Model 001 and 002 Operating Manual 001813a
Model 001 and 002 Operating Manual 001813a
Operating Manual
This document was prepared by the staff of Valeport Limited, the Company, and is the property of the
Company, which also owns the copyright therein. All rights conferred by the law of the copyright and by
virtue of international copyright conventions are reserved to the Company. This document must not be
copied, reprinted or reproduced in any material form, either wholly or in part, and the contents of this
document, and any method or technique available therefrom, must not be disclosed to any other person
whatsoever without the prior written consent of the Company.
Valeport Limited
Tel: +44 1803 869292
St Peters Quay
e mail: [email protected] | [email protected]
Totnes
Web: www.valeport.co.uk
Devon, TQ9 5EW
United Kingdom
As part of our policy of continuous development, we reserve the right to alter, without prior notice, all
specifications, designs, prices and conditions of supply for all our equipment.
Table of Contents
Table of Contents
1. EU Declaration
.....................................................................................................................................
of Conformity - CE Marking 4
2. Design
.....................................................................................................................................
& Configuration 6
2.1. Basic Design .................................................................................................................................... 6
2.2. Operational Use
.................................................................................................................................... 6
3. Assembly
.....................................................................................................................................
Instructions 7
3.1. Wading Set .................................................................................................................................... 7
3.2. Suspension Set.................................................................................................................................... 7
4. Maintenance
.....................................................................................................................................
Instructions 8
4.1. To replace an Impeller
.................................................................................................................................... 8
4.1.1 To remove Impeller
.................................................................................................................................... 8
4.1.2 To replace Impeller
.................................................................................................................................... 8
4.2. To Replace an ....................................................................................................................................
Impeller Shaft 9
4.3. To Replace a Reed
....................................................................................................................................
Switch Assembly 9
4.4. To Test the Free
....................................................................................................................................
Running of the Impeller Assembly 9
5. Operation
.....................................................................................................................................
with 0012B Control Display Unit 10
5.1. Introduction .................................................................................................................................... 10
5.1.1 Physical Specification
.................................................................................................................................... 10
5.1.2 Connectors.................................................................................................................................... 10
5.1.3 Measurement Methods
.................................................................................................................................... 11
6. Operation
..................................................................................................................................... 13
6.1. Switch On .................................................................................................................................... 13
6.2. Running the Model
....................................................................................................................................
0012B 13
6.3. Setting Up Running
....................................................................................................................................
Mode 15
6.4. Changing Sampling
....................................................................................................................................
Period 16
6.5. Options Menu.................................................................................................................................... 17
6.6. Logging Menu.................................................................................................................................... 18
6.6.1 Change Date\Time
.................................................................................................................................... 19
6.6.2 Viewing Stored Data
.................................................................................................................................... 19
6.6.3 Extracting ....................................................................................................................................
Data 20
6.7. User Calibration
....................................................................................................................................
Coefficients 21
6.8. Reading Calibration
....................................................................................................................................
Coefficients 21
6.9. Setting Calibration
....................................................................................................................................
Coefficients 22
Please note: Any changes or modifications to the product or accessories supplied, that are not authorised by
Valeport Ltd, could void the CE compliance of the product and negate your authority to operate it. This
product has demonstrated CE compliance under conditions that include the use of shielded cables. It is
important that you use shielded cables compliant with the product’s conformance, to protect from potential
damage and reduce the possibility of interference to other electronic devices.
The Flow Meters are available with both Wading and Suspension Sets to allow the equipment to be employed
in a wide variety of applications.
The basic principle of the Meter is to open and close a reed switch by rotating magnets around it, to open
and close a circuit producing a pulse. The pulse count is displayed on one of the liquid crystal displays in the
Control Unit. A bias magnet fitted into the meter hub produces a strong magnetic field and allows only one
pulse per impeller revolution. The only moving part of the Meter is the neutrally buoyant impeller, which
houses the magnets. The bearings fitted to this impeller are made from PTFE plastic and are water lubricated.
Since the impeller has very little weight in water, the load on the bearings is negligible. The impeller and hub
incorporate an anti-weed system that prevents weed entangling around the impeller shaft. Once the chamber
around the impeller shaft and bore have filled with water, very little or no silt will enter the bearings.
A. Wading - where the water depth permits, the operator may use the Meter clamped to the wading rods,
wading across the river or stream and making velocity measurements at the required intervals and depths.
The centimetre markings on the wading rods permit the Meter to be accurately positioned at the required
height in the water column, and also to establish the total water depth to enable profile depths to be
calculated.
B. Suspension - in deeper water the Meter may be suspended from a cable over a bridge or parapet to make
the required velocity measurements.
3. Assembly Instructions
3.1. Wading Set
To assemble:
Refer to Section Operational Use 6 to learn how to operate the meter and control unit.
i. Remove wading rod locking screw from the Meter body and screw in tailfin.
ii. Remove suspension pin, slide suspension bar through the Meter and set the bar at the
required height using the suspension pin.
iii. Clip the suspension cable to the top end of the suspension bar using the stainless steel
shackle provided, and clip the reed switch assembly into the Meter.
iv. If a Columbus Sinker Weight is being used, attach this to the bottom of the suspension
bar.
v. Plug the jack connector into the Control Unit, ensure the battery is connected inside the
Control Unit and the Meter is ready for use.
Note: The Balance Weight on the tailfin is pre-set for use in fresh water. The Meter should be suspended in
the water to be gauged and a check made that the Meter lies horizontally. The balance of the unit may be
adjusted by moving the balance weight on the tailfin, using the Allen key provided.
Refer to Section Operational Use 6 to learn how to operate the meter and control unit.
4. Maintenance Instructions
The BFM001 and 002 Flow Meters have been designed to require minimum maintenance under normal
operating conditions. The Control Unit and wading/suspension cables should require no maintenance other
than routine inspection and cleaning. It is recommended that the Flow Meter itself is thoroughly washed and
cleaned in fresh water after each deployment. If the unit has been used in silt-laden water, the impeller should
be removed and the impeller bearings and shaft also washed in clean water. This will significantly extend the
life of the impeller and shaft.
On no account should a sharp instrument be used in the cleaning process. For extreme conditions,
particularly where there are metallic particles in suspension, impellers with extended skirts are available.
Before repacking into the carrying cases, all items should be completely dried to prevent any tarnishing of the
equipment whilst in transit or storage. Instructions are detailed below for routine maintenance procedures:
At no time should any lubricant be applied to the shaft or bearings. The only lubrication needed is given
by the water the unit is used in.
i. Hold reed switch adapter (cable end), unscrew the housing in an anticlockwise direction. If it is tight, a pair
of pliers may be used, but great care should be taken.
ii. When fitting the replacement reed switch assembly, ensure that the 'O' ring is clean and in position.
Note: The above condition applies when the unit is dry and in perfect condition. If the impeller stops
spinning suddenly or fails to spin smoothly, the impeller shaft may be bent or the clearances may require
adjustment (see Figures 2 29 /Figure 4 31 ).
The 0012B also calculates standard deviation of the measured average data, battery low indicator and
optional . A logging facility is also optional, with a solid state memory providing 100 records.
Weight: 2kg
Power: 8 'C' cells, providing life of approximately 400 hours (100 hours with backlight)
5.1.2. Connectors
Jack Plug: For connection to existing Valeport current meters
4-Way Mil Spec: RS 232 connection for PC. Input for loading of calibration data and output of real
time averages or stored data (if logging option is fitted).
Pressure Valve: Passive waterproof pressure equalising valve, to compensate for changes in
temperature.
In TIME mode:
The number of whole pulses measured / average time set in seconds
In PULSE mode:
The number of pulses set / measured elapsed time for the pulses
If an average period is terminated early, then the calculation is carried out as follows:
In TIME mode, the real time is calculated and displayed every second.
In PULSE mode, the real time is calculated every pulse but the display is only updated every 0.5 seconds
[approx.].
In moving average the last saved average is outputted when the user presses the STOP key.
In free running mode the data is outputted at the end of each fixed average period and when the user
presses the STOP key.
The data string includes meter type, rev/sec, speed, standard deviation, pulses, time.
6. Operation
6.1. Switch On
ON Switch unit On using ON button. This is acknowledged by a beep from the unit.
This key is also used to toggle the unit Off at any point during operation.
Switching the unit On causes the following display to appear:
I M P E L L E R C U R R E N T M E T E R D IS P L A Y M E T E R
V A L E P O R T MO D E L 0 0 1 2 B
V E R S I O N 3 . 0 0
OPTIONS SET-UP This key selects the OPTIONS SETUP menu, which allows the user to set up
various hardware configurations (Logging On/Off [optional], Beeper On/Off and
Backlight On/Off [optional]). This menu also allows access to the USER
CALIBRATION menu, and to the LOGGING SETUP menu. For further information
refer to Section: Options Menu 17
CONTINUE Places the unit in Run Mode. See Section: Running the Model 0012B 13
An explanation of the different averaging modes can be found in section: Measurement Methods 11
SETUP Press this key to alter current sampling regime. See Section: Setting Up Running Mode 15 .
START Unit will begin sampling in mode currently set. The real time data will be displayed at the
bottom of the screen, and a count of either pulses or seconds displayed at the top. If the
unit is in logging mode, the current record number will be displayed at the top right hand
side of the screen. If the data interface lead is connected, the end of average values will
also be sent to the PC.
STOP Press to cease sampling. This will force an early end to an averaging period
LOW BATT When there is 10 hours of battery life remaining (with backlight), this message will be
displayed at the bottom right hand corner of the screen (see DISPLAY 1 for an example).
The message will remain until batteries are replaced
M/SEC FT/SEC Toggles between measuring the Speed in metres and feet per second.
FIXED MOVING Toggles the averaging mode between the three states. Refer to Section:
FREE Measurement Methods 11 for further details.
PULSES TIME Toggles the averaging period counting mode between pulses and seconds.
CHANGE Allows access to the CHANGE SAMPLING menu, which enables the user to alter the
number of seconds or pulses in the averaging period. See Section: Changing
Sampling Period 16 .
METER The type of meter currently selected is displayed here. Toggle between the available
meters by pressing the key. Pre-programmed meters available are the BFM001, 002,
004 (19mm), 004 (28mm), 007 & 050. For details of how to program the calibration
details of another meter, refer to Section: Options Menu 17 .
ACCEPT When the sampling regime is correctly set up, press this key to return to the RUN
menu (Section: Running the Model 0012B 13 ).
INCR DECR Toggles between increasing and decreasing the number of seconds/pulses when the
relevant key is pressed.
LOGGING YES/NO Optional. If fitted, this key switches the logging facility On and Off. Up to 100 records
may be stored.
BEEPER ON/OFF Toggles audible acknowledgment of pulses On and Off.
BACKLIGHT ON/OFF Optional. If backlight is fitted, this key toggles it On and Off. Refer to Section:
Physical Specification 10 for details of battery life with and without backlight.
LOGGING MENU Allows access to LOGGING MENU (if option fitted). This enables the user to view or
erase stored data, to extract it to a PC (via data interface lead), and to set the unit date
and time. Proceed to Section: Logging Menu 18
USER CAL Allows access to USER CALIBRATION MENU. This enables the user to read or input
their own calibration coefficients or impeller name. Proceed to Section: User
Calibration Coefficients 21
EXIT Puts the unit into Run Mode, using the hardware configurations selected (see Section:
Running the Model 0012B 13 ).
SET DATE/TIME Allows access to the CHANGE DATE/TIME screen. This allows the user to alter the
unit's internal clock, for the purpose of correctly time stamping the recorded data.
See Section: Change Date\Time 19
RESET #IDENT Sets the memory pointer to record #1. The next record that is logged will be #1,
replacing what was stored there before.
VIEW DATA Allows user to see logged data. See Section: Viewing Stored Data 19
EXTRACT DATA Allows user to upload stored data to a PC. See Section: Extracting Data 20
ERASE MEMORY Clears all stored data from the unit. A screen will appear, requesting confirmation that
the user wishes to erase memory. Press YES to continue, or EXIT to return to
LOGGING MENU. If YES is pressed, a message will confirm that memory has been
erased. Press EXIT to return to LOGGING MENU.
The display shows the record number, impeller type, units in which velocity is measured (metres or feet per
second), run mode, and time at which the record was stored.
VIEW Allows user to view the record currently selected. A display of the format shown
below will be seen. Press EXIT on this screen to return to the VIEW DATA screen,
allowing another record to be seen.
# I D E N T X X
r e v / s e c X X . X X
s p e e d X . X X X
s t d d e v X . X X X
p u l s e s X X X X
t i m e X X X . X
E X I T > > >
P L E A S E C O N N E C T P C
Connect the unit to a PC via the data interface lead supplied. Run a terminal emulation program on the PC,
ensuring that communications are correctly set to 4800 baud, 8 data bits, 1 stop bit, no parity bits. If the data
should be saved, make sure that the data is directed to a file name. It is uploaded as a text file, so can be
read into a word processor or spreadsheet application.
UPLOAD Begins to upload data to PC. Screens similar to those shown below will appear
U P L O A D I N G D A T A
# I D E N T X X
When data uploading is finished, the following screen appears, showing the #IDENT of the last record to be
uploaded.
F I N I S H E D U P L O A D I N G D A T A
# I D E N T X X
READ USER CAL Allows the user to read the name and calibration coefficients of the currently selected
impeller. Proceed to Section: Reading Calibration Coefficients 21
SET USER CAL Allows the user to install the name and calibration coefficients of a new meter. See
Section: Setting Calibration Coefficients 22
EXIT Puts the unit into Run Mode. Refer to Section: Running the Model 0012B 13
P O L Y N O M I A L F I T I M P E L L E R T Y P E
C O E F F 7 C O E F F 6
C O E F F 5 C O E F F 4
C O E F F 3 C O E F F 2
C O E F F 1 C O E F F 0
EXIT Puts the unit into Run Mode. Refer to Section: Running the Model 0012B 13
Using a terminal emulation program, program in the required calibration coefficients using the control codes
and format detailed below:
NOTE The Model 0012B will not be able to display speed data if the pulse output from the impeller exceeds
50Hz. The operating ranges of all Valeport impellers fall well within this, but if inputting calibration data for a
different meter, check that the expected pulse frequency is below 50Hz. If a larger frequency is anticipated,
contact Valeport Limited.
With the 0012B CDU connected to the PC via the interface lead provided, select USER CAL from the OPTIONS
MENU and then SET USER CAL. Check the PC connection.
In the terminal emulation program, the message 'Enter Calibration Data' appears.
#CODE Ident_number Coefficient1 Offset1 Max_lt1 Coefficient2 Offset2 Max_lt2 Coefficient3 Offset3 Max_lt3
Coefficient4 Offset4 Max_lt4<cr>
where
#CODE = the set calibration function code (from Section: General Control Codes 23
Ident_number = Calibration Function No. For a line fit, this will be 1. (See Table 1 above).
To enter this calibration in OTHER3, the following would be typed. Note the space after each number:
To change the name of the meter, type the correct #CODE followed by the new name (upper and lower cases
are recognised). For example, to change the name from OTHER3 to BFM001, enter:
#013 BFM001
When all required data has been input, enter #000, and the 0012B will automatically return to the Options
Menu.
With the 0012B CDU connected to the PC via the interface lead provided, select USER CAL from the OPTIONS
MENU and then SET USER CAL. Check the PC connection.
In the terminal emulation program, the message 'Enter Calibration Data' appears.
The calibration data should then be entered as follows:-
where
#CODE = the set calibration function code see Section: General Control Codes 23
Ident_number = Calibration Function No. For a polynomial fits, this will be 2. (See Table 1
above).
C<number> = X Coefficient factor
(X7 * C7) +( X6*C6) + (X5 * C5) + (X4 * C4) + (X3 * C3) + (X2 * C2) + (X1 * C1) + C0
All polynomial fits are considered to be seventh order fits (i.e. of the format above), and therefore sufficient
coefficients must always be entered to ensure correct calculation of the calibration factor. For polynomial fits
less than seventh order, the unused parameters should be filled in with zeros.
To enter this calibration in OTHER3, the following would be typed. Note the space after each number:
To change the name of the meter, type the correct #CODE followed by the new name (upper and lower cases
are recognised). For example, to change the name from OTHER3 to BFM001, enter:
#013 BFM001
When all required data has been input, enter #000, and the 0012B will automatically return to the Options
Menu.
BFM0013 Set of 3 stainless steel wading rods, each 0.5m long, graduated in cms with base plate and
direction knob
BFM0014 2m long wading cable fitted with reed switch for BFM001 and jack plug
BFM0024 2m long wading cable fitted with reed switch for BFM002 and jack plug
BFM0017 35m conductor/suspension cable (breaking strain 100 Kg) fitted with reed switch for
BFM001 and jack plug assemblies
BFM0027 35m conductor/suspension cable (breaking strain 100 Kg) fitted with reed switch for
BFM002 and jack plug assemblies
For spare parts not listed above, please consult the factory. Valeport recommend that all equipment is
returned to the factory for all service or repairs. Please refer to the Guarantee Certificate for our terms
regarding the return of equipment.
SK178S Gauging Winch Fitted with 35m cable and connections for the BFM001/2
For full details on these products and Valeport's complete range of hydrological and oceanographic
equipment, please consult the factory.
Washer
Jewel
Nose cap
'A' Tip o f sh a ft
8.1. Figure 1 - Sectional Diagram BFM001
Page 28
Figures
Impellor shaft
Hub face
IMPELLER
MAIN BODY BIAS MAGNETS HUB FACES FRONT WASHER
NOSE CAP
A
RELEASE TIP OF SHAFT
IMPELLER
MAGNETS BACK BUSH SHAFT
To release reed switch holder push
button 'A' in direction of arrow
Page 30
Figures
Imp e llo r sh a ft
4.00" ( 101.50mm)
Hub face
Signal Cable
9. Appendices
9.1. APPENDIX 1 - GROUP CALIBRATION OF THE 8011
SERIES IMPELLER
As fitted to the Valeport "Braystoke" BFM001 Current Flow Meter
i. the blades taper in thickness from root to tip (some earlier meters had blades of uniform thickness).
ii. a 'land' or 'step' about 3mm wide on the impeller hub, forward to the leading edge of the blades (on the
preceding 475 series, the root of the impeller blade leading edge is flush with the forward end of the hub).
Min Max
0.07 0.32 0.013 + 0.2512 n Equation 1
0.32 11.28 0.008 + 0.2667 n Equation 2
These equations are evaluated in the attached ready-reference Calibration Chart, which covers the full range
of the general calibration.
Limited tests have shown that the calibration may be extended to about 18 rev/sec (5 m/s) without significant
loss of precision. The Calibration Chart is extended to include flow speeds up to 5 m/s.
The BFM001 may also be used successfully at flow speeds in excess of 5 m/s. The flow speed should be
calculated from the Rating Equation. There may however be a significant variation from the computed flow
speed and it is recommended that, if the Meter is to be used regularly at flow speeds in excess of 5 m/s, an
individual calibration of the Meter is undertaken.
Flow Speed
3.00 2.00 1.00 0.50 0.25 0.15 0.10 0.07 0.03
(m/s)
Uncertainty
0.045 0.023 0.011 0.005 0.004 0.002 0.002 0.003 0.004
(m/s)
It is particularly important therefore, not to extrapolate the first equation of the group calibration below the
stated lower limit.
The following Group Calibration B2/2 has been derived for the Braystoke type BFM002 current meter with 50
mm impeller, which became available from early 1978. Subsequently, the impellers carried the reference
number 1178. The calibration is based on tests of 20 meters, all on 20 mm diameter rod suspension, in the
meter rating tank at the Hydraulics Research Station over the period June 1976 to February 1982.
(rev/s) (m/s)
Min Max
0.26 0.97 0.034 + 0.0991 n Equation 1
The limiting values of rotation speed correspond to flow speeds of 0.060, 0.130, 0.543 and 3.023 m/s
respectively. The equations are evaluated as a ready reference rating table, see following pages.
The tolerance, or uncertainty, of computed flow speed using the above group calibration compared with the
measured flow speed at the same rotation speed is approximately constant in percentage terms above 0.5
m/s. The value then does not exceed 2.2% at the 95% confidence level. However, at lower speeds the
percentage uncertainty is much greater. In this range it is more realistic to consider the uncertainty in terms of
absolute speed; the value is near constant around 0.01 m/s at speeds between 0.06 and 0.50 m/s.
The current meter should not be used at speeds below about 0.15 m/s if avoidable, due to the wide
uncertainty at low speed.
A Preliminary Group Calibration for the Braystoke BFM002 Current Meter was printed by the former Water
Data Unit of the Department of the Environment as an un-numbered research paper in October 1980. It was
derived from tests of 11 meters. The present report includes 10 of these results supplemented by others from
a further 10 meters; the rating equations given above replace the preliminary group calibration which should
not be used.
2.13 All the meters except three were run to a maximum speed of about 3m/s, the exact value varying from
test to test. However, the choice of an upper limit for the group calibration is less critical than the
lower limit, as a well-designed meter has an extended near-linear performance at higher speeds.
Earlier work with a Braystoke meter showed that if a flow speed at 4.9 m/s was computed from a
rating equation whose upper limit was 2.8 m/s, the result was only 1.1% in error. Hence, the upper
limit of flow speed adopted was chosen, by inspection, to include 95% of the measured values below
it. This limiting value was 3.023 m/s, corresponding to a rotation speed of 27.86 m/s.
In view of the above comments the HRS calibration tables have been extended to include all values of
rotation speeds, from 0.12 to 46.32 corresponding to a range of flow speeds from 0.046 to 5.000 m/s.