operation with digital operator (with

preset factory setting) DSPL Reference and setting of bn-jj
Operator
POWER SUPPLY Display
ON
FREQUENCY
REFERENCE
VALUE DISPLAY Depress DSPL key to display frequency reference
• Switching between the DRIVE/PRGM (pro-
value. gram) Mode (The mode can be switched only
FREQUENCY
when the machine is stopped.)
REFERENCE Select a digit by RESET key and set by or key.
VALUE SET
KEY OPERATION
SET VALUE
Depressing DATA key to set values.
WRITE-IN PRGM
ENTER (Stops for 2 sec.) PRGM mode PRGM mode
DRIVE
(The numbers stop blinking for approx. 2 sec.)
DRIVE lamp DRIVE lamp
goes off. goes on.
Normal operation
(Blinks again.)
Frequency reference
DSPL
(An-jj)
ROTATING FWD FWD REV
DIRECTION SET Select motor rotating direction by key.
REV
(Typical FWD run) Control parameter
(Rotating direction selected here is displayed on the digital DSPL Frequency reference (An-jj)
(bn-jj)
operator.) and control parameter (bn-jj)
can be changed even in the drive
mode (during operation).
System parameter
DSPL
(Sn-jj)
OUTPUT
FREQUEN- Change to output frequency display by DSPL key.
CY DISPLAY
Control parameter
DSPL
(Cn-jj)
OPERATION
CHECK Check motor operation by JOG key.
RU Start the operation by RUN key.

N
(Increased to 60 Hz)
STOP Stop the operation by STOP key.

• Changing the Control Parameter
(Decreased to 0.0 Hz)
Example of change of system parameter Sn-04
INV. OUTPUT FREQUENCY KEY OPERATION DIGITAL OPERATOR INDICATION
RUN KEY
STOP KEY STOP KEY DSPL
FREQUENCY SET
DATA
RUN ENTER
LAMP
STOP
LAMP
RESET
: LIGHT : BLINK : LIGHT OFF
The RUN and STOP lamps goes on/off and blinks according to DATA
ENTER
operation state.
25
OPERATION MENU
SYSTEM CONSTANTS Sn-jj
Function Factory Setting
Function Sn
Sn- Data Name
jj 4th 3rd 2nd 1st 4th- 3rd- 2nd- 1st-
digit digit digit digit digit digit digit digit
Reference Set 01 Inverter Capacity Inverter capacity selected* --

Constant 02 V/f V/f pattern selected 0 1
Display of Operator 0000 Setting and reading of An-jj, bn-jj, Sn-jj, Cn-jj enabled 0 0 0 0
0101 Setting and reading of An-jj,: reading of bn-jj, Sn-jj, Cn-jj enabled
Operator status 03
Constants Initialization 1110 NVRAM initialization (Multi-function terminals are set prior to shipping)
1111 NVRAM initialization (3 WIRE sequence)
Master frequency reference by analog input of external terminals --- --- --- 0 0 0 1 1
13, 14
Operation
O eration Method Select Master frequency reference from keypad --- --- --- 1
External terminal operation effective (start/stop, etc) --- --- 0 ---
Run Mode 04 Keypad operation effective --- --- 1 ---
Selection 1
RAMP stop 0 0 --- ---
Coasting to stop 0 1 --- ---
Stopping Method select
Full-range DC injection braking stop 1 0 --- ---
Coasting stop (timer function provided) 1 1 --- ---
Keypad STOP key effective during operation. --- --- --- 0 0 0 0 0
Priority of stopping
Keypad STOP key not effective during operation. --- --- --- 1
REV run enabled --- --- 0 ---
Run Mode 05 Prohibition of REV run
Selection 2 REV run disabled --- --- 1 ---
Analog output at terminals 21, 22 is proportional to output frequen- 0 --- --- ---
Analog Monitor Output
Out ut cy.
Analog output at terminals 21, 22 is proportional to output current. 1 --- --- ---
0.2 sec. S-curve --- --- 0 0 0 0 0 0
Run Mode S-curve at accel/decel No S-curve --- --- 0 1

Selection 3 06 time 0.5 sec. S-curve --- --- 1 0
1.0 sec. S-curve --- --- 1 1
Overtorque detection not enabled --- --- --- 0 0 0 0 0
Overtorque detection enabled --- --- --- 1
Enable only if at set speed --- --- 0 ---
Run Mode 07 Overtorque Detection Enable during operation (except during DC injection) --- --- 1 ---
Selection 4
Operation continued after overtorque is detected --- 0 --- ---
Coasts to stop of overtorque is detected --- 1 --- ---
Not used 0 --- --- ---
08 Ref-
Priority of Frequency Ref Run by option card frequency reference input --- --- --- 0 0 0 0 0
(Wh input
erence (When i t option
ti
Run by inverter operator or control circuit terminal input run com- --- --- --- 1 0 1 0 0
card is used)
mand input
Priority of Run Command Run by option card run command input --- --- 0 ---
(Wh iinputt option
(When ti card
d is
i
Operation Mode Run by inverter operator or control circuit terminal input run com- --- --- 1 ---
used)
Select mand input
Sto ing Method Selec-
Stopping Selec Ramp to a stop (decel time: bn-02) 0 0 --- ---
ti att C
tion Communication
i ti IIn-
Coasting to stop 0 1 --- ---
terface Card (SI-B) Com-
munication Error Ramp to a stop (decel time: bn-04) 1 0 --- ---
Operation to continue 1 1 --- ---
09 Analog Output Selection Item to analog output (terminals 21-22) depends on Sn-05 4th digit --- --- --- 0 0 0 0 0
Method and Sn-09 2nd digit
Item to analog output (terminals 21-22) is set by communication --- --- --- 1
O eration Mode
Operation interface card (SI-B).
S
Select Analog Monitor Selection Selection of item to analog output (terminals 21-22) See note. --- --- 0 ---
Selection of item to analog output (terminals 21-22) See note. --- --- 1 ---
--- --- 0 0 --- ---
Stall prevention during acceleration enabled --- --- --- 0 0 0 0 0
Stall prevention during acceleration disabled --- --- --- 1
Protection Section Stall prevention during deceleration enabled --- --- 0 ---
10 Stall Prevention
1 (stall prevention) Stall prevention during deceleration disabled --- --- 1 ---
Stall prevention during running enabled --- 0 --- ---
Stall prevention during running disabled --- 1 --- ---
All items shaded must be set before starting operation.

Note: 1. Differs according to an Inverter capacity.
2. Initialization (Sn-03=1110, 1111)
After depressing the ENTER key, input the initial value of An-jj, bn-jj, Sn-jj, Cn-jj (except Sn-01, Sn-02) into NV-
RAM. When the value is written without an error, End is displayed. When the value is written with an error, Err is displayed. The
values of Sn-15 to Sn-18 differs shown below between initializations with Sn-03=1110 and with Sn-03=1111.
Operation when transmission error is detected (when option card is installed.
26
OPERATION MENU
Function Factory Setting
Function Sn
Sn– Data Name
jj 4th 3rd 2nd 1st 4th- 3rd- 2nd- 1st-
digit digit digit digit digit digit digit digit
No DB protection calculated or provided by inverter --- --- --- 0 0 0 0 0
DB resistor Protection provided for OMRON internal DB resistor only, if in- --- --- --- 1
stalled
Fault Contact during Auto Fault contact is not energized during auto reset/restart operation --- --- 0 ---
Protection
Section 2 11 Reset/Restart Operation Fault contact is energized during auto reset/restart operation --- --- 1 ---
Momentary Power Loss Operation stopped by momentary power loss detection --- 0 --- ---
Protection Operation continues during momentary power loss --- 1 --- ---
--- Not used 0 --- --- ---
External Fault Signal External fault input; Normal open-contact input --- --- --- 0 0 1 0 0
Level External fault input; Normal close-contact input --- --- --- 1
Receiving External Fault External fault signal; always detected --- --- 0 ---
Signal External fault signal; detected while running only --- --- 1 ---
Protection 12
Section 3 Ramp stop (major fault) 0 0 --- ---
Coasting to stop (major fault) 0 1 --- ---
Processing at External
Fault Detection Emergency stop (major fault): decelerates to stop by emergency 1 0 --- ---
stop time (bn-04 set value)
Operation to continue (minor fault) 1 1 --- ---
--- 13 --- Not used --- --- --- --- 0 0 0 0
Electronic thermal motor protection effective --- --- --- 0 0 0 0 0
Protection Motor Protection Electronic thermal motor protection ineffective --- --- --- 1
Section 5 14 (Electronic Thermal) Electronic thermal characteristics are in accordance with standard motor --- --- 0 ---
Electronic thermal characteristics are in accordance with constant torque motor --- --- 1 ---
Set Data
15 Terminal 5 Function 00-FF Selects terminal 5 function (factory set for multi-step speed reference 1) 0 3
Input 16 Terminal 6 Function 00-FF Selects terminal 6 function (factory set for multi-step speed reference 2) 0 4
Signal
17 Terminal 7 Function 00-FF Selects terminal 7 function (factory set for jog frequency reference) 0 6
Multi- 18 Terminal 8 Function 00-FF Selects terminal 8 function (factory set for internal base block by NO contact input) 0 8
function
Section Analog 19 Multi-function Analog Input 00-FF Selects multi-function analog input (terminal 16) function 0 F
Input
20 Multi-function Output 1 00-FF Selects multi-function contact output (terminals 9, 10) function (factory set for during running) 0 0
Output 21 Multi-function Output 2 00-FF Selects multi-function open collector (terminal 25) function (factory set for zero speed) 0 1
Signal
22 Multi-function Output 3 00-FF Selects multi-function open collector (terminal 26) function (factory set for speed agreed setting) 0 2
Positive/negative values of frequency reference determine FWD/ --- --- --- 0 0 0 0 0
REV operation
25 Analog Reference Card Positive frequency reference value determine forward operation: --- --- --- 1
(PAI14B) negative = 0 output
Not used 0 0 0 ---
BCD input 1% Resolution 0 0 0 0 0 0 0 0
BCD input 0.1% Resolution 0 0 0 1
BCD input 0.01% Resolution 0 0 1 0
Digital
g Reference Card BCD input 1 Hz Resolution 0 0 1 1
26 refer
(PDI08) (Frequency refer-
ence set mode) BCD input 0.1 Hz Resolution 0 1 0 0
BCD input 0.01 Hz Resolution 0 1 0 1
BINARY input 255/100% 0 1 1 1
BINARY input (input value displayed in decimal on operator) 1 0 0 0
O tion Card
Option 1F 0 0 0 0 0 0 1 0
Function Section 6F 0 0 1 0
Pulse Monitor Card
27 (PPO36F) (No. of out ut
output 10 F 0 1 0 0
pulses)
l )
12 F 0 1 1 0
36 F 1 0 0 0
Output frequency (max. frequency/100%) --- --- 0 0 0 1 0 0
Output current (rated current/ 100%) --- --- 0 1
Channel
1 output
out ut Output voltage ref. (Input voltage/ 100%) --- --- 1 0
DC voltage (400 V/100% for 200 V class, 800 V/100% --- --- 1 1
Analog Monitor Card for 400 V class)
28
(PAO08, PAO12) Output frequency (max. frequency/100%) 0 0 --- ---
Output current (rated current/ 100%) 0 1 --- ---
Channel
2 output
out ut Output voltage ref. (Input voltage/ 100%) 1 0 --- ---
DC voltage (400 V/100% for 200 V class, 800 V/100% 1 1 --- ---
for 400 V class)
27
OPERATION MENU
CONTROL CONSTANTS Cn-jj
Function Cn-jj Data Name Set Unit Set Range Factory Setting
01 Input voltage 0.1 V 0.0 to 255.0 V (200 V) 200.0 V (200 V)
0.0 to 510.0 V (400 V) 400.0 V (400 V)
02 Max. frequency 0.1 Hz 50.0 to 400.0 Hz 60.0 Hz*2
03 Max. voltage 0.1 V 0.0 to 255.0 V (200 V) 200.0 V*2
0.0 to 510.0 V (400 V)
04 Max. voltage frequency 0.1 Hz 0.0 to 400.0 Hz 60.0 Hz*2
V/f pattern Setting
05 Mid. output frequency 0.1 Hz 0.0 to 400.0 Hz 3.0 Hz*2
06 Mid. output frequency voltage 0.1 V 0.0 to 255.0 V (200 V) 15.0 Hz*2
0.0 to 510.0 V (400 V)
07 Min. output frequency 0.1 Hz 0.0 to 400.0 Hz 1.5 Hz*2
08 Min. output frequency voltage 0.1 V 0.0 to 255.0 V (200 V) 10.0 V*2
0.0 to 510.0 V (400 V)
Electronic thermal 09 Motor rated current 0.1 A *4 *1
Over-load relay ref.
Current
10 DC injection braking start frequency 0.1 Hz 0.0 to 10.0 Hz 1.5 Hz
11 DC injection braking current 1% 0 to 100%*6 50%
DC Injection Braking
12 DC injection braking time at stopping 0.1 sec 0.0 to 25.5 sec 0.5 sec
13 DC injection braking time at starting 0.1 sec 0.0 to 25.5 sec 0.0 sec
Frequency Limit Con-
Con 14 Frequency (speed) reference upper limit 1% 0 to 109% 100%
trol 15 Frequency (speed) reference lower limit 1% 0 to 109% 0%
16 Setting prohibit frequency 1 0.1 Hz 0.0 to 400.0 Hz 0.0 Hz
Frequency Jump
19 Setting prohibit frequency range 0.1 Hz 0.0 to 25.5 Hz 1.0 Hz
Operator Display 20 Operator display mode 1 0 to 39999 0
Change
S eed Agreed Detec-
Speed Detec 21 Up-to desired frequency setting 0.1 Hz 0.0 to 400.0 Hz 0.0 Hz
tion 22 Up-to frequency setting detection width/2 0.1 Hz 0.0 to 25.5 Hz 2.0 Hz
23 Carrier frequency upper limit 0.1 kHz 0.4 to 15.0 kHz *3
Carrier
C i F Frequency
24 Carrier frequency lower limit 0.1 kHz 0.4 to 15.0 kHz *3
Adjustment
25 Carrier frequency proportional gain 1 0 to 99 *3
26 Overtorque detection level 1% 30 to 200% 160%
Overtorque Detection
27 Overtorque detection time 0.1 sec 0.0 to 25.5 sec 0.1 sec
28 Stall prevention level during acceleration 1% 30 to 200% 170%
Stall Prevention 29 Constant HP area stall prevention limiter 1% 30 to 200% 50%
30 Stall prevention level during running 1% 30 to 200% 160%
Automatic reset & re- 36 No. of auto restart attempt 1 0 to 10 0
start operation
Momentary Power 37 Momentary power loss ride through time 0.1 sec 0.0 to 2.0 sec *1
Loss
38 Speed search deactivation current level 1% 0 to 200% 150%
Speed Search Control
39 Speed search decel time*7 0.1 sec 0.0 to 25.5 sec 2.0 sec
*1 Factory setting differs depending on inverter capacity (Sn-01 set value).
*2 Initial value differs depending on V/f (Sn-02 set value).
*3 Factory setting differs depending on main circuit transistors.
*4 Set in a range of 10 to 200% of inverter rated current.
*5 Motor rated current (Cn-09) is set as 100% level.
*6 For set value ≤ 50%: carrier frequency = 8 kHz For set value > 50%: carrier frequency = 1 kHz
*7 If set to zero, speed search will be disabled.
28
OPERATION MENU
FREQUENCY REFERENCES An-jj
These references are used during multi-speed operation. Set values of An-jj can be changed or read during running in
DRIVE mode.
List of An-jj
An-jj Data Name Unit Setting Range Factory Setting
01 Frequency reference 1 0.01 Hz 0.00 Hz to 400.00 Hz 0.00 Hz
09 Jog frequency reference 0.01 Hz 0.00 Hz to 400.00 Hz 6.00 Hz
Note: An-jj setting/reading units can be changed according to operator display mode (Cn-20) set values. The set unit at
factory setting is 0.01 Hz.
CONSTANTS TO CHANGE DURING RUNNING bn-jj

Set values of bn-jj can be changed or read during running in DRIVE mode.
List of bn-jj
bn-jj Data Name Unit Setting Range Factory Setting
01 Acceleration time 1 0.1 sec 0.0 to 6000.0 sec 10.0 sec
02 Deceleration time 1 0.1 sec 0.0 to 6000.0 sec 10.0 sec
03 Acceleration time 2 0.1 sec 0.0 to 6000.0 sec 10.0 sec
04 Deceleration time 2 0.1 sec 0.0 to 6000.0 sec 10.0 sec
05 Frequency reference gain 0.1% 0 to 1000.0% 100%
06 Frequency reference bias 1% –100 to 100% 0%
07 Torque compensation gain 0.1 0.0 to 9.9 1.0
08 Motor rated slip 0.1% 0.0 to 9.9%* 0.0%
09 Energy-saving level gain 1% 0 to 200% 80%
10 Monitor No. after turning on power --- 1 to 3 1
supply
11 Gain of analog output (ter. 21 and 0.01 0.00 to 2.55 1.00
22) and gain of channel 1 of
option card if installed
12 Gain of channel 2 of option card if 0.01 0.00 to 2.55 0.5
installed**
*Cn-04 is regarded as 100% level
**Effective for the installation of option 3G3IV-PAO08 and 3G3IV-PAO12
29
SELECTING AND SETTING FUNCTIONS
Operation Mode Selection Accel/Decel Time and Patterns

Item name Parameter Factory Item name
Parameter Factory
to be set Preset to be set Preset
Parameter write disable Sn-03 0000 Acceleration time 1 bn-01 10.0 s
Start/stop procedure Sn-04 0011 Deceleration time 1 bn-02 10.0 s
Reverse rotation prevention Sn-05 0000 Acceleration time 2 bn-03 10.0 s
• Parameter write disable Deceleration time 2 bn-04 10.0 s
Prevents operation error. V/f Pattern choice Sn-06 0000
• Each item can be set from 0.0 sec to 6000.0 sec.
Sn-03 = 0101
The set time indicates the interval required before the
maximum output frequency (Cn-02) is reached.
• Start/stop procedure
Control input can be selected from the digital operator Time marked with * can be set for two-step
Cn-02 switching using an external contact: Select
or the terminal strip. “3” as value for anyone of Sn-15 thru Sn-18.
FREQUENCY
[Example] Sn-18 = 7
OUTPUT
Sn-04 = xx00
0: Frequency command from ex- • Open: bn-01 and bn-02 are selected.
ternal terminal * * TIME
• Closed: bn-03 and bn-04 are selected.
bn-01 bn-02
1: Frequency command from the bn-03 bn-04
operator
0: Start/stop control from exter- • S curve non-linear accel/decel is possible.
nal terminal Sn-06 = xx00
1: Start/stop control by the oper- 00: 0.2 sec of non-linear accel/decel
ator 01: 0 sec of non-linear accel/decel
• Stop procedure 10: 0.5 sec of non-linear accel/decel
Stopping mode can be selected according to the 11: 1.0 sec of non-linear accel/decel
application. FORWARD ROTATION COMMAND
REVERSE ROTATION COMMAND
Sn-04 = 00xx ACCELERATION
DECELERATION
00:
Ramp to stop MINIMUM OUTPUT
FREQUENCY (Cn–07)
DC INJECTION BRAKING
AT STOP (Cn–12)
01:
Coasting to a stop OUTPUT FREQUENCY
DC INJECTION BRAKING
MINIMUM OUTPUT FREQUENCY
10:
Full-range DB stop (Cn–07) START FREQUENCY
(Cn–10)
11:
Coasting stop with timer (Re- S–curve characteristics are
indicated by circled points
startable after the deceleration
time set in bn-02 elapses.) Note: S-curve characteristics are not enabled at comple-
• Reverse rotation prevention tion of deceleration when the first and second digits
are 00.
Prevents accidental selection of reverse rotation.
Sn-05 = xx1x
Output Frequency Limit

Item name Parameter Factory
to be set Preset
Frequency (speed) com- Cn-14 100%
mand upper limit
Frequency (speed) com- Cn-15 0
mand lower limit
The upper and lower limits for the output frequency can
be clamped. When the lower limit is not 0, acceleration to
that lower limit set point begins immediately when the
start command is input.
OUTPUT
FREQUENCY
100%
Cn–14
Cn–15
Cn–07
0 100%
FREQUENCY COMMAND
30
ElectronicThermalOverloadFunction Carrier Frequency

Item name Parameter Factory Item name Parameter Factory
Motor type Sn-14 0000 Carrier frequency upper limit Cn-23 15.0 kHz
Motor rated current Cn-09 1.9 A* Carrier frequency lower limit Cn-24 15.0 kHz
The electronic thermal overload function prevents stan- Carrier frequency proportion- Cn-25 0
dard motors from overloading when the speed is reduced al gain
by the inverter. (No external thermal switch is necessary.) Changing the carrier frequency reduces RFI noise and
Set as follows:
leakage current without increasing motor noise.
Sn-14 = xx0x CARRIER FREQUENCY
0: Standard motors
1: Inverter duty motors Cn-23
Electronic thermal protection can be disabled by setting

Cn-25
“ Sn-14 = xxx1.” Cn-24
* The example represents YASKAWA 0.5 HP (0.4 kW), OUTPUT FREQUENCY

200 V, 4-pole motor. For a motor of another
manufacturer, set the nameplate value of the motor.
Rpm Indication (Monitoring)
V/F Characteristics to be set Preset
Item name Parameter Factory Operator monitor indication Cn-20 0
to be set Preset
The unit of speed indicated on the operator can be
V/F selection 3 Sn-14 0000 switched from the following: Hz, rpm, m/min, %, or any
V/f parameter Cn-02 to 08 See p. 26 other directly proportional value.
[Example] Cn-20 = 0: Hz display
15 patterns are offered. Optimum selection requires con- 1: % display
sideration of the load characteristics optional V/f pattern Number of motor poles: rpm display
setting (F for Sn-02) allows programming of custom V/f Other units with an arbitrary number of dig-
patterns. VOLTAGE
its such as m/min and m3/min can be used.
Cn-03 Application Load Characteristic

V/f
PATTERNS to be set Preset
Cn-06
V/f selection Sn-02 01
Select the following choice according to the purpose.
Cn-08
0 FREQUENCY Sn-02 = 00: 50 Hz constant torque load
Cn-07 Cn-05 Cn-04 Cn-02 01: 60 Hz constant torque load (factory setting)
05: 50 Hz variable torque load
07: 60 Hz variable load
Full-range Automatic Torque Boost 09: 50 Hz high starting torque load
0B: 60 Hz high starting torque load
to be set Preset
Torque compensation gain bn-07 1.0 Jog Operation
Automatic control of V/f ratio according to the load torque
ensures tripless operation and optimum output current. Item name Parameter Factory
Normally, no adjustment is necessary. Use this function to be set Preset
when especially high starting torque is required. Jog frequency An-09 6.00 Hz
VOLTAGE
Select the jog mode (con-

OUTPUT
100%
TORQUE nect terminals 11-7) and in- NORMAL
ROTATION 1
INCREASE
put the start signal. Inching
REVERSE
starts. Depressing the JOG ROTATION
key on the digital operator FREQUENCY TIME
performs the same opera- JOG SIGNAL
ON
tion. FORWARD RUN
TORQUE ROTATION SIGNAL ON
DECREASE REVERSE RUN ON
ROTATION SIGNAL
NORMAL FREQUENCY
31
9-step Speed Change Motor Stall Prevention Function

Multi-speed frequency com- An-01 to 09 See p. 29 Operation level for stall pre- Cn-28 170%
mand vention during acceleration
Multi-function command Sn-15 to 18 See p. 27 Operation level for stall pre- Cn-30 160%
Run selection Sn-04 0011 vention during operation
Multi-function analog input Sn-19 00 Operation level for stall pre- Sn-10 0000
vention during deceleration
Up to 9 steps of speeds can be set using signals from ex- • Stall prevention • Stall prevention
ternal terminals 5 to 8. This eliminate the need for an ana- during acceleration during operation
log signal thereby enabling operation simplified external MOTOR CURRENT MOTOR CURRENT
control. See the following example.
• Set An-01 to -09 according to run specifications. Cn-28 Cn-30
• Set Sn-04 = xxx1, Sn-19 = OF. OUTPUT FREQ.

TIME
OUTPUT FREQ.
TIME
FREQUENCY
FREQUENCY COMMAND 7
FREQUENCY
COMMAND COMMAND 6 FREQUENCY
COMMAND 8
FREQUENCY
COMMAND 5 (An-08)
FREQUENCY
COMMAND 4 (An-07) TIME
FREQUENCY (An-06) Suppresses acceleration rate
TIME
COMMAND 3 (An-05) during this time to prevent Reduces speed to prevent motor overload.
SUB SPEED JOG stall.
• Stall prevention during deceleration

(An-04)
FREQUENCY FREQUENCY
(An-03)
MAIN SPEED
FREQUENCY (An-02)
(An-09)
TIME
For 9-step speed
(An-01)
TERMINAL
Sn-04 = xxx1 Sn-10 = xx0x
NORMAL AND REVERSE
ROTATION COMMAND
Sn-15 = 03 0: Stall prevention during deceleration
MULTI SPEED Sn-16 = 04 enabled
COMMAND 1
MULTI SPEED
Sn-17 = 05 1: Stall prevention during deceleration
COMMAND 2
MULTI SPEED
Sn-18 = 06 disabled
COMMAND 3
JOG Sn-19 = 0F
FREQUENCY
Resonant Frequency Jump Control

DC Injection Braking
Item name Parameter Factory to be set Preset
to be set Preset Prohibited frequency 1 Cn-16 0.0 Hz
DC injection during stop Cn-10, 12 See p. 28 Prohibited frequency range Cn-19 1.0 Hz
DC injection at start Cn-07, 11, 13 See p. 28 Operation at the preset frequency will be eliminated. The
• DC injection braking during stop inverter will accel/decel through the prohibited region.
Prevents overrun at stop. (Exact position stop) This function is used to
• Starting DC injection braking during start avoid the resonance fre-
CN-19
SETTING PROHIBIT
FREQUENCY RANGE
Stops a coasting motor without tripping even when the direction quencies in the mechani-
of rotation is unknown. cal systems. INTERNAL Cn–16
FREQUENCY SETTING PROHIBIT
REF. FREQUENCY
FREQUEN-
FREQUEN- CY
CY
Cn-07
Cn-10 SETTING FREQUENCY REF.
TIME
TIME
CURRENT
Cn-11
CURRENT
Cn-11
Built-in Braking Resistor Protection
TIME TIME
Cn-12 Cn-13
to be set Preset
Regenerative braking resis- Sn-11 0000
tor protection
Built-in braking resistors are protected by thermal simu-
lation. When a built-in braking resistor is used, select
xxx1 (protection effective). When an external braking re-
sistor unit is used, set xxxx0, and protect the resistor unit
with the built-in thermal relay. The thermal relay should
be wired in series with the inverter run command or the
external fault circuit.
Sn-11 = xxx0
0: Not protected
1: Protected
32
Speed Agreed Signal Output PulseMonitorFunction(Option)

Desired frequency Cn-21 0.0 Hz Pulse frequency selection Sn-27 0000
Band width Cn-22 2.0 Hz With a digital counter connected, speed can be indicated
Multi-function contact output Sn-20 to 22 See p. 27 as a pulsed output. The following output pulse frequencies
function can be selected:
This function is used when operation at an arbitrary speed Sn-27 = 0000
must be indicated. Set the multi-function contact output 000: Output frequency x 1
(Sn-20 to Sn-22) as follows: 001: Output frequency x 6
[Example] With setting Sn-20 = 02 sets external output terminals 9 and 010: Output frequency x 10
10 to indicate “speed agreed” (output frequency = input reference) 011: Output frequency x 12
(1) Set value = 2: “Speed (1) Set value = 4: “Below
100: Output frequency x 36
PULSE MONITOR CARD (3G3IV–PPO36F)
agreed” detection set point” detection
DETECTION FREQUENCY
WIDTH Cn–22 COMMAND +12V DIGITAL COUNTER
Cn–22
Cn–22
CLOSED
OUTPUT FREQUENCY CLOSED TD1
OUTPUT FREQUENCY IOL
FREQUENCY(SPEED)
FREQUENCY(SPEED)
CONTACT OUTPUT T T
AGREED SIGNAL
SIGNAL
TD2
(50%DUTY)
(2) Set value = 3: “Medium (4) Set value = 5:
speed” detection “Above set point” detec- IOL: 20 mA or less
tion
DETECTION Cn–22 Cn–21
WIDTH Cn-22 Cn–21
OUTPUT FREQUENCY
OUTPUT FREQUENCY
CLOSED Operation During Momentary Power Loss
ARBITRARY FREQUEN-
CY (SPEED) AGREED CLOSED FREQUENCY (SPEED)
CONTACT OUTPUT
SIGNAL
SIGNAL Item name Parameter Factory
to be set Preset
Frequency/CurrentMeterCalibration Function enabled/disabled Sn-11 0000
Compensating time for mo- Cn-37 0.7 s*
Item name Parameter Factory mentary power loss
to be set Preset Operation can be continued even when a momentary
Analog output gain bn-11 1.00 power loss occurs.
Analog output selection Sn-05 0000 *3G3IV-A2004-E
Frequency/current meter connected to the inverter can be Sn-11 = x0xx
calibrated without using a resistor for calibration. 0: Continuation function disabled
1: Continuation function enabled
FREQUENCY/CURRENT METER (1 mA full scale)
21 Set a compensation time (up to 2 sec) for Cn-37. For mo-
+ –
bn-11 FM tors of 2.2 kW capacity or below (of 200 V or 400 V class),
the compensating time is 0.5 sec to 1 sec.
22 If longer momentary power loss ride-thru is required, in-
stall back-up capacitor unit (option for small unit).
Sn-05 = 0xxx
0: Output frequency meter
1: Output current meter Speed Search Function
OutputFrequencyControl (Gain/Bias) Item name Parameter Factory
to be set Preset
Item name Parameter Factory Speed search function Sn-15 to 18 See p. 27
to be set Preset
The speed search function is used to start a free spinning
Frequency command gain bn-05 100% motor without tripping the inverter. Set “61” into any con-
Frequency command bias bn-06 0% stant from Sn-15 to Sn-18.
61: Search function from max. frequency
Output frequency
(gain/bias) can be set bn-05
freely according to 100%
frequency setting (0
to 10 V or 4 to 20 mA)
BIAS
GAIN
bn-06
FREQUENCY
0 10 V SETTING
(4 mA) (20 mA)
33
Multi-function Input Function Multi-functionAnalogInputFunction

Item name Parameter Factory Item name
Parameter Factory
Multi-function input function Sn-15 to18 See p. 27 Multi-function analog input Sn-19 00
function
Functions of external input terminals 5 to 8 can be
switched. Set Sn-15 to Sn-18 in an ascending order, or an An arbitrary function can be used with external input termi-
OPE (parameter error) occurs. (i.e. the lowest value pro- nal 16.
grammed in must be set into the lowest number Sn con- <Major functions>
stant) • Aux-frequency switching • Accel/decel time reduction
• Frequency reference bias coefficient
Function of terminal 5: set into Sn-15
• FIG. (1) Sn-19 = 0 • FIG. (2) Sn-19 = 1
Function of terminal 6: set into Sn-16
Function of terminal 7: set into Sn-17 100% 2.00
Function of terminal 8: set into Sn-18 FREQUENCY
F GAIN
REF. 1.00
0%
Set value Function Set value Function 0V 5V 10 V
10 V 0V
00 FWD/REV RUN select 0B Not used MULTI-FUNCTION ANALOG INPUT MULTI-FUNCTION ANALOG INPUT
01 Operation signal select Local/ 0C Multi-function analog input en-
Remote abled (AUX) • FIG. (3) Sn-19 = 2 • FIG. (4) Sn-19 = 3
02 Option/inverter reference se- 0D to 1F Not used
lect 20 to 2F External fault 1
10%
03 Multi-step speed command 1 30 to 3F External fault 2 10%
04 Multi-step speed command 2 40 to 4F External fault 3 F BIAS1
F BIAS2 0%
05 Multi-step speed command 3 50 to 5F External fault 4 0V 5V 10 V
06 Jog frequency reference select 60 DC injection braking command 0%
–10% MULTI-FUNCTION ANALOG INPUT
07 Accel/decel time select (JOG with priority) 0V 10 V 0V
08 External base block (NO-con- 61 Search 1 MULTI-FUNCTION ANALOG INPUT
•
tact input) 62 Search 2
09 External base block (NC-con- 63 Energy-saving operation • FIG. (5) Sn-19 = 4 FIG. (6) Sn-19 = 5
tact input) 64 to 6F Not used 200%
10 UP command OVERTORQUE 100 V
DETECTION
11 DOWN command LEVEL
V BIAS
12 FJOG command
13 RJOG command
0%
0A Not used 0V 10 V 0V 10 V
MULTI-FUNCTION ANALOG INPUT MULTI-FUNCTION ANALOG INPUT
• • FIG. (8) Sn-19 = 7

Multi-function Output Function FIG. (7) Sn-19 = 6
10
REDUCTION 100%
Item name Parameter Factory COEFFICIENT DC INJECTION
BRAKING
to be set Preset 1
CURRENT
0%
Multi-function output function Sn-20 to 22 See p. 27 0V 1V 10 V 0V 10 V
MULTI-FUNCTION ANALOG INPUT
MULTI-FUNCTION ANALOG INPUT
Functions of external output terminals 9-1, 25-27, and
26-27 can be switched
Function of terminal 9 and 10: set into Sn-20 Actual accel/decel time = Actual accel/decel time (bn-01 to bn-04)
Reduction coefficient
Function of terminal 25 and 27: set into Sn-21
Function of terminal 26 and 27: set into Sn22
Set value
00
Function
In operation*
Set value
07
Function
Low voltage detected
Energy Saving Operation Function
01 Zero speed* 08 Base blocked
02 Speed agreed* 0B Over torque detected Item name Parameter Factory
03 Free speed agreed 0D
0E
Braking resistor failure
Fault
to be set Preset
04 Speed agreed detection (less
than set value) Energy saving level gain bn-09 80%
05 Speed agreed detection (more
than set value)
06 Inverter operation ready
If reduced output voltage is required after acceleration,
the energy-saving function can be used to reduce it.
(*: Factory setting prior to shipment) This function helps to eliminate motor/system vibration.
Set “63” for any constant from Sn-15 to Sn-18.
Multi-functionAnalogOutputMonitor
NORMAL ROTATION
OPERATION COMMAND
ENERGY-SAVING
to be set Preset OPERATION COMMAND
Operation signal selection 2 Sn-05 0000
Output frequency or motor current can be monitored.
OUTPUT
(Standard function) VOLTAGE ACCEL- (Cn-02 to 08 V/f) x bn-09 DECEL-
ERATION ERATION
Sn-05 = 0xxx
0: Output frequency is monitored.
1: Motor current is monitored.
34
Automatic Reset and Restart Function External Error Stop Mode

Retry counts Cn-36 0 Protection characteristic se- Sn-12 0100
lection 3
If an inverter error occurs during operation, the inverter
performs self diagnosis and automatically restarts. Stop method after external error (when external terminal 3
Up to 10 retry counts can be set for Cn-36. receives input) can be set as follows:
Sn-12 = 00xx
Overtorque Detection Function 00: Frequency deceleration (bn-02)
01: Coasting to a stop
Item name Parameter Factory 10: Frequency deceleration (bn-04)
to be set Preset 11: Operation continued
Overtorque detection level Cn-26 160%
Overtorque detection time Cn-27 0.1 s Built-in Braking Resistor Protection
Overtorque detection signal Sn-20 to 22 See p. 27 Following constants are effective for the reduction of ma-
Overtorque detection selec- Sn-07 See p. 26 chine vibration and shock.
tion Effective Method Constant Factory
When excess load is placed on the machine, the increase Preset
in motor current is detected and alarm signal can be out- • For the decrease of Sn-02 01
put. generated torque
MOTOR CURRENT • For the increase of bn-07 1.0
generated torque Cn-02 to 08 See p. 26
For the decrease of Sn-06 xx00
shock at accel.
Shock
Cn–26 bn-01, 03 10.0 s

Cn-28 170%
TIME
Cn-29 50%
OVER TORQUE For the decrease of Sn-04 0011
DETECTION SIGNAL shock at decel.
ON ON Sn-06 0000
bn-02, 04 10.0 s
Cn–27 Cn–27
Cn-10 1.5 Hz
To use this function, set “B” for any constant from Sn-20 to Cn-11 50%
Sn-22.
For the decrease of carri- Cn-23, 24 15.0 kHz
Vibration
er frequency
Slip Compensation Speed Control Cn-25 0
For the change of speed bn-08 0.0%
Item name Parameter Factory control characteristics Cn-34 30%
to be set Preset
Cn-35 2.0 s
Motor rated slip bn-08 0.0%
Motor rated current Cn-09 See p. 28
Motor no-load current Cn-34 30%
Slip compensation primary Cn-35 0.0 s*
delay time
Simple speed control (slip compensation) is available
without motor speed detection (PG or TG). Frequency
command from f1 to f2 eliminates speed fluctuations
caused by varying load.
TORQUE
f1 f2
LOAD TORQUE
SLIP
35
STANDARD CONNECTIONS AND TERMINAL FUNCTIONS
For Models 3G3IV-B2110-j to B2220-j

(200 V class 20.6 kVA and above)
TO INVERTER EXTERNAL FAULT
P 3 4
OVERLOAD 1 2
RELAY
TRIP
PO
CONTACT
P B
B
BRAKING RESISTOR LEVEL
UNIT (OPTIONAL) DETECTOR
N
MCCB MC
BRAKING UNIT
THREE-PHASE,
L1(R) L1(R) B0/ (OPTIONAL)
200/208/220 V B1/
50 Hz L2(S) L2(S)
200/208/220/ SYSDRIVE 3G3IV MOTOR
230 V, 60 Hz L3(T) L3(T) T1(U)
r T2(V) IM
THRX OFF ON MC M COOLING
s FAN T3(W)
NOTE6
MC SA
G(E)
THRX
SA FREQ. METER CALIBRATION

MC RESISTOR: RV30YN 20SB 20kΩ
TRX
21
MULTI-FUNCTION ANALOG NOTE 5
SA
20 18 OUTPUT
ANALOG
TRX OUTPUT STANDARD OUTPUT
22 – + FREQUENCY SETTING
FM O TO +10 V
FAULT CONTACT (12) FREQ. METER/AMMETER

FORWARD (3 VDC, 1 mA)
FORWARD RUN/STOP
1 FWD OPERATION
REVERSE RUN/STOP AT INPUT HOLD 18
2 REVERSE 18
REV
BRAKING UNIT OPERATION FAULT CONTACT
AT INPUT HOLD 19
OUTPUT
EXTERNAL 3 4 250 VAC 1 A OR LESS
FAULT 20 30 VDC 1 A OR LESS
3 Eb 20
FAULT RESET
4 RESET
MASTER/AUX.
CHANGE
5
MULTI-STEP 9 MULTI-FUNCTION
STANDARD SPEED SETTING CONTACT OUTPUT
FUNCTIONS 6 MULTI-FUNCTION 250 VAC 1 A OR LESS
JOG CONTACT INPUT
PRESET AT 10 30 VDC 1 A OR LESS
COMMAND
FACTORY 7 (SIGNAL DURING RUN
EXTERNAL SETTING AT FACTORY)
COASTING STOP 8
11
SEQUENCE 25 MULTI-FUNCTION
COMMON
TERMINAL (0 V) OUTPUT 1 MULTI-FUNCTION
12
STANDARD SETTING IS OUTPUT
SHIELDED SHEATH
CONNECTION 26 ”ZERO SPEED SIGNAL” OPEN
2 kΩ TERMINAL COLLECTOR
NOTE2 POWER SUPPLY FOR 48 V 50 mA
15 SPEED SETTING and below
+15 V, 20 mA
0 - +10 V NOTE3 MULTI-FUNCTION
2 kΩ 13 MASTER REFERENCE 27 OUTPUT 2
0 - 10 V (20 kΩ)
STANDARD SETTING IS
MASTER 4 - 20 mA P NOTE3 MASTER REFERENCE ”SPEED AGREED SIGNAL”
14 4 - 20 mA (250 Ω)
FREQUENCY MULTI-FUNCTION
REFERENCE 0 - 10 V P MULTI-FUNCTION ANALOG INPUT
16 0 - 10 V (20 kΩ)
OUTPUT COMMON
0V P 17 AUX. FREQ. REFERENCE
IS STANDARD SETTING
AT FACTORY
0V
P
Notes: 1. indicates shielded leads and twisted-pair shielded leads.
2. External terminal 15 of +15 V has maximum output current capacity of 20 mA.

3. Either external terminal 13 or 14 can be used.
4. Terminal symbols: shows main circuit; shows control circuit.
5. Multi-function analog output is for use on meters only, and not available for
the feed back control system. Use analog monitor cards
(Model PAO08 or PAO12) For control system feedback.
6. Never remove the terminal leads r and s of control power supply.
7. Operating power voltage need not be set for motors of 200 V class of 7.5 kW or below and
400 V class 7.5 kW or below.
36
STANDARD CONNECTIONS AND TERMINAL FUNCTIONS
MAIN CIRCUIT
200 to 230 V 380 to 460 V
Termi-
Termi 20P4 to 27P5 2011 to 2022 2030 to 2075 40P4 to 47P5 4011, 4015 4018 to 4045 4055 to 4300
nall
0.5 to 10 HP 15 to 30 HP 40 to 100 HP 0.5 to 10 HP 15 HP (11 kW), 25 to 60 HP 75 to 400 HP
(0.4 to 7.5 kW) (11 to 22 kW) (30 to 75 kW) (0.4 to 7.5 kW) 20 HP (15 kW) (18.5 to 45 kW) (55 to 300 kW)
L1 (R) Main circuit power
ower unit
L2 (S)
L3 (T)
T1 (U) Inverter output
out ut
T2 (V)
T3 (W)
B0/ --- Braking
g unit connector --- --- Braking
g unit connector ---
(B1/ – B0) (B1/ – B0)
B1/ Braking
g resistor unit DC bus (B1/ – B0/) Braking
g resistor unit Braking
g resistor unit DC bus (B1/ – B0/)
connector (B1/ – B2) connector (B1/ – B2) connector (B1/ – B2)
B2 DC bus (B1/ – ) --- DC bus (B1/ – ) DC bus (B1/ – B0/) ---
Braking unit connector Braking unit connector
(1 – ) (1 – )
3 (P3) --- DC bus (1 – ) --- DC bus (1 – )
M i circuit
Main i it capacitor
it M i circuit
Main i it capacitor
it
1 (P1)
(3 – ) (3 – )
I1 (r) --- Cooling fan power
ower Cooling fan power
ower --- Cooling fan power input ---
i
input
t i
input
t
I2 (s) Cooling fan power input
ower in ut
é1 – é2 200:
200 200 to
t
é2 200 --- --- --- 230 VAC
(s 200)
é1 – é2 400: 380 to
é2 400 460 VAC
(s 400)
x --- External power
ower su
supply
ly --- External power
ower su
supply
ly
(220 VAC,
VAC 10 VA) (220 VAC,
VAC 10 VA)
y
G (E) Grounding (class 3 grounding, 100 Ω or less)
CONTROL CIRCUIT
Classification Terminal Signal Function Description Signal Level
1 Forward operation-stop signal Forward run at closed, stop at open Photo-coupler insula-
tion Input +24 VDC
2 Reverse operation-stop signal Reverse run at closed, stop at open 8 mA
3 External fault input Fault at closed, normal state at open
4 Fault reset input Reset at closed
Sequence 5 Master/Aux. change (Multi-step speed Aux. freq. ref. at “closed” Multi-function contact input: the following sig-
Output
Out ut Sig-
Sig ref. 1) nals available to select. Forward/reverse se-
lect, run mode select, multi-speed select, jog
nall 6 Multi-step speed ref. 2 Effective at “closed” frequency select, accel/decel time select,
external fault,
fault external base block stop,
stop hold
7 Jog command Jog run at “closed” command,, inverter overheat prediction,, DB
command aux
command, aux. input effective
effective, speed search
search,
8 External coasting stop Inv. output stop at “closed” energy-saving operation
11 Sequence control input common termi- ---
nal
15 Power supply terminal for speed ref. Speed ref. power supply +15 V (Allowable cur-
rent 20 mA max.)
13 Master speed frequency ref. 0 to +10 V/100% freq. 0 to +10 V (10 kΩ)
14 4 to 20 mA/100% freq. 4 to 20 mA (250 Ω)
16 Aux. frequency ref. 0 to 10 V/100% Multi-function contact input: one of the follow- 0 to +10 V (10 kΩ)
Analog In- ing signals available to select, speed com-
put Signal mand, speed gain, speed bias, overtorque,
overvoltage bias, rate of accel/decel DB cur-
rent
17 Common terminal for control circuit 0 ---
12 Connection to shield sheath of signal --- ---
lead
9 During running (NO) Run at “closed” Multi-function contact output: one of the Dry contact
following signals available to output.
out ut. Contact ca acity:
capacity:
10 Output during running, zero speed, syn- 250 VAC 1 A or less
chronized sspeed,
eed, arbitrary sspeed
eed 30 VDC 1 A or less
25 Zero speed detection Makes at min, freq. (Cn-07) agreed,
d ffrequency ddetection,
t ti overtorque,
t Open collector output
or less undervoltage, run mode, coasting stop, +48 V 50 mA or less
Sequence
S braking resistor overheat
26 Speed agreed detection Makes when the freq. reach-
Input Signal es to ±1% of set freq.
27 Open collector output common ---
18 Fault contact output (NONC) Fault at closed between terminals 18 and 20 Dryy contact
F lt att open between
Fault b t t i l 19 and
terminals d 20 Contact capacity: 250 VAC
19 1 A or less 30 VDC 1 A or
l
less
20
Analog 21 Frequency meter output 0 to 10 V/100% freq. Ammeter output selection available 0 to 11 V max. 2 mA or
Output Sig-
Sig less
nal 22 Common
37
TROUBLESHOOTING
Protection Functions
Fault
Monitor
Protection function Explanation contact
display
output
Main circuit When the inverter power voltage drops, torque becomes insufficient and mo- uu1 (UV1) Operation
voltage low tor is overheated. Inverter output is stopped when the main circuit DC voltage
becomes lower than the low voltage detection level for 15 ms or longer
longer, or
Momentary about 2 seconds or longer if the momentary power loss rede-thru function is
power loss used. Detection level: Approximately 210 V or less for 200 V class and 420 V
Low protection
voltage or less for 400 V class
protec- Control circuit The inverter output is shut-off when the control circuit voltage drops below the uu2 (UV2) Operation
o
tion low voltage low voltage level.
Main circuit The inverter output is shut-off when no answer back received from the main uu3 (UV3) Operation
soft charge circuit soft-start contactor.
contactor de-
fective
Overcurrent protection The inverter output is shut-off when the inverter output current becomes ap- %c (OC) Operation
prox. 200% and above of inverter rated current..
Ground-fault protection The inverter output is shut-off when a ground-fault occurs at the inverter out- Operation
put side and the ground-fault current exceeds approx. 50% of the inverter
rated current.
Overvoltage protection The inverter output is shut-off when the main circuit DC voltage becomes %u (OV) Operation
excessive because of regeneration energy caused by motor deceleration and
negative load. Detection level: Approx. 800 V for input voltage set 400 V and
above Approx. 700 V for input voltage set 400 V or less and approx. 400 V
for 200 V class
Fuse blown The inverter output is shut-off when the main circuit transistor fails. The fuse fu (FU) Operation
clears to prevent wiring from being damaged by the short-circuit current.
Cooling fin overheat The inverter output is shut-off when the ambient temperature rises and the %h (OH) Operation
heat sink fin reaches 90°C. Please check for a defective cooling fan or
clogged filter.
Motor Inverter output is stopped when motor overload is detected by the electronic %l1 Operation
thermal overload in the inverter. Either a inverter duty constant-torque spe- (OL1)
cialized motor or general-purpose motor can be selected. If more than one
motor is drive, overload protection should be disabled. Use a thermal relay or
Over- thermal protector for each motor.
load
l d
Inverter The inverter output is shut-off when the electronic thermal overload reaches %l2 Operation
protec-
or exceeds the inverse time limit of 112% of the inverter’s rated current oc- (OL2)
tion
curs. Maximum rated overload: 150%, 1 min.
Overtorque The motor operates according to a preset mode when the inverter output cur- %l3 Operation
detection rent exceeds the overtorque detection level. This function is used to protect (OL3)
the machine or to monitor the output torque.
Braking transistor fault Inverter output is shut-off when an error occurs in the braking transistor. rr (rr) Operation
Braking resistor over- For 5 HP (3.7 kW) or less (200 V), 3 HP (2.2 kW) or less (400 V), an optional rh (rH) Operation
heat dedicated resistor can be installed. The resistor is monitored by the electronic
thermal switch for overheating. The inverter output is shut-off when a speci-
fied temperature is reached.
External fault signal in- When an external alarm signal is input, the inverter operates according to a efj EF3 Operation
put preset stop method (coasting to a stop, or ramp to stop) to EF8
Control circuit fault, The inverter output is shut-off when a transmission error occurs in the control cpf00 to Operation
communication option circuit or a component fails. The inverter output is also shut-off when a spe- cpf05
fault, option fault cialized option such as the digital operator is not properly connected. cpf06
cpf20 err
38
TROUBLESHOOTING
Protection function Error causes Action to be taken

Main circuit Inverter capacity is too small. Check the power capacity and power system.
voltage low Voltage
g drop due to wiring g UV display y appears when the inverter power is
Momentary I t power voltage
Inverter lt l ti iis wrong.
selection t d off
turned ff while
hil operation
ti signal
i l is
i input.
i t Remove
R
power loss A motor of large capacity (11 kW or greater) con- the power after stopping the inverter. (Set the third
Low protection nected to the same power system has been and fourth bits of Sn-04 to 01.)
voltage started
started.
protec- Control circuit Rapid acceleration with generator power supply
tion low voltage O eration sequence when power
Operation ower is off
Main circuit Defective electromagnetic contactor
soft charge
contactor de-
fective
Overcurrent protection Extremely rapid accel/decel Transistor error may occur. Investigate the error
Motor on/off switching at the inverter output side cause, correct it, then restart.
Short-circuit or ground-fault at the inverter output
side
Motor of a capacity greater than the inverter rating
has been started.
High-speed motor or pulse motor has been
started.
Ground-fault protection Motor dielectric strength is insufficient. Check for ground-fault in motor or load wiring.
Load wiring is not proper.
Overvoltage protection Overvoltage If braking torque is not proper, extend the decel
Insufficient deceleration time time or use a braking resistor.
Regenerative load (Motor is turned by the load.)
High input voltage compared to motor rated volt-
age
Fuse blown Repeated overcurrent protection (OC) Correct the cause, check the main circuit transis-
Repeated overload protection (OL2) power reset tor, replace the fuse, then restart.
Rapid deceleration in excess excitation (improper
V/f characteristic setting)
External noise
Cooling fin overheat Defective cooling fan Replace the cooling fan and clean the filter. Ambi-
Ambient temperature rise ent temperature: 104°F (40°C) or less for en-
Clogged filter closed type 122°F (50°C) or less for open chassis
Motor Overload, low speed operation or extended accel- Investigate the cause of overload and review the
eration time, improper V/f characteristic setting operation pattern, V/f characteristic, and motor/in-
Over- verter ca acities. (If inverter is re
capacities. eatedly reset
repeatedly
load Inverter after an overload occurs, the inverter may fault.
rotec
protec- Investigate and correct the cause of overload.)
tion Overtorque Motor current exceeds the preset value because Check the use of the machine. Correct the over-
detection of machine error or overload. load cause or set a higher detection level which is
within the allowable range.
Braking transistor fault Insufficient resistance of braking resistor Review the resistance of the braking resistor and
Short-circuit or ground-fault in braking resistor braking duty cycle. Change the resistance or in-
crease the inverter capacity.
Braking resistor over- Frequent operation stop Shorten deceleration time or review the braking
heat Long-time continuous regeneration torque brake duty cycle (%ED). Use optional brak-
Rapid deceleration ing resistor or braking unit.
External fault signal in- External fault condition occurred. Correct the cause of the fault input. See Un-07 for
put the state of input signal
Control circuit fault, External noise Check data in Sn-01 and Sn-02. Record all data,
communication option Excess vibration or shock then use Sn-03 for initializing.
fault, option fault Turn off power, then turn on again. If error is per-
sistent, contact your Omron representative.
39
TROUBLESHOOTING
Warning and Self-Diagnosis Functions

Fault
Monitor
Protection function Explanation contact
display
output
Low-voltage protection (main Monitor display appears when the main circuit DC voltage drops under uu (UV) Non oper-
circuit voltage insufficient) the detection level while the inverter output is off. (Blink) ation
High voltage protection Monitor display appears when the main circuit DC voltage rises above %u (OV) Non oper-
the detection level while the inverter output is off. (Blink) ation
Cooling fin overheat warning Monitor display appears when a separate thermal protector contact is %h2 Operation
input to the external terminal. (OH2)
(Blink)
Overtorque detection This function is used to protect the machine and to monitor the invert- %l3 Non oper-
er’s output torque. The inverter output reacts in a preset manner when (OL3) ation
the inverter output current exceeds the over torque detection level. (Blink)
The monitor display blinks when “operation continue” is preset.
During accel- Inverter acceleration is stopped when 170% of or more of the inverter --- Non oper-
Stall preven- eration rated current is required by the load. This prevents overload protection ation
tion (Accel/de- (OL2) or overcurrent (OC) from occuring. When current is reduced to
cel is accom- less than 170%, acceleration is enabled.
plished
li h d with
ith
During normal Output frequency is decreased when 160% of the inverter rated cur-
maximum ca-
operation rent or greater is required by the load. This prevents motor and invert-
pacity of the
er overload (OL1, OL2). When current is reduced below 160%, invert-
inverter with-
er acceleration is then enabled.
out tripping on
overcurrent or During decel- Deceleration is stopped when the DC voltage is caused to rise by mo-
overvoltage.) eration tor regenerative energy. This prevents overvoltage trips (OV). When
DC voltage decreases, deceleration to the set value then resumes.
Simultaneous normal and re- When forward and reverse rotation commands are simultaneously ef (EF) Non oper-
verse rotation commands detected for a period of time exceeding 500 ms, the inverter is (Blink) ation
stopped according to the preset stop method.
External fault signal input (Mi- It is indicated on the monitor when the mode after external signal input efj EF3 Non oper-
nor failure) is set to “Operation continue.” to EF8 ation
(Blink)
External base block signal in- When an external base block signal is input, the motor coasts to a bb (BB) Non oper-
put (main circuit transistor in- stop. When the external base block signal is removed, the inverter (Blink) ation
stantaneous shut-off) output is immediately turned on at the previously set frequency.
Invalid parameter setting when an invalid parameter is set, it is indicated on the monitor at pow- %pe01 to Non oper-
er up or when the inverter is changed from the PRG mode to the %pe11 ation
DRIVE mode.
40
TROUBLESHOOTING
Protection function Error causes Action to be taken

Low-voltage protection (main Input voltage drop Check the main circuit DC voltage in Un-xx. If
circuit voltage insufficient) the voltage is low, adjust the input voltage.
High voltage protection Input voltage rise Check the main circuit DC voltage in Un-xx. If
the voltage is high, adjust the input voltage.
Cooling fin overheat warning Overload Replace the cooling fan and clean the filter.
Cooling fan fault Ambient temperature: 104°F (40°C) or less for
Ambient temperature rise enclosed type 122°F (50°C) or less for open
Clogged filter chassis
Overtorque detection Motor current exceeded the set value because Check the driven machine and correct the
of machine fault or overload. cause of the fault or set to a higher value.
Stall preven- During accel- Insufficient power for accel/decel Set proper accel/decel time for smooth opera-
tion (Accel/de- eration Overload tion.
cel is accom- Phase loss For stall prevention during normal operation
plished with lighten the load or increase inverter capacity
capacity.
maximum ca- During normal
pacity of the operation
inverter
without
itho t tripping
During decel-
on overcurrent
eration
or overvol-
tage.)
Simultaneous normal and re- Operation sequence error Recheck the control sequence.
verse rotation commands 3-wire/2-wire selection error Recheck system constant (Sn-15 to -18).
External fault signal input (Mi- External fault conditions set-up Take appropriate measurement for the cause
nor failure) of external fault input. Check the state of input
signal with Un-07.
External base block signal in-
put (main circuit transistor in-
stantaneous shut-off)
Invalid parameter setting Invalid parameter setting Review the parameter setting range and con-
ditions.
41
APPLICATION PRECAUTIONS
Selection
WITH AC REACTOR
When the inverter is connected directly to a large-capacity power transformer 4000
FOR POWER SUPPLY
(1000 kVA or greater with 10 m or less cable length) or when a phase advance POWER
COORDINATION
capacitor is switched, excess peak current may occur in the power feed circuit CAPACITY
(kVA)
600 WITHOUT
and the converter section may be damaged. To avoid this, use an AC reactor AC REACTOR
(option) on the inverter input side. An AC reactor is also required when a thyris-
0 60 400
tor converter such as a DC drive is connected to the same power system. INVERTER CAPACITY (kVA)
When a special motor is used or more than one motor is driven in parallel with a single inverter, select the inverter capacity
so that 1.1 times of the total motor rated current does not exceed the inverter rated output current.
The motor starting and accelerating characteristics of the motor driven by an inverter are restricted by the overload current
ratings of the inverter. Compared to running with commercial power supply, lower torque output should be expected. If high
starting torque is required, use an inverter of higher capacity or increase the capacities of both the motor and the inverter.
When an error occurs, a protective circuit is activated and the inverter output is turned off. However, the motor cannot be
stopped immediately. Use a mechanical brake and hold the equipment for an emergency stop if necessary.
Terminals B1/P, B0/N, B2, and N are for Omron options. Do not connect other equipment.
Installation
Avoid oil mist or dust. Place the inverter in a clean area or house it in a totally enclosed case so that no contamination enters.
To use the totally enclosed case, select the cooling method and panel dimensions so the inverter ambient temperature will
be within the allowable range.
Do not install the inverter on flammable material, such as wood.
Install the inverter on a wall with the longer side in the vertical position.
Setting
The inverter can be driven at an output frequency of up to 400 Hz with the digital operator. Setting errors may create a
dangerous situation. Set the upper limit with the upper limit frequency setting function. (Maximum output frequency in ex-
ternal input signal operation is preset to 60 Hz at the factory.)
Large Dc injection braking operating voltages and times may cause motor overheating.
Motor accel/decel time is determined by the motor generating torque, load torque, and load inertia WK2 (GD2). If the stall
prevention function is activated during accel/decel, set the accel/decel time longer. After the stall prevention function is
activated, accel/decel time is extended to a length that the inverter can handle. To shorten the accel/decel time, increase
the capacity of the inverter and possibly the motor.
Operation
Applying power to inverter output terminals T1 (U), T2 (V), or T3 (W) will damage the inverter. Double check wiring and
sequence before turning the power on.
If magnetic contactor (MC) is used on the primary side of the inverter, do not use the MC for starting and stopping the invert-
er. Otherwise, the inverter life may be reduced.
After turning power to the inverter off, electric charges in the internal capacitors are retained temporarily. Wait until the
charge lamp goes off before touching the inside of the inverter.
42
APPLICATION PRECAUTIONS
Installation and selection of molded-case circuit breaker
On the input power side, a molded case circuit breaker (MCCB) to protect inverter primary wiring should be installed. The
inverter power-factor (depending on power voltage, output frequency, and load) must be taken into account for selecting
MCCB. If a full electromagnetic MCCB is to be used, select a larger capacity because the operating characteristics are
altered by harmonic current. A leakage current breaker threshold of 200 mA and above, or of inverter use is recommended.
Use of input side magnetic contactor

The inverter can be used without an input side magnetic contactor (MC). An input MC can be used to prevent an automatic
restart after recovery from an external power loss during remote control operation. However, do not use the MC frequently
for start/stop operation, or it will lead to a reduced reliability. When the digital operator is used, automatic restart after power
failure is disabled so that MC starting is impossible. Although primary the MC can stop the inverter, regeneration braking is
disabled and the motor coasts to stop.
Use of secondary magnetic contactor

In general magnetic contactors on the output of the inverter, for motor control should not be used. Starting a motor with the
inverter running will cause large surge currents and the inverter overcurrent protector to trigger. If an MC is used for switch-
ing to commercial power supply, switch MC after the inverter and the motor stop. To switch during motor rotation, use the
speed search function. (See page 28.)
Use of overload relay

The inverter includes an electronics thermal protective function to protect the motor from overheating. If more than one
motor is driven with a single inverter or when a multi-pole motor is used, place a overload relay between the inverter and the
motor. Set 1 to the first position of Sn-14 (xxx1), and set the overload relay to the current nameplate value at 50 Hz, or 1.1
times of that at 60 Hz.
Power-factor improvement (elimination of phase advance capacitor)

To improve the power-factor, install an AC reactor on the inverter’s primary side. Power-factor improvement capacitor or
surge suppressors on the inverter output side will be damaged by the harmonic component in the inverter output. Also, the
overcurrent caused in the inverter output will trigger the overcurrent protection. To avoid this, do not use capacitors or surge
suppressors in the inverter’s output. To improve the power-factor, install an AC reactor on the inverter primary side.
Radio frequency interference

Because the inverter I/O (main circuit) contains a higher harmonics component, it may emit RFI noise to communication
equipment (AM radio, etc.) near the inverter. Use a noise filter to decrease the noise. Use of a metallic conduit between the
inverter and motor and grounding the conduit is also effective. Proper routing of input and output leads is also recom-
mended.
Wire thickness and cable length
If the inverter is connected to a distant motor, (especially when low frequency is output,) motor torque decreases because
of voltage drop in the cable. Use sufficiently heavy wire.
When a digital operator is to be installed separately from the inverter, use the Omron connection cable (option). For remote
control with analog signals, connect the operating pot or operating signal terminal and the inverter within 30 m of the invert-
er. The cable must be routed separately from power circuits (main circuit and relay sequence circuit) so that it is not sub-
jected to inductive interference by other equipment. If fre-
quencies are set not only from the digital operator but also 12 SHIELDED INSULATED WIRE
with external frequency controller, use twisted pair shielded CONNECTION TERMINAL
wire as shown in the following figure and connect the shield- 2 kΩ

15 SPEED SETTING POWER
ing to terminal 12, not to the ground. +15 V 20 mA
3 0 to +10 v 13 MAIN SPEED REFERENCE
2 kΩ 0 to 10 V (20 kΩ)
2
1 P
FREQUENCY 4 to 20 mA 14 MAIN SPEED REFERENCE
CONTROLLER 4 to 20 mA (250 Ω)
0 to +10 V P 16 AUX. FREQ. REFERENCE
0 to 10 V (20 kΩ) INPUT
0V P 17
TWISTED PAIR 0V
SHIELD WIRE
43
OPTIONS
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CARD ANALOG ANALOG SPEED REF-

MONITOR PAO08 ERENCE CARD PAI14U
DIGITAL MONITOR OPERATOR/MONITOR
ADAPTER PANEL
ANALOG MONITOR ANALOG

CARD PA012 REFERENCE CARD
PAI14B
ntlp:photo
ntlp:photo ntlp:photo K3F ISOLATOR
PULSE OUTPUT CARD DIGITAL

PPO36F REFERENCE
CARD PDI08 ntlp:photo
PSIG PSIF
SYSMAC BUS (wire) SYSMAC BUS II (optical)
Interface Card Interface Card
OPTIONAL CARDS
L1(R)
3-PHASE
POWER L2(S) IM
SUPPLY L3(T)
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ntlp:photo NOISE FILTER (OUTPUT)
NOISE FILTER (INPUT)
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AC REACTOR BACKUP CAPACITOR UNIT

FOR MOMENTARY POWER
LOSS
BRAKING UNIT BRAKING RESISTOR BRAKING RESISTOR
UNIT (BUILT-IN TYPE)
44
OPTIONS
OPTIONAL UNITS
Type Name Model (Code No.) Function Pag
e
Analog reference 3G3IV-PAI14U Allows high precision, high resolution analog speed reference setting. 45
card Input signal level: 0 to +10 VDC (20 KΩ) 1 channel 4 to 20 mA DC
(250 Ω) 1 channel
S eed
Speed Input resolution: 14 bits (1/16384)
(Fre- 3G3IV-PAI14B Allows bipolar high precision, high resolution analog speed reference 45
quen- setting.
cy) Input signal level: 0 to ±10 VDC (20 KΩ) 4 to 20 mA DC (250 Ω) 3
Refer- channels
ence Input resolution: 13 bits (1/8192)
Option
Card Digital reference 3G3IV-PDI08 Allows 8 bits digital speed reference set. 45
card Input signal: binary 8 bits/BCD 2 digits + code
Built-in Input voltage: +24 V (insulation)
Type
Ty e Input current: 8 mA
(Connec- Analog monitor 3G3IV-PAO08 Outputs analog signal for monitoring inverter output state (output freq., 45
tor card output current etc.).
Mounted) Output resolution: 8 bits (1/256)
Output voltage: 0 to +10 V (non isolated)
Output channel: 2 channels
3G3IV-PAO12 Outputs analog signal for monitoring inverter output state (output freq., 45
Monitor output current etc.).
Option Output resolution: 11 bits (1/2048)
Card Output voltage: 0 to +10 V (non isolated)
Output channel: 2 channels
Pulse output card 3G3IV-PPO36F Outputs pulse train signal corresponding to the inverter frequency 45
Output pulse: 1F, 6F, 10F, 12F, 36F (F: output freq.)
Output voltage: ±12 V ±10 % (Insulation)
Output current: 20 mA max.
Digital monitor 3G3IV-PJVOP101 Allows freq. or current digital monitor displays and fault indications. 46
Run/stop operation and constant settings are protected against tam-
pering on site.
Adapter panel for 3G3IV-PJVOP109 Adapter panel is capable of mounting on the front of inverter unit with 46
digital operator/ its special cable. Use the adapter panel special cable.
digital monitor
Mounted
on the In- Adapter panel 3G3IV-PCN122 (1 m) Used for the remote operation of digital operator or monitor with adapt- 46
verter special cable er panel (PJVOP109)
( )
Unit 1m 3m
Cable length: 1m,
3G3IV-PCN322 (3 m)
Special cable for 3G3IV-PCN121 (1 m) Used for the operation of digital operator or monitor when removed 46
digital operator/ from the front of inverter unit
Option Cable length; 1 mm, 3 m
Unit digital monitor 3G3IV-PCN321 (3 m)
(with blank cov-
er)
Braking unit 3G3IV-PCDBRjjjj For motor decel tie reduction, use this with braking resistor unit. 47
48
Braking resistor 3G3IV-PLKEBjjjj Motor regenerative energy dissipation by the resistor reduces the decel 47
Separate- unit time. (duty cycle 10% ED) 48
ly
mounted Braking resistor 3G3IV- Motor regenerative energy dissipation by the resistor reduces the decel 47
Type
Ty e (built-in type) PERF150WJj01 time. (duty cycle 3% ED) 48
Backup capacitor 3G3IV-PP0010 For power loss of less than 2 sec. 48
for momentary 3G3IV-PP0020
power loss
PERIPHERAL UNITS
Name Model (Code No.) Function Page
AC Reactor --- Motor noise reduction. 49

Starting torque improvement.
For motors exceeding the inverter horsepower.
Radio noise --- Used the radio noise filter to eliminate radio wave interference. It is provided at 50
Protective Filter input terminals of the inverter main circuit.
Isolator K3F Isolates the inverter’s input and output signals to reduce induced noise. 53
BUILT-IN TYPE OPTION CARD
45
OPTIONS
ANALOG REFERENCE CARD ANALOG MONITOR CARD
Unidirectional-type
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MCCB INVERT ER
L1(R) T1(U) MOTOR MCCB INVERTER
L2(S) T2(V) MOTOR
L3(T) T3(W)
3G3IV
0-10 V 3G3IV
2CN
4-20 mA
0V G(E)
STANDARD VOLTAGE ANALOG REFERENCE CARD 3G3IV–PAI14U

CURRENT GENERATOR etc ANALOG MONITOR CARD 3G3IV-PAO08
ANALOG REFERENCE CARD ANALOG MONITOR CARD

Bidirectional-type
MCCB INVERTER MCCB INVERTER

L1(R) T1(U) MOTOR MOTOR
L2(S) T2(V)
L3(T) T3(M)
3G3IV
3G3IV
ANALOG REF.
0-±10 V TC1
(4-20 m)
BIAS TC2
MASTER 0-±10 V
(4-20 m) 2CN
GAIN
0-±10 V TC3 2CN
(4-20 m)
TC4
G(E)
0V
STANDARD VOLTAGE ANALOG MONITOR CARD 3G3IV-PAO12

CURRENT GENERATOR etc G(E)ANALOG REFERENCE CARD 3G3IV–PAI14B
DIGITAL REFERENCE CARD PULSE OUTPUT CARD

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MCCB INVERTER INVERTER

MCCB
MOTOR MOTOR
TRANSISTOR OPEN
COLLECTOR OR
SWITCH 3G3IV 3G31V
2CN
G(E) PULSE OUTPUT CARD 3G3IV-PPO36F
DIGITAL REFERENCE CARD 3G3IV–PDI08
Installation of Option Card SYSMAC BUS/2 (OPTICAL) CARD

INVERTER
(TOP) OPTICAL FIBER CABLE
MOTOR
OPERATOR ntlp:photo
CONTROL EXTERNAL OPTION CARD 3G3IV-PJVOP100
BOARD TERMINALS OPTICAL
CV500-RM211
MTG. HOLE (2) CONNECTOR
Remote I/O
Master Unit
3G3IV-PSIF SYSMAC BUS/2 (OPTICAL) CARD

CONNECTOR
OPTIONAL CARD SUPPORT (2)

CONTROL
CONTROL BOARD SYSMAC BUS (WIRED) CARD
TERMINALS CROSS SECTION DIAGRAM
(BOTTOM) VIEWED FROM BOTTOM INVERTER
MAIN CIRCUIT TERMINALS MOTOR
C200-RM201/
3G2A5-RM201
Remote I/O
Master Unit
Weight: 0.22 lb (0.1 kg) ntlp:photo
3G3IV-PSIG SYSMAC BUS (WIRED) CARD
46
OPTIONS
DIGITAL OPERATOR/ADAPTER DIGITAL OPERATOR/SPECIAL
PANEL FOR DIGITAL MONITOR CABLE FOR DIGITAL MONITOR
CABLE CONNECTOR
TO INVERTER
RUBBER BUSHING
ADAPTER PANEL
CABLE CONNECTOR
TO OPERATOR/MONITOR
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MTG SCREW FOR

BLANK COVER
BLANK COVER
ntlp:photo Weight: 0.66 lb (0.3 kg)
DIGITAL ADAPTER PANEL

OPERATOR SPECIAL CABLE
DIGITAL
MONITOR
DIGITAL MONITOR
MODEL 3G3IV-PJVOP101
0.73
0.07 (18.5) 0.02
(1.8) 0.64 (0.5)
(16.2)
0.45
(11.5)
2-0.157 DIA MTG HOLES

0.38
(9.7)
4.92 (125)
4.41 (112)
(11.5)
0.45
0.09 1.97(50)
(2.25) 2.30(58.5) 0.09
(2.25)
0.39
(10)
Weight: 0.22 lb (0.1 kg) PANEL DRILLING PLAN
47
OPTIONS
STANDARD SPECIFICATIONS AND APPLICATION
Built-in Type Separate Installation Type
Inverter
Braking Resistor Braking Unit Braking Resistor Unit
Max. Appli- Braking

g Model Model Unit Braking
g
Model 3G3IV- Value
Val e of No. of
No Torque No,. of
No Specifications of Torque
bl
cable 3G3IV- PERF150W 3G3IV-
3G3IV 3G3IV-
3G3IV
Voltage (3%ED)% (10%ED) %
BRAKING BRAKING Motor Unit
HP (kW)
jjjj-j Jjjj
Resistance Used PCDBR
jjjj
Used PLKEB
jjjj
Resistor No. of
Used
Max.
Q’ty
RESISTOR UNIT 0.5 (0.4) A2004 201 200 Ω 1 220 --- --- 20P7 70 W 200 Ω 1 4 220
MODEL MODEL 1 (0.75) A2007 201 200 Ω 1 125 --- --- 20P7 70 W 200 Ω 1 4 125
OF 3G3IV- OF 2 (1.5) A2015 101 100 Ω 1 125 --- --- 21P5 260 W 100 Ω 1 5 125
70 Ω 260 W 70 Ω
PERF150WJ 3G3IV- 3 (2.2) A2022 700 1 120 --- --- 22P2 1 4 120
5 (3.7) A2037 620 62 Ω 1 100 --- --- 23P7 390 W 40 Ω 1 2 125

PCDBR
7.5 (5.5) A2055 --- --- --- --- --- --- 25P5 520 W 30 Ω 1 3 115
10 (7.5) A2075 --- --- --- --- --- --- 27P5 780 W 20 Ω 1 2 125
15 (11) B2110 --- --- --- --- 2015 1 2011 2400 W 13.6 Ω 1 1 125
200 V to
ntlp: ntlp: 230 V 20 (15) B2150 --- --- --- --- 2015 1 2015 3000 W 10 Ω 1 1 125
photo photo 25 (18.5) B2180 --- --- --- --- 2022 1 2018 4800 W 8 Ω 1 1 125
30 (22) B2220 --- --- --- --- 2022 1 2022 4800 W 6.8 Ω 1 1 125
40 (30) B2300 --- --- --- --- 2015 2 2015 3000 W 10 Ω 2 1 125
50 (37) B2370 --- --- --- --- 2015 2 2015 3000 W 10 Ω 2 1 100
60 (45) B2450 --- --- --- --- 2022 2 2022 4800 W 6.8 Ω 2 1 120
75 (55) B2550 --- --- --- --- 2022 2 2022 4800 W 6.8 Ω 2 1 100
100 (75) B2750 --- --- --- --- 2022 3 2022 4800 W 6.8 Ω 3 1 110
0.5 (0.4) A4004 751 750 Ω 1 230 --- --- 40P7 70 W 750 Ω 1 7 230
BRAKING RESIS- 1 (0.75) A4007 751 750 Ω 1 130 --- --- 40P7 70 W 750 Ω 1 7 130
TOR UNIT MODEL 2 (1.5) A4015 401 400 Ω 1 125 --- --- 41P5 260 W 400 Ω 1 6 125
300 Ω 260 W 250 Ω

OF 3G3IV-PLKEB 3 (2.2) A4022 251 1 115 --- --- 42P2 1 3 135
5 (3.7) A4037 --- --- --- --- --- --- 43P7 390 W 150 Ω 1 4 135
7.5 (5.5) A4055 --- --- --- --- --- --- 45P5 520 W 100 Ω 1 3 135
10 (7.5) A4075 --- --- --- --- --- --- 47P5 780 W 75 Ω 1 2 130
15 (11) B4110 --- --- --- --- --- --- 4011 1040 W 50 Ω 1 2 135
20 (15) B4150 --- --- --- --- --- --- 4015 1560 W 40 Ω 1 2 125
ntlp:
25 (18.5) B4180 --- --- --- --- 4030 1 4018 4800 W 32 Ω 1 1 125
photo 380 V to 30 (22) B4220 --- --- --- --- 4030 1 4022 4800 W 27.2 Ω 1 1 125
460 V
40 (30) B4300 --- --- --- --- 4030 1 4030 600 W 20 Ω 1 1 125
50 (37) B4370 --- --- --- --- 4045 1 4037 9600 W 16 Ω 1 1 125
60 (45) B4450 --- --- --- --- 4045 1 4045 9600 W 13.6 Ω 1 1 125
75 (55) B4550 --- --- --- --- 4030 2 4030 6000 W 20 Ω 2 1 135
100 (75) B4750 --- --- --- --- 4045 2 4045 9600 W 13.6 Ω 2 1 145
150 (110) B411K --- --- --- --- 4030 3 4030 6000 W 20 Ω 3 1 100
200 (160) B416K --- --- --- --- 4045 4 4045 9600 W 13.6 Ω 4 1 140
250 (185) B418K --- --- --- --- 4045 4 4045 9600 W 13.6 Ω 4 1 120
300 (220) B422K --- --- --- --- 4045 5 4045 9600 W 13.6 Ω 5 1 125
400 (300) B430K --- --- --- --- 4045 6 4045 9600 W 13.6 Ω 6 1 110
INTERCONNECTIONS
• Built-in Type • Separate Installation Type
(200 to 230 V 0.5 to 5 HP (0.4 to 3.7 kW) (380 to 460 V 15 HP (11 kW) 20 HP (15 kW))
380 to 460 V 0.5 to 3 HP (0.4 to 2.2 kW)) OVERLOAD RELAY TRIP
CONTACT
Used sequencer to break power supply
side on overload relay trip contact. BRAKING RE-
SISTOR UNIT
BRAKING RESISTOR
MCCB MC
MCCB
MC L1(R) 3G3IV MOTOR
POWER SUPPLY
POWER SUPPLY MOTOR 3-PHASE L2(S) T1(U)
3-PHASE 3G3IV L3(T) T2(V)
T3(W)
FAULT CONTACT
• Built-in Type • Separate Installation Type

(200 to 230 V 0.5 to 10 HP (0.4 to 7.5 kW) (200 to 230 V 15 to 29 HP (11 to 22 kW) 380 to 460 V
380 to 460 V 0.5 to 10 HP (0.4 to 7.5 kW)) 25 to 60 HP (18.5 to 45 kW))
OVERLOAD RELAY TRIP
CONTACT Used sequencer to break power supply
Used sequencer to break power supply
side on overload relay trip contact.
side on overload relay trip contact. 1 2 BRAKING RE-
SISTOR UNIT
P B
POWER SUPPLY 3-PHASE

MCCB 3G3IV
MC
POWER SUPPLY 3-PHASE L1(R) L1(R)
L2(S) 3G3IV MOTOR
L2(S) T1(U)
L3(T) L3(T) T2(V)
T3(W)
FAULT CONTACT
48
OPTIONS
MOUNTING OF BRAKING BRAKING UNIT DIMENSIONS: Inch (mm)
RESISTOR
(52) MIN.
4-0.236 (6) DIA. MTG. HOLES
2.44 1.81
2.05
(62) (46)
3.94 (100) MIN.
10
AIR
0.59
(15)
10.24 (260)
11.02 (280)
9.84 (250)
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BRAKING UNIT
0.59
(15)
AIR
3.94 (100)
3.94(100)
2.56 (65) 12 0.59 1.6
3.04 (100) (15) 2.91 (74)
MIN.
1.18 (30) MIN. 5.51 (140) 1.18 (30) MIN. 6.30 (160) Model PCDBR2015
2-LEAD INLET CONVER MTG. SCREW
Weight: 33 lb (15 kg)
BRAKING RESISTOR UNIT DIMENSIONS: Inch (mm)

MTG. SCREW
5.91 (150)
Braking Resis- Dimensions: Inch (mm)
Voltage tor Unit Model DWG A B C D MTG. Approx.
MIN.
3G3IV- Screw Weight
PLKEBjjjj 1b (kg)
20P7 1 4.13 (105) 10.83 (275) 1.97 (50) 10.24 (260) M5 x 3 6.62 (3.0)
B
D
21P5 1 5.12 (130) 13.78 (350) 2.95 (75) 13.19 (335) M5 x 4 9.93 (4.5)
22P2 1 5.12 (130) 13.78 (350) 2.95 (75) 13.19 (335) M5 x 4 9.93 (4.5) Drawing 1
23P7 1 5.12 (130) 13.78 (350) 2.95 (75) 13.19 (335) M5 x 4 11.0 (5.0)
1
5.91 (150)
200 to 25P5 9.84 (250) 13.78 (350) 7.87 (200) 13.19 (335) M6 x 4 16.6 (7.5)
230 V 27P5 1 9.84 (250) 13.78 (350) 7.87 (200) 13.19 (335) M6 x 4 18.8 (8.5) 1.18 C 1.18
MIN.
2011 2 10.47 (266) 21.38 (543) 9.69 (246) 13.39 (340) M8 x 4 22.1 (10) (30) (30)
MIN. A MIN.
2015 2 14.02 (356) 21.38 (543) 13.23 (336) 13.39 (340) M8 x 4 33.1 (15) 5.91(150)
2018 2 17.56 (446) 21.38 (543) 16.77 (426) 13.39 (340) M8 x 4 41.9 (19)
2022 2 17.56 (446) 21.38 (543) 16.77 (426) 13.39 (340) M8 x 4 41.9 (19)
7.87 (200)
40P7 1 4.13 (105) 10.83 (275) 1.97 (50) 10.24 (260) M5 x 3 6.62 (3.0) MTG. SCREW
41P5 1 5.12 (130) 13.78 (350) 2.95 (75) 13.19 (335) M5 x 4 9.93 (4.5)
MIN.
42P2 1 5.12 (130) 13.78 (350) 2.95 (75) 13.19 (335) M5 x 4 9.93 (4.5)
43P7 1 5.12 (130) 13.78 (350) 2.95 (75) 13.19 (335) M5 x 4 11.0 (5.0)
380 to 45P5 1 9.84 (250) 13.78 (350) 7.87 (200) 13.19 (335) M6 x 4 16.6 (7.5)
460 V 47P5 1 9.84 (250) 13.78 (350) 7.87 (200) 13.19 (335) M6 x 4 18.8 (8.5)
B
D
4011 2 13.78 (350) 16.22 (412) 12.99 (330) 12.80 (325) M6 x 4 35.3 (16) Drawing 2
4015 2 13.78 (350) 16.22 (412) 12.99 (330) 12.80 (325) M6 x 4 39.7 (18)
4018 2 17.56 (446) 21.38 (543) 16.77 (426) 13.39 (340) M8 x 4 41.9 (19)
7.87 (200)
4022 2 17.56 (446) 21.38 (543) 16.77 (426) 13.39 (340) M8 x 4 41.9 (19)
4030 2 14.20 (356) 37.64 (956) 13.23 (336) 29.13 (740) M8 x 4 55.2 (25) 1.97 C 1.97
MIN.
4037 2 17.56 (446) 37.64 (956) 16.77 (426) 29.13 (740) M8 x 4 72.8 (33) (50) (50)
MIN. A MIN. 10.24 (260)
4045 2 17.56 (446) 37.64 (956) 16.77 (426) 29.13 (740) M8 x 4 72.8 (33)
BACKUP CAPACITOR UNIT FOR MOMENTARY POWER LOSS

(Applicable to 0.5 to 3 HP (0.4 to 2.2 kW) of 200 to 230 V or 380 to 460 V)
Use this unit for 3 HP (2.2 kW) and below • Connection with Inverter • Dimensions: Inch (mm)
and to extend the inverter’s power loss ride-
thru ability to 2 seconds. (Not required BACK UP
CAPACITOR 3.54(90) 3.78 (96)
above 3 HP 2.2 kW) G(E) UNIT
B1P 9.84(250)
200 to 230 V Model 3G3IV-PP0010 MCCB
380 to 460 V Model 3G3IV-PP0020 L1(R)
B1/ B2
L1(R) L1(U) MOTOR
POWER
11.81 (300)
11.02 (280)
L2(S) L2(S) L2(V) IM

SUPPLY
L3(T) L3(T) L3(W)
ntlp:photo
BACKUP CAPACITOR UNIT
FOR MOMENTARY POWER G (E)
LOSS
Weight: 4-0.236 (6) DIA MTG. SCREW
4.4 lb (2 kg)
49
OPTIONS
AC REACTOR (Model 3G3IV-PUZBAB, for Input, 50/60 Hz)
(Example of Connection)
AC REACTOR
MCCB
L1(R) T1(U) MOTOR
L1(R)
L2(S) L2(S) 3G3IV T2(V) IM
ntlp:photo
L3(T) L3(T) T3(W)
WITH AC REACTOR
When power capacity is significantly large compared FOR POWER SUPPLY
POWER COORDINATION
to inverter capacity, or when the power-factor needs SUPPLY
CAPACITY
to be improved, connect the AC reactor. Select an AC (kVA) WITHOUT
AC REACTOR
reactor according to the motor capacity.
INVERTER CAPACITY (kVA)
200 to 230 V
Max. Applicable Motor Output Current Induc- Draw- Dimensions: Inch (mm) Approx. Loss
HP (kW) Value A tance mH Weight lb (kg) Watt
ing A B B1 C D E F H J K L M
0.5 (0.4) 2.5 4.2 1 4.72 (120) 2.80 (71) --- 4.72 (120) 1.57 (40) 1.97 (50) 4.13 (105) 0.79 (20) M6 0.41 (10.5) 0.28 (7) M4 5.51 (2.5) 15
1 (0.75) 5 2.1 4.72 (120) 2.80 (71) --- 4.72 (120) 1.57 (40) 1.97 (50) 4.13 (105) 0.79 (20) M6 0.41 (10.5) 0.28 (7) M4 5.51 (2.5) 15
2 (1.5) 10 1.1 5.12 (230) 3.46 (88) --- 5.12 (130) 1.97 (50) 2.56 (65) 5.12 (130) 0.87 (22) M6 0.45 (11.5) 0.28 (7) M4 6.62 (3) 25
3 (2.2) 15 0.71 5.12 (230) 3.46 (88) --- 5.12 (130) 1.97 (50) 2.56 (65) 5.12 (130) 0.87 (22) M6 0.45 (11.5) 0.28 (7) M4 6.62 (3) 30
5 (3.7) 20 0.53 2 5.12 (230) 3.46 (88) 4.49 (114) 4.13 (105) 1.97 (50) 2.56 (65) 5.12 (130) 0.87 (22) M6 0.45 (11.5) 0.28 (7) M4 6.62 (3) 35
7.5 (5.5) 30 0.35 5.12 (130) 3.46 (88) 4.69 (119) 4.13 (105) 1.97 (50) 2.76 (70) 5.12 (130) 0.87 (22) M6 0.35 (9) 0.28 (7) M4 6.62 (3) 45
10 (7.5) 40 0.265 5.12 (130) 3.86 (98) 5.47 (139) 4.13 (105) 2.95 (75) 2.95 (75) 5.12 (130) 0.87 (22) M6 0.45 (11.5) 0.28 (7) M4 8.82 (4) 50
15 (11) 60 0.18 6.30 (160) 4.13 (105) 5.81 (147.5) 5.12 (130) 2.95 (75) 3.15 (80) 6.30 (160) 0.98 (25) M6 0.39 (10) 0.28 (7) M4 13.23 (6) 65
20 (15) 80 0.13 7.09 (180) 3.94 (100) 6.10 (155) 5.91 (150) 2.95 (75) 3.35 (85) 7.09 (180) 0.98 (25) M6 0.39 (10) 0.28 (7) M4 17.64 (8) 75
25 (18.5) 90 0.12 7.09 (180) 3.94 (100) 5.91 (150) 5.91 (150) 2.95 (75) 3.15 (80) 7.09 (180) 0.98 (25) M6 0.39 (10) 0.28 (7) M4 17.64 (8) 90
30 (22) 120 0.09 7.09 (180) 3.94 (100) 6.10 (110) 5.91 (150) 2.95 (75) 3.15 (80) 7.09 (180) 0.98 (25) M6 0.39 (10) 0.28 (7) M4 17.64 (8) 90
40 (30) 160 0.07 8.27 (210) 3.94 (100) 6.69 (170) 6.89 (175) 2.95 (75) 3.15 (80) 8.07 (205) 0.98 (25) M6 0.39 (10) 0.28 (7) M10 26.46 (12) 100
50 (37) 200 0.05 8.27 (210) 4.53 (115) 7.20 (182.8) 6.89 (175) 2.95 (75) 3.74 (95) 8.07 (205) 0.98 (25) M6 0.39 (10) 0.28 (7) M10 33.07 (15) 110
60 (45) 240 0.044 9.45 (240) 4.96 (126) 8.58 (218) 8.47+0.2 5.91 4.33 9.45 (240) 0.98 (25) M6 0.32 (8) 0.28 (7) M10 50.71 (23) 125
(215+5) (150) (110)
75 (55) 280 0.038 9.45 (240) 4.96 (126) 8.58 (218) 8.47+0.2 5.91 4.33 9.45 (240) 0.98 (25) M8 0.32 (8) 0.39 M12 50.71 (23) 130
(215+5) (150) (110) (10)
380 to 460 V
Max. Applicable Motor Out- Current Indu- Draw- Dimensions: Inch (mm) Approx. Loss
put HP (kW) Value A tance mH ing Weight lb (kg) Watt
A B B1 C D E F H J K L M
0.5 (0.4) 1.3 18.0 1 4.72 (120) 2.80 (71) --- 4.72 (120) 1.57 (40) 1.97 (50) 4.13 (105) 0.79 (20) M6 0.41 (10.5) 0.28 (7) M4 5.51 (2.5) 15
1 (0.75) 2.5 8.4 4.72 (120) 2.80 (71) --- 4.72 (120) 1.57 (40) 1.97 (50) 4.13 (105) 0.79 (20) M6 0.41 (10.5) 0.28 (7) M4 5.51 (2.5) 15
2 (1.5) 5 4.2 5.12 (230) 3.46 (88) --- 5.12 (130) 1.97 (50) 2.76 (70) 5.12 (130) 0.87 (22) M6 0.35 (9) 0.28 (7) M4 5.51 (2.5) 25
3 (2.2) 7.5 3.6 5.12 (230) 3.46 (88) --- 5.12 (130) 1.97 (50) 2.76 (70) 5.12 (130) 0.87 (22) M6 0.35 (9) 0.28 (7) M4 6.62 (3) 35
5 (3.7) 10 2.2 5.12 (230) 3.46 (88) --- 5.12 (130) 1.97 (50) 2.56 (65) 5.12 (130) 0.87 (22) M6 0.45 (11.5) 0.28 (7) M4 6.62 (3) 43
7.5 (5.5) 15 14.2 5.12 (130) 3.46 (98) --- 5.12 (130) 1.97 (50) 2.95 (75) 5.12 (130) 0.87 (22) M6 0.45 (11.5) 0.28 (7) M4 6.62 (3) 50
10 (7.5) 20 1.06 2 6.30 (160) 3.54 (90) 4.53 (115) 5.12 (130) 2.95 (75) 2.76 (70) 6.30 (160) 0.98 (25) M6 0.39 (10) 0.28 (7) M5 8.82 (4) 50
15 (11) 30 0.7 6.30 (160) 4.13 (105) 5.22 (132.5) 5.12 (130) 2.95 (75) 3.35 (85) 6.30 (160) 0.98 (25) M6 0.39 (10) 0.28 (7) M5 11.03 (5) 65
20 (15) 40 0.53 7.09 (180) 3.94 (100) 5.51 (140) 5.91 (150) 2.95 (75) 3.15 (80) 7.09 (180) 0.98 (25) M6 0.39 (10) 0.28 (7) M6 13.23 (6) 90
25 (18.5) 50 0.42 7.09 (180) 3.94 (100) 5.71 (145) 5.91 (150) 2.95 (75) 3.15 (80) 7.09 (180) 0.98 (25) M6 0.39 (10) 0.28 (7) M6 17.64 (8) 90
30 (22) 60 0.36 7.09 (180) 3.94 (100) 5.91 (150) 5.91 (150) 2.95 (75) 2.95 (75) 7.09 (180) 0.98 (25) M6 0.39 (10) 0.28 (7) M6 17.64 (8) 90
40 (30) 80 0.26 8.27 (210) 3.94 (100) 5.91 (150) 6.89 (175) 2.95 (75) 3.15 (80) 8.07 (205) 0.98 (25) M6 0.39 (10) 0.28 (7) M8 18.74 (8.5) 95
50 (37) 90 0.24 8.27 (210) 4.53 (115) 6.99 (177.5) 6.89 (175) 2.95 (75) 3.75 (95) 8.07 (205) 0.98 (25) M6 0.39 (10) 0.28 (7) M8 26.46 (12) 110
60 (45) 120 0.18 9.45 (240) 4.96 (126) 7.66 (193) 8.07±0.2 5.91 (150) 4.33 (110) 9.45 (240) 0.98 (250) M8 0.31 (8) 0.39 (10) M10 33.07 (15) 130
(20.5±5)
75 (55) 150 0.15 9.45 (240) 4.96 (126) 7.80 (198) 8.07±0.2 5.91 (150) 4.33 (110) 9.45 (240) 0.98 (250) M8 0.31 (8) 0.39 (10) M10 50.71 (23) 150
(20.5±5)
50
OPTIONS
U X V Y WZ M: TERMINAL M: TERMINAL NAME PLATE
NAME PLATE
U V W
C
X Y Z
D H
D H F E
F E B
A
A B B1
L DETAIL IN
DETAIL IN 4-J: MTG.BOLT MTG. HOLE
MTG. HOLE K 4-J: MTG. BOLT
Drawing 1 Drawing 2
NOISE FILTER INPUT NOISE FILTER (Soshin Electric Co., Ltd.)

INPUT NOISE
FILTER
MCCB 3G3IV
IN
L1(R) 14 L1(R) T1(U)
ntlp:photo
L2(S) 25 L2(S) T2(V) IM
L3(T) 36 L3(T) T3(W)
Example of Noise Filter connection
200 to 230 V 380 to 460 V

Max. Applica- Inverter Max. Applica- Inverter
Input Noise Filter Input Noise Filter
ble Motor Out- Capacity ble Motor Out- Capacity
put HP (kW) kVA Model Rated Current A put HP (kW) kVA Model Rated Current A
0.5 (0.4) 1.4 3G3IV-PHF3005AZ 5 0.5 (0.4) 1.4 3G3IV-PHF3005CZ 5
1 (0.75) 2.1 3G3IV-PHF3010AZ 10 1 (0.75) 2.1 3G3IV-PHF3005CZ 5
7.5 (5.5) 10.3 3G3IV-PHF3040AZ 40 7.5 (5.5) 10.3 3G3IV-PHF3020CZ 20
15 (11) 20.6 3G3IV-PHF3080AZ 80 15 (11) 20.6 3G3IV-PHF3040CZ 40
20 (15) 27.4 3G3IV-PHF3100AZ 100 20 (15) 27.4 3G3IV-PHF3050CZ 50
25 (18.5) 34 3G3IV-PHF3150AZ 150 25 (18.5) 34 3G3IV-PHF3060CZ 60
30 (22) 41 3G3IV-PHF3150AZ 150 30 (22) 41 3G3IV-PHF3080CZ 80
75 (55) 95 3G3IV-PHF3150AZX2P 300 75 (55) 110 3G3IV-PHF3200CZ 200
51
OPTIONS
DIMENSIONS: Inch (mm)
Weight
Model DWG A B C D E F G H J K L M N P Q lb (kg)
3G3IV- 1 8.66 8.19 7.68 6.69 3.74 (95) 2.76 (70) 1.97 (50) 1.97 (50) 0.98 (25) 0.39 (10) R0.09, 0.24 Length (R2.25, 6 φ0.18 M4 M4 --- 2.213
PHF3005AZ (1.0)
(220) (208) (195) (170) Length) (φ4.5)
3G3IV- 2.65 (1.2)
PHF3010AZ
3G3IV- 4.86 (2.4)
PHF3015AZ
3G3IV- 1 10.79 10.16 9.06 8.27 4.33 3.15 (80) 2.36 (60) 2.76 (70) 1.38 (35) 0.47 (12) R0.11, 0.28 Length (R2.75, 7 φ0.22 M5 M4 --- 5.29 (2.4)
PHF3030AZ (274) (258) (230) (210) (110) Length) (φ5.5)
3G3IV- 2 13.98 12.99 12.06 11.22 4.72 3.54 (90) 2.76 (70) 3.15 (80) 1.57 (40) 0.47 (12) R0.15, 0.3 Length (R3.75, 8 φ0.26 M5 M4 1.18 (30) 10.58
PHF3040AZ (355) (330) (320) (285) (120) Length) (φ6.5) (4.8)
3G3IV- 13.99 M6 12.35
PHF3050AZ (340) (5.6)
3G3IV- 16.54 16.14 14.96 13.39 6.30 5.12 3.54 (90) 3.94 1.97 (50) 0.59 (15) M8 M6 1.97 (50) 24.25
PHF3080AZ (420) (410) (380) (340) (160) (130) (100) (11.0)
3G3IV- 3 11.81 10.24 9.45 8.66 16.54 4.13 3.82 (97) 4.13 0.98 (25) 3.94 2.17 (55) 0.79 (20) φ0.26 M12 M6 40.78
PHF3100AZ (300) (260) (240) (220) (420) (105) (105) (100) (φ6.5) (18.5)
3G3IV- 12.80 10.63 9.84 9.06 17.72 4.65 (118) 3.90 (99) 4.33 (110) 4.74 2.36 (60) 60.03
PHF3150AZ (325) (270) (250) (230) (450) (120) (27.5)
3G3IV- 13.58 11.42 10.63 9.84 18.90 4.53 (115) 4.53 (115) 5.91 2.95 (75) 77.16
PHF3200AZ (345) (290) (270) (250) (480) (150) (35)
3G3IV- 1 8.66 8.19 7.68 6.69 3.74 2.76 (70) 1.97 (50) 1.97 (50) 0.98 (25) 0.39 (10) R0.09, 0.24 Length (R2.25, 6 φ0.18 M4 M4 --- 2.65 (1.2)
PHF3005CZ (220) (208) (195) (170) (195) Length) (φ4.5)
3G3IV- 10.79 9.78 9.06 8.27 4.33 3.15 (80) 2.36 (60) 2.76 (70) 1.38 (35) 0.47 (12) R0.11, 0.128 Length (R2.75, 7 φ0.22 3.97 (1.8)
PHF3010CZ (274) (248.5) (230) (210) (110) Length) (φ5.5)
3G3IV- 4.4 (2.0)
PHF3015CZ
3G3IV- 4.41 (2.0)
PHF3020CZ
3G3IV- 2 13.98 13.00 12.60 11.22 4.72 3.54 (90) 2.76 (70) 3.15 (80) 1.57 (40) 0.47 (12) R0.13, 0.3 Length (R3.25, 8 φ0.26 M5 30 1.18 (30) 6.83 (3.1)
PHF3030CZ (355) (330) (320) (285) (120) Length) (φ6.5)
3G3IV- 10.58
PHF3040CZ (4.8)
3G3IV- 13.39 M4 13.23
PHF3050CZ (340) (5.6)
3G3IV- 16.54 15.51 14.96 13.39 6.30 5.12 3.54 (90) 3.94 1.97 (50) 0.59 (15) R0.13, 0.3 Length (R3.25, 8 φ0.26 M4 50 1.97 (50) 22.05
PHF3060CZ (420) (394) (380) (340) (160) (130) (100) Length) (φ6.5) (10)
3G3IV- 16.14 M6 50 24.25 (11)
PHF3080CZ (410)
3G3IV- 3 11.81 10.24 9.45 8.66 16.54 4.13 3.82 (97) 4.13 0.98 (25) 3.93 2.17 (55) 0.79 (20) (46.5) M6 M6 40.78
PHF3100CZ (300) (260) (240) (220) (420) (105) (105) (100) (18.5)
3G3IV- 12.80 10.63 9.84 9.06 17.2 4.65 (118) 3.90 (99) 4.33 (110) 4.72 2.36 (60) M12 60.63
PHF3150CZ (325) (270) (250) (230) (450) (120) (27.5)
3G3IV- 13.58 11.42 10.63 9.84 18.90 4.53 (115) 4.53 (115) 5.91 2.95 (75) φ0.26
PHF3200CZ (345) (290) (270) (250) (480) (150) (φ6.5)
A±1.5
A±1.5
B±7.5
B±7.5 H±1.5
H±1.5
C±1
J±1.5 C±1 J±1.5
K±1.5 D±1.5 K±1.5 D±1.5 4-M
2-L 2-M 4-L
E +/– 1.5
Q +/– 1
E +/– 1.5
G +/– 1
G +/– 1
G +/– 1
G +/– 1
2-P: GROUND TERMINAL 3-N: INPUT TERMINAL 3-N: OUTPUT TERMINAL 2-P: GROUND TERMINAL 3-N: INPUT TERMINAL 3-N: OUTPUT TERMINAL
Drawing 1 Drawing 2
M +/– 1.5
E±1.5
L +/– 1.5
K +/– 1.5
3-N: OUTPUT 6-P Q

TERMINAL
D +/– 1.5
B +/– 1.5
C +/– 1
A +/– 7.5
F±1 G±1 10-N
3-N: INPUT TERMINAL
Drawing 3
52
OPTIONS
OUTPUT NOISE FILTER (Tohoku Metal Industries Co., Ltd.)
OUTPUT
NOISE FILTER
MCCB 3G3IV
IN
L1(R) L1(R) T1(U) 1 4
L2(S) L2(S) T2(V) 2 5 IM

L3(T) L3(T) T3(W) 3 6
ntlp:photo
Example of Noise Filter connection
200 to 230 V 380 to 460 V

Max. Applica- Inverter Max. Applica- Inverter
Input Noise Filter Input Noise Filter
ble Motor Out- Capacity ble Motor Out- Capacity
put HP (kW) kVA Model Rated Current A put HP (kW) kVA Model Rated Current A
0.5 (0.4) 1.4 3G3IV-PLF310KA 10 0.5 (0.4) 1.4 3G3IV-PLF310KB 10
1 (0.75) 2.1 3G3IV-PLF310KA 10 1 (0.75) 2.1 3G3IV-PLF310KB 10
7.5 (5.5) 10.3 3G3IV-PLF350KA 50 7.5 (5.5) 10.3 3G3IV-PLF320KB 20
15 (11) 20.6 3G3IV-PLF350KA x 2P 100 10 (7.5) 20.6 3G3IV-PLF335KB 35
20 (15) 27.4 3G3IV-PLF350KA x 2P 100 15 (11) 27.4 3G3IV-PLF335KB 35
25 (18.5) 34 3G3IV-PLF350KA x 2P 100 25 (18.5) 34 3G3IV-PLF345KB 45
30 (22) 41 30 (22) 41 3G3IV-PLF375KB 75
40 (30) 54 3G3IV-PLF375KB 75
50 (37) 68 3G3IV-PLF3110KB 110
60 (45) 82 3G3IV-PLF3110KB 110
DIMENSIONS: Inch (mm)

Mod- Termi- Weigh A
nal A B C D E F G H t lb C
el Plate (kg)
3G3IV- TE-K5.5 5.51 3.94 3.94 3.54 (90) 2.76 (70) 1.77 (45) 0.28 x 0.18 1.10
E
PLF310K M4 (140) (100) (100) φ0.18 (7 (φ4.5) (0.5) F
A x 4.5)
3G3IV- TE-K5.5 5.51 3.94 3.94 3.54 (90) 2.76 (70) 1.77 (45) 0.28 x 0.18 1.32 G H
PLF320K M4 (140) (100) (100) φ0.18 (7 (φ4.5) (0.6)
A x 4.5)
3G3IV- TE-K22 10.24 7.09 7.09 6.30 4.72 2.56 (65) 0.28 x 0.18 4.41
PLF350K M6 (260) (180) (180) (160) (120) φ0.18 (7 (φ4.5) (2.0)
A x 4.5)
3G3IV- TE-K5.5 5.51 3.94 3.94 3.54 (90) 2.76 (70) 1.77 (45) 0.28 x 0.18 1.10
φ0.18 (7 (φ4.5)
B
D
PLF310K M4 (140) (100) (100) (0.5)

B x 4.5)
3G3IV- TE-K5.5 5.51 3.94 3.94 3.54 (90) 2.76 (70) 1.77 (45) 0.28 x 0.18 1.32
PLF320K M4 (140) (100) (100) φ0.18 (7 (φ4.5) (0.6)
B x 4.5)
3G3IV- TE-K5.5 5.51 3.94 3.94 3.54 (90) 2.76 (70) 1.77 (45) 0.28 x 0.18 1.76
PLF335K M4 (140) (100) (100) φ0.18 (7 (φ4.5) (0.8)
B x 4.5)
3G3IV- TE-K22 10.24 7.09 7.09 6.30 4.72 2.56 (65) 0.28 x 0.18 4.41
PLF345K M6 (260) (180) (180) (160) (120) φ0.18 (7 (φ4.5) (2.0)
B x 4.5)
3G3IV- TE-K22 21.26 12.60 18.80 11.81 13.39 9.45 0.35 x 0.26 28.46
PLF375K M6 (540) (320) (480) (300) (340) (240) φ0.26 (9 (φ6.5) (12.0)
B x 6.5)
3G3IV- TE-K60 21.26 13.39 18.80 11.81 13.39 9.45 0.35 x 0.26 42.90
PLF3110 M8 (540) (340) (480) (300) (340) (240) φ0.26 (9 (φ6.5) (19.5)
KB x 6.5)
53
OPTIONS
ISOLATOR (TRANSDUCER)
Performance
Accuracy ±0.2% FS
Response time 0.1 s max. for standard type or 500 µs max.
for high-speed type between 0% and 90%
Temperature ±0.015% per °C max.
influence
Control power 100 to 240 VAC ±10%, 50/60 Hz
supply 12 to 24 VDC ±10%, 48 to 110 VDC ±10%
Influence of ±0.1% for 10% change in voltage
power supply
ntlp:photo fluctuations
K3F Power/current AC: 10 VA max.
consumption DC: 6 W max.
Ratings
Input
Ambient Operating: –10% to 55%C
temperature Storage: –20% to 65%C
6 5 4 3
Ambient 35% to 85%
– +
operating
5 4 humidity
6 3 Insulation 100 Ω min. between inputs, outputs, and
resistance power supply (at 500 VDC)
7 2
Dielectric 2,000 VAC for 1 min. between inputs, outputs,
U V 8 1
strength and power supply (at 500 VDC)
+ – + –
7 8 1 2 Vibration 10 to 35 Hz, 1-mm double amplitude for 2
resistance hours each in X, Y, and Z directions
Shock 100 m/s2 (10G) three times each in X, Y, and
Control power Output
supply resistance Z directions
(Front View) Noise 1,500 V on power supply terminals in normal
immunity or common mode ±1µs, 50 ns for
square-wave noise with 1-ns rise time
Standard Models (Response Time; 0.1 s max.)
Voltage Inputs Type Current Inputs Type

Input 0 to 10 V 4 to 20 mA Input 0 to 10 V 4 to 20 mA
0 to 10 mV K3F-IV0j-V4 K3F-IV0j-A3 0 to 1 mA K3F-IA1j-V4 K3F-IA1j-A3
0 to 100 mV K3F-IV6j-V4 K3F-IV6j-A3 0 to 10 mA K3F-IA6j-V4 K3F-IA6j-A3
0 to 1 V K3F-IV1j-V4 K3F-IV1j-A3 0 to 20 mA K3F-IA7j-V4 K3F-IA7j-A3
0 to 5 V K3F-IV2j-V4 K3F-IV2j-A3 4 to 20 mA K3F-IA3j-V4 K3F-IA3j-A3
1 to 5 V K3F-IV3j-V4 K3F-IV3j-A3 –1 to +1 mA K3F-IA1Pj-V4 K3F-IA1Pj-A3
0 to 10 V K3F-IV4j-V4 K3F-IV4j-A3 –20 to +20 mA K3F-IA7Pj-V4 K3F-IA7Pj-A3
–1 to +1 V K3F-IV1Pj-V4 K3F-IV1Pj-A3
54
OPTIONS
High-speed Models (Response Time; 500 µs max.)
Voltage Inputs Type Current Inputs Type

Input 0 to 10 V 4 to 20 mA Input 0 to 10 V 4 to 20 mA
0 to 1 V K3F-IV1jH-V4 K3F-IV1jH-A3 0 to 1 mA K3F-IA1jH-V4 K3F-IA1jH-A3
Note: 1. Replace the box in the model number with one of the following numbers to indicate the power supply voltage.
(1) 100 to 240 VAC
(2) 12 to 24 VDC
(3) 48 to 110 VDC
2. Models with the following output specifications are also provided: 0 to 10 mV, 0 to 1 V, 0 to 5 V, 1 to 5 V, 0 to 50 mV, 0 to 100 mV, 0
to 1 mA, 0 to 5 mA, 0 to 2.5 mA, 0 to 10 mA, and 0 to 20 mA.
Dimensions
50 103
(81) 80
8.5
Connection Socket Mounting Holes
55 min
K3F
123 40±0.2 40±0.2
5 min
8PFA
55
MOTOR PRECAUTIONS
25% ED (OR 15 MIN.)
Application to Existing Standard Motors 40% ED (OR 20 MIN.)
60% ED (OR 40 MIN.)
A standard motor driven by the inverter generates slightly less power than it
does when it is driven with commercial power supply. Also, the cooling effect
deteriorates in low speed range so that the motor temperature rise in-
CONTINUOUS
creases. Reduce load torque in the low speed range. Allowable load char-
acteristics of the standard motor are shown in the figure. If 100% continuous
FREQUENCY (Hz)
torque is required in the low speed range, use an inverter duty motor. (See
Allowable Load Character-
page 53)
istics of the Standard Motor
High-speed Operation
When the inverter is used above 60 Hz, motor mechanical design should be verified. Contact your motor mfg.
Torque Characteristics
Motor torque characteristics vary when the motor is driven by an inverter instead of commercial power supply. Check the
load torque characteristics of the machine to be connected. (For torque characteristics for inverter operation, see page 57.)
Vibration
Because of the high carrier modulation technique for PWM control, the VS-616G3 series reduces motor vibration to a level
equal to running with a commercial power supply. Larger vibrations may occur under the following conditions:
(1) Response at resonant frequency of the mechanical system.
Special care is required if a machine which has previously been driven at a constant speed, is to be driven at varying
speeds. Installation of anti-vibration rubber padding under the motor base and frequency jump control are
recommended.
(2) Rotator residual imbalance
Special care is required for operation at 60 Hz or higher frequencies.
Noise
Inverter operation is as quiet as operation with commercial power supply. At above rated rpm (60 Hz), noise may increase.
Application to Special Purpose Motors

Motors with Brakes Use brake-equipped motors with an independent power supply. Connect the brake power supply to
the inverter primary side. When the brake operates (the motor stops) it turns the inverter output OFF.
Some types of brakes may make abnormal sounds in low speed range.
Pole Change Motors Select the inverter with a capacity exceeding the rated current of each pole. Pole change should be
made only after the motor stops. If a pole is changed while the motor is rotating, the regenerative
overvoltage or overcurrent protection circuit is activated and the motor coasts to a stop.
Underwater Motors Since the rate current of underwater motors is large compared with general purpose motors, select an
inverter with a larger capacity. If the wire length between the inverter and the motor is large, use
cables with sufficiency large diameter.
Explosion-proof Motors Explosion-proof motors which are applied to an inverter must be currently approved as
explosion-proof equipment. The inverter is not explosion-proof and should not be located where
explosive gases exist.
Geared Motors Lubrication method and continuous rotation limit differ with manufacturers. When oil lubrication is
employed, continuous operation only in low speed range may cause burnout. Before operating the
motor at more than 60 Hz you should consult the motor manufacturer.
Single-phase Motors Single-phase motors are not suitable for variable speed operation with an inverter. If the inverter is
applied to a motor using a capacitor stack, a high harmonic current flows and the capacitor may be
damaged. For split-phase start motors and repulsion start motors, the internal centrifugal switch will
not be actuated and the starting coil may be burned out. Therefore, use only 3-phase motors.
Power Transmission Mechanism (Gear Reduction, Belt, Chain, etc.)

When gear boxes and change/reduction gears lubricated with oil are used in power transmission systems, continuous low
speed operation decreases the oil lubrication function. Also, operation at more than 60 Hz may result in noise, reduced life,
etc.
56
MOTOR PRECAUTIONS
MOTOR OUTPUT TORQUE CHARACTERISTICS

(Application example with 20 HP (15 kW), 4-pole motor and 3G3IV-B2150-E inverter)
The output torque of an induction motor driven by the inverter depends on the motor type. Select a motor according to the
driven machine’s load requirements.
Examples of Standard Motor Examples of Inverter Duty Motor

Combination Characteristics Characteristics
60 SEC
60 SEC SHORT TIME
SHORT TIME
CONTINU-
CONTINU-
OUS MAX-
OUS MAX-
IMUM
IMUM TORQUE
TORQUE
(%) (%)
OPERATION FREQUENCY (Hz) OPERATION FREQUENCY (Hz)
Base Frequency 60 Hz Base Frequency 60 Hz

(V/f for 60 Hz, 220 V Input Voltage) (V/f for 60 Hz, 220 V Input Voltage)
60 SEC 60 SEC
SHORT TIME SHORT TIME
CONTINUOUS
MAXIMUM
TORQUE CONTINU-
OUS MAX- TORQUE
(%) (%)
IMUM
OPERATION FREQUENCY (Hz) OPERATION FREQUENCY (Hz)
Base Frequency 50 Hz Base Frequency 50 Hz

(V/f for 60 Hz, 200 V Input Voltage) (V/f for 60 Hz, 200 V Input Voltage)
Motor Protection with Electronics Thermal Standard V/f Characteristics

Overload
Motor thermal characteris-
tics as a function of operat- INVERTER
PROTECTION
ing frequency are simulated MOTOR
PROTECTION OUTPUT OUTPUT
to protect the motor at any VOLTAGE VOLTAGE
TIME (t) AT HIGH (V) (V)
speed. SPEEDS
AT LOW
SPEEDS
CURRENT OPERATION FREQUENCY (Hz) OPERATION FREQUENCY (Hz)

(A)
57
CONNECTION EXAMPLES
P
1. indicates shielded leads and twisted-pair shielded leads.
2. External terminal (15) of +15 V has maximum output current capacity of 20 mA.
3. Either external terminal (13) or (14) can be used.
4. Terminal symbols: shows main circuit; shows control circuit.
With Digital Operator

System Constant Setting
(Standard Setting at Factory Shipment)
System Data BRAKING RESISTOR UNIT
Constant (OPTION)
No. 4th digit 3rd digit 2nd digit 1st digit
Install MC on input,
sn-04 --- --- 1 1 if braking module is used
P B
B1/ B2
MCCB
POWER SUPPLY L (R) MOTOR
1 L1(R) T1(U)
3-PHASE,
200/208/220 V L2(S) L2(S) T2(V) IM
SYSDRIVE 3G3IV
50 Hz
200/208/220/230 V, L3(T) L3(T) T3(W)
60 Hz
FORWARD OPERATION
1 FWD AT INPUT HOLD
REVERSE OPERATION FREQ. METER CALIBRATION
2 REV AT INPUT HOLD RESISTOR: RV30YN 20SB 20kΩ
3 Eb 21
MULTI-FUNCTION ANALOG
OUTPUT
4 RESET ANALOG
OUTPUT STANDARD OUTPUT
22 – + FREQUENCY SETTING
5 FM 0 TO +10 V
6 MULTI-FUNCTION (12) FREQ. METER (3 VDC, 1 mA)

CONTACT INPUT
7
18
8
19 FAULT CONTACT OUTPUT
11
SEQUENCE
250 VAC, 1 A and below
COMMON 20 30 VDC, 1 A and below
TERMINAL (0 V)
12 SHIELDED SHEATH
CONNECTION
TERMINAL
POWER SUPPLY FOR

15 SPEED SETTING
+15 V, 20 mA
13 MASTER REFERENCE
0-10 V (20 kΩ) MULTI-FUNCTION
9 CONTACT OUTPUT
MASTER REFERENCE
14 4-20 mA (250 Ω) 250 VAC, 1 A and below
30 VDC, 1 A and below
MULTI-FUNCTION 10
16 ANALOG INPUT “SIGNAL DURING RUN”
0-10 V (20 kΩ)
SETTING AT FACTORY
17 AUX. FREQ. REFERENCE SHIPMENT
IS STANDARD SETTING
AT FACTORY
25
0V
MULTI-FUNCTION OUTPUT 1
STANDARD SETTING IS
“ZERO SPEED SIGNAL”
MULTI-FUNCTION OPEN
COLLECTOR
26 OUTPUT
MULTI-FUNCTION OUTPUT 2 48 V 50 mA or less
STANDARD SETTING IS
27 “SPEED AGREED SIGNAL”
MULTI-FUNCTION
OUTPUT COMMON
58
CONNECTION EXAMPLES
With Transistor (Open Collector)

System Data
Constant
sn-04 --- --- 0 0
B1/ B2
MCCB MOTOR
POWER SUPPLY,
L1(R) L1(R) T1(U)
3-PHASE,
200/208/220 V, L2(S) L2(S) SYSDRIVE 3G3IV T2(V) IM
50 Hz;
200/208/220/230 V, L3(T) L3(T) 460/440/ COOLING T3(W)
60 Hz 415/400/380 V
r FAN
VOLTAGE
s SELECTION M
G(E)
FORWARD OPERATION- FORWARD OPERATION AT

STOP COMMAND
1 FWD INPUT HOLD
REVERSE OPERATION
REVERSE OPERATION- 2 REV AT INPUT HOLD
STOP COMMAND
3 Eb
EXTERNAL FAULT
INPUT FREQ. METER CALIBRATION
RESISTOR: RV30YN 20SB 20kΩ
FAULT RESET
4 RESET
21
MASTER/AUX 5 OUTPUT
FREQUENCY
REFERENCE ANALOG STANDARD OUTPUT
SELECTOR OUTPUT FREQUENCY SETTING
22 – +
MULTI-STEP SPEED 6 FM O TO +10 V
SETTING COMMAND MULTI-FUNCTION
STANDARD CONTACT INPUT
7 (12)
FUNCTIONS JOG
REFERENCE
PRESET AT FREQ. METER (3 VDC, 1 mA)
FACTORY
COASTING STOP
8
COMMAND
11 18
SEQUENCE FAULT CONTACT OUTPUT
COMMON 19
Transistor Operation TERMINAL (0 V) 250 VAC, 1 A and below
ON (Current sink state) 12 30 VDC, 1 A and below
SHIELD SHEATH 20
at closed contact CONNECTION
2 kΩ TERMINAL
POWER SUPPLY FOR

SPEED SETTING
15 +15 V, 20 mA
0 to +10 V MASTER REFERENCE MULTI-FUNCTION
2 kΩ 13 9
0-10 V (20 kΩ) CONTACT OUTPUT
EXTERNAL 4 to 20 mA P
14 MASTER REFERENCE 250 VAC, 1 A and below
FREQUENCY 4-20 mA (250 Ω) 30 VDC, 1 A and below
REFERENCE 0 to +10 V P 10
MULTI-FUNCTION
16 ANALOG INPUT “SIGNAL DURING RUN”
P 0-10 V (20 kΩ) SETTING AT FACTORY
0V 17
AUX. FREQ. REFERENCE SHIPMENT
AS STANDARD SETTING
AT FACTORY SHIPMENT
0V
25
STANDARD SETTING IS
MULTI-FUNCTION
OPEN COLLECTOR OUTPUT
26 48 V 50 mA or less
STANDARD SETTING IS
“SPEED AGREED SIGNAL”
27
MULTI-FUNCTION
OUTPUT COMMON
59
CONNECTION EXAMPLES
With Contact Output, Open Collector Output
MCCB B1/ B2
MOTOR
THREE-PHASE, L1(R) L1(R) T1(U)
380/400/415/ L2(S) L2(S) SYSDRIVE 3G3IV T2(V) IM
440/460 V,
50/60 Hz L3(T) L3(T) 460/440/ COOLING T3(W)
r 415/400/380 V FAN
VOLTAGE
s SELECTION M
G(E)
FORWARD
RUN/STOP
1 FORWARD OPERATION AT
REVERSE FWD INPUT HOLD
FREQ. METER CALIBRATION
RUN/STOP RESISTOR: RV30YN 20SB 20kΩ
2 REVERSE OPERATION
REV AT INPUT HOLD
21
OUTPUT
ANALOG STANDARD OUTPUT
EXTERNAL OUTPUT – + FREQUENCY SETTING:
FAULT 22
FM O TO +10 V
3 Eb
FAULT
RESET
4 RESET (12)
MASTER/AUX. FREQ. METER
CHANGE (3 VDC, 1 mA) PC (PLC)
5
MULTI-STEP
SPEED SETTING
STANDARD 6 SURGE
FUNCTIONS JOG MULTI-FUNCTION ABSORBER
PRESET AT COMMAND CONTACT INPUT
7 18
FACTORY
EXTERNAL
COASTING STOP FAULT CONTACT
19 OUTPUT 200 VAC
8
250 VAC 1 A OR LESS
11 20 30 VDC 1 A OR LESS
SEQUENCE
COMMON
TERMINAL (0 V)
12 MULTI-FUNCTION
12 VDC
SHIELD SHEATH CONTACT OUTPUT
CONNECTION 250 VAC, 1 A OR LESS
TERMINAL
2 kΩ 30 VDC, 1 A OR LESS FLY WHEEL
POWER SUPPLY FOR (SIGNAL DURING RUN
SPEED SETTING DIODE
15 +15 V, 20 mA SETTING AT FACTORY)
0 to +10 V MASTER REFERENCE 9
2 kΩ 13 0-10 V (20 kΩ)
MASTER 4 to 20 mA P MASTER REFERENCE

COMMAND 14 4-20 mA (250 Ω) 10
0 to +10 V P
16 MULTI-FUNCTION 12 VDC
OUTPUT COMMON
0V P 17 AUX. FREQ. REFERENCE FLY WHEEL
AS STANDARD SETTING
AT FACTORY SHIPMENT DIODE
25
0V
12 VDC
MULTI-FUNCTION OUTPUT
OPEN COLLECTOR 1
FLY WHEEL
STANDARD SETTING IS DIODE
26
MULTI-FUNCTION OUTPUT
OPEN COLLECTOR 2
27 STANDARD SETTING IS
60
CONNECTION EXAMPLES
Backup Capacitor for Momentary Power Loss

(200 V class-4.1 kVA and below, 400 V class-4.1 kVA and below)
B1 BACKUP CAPACITOR
N /P (OPTIONAL)
B1/ B2
MCCB
MOTOR
L1(R) L1(R) T1(U)
THREE-PHASE
POWER L2(S) L2(S) T2(V) IM
SYSDRIVE 3G3IV
SUPPLY
L3(T) L3(T) T3(W)
FORWARD
RUN/STOP G(E)
1 FORWARD OPERATION
REVERSE FWD AT INPUT HOLD
RUN/STOP REVERSE OPERATION
2 REV AT INPUT HOLD
FREQ. METER CALIBRATION
EXTERNAL
FAULT 21
3 Eb MULTI-FUNCTION ANALOG
FAULT OUTPUT
RESET ANALOG
4 OUTPUT STANDARD OUTPUT
RESET 22
MASTER/AUX – + FREQUENCY SETTING:
CHANGE FM O TO +10 V
5
MULTI-STEP
(12)
SPEED SETTING FREQ. METER (3 VDC, 1 mA)
STANDARD 6
FUNCTIONS JOG MULTI-FUNCTION
7 18
FACTORY EXTERNAL
COASTING STOP
19 FAULT CONTACT
8
OUTPUT
250 VAC 1 A OR LESS
11 SEQUENCE
COMMON 20 30 VDC 1 A OR LESS
TERMINAL (0 V)
12 SHIELD SHEATH
CONNECTION TERMINAL
2 kΩ
POWER SUPPLY FOR
15 SPEED SETTING
+15 V, 20 mA
0 to +10 V MULTI-FUNCTION
2 kΩ 13 MASTER REFERENCE 9
0-10 V (20 kΩ) CONTACT OUTPUT
FREQUENCY 4 to 20 mA P MASTER REFERENCE
250 VAC 1 A OR LESS
REFERENCE 14 4-20 mA (250 Ω) 30 VDC 1 A OR LESS
10
P (SIGNAL DURING RUN
0 to +10 V MULTI-FUNCTION
16 SETTING AT FACTORY)
P OUTPUT COMMON
0V 17 AUX. FREQ. REFERENCE
AS STANDARD SETTING
AT FACTORY SHIPMENT
25
0V
STANDARD SETTING IS
MULTI-FUNCTION OPEN
26 COLLECTOR OUTPUT
48 V 50 mA or less
STANDARD SETTING IS
MULTI-FUNCTION
OUTPUT COMMON
61
CONNECTION EXAMPLES
With Power Supply Magnetic Contactor (MC)

System Data
Constant * Frequency reference selection
0: Set by frequency setting resistor
sn-04 --- 1 0 0* 1: Set value of digital operator (An-01)
MCCB
MC
L1(R) T1(U)
L1(R) L1(R)
L2(S) T2(V) B1/ B2
POWER L (S) L2(S)
2
SUPPLY L3(T) T3(W) SYSDRIVE 3G3IV MOTOR
L3(T) L3(T) T1(U)
T2(V) IM
T3(W)
OFF ON
MC MCX
a b 1 G(E)
FORWARD RUN REFERENCE
SA
2
REVERSE RUN REFERENCE
MC a MCX b 3
EXTERNAL FAULT INPUT
4
SA FAULT RESET
5
MCX a
TRX b
6 MULTIFUNCTION
CONTACT INPUT
7
Terminal (5) function
8 is set to MASTER/
AUX switch
TRX 11
SEQUENCE
12 COMMON TERMINAL
(0 V)
FAULT 15 SHIELDED LEAD
CONTACT CONNECTION TERMINAL
2 kΩ POWER SUPPLY FOR SPEED (+15 V)
FREQ. SETTING 13 MASTER FREQ,
RESISTOR REFERENCE 0 TO 10 V
2 kΩ 14 MASTER FREQ,
REFERENCE 4 TO 20 mA
P 16 MULTI-FUNCTION
ANALOG INPUT
0-10 V (20 kΩ)
17
AUX. FREQ. REFERENCE
AS STANDARD SETTING
AT FACTORY SHIPMENT
0V
9
MULTI-FUNCTION
10 CONTACT OUTPUT
Signal is set
18 DURING
RUNNING
19 FAULT CONTACT
OUTPUT
20 25
STANDARD SETTING IS
MULTI-FUNCTION
21 MULTI-FUNCTION OUTPUT
ANALOG OUTPUT OPEN
26
OUTPUT FREQ. COLLECTOR
SETTING 48 V 50 mA
22 MULTI-FUNCTION OUTPUT 2
and below
STANDARD SETTING IS
MULTI-FUNCTION
OUTPUT COMMON
Note 1. Braking is not activated at deceleration stop. It’s coasting to a stop.
2. Use MC or MCX of delay release type for restart operation after momentary power loss.
3. Frequency setting resistor is not required for the use of digital operator’s set value as frequency reference.
62
CONNECTION EXAMPLES
With Braking Resistor Unit
OVERLOAD RELAY
TRIP CONTACT
Used sequencer to break

1 2
power supply side on BRAKING RESISTOR
UNIT
overload relay trip contact. P B
MCCB MC
L1(R) L1(R) B1/ B2
POWER SUPPLY MOTOR
200 TO 230 V, L2(S) L2(S) T1(U)
50/60 Hz SYSDRIVE 3G3IV T2(V)
L3(T) L3(T) IM
T3(W)
THRX OFF ON MC
G(E)
MC SA
BRAKING
RESISTOR UNIT
OVERLOAD RELAY TRIP CONTACT
THRX FREQ. METER CALIBRATION
1 2
SA 21
MC MULTI-FUNCTION ANALOG
TRX
OUTPUT
ANALOG OUTPUT STANDARD OUTPUT
20 18 SA 22 FREQUENCY SETTING
– +
FM O TO +10 V
TRX
(12) FREQ. METER/AMMETER
(3 VDC, 1 mA)
FAULT CONTACT
FORWARD
RUN/STOP FORWARD OPERATION
1 FWD AT INPUT HOLD 18
REVERSE
18
RUN/STOP
2 REV REVERSE FAULT CONTACT
BRAKING UNIT OPERATION 19 OUTPUT
AT INPUT HOLD 250 VAC 1 A OR LESS
30 VDC 1 A OR LESS
EXTERNAL 3 4 20
FAULT 20
3 Eb
FAULT
RESET
4 RESET
MASTER/AUX.
CHANGE
5
MULTI-STEP 9 MULTI-FUNCTION
STANDARD SPEED SETTING
6 CONTACT OUTPUT
FUNCTIONS MULTI-FUNCTION 250 VAC 1 A OR LESS
JOG
PRESET AT CONTACT INPUT 30 VDC 1 A OR LESS
COMMAND 10
FACTORY 7 (SIGNAL DURING RUN
EXTERNAL
SETTING AT FACTORY)
COASTING STOP 8
11 25
SEQUENCE MULTI-FUNCTION OUTPUT 1
COMMON
TERMINAL (0 V)
SHIELD SHEATH
CONNECTION
2 kΩ TERMINAL
MULTI-FUNCTION OPEN
POWER SUPPLY FOR 26 COLLECTOR OUTPUT
15 SPEED SETTING
48 V 50 mA or less
+15 V, 20 mA
0 to +10 V MASTER REFERENCE
2 kΩ 13 0-10 V (20 kΩ) STANDARD SETTING IS
4 to 20 mA P
FREQUENCY MASTER REFERENCE
27
14 4-20 mA (250 Ω)
REFERENCE MULTI-FUNCTION
0 to +10 V P MULTI-FUNCTION
16 ANALOG INPUT
OUTPUT COMMON
P 0-10 V (20 kΩ)
0V 17
AUX. FREQ. REFERENCE
IS STANDARD SETTING
AT FACTORY SHIPMENT
0V
63
CONNECTION EXAMPLES
With Isolator
BRAKING RESISTOR UNIT (OPTIONAL)
MCCB
L1(R) L1(R) B1/ B2
POWER SUPPLY MOTOR
200 TO 230 V, L2(S) L2(S) T1(U)
50/60 Hz SYSDRIVE 3G3IV T2(V)
L3(T) L3(T) IM
T3(W)
FORWARD
RUN/STOP FORWARD OPERATION
1 FWD G(E)
REVERSE AT INPUT HOLD
RUN/STOP REVERSE OPERATION
2 REV
EXTERNAL AT INPUT HOLD
FAULT
3 Eb
FAULT 18
RESET
4 RESET
MASTER/AUX. FAULT CONTACT
CHANGE 19
5 OUTPUT
MULTI-STEP 250 VAC 1 A OR LESS
STANDARD SPEED SETTING 20 30 VDC 1 A OR LESS
6
FUNCTIONS JOG MULTI-FUNCTION
FACTORY 7
EXTERNAL 9 MULTI-FUNCTION
COASTING STOP 8 CONTACT OUTPUT
250 VAC 1 A OR LESS
11 10 30 VDC 1 A OR LESS
SEQUENCE (SIGNAL DURING RUN
COMMON
TERMINAL (0 V) SETTING AT FACTORY)
12 25
SHIELD SHEATH
CONNECTION TERMINAL MULTI-FUNCTION OUTPUT 1
ISOLATOR
K3F-IA31-V4 POWER SUPPLY FOR STANDARD SETTING IS
15 SPEED SETTING “ZERO SPEED SIGNAL”
+15 V, 20 mA
MULTI-FUNCTION OPEN
3 1 13 MASTER REFERENCE 26 COLLECTOR OUTPUT
0-10 V (20 kΩ)
48 V 50 mA or less
4 to 20 mA MASTER REFERENCE MULTI-FUNCTION OUTPUT 2
14 4-20 mA (250 Ω)
P MULTI-FUNCTION 27 “SPEED AGREED SIGNAL”
16 ANALOG INPUT
0-10 V (20 kΩ)
0 to 10 V 17 MULTI-FUNCTION
2 OUTPUT COMMON
7 8 AUX. FREQ. REFERENCE
IS STANDARD SETTING ISOLATOR
0V AT FACTORY SHIPMENT K3F-IV41-A3
21
3 1
ANALOG
OUTPUT
22 4 2
0-10 V
7 8
200 to 220 VAC

r
s
64
APPLICATIONS
FANS AND BLOWERS
M1
3G3IV
EXAUST
MOTOR
M3 L1(R) T1(U) M2
POWER DAMPER
L2(S) T2(V)
SUPPLY L3(T) T3(W)
FREQUENCY
CONTROL- DUST
LER COLLECTION
DEVICE
4 to 20mA
BLOWER
Example of Using the Inverter with Air Scrubber
M1
220 VAC
r s 3G3IV Function and Parame-
M3 M2 Customer’s Request
L1(R)
DIGITAL
OPERA-
MOTOR ter Setting
L2(S) TOR
Wants to Operate Using Operation signal
POWER L3(T)
SUPPLY External Terminals selection Sn-04 = xx00
RUNX Wants Speed Search Multi-function input
1 RUN/STOP
Function Sn-15 to Sn-18 = 61
SPEED
SEARCH Wants Coast to Stop Stop procedure selection
Sn-04 = 01xx
SIGNAL
DURING
RUNNING
Details of the Commercial/Inverter Selector Circuit
Application
Customer’s Request Applicable 3G3IV Function Function and Parameter Setting
example
Wants to switch commercial poer supply Use the speed search operation Multi-function input Sn-15 to Sn-18 = 61
and inverter drive without stopping the
motor.
Needs inverter start from coasting stop
status. Is it possible without stopping
the motor?
Wants to save energy since the load is Apply the variable load V/f V/f selection Sn-02 = 05
not heavy at low-soeed operation
Wants to avoid operation tripping Apply the stall prevention function du- During-operation stall level change
ring-running Cn-30 = 30 to 200%
Dust-collecting
blower, fan for Wants to continue operation even when Select the instantaneous outage reset Momentary power loss protection Sn-11
boilers momentary power loss not longer than and restart mode = x1xx
Fan for cooling 2 seconds occurs.
towers Wants to monitor output power. Turn the monitor to the output power in- Monitor display Un-06
dication.
Needs r/min lower limit for lubricating Use th frequency command lower limit Frequency command lower limit cn-15 =
the decelerator bearing. 0 to 109%
Wants to avoid mechanical resonance. Use the preset frequency band prohibi- Preset prohibited frequency Cn-16 = 0
((The resonance point will be passed,, tion function (frequency jump control). to 400 Hz
andd continuous
ti operation
ti iis eliminated
li i t d Preset prohibited frequency range
at this point.) Cn-19 = 0 to 25.5 Hz
Wants to prevent machine stop caused Use the retry function. Retry count Cn-36 = 0 to 10 times
by inverter tripping.
65
APPLICATIONS
PUMP
3G3IV
AUTO/MANUAL HYPOCHLOROUS
SWITCH ACID
L1(R) T1(U)
L2(S) T2(V)
L3(T) T3(W)
MAIN/SUB
MANUAL SPEED
COMMAND MOTOR
MACHINE 0 to 10 V
OPERATING AUTO
PANEL COMMAND
4 to 20 mA
RAW WATER
PID
3G3IV
MCCB
DIGTAL MOTOR
L1(R) L1(R) T1(U)
OPER- Function and Parame-
POWER
L2(S) Customer’s Request
SUPPLY L2(S) ATOR T2(M) IM ter Setting
L3(T) L3(T) T3(W)
G
4 to 20 mA
PID
14 (E) External Terminals selection Sn-04 = xx00
17
ANALOG Wants 4 to 20 mA signal Frequency command
2 kΩ
15 MONITER Fine Control gain bn-05 = 0% to
2 kΩ 16
(OP
100%
+15 V
0 to 10 V TION) Frequency command
5
bias bn-06 = –100% to
1SW 11
WALL-
AUTO/MANUAL
100%
MOUNTED
Wants a Meter that Channel 1 output Sn-28
2SW AMME
RUN/STOP
TER
A F Indicates Output = xx00
Frequency Channel 2 output Sn-28
= 01xx
Man/Auto Switch Circuit
Application
example
Wants to save evergy since the load is Use the sensorless slip correction func- Motor rated slip: bn-08 = 0 to 9.9%, Mo-
not heavy at low-speed operation. tion. tor rated current: Cn-09 = 10 to 200 A
Chemical-Feed- Wants to have Manual/Auto switching Use the Master/aux. switching function. Master/Aux. switching: Sn-15 to 18 = 03
ing Pump
Pum function. Two toggle switches do the job.
Needs an ammeter for monitoring load Use an F-I motor (option). Output selection function: Sn-28 = xx00
conditions.
Wants to drive the pump directly using 4 Use external terminals (14) and (17). Run signal selection: Sn-04 = xx00
to 20 mA signal.
Wants a function which can maintain Use the lower-limit of the reference fre- Frequency reference lower limit: Cn-15
minimum speed. quency. = 0 to 109%
Wants to run the system using the com- Use a selector circuit together with the Speed search function selection Sn-15
Warm/Cold Water mercial power supply when an emer- speed search function. to 18 = 61
Circulation Pump gency occurs.
Wants a function which can keep the Use the continuous operation function Momentary power loss protection:
system working without resetting it even which can compensate for a momentary Sn-11 = x1xx
when a momentary power loss occurs. power loss within two seconds. Use a
toggle switch for selecting the start and
stop of operations.
Wants to keep a constant water level Read signals directly sent from the wa- Run signal selection: Sn-04 = xx00
inside a tank using a water gauge. ter-level adjusting unit. (4 to 20 mA)
Discharge Pump Wants to keep the motor rpm above the Use the lower-limit of the frequency ref- Frequency ref. lower limit: Cn-15 = 0 to
minimum because if the rpm is too low, erence. 109%
water flows in the reverse direction.
66
APPLICATIONS
Improves Safety and Enables Optimum Operation Setting
BR BRAKE
3G31V
L1(R) T1(U)
L2(S) T2(V)
PAINTING BOOTH L3(T) T3(W)
RUNNING BR
FWD/STOP BRAKE
RELAY SEQUENCE
REV/STOP
BRAKING
LS1 LS2 2 STEPS SPEED REGISTOR
LS4 LS3 FOR FOR FOR SHOCK REFERENCE UNIT
FOR DECEL- DECEL-STOP ABSORBER
STOP ERATION ERA-
TION
GEARED MOTOR
WITH BRAKE RUN/STOP
20 : 1 DL
Block Diagram of Application to Shuttle Conveyor

POWER BX
SUPPLY
40 m/min
LS3 LS4 MECHANICAL BR
HOLDING HOLDING 3G31V
FORWARD 1 m/min TYPE TYPE MCCB
RUN
L1(R) L1(R) DIGITAL
POWER
LS1 LS2 SUPPLY L2(S) L2(S) OPERA- IM MOTOR
HOLDING HOLDING TOR
REVERSE RUN L3(T) L3(T)
TYPE TYPE
RUNF BRAKING RE-

1 FED/STOP GISTOR UNIT
RUNR
RUNF 2 REV/STOP
N Function and Parame-
SA 5 MAIN/SUB SPEED Customer’s Request
LS2
ter Setting
6 MULTI SPEED INPUT
LS4 RUNR
11 FREQUENCY
RUNF LS1
SA
9
DETECTION External Terminals selection Sn-04 = xx00
RUNR N 10 Wants to Set Multi-Step Multi-step setting
LS3 SA 19 Speed Operation An-03 = 0 to 400 Hz
FAULT An-04 = 0 to 400 Hz
20
SA
BX
Wants the Braking Frequency detection
Signal signal Sn-20 = 05
Cn-21 = 0 to 400 Hz
For Application to Conveyor
Application
example
Wants to increase precision of position- Control the braking motor using contact Operating signal selection Slip preven-
ing stop. output from terminals 9 and 10. tion Sn-20 = 0, Sn-20 = 05, Cn-21 = 0 to
400 Hz
Run at lower speeds. Torque compensation gain bn-07 = 0 to
9.9
Wants to perform two-step speed oper- Use the multi-step speed function. Multi-step operation An-01 to 04 = 0 to
Shuttle Conveyor ation 400 Hz
Wants smooth accel/decel time. Apply non-linear accel/decel. Operating signal selection Sn-06 = xx
jj selection
Wants to vary accel/decel time. Use the accel/decel time setting func- Accel/decel time switching Sn-15 to 18
tion. = 07
Wants to select stop procedure accord- Select stop procedures. External fault Sn-15 to 18 = 20 to 3F
ing to degree of emergency.
Raw Material In- Wants to increase starting torque (with Use the standard-equipped automatic Torque compensation gain bn-07 = 0 to
put Conveyor a constant-torque motor). torque boosting function. 9.9
Steel Pipe Con- Wants to drive more than one motor The function is provided. ---
veyor with a single inverter.
Wnats a simple slip compensation func- Check the motor generation torque by Over torque detection Sn-07 = xxx1
tion the excess torque detection function. Over torque detection level Cn-26 = 30
to 200%
Lifter Over torque detection time Cn-27 = 0 to
25.5 s
Wants to use the non-excitation operat- Use the free V/f setting function to turn V/f selection Sn-02 = 0F
ing type braking motor. the motor without excess excitation. Free V/f setting Cn-02 to 08 = Setting
67
APPLICATIONS
Improves Safety and Enables Optimum Operation Setting
3G3IV
L1 (R( T1 (U)
POWER L2 (S) T2 (V)
SUPPLY L3 (T) T3 (W) MAIN AXIS
MOTOR X–AXIS MOTOR
COUPLING
BALL
SCREW TURRET
CONTROLRE- MAIN AXIS
NC EQUIPMENT SISTOR POSITION Z–AXIS
BALL SCREW MOTOR
BELT
OPERATING SIGNAL CUTTER COUPLING
STATUS SIGNAL SPEED CONTROLLER
ZERO SPEED (MANUAL) TIP
FEEDER
WORKPIECE
SPEED AGREED MAIN AXIS
FREQUENCY TIP PRESSING
OPERATION PER- METER MOTOR
FORMED FM BALL SCREW
DIGITAL INPUT COUPLING

COMMAND
Block Diagram of Application to CNC Lathe

3G3IV
POWER MCCB
SUPPLY L1 (R( L1 (R( T1 (U)
L2 (S) L2 (S) T2 (V) IM MOTOR Function and Parame-

NC EQUIPMENT Customer’s Request
L3 (T) L3 (T) T3 (W) ter Setting
BRAKING RESISTOR
UNIT
1 NORMAL ROTATION/
STOP
Wants to Operate Using 3G3IV-PDI08 (option)
2 REVERSE ROTATION
STOP
Digital Command.
5 OPTION/
MAIN FRAME
Wants a Cutter Edge Over torque detection
25 Abrasion Detection Sn-07 = xxx1
SPEEDAGREED MANUAL
26
function. Over torque detection
OVER level Cn-26 = 30% to
27
TORQUE
DETECTION
200%
9
FM
FREQUENCY
METER
Over torque detection
OPERATION
10 PERFORMED time Cn-27 = 0 to 25.5 s
18 Multi-function output
FAULT
20 Sn-20 to Sn-22 = 0B
DI–08 DIGITAL Needs a Speed Agreed Frequency agreed signal
COMMAND
Signal Sn-20 to Sn-22 = 02
Interface Circuit to NC
Application
example
Needs a large constant-output Use the winding selection motor. Option
range.
Wants the cutting loss detection Apply the over torque detection Over torque detection Sn-07 =
function. function. 0001 Over torque detection level
Cn-26 = 30% to 200%
Over torque detection time Cn-27 =
0 to 25.5 s
Multi-function output Sn-20 to
Sn-22 = 0B
CNC Lathe
Wants to turn motor with digital in- Use the digital speed command Connect DI-08. Frequency com-
put equipment mand setting mode Sn-26 = select
Want to interface to NC. Apply the zero-speed function. Multi-function output Sn-20 to
Sn-22 = 01
Apply the speed agreed function. Multi-function output Sn-20 to
Sn-22 = 02
Apply the over torque detection Multi-function output Sn-20 to
function. (Cutting loss) Sn-22 = 0B
Wants to reduce vibration. Apply the energy-saving mode. Energy-saving operation Sn-15 to
Super High-pre-
Sn-18 = 63
cision Lathe
bn-9 = 0% to 200%
68
APPLICATIONS
Inverter Capacity Selection
Inverter Capacity Check Points
Related specification
Cl ifi ti
Classification It
Item Speed and Torque Overload Starting torque
Time Ratings
Characteristics Capacity
Load type Friction load and weight load YES YES
Liquid (viscous) load
Inerita load
Load with poer transmission and
accumulation
Load speed Constant torque YES YES
and torque Constant output
Load
charcteristics Decreasing torque
characteristics
Load Motoring YES YES YES YES
charcteristics Braking or overhauling load
Constant load
Shock load
Repetitive load
High-start torque
Low-start torque
Continuous operation YES YES
Operation Long-time operation at medium or low speeds
Short-time operation
Maximum required output (instantaneous) Constant YES YES
Rated output
output (continuous)
Maximum r/min YES
Rated r/min
Rated r/min
Power supply transformer capacity percentage YES YES
impednace
Power supply Voltage fluctuations
Number of phases, singla phase protection
Frequency
Deterioration of Mechanical friction, losses in wiring YES YES
load capacity due
Duty cycle modification YES
to age
Inverter Capacity Required for Continuous Operation

Item Calculation formula
Required output for the load within the allowable range? k x PM
≤Inverter capacity [kVA]
h x cos f
Motor capacity within the invterter ratings? k x ø√3 x V M x I M x 10 *3 ≤Inverter capacity [kVA]
Current within the inverter capacity? k x I M ≤Inverter capacity [A]
Inverter Capacity Required for Group Drive

Calculation formula with overload capacity of 150% for 1 minute
Item
Motor acceleration of 1 minute or less Motor acceleration of 1 minute or more
k x PM k x PM
[n T ) n S (k S * 1)] [n ) n S(k S * 1)]
h x cos f h x cos f T
Starting requirements are within
n n
the inverter capacity? + P C [1 ) n S (k S * 1)] + P C [1 ) n S (k S * 1)]
1 T 1 T
≤ 1.5 x Inverter capacity [kVA] ≤ Inverter capacity [kVA]

n n
Current within the inverter nT x IM [1 ) n S (k S * 1)] n T x I M [1 ) n S (k S * 1)]
T T
capacity?
≤ 1.5 x Inverter capacity [A] ≤ Inverter capacity [A]
Inverter Capacity Required for Starting

Item Calculation formula [tA < 60 s]
Total starting capacity within the
inverter capacity?
k x N
Ò 2
Ó
T ) GD x N v 1.5 x Inverter capacity [kVA]
973 x h x cos f L 375 tA
69
APPLICATIONS
Specifications
PM ; Motor shaft output required for the load [kW}
η; Motor efficiency (normally, approx. 0.85)
cos φ; Motor power factor (normally, approx. 0.75)
VM ; Motor voltage [v]
IM ; Motor current [A] (current with commercial power supply)
k; Correction factor calculated from current form factor (1.05 to 1.1, depending on the PWM method.)
PC1 ; Continuous capacity [kVA]
ks; Motor starting current/motor rated current
nT; Number of motors in parallel
ns; Number of simultaneously started motors
(GD 2); Total (GD2) converted into motor shaft (kg-m2)
TL ; Load torque (kg-m)
tA : Motor acceleration time
FORMULA for Motor Capacity

Application h
VL P
TM
GEAR TM
IM VL
GEAR IM
(NL) NM
(D)
(NL) (TL)
(d)
WL
h
µML WL
Fig. 1 Fig. 2
Symbol WL: Weight of Load. µ: Coefficient of friction
VL: Linear Velocity of Load. η: Efficiency of mechanism
ta: Acceleration time.
Unit ft, lb kg, m
1. Full Load Power (m)W L x V L (m)W L x V L
PO + [Hp] PO + [kW]
33000 x h 6120 x h
2. Full Load Torque (m)W L x V L (m)W L x V L
TL + [ft·lb] TL + [kg·m]
2p x N M x h 2p x N M x h
3. Acceleration Power WL x VL
2
WL x VL
2
Pa + [Hp] Pa + [kW]
64 x 10 6 x ta 3600 x 10 3 x ta
4. Acceleration Torque ∑ (WK 2) x N M ∑ GD 2 x N M
Ta + Ta +
308 x ta 375 x ta
5. INERTIA (Reflected to Motor)
ÒpNV Ó [lb ft ] ÒpNV Ó [kg·m ]
2 2
L L
WK 2 1 + 0.55 x W L . 2
GD 2 1 + W L 2
M M
Ò + ÒNN Ó ·WK Ó
L
M
2
2
Ò + ÒNN Ó ·GD
L
M
2
2
L Ó
6. INERTIA (LOAD) W LD 2 GD 2 L + W L·D 2
WK 2 +
4
70
OMRON Corporation
Mechatronics Division
14F Nissei Bldg.
1-6-3, Osaki, Shinagawa-ku,
Tokyo 141 Japan
Tel: (03)3779-9042/Fax: (03)3779-9041
In the interest of product improvement, specifications are
subject to change without notice.
Authorized Distributor:
Cat. No. I010-E1-3 Printed in Japan

0694-4M

I010-E1-03 3g3iv Users Manual

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SYSDRIVE 3G3IV

Selecting and Setting Functions . . . . 29

0 30 60 90 120 150 180

Features of IGBT (Insulated Gate Bi- COMMERCIAL

• Minimal-loss, high-speed switch-

Smooth Rotation Realized able inverter.

Previous Model 40 (30)

Input power can be Should an error occur, the Customized Setting

Output power is read on SEQUENCE COMMON SEQUENCE COM-

ing overtorque detection, reverse PUT FM PUT A

prevention, and frequency upper and (12) FREQ.

lower limiter are supplied as stan- 9 9 UNDER

• External control of accel/decel (by DETEC-

• External signal to change bias

Note: Sn-05 = 1XXX

For other options refer to pages 12

ntlp:photo Output Fre-

INVERTER OUTPUT MOTOR SPEED

FIT10 CV500 CV1000

SYSMAC BUS/2 (Optical System)

Remote I/O Slave Unit

ntlp:photo ntlp:photo ntlp:photo

LINK (Optical or Wired System)

SYSMAC BUS (Wired System)

Torque characteristics of 5HP (3.7 kW)

Frequent overcurrent when Original, asynchronous, high-carrier

Motor speed control cannot be Built-in sensorless speed control

For precise slip correction by this

Operation cannot continue Continues operation during a

OPERATION CONTINUATION AFTER

Hard to adjust starting time. Stall prevention during

STALL PREVENTION DURING ACCELERATION

Stall by overload in operation. Stall prevention during

STALL PREVENTION DURING OPERATION

The SYSDRIVE 3G3IV flexible SYSDRIVE 3G3IV

SYSDRIVE 3G3IV setting

Max. Applicable Rated output 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100

Rated Input Voltage 3-Phase, 200/208/220 V, 50 Hz 200/208/220/230 V, 60 Hz

Control Method Sine wave PWM

Motor Overload Pro- Electronic thermal overload relay

Location Indoor (protected from corrosive gases and dust)

Humidity 90% RH (non-condensing)

* Standard 4-pole motor is used for max applicable motor output.

*2 Allowable values for the applications not requiring overload.

*4 Temperature during shipping (for short period)

* Standard 4-pole motor is used for max applicable motor output.

*2 Allowable values for the applications not requiring overload.

*5 Temperature during shipping (for short period)

GROUNDING MAIN CIR- Approx. CONTROL

Note: To use the unit in

Note: To use the unit in

Approx. Weight: 153 kg

Four, M8 dia. mtg. holes Front cover

315 185 375

Approx. Weight: CONTROL CIR-

GROUNDING LOWER COVER

Note: To use the unit in

Grounding terminal Grounding terminal