Eco-Design Methodology For Electrical and Electron
Eco-Design Methodology For Electrical and Electron
Eco-Design Methodology For Electrical and Electron
Electric and electronic equipment (EEE) industry is one of the largest and the fastest growing domain in
the manufacturing industry. The number and total weight of electronic components and equipment in use
become so high that make electronics comparable with the other much "heavier" industries (from
environmental perspective). The EEE sector makes a significant environmental impact on all stages of the
product life cycle: extraction and use of raw materials, consumption of energy and other resources in
production and product use, and eventually waste from EEE. Eco-design as one of the most effective
environmental prevention tool is analysed in this paper. Eco-design is a systematic incorporation of
environmental aspects into the product design and development for improvement of product environmental
characteristics. An integrated model for systematic use of different environmental improvement methods for
development of new products has been developed taking into account main drivers for Eco-design in EEE
industry. The results of the electricity meter Eco-design project are presented to demonstrate the effectiveness
of the developed methodology.
Key words: eco-design, electrical and electronic equipment, life cycle.
1. Introduction
characterized by a constant change and 'speed of from a life-cycle perspective is energy consumption
change', be it in technology, corporate restructuring or during their use [4]. The other environmental issues
in staffing. In addition, there are also high levels of for EEE include the impact of materials used in
innovation, e.g. Moore’s law of electronics predicts manufacturing and product waste at the end of the
that a new generation of products will appear every 18 item’s useful life. A number of materials in these
months [3]. It is accounted that the EEE world products are banned, such as polychlorinated biphenyl
industry entirety value is 1 trillion American dollars in fridges. Manufacturers of EEE are also under
and it tends to grow on the average 7-8 % per year. increasing pressure from regulatory bodies through
There are produced about 21 million tons of EEE in the world to take responsibility for these products
the world every year. The electronics sector is subject when they become waste. The strategies to reduce
to an increasing number and range product-related waste include increasing the product’s durability and
environmental pressures (waste, raw material and designing for disassembly and recycling [4].
consumption of electricity). In 1988, the amount of The investigation of applying eco-design in
electronic equipment reaching end-of-life was 6 Lithuanian industry has been carried out in the
million tons and is expected to double in 2010 [1]. framework of the project “Transfer of Knowledge in
This means that about 20% of the municipal waste the Field of Eco-design”. The main objectives of the
stream will be related to WEEE (Waste Electrical and study were to make analysis of eco-design situation in
Electronic Equipment) [18]. Lithuania [13], to create an integrated model for
Lithuanian EEE sector consists of 250 systematic use of different tools for the environmental
producers, 800 importers and 2,000 retailers. The product development and to apply this model to the
greatest outputs of WEEE go from two EEE process of creation of new products in Lithuanian
categories (according to the WEEE Directive): (the industry. [8]
4th) Consumer equipment and (the 9th) Monitoring The main results and experience from this
and control instruments [20]. project are presented in this paper.
Environmental considerations in production and
product development are becoming increasingly
important in the consumer electronics industry due to 2. Main drivers for eco-design in EEE industry
legislative pressure, cost savings and emerging green
markets. This is apparent from the widespread As shown in Table 1 [5], the benefits of
integration of eco-design into this business [6]. The environmental awareness in the design process may
EEE encompasses a vast range of goods, from be material, immaterial, and emotional and may
computers to refrigerators. As a rule, the most influence the producing company, the customer using
significant environmental impact of these products the company's product, and the society as a whole.
There are increasing legal and market drivers for components and materials; assures that
electronics producers to improve the environmental design features or manufacturing processes
performance of their products. do not hinder reuse;
In accordance to the EEE industry features and − Directive (2002/95/EC) on the Restriction of
benefit of eco-design, the core drivers could be the the Use of Certain Hazardous Substances in
following: Electrical and Electronic Equipment (RoHS).
1. Legal requirements and standards [19] are one RoHS stimulates the trend towards material
of the most important drivers for consideration declarations; material bans are a supply chain
of environmental aspects in products. The EU issue. Both supplier and producer have to
waste management (end-of-life) regulations are know their products from the perspective of
in force. The WEEE, RoHS, EuP Directives materials;
coupled with national electronics ‘producer − Directive (2005/32/EB) on Establishing a
responsibility’ laws in Europe all place an Framework for the Setting of Eco-design
increased emphasis on the need for companies to Requirements for Energy Using Products
develop strategies to manage 'take-back' and (EuP). The EuP Directive requires producers
eco-design. to evaluate ecological profiles and designs
− Directive (2002/96/EC) on Waste Electrical before placing their products on the market
and Electronic Equipment (WEEE) (CE market).
encourages design and production of EEE 2. Market /Green customers. There is an increasing
with respect to easy dismantling and awareness of environmental issues amongst
recovery, to ensure long–life-term; certain personal, ‘business to business’ and
stimulates reuse and recycling of WEEE, governmental customers. The companies that
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Eco-design Methodology for Electrical and Electronic Equipment Industry
export to the countries with high environmental visual properties, lifetime, or its special features. At
requirements need to take into account the the final stage, a resulting product concept requires
legislation and other requirements of products’ the detailed specification of all the above mentioned
environmental quality in the export markets. aspects as well as all production-related issues. This
3. Corporate responsibility. Many companies are includes elaboration of documentation, which
now realizing the complex linkages among describes technical aspects of the product, ergonomic
corporate reputation, brand value and social, and functional features required by customers and
financial and environmental performance. also the economic aspects of production and product
4. Supply chains. A range of groups are becoming marketing.
increasingly interested in the “world behind the Detailing of the product is a systematic process
brands” and the importance of understanding the that requires close cooperation between all company
sustainability issues in supply chains and often departments involved in the product development. In
in outsourced manufacturing. its interphase this process may result in development
of several product alternatives that are compared and
The main drivers have been mentioned, the other evaluated. The final selection of the most feasible
drivers do not act as significant aspects - they are alternative is made in accordance with the company
much more interested in environmental politics [2]. decision-making system. To ensure the proper way of
applying different tools for a product environmental
analysis or product development process, the
3. Adaptation of Eco-design methodology to systematic approach must be applied and a model for
EEE industry systematic use of different tools for the environmental
product development created. This model (Fig. 1)
As the company goes through an eco-design helps obtain the maximum environmental
project, there is an increasing demand for more performance in the product development process with
detailed and specific information. In the early eco- minimum costs.
design project stages new product design concepts
start with a basic idea on the product function, its
SWOT analysis,
Eco-design strategies
questionnaire.
Priorities
Product concept
analysis phase Idea
generation
Concept phase
Environmental
performance indicators, Eco-design strategy wheel,
LCA, Ecoindicators ’99, tools for idea generation
Life cycle cost accounting, (“Brain storming” etc.),
Eco-design strategy Prioritization matrixes.
wheel.
Fig. 1. Model for systematic use of different tools for the environmental product development
It is not enough to consider only a physical distribution, use or utilization, end of life system /
product in the environmental analysis. It is essential to final disposal of the product.
incorporate the whole product system (auxiliary In order to set environmental priorities there are
products, consumables, etc.) that is needed to ensure established various qualitative and quantitative
the proper functioning of the product over its total methods for environmental product analysis (Table 2).
lifetime. The product system should also cover all All environmental analysis methods mentioned
phases of life cycle, including production and supply above are based on life cycle thinking, i.e. they
of materials and components, factory production, analyse potential environmental impacts during the
45
I. Gurauskienė, V. Varžinskas
entire life cycle of the product, from its cradle to strategy is not based on a current product concept, but
grave. provokes the discussion about developing new
product concepts which are highly functional and
Table 2 . Environmental analysis methods environmentally sound.
Qualitative Quantitative
Eco-design checklists Eco-indicator’99
MET matrix Life cycle assessment
Environmental risk (LCA),
assessment, Life cycle cost
Environmental accounting,
benchmarking.
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Eco-design Methodology for Electrical and Electronic Equipment Industry
− Directive (2005/32/EB) on Establishing a functional unit is one electrical electricity meter EMS.
Framework for the Setting of Eco-design The meter is analysed at all stages of its production,
Requirements for Energy Using Products (EuP). handling and disposal.
18
A selected product is a three-phase electronic 16
electricity meter EMS, intended for use in household, 16
Pt
to four tariff periods per day, also providing
maximum demand registration and load profiling 6
47
I. Gurauskienė, V. Varžinskas
− Metal fixing components (188 mPt); − Consumption of the electricity at the usage stage
(16 000 mPt).
4.3. Electricity meter improvement alternatives electromagnetic influence. If the depth were
increased, there would be no need to use that
Considering the environmental analyses of the part. The screen earthing wires are also
present EE meter, the improvement decisions for avoidable.
electricity meter have been made: - Application of lead free components and solder.
- Material coding - No manuals giving special instructions for
symbols moulded into disposal of hazardous substances. Special
plastic parts in information on disposal of the meter should be
accordance with ISO included in the meter specifications (to take it to
11469. The company the company recycling WEEE).
moulding plastic parts - No PVC stickers. They can be replaced by
is to be informed about the marking polypropylene sheets, printing the information
requirements. by laser.
- Printing of a symbol indicating separate - Metal contacts and screws can be replaced by
collection for electrical and electronic the contacts where the wire is fixed with chips.
equipment consists of the crossed-out wheeled - A manual or Information indicating the
bin. recyclable parts. Recyclable parts could be:
- Reduction of physical dimensions. The plastic body of the meter, cover of the battery,
measurements of the present EE meter are: 328 x clips, strands, contact screws. The amount of raw
178 x 58 mm. (height x width x depth), they materials for producing new components could
meet the requirements of the standards DIN 43 be reduced.
857 – 2 and DIN 43 857 – 4. The planned EE - A fine Pitch SMT assembly line. Producers
meter could be shorter. The depth of the EE replace through hole components by the SMT
meter must be increased on purpose to minimize ones. This decision reduces the amount of
the outside electromagnetic influence. The materials (50-90 %) at an assembly stage of the
weight of plastic parts could be decreased using meter.
less plastic. This objective could be realized if - Redesign of PCB without breaking off parts (less
the thickness of parts were minimized and the waste).
positions of components were optimized.
Moulding of a product (considering viscosity of
material) and strength are the main criteria 4.4. Environmental performance of new electricity
choosing appropriate components ply. meter
- Minimizing of wires. It is possible to avoid using
wires, if all outside contacts would be installed In accordance to the meter environmental
on the printed circuit board (PCB). The wires analysis, the product has been improved without
powering PCB could be replaced by screws impairing its quality. The new product is friendlier to
M3x40 . the environment and guaranties the compliance with
- No meter screen. The function of steel screens is environmental legislations when it experiences:
to protect components from the outside
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Eco-design Methodology for Electrical and Electronic Equipment Industry
600
432,59 that the integration of Eco-design into a product
400
development is beneficial for both: company and
200
-240 -104,05 environment.
0
5. The authorities have to be familiarized with the
-200 Production Disposal
role of Eco-design in order to support Eco-
-400
design as one of the significant instruments of
environmental product management.
Fig. 5. Environmental impact comparison of present and
new EE meters 6. The environmental dimension of the innovation
policies can be stressed more explicitly as this is
Having implemented the above mentioned items, one of the opportunities to create more
the environmental impact in the production stage has competitive products and services, and Eco-
been reduced 2.73 times (Eco-indicator’99 value has design can be used as one of the tools for
been changed from 1, 400 to 423.59 mPt). product development and innovation. The
− The dimensions of the meter case have been national innovation support bodies should be
minimized using less PC. Environmental impact educated on Eco-design.
at the EE meter frame production stage is There is a basic need to introduce Eco-design
reduced by 22 %. gradually, step by step in Lithuanian industry. The
− Environmental impact at the screen production introduction of Eco-design in Lithuania should
stage is reduced by 100 % when steel is not generate the possibilities to participate in concrete
used. actions e.g. pilot projects, experience exchange with
− Environmental impact of the wires is reduced to similar companies, etc. The education and
90.3 % information can be general at the initial stage, and
− Lead free solder and components reduce the later it should be focused on industry-specific issues.
environmental impact by 8.3 % In general, there is a lack of product development in
− Avoiding a few metal contacts reduces the Lithuanian industry. R&D activities are mainly
environmental impact by 21.3 % carried out in some larger enterprises and some high
tech SMEs. However, since the majority of companies
declare that they perform product development, it
indicates that there are established product
49
I. Gurauskienė, V. Varžinskas
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technical product design, while the clients perform October, 2005 : proceedings. Antwerpen:
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more companies are moving from subcontracting to development, Tallin international seminar on Life
the own product development. It is important to Cycle Assessment in Central and Eastern Europe
develop environmental product policy and to include Region : September 12-13th, 2005, Tallin Technical
it in the draft of overall environmental policy plans. University. Tallin, 2005, 30 p.
By this policy, producers should give clear messages 11. Eco-indicator `99: A damage oriented method for Life
to industry why it is important to improve Cycle Impact Assessment. Manual for Designers.
environmental aspects of products. This is especially Ministry of Housing, Spatial Planning and the
in-line with the new EU product policy e.g. the IPP Environment. 2000.
12. Tischner, U. Tools for Eco-design and Sustainable
(Integrated Product Policy) development. Product Design. In Sustainable Solutions: Developing
Products and Services for the Future. Edited by
Charter M. & Tischner U. Greenleaf, 2000;
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Consumption. UNEP, Paris, 1997. X. London, 2002, pp. 245-249.
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Eder, P., Clift, R., (eds.)., Analytical Tools for veiksniai ir perspektyvos, Aplinkos tyrimai, inžinerija
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9. Staniškis J.K., Varžinskas V, Cleaner product
development based on life cycle assessment:
MSc. Inga Gurauskienė, PhD student at the MSc. Visvaldas Varžinskas, PhD student at the
Institute of Environmental Engineering, Kaunas Institute of Environmental Engineering, Kaunas
University of Technology University of Technology.
Main research areas: integrated waste management Main research areas: Sustainable industry
of electrical and electronic equipment development, Intergared product policy (IPP), Eco-
Address: K. Donelaičio str. 20, design, Life cycle assesment (LCA).
LT-44239 Kaunas, Lithuania Address: K. Donelaičio str. 20,
Fax: +370-37- 209372, LT-44239 Kaunas, Lithuania
Tel.: +370-37-300762, Fax: +370-37- 209372,
E-mail: [email protected] Tel.: +370-37-300764,
E-mail: [email protected]
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Eco-design Methodology for Electrical and Electronic Equipment Industry
Elektros ir elektronikos įrangos (EEĮ) pramonė yra viena didžiausių pramonės šakų visame
apdirbamosios pramonės sektoriuje. Ji turi tendenciją sparčiai plėstis, ne tik didindama gaminių
kiekį, bet ir kurdama naujus gaminius, ar juos tobulindama diegiant vis naujesnes technologijas.
Dėl šios priežasties vyksta natūrali naudojamų gaminių kaita ir didėja EEĮ atliekų kiekis. Su tuo
susijęs ir augantis elektros ir elektroninės įrangos poveikis aplinkai per visą būvio ciklą (nuo
žaliavų ir elektros energijos vartojimo, iki atliekų susidarymo ir su jomis susijusiu poveikiu
aplinkai).
Šiame darbe analizuojama viena taršos prevencijos priemonių – ekologinis gaminių
projektavimas. Ekologinis gaminių projektavimas – tai sisteminė metodika, integruojanti aplinkos
apsaugos aspektus į gaminio projektavimą. Sudarytas sisteminio ekologinio projektavimo taikymo
modelis, leidžiantis pritaikyti atitinkamas priemones konkrečioje veikloje. Remiantis minėta
metodika, pateikti praktinio ekologinio projektavimo taikymo elektroniniam elektros energijos
skaitikliui rezultatai. Praktinio taikymo pavyzdys rodo, kad poveikis aplinkai gali būti sumažintas
iki 2,73 kartų (pagal Ekoindikatorių, ‘99 reikšmė).
51