Overview of Reference Architecture

Model for Industry 4.0 (RAMI 4.0)

(Manufacturing) and Adjustment to do
for other Industries
Presented by
Associate Professor Dr. Lee Wah Pheng
Head of Centre for Postgraduate Studies and Research
Tunku Abdul Rahman University College

Date: 29 March 2019

Place: TAR UC Main Campus

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Why Reference Architecture ?

What
Building ?

Architecture

Tun Razak Exchange (106 Floors) Plan before you build !

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 What is “Industrie 4.0” ?

The Industrie 4.0 Platform (2013) Steering Committee define :

The term Industrie 4.0 stands for the fourth industrial

revolution, a new level of organizing and controlling the
entire value chain across product lifecycles.

This cycle focuses on increasingly personalized customer

wishes and extends from the concept to the order,
development, production, and shipping of a product
to the end customer and ultimately to its recycling,
including all associated services.

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 What is driving Industrie 4.0 ?

• Originates from a project in the high-tech strategy of the German

government, which promotes the computerization of manufacturing

• In October 2012 the Working Group on Industry 4.0 presented a set

of Industry 4.0 implementation recommendations to the German
federal government

• The Platform Industrie 4.0 was officially announced at the Hanover

Fair 2013. The platform is steered and led by the Federal Minister for
Economic Affairs and Energy, Germany

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Founding Members in Platform Industrie 4.0

German companies to manage Platform Industrie 4.0

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Industry 4.0 Reference Architecture

Reference Architecture Model Industrie 4.0 (DIN SPEC 91345)

DIN SPEC 91345:2016-04, Standard by Deutsches Institut Fur Normung E.V.
(German National Standard), 1 April 2016

Architecture
ISA 95
Layers Axis
ISA 88

Hierarchy
Levels Axis

Graphics: Platform
Graphics: Platform
Industrie 4.0 and ZVEI
Industrie 4.0 and ZVEI

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Productivity along the Value Stream
A “type” becomes “instance” when design and prototyping have been completed and the actual
product is being manufactured, it has to go through its own life cycle within the value streams.

Discontinuation of Value Stream

$ Reduce in Productivity !!

Output
Input
Life Cycle & Value Stream

Graphics: Platform Industrie 4.0 and ZVEI

Status Report: Reference Architecture Model Industrie 4.0 (RAMI4.0), Technical Committee 7.21
“Industrie 4.0” of the VDI/VDE Society Measurement and Automatic Control (GMA), July 2015

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Reference Architecture for Industry 4.0

Reference Architecture Model Industrie 4.0 (DIN SPEC 91345)

DIN SPEC 91345:2016-04, Standard by Deutsches Institut Fur Normung E.V.
(German National Standard), 1 April 2016

Architecture
ISA 95
Layers Axis
ISA 88

Hierarchy
Levels Axis

Graphics: Platform
Industrie 4.0 and ZVEI

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 Implementing Vertical Integration
Computer integrated manufacturing since 1990s

Enterprise
Enterprise
Top Floor
IEC 62246
(ISA 95)
Work Centers

IEC 61512 Station

Station
(ISA 88)
Shop Floor Control and Field Device

Purdue Enterprise Reference Architecture

Source: http://www.lnsresearch.com/research-library/manufacturing-operations-management

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 Example : Process Line Integration

Hierarchy Levels

Enterprise Resource Planning (ERP) Enterprise Level 4

Manufacturing Operations Management (MOM) Work Center Level 3

Supervisory Control and

Station Level 2
Data Acquisition (SCADA)

Weighing Blending Filling Wrapping Weighting Control Device

Level 1
Machine Machine Machine Machine Machine Field Device

Weighted Blended Sticks with Boxes Carton Product

Level 0
material Powder materials with sticks with Boxes at Process

Process 1 Process 2 Process 3 Process 4 Process 5

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 Increase Productivity in Supply Chain

Productivity increase ! Output

$
Discontinuation of Value Stream !
Input
Life Cycle/ IEC 62890
Value Stream
Life Cycle & Value Stream Hierarchy Levels
Connected World Connected World Connected World Connected World DIN SPEC 91345

Enterprise 1 Enterprise 2 Enterprise 3 Enterprise 4 Level 4

IEC 62246
Work Center 1 Work Center 2 Work Center 3 Work Center 4 Level 3 (ISA 95)
PERA
Station 1 Horizontal
Station 2 Integration, how
Station 3 ? Station 4 Level 2 IEC 61512
Control Device 1 Control Device 2 Control Device 3 Control Device 4 Level 1 (ISA 88)

Field Device 1 Field Device 2 Field Device 3 Field Device 4

DIN SPEC 91345
Product 1 Product 2 Product 3 Product 4

Supplier Integrator Manufacturer Customer Enterprise

Engineering Planning Production Marketing Site

Line 1 Line 2 Line 3 Line 4 Area

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Reference Architecture for Industry 4.0

Reference Architecture Model Industrie 4.0 (RAMI 4.0) (DIN SPEC 91345)
DIN SPEC 91345:2016-04, Standard by Deutsches Institut Fur Normung E.V.
(German National Standard), 1 April 2016

Architecture
ISA 95
Layers Axis
ISA 88

Hierarchy
Levels Axis

Asset ? Graphics: Platform

Industrie 4.0 and ZVEI

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 Possible Objects as Assets

Asset = everything that requires a “connection” for an Industry 4.0

solution (soft and hard assets)

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 Digitization of Assets (Digital Twin)

• Each asset (physical) has its own Asset Administration Shell (digital)
• Several components can form a composite Asset Administration Shell

Asset Administration Shell

I4.0 Component Asset

I4.0 Component
(several components)
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 Digitized Assets in the Supply Chain

Data Data
Provider Consumer

Asset
Data Data
Provider Consumer

Data Data Data Data

Consumer Provider Consumer Provider

Asset

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Why Reference Architecture ?

What
Building ?

Start to build now !

Tun Razak Exchange (106 Floors) How to build ?

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 RAMI 4.0 Framework Development

STAGE 3 Reference Architecture Model Industrie 4.0 (RAMI 4.0) (DIN SPEC 91345)
Business Intelligence DIN SPEC 91345:2016-04, Standard by Deutsches Institut Fur Normung E.V.
•ERP System Integration (German National Standard), 1 April 2016
•Production Scheduling
•PLM-IP Development
•BDA (IBM Hortonworks) ISA 95
•Artificial Intelligence
ISA 88

Architecture
Layers Axis

Hierarchy
STAGE 2 Levels Axis
Industrial Data Space
•OPC UA and Data Channeling
•Asset Management System
•Asset Security and Brokering
•IDS Framework Development

STAGE 1 System Integrators

Digital Transformation Manufacturers 1. Elliance
•Implementing Industry 4.0 1. Kian Joo Can 2. VDC Solution
•I4.0 Readiness Assessment Graphics: Platform 2. Ajiya 3. Huayong
•Gap Analysis and Roadmap Industrie 4.0 and ZVEI 3. CNI Holdings 4. Fast Track
•Integration Technologies 4. Chin Sam Chiap 5. Dignersys Cloud
•I4.0 Progress Assessment
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Intelligent Manufacturing System Architecture

In December 2015, the construction guide for China intelligent manufacturing

standard system architecture (IMSA) was published by Standardization
Administration of the People’s Republic of China (SAC)

System Hierarchy

Cooperation
Enterprise
Workshop
Control
Equipment

Resources Elements Intelligent Manufacturing

System Architecture (IMSA)
Resources Elements Framework

Interconnection

Information Fusion

New Business Pattern Source: National Intelligent Manufacturing Standard System

Construction Guidelines, version 2015, published December 2015

Intelligent Functions

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Industrial Internet Reference Architecture

The Industrial Internet Consortium (IIC) launched in March 2014.

System Characteristics

Functional
Domains (5)

Top IoT Cloud Platforms

Human Industrial Internet Reference

Interfaces Architecture (IIRA)
IIC:PUB:G1:V1.80:20170131

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Thank You for Your Attention

Q&A

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