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Chap 5

This document provides a selection guide for control and signaling units for safety applications, including emergency stop trip wire switches, metal and plastic foot switches, and ergonomic two-hand control stations. It lists the applications, features, standards compliance, operating environment tolerances, electrical protections, enclosure ratings, and electrical specifications for each type of safety component.
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0% found this document useful (0 votes)
91 views26 pages

Chap 5

This document provides a selection guide for control and signaling units for safety applications, including emergency stop trip wire switches, metal and plastic foot switches, and ergonomic two-hand control stations. It lists the applications, features, standards compliance, operating environment tolerances, electrical protections, enclosure ratings, and electrical specifications for each type of safety component.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

1

10

5/0
Contents 0
5 - Control and signalling units
for safety applications

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/2

Emergency stop trip wire switches, type XY2 C


b Latching Emergency stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/7

b Separate components, mounting kits . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5/11

b Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/12

Metal foot switches, Harmony types XPE M/R


b Single and double pedal foot switches with protective cover . . . . . . . . . page 5/19

b Foot switches without protective cover . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/20

b Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/20

Plastic foot switches, Harmony types XPE A/B/G/Y


b Single pedal foot switches with protective cover . . . . . . . . . . . . . . . . . . page 5/23

b Foot switches without protective cover . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/23

b Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/23

5/1
Selection guide Control and signalling units
for safety applications
Dialogue components

Applications Trip wire switches for: Foot switches for: Enabling grip switch Ergonomic two-hand
- conveyor systems, - bending machines, dosing machines, for: control stations for

1
- materials handling, assembly stations, packaging machines, - robots, machine tool control
machine tools, cutting presses, stamping presses, - machine tools,
- electrical testing stations - machine tools (numerical control, lathes, - labellers
milling machines, grinders, machining centres),
- guillotines, cutters, folders, saws,
- forging machines, rolling machines, cold
metal forming machines

825932_1
561251

530146
813638_1

521352

4
Features Length of protected zone: 15 to Metal, with or without Plastic, with or without Plastic enclosure 2 control pushbuttons
100 metres. Can be tripped by protective cover. protective cover. and 1 Emergency stop
the operator at any point in the Single or double Single pedal pushbutton
work zone pedal
Conformity to standards XY2 CH, XY2 CE: Without protective XPE B, G: EN/IEC 60947-1, EN/IEC 60947-5-1,
EN/IEC 60947-5-1, cover: EN/IEC 60947-5-1, EN/IEC 60947-5-1, EN 574/ISO 13851
5 EN/ISO 13850:2006, UL 508 and
CSA C22-2 n° 14
EN/IEC 60947-5-1,
CSA C22-2 n° 14
UL 508,
CSA C22-2 n°14
EN/IEC 60204-1,
cUL us 508,
(when specified H7) XPE A, Y: CSA C22-2 n° 14
XY2 CB: EN/IEC 60947-5-1, With protective cover: EN/IEC 60947-5-1
EN/ISO 13850:2006, NF E 09-031
CSA C22-2 n° 14
(when specified H2)
Protective treatment Special version, “TH” Standard version, “TC”
6 Ambient temperature
- 25…+ 70 °C XPE B, G: - 25…+ 70 °C - 10…+ 60 °C - 25…+ 70 °C
For operation
XPE A, Y: - 25…+ 55 °C
For storage - 40…+ 70 °C
Electric shock Class I Class II Class I
protection conforming to
EN/IEC 61140

7 Degree of protection
conforming to
XY2 CH, XY2 CE: IP 65
XY2 CB: enclosure IP 22,
IP 66,
IP 669 (with
XPE B, G : IP 66
XPE Y : IP 55
IP 66
IP 65 with pushbutton
IP 65

EN/IEC 60529 contact housing IP 65 protective cover) XPE A : IP 43

Positive operation N/C contacts with positive opening operation 2-contact, 3-position N/C contacts with
conforming to with positive opening positive opening
EN/IEC 60947-5-1 operation operation

8
Appendix K

Rated insulation voltage XY2 CH, XY2 CE: Ui = 400 V Ui = 500 V, degree of pollution 3 conforming to Ui = 250 V Ui = 600 V, degree of
degree of pollution 3 conforming to EN/IEC 60947-1, group C conforming to Ui = 125 V for pollution 3 conforming
EN/IEC 60947-1, NF C 20-040 and VDE 0110 pushbutton to EN/IEC 60947-1
Ui = 300 V conforming to UL 508, Ui = 300 V conforming to UL 508, conforming to 
CSA C22-2 n° 14 CSA C22-2 n° 14 EN/IEC 60947-1
XY2 CB: Ui = 500 V degree of
pollution 3 conforming to
9 EN/IEC 60947-1,
Ui = 600 V conforming to
CSA C22-2 n° 14

Rated impulse XY2 CH, XY2 CE: Uimp = 4 kV Uimp = 6 kV Uimp = 2.5 kV Uimp = 6 kV


withstand voltage XY2 CB: Uimp = 6 kV
conforming to
EN/IEC 60947-1

10 Type references XY2 C XPE M, XPE R XPE A, XPE B, XY2 AU XY2 SB


XPE G, XPE Y

Pages 5/7 5/19 5/23 Please consult our catalogue:


“Safety solutions using Preventa”

5/2
 3

Emergency stop Emergency stop Control stations for: Beacons and indicator Rotating mirror beacons Sirens
pushbuttons for: pushbuttons for: - assembly and banks for long distance for long distance

1
- machine tools, - assembly and packaging machines, signalling applications signalling
- foundries, presses, packaging machines, - paper, cardboard and applications
- automobile industry - paper, cardboard and woodworking machines,
woodworking machines, - food/beverage
- food/beverage processing, chemical and
processing and chemical automobile industries,
industries mechanical presses

3
813635_1

110038
4

101417
813636

813637

121571

107717

Metal bezel and fixing collar Plastic bezel and fixing Plastic enclosure Direct fixing or on Light source included: Power
collar support tube - halogen bulb 70 W or - 106 db, single tone
- incandescent bulb 25 W - 106 db, 2 tone

EN/IEC 60947-1, EN/IEC 60947-5-1, EN/IEC 60947-1, EN/IEC 60947-1,


EN/IEC 60947-5-1, UL 508, EN/IEC 60947-5-1, EN/IEC 60947-5-1
EN/IEC 60947-5-4,
EN/IEC 60947-5-5,
CSA C22-2 n°14 UL 508,
CSA C22-2-14 5
EN/ISO 13850:2006 and EN/IEC 60204-1 (trigger action and mechanical latching
mushroom head pushbuttons),
JIS C 4520,
CSA C22-2 n° 14,
UL 508
Standard version, “TH” Standard version, “TC”

- 25…+ 70 °C See page 4/34 - 20…+ 50 °C - 40…+ 50 °C


6
- 40…+ 70 °C
Classe I Classe II Class I: mounted on Class I Class II: a 120/230 V
support tube Class III: z 24 V
Class II: mounted directly
IP 66, IP 69K (head fitted with bellows ZBZ p8)
Nema type 4X and 12, 13
IP 65 (mounted on fixing
base XVB Z0p)
IP 65 IP 40
7
IP 66 (mounted directly
on base unit)

N/C contacts with positive opening operation –

Standard single and double blocks with screw clamp terminals: Ui = 250 V conforming to EN/IEC 60947-1
8
Ui = 600 V, degree of pollution 3
Blocks for plug-in connector or Faston connectors:
Ui = 250 V, degree of pollution 3
Standard blocks for printed circuit board connection:
Ui = 250 V, degree of pollution 3
conforming to EN/IEC 60947-1
9
Standard single and double blocks with screw clamp terminals: Uimp = 6 kV Uimp = 4 kV Uimp = 1.5 kV
Blocks for plug-in connector: Uimp = 4 kV (z 24 V),
Standard blocks for printed circuit board connection: Uimp = 4 kV Uimp = 4 kV
(a 120/230 V)

XB4 B XB5 A XAL K XVB L, XVB C XVR XVS 10


1/72 1/152 2/9 and 2/12 4/36 4/57 4/59

5/3
General  5
Control and signalling units for
safety applications
Emergency stop trip wire switches,
type XY2 C

Presentation Emergency stop trip wire switches


Emergency stop trip wire switches are designed to:
1 b avert hazards (dangerous phenomena) at the earliest possible moment, or to reduce risks which could cause injury
to persons or damage either to machines or work in progress,
b be tripped by a single human action when a normal Emergency stop function is not available,
b trip in the event of the trip wire breaking.

Emergency stop trip wire switches are essential in premises and on machines that are potentially dangerous when in
operation. The operator must be able to trigger the stop instruction at any point within their working area.
2 Application examples: woodworking machines, shears, conveyor systems, transfer machines, printing machines, textile
machines, rolling mills, test laboratories, paint shops, surface treatment works.

Installation Typical installation


6 1 2 3 4 5

7
8 7 6 1
1 Fixing support 4 Pulley supports and pulleys 7 Switch adjustment
2 First cable support 5 End spring 8 Emergency stop
3 Turnbuckle 6 Cable grips
8 Notes regarding installation
b All XY2 CH/CE/CB trip wire switches can be fitted with a pilot light to indicate their tripped condition.
b Cable tension adjustment can be performed using:
v a turnbuckle (to be ordered separately, see page 5/11),
v a tensioner (integrated in certain XY2 CH models, see page 5/11),
v a tensioner (to be ordered separately, see page 5/11) for mounting on XY2 CE models.

9
b This adjustment is simplified by:
v a cable tension indicator that is available on all models XY2 CH,
v the availability of versions with a “cable tension indicator” window by stating its reference on the order form (see
page 5/10). Example: reference XY2 CE1A250 becomes XY2 CE1D250.
b The use of an end spring is strongly advised for conveyor system applications to ensure operation of the
Emergency stop in the event of the cable being pulled towards the switch.
b It is essential that pulleys be used with trip wires that deviate from a straight run, i.e. angled to form a protected
zone.
10 b Important: switches XY2 CB must not be used if the installation requires that the trip wire be angled.
Switches XY2 CH and XY2 CE can be used if the installation requires that the trip wire be angled. In this case, the
total sum of the angles through which the trip wire bends must not exceed 180° (For further information on
instructions to be adhered to, please refer to the installation manual).
Characteristics: References: Dimensions:
page 5/6 pages 5/7 to 5/12 page 5/13

5/4
General (continued) 5
Control and signalling units for
safety applications
Emergency stop trip wire switches,
type XY2 C

Main features
1 2 3
1
Positive operation: running 1 The switches incorporate positive opening operation contacts, the
condition tripping of the switch being made with positive action.
Latching: stop instruction given 2 The switch latches in the tripped position (N/C safety contact(s) open). The
(tripped) function of the N/O contact is purely for signalling.
Resetting: stop condition
(awaiting reset/restart)
3 The switches incorporate a reset button, which re-closes the safety
contact(s). Restarting of the machine must only be achieved by manual 2
operation of a control device within the machine start circuit, remote to the
trip wire switch.

Trip wire expansion Temperature variations likely to be encountered in the protected zone will obviously cause the trip wire to
and contraction: d expand or contract.
To enable instant verification that the trip wire is at its correct tension (and for making any necessary
adjustments), trip wire switches XY2 CH and XY2 CE incorporate a trip wire tension indicator.
3

d (mm)
4

5
Tripping force: F1 The tripping force F1 is the force necessary on the trip wire to cause the switch to trip.
Tripping deflection: f The tripping deflection f is the distance that the trip wire has to be deflected from its taut position to the point at
which the switch trips.

6
f

F1

Adjustment values For Emergency stop trip wire switches type XY2 CE: the adjustment values depend on the positions of the cam
located inside the switch. Adjustment is made by rotating the cam after the switch has been installed.
7
(with end spring)
Each notched position of the cam is referenced by the letters A to F, and the selected letter is visible through a
viewing port.
Temperature range: < 25 °C.
Type Posi- Max. End spring Average tripping deflection values f and tripping forces F1 for a distance of 5 m
tion
of
cam
length
of
cable
between cable supports and cable used
Force F1 (daN) Deflection f (mm) for: 8
Standard Light Standard force Light force
Cable Cable Cable Cable Cable Cable Cable Cable
Ø 3.2 mm Ø 5 mm Ø 3.2 mm Ø 5 mm Ø 3.2 mm Ø 5 mm Ø 3.2 mm Ø 5 mm
XY2 CH – 15 m XY2 CZ703 2.4 3  – – 190 230 – –
XY2 CE A 50 m XY2 CZ702 7 7 4 4.4 270 260 240 250

9
B 8.6 8.4 4.4 4.8 300 280 250 270
C 10.1 9.6 4.8 5.1 320 300 270 270
D 11 10.2 4.6 5.3 330 320 280 280
E 12.5 12.3 5.8 6 360 340 310 290
F 14.4 13.3 6.4 6.6 390 360 330 320
XY2 CB – 100 m XY2 CZ702 4.5 – – – 325 – – –

Standards Trip wire switches XY2 CH, XY2 CE and XY2 CB meet all the requirements of the harmonised European
standard EN/ISO 13850:2006, relating to Emergency stop devices. 10
All the trip wire switches are e marked and supplied with an EC declaration of conformity.

Characteristics: References: Dimensions:


page 5/6 pages 5/7 to 5/12 page 5/13

5/5
Characteristics 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C

Environment
Conformity to standards Products XY2 CH, XY2 CE: EN/IEC 60947-5-1, EN/ISO 13850:2006, UL 508 and CSA C 22-2 n° 14 (with
1 Machine assemblies
suffix H7) XY2 CB: EN/IEC 60947-5-1, EN/ISO 13850:2006, CSA C 22-2 n° 14 (with suffix H2)
XY2 CH, XY2 CE, XY2 CB: EN/IEC 60204-1, Machinery directive: 98/37/EC and 91/368/EEC,
Work equipment directive: 89/655/EEC

Product certifications XY2 CH: UL-CSA (with suffix H7), CCC (1)


XY2 CE: UL-CSA A300-Q300 (with suffix H7), CCC (1)
XY2 CB: CSA A600-Q600 (with suffix H2)

2 Protective treatment Standard version


Special version
“TC”
“TH”

Ambient air temperature For operation - 25…+ 70 °C


For storage - 40…+ 70 °C
Vibration resistance XY2 CH: 10 gn (10…150 Hz)
XY2 CE: 10 gn (10…300 Hz) conforming to EN/IEC 60068-2-6

3 Shock resistance
Electric shock protection
XY2 CH, XY2 CE: 50 gn (duration 11 ms) conforming to EN/IEC 60068-2-27
Class I conforming to EN/IEC 61140 and NF C 20-030
Degree of protection XY2 CH, XY2 CE: IP 65
XY2 CB: enclosure IP 22, contact housing IP 65, conforming to EN/IEC 60529 and NF C 20-010
Mechanical life XY2 CH, XY2 CE (Emergency stop), XY2 CB: 10 000 operating cycles
Length of protected zone (trip wire) XY2 CH: y 15 metres, XY2 CE: y 50 metres, XY2 CB: y 100 metres and y 2 x 100 metres
Distance between cable supports 5m

4 Cable entries See dimensions, page 5/13.

Contact block characteristics


Rated operational characteristics XY2 CH, XY2 CE:
AC-15: A300 or Ue = 240 V, le = 3 A
DC-13: Q600 or Ue = 250 V, le = 0.27 A conforming to EN/IEC 60947-5-1 Appendix A
XY2 CB:

5
AC-15: A600 or Ue = 600 V, le = 1.2 A
DC-13: Q600 or Ue = 600 V, le = 0.1 A conforming to EN/IEC 60947-5-1 Appendix A
Nominal thermal current 10 A
Rated insulation voltage XY2 CH, XY2 CE: Ui = 400 V degree of pollution 3 conforming to EN/IEC 60947-1, Ui = 300 V
conforming to UL 508, CSA C22-2 n° 14
XY2 CB: Ui = 500 V degree of pollution 3 conforming to EN/IEC 60947-1, Ui = 600 V to CSA C22-2 n° 14
Rated impulse withstand voltage XY2 CH, XY2 CE: Uimp = 4 kV, XY2 CB: Uimp = 6 kV conforming to EN/IEC 60947-1
Positive operation N/C contact with positive opening operation conforming to EN/IEC 60947-5-1 Section 3
6 Contact operation
Resistance across terminals
XY2 CH, XY2 CE (Emergency stop), XY2 CB: N/C + N/C or N/C + N/O slow break
y 25 mΩ conforming to NF C 93-050 method A or EN/IEC 60255-7 category 3
Terminal referencing Conforming to CENELEC EN 50013
Short-circuit protection XY2 CH, XY2 CE, XY2 CB: 10 A cartridge fuse type gG (gl) conforming to EN/IEC 60269

Rated operational power XY2 CH, XY2 CE XY2 CB


(Electrical durability) Conforming to EN/IEC 60947-5-1 Appendix C Conforming to EN/IEC 60947-5-1 Appendix C

7 Operating rate: 3600 operating cycles/hour


Utilisation categories AC-15 and DC-13
a.c. supply a 50…60 Hz
Utilisation categories AC-15 and DC-13
a.c. supply a 50…60 Hz
Load factor: 0.5 Power broken in VA (1)
o Inductive circuit o Inductive circuit
Voltage V 24 48 127 220
Millions of operating cycles

1
Ithe o VA 250 250 500 500
12/24/48 V

8 0,5
220 V
127 V

9 0,1
1 2 3 4 5 10A
d.c. supply c
Power broken in W (1)
Current in A
o Inductive circuit
Voltage V 24 48 120 Voltage V 24 48 120
o W 15 23 30 o W 50 100 100
(1) For 1 million operating cycles.

10
Contact connection Screw clamp terminals
Clamping capacity: min. 1 x 0.5 mm2, max. 2 x 1.5 mm2
Minimum tightening torque: 0.8 N.m
Maximum tightening torque: 1.2 N.m
(1) Only products XY2 CH without pilot light and XY2 CE without pilot light or with 24, 48 or 130 V pilot light are CCC and UL-CSA approved.
General: References: Dimensions:
pages 5/4 and 5/5 pages 5/7 to 5/12 page 5/13

5/6
References 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C

Latching Emergency stops


(integrated turnbuckle, cable and end spring to be ordered separately) (1)
Without pilot light 1
Length Colour of Reset Type of contact Cable Reference Weight
of cable enclosure anchor kg
point

y 15 m Grey By booted – 1 1 N/C + N/O RH side or XY2 CH13250 (3) 0.865


RAL 7032 pushbutton
By mushroom – 1 1
slow break LH side
XY2 CH13350 (3) 0.900
2
803015

head pushbutton
By key operated – 1 1 XY2 CH13450 (3) 0.910
XY2 CH13250
pushbutton
(key n° 421) (2)
By flush – 2 – N/C + N/C RH side or XY2 CH13170 (3) 0.865

3
pushbutton slow break LH side
By booted – 2 – XY2 CH13270 (3) 0.865
pushbutton
By mushroom – 2 – XY2 CH13370 (3) 0.865
head pushbutton
By key operated – 2 – XY2 CH13470 (3) 0.910
pushbutton
(key n° 421) (2)
Grey
RAL 3000
By booted
pushbutton
– 1 1 N/C + N/O
slow break
RH side or
LH side
XY2 CH13258 (3) 0.865 4
(4) 2 – N/C + N/C RH side or XY2 CH13278 (3) 0.865
slow break LH side
With pilot light (direct supply)
y 15 m Grey By booted 24 V 1 1 N/C + N/O RH side or XY2 CH13253 0.900
RAL 7032 pushbutton slow break LH side
2 – N/C + N/C
slow break
RH side or
LH side
XY2 CH13273 0.900
5
Latching Emergency stops
(turnbuckle, cable and end spring to be ordered separately) (1)
Without pilot light

6
y 50 m Grey By booted – 1 1 N/C + N/O RH side XY2 CE1A250 (6) 1.450
(5) RAL 7032 pushbutton slow break LH side XY2 CE2A250 (6) 1.450

2 – N/C + N/C RH side XY2 CE1A270 (6) 1.450


807506

slow break LH side XY2 CE2A270 (6) 1.450

By key operated – 1 1 N/C + N/O RH side XY2 CE1A450 (6) 1.465


pushbutton slow break
7
LH side XY2 CE2A450 (6) 1.465
XY2 CE1A250 (key n° 421) (2)
2 – N/C + N/C RH side XY2 CE1A470 (6) 1.470
slow break LH side XY2 CE2A470 (6) 1.470

With pilot light (direct supply)


y 50 m Grey By booted 24 V, 48 V, 130 V 2 2 N/C + N/O RH side XY2 CE1A296 1.470
(5) RAL 7032 pushbutton (bulb not slow break
included)
230 V (bulb not 2 2 N/C + N/O
LH side

RH side
XY2 CE2A296

XY2 CE1A297
1.470

1.470
8
included) slow break
LH side XY2 CE2A297 1.470

Other versions See order forms on pages 5/8 and 5/9.


XY2 CE with reset by Ø 40 mm mushroom head pushbutton or with integral cable tensioner and
support.
Please consult your Regional Sales Office.
(1) See separate components, page 5/11.
9
(2) Ø 30 spring return, mushroom head, key operated pushbutton. Locking and key withdrawal in the rest (unactuated) position.
(3) For ISO M20 threaded cable entry version, add H29 to the end of the reference selected. Example: XY2 CH13250 becomes
XY2 CH13250H29.
(4) Only available on Emergency stop enclosures type XY2 CH1325p and XY2 CH1327p for standard, H29 and TK versions.
(5) Available with window for viewing cable tension indicator, for adjustment whilst the cover is closed (see versions XY2 CEpDppp
and XY2 CEpEppp on the order form, page 5/10.
(6) ATEX version available (products for explosive atmospheres). To order, add EX to the end of the reference. 
Example: XY2 CE1A250 becomes XY2 CE1A250EX. 10

General: Characteristics: Dimensions:


pages 5/4 and 5/5 page 5/6 page 5/13

5/7
References (continued) 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C

Latching Emergency stops


(end spring included, turnbuckle and cable to be ordered separately) (1)
1 Without pilot light
Length Colour of Reset Type of contact Cable Reference Weight
of cable enclosure anchor kg
point

y 100 m Blue From inside enclosure 1 1 N/C + N/O LH side XY2 CB10 (2) 18.750

2 slow break

RH side XY2 CB20 (2) 18.750

2 – N/C + N/C LH side XY2 CB104 18.750


slow break
524130

3 RH side XY2 CB204 18.750

y 2 x 100 m Blue From inside enclosure 1 1 N/C + N/O RH and XY2 CB30 (2) 29.250
slow break LH sides

2 – N/C + N/C RH and XY2 CB304 29.250


slow break LH sides
4 With pilot light
Length Colour of Reset Supply voltage Type of contact Cable Reference Weight
of cable enclosure anchor kg
point
XY2 CB30

5 b Direct supply
y 100 m Blue From inside 24 V 1 1 N/C + N/O LH side XY2 CB11 19.550
enclosure slow break

RH side XY2 CB21 19.550

48 V 1 1 N/C + N/O LH side XY2 CB12 19.550

6 slow break

RH side XY2 CB22 19.550

y 2 x 100 m Blue From inside 24 V 1 1 N/C + N/O RH and XY2 CB31 25.600


enclosure slow break LH sides

7 48 V 1 1 N/C + N/O
slow break
RH and
LH sides
XY2 CB32 30.050

b Supply via integral transformer (3)


y 100 m Blue From inside 127 V/6 V 1 1 N/C +  N/O LH side XY2 CB13 15.600
enclosure slow break

8
RH side XY2 CB23 15.600

220 V/6 V 1 1 N/C + N/O LH side XY2 CB14 15.600


slow break

RH side XY2 CB24 15.600

9 y 2 x 100 m Blue From inside


enclosure
127 V/6 V 1 1 N/C + N/O
slow break
RH and
LH sides
XY2 CB33 25.600

220 V/6 V 1 1 N/C + N/O RH and XY2 CB34 25.600


slow break LH sides

(1) See separate components, page 5/11. End spring XY2 CZ702 included.

10 (2) For 1/2” NPT threaded cable entry version, add the suffix H2 to the reference selected. Example : XY2CB10 becomes
XY2CB10H2.
(3) Bulb DL1 CB006 included.

General: Characteristics: Dimensions:


pages 5/4 and 5/5 page 5/6 page 5/13

5/8
Order form (specimen suitable Control and signalling units
for photocopying) 5
for safety applications
Emergency stop trip wire switches,
type XY2 C

Complete units, pre-assembled

Customer
Company Order N°
Schneider Electric Industries SA
Delivery Sales office - Subsidiary Co. Order N°
1
date

2
How to use this form:
- indicate the number of Emergency stop switches required,
- complete the basic reference.

Reference

Number of identical Emergency stops XY2 CH


3

Model
Emergency stop (latching) 1

Degree of protection 4
IP 65 (standard bellows) without tensioner 1
IP 65 (silicone bellows) without tensioner 2
IP 65 (standard bellows) with integral tensioner 3
IP 65 (silicone bellows) with integral tensioner 4

Type of reset
Emergency stop (1) Flush 1
5
Reset by spring return pushbutton Booted 2
Mushroom head, Ø 30 3
Key operated mushroom head, Ø 30 4
(key n° 421)
Key operated mushroom head, Ø 30 5
(key n° 455)
Key operated mushroom head, Ø 30 9 6
(2)

Contact block for Emergency stop function (3)


Slow break 1 N/C + N/O (N/O staggered) 5
1 N/C + N/C 7

Pilot light 7
Without pilot light 0
With 24 V direct supply pilot light 3
With 48 V direct supply pilot light 4
With 130 V direct supply pilot light 5
With 230 V direct supply pilot light 7
1/2" NPT tapped cable entries
ISO M20 tapped cable entries
H7 (4)
H29
8
Increased protective treatment against corrosion TK (5)
(1) Opening of a circuit + mechanical latching in the open position.
(2) Other key numbers:
458A 520E 1242A 1243E 1344A 1422A 1431E
2123E 2132E
(3) Emergency stop trip wire switches can only be fitted with slow break contact blocks.
(4) Only for versions without pilot light. For versions with pilot light, order an H4 version. 9
(5) Protective treatment TK is only possible for switches with silicone bellows (XY2 CH12pppTK, XY2 CH14pppH29TK...).

10

5/9
Order form (specimen suitable Control and signalling units
for photocopying) 5 for safety applications
Emergency stop trip wire switches,
type XY2 C

Complete units, pre-assembled

1 Customer
Company Order N°
Schneider Electric Industries SA
Delivery Sales office - Subsidiary Co. Order N°
date

2
How to use this form:
- indicate the number of Emergency stop switches required,
- complete the basic reference.

Reference
3
Number of identical Emergency XY2 CE
stops

Model

4 Emergency stop
(latching)
Anchor point on RH side, standard force
Anchor point on LH side, standard force
1
2
Anchor point on RH side, light force 5
Anchor point on LH side, light force 6

Degree of protection and “cable tension indicator” window

5
IP 65 (standard bellows) without “cable tension indicator” window A
IP 65 (silicone bellows) without “cable tension indicator” window C
IP 65 (standard bellows) with “cable tension indicator” window D
IP 65 (silicone bellows) with “cable tension indicator” window E

Type of reset
Emergency stop (1) Flush 1

6
Reset by spring Booted 2
return pushbutton
Mushroom head, Ø 30 3
Key operated mushroom head, Ø 30 (n° 421) 4
Key operated mushroom head, Ø 30 (n° 455) 5
Key operated mushroom head, Ø 30 (2) 9

Contact block for Emergency stop function (3)

7 Slow break 1 N/C + N/O


1 N/C + N/C
5
7
2 N/C + N/O (compulsory with pilot light) (4) 9

Pilot light
Without pilot light 0
With 24-48-130 V direct supply pilot light. Bulb not included (provide for 2 contact blocks) 6

8 With 230 V direct supply, via integral resistor, pilot light. Bulb included (provide for 2 contact blocks) (5) 7
1/2" NPT tapped cable entries H7 (6)
Increased protective treatment against corrosion TK (7)
(1) Opening of N/C contact + mechanical latching in the open position.
(2) Other key numbers:
458A 520E 1242A 1243E 1344A 1422A 1431E
2123E 2132E

9 (3) Emergency stop trip wire switches can only be fitted with slow break contact blocks.
(4) The use of a pilot light means selecting a switch fitted with 2 N/C + N/O contacts: XY2 CEppp9.
(5) Replacement bulb: DL1 CE130.
(6) For versions with pilot light, order an H4 version.
(7) Protective treatment TK is only possible for switches with silicone bellows (XY2 CEpCpppTK, XY2 CEpEpppH7TK...).

10

5/10
References (continued) 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C
62

Separate components
803025

Description For use with Diameter Length Reference Weight

Galvanised cables XY2 CH, XY2 CE


mm
3.2
m
10.5 XY2 CZ301
kg
0.280
1
with red sheath and XY2 CB 15.5 XY2 CZ3015 0.410
XY2 CZ203
25.5 XY2 CZ302 0.690
50.5 XY2 CZ305 1.360
100.5 XY2 CZ310 2.700
803017

XY2 CH and XY2 CE 5 15.5


25.5
XY2 CZ1015
XY2 CZ102
0.850
1.400
2
XY2 CZ402 50.5 XY2 CZ105 2.750
100.5 XY2 CZ110 5.500

Description Type For use with Sold in Unit reference Weight


810060

lots of kg
XY2 CZ503 Tensioner – XY2 CE only 1 XY2 CZ203 0.09
3
Turnbuckles M6 x 60 + locknut All models (1) 1 XY2 CZ402 0.060
803019

M8 x 70 + locknut All models (1) 1 XY2 CZ404 0.100


810061

Cable grips Single Cable Ø 3 to 5 mm 10 XY2 CZ503 0.007

4
XY2 CZ524 XY2 CZ601 Double Cable Ø 3 to 5 mm 10 XY2 CZ513 0.016
Clamp Cable Ø 3.2 mm 10 XY2 CZ523 0.050
Cable Ø 5 mm 10 XY2 CZ524 0.080
803020

Cable supports Fixed All models 10 XY2 CZ601 0.030


Swivelling All models 1 XY2 CZ602 0.130
Pulley support XY2 CH and XY2 CE 1 XY2 CZ705 0.060

Pulley Cable Ø 5 mm max. XY2 CH and XY2 CE 1 XY2 CZ708 0.002 5


803018

Cable end protectors Cable Ø 3.2 mm 10 XY2 CZ701 0.002


Cable Ø 5 mm 10 XY2 CZ704 0.010

End springs XY2 CH 1 XY2 CZ703 0.035


XY2 CZ602 XY2 CZ705 XY2 CE and XY2 CB 1 XY2 CZ702 0.080

Mounting kits
6
803016

Contents For use with Cable Length Reference Weight


diameter of cable
810062

mm m kg
1 tensioner XY2 CZ203 XY2 CE – – XY2 CZ917 0.612
XY2 CZ708 XY2 CZ701 + 1 bracket
1 galvanised cable
+ 1 cable grip XY2 CZ523
XY2 CH 3.2 10 XY2 CZ9310 0.415 7
+ 1 end spring XY2 CZ703 15 XY2 CZ9315 0.535
803021

1 galvanised cable XY2 CE 3.2 25 XY2 CZ9325 10


+ 4 cable grips XY2 CZ523
+ 1 turnbuckle XY2 CZ404
XY2 CZ702 + 1 cable support XY2 CZ601
+ 3 cable end protectors XY2 CZ701 XY2 CE and XY2 CB 3.2
+ 1 end spring XY2 CZ702
50 XY2 CZ9350 1.980 8
803022

1 galvanised cable XY2 CE 5 25 XY2 CZ9525 1.905


+ 4 cable grips XY2 CZ524
+ 1 turnbuckle XY2 CZ404
+ 1 cable support XY2 CZ601
+ 3 cable end protectors XY2 CZ704
+ 1 end spring XY2 CZ702
50 XY2 CZ9550 3.280 9
Documentation
Description For use with Reference Weight
XY2 CZ917 kg
Installation manual XY2 CH and XY2 CE XCOM2512 0.200
(1) Emergency stop trip wire switches XY2 CH13ppp and XY2 CH14ppp incorporate a cable tensioner as standard. Therefore,
10
there is no need to order a turnbuckle.

General: Characteristics: Dimensions:


pages 5/4 and 5/5 page 5/6 page 5/13

5/11
References (continued) 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C

Replacement parts
Description Type Reference Weight
1 Reset pushbutton (blue), Flush with “R” marked on push ZA2 BA639
kg
0.030
spring return
for XY2 CH and XY2 CE Booted ZA2 BP6 0.025

Mushroom head, Ø 30 ZA2 BC64 0.045

2
Key operated mushroom head, Ø 30 (key n° 421) ZA2 BS06212 0.090

Key operated mushroom head, Ø 30 (key n° 455) ZA2 BS062 0.090

Keys for reset button N° 421 Q99900911 0.006

N° 455 Q99900901 0.006

3 Pilot light head assembly Orange, for XY2 CH and XY2 CE ZA2 BV05 0.015

Pilot light lens Orange, for XY2 CH and XY2 CE ZB2 BV015 0.003

Fixing nut Black plastic nut for head ZA2 B ZA2 BZ901 0.002

Fixing nut tightening tool Black plastic socket wrench for fixing nut ZA2 BZ901 ZA2 BZ901 0.060

4 Pilot lights Orange, for XY2 CH 24 V XY2 CZ0024 (1) 0.035


803023

With bulb DL1 AAppp


included 48 V XY2 CZ0048 (1) 0.035

130 V XY2 CZ0130 (1) 0.035

230 V XY2 CZ0230 (1) 0.035

5 Red, for XY2 CB 24 V 9001 KP35R9 0.134


XY2 CZpppp
48 V 9001 KP36R9 0.134

120 V 9001 KP1R9 0.210

230 V 9001 KP7R9 0.210


6 Description Type Sold in Unit reference Weight
111270

lots of kg
Incandescent bulbs Screw base fitting for 24 V - 6 W 10 DL1 AA024 0.004
XY2 CH
48 V - 6 W 10 DL1 AA048 0.004
9001 KP3pR9
7 130 V - 6 W 10 DL1 AA127 0.004

230 V - 6 W 10 DL1 AA220 0.004

BA 9s base fitting for 24 V - 2.6 W 10 DL1 CE024 0.002


XY2 CE and XY2 CB
48 V - 2.6 W 10 DL1 CE048 0.002
807505

8 BA 9s base fitting for


XY2 CE
130 V - 2.6 W 10 DL1 CE130 0.002

BA 9s base fitting for 6 V - 1.2 W 10 DL1 CB006 0.002


XY2 CZ901 XY2 CB 120 V and 230 V
Packet of 5 collars For mounting DL1 AA127 and DL1 AA220 5 XY2 CZ908 0.018
bulbs in pilot lights XY2 CZppp
Dust and damp protecting For XY2 CE Polychloroprene 1 XY2 CZ901 0.017

9
bellows
Silicone 1 XY2 CZ904 0.005

For XY2 CH Polychloroprene 1 XY2 CZ902 0.017


803024

Silicone 1 XY2 CZ903 0.005

Adaptor For XY2 CB ISO M20 5 DE9 RP13520 0.050


10
XY2 CZ902
(1) Only for use as replacement parts for switches pre-fitted with pilot lights. CCC and UL-CSA approvals no longer apply if a
pilot light XY2 CZppp is mounted on Emergency stops XY2 CH.
.

General: Characteristics: Dimensions:


pages 5/4 and 5/5 page 5/6 page 5/13

5/12
Dimensions 5
Control and signalling units
for safety applications
Emergency stop trip wire switches,
type XY2 C

XY2 CH Accessories
Without pilot light With pilot light XY2 CZ705

(2)
(2)
6,5 (2)
(2)
6,5
M8 1

53
(3)
48
68

56
68

68

48
56

55
(2) 197 40 55 (1) 40 55 (1)
197
2
(2)
201 (1)
201 (1)

(1) Maximum extension. XY2 CZ708


(2) Tapped entries for n° 13 (Pg 13.5) cable gland. For ISO M20 the reference becomes XY2 CHpppppH29.
(3) 121 mm: 24 V and 48 V versions. 131 mm: 130 V and 230 V versions. Ø9

XY2 CE
XY2 CEpAppp, XY2 CEpCppp
229 (2) 105 (2)
XY2 CEpAppp + XY2 CZ917 (tensioner + bracket)
3
195 52
12 120 20 243
6
44

Ø
4
142

(1) (1)
63

(1) 23
31
61
82 25
5
(1) 3 plain holes for n° 13 (Pg 13.5) or ISO M20 cable gland.
(2) Maximum extension.
Ø: 4 elongated holes Ø 6 mm.
XY2 CB
Without pilot light
(1) 56 208
With pilot light
(1) 56 208 6

7
265

265
458

8
523

4xØ8 4xØ8
112

9
198

(3) = 210 = (3)


155 (2) 240

(1) 2 access points for operating cable.


10
155 (2) 80
(2) + 125 for opening cover.
(3) 1 tapped entry for n° 13 (Pg 13.5) cable gland. For ISO M20 use adaptor = 210 =
DE9 RP13520. 240

General: Characteristics: References:


pages 5/4 and 5/5 page 5/6 pages 5/7 to 5/12

5/13
General 5
Control and signalling units
for safety applications 5

Foot switches, Harmony type XPE

Presentation Foot switches type XPE are an ideal solution for providing start and stop instructions for many types of
industrial machines, running in various operating modes: normal (pulsed) start, inching, hold to run.
1 The range comprises metal case foot switches (heavy duty, high risk) complying to very strict
regulations, and plastic case foot switches (light duty, low risk).

Fitted with a protective cover, the foot switches are for applications where, for
each issuing of the start instruction, a high level of danger exists (high risk).
2

3 Foot switches without a protective cover are suitable for applications where the
issuing of the start instruction presents a reduced level of danger.

4
Contact Switches incorporate snap action contacts with positive opening operation

5 The foot switches can incorporate one or two N/C + N/O contact blocks.

Positive opening operation on release of pedal: the hold down or return to the rest
position of the pedal (machine stop) is positive acting.

Terminology Positive opening operation


6
A switch meets this requirement when all its N/C contacts can be switched to the
open position with certainty, i.e. there are no flexible links between the moving
contacts and the actuator to which the operating force is applied.
7 All pedal operated foot switches incorporate a snap action N/C + N/O contact block
with positive opening operation, and conform fully to standard IEC 60947-5-1
Section 3.

Snap action contact (quick break)


8
The displacement speed of the moving contacts is not related to the speed at which
the contact actuator is operated. This feature gives consistent electrical
performance, even when the contact actuator device is operated at low speeds.

10

Characteristics: References: Dimensions:


pages 5/18 and 5/22 pages 5/19 and 5/23 pages 5/21 and 5/24

5/14
General (continued)  5
Control and signalling units
for safety applications 5

Foot switches, Harmony type XPE

Start instructions Foot switches XPE with protective cover are ideally suited for issuing a safety “Start” instruction for
potentially dangerous machines.
1
The protective cover over the operating pedal avoids
the risk of accidental operation, either by human action
metal
or by falling objects, which could result in unintentional
starting of the machine.

A trigger mechanism (toe plate) enables locking of the


pedal in the rest (released) position.
2
plastic

toe plate

3
Positive action is required on the toe plate 1 before the
1 pedal 2 can be depressed to start the machine.

On releasing the pedal to stop the machine, the trigger


mechanism re-engages and locks the pedal in the rest
position. 4

2
Stop/rest Start

5
Normal stop All foot switches of the XPE range can be used for issuing a normal stop instruction to a machine.
instructions

Never use the protective cover nor the trigger 6


mechanism for this type of application. Access to the
stop control must be as unrestricted as possible and
without any constraints.

For machine stop instructions, use the N/C contact(s).

10

Characteristics: References: Dimensions:


pages 5/18 and 5/22 pages 5/19 and 5/23 pages 5/21 and 5/24

5/15
General (continued)  5
Control and signalling units
for safety applications 5

Foot switches, Harmony type XPE

Pedal latching Foot switches with pedal latching device are particularly suited for the control of “hold to run” machines
device when and also, for adjustment operations.
1 depressed

Pressing the pedal issues the machine start instruction


and, when the pedal reaches its stop, it latches in the
operated position.

2 Removing the foot from the pedal will not stop the
“machine” cycle (hold to run), the pedal remains
latched.

3
For issuing a normal stop instruction, the foot is
replaced on the pedal and the toe plate operated: this
returns the pedal to the rest position.

Switches with Foot switches featuring 2 step contact operation are ideal for applications involving 2-speed machines.
Examples:
5 2 step contact
operation
b First speed: low (used for setting-up, adjustment or tool maintenance).
b Second speed: fast (normal machine operating speed).

The first step, at 6 mm pedal travel and light foot


pressure (2 daN), actuates a N/C + N/O contact block.

6
6 9,5
mm mm
2 daN. 2,5 daN.
1st step
7
The second step, at maximum pedal travel (12 mm)
and required foot pressure (9 daN), actuates a second
N/C + N/O contact block.
12 16,5
mm mm
8 2nd step
1 daN. 7 daN.

Applications Many types of machines are fitted with foot switches

9 b Bending machine
b Dosing machine
b Assembly station
b Packaging machines
b Cutting presses, stamping presses
b Machine tools (numerical control, lathes, milling machines, grinders, machining
centres)
10 b Guillotines, cutters, folders, saws
b Forging machines, rolling machines, cold metal forming machines

Characteristics: References: Dimensions:


pages 5/18 and 5/22 pages 5/19 and 5/23 pages 5/21 and 5/24

5/16
General (continued)  5
Control and signalling units
for safety applications 5

Foot switches, Harmony type XPE

Foot switches Foot switches XPE can be mounted directly on the baseplate (without drilling additional fixing holes) of
used in conjunct- the pedestal XY2 SB90 for two-hand control stations XY2 SB7p.
ion with two-hand 1
control stations

The baseplate of the two-hand control station pedestal


XY2 SB90 is pre-drilled with fixing holes to suit the
mounting of either:

b One XPE foot switch, with or without protective


2
cover.
b Two XPE R foot switches, each with its own
protective cover or fitted with a common (double)
cover.

Ergonomic The protective cover is very strong and is sufficiently dimensioned to accommodate all types of footwear
(large size, safety boots, etc.).
5

The foot switch is designed such that the operating


pedal is close to the ground and at a comfortable
angle.
6

Various accessories improve the working comfort for


machine operators and help to avoid discomfort in the
base of the spine due to unbalanced positioning of the
7
pelvis:

b Heel rest (metal XPE).


b Hand grip for mounting on protective cover.

10

Characteristics: References: Dimensions:


pages 5/18 and 5/22 pages 5/19 and 5/23 pages 5/21 and 5/24

5/17
Characteristics 5
Control and signalling units
for safety applications
Metal foot switches, Universal,
Harmony types XPE M/R

Environment
Conformity to standards Without protective cover EN/IEC 60947-5-1, CSA C22 2 n° 14 (if H2 specified)
1 Product certifications
With protective cover
Standard version
NF E 09-031
FI, CSA A300 - Q300 with tapped entries for cable gland
Special version CSA A300 - Q300 with 1/2” NPT adaptor
Protective treatment Standard version “TC”
Special version “TH”
Ambient air temperature For operation °C - 25…+ 70
For storage °C - 40…+ 70
2 Vibration resistance
Shock resistance
15 gn (10…500 Hz) conforming to IEC  60068-2-6
20 gn conforming to IEC 60068-2-27 (150 gn conforming to NF E 09-031)
Electric shock protection Class I conforming to EN/IEC 61140 and NF C 20-030
Mechanical life 15 million operating cycles
Degree of protection IP 66 conforming to IEC 60529 and IP 669 conforming to NF C 20-010 (with protective
cover)
Cable entries See dimensions, page 5/21
3
Contact block characteristics
Rated operational a AC-15 A300 or Ue = 240 V, Ie = 3 A
characteristics c DC-13 Q300 or Ue = 250 V, Ie = 0.27 A conforming to EN/IEC 60947-5-1 Appendix A
Rated insulation voltage V Ui = 500, degree of pollution 3 conforming to EN/IEC 60947-1, group C conforming to
NF C 20-040 and VDE 0110

4
Ui = 300 conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage kV Uimp = 6 conforming to EN/IEC 60947-1

Positive operation N/C contact with positive opening operation conforming to EN/IEC 60947-5-1
Appendix K
Resistance across terminals mW y 25 conforming to NF C 93-050 method A or IEC 60255-7 category 3
Short-circuit protection 10 A cartridge fuse type gG (gl) conforming to EN/IEC 60947-5-1, VDE 0660-200
Foot switches Operational power Conforming to EN/IEC 60947-5-1 Appendix C
5 with snap action contacts Utilisation categories
Operating rate
AC-15 and DC-13
3600 operating cycles/hour. Load factor: 0.5

a.c. supply a 50-60 Hz d.c. supply c


o Inductive circuit Power broken in W for 5 million operating
5 cycles
Millions of operating cycles

Ithe
Voltage V 24 48 120
6 o W 10 7 4

1 400 V

0,5 110 V 24 V
230 V

7 48 V

0,1
0,1 1 2 3 4 5 10
Current in A
Foot switches Nominal supply voltage V c 24…48
with analogue output Voltage limits V c 19…58

8 Current consumption, no-load


Output current drift (IS) in
mA 4
0…+ 50 °C: + 2…- 6%
relation to temperature - 25…+ 70 °C: + 2…- 12%
Output current curve Wiring scheme
Current (mA)
5
BN (brown) 1
+
4

9 3

2 BK (black)

1 2 ImA
Pedal travel BU (blue) 3 R
0
0 2 5 10 15 (mm)

10 Change of contact state


Connection Screw clamp terminals Maximum clamping capacity: 1 x 2.5 mm2 or 2 x 1.5 mm2 with or without cable end

General: References: Dimensions:


page 5/14 page 5/19 page 5/21

5/18
References 5
Control and signalling units
for safety applications
Metal foot switches, Universal,
Harmony types XPE M/R

Single and double pedal foot switches with protective cover


Description Pedal Contact operation Colour Reference Weight
1
521348

kg
Metal Single 1 step 1 N/C + N/O Blue XPE M510 2.570
With trigger mechanism
requiring positive action Double 1 step 2 x 1 N/C + N/O Blue XPE M5100D 6.070
to allow pedal operation
Single 1 step 1 N/C + N/O Orange XPE R510 2.570

2
XPE M510 Double 1 step 2 x 1 N/C + N/O Orange XPE R5100D 6.070

Single 1 step 2 N/C + N/O Blue XPE M511 2.590

Double 1 step 2 x 2 N/C + N/O Blue XPE M5110D 6.090


521350

Single 1 step 2 N/C + N/O Orange XPE R511 2.590

Double 1 step 2 x 2 N/C + N/O Orange XPE R5110D 6.090


3
Single 2 step 2 N/C + N/O Blue XPE M711 2.590

Orange XPE R711 2.590


XPE R5100D
Single 1 step with 2 N/C + N/O Blue XPE M529 2.600
analogue
output Orange XPE R529 2.600 4
Metal Single 1 step 1 N/C + N/O Blue XPE M310 2.400
521347

Without trigger
mechanism Double 1 step 2 x 1 N/C + N/O Blue XPE M3100D 5.900

Single 1 step 1 N/C + N/O Orange XPE R310 2.400

Double 1 step 2 x 1 N/C + N/O Orange XPE R3100D 5.900 5


XPE M310 Single 1 step 2 N/C + N/O Blue XPE M311 2.420

Double 1 step 2 x 2 N/C + N/O Blue XPE M3110D 5.920

Single 1 step 2 N/C + N/O Orange XPE R311 2.420

Double 1 step 2 x 2 N/C + N/O Orange XPE R3110D 5.920


6
521349

Single 1 step latching 1 N/C + N/O Blue XPE M410 2.400

Orange XPE R410 2.420

Single 2 step 2 N/C + N/O Blue XPE M611 2.420


7
Orange XPE R611 2.420
XPE R3100D

Single 1 step with 2 N/C + N/O Blue XPE M329 2.420


analogue
output

Double 2 step
+ 1 step
2 x 1 N/C + N/O
+ 1 N/C + N/O
Blue XPE M6210D 5.900
8

10

General: Characteristics: Dimensions:


page 5/16 page 5/18 page 5/21

5/19
References (continued) 5
Control and signalling units
for safety applications
Metal foot switches, Universal,
Harmony types XPE M/R

Foot switches without protective cover


Description Contact operation Colour Reference Weight
1 Metal 1 step 1 N/C + N/O Blue XPE M810
kg
1.200
With trigger mechanism Orange XPE R810 1.200
521346

requiring positive action


to allow pedal operation
2 N/C + N/O Blue XPE M811 1.220
Orange XPE R811 1.220

2 XPE R810
2 step 2 N/C + N/O Blue
Orange
XPE M911
XPE R911
1.220
1.220

Analogue output 2 N/C + N/O Blue XPE M929 1.220


Orange XPE R929 1.220

Metal 1 step 1 N/C + N/O Blue XPE M110 (1) 1.200


Without trigger
3
Orange XPE R110 (1) 1.200
mechanism
2 N/C + N/O Blue XPE M111 (1) 1.220
Orange XPE R111 (1) 1.220
521345

2 step 2 N/C + N/O Blue XPE M211 (1) 1.220


Orange XPE R211 (1) 1.220

4 XPE M110 Analogue output 2 N/C + N/O Orange XPE R229 1.220

Accessories
Description For use with Unit reference Weight
kg
Single protective cover XPE M XPE Z901 1.200

5
580805

XPE R XPE Z911 1.200

Double protective cover XPE M XPE Z921 1.200

XPE R XPE Z931 1.200

Hand grip for protective XPE Z901 or XPE Z911 XPE Z913 0.450


XPE Z901
6
cover
Heel rest XPE M XPE Z902 0.240

XPE R XPE Z912 0.240


580806

Trigger mechanism XPE M or XPE R XPE Z903 0.170

Latching device XPE M or XPE R XPE Z904 0.170

7 XPE Z902 (replacement for foot


switches with this feature)

Cable clamp XPE M or XPE R XPE Z905 0.010


550978

Contact blocks 1 step switches: 1st or 2nd N/C + N/O XE2S P4151 0.020
Snap action 2 step switches: 1st N/C + N/O

8 2 step switches: 2nd N/C + N/O XE2S P4151B 0.020

ISO M20 adaptor XPE M or XPE R DE9 RA1620 0.050


(Sold in lots of 5)
XE2S P4151p
(1) To order an ATEX D version of the product (protection against dust), add EX to the end of the reference. Example: XPE M110EX.

10

General: Characteristics: Dimensions:


page 5/16 page 5/18 page 5/21

5/20
Dimensions 5
Control and signalling units
for safety applications
Metal foot switches, Universal,
Harmony types XPE M/R

XPE M, XPE R without protective cover

(1)
1

59
22,5
8

146,5 8,5
164

2
=

=
89,5
107

104
31

3XØ9
=

3
=

172

XPE M, XPE R with protective cover XPE Z913


164 b
Ø 40 = =

4
137

(1) Ø 10
29

146,5 16,5 5
14,5

172,5 10,5

Single
674

6
=

(2)
=

3XØ9
89,5
135

160
31

7
=

87

186

Double

a b
Single pedal 152 160
Double pedal 155 295 8
=

4XØ9 (1) 2 tapped entries for n° 16 (Pg 16) cable gland. For ISO M20, use adaptor DE9 RA1620.
(2) 1 Ø 6 plain hole.
11,75

67

9
295
67
11,75

10
190

5/21
Characteristics 5
Control and signalling units
for safety applications
Plastic foot switches,
Harmony types XPE A/B/G/Y

Environment
Conformity to standards XPE A, XPE B, XPE G, XPE Y without protective cover: IEC/EN 60947-5-1
1 XPE B, XPE G: UL 508, CSA C22-2 n° 14
XPE B, XPE G with protective cover: NF E 09-031

Product certifications Standard version XPE B, XPE G: UL, CSA A300 - Q300 with knock-out entries for ISO M20 cable gland

Protective treatment Standard version “TH”


2 Ambient air temperature For operation °C XPE B, XPE G: - 25…+ 70
XPE A, XPE Y: - 25…+ 55
For storage °C - 40…+ 70

Vibration resistance Conforming to IEC 60068-2-6 5 gn (10…500 Hz)

3
Shock resistance Conforming to IEC 60068-2-27 XPE A: 25 gn, XPE B, XPE G, XPE Y: 30 gn
Electric shock protection Conforming to IEC/EN 61140 Class II
and NF C 20-030
Mechanical life XPE A: 2 million operating cycles
XPE Y: 5 million operating cycles
XPE B, XPE G: 10 million operating cycles
Degree of protection XPE A: IP 43 conforming to IEC 60529
XPE Y: IP 55 conforming to IEC 60529

4 XPE B, XPE G: IP 66 conforming to IEC 60529

Cable entries See dimensions, pages 5/24 and 5/25


Contact block characteristics
Rated operational characteristics a AC-15; A 300 or Ue = 240 V, Ie = 3 A
c DC-13; Q 300 or Ue = 250 V, Ie = 0.27 A conforming to IEC/EN 60947-5-1
Appendix A

5 Rated insulation voltage Ui = 500 V degree of pollution 3 conforming to IEC/EN 60947-1, group C conforming
to NF C 20-040 and VDE 0110
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14

Rated impulse withstand voltage Uimp = 6 kV conforming to IEC/EN 60947-1

Positive operation N/C contact with positive opening operation conforming to IEC/EN 60947-5-1
Appendix K
6 Resistance across terminals ≤ 25 mW conforming to NF C 93-050 method A or IEC 60255-7 category 3

Short-circuit protection 10 A cartridge fuse type gG (gl) conforming to IEC/EN 60947-5-1, VDE 0660-200

Operational power Foot switches with snap action contacts


conforming to IEC/EN 60947-5-1 Appendix C Utilisation categories AC-15 and DC-13
Operating rate: 3600 operating cycles/hour

7
Load factor: 0.5
a.c. supply a 50-60 Hz
o Inductive circuit
Millions of operating cycles

5
Ithe

8 1 400 V

0,5 110 V 24 V
230 V
48 V

9 0,1
0,1 1 2 3 4 5 10
Current in A

d.c. supply c
Power broken in W for 5 million operating cycles
Voltage V 24 48 120
o W 10 7 4

10 Connection Screw clamp terminals


Maximum clamping capacity: 1 x 2.5 mm2 or 2 x 1.5 mm2 with or without cable end

General: References: Dimensions:


page 5/14 page 5/23 page 5/24

5/22
References 5
Control and signalling units
for safety applications
Plastic foot switches,
Harmony types XPE A/B/G/Y

Single pedal foot switches with protective cover


Description Contact operation Housing Reference Weight

With trigger 1 step 1 N/C + N/O


colour
Yellow XPE Y510 (1)
kg
0.700
1
mechanism Blue XPE B510 0.700
requiring positive
Grey XPE G510 0.700
action to allow
pedal operation
2 N/C + N/O Yellow XPE Y511 (1) 0.700
Blue XPE B511 0.700

XPE p510
Grey XPE G511 0.700
2
2 step 2 N/C + N/O Yellow XPE Y711 (1) 0.700
Blue XPE B711 0.700
Grey XPE G711 0.700

Without trigger 1 step 1 N/C + N/O Yellow XPE Y310 0.690

3
mechanism Blue XPE B310 0.690
Grey XPE G310 0.690

XPE p310 2 N/C + N/O Yellow XPE Y311 (1) 0.690


Blue XPE B311 0.690
Grey XPE G311 0.690

4
2 step 2 N/C + N/O Yellow XPE Y611 (1) 0.690
Blue XPE B611 0.690
Grey XPE G611 0.690

Foot switches without protective cover


Description Contact operation Housing Reference Weight
colour kg
With trigger
mechanism
requiring positive
1 step 1 N/C + N/O Grey XPE G810 0.580
5
2 step 2 N/C + N/O Grey XPE G911 0.580
action to allow
pedal operation
XPE G810 Without trigger 1 step 1 N/C + N/O Yellow XPE Y110 (1) 0.570
mechanism Blue XPE B110 0.570
Grey XPE G110 0.570
Black XPE A110 0.275
6
2 N/C + N/O Blue XPE B111 0.570
Grey XPE G111 0.570
Black XPE A111 0.295
XPE p110
2 step 2 N/C + N/O Yellow XPE Y211 (1) 0.570
Blue
Grey
XPE B211
XPE G211
0.570
0.570
7
XPE A110

Accessories for foot switches, with or without protective cover


Description For use with Sold in
lots of
Unit reference Weight
kg 8
M20 x 1.5 Cable Ø 5…10 mm 5 DE9RA200612 0.014
cable gland
Cable Ø 7…13 mm 5 DE9RA201014 0.014

XE2S P4151 Contact blocks, 1 or 2 step switches 1 XE2S P4151 0.020

9
snap action

(1) IP 55, not UL, CSA approved.

10

General: Characteristics: Dimensions:


page 5/14 page 5/22 page 5/24

5/23
Dimensions 5
Control and signalling units
for safety applications
Plastic foot switches,
Harmony types XPE B/G/Y

XPE B, XPE G, XPE Y


With protective cover

154
2
122
282

3
141
165

4
(2) (1)

5
(1) Ø 16 x 4 counterbored hole.
(2) 4 cover fixing screws: stainless steel. Tightening torque: 1 N.m.

Without protective cover

(1)

6
74
50

(3)
31

122 = 39 =
282

7
141
165

8
(2)

(1) 2 plain holes for ISO M20 or n° 13 (Pg 13.5) cable gland.
(2) 4 cover fixing screws: stainless steel. Tightening torque: 1 N.m.
9 (3) Return spring: stainless steel.

10

General: Characteristics: References:


page 5/14 page 5/22 page 5/23

5/24
Dimensions  5
Control and signalling units
for safety applications
Plastic foot switches,
Harmony type XPE A

XPE A

54
6
23


54

2
(1)
=
28

94

(2)
3
=

6

(1) 1 plain hole for ISO M20 or n° 13 (Pg 13.5) cable gland.
(2) 1 plain hole for ISO M20 or n° 9 (Pg 11) cable gland.

10

General: Characteristics: References:


page 5/14 page 5/22 page 5/23

5/25

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