LECTURE 8 Induction Machines 02
LECTURE 8 Induction Machines 02
LECTURE 8 Induction Machines 02
INDUCTION MACHINES
SEMESTER 1
2014-2015
■ For industrial
applications, the
three-phase
induction motor is
used to drive Housing
machines
■ Large three-phase
Motor
induction motor.
(Courtesy
Siemens).
4
Induction Motors
■ The single-phase
induction motor
is the most
frequently used
motor in the
world
■ Most appliances,
such as washing
machines and
refrigerators, use
a single-phase
induction
machine
■ Highly reliable
and economical
5
Introduction
Three-phase induction motors are the most
common and frequently encountered machines in
industry
- simple design, rugged, low-price, easy maintenance
- wide range of power ratings: fractional horsepower to
10 MW
- run essentially as constant speed from no-load to full
load
- Its speed depends on the frequency of the power source
• not easy to have variable speed control
• requires a variable-frequency power-electronic drive for
optimal speed control
Induction Machine
■ The induction machine is the most rugged and
the most widely used machine in industry.
■ Both stator and rotor winding carry alternating
currents.
■ The alternating current (ac) is supplied to the
stator winding directly and to the rotor winding
by induction – hence the name induction machine.
■ Application (1f): washing machines, refrigerators,
blenders, juice mixers, stereo turntables, etc.
■ 2f induction motors are used primarily as
servomotors in a control system.
■ Application 3f: pumps, fans, compressors, paper
mills, textile mills, etc.
7
Construction
Slip rings
Brushes
Cutaway in a typical wound-rotor IM. Notice the brushes and the slip rings
Construction
An induction motor has two main parts
- a stationary stator
• consisting of a steel frame that supports a hollow, cylindrical core
• core, constructed from stacked laminations (why?), having a
number of evenly spaced slots, providing the space for the stator
winding
Stator of IM
Construction
- a revolving rotor
• composed of punched laminations, stacked to create a series of rotor
slots, providing space for the rotor winding
• one of two types of rotor windings
• conventional 3-phase windings made of insulated wire (wound-rotor) »
similar to the winding on the stator
• aluminum bus bars shorted together at the ends by two aluminum rings,
forming a squirrel-cage shaped circuit (squirrel-cage)
Two basic design types depending on the rotor design
- squirrel-cage: conducting bars laid into slots and shorted at both
ends by shorting rings.
- wound-rotor: complete set of three-phase windings exactly as the
stator. Usually Y-connected, the ends of the three rotor wires are
connected to 3 slip rings on the rotor shaft. In this way, the rotor
circuit is accessible.
Construction (Enclosure)
14
Construction (Stator construction)
• The stator is the stationary electrical part of the motor.
• The stator core of a National Electrical Manufacturers Association
(NEMA) motor is made up of several hundred thin laminations.
• Stator laminations are stacked together forming a hollow cylinder.
Coils of insulated wire are inserted into slots of the stator core.
• Electromagnetism is the principle behind motor operation. Each
grouping of coils, together with the steel core it surrounds, form an
electromagnet. The stator windings are connected directly to the
power source.
MZS 15
FKEE, UMP
Induction Motor
■ Stator construction
■ –The stator of an induction Single-phase stator with windings.
motor is laminated iron core
with slots similar to a stator
of a synchronous machine
■ –Coils are placed in the slots
to form a three or single
phase winding.
16
Construction (Rotor construction)
17
Construction (Rotor construction)
• Induction motor types:
Squirrel cage type:
Rotor winding is composed of copper bars embedded in
the rotor slots and shorted at both end by end rings
Simple, low cost, robust, low maintenance
18
Construction
Squirrel Cage Rotor
Squirrel Cage Rotor
Construction (Rotor construction)
Wound Rotor
Squirrel-Cage Rotor
MZS 21
FKEE, UMP
/rotor winding
Construction
Squirrel cage rotor
Wound rotor
Notice the
slip rings
Induction Motor
■ Basic principles: Induction motor components.
■ •An AC current is applied in the
stator armature which
generates a flux in the stator
magnetic circuit.
■ •This flux induces an emf in the
conducting bars of rotor as
they are “cut” by the flux while
the magnet is being moved (E =
BVL (Faraday’s Law))
■ •A current flows in the rotor
circuit due to the induced emf,
which in term produces a force,
(F = BIL ) can be changed to
the torque as the output.
23
Squirrel-cage Rotor
24
Induction Motor
Compared to squirrel cage rotors,
■ It is usually for large 3 phase wound rotor motors are
induction motors. expensive and require
maintenance of the slip rings and
■ •Rotor has a winding the same brushes, so it is not so common
as stator and the end of each in industry applications
phase is connected to a slip ring.
■ •Three brushes contact the three •Wound rotor induction motor was
slip-rings to three connected the standard form for variable
speed control before the advent
resistances (3-phase Y) for of motor
reduction of starting current and
speed control.
Rotor of a large
induction motor.
(Courtesy
Siemens).
25
26
27
Nameplate
28
Electrical Machinery - Lecture 1 29
Electrical Machinery - Lecture 1 30
Electrical Machinery - Lecture 1 31
Electrical Machinery - Lecture 1 32
Electrical Machinery - Lecture 1 33
Electrical Machinery - Lecture 1 34
Electrical Machinery - Lecture 1 35
Electrical Machinery - Lecture 1 36
Electrical Machinery - Lecture 1 37
Rotating Magnetic Field
Balanced three phase windings, i.e.
mechanically displaced 120 degrees
form each other, fed by balanced
three phase source
A rotating magnetic field with
constant magnitude is produced,
rotating with a speed
120 f e
nsync rpm
P
Where fe is the supply frequency and
P is the no. of poles and nsync is called
the synchronous speed in rpm
(revolutions per minute)
Synchronous speed
P 50 Hz 60 Hz
2 3000 3600
4 1500 1800
6 1000 1200
8 750 900
10 600 720
12 500 600
Rotating Magnetic Field
Rotating Magnetic Field
Rotating Magnetic Field
Bnet (t ) Ba (t ) Bb (t ) Bc (t )
BM sin(t )xˆ
3
[0.5BM sin(t 120)]xˆ [ BM sin(t 120)]yˆ
2
3
[0.5BM sin(t 240)]xˆ [ BM sin(t 240)]yˆ
2
Rotating Magnetic Field
1 3 1 3
Bnet (t ) [ BM sin(t ) BM sin(t ) BM cos(t ) BM sin(t ) BM cos(t )]xˆ
4 4 4 4
3 3 3 3
[ BM sin(t ) BM cos(t ) BM sin(t ) BM cos(t )]yˆ
4 4 4 4
ind kBR Bs
Where ind is the induced torque and BR and BS are the magnetic
flux densities of the rotor and the stator respectively
Induction motor speed
At what speed will the IM run?
- Can the IM run at the synchronous speed, why?
- If rotor runs at the synchronous speed, which is the
same speed of the rotating magnetic field, then the rotor
will appear stationary to the rotating magnetic field and
the rotating magnetic field will not cut the rotor. So, no
induced current will flow in the rotor and no rotor
magnetic flux will be produced so no torque is
generated and the rotor speed will fall below the
synchronous speed
- When the speed falls, the rotating magnetic field will
cut the rotor windings and a torque is produced
Induction motor speed
So, the IM will always run at a speed lower than
the synchronous speed
The difference between the motor speed and the
synchronous speed is called the Slip
nslip nsync nm
Where nslip= slip speed
nsync= speed of the magnetic field
nm = mechanical shaft speed of the motor
The Slip
nsync nm
s
nsync
Where s is the slip
Notice that : if the rotor runs at synchronous speed
s=0
if the rotor is stationary
s=1
Slip may be expressed as a percentage by multiplying the above
eq. by 100, notice that the slip is a ratio and doesn’t have units
Induction Motors and Transformers
Both IM and transformer works on the principle of
induced voltage
- Transformer: voltage applied to the primary windings
produce an induced voltage in the secondary windings
- Induction motor: voltage applied to the stator windings
produce an induced voltage in the rotor windings
- The difference is that, in the case of the induction
motor, the secondary windings can move
- Due to the rotation of the rotor (the secondary winding
of the IM), the induced voltage in it does not have the
same frequency of the stator (the primary) voltage
Frequency
The frequency of the voltage induced in the rotor is
given by
Pn
fr
120
Where fr = the rotor frequency (Hz)
P = number of stator poles
n = slip speed (rpm)
P (ns nm )
fr
120
P sns
sf e
120
Frequency
What would be the frequency of the rotor’s induced
voltage at any speed nm?
fr s fe
When the rotor is blocked (s=1) , the frequency of
the induced voltage is equal to the supply frequency
On the other hand, if the rotor runs at synchronous
speed (s = 0), the frequency will be zero
Torque
While the input to the induction motor is electrical
power, its output is mechanical power and for that we
should know some terms and quantities related to
mechanical power
Any mechanical load applied to the motor shaft will
introduce a Torque on the motor shaft. This torque is
related to the motor output power and the rotor speed
load
Pout 2 nm
N .m and m rad / s
m 60
Horse power
Another unit used to measure mechanical power is
the horse power
It is used to refer to the mechanical output power
of the motor
Since we, as an electrical engineers, deal with
watts as a unit to measure electrical power, there is
a relation between horse power and watts
hp 746 watts
Example
A 208-V, 10hp, four pole, 60 Hz, Y-connected
induction motor has a full-load slip of 5 percent
1. What is the synchronous speed of this motor?
2. What is the rotor speed of this motor at rated load?
3. What is the rotor frequency of this motor at rated load?
4. What is the shaft torque of this motor at rated load?
Solution
120 f e 120(60)
1. nsync 1800 rpm
P 4
2. nm (1 s)ns
(1 0.05) 1800 1710 rpm
63
Equivalent Circuit of Induction
Machines
• Step1 Rotor winding is open
(The rotor will not rotate)
f f
• Note:
– the frequency of E2 is the same as that of E1 since the rotor is at
standstill. At standstill s=1.
64
Equivalent Circuit of Induction
Machines
65
Equivalent Circuit of Induction
Machines
f fr
• Note:
– the frequency of E2 is fr=sf because rotor is rotating.
66
Equivalent Circuit of Induction
Machines
• Step3 Eliminate f2
67
Equivalent Circuit of Induction
Machines
• Step 4 Referred to the stator side
• Note:
– X’2 and R’2 will be given or measured. In practice, we do not
have to calculate them from above equations.
– Always refer the rotor side parameters to stator side.
– Rc represents core loss, which is the core loss of stator side.
MZS 68
FKEE, UMP
Equivalent Circuit of Induction
Machines
• IEEE recommended equivalent circuit
• Note:
– Rc is omitted. The core loss is lumped with the
rotational loss. MZS 69
FKEE, UMP
Equivalent Circuit of Induction
Machines
PRCL 3I 22 R2
Pconv PAG PRCL
Pconv
Pout Pconv ( Pf w Pstray ) ind
m
Equivalent Circuit
We can rearrange the equivalent circuit as follows
Resistance
Actual rotor
equivalent to
resistance
mechanical load
Power relations
PRCL
s
PAG : PRCL : Pconv
1 : s : 1-s
Example
A 480-V, 60 Hz, 50-hp, three phase induction motor is
drawing 60A at 0.85 PF lagging. The stator copper
losses are 2 kW, and the rotor copper losses are
700 W. The friction and windage losses are 600
W, the core losses are 1800 W, and the stray losses
are negligible. Find the following quantities:
1. The air-gap power PAG.
2. The power converted Pconv.
3. The output power Pout.
4. The efficiency of the motor.
Solution
1. Pin 3VL I L cos
3 480 60 0.85 42.4 kW
PAG Pin PSCL Pcore
42.4 2 1.8 38.6 kW
Pout
4. 100%
Pin
37.3
100 88%
42.4
Example
A 460-V, 25-hp, 60 Hz, four-pole, Y-connected induction motor
has the following impedances in ohms per phase referred to
the stator circuit:
R1= 0.641 R2= 0.332
X1= 1.106 X2= 0.464 XM= 26.3
The total rotational losses are 1100 W and are assumed to be
constant. The core loss is lumped in with the rotational losses.
For a rotor slip of 2.2 percent at the rated voltage and rated
frequency, find the motor’s
1. Speed 4. Pconv and Pout
2. Stator current 5. ind and load
3. Power factor 6. Efficiency
Solution
120 f e 120 60
1. nsync 1800 rpm
P 4
nm (1 s)nsync (1 0.022) 1800 1760 rpm
R2 0.332
2. Z 2 jX 2 j 0.464
s 0.022
15.09 j 0.464 15.11.76
1 1
Zf
1/ jX M 1/ Z 2 j 0.038 0.0662 1.76
1
12.9431.1
0.0773 31.1
Solution
Ztot Z stat Z f
0.641 j1.106 12.9431.1
11.72 j 7.79 14.0733.6
4600
V 3
I1 18.88 33.6 A
Ztot 14.0733.6
3. PF cos33.6 0.833 lagging
4. Pin 3VL I L cos 3 460 18.88 0.833 12530 W
PSCL 3I12 R1 3(18.88)2 0.641 685 W
PAG Pin PSCL 12530 685 11845 W
Solution
Pconv (1 s) PAG (1 0.022)(11845) 11585 W
jX M XM
VTH V | VTH || V |
R1 j ( X 1 X M ) R12 ( X 1 X M )2
RTH jX TH ( R1 jX1 ) // jX M
Torque, power and Thevenin’s Theorem
Since XM>>X1 and XM>>R1
XM
VTH V
X1 X M
2
XM
RTH R1
X1 X M
X TH X 1
Torque, power and Thevenin’s Theorem
VTH VTH
I2
ZT R2
2
TH
R ( X TH X 2 ) 2
s
Then the power converted to mechanical (Pconv)
R2 (1 s)
Pconv 3I 2
2
s
And the internal mechanical torque (Tconv)
2 R2
Pconv Pconv 3I
2 PAG
ind s
m (1 s)s s s
Torque, power and Thevenin’s Theorem
2
3 VTH R2
ind s
s
2
R R2 ( X X ) 2
TH s TH 2
2 R2
3V
TH
ind
1 s
s R2
2
RTH ( X TH X 2 ) 2
s
Torque-speed characteristics
R2
RTH
2
( X TH X 2 )2
sTmax
R2
sTmax
2
RTH ( X TH X 2 )2
Maximum torque
The corresponding maximum torque of an induction
motor equals
1 2
3VTH
max
2s RTH RTH
2
( X X ) 2
TH 2
2. no Pf W given
assume Pconv Pload and ind load
Pconv 15 103
ind 48.6 N.m
m 2
2950
60
Solution
3. In the low-slip region, the torque-speed curve is linear
and the induced torque is direct proportional to slip. So,
if the torque is doubled the new slip will be 3.33% and
the motor speed will be
nm (1 s)nsync (1 0.0333) 3000 2900 rpm
4. Pconv ind m
2
(2 48.6) (2900 ) 29.5 kW
60
Example
A 460-V, 25-hp, 60-Hz, four-pole, Y-connected wound-
rotor induction motor has the following impedances in
ohms per phase referred to the stator circuit
R1= 0.641 R2= 0.332
X1= 1.106 X2= 0.464 XM= 26.3
1. What is the maximum torque of this motor? At what
speed and slip does it occur?
2. What is the starting torque of this motor?
3. If the rotor resistance is doubled, what is the speed at
which the maximum torque now occur? What is the
new starting torque of the motor?
4. Calculate and plot the T-s c/c for both cases.
Solution
XM
VTH V
R12 ( X 1 X M ) 2
460
26.3
3 255.2 V
(0.641) (1.106 26.3)
2 2
2
XM
RTH R1
1
X X M
2
26.3
(0.641) 0.590
1.106 26.3
X TH X1 1.106
Solution
R2
1. sTmax 2
RTH ( X TH X 2 ) 2
0.332
0.198
(0.590) (1.106 0.464)
2 2
1 3VTH2
max
2s R R 2 ( X X )2
TH TH TH 2
3 (255.2) 2
2
2 (1800 )[0.590 (0.590) 2 (1.106 0.464) 2 ]
60
229 N.m
Solution
2. The starting torque can be found from the torque eqn.
by substituting s = 1
2 R2
3VTH
start ind s 1
1 s
s R2
2
TH
R ( X TH X 2 ) 2
s s 1
3VTH2 R2
s [ RTH R2 ( X TH X 2 ) 2 ]
2
3 (255.2) 2 (0.332)
2
1800 [(0.590 0.332) 2 (1.106 0.464) 2 ]
60
104 N.m
Solution
3. If the rotor resistance is doubled, then the slip at
maximum torque doubles too
R2
sTmax 0.396
2
RTH ( X TH X 2 )2
R2 (1 s) R 2 (1 s)
R2 & X2
s s
The equivalent circuit reduces to…
No-load test
V
Z eq X1 X M
I1,nl
Z LR cos j Z LR sin
RLR R1 R2
'
X LR X 1' X 2'
Where X’1 and X’2 are the stator and rotor reactances at
the test frequency respectively
R2 RLR R1
f rated '
X LR X LR X 1 X 2
ftest
Blocked-rotor test
X1 and X2 as function of XLR
Rotor Design X1 X2
DC Test:
VDC = 13.6 V IDC = 28.0 A
No-load Test:
Vl = 208 V f = 60 Hz
I = 8.17 A Pin = 420 W
Locked-rotor Test:
Vl = 25 V f = 15 Hz
I = 27.9 A Pin = 920 W