Chap 5
Chap 5
10
5/0
Contents 0
5 - Control and signalling units
for safety applications
5/1
Selection guide Control and signalling units
for safety applications
Dialogue components
Applications Trip wire switches for: Foot switches for: Enabling grip switch Ergonomic two-hand
- conveyor systems, - bending machines, dosing machines, for: control stations for
1
- materials handling, assembly stations, packaging machines, - robots, machine tool control
machine tools, cutting presses, stamping presses, - machine tools,
- electrical testing stations - machine tools (numerical control, lathes, - labellers
milling machines, grinders, machining centres),
- guillotines, cutters, folders, saws,
- forging machines, rolling machines, cold
metal forming machines
825932_1
561251
530146
813638_1
521352
4
Features Length of protected zone: 15 to Metal, with or without Plastic, with or without Plastic enclosure 2 control pushbuttons
100 metres. Can be tripped by protective cover. protective cover. and 1 Emergency stop
the operator at any point in the Single or double Single pedal pushbutton
work zone pedal
Conformity to standards XY2 CH, XY2 CE: Without protective XPE B, G: EN/IEC 60947-1, EN/IEC 60947-5-1,
EN/IEC 60947-5-1, cover: EN/IEC 60947-5-1, EN/IEC 60947-5-1, EN 574/ISO 13851
5 EN/ISO 13850:2006, UL 508 and
CSA C22-2 n° 14
EN/IEC 60947-5-1,
CSA C22-2 n° 14
UL 508,
CSA C22-2 n°14
EN/IEC 60204-1,
cUL us 508,
(when specified H7) XPE A, Y: CSA C22-2 n° 14
XY2 CB: EN/IEC 60947-5-1, With protective cover: EN/IEC 60947-5-1
EN/ISO 13850:2006, NF E 09-031
CSA C22-2 n° 14
(when specified H2)
Protective treatment Special version, “TH” Standard version, “TC”
6 Ambient temperature
- 25…+ 70 °C XPE B, G: - 25…+ 70 °C - 10…+ 60 °C - 25…+ 70 °C
For operation
XPE A, Y: - 25…+ 55 °C
For storage - 40…+ 70 °C
Electric shock Class I Class II Class I
protection conforming to
EN/IEC 61140
7 Degree of protection
conforming to
XY2 CH, XY2 CE: IP 65
XY2 CB: enclosure IP 22,
IP 66,
IP 669 (with
XPE B, G : IP 66
XPE Y : IP 55
IP 66
IP 65 with pushbutton
IP 65
Positive operation N/C contacts with positive opening operation 2-contact, 3-position N/C contacts with
conforming to with positive opening positive opening
EN/IEC 60947-5-1 operation operation
8
Appendix K
Rated insulation voltage XY2 CH, XY2 CE: Ui = 400 V Ui = 500 V, degree of pollution 3 conforming to Ui = 250 V Ui = 600 V, degree of
degree of pollution 3 conforming to EN/IEC 60947-1, group C conforming to Ui = 125 V for pollution 3 conforming
EN/IEC 60947-1, NF C 20-040 and VDE 0110 pushbutton to EN/IEC 60947-1
Ui = 300 V conforming to UL 508, Ui = 300 V conforming to UL 508, conforming to
CSA C22-2 n° 14 CSA C22-2 n° 14 EN/IEC 60947-1
XY2 CB: Ui = 500 V degree of
pollution 3 conforming to
9 EN/IEC 60947-1,
Ui = 600 V conforming to
CSA C22-2 n° 14
5/2
3
Emergency stop Emergency stop Control stations for: Beacons and indicator Rotating mirror beacons Sirens
pushbuttons for: pushbuttons for: - assembly and banks for long distance for long distance
1
- machine tools, - assembly and packaging machines, signalling applications signalling
- foundries, presses, packaging machines, - paper, cardboard and applications
- automobile industry - paper, cardboard and woodworking machines,
woodworking machines, - food/beverage
- food/beverage processing, chemical and
processing and chemical automobile industries,
industries mechanical presses
3
813635_1
110038
4
101417
813636
813637
121571
107717
Metal bezel and fixing collar Plastic bezel and fixing Plastic enclosure Direct fixing or on Light source included: Power
collar support tube - halogen bulb 70 W or - 106 db, single tone
- incandescent bulb 25 W - 106 db, 2 tone
Standard single and double blocks with screw clamp terminals: Ui = 250 V conforming to EN/IEC 60947-1
8
Ui = 600 V, degree of pollution 3
Blocks for plug-in connector or Faston connectors:
Ui = 250 V, degree of pollution 3
Standard blocks for printed circuit board connection:
Ui = 250 V, degree of pollution 3
conforming to EN/IEC 60947-1
9
Standard single and double blocks with screw clamp terminals: Uimp = 6 kV Uimp = 4 kV Uimp = 1.5 kV
Blocks for plug-in connector: Uimp = 4 kV (z 24 V),
Standard blocks for printed circuit board connection: Uimp = 4 kV Uimp = 4 kV
(a 120/230 V)
5/3
General 5
Control and signalling units for
safety applications
Emergency stop trip wire switches,
type XY2 C
Emergency stop trip wire switches are essential in premises and on machines that are potentially dangerous when in
operation. The operator must be able to trigger the stop instruction at any point within their working area.
2 Application examples: woodworking machines, shears, conveyor systems, transfer machines, printing machines, textile
machines, rolling mills, test laboratories, paint shops, surface treatment works.
7
8 7 6 1
1 Fixing support 4 Pulley supports and pulleys 7 Switch adjustment
2 First cable support 5 End spring 8 Emergency stop
3 Turnbuckle 6 Cable grips
8 Notes regarding installation
b All XY2 CH/CE/CB trip wire switches can be fitted with a pilot light to indicate their tripped condition.
b Cable tension adjustment can be performed using:
v a turnbuckle (to be ordered separately, see page 5/11),
v a tensioner (integrated in certain XY2 CH models, see page 5/11),
v a tensioner (to be ordered separately, see page 5/11) for mounting on XY2 CE models.
9
b This adjustment is simplified by:
v a cable tension indicator that is available on all models XY2 CH,
v the availability of versions with a “cable tension indicator” window by stating its reference on the order form (see
page 5/10). Example: reference XY2 CE1A250 becomes XY2 CE1D250.
b The use of an end spring is strongly advised for conveyor system applications to ensure operation of the
Emergency stop in the event of the cable being pulled towards the switch.
b It is essential that pulleys be used with trip wires that deviate from a straight run, i.e. angled to form a protected
zone.
10 b Important: switches XY2 CB must not be used if the installation requires that the trip wire be angled.
Switches XY2 CH and XY2 CE can be used if the installation requires that the trip wire be angled. In this case, the
total sum of the angles through which the trip wire bends must not exceed 180° (For further information on
instructions to be adhered to, please refer to the installation manual).
Characteristics: References: Dimensions:
page 5/6 pages 5/7 to 5/12 page 5/13
5/4
General (continued) 5
Control and signalling units for
safety applications
Emergency stop trip wire switches,
type XY2 C
Main features
1 2 3
1
Positive operation: running 1 The switches incorporate positive opening operation contacts, the
condition tripping of the switch being made with positive action.
Latching: stop instruction given 2 The switch latches in the tripped position (N/C safety contact(s) open). The
(tripped) function of the N/O contact is purely for signalling.
Resetting: stop condition
(awaiting reset/restart)
3 The switches incorporate a reset button, which re-closes the safety
contact(s). Restarting of the machine must only be achieved by manual 2
operation of a control device within the machine start circuit, remote to the
trip wire switch.
Trip wire expansion Temperature variations likely to be encountered in the protected zone will obviously cause the trip wire to
and contraction: d expand or contract.
To enable instant verification that the trip wire is at its correct tension (and for making any necessary
adjustments), trip wire switches XY2 CH and XY2 CE incorporate a trip wire tension indicator.
3
d (mm)
4
5
Tripping force: F1 The tripping force F1 is the force necessary on the trip wire to cause the switch to trip.
Tripping deflection: f The tripping deflection f is the distance that the trip wire has to be deflected from its taut position to the point at
which the switch trips.
6
f
F1
Adjustment values For Emergency stop trip wire switches type XY2 CE: the adjustment values depend on the positions of the cam
located inside the switch. Adjustment is made by rotating the cam after the switch has been installed.
7
(with end spring)
Each notched position of the cam is referenced by the letters A to F, and the selected letter is visible through a
viewing port.
Temperature range: < 25 °C.
Type Posi- Max. End spring Average tripping deflection values f and tripping forces F1 for a distance of 5 m
tion
of
cam
length
of
cable
between cable supports and cable used
Force F1 (daN) Deflection f (mm) for: 8
Standard Light Standard force Light force
Cable Cable Cable Cable Cable Cable Cable Cable
Ø 3.2 mm Ø 5 mm Ø 3.2 mm Ø 5 mm Ø 3.2 mm Ø 5 mm Ø 3.2 mm Ø 5 mm
XY2 CH – 15 m XY2 CZ703 2.4 3 – – 190 230 – –
XY2 CE A 50 m XY2 CZ702 7 7 4 4.4 270 260 240 250
9
B 8.6 8.4 4.4 4.8 300 280 250 270
C 10.1 9.6 4.8 5.1 320 300 270 270
D 11 10.2 4.6 5.3 330 320 280 280
E 12.5 12.3 5.8 6 360 340 310 290
F 14.4 13.3 6.4 6.6 390 360 330 320
XY2 CB – 100 m XY2 CZ702 4.5 – – – 325 – – –
Standards Trip wire switches XY2 CH, XY2 CE and XY2 CB meet all the requirements of the harmonised European
standard EN/ISO 13850:2006, relating to Emergency stop devices. 10
All the trip wire switches are e marked and supplied with an EC declaration of conformity.
5/5
Characteristics 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C
Environment
Conformity to standards Products XY2 CH, XY2 CE: EN/IEC 60947-5-1, EN/ISO 13850:2006, UL 508 and CSA C 22-2 n° 14 (with
1 Machine assemblies
suffix H7) XY2 CB: EN/IEC 60947-5-1, EN/ISO 13850:2006, CSA C 22-2 n° 14 (with suffix H2)
XY2 CH, XY2 CE, XY2 CB: EN/IEC 60204-1, Machinery directive: 98/37/EC and 91/368/EEC,
Work equipment directive: 89/655/EEC
3 Shock resistance
Electric shock protection
XY2 CH, XY2 CE: 50 gn (duration 11 ms) conforming to EN/IEC 60068-2-27
Class I conforming to EN/IEC 61140 and NF C 20-030
Degree of protection XY2 CH, XY2 CE: IP 65
XY2 CB: enclosure IP 22, contact housing IP 65, conforming to EN/IEC 60529 and NF C 20-010
Mechanical life XY2 CH, XY2 CE (Emergency stop), XY2 CB: 10 000 operating cycles
Length of protected zone (trip wire) XY2 CH: y 15 metres, XY2 CE: y 50 metres, XY2 CB: y 100 metres and y 2 x 100 metres
Distance between cable supports 5m
5
AC-15: A600 or Ue = 600 V, le = 1.2 A
DC-13: Q600 or Ue = 600 V, le = 0.1 A conforming to EN/IEC 60947-5-1 Appendix A
Nominal thermal current 10 A
Rated insulation voltage XY2 CH, XY2 CE: Ui = 400 V degree of pollution 3 conforming to EN/IEC 60947-1, Ui = 300 V
conforming to UL 508, CSA C22-2 n° 14
XY2 CB: Ui = 500 V degree of pollution 3 conforming to EN/IEC 60947-1, Ui = 600 V to CSA C22-2 n° 14
Rated impulse withstand voltage XY2 CH, XY2 CE: Uimp = 4 kV, XY2 CB: Uimp = 6 kV conforming to EN/IEC 60947-1
Positive operation N/C contact with positive opening operation conforming to EN/IEC 60947-5-1 Section 3
6 Contact operation
Resistance across terminals
XY2 CH, XY2 CE (Emergency stop), XY2 CB: N/C + N/C or N/C + N/O slow break
y 25 mΩ conforming to NF C 93-050 method A or EN/IEC 60255-7 category 3
Terminal referencing Conforming to CENELEC EN 50013
Short-circuit protection XY2 CH, XY2 CE, XY2 CB: 10 A cartridge fuse type gG (gl) conforming to EN/IEC 60269
1
Ithe o VA 250 250 500 500
12/24/48 V
8 0,5
220 V
127 V
9 0,1
1 2 3 4 5 10A
d.c. supply c
Power broken in W (1)
Current in A
o Inductive circuit
Voltage V 24 48 120 Voltage V 24 48 120
o W 15 23 30 o W 50 100 100
(1) For 1 million operating cycles.
10
Contact connection Screw clamp terminals
Clamping capacity: min. 1 x 0.5 mm2, max. 2 x 1.5 mm2
Minimum tightening torque: 0.8 N.m
Maximum tightening torque: 1.2 N.m
(1) Only products XY2 CH without pilot light and XY2 CE without pilot light or with 24, 48 or 130 V pilot light are CCC and UL-CSA approved.
General: References: Dimensions:
pages 5/4 and 5/5 pages 5/7 to 5/12 page 5/13
5/6
References 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C
head pushbutton
By key operated – 1 1 XY2 CH13450 (3) 0.910
XY2 CH13250
pushbutton
(key n° 421) (2)
By flush – 2 – N/C + N/C RH side or XY2 CH13170 (3) 0.865
3
pushbutton slow break LH side
By booted – 2 – XY2 CH13270 (3) 0.865
pushbutton
By mushroom – 2 – XY2 CH13370 (3) 0.865
head pushbutton
By key operated – 2 – XY2 CH13470 (3) 0.910
pushbutton
(key n° 421) (2)
Grey
RAL 3000
By booted
pushbutton
– 1 1 N/C + N/O
slow break
RH side or
LH side
XY2 CH13258 (3) 0.865 4
(4) 2 – N/C + N/C RH side or XY2 CH13278 (3) 0.865
slow break LH side
With pilot light (direct supply)
y 15 m Grey By booted 24 V 1 1 N/C + N/O RH side or XY2 CH13253 0.900
RAL 7032 pushbutton slow break LH side
2 – N/C + N/C
slow break
RH side or
LH side
XY2 CH13273 0.900
5
Latching Emergency stops
(turnbuckle, cable and end spring to be ordered separately) (1)
Without pilot light
6
y 50 m Grey By booted – 1 1 N/C + N/O RH side XY2 CE1A250 (6) 1.450
(5) RAL 7032 pushbutton slow break LH side XY2 CE2A250 (6) 1.450
RH side
XY2 CE2A296
XY2 CE1A297
1.470
1.470
8
included) slow break
LH side XY2 CE2A297 1.470
5/7
References (continued) 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C
y 100 m Blue From inside enclosure 1 1 N/C + N/O LH side XY2 CB10 (2) 18.750
2 slow break
y 2 x 100 m Blue From inside enclosure 1 1 N/C + N/O RH and XY2 CB30 (2) 29.250
slow break LH sides
5 b Direct supply
y 100 m Blue From inside 24 V 1 1 N/C + N/O LH side XY2 CB11 19.550
enclosure slow break
6 slow break
7 48 V 1 1 N/C + N/O
slow break
RH and
LH sides
XY2 CB32 30.050
8
RH side XY2 CB23 15.600
(1) See separate components, page 5/11. End spring XY2 CZ702 included.
10 (2) For 1/2” NPT threaded cable entry version, add the suffix H2 to the reference selected. Example : XY2CB10 becomes
XY2CB10H2.
(3) Bulb DL1 CB006 included.
5/8
Order form (specimen suitable Control and signalling units
for photocopying) 5
for safety applications
Emergency stop trip wire switches,
type XY2 C
Customer
Company Order N°
Schneider Electric Industries SA
Delivery Sales office - Subsidiary Co. Order N°
1
date
2
How to use this form:
- indicate the number of Emergency stop switches required,
- complete the basic reference.
Reference
Model
Emergency stop (latching) 1
Degree of protection 4
IP 65 (standard bellows) without tensioner 1
IP 65 (silicone bellows) without tensioner 2
IP 65 (standard bellows) with integral tensioner 3
IP 65 (silicone bellows) with integral tensioner 4
Type of reset
Emergency stop (1) Flush 1
5
Reset by spring return pushbutton Booted 2
Mushroom head, Ø 30 3
Key operated mushroom head, Ø 30 4
(key n° 421)
Key operated mushroom head, Ø 30 5
(key n° 455)
Key operated mushroom head, Ø 30 9 6
(2)
Pilot light 7
Without pilot light 0
With 24 V direct supply pilot light 3
With 48 V direct supply pilot light 4
With 130 V direct supply pilot light 5
With 230 V direct supply pilot light 7
1/2" NPT tapped cable entries
ISO M20 tapped cable entries
H7 (4)
H29
8
Increased protective treatment against corrosion TK (5)
(1) Opening of a circuit + mechanical latching in the open position.
(2) Other key numbers:
458A 520E 1242A 1243E 1344A 1422A 1431E
2123E 2132E
(3) Emergency stop trip wire switches can only be fitted with slow break contact blocks.
(4) Only for versions without pilot light. For versions with pilot light, order an H4 version. 9
(5) Protective treatment TK is only possible for switches with silicone bellows (XY2 CH12pppTK, XY2 CH14pppH29TK...).
10
5/9
Order form (specimen suitable Control and signalling units
for photocopying) 5 for safety applications
Emergency stop trip wire switches,
type XY2 C
1 Customer
Company Order N°
Schneider Electric Industries SA
Delivery Sales office - Subsidiary Co. Order N°
date
2
How to use this form:
- indicate the number of Emergency stop switches required,
- complete the basic reference.
Reference
3
Number of identical Emergency XY2 CE
stops
Model
4 Emergency stop
(latching)
Anchor point on RH side, standard force
Anchor point on LH side, standard force
1
2
Anchor point on RH side, light force 5
Anchor point on LH side, light force 6
5
IP 65 (standard bellows) without “cable tension indicator” window A
IP 65 (silicone bellows) without “cable tension indicator” window C
IP 65 (standard bellows) with “cable tension indicator” window D
IP 65 (silicone bellows) with “cable tension indicator” window E
Type of reset
Emergency stop (1) Flush 1
6
Reset by spring Booted 2
return pushbutton
Mushroom head, Ø 30 3
Key operated mushroom head, Ø 30 (n° 421) 4
Key operated mushroom head, Ø 30 (n° 455) 5
Key operated mushroom head, Ø 30 (2) 9
Pilot light
Without pilot light 0
With 24-48-130 V direct supply pilot light. Bulb not included (provide for 2 contact blocks) 6
8 With 230 V direct supply, via integral resistor, pilot light. Bulb included (provide for 2 contact blocks) (5) 7
1/2" NPT tapped cable entries H7 (6)
Increased protective treatment against corrosion TK (7)
(1) Opening of N/C contact + mechanical latching in the open position.
(2) Other key numbers:
458A 520E 1242A 1243E 1344A 1422A 1431E
2123E 2132E
9 (3) Emergency stop trip wire switches can only be fitted with slow break contact blocks.
(4) The use of a pilot light means selecting a switch fitted with 2 N/C + N/O contacts: XY2 CEppp9.
(5) Replacement bulb: DL1 CE130.
(6) For versions with pilot light, order an H4 version.
(7) Protective treatment TK is only possible for switches with silicone bellows (XY2 CEpCpppTK, XY2 CEpEpppH7TK...).
10
5/10
References (continued) 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C
62
Separate components
803025
lots of kg
XY2 CZ503 Tensioner – XY2 CE only 1 XY2 CZ203 0.09
3
Turnbuckles M6 x 60 + locknut All models (1) 1 XY2 CZ402 0.060
803019
4
XY2 CZ524 XY2 CZ601 Double Cable Ø 3 to 5 mm 10 XY2 CZ513 0.016
Clamp Cable Ø 3.2 mm 10 XY2 CZ523 0.050
Cable Ø 5 mm 10 XY2 CZ524 0.080
803020
Mounting kits
6
803016
mm m kg
1 tensioner XY2 CZ203 XY2 CE – – XY2 CZ917 0.612
XY2 CZ708 XY2 CZ701 + 1 bracket
1 galvanised cable
+ 1 cable grip XY2 CZ523
XY2 CH 3.2 10 XY2 CZ9310 0.415 7
+ 1 end spring XY2 CZ703 15 XY2 CZ9315 0.535
803021
5/11
References (continued) 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C
Replacement parts
Description Type Reference Weight
1 Reset pushbutton (blue), Flush with “R” marked on push ZA2 BA639
kg
0.030
spring return
for XY2 CH and XY2 CE Booted ZA2 BP6 0.025
2
Key operated mushroom head, Ø 30 (key n° 421) ZA2 BS06212 0.090
3 Pilot light head assembly Orange, for XY2 CH and XY2 CE ZA2 BV05 0.015
Pilot light lens Orange, for XY2 CH and XY2 CE ZB2 BV015 0.003
Fixing nut Black plastic nut for head ZA2 B ZA2 BZ901 0.002
Fixing nut tightening tool Black plastic socket wrench for fixing nut ZA2 BZ901 ZA2 BZ901 0.060
lots of kg
Incandescent bulbs Screw base fitting for 24 V - 6 W 10 DL1 AA024 0.004
XY2 CH
48 V - 6 W 10 DL1 AA048 0.004
9001 KP3pR9
7 130 V - 6 W 10 DL1 AA127 0.004
9
bellows
Silicone 1 XY2 CZ904 0.005
5/12
Dimensions 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C
XY2 CH Accessories
Without pilot light With pilot light XY2 CZ705
(2)
(2)
6,5 (2)
(2)
6,5
M8 1
53
(3)
48
68
56
68
68
48
56
55
(2) 197 40 55 (1) 40 55 (1)
197
2
(2)
201 (1)
201 (1)
XY2 CE
XY2 CEpAppp, XY2 CEpCppp
229 (2) 105 (2)
XY2 CEpAppp + XY2 CZ917 (tensioner + bracket)
3
195 52
12 120 20 243
6
44
Ø
4
142
(1) (1)
63
(1) 23
31
61
82 25
5
(1) 3 plain holes for n° 13 (Pg 13.5) or ISO M20 cable gland.
(2) Maximum extension.
Ø: 4 elongated holes Ø 6 mm.
XY2 CB
Without pilot light
(1) 56 208
With pilot light
(1) 56 208 6
7
265
265
458
8
523
4xØ8 4xØ8
112
9
198
5/13
General 5
Control and signalling units
for safety applications 5
Presentation Foot switches type XPE are an ideal solution for providing start and stop instructions for many types of
industrial machines, running in various operating modes: normal (pulsed) start, inching, hold to run.
1 The range comprises metal case foot switches (heavy duty, high risk) complying to very strict
regulations, and plastic case foot switches (light duty, low risk).
Fitted with a protective cover, the foot switches are for applications where, for
each issuing of the start instruction, a high level of danger exists (high risk).
2
3 Foot switches without a protective cover are suitable for applications where the
issuing of the start instruction presents a reduced level of danger.
4
Contact Switches incorporate snap action contacts with positive opening operation
5 The foot switches can incorporate one or two N/C + N/O contact blocks.
Positive opening operation on release of pedal: the hold down or return to the rest
position of the pedal (machine stop) is positive acting.
10
5/14
General (continued) 5
Control and signalling units
for safety applications 5
Start instructions Foot switches XPE with protective cover are ideally suited for issuing a safety “Start” instruction for
potentially dangerous machines.
1
The protective cover over the operating pedal avoids
the risk of accidental operation, either by human action
metal
or by falling objects, which could result in unintentional
starting of the machine.
toe plate
3
Positive action is required on the toe plate 1 before the
1 pedal 2 can be depressed to start the machine.
2
Stop/rest Start
5
Normal stop All foot switches of the XPE range can be used for issuing a normal stop instruction to a machine.
instructions
10
5/15
General (continued) 5
Control and signalling units
for safety applications 5
Pedal latching Foot switches with pedal latching device are particularly suited for the control of “hold to run” machines
device when and also, for adjustment operations.
1 depressed
2 Removing the foot from the pedal will not stop the
“machine” cycle (hold to run), the pedal remains
latched.
3
For issuing a normal stop instruction, the foot is
replaced on the pedal and the toe plate operated: this
returns the pedal to the rest position.
Switches with Foot switches featuring 2 step contact operation are ideal for applications involving 2-speed machines.
Examples:
5 2 step contact
operation
b First speed: low (used for setting-up, adjustment or tool maintenance).
b Second speed: fast (normal machine operating speed).
6
6 9,5
mm mm
2 daN. 2,5 daN.
1st step
7
The second step, at maximum pedal travel (12 mm)
and required foot pressure (9 daN), actuates a second
N/C + N/O contact block.
12 16,5
mm mm
8 2nd step
1 daN. 7 daN.
9 b Bending machine
b Dosing machine
b Assembly station
b Packaging machines
b Cutting presses, stamping presses
b Machine tools (numerical control, lathes, milling machines, grinders, machining
centres)
10 b Guillotines, cutters, folders, saws
b Forging machines, rolling machines, cold metal forming machines
5/16
General (continued) 5
Control and signalling units
for safety applications 5
Foot switches Foot switches XPE can be mounted directly on the baseplate (without drilling additional fixing holes) of
used in conjunct- the pedestal XY2 SB90 for two-hand control stations XY2 SB7p.
ion with two-hand 1
control stations
Ergonomic The protective cover is very strong and is sufficiently dimensioned to accommodate all types of footwear
(large size, safety boots, etc.).
5
10
5/17
Characteristics 5
Control and signalling units
for safety applications
Metal foot switches, Universal,
Harmony types XPE M/R
Environment
Conformity to standards Without protective cover EN/IEC 60947-5-1, CSA C22 2 n° 14 (if H2 specified)
1 Product certifications
With protective cover
Standard version
NF E 09-031
FI, CSA A300 - Q300 with tapped entries for cable gland
Special version CSA A300 - Q300 with 1/2” NPT adaptor
Protective treatment Standard version “TC”
Special version “TH”
Ambient air temperature For operation °C - 25…+ 70
For storage °C - 40…+ 70
2 Vibration resistance
Shock resistance
15 gn (10…500 Hz) conforming to IEC 60068-2-6
20 gn conforming to IEC 60068-2-27 (150 gn conforming to NF E 09-031)
Electric shock protection Class I conforming to EN/IEC 61140 and NF C 20-030
Mechanical life 15 million operating cycles
Degree of protection IP 66 conforming to IEC 60529 and IP 669 conforming to NF C 20-010 (with protective
cover)
Cable entries See dimensions, page 5/21
3
Contact block characteristics
Rated operational a AC-15 A300 or Ue = 240 V, Ie = 3 A
characteristics c DC-13 Q300 or Ue = 250 V, Ie = 0.27 A conforming to EN/IEC 60947-5-1 Appendix A
Rated insulation voltage V Ui = 500, degree of pollution 3 conforming to EN/IEC 60947-1, group C conforming to
NF C 20-040 and VDE 0110
4
Ui = 300 conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage kV Uimp = 6 conforming to EN/IEC 60947-1
Positive operation N/C contact with positive opening operation conforming to EN/IEC 60947-5-1
Appendix K
Resistance across terminals mW y 25 conforming to NF C 93-050 method A or IEC 60255-7 category 3
Short-circuit protection 10 A cartridge fuse type gG (gl) conforming to EN/IEC 60947-5-1, VDE 0660-200
Foot switches Operational power Conforming to EN/IEC 60947-5-1 Appendix C
5 with snap action contacts Utilisation categories
Operating rate
AC-15 and DC-13
3600 operating cycles/hour. Load factor: 0.5
Ithe
Voltage V 24 48 120
6 o W 10 7 4
1 400 V
0,5 110 V 24 V
230 V
7 48 V
0,1
0,1 1 2 3 4 5 10
Current in A
Foot switches Nominal supply voltage V c 24…48
with analogue output Voltage limits V c 19…58
9 3
2 BK (black)
1 2 ImA
Pedal travel BU (blue) 3 R
0
0 2 5 10 15 (mm)
–
5/18
References 5
Control and signalling units
for safety applications
Metal foot switches, Universal,
Harmony types XPE M/R
kg
Metal Single 1 step 1 N/C + N/O Blue XPE M510 2.570
With trigger mechanism
requiring positive action Double 1 step 2 x 1 N/C + N/O Blue XPE M5100D 6.070
to allow pedal operation
Single 1 step 1 N/C + N/O Orange XPE R510 2.570
2
XPE M510 Double 1 step 2 x 1 N/C + N/O Orange XPE R5100D 6.070
Without trigger
mechanism Double 1 step 2 x 1 N/C + N/O Blue XPE M3100D 5.900
Double 2 step
+ 1 step
2 x 1 N/C + N/O
+ 1 N/C + N/O
Blue XPE M6210D 5.900
8
10
5/19
References (continued) 5
Control and signalling units
for safety applications
Metal foot switches, Universal,
Harmony types XPE M/R
2 XPE R810
2 step 2 N/C + N/O Blue
Orange
XPE M911
XPE R911
1.220
1.220
Accessories
Description For use with Unit reference Weight
kg
Single protective cover XPE M XPE Z901 1.200
5
580805
Contact blocks 1 step switches: 1st or 2nd N/C + N/O XE2S P4151 0.020
Snap action 2 step switches: 1st N/C + N/O
10
5/20
Dimensions 5
Control and signalling units
for safety applications
Metal foot switches, Universal,
Harmony types XPE M/R
(1)
1
59
22,5
8
146,5 8,5
164
2
=
=
89,5
107
104
31
3XØ9
=
3
=
172
4
137
(1) Ø 10
29
146,5 16,5 5
14,5
172,5 10,5
Single
674
6
=
(2)
=
3XØ9
89,5
135
160
31
7
=
87
186
Double
a b
Single pedal 152 160
Double pedal 155 295 8
=
4XØ9 (1) 2 tapped entries for n° 16 (Pg 16) cable gland. For ISO M20, use adaptor DE9 RA1620.
(2) 1 Ø 6 plain hole.
11,75
67
9
295
67
11,75
10
190
5/21
Characteristics 5
Control and signalling units
for safety applications
Plastic foot switches,
Harmony types XPE A/B/G/Y
Environment
Conformity to standards XPE A, XPE B, XPE G, XPE Y without protective cover: IEC/EN 60947-5-1
1 XPE B, XPE G: UL 508, CSA C22-2 n° 14
XPE B, XPE G with protective cover: NF E 09-031
Product certifications Standard version XPE B, XPE G: UL, CSA A300 - Q300 with knock-out entries for ISO M20 cable gland
3
Shock resistance Conforming to IEC 60068-2-27 XPE A: 25 gn, XPE B, XPE G, XPE Y: 30 gn
Electric shock protection Conforming to IEC/EN 61140 Class II
and NF C 20-030
Mechanical life XPE A: 2 million operating cycles
XPE Y: 5 million operating cycles
XPE B, XPE G: 10 million operating cycles
Degree of protection XPE A: IP 43 conforming to IEC 60529
XPE Y: IP 55 conforming to IEC 60529
5 Rated insulation voltage Ui = 500 V degree of pollution 3 conforming to IEC/EN 60947-1, group C conforming
to NF C 20-040 and VDE 0110
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Positive operation N/C contact with positive opening operation conforming to IEC/EN 60947-5-1
Appendix K
6 Resistance across terminals ≤ 25 mW conforming to NF C 93-050 method A or IEC 60255-7 category 3
Short-circuit protection 10 A cartridge fuse type gG (gl) conforming to IEC/EN 60947-5-1, VDE 0660-200
7
Load factor: 0.5
a.c. supply a 50-60 Hz
o Inductive circuit
Millions of operating cycles
5
Ithe
8 1 400 V
0,5 110 V 24 V
230 V
48 V
9 0,1
0,1 1 2 3 4 5 10
Current in A
d.c. supply c
Power broken in W for 5 million operating cycles
Voltage V 24 48 120
o W 10 7 4
5/22
References 5
Control and signalling units
for safety applications
Plastic foot switches,
Harmony types XPE A/B/G/Y
XPE p510
Grey XPE G511 0.700
2
2 step 2 N/C + N/O Yellow XPE Y711 (1) 0.700
Blue XPE B711 0.700
Grey XPE G711 0.700
3
mechanism Blue XPE B310 0.690
Grey XPE G310 0.690
4
2 step 2 N/C + N/O Yellow XPE Y611 (1) 0.690
Blue XPE B611 0.690
Grey XPE G611 0.690
9
snap action
10
5/23
Dimensions 5
Control and signalling units
for safety applications
Plastic foot switches,
Harmony types XPE B/G/Y
154
2
122
282
3
141
165
4
(2) (1)
5
(1) Ø 16 x 4 counterbored hole.
(2) 4 cover fixing screws: stainless steel. Tightening torque: 1 N.m.
(1)
6
74
50
(3)
31
122 = 39 =
282
7
141
165
8
(2)
(1) 2 plain holes for ISO M20 or n° 13 (Pg 13.5) cable gland.
(2) 4 cover fixing screws: stainless steel. Tightening torque: 1 N.m.
9 (3) Return spring: stainless steel.
10
5/24
Dimensions 5
Control and signalling units
for safety applications
Plastic foot switches,
Harmony type XPE A
XPE A
54
6
23
54
2
(1)
=
28
94
(2)
3
=
6
(1) 1 plain hole for ISO M20 or n° 13 (Pg 13.5) cable gland.
(2) 1 plain hole for ISO M20 or n° 9 (Pg 11) cable gland.
10
5/25