A machine tool is a power-driven machine, capable of The most important part of all cutting saws is

A. holding the tool A. multiple point blade

B. holding the job B. single point blade
C. directing and guiding the tool and job C. cutting tool
D. doing all of the above functions D. cutter

A lathe is a machine tool, that generates Reciprocating power saws are extensively used because they

A. flat surfaces A. are light in weight

B. angular components B. provide continuous cutting action
C. cylindrical surfaces C. are simple in design
D. gears D. are free from vibrations

A high-speed steel cutting tool is used on the following type of The following type of blade is not used on power was
machine tool
A. regular teeth blade
A. grinders B. square teeth blade
B. honing machine C. hook type blade
C. shaping machine D. skip type blade
D. lapping machine
Failure of saw blade may occur due to
Which one of the following is not an element of machine tool?
A. regular pressure on job
A. cutting tool B. irregular pressure on job
B. structure C. heating of the job
C. spindles and bearings D. very low cutting speed of the blade
D. drives
The following type of blade is not used on circular saws
While cutting a workpiece with a cutting tool, the material of the
cutting tool should be A. tenon blade
B. combination blade
A. harder than the material of the job C. cross-cut blade
B. softer than the material of the job D. rip blade
C. tougher than the material of the job
D. brittle than the material of the job Breakage of teeth of blade occurs due to

Beds, columns and frames are usually made of cast iron as it A. less tension in the table
possesses B. coarse teeth of the table
C. excessive pressure during cutting
A. good impact resistance D. twisting of the blade
B. good damping capacity
C. high toughness A power-driven saw having a continuous looped blade and driven by
D. stiffness two wheels is known as

In comparison to individual drive, in a group drive A. power saw

B. circular saw
A. if the motor fails, only one machine stops C. rip saw
B. machine repair is quick D. band saw
C. machine repair is cheap
D. power consumption is less On a lathe, a left-hand tool cuts most efficiently, when the tool travels

Dovetail ways are used in A. from left to right end of lathe bed
B. from right to left end of lathe bed
A. lathes C. at an angle
B. planers D. across the bed
C. milling machine
D. grinders On a lathe, a right-hand tool cuts most efficiently, when the tool
travels
To minimize the effect of buckling thrust of the spindle
A. from left to right end of lathe bed
A. at least four bearings are needed B. from right to left end of lathe bed
B. minimum of three bearings are needed C. at an angle
C. bearings can be placed at convenient points D. across the bed
D. bearings should be placed near the spindle nose
The following taper turning method is used for turning external taper
Automation in machine tools only

A. requires larger work force A. form tool turning

B. needs highly skilled labour B. taper turning attachment
C. reduces handling time and production time C. offsetting the tailstock
D. requires accurate and sophisticated measuring tools D. compound rest
Sharp angle or short tapers can be turned by using A tumbler gear is provided on lathes

A. taper turning attachment A. to cut threads

B. form tool turning B. to increase cutting speed
C. offsetting the tailstock C. to give required direction of movement to lathe carriage
D. compound rest D. to quickly engage and disengage the load screw

The taper on lathe spindle is Capstan and turret lathes are

A. 1 : 10 A. general purpose lathes

B. 1 : 15 B. production lathes
C. 1 : 20 C. lathes used in toolroom for high-precision work
D. 1 : 25 D. used for rough work only

The angle between the lathe centres is While working on a turret, the bar type work to be machined is
gripped on a
A. 15°
B. 30° A. three-jaw chuck
C. 45° B. four-jaw chuck
D. 60° C. collet
D. magnetic chuck
The slowest speed on a lathe is required for the following operation:
In a capstan lathe, the turret is mounted on
A. facing
B. taper turning A. compound side
C. thread cutting B. copy turning attachment
D. undercutting C. a short side of ram sliding on the saddle
D. headstock
Square or irregular shaped workpieces for performing a turning
operation are held in a A turret lathe is equipped with spindles which can be fitted with a
universal two-jaw chuck. This type of machine is known as
A. three-jaw chuck
B. independent chuck A. single-spindle automat
C. dog chuck B. mutispindle automat
D. collet chuck C. universal lathe
D. chucking machines
Tailstock centres which do not revolve with the workpiece are known
as On a turret lathe, long turning cuts can be made by moving the
saddle along the bedways of the machine. This type of machine is
A. live centre known as
B. dead centre
C. half centre A. saddle type turret lathe
D. independent centre B. drum type turret lathe
C. automatic lathe
A device which is fastened to the headstock end of the lathe for D. universal lathe
turning a workpiece between centres is known as
On a capstan or turret lathe,
A. lathe dog
B. face plate A. only one cut can be taken at a time
C. clamp plate B. more than one cuts can be taken at a time
D. universal chuck C. tools and gauges can be produced to accuracy
D. round as well as flat surfaces can be machined easily
The lathe spindle at the nose end has
The following device is not used for holding the work on a capstan or
A. internal taper turret lathe
B. internal threads
C. external threads A. self-centering chucks
D. pipe threads B. four-jaw chucks
C. collet
A metal having good machinability D. arbors

A. produces continuous (long) chips The size of a shaper is specified by

B. produces discontinuous chips
C. possesses good toughness A. horse power of the motor
D. shows maximum metal removal per minute B. length of stroke
C. size of table
A cutting tool must possess the following property to enable high- D. size of vice used for holding the job
speed machining:
Which one of the following is not the part of a shaper?
A. hardness
B. red hardness A. cross-side
C. wear resistance B. ram
D. hardness and toughness C. table
D. clapper box
The following quick return mechanism is used on a shaper For planning a cylindrical job on a planer, the job is held by

A. crank and slotted link mechanism A. V-blocks and arrestors

B. hydraulic mechanism B. V-blocks, clamps and T-bolts
C. whitworth mechanism C. magnetic table
D. any one of the above D. machine vice

A shaper is provided with whitworth quick return mechanism. In this Size of a planer is specified by
type of shaper
A. size of table only
A. the cutting stroke and return stroke take equal time B. size of table and height of cross-rail
B. the cutting stroke is faster than the return stroke C. stroke length
C. the cutting stroke is slower than the return stroke D. speed, feed and depth of cut
D. any of the above depending upon the material to be cut
Both shaper and planer are used for finishing flat surfaces. In the case
In a mechanical shaper, the cutting speed of the tool is of a planer the

A. uniform during the entire cutting stroke A. tool moves over stationary workpiece
B. uniform during cutting and idle stroke B. job moves over stationary tool
C. maximum at the start and end of cut C. both tool and workpiece reciprocate
D. maximum at the middle of cutting stroke D. both internal and external surface can be machined

The life a shaper cutting tool can be increased if the tool is An important parameter of specification of a milling machine is

A. hardened after grinding A. horse power of the motor

B. tempered after grinding B. spindle diameter
C. case hardened after grinding C. size of the table
D. lapped after grinding D. movement of the table

The following work holding device is preferred for cutting keyway in a A milling machine whose table can be swiveled and set to any angle
cylindrical job on shaper is known as

A. straight edge A. plain knee and column type milling machine

B. V-block B. universal knee and column type milling machine
C. angle plate C. plane milling machine
D. shaper vice D. universal milling machine

A job is to held in a shaper vice for machining on a shaper. For proper The cutter on a milling machine is mounted on a
seating the job should be held
A. spindle
A. between the jaws of vice B. tool harbour
B. with clamps C. arbor
C. with parallels D. chuck
D. clamps, bolts and squares
The standard arbor size of a milling machine is
For shaping a large job, it should be held
A. 25.4 mm
A. with clamps, bolts and squares B. 27 mm
B. in a vice C. 32 mm
C. directly on table with angle plate D. all of the above
D. by using V-blocks
The arbor of a milling machine is used to hold the
The feed of a job on a shaper is provided by movement of
A. milling cutter
A. clapper box B. workpiece
B. ram C. mandrel
C. tool D. vice
D. table
Finishing of a workpiece by removing very thin chip with endmill
Poor surface finish on a planer results due to
A. increases tool life
A. high cutting speed B. causes tool breakage
B. low cutting speed C. sharpen the cutting edge
C. heavy depth of cut D. dull the cutting edge quickly
D. coarse feed
To get good surface finish and accuracy, plain milling cutters should
Flat thin workpiece is held on a planer by
A. be wider than the surface to be machined
A. V-blocks B. be smaller than the surface to be machined
B. V-blocks, T-bolts and clamps C. equal to the width of the surface to be machined
C. toe dogs and stops D. nearly half the side of the surface to be machined
D. magnetic chucks
Steps and grooves are to be machined by plain milling cutters. It will The point of a twist drill must be thin. It is needed to

A. produce good surface finish A. decrease the rake angle

B. produce rough surfaces B. increase the rake angle
C. decrease friction between surfaces C. decrease axial feed pressure
D. cause rubbing of surfaces D. maintain perfectly circular hole

Staggered tooth milling cutters are preferred over straight tooth During the drilling operation, the cylindrical job is held in
milling cutters as they permit
A. chucks
A. deeper cuts B. collets
B. smoother cutting action C. vice
C. more chip clearance D. V-blocks
D. all of the above
Another name of cutting edges of a standard twist drill is
Milling machine spindles are generally provided with following
standard taper: A. flanks
B. lips
A. Chapman taper C. apex of cone
B. Brown and Sharp taper D. ribs
C. Morse taper
D. Seller’s taper A drill is provided with helical grooves that extend over full length of
the drill body. These are also known as
A cylindrical piece is to be milled to a perfect square. It can be milled
by mounting on A. lips
B. fins
A. dividing s head C. wedges
B. index plate D. flutes
C. a differential
D. V-blocks A standard twist drill consists of the following number of helical
grooves
A milling machine is classified as horizontal milling machine or
vertical milling machine. This classification depends on A. one
B. two
A. movement of table C. three
B. position of spindle D. four
C. method of holding the cutter
D. type of cutter Drilling is an example of

If the feed rate on a milling machine is too low, it will result in A. continuous cutting
B. oblique cutting
A. less power consumption C. orthogonal cutting
B. better surface finish D. intermittent cutting
C. rubbing and scraping of the surface of the workpiece and
reduce tool life The standard point angle of a drill is
D. smooth cutting of hard materials
A. 60°
Light duty face milling cutters are used for finishing the surfaces. As B. 90°
compared to heavy duty face milling cutters, these cutters have C. 118°
D. 136°
A. less number of teeth
B. more number of teeth A reamer is used
C. more clearance angle
D. more body thickness A. to correct the position of the hole
B. for accurate position and size of the hole
A universal dividing head is used for cutting teeth on a gear blank. C. to increase the depth of the drilled hole
The operation is known as D. for accurate size and roundness of the hole

A. plain indexing In comparison to boring

B. compound indexing
C. complex indexing A. holes made by drilling are more accurate
D. differential indexing B. large holes can be drilled by drilling
C. reaming can be used for increasing the size of the hole
When the point of a twist drill is sharpened, the lips are also ground. It D. reaming is a slower process and holes cannot be enlarged
is done in order to have
A boring machine is used for
A. sharp point
B. equal length of angle A. enlarging the holes only
C. higher cutting speed B. making small-size holes
D. proper dead centre C. drilling and reaming only
D. a number of operations like boring, facing, milling, forming,
counterboring and countersinking
Horizontal machines are basically designed to carry out different The front teeth of a broach
boring operations
A. only guide the broach
A. on large pieces that cannot be rotated easily B. remove minimum metal
B. on small pieces for small-size holes C. remove maximum metal
C. like deep cutting of wire-size holes D. perform superfinishing operation
D. for finishing previously drilled holes
A broaching process is having the following disadvantage:
A vertical boring machine is also known as
A. The process is suitable for high-volume production
A. vertical milling machine B. The process is rapid
B. vertical boring machine C. Broaching is suitable for producing simple shapes
C. vertical boring lathe D. The return stroke is always idle
D. vertical drilling head
A broaching operation possesses the following advantage:
On a vertical boring machine
A. Both finishing and roughing cuts are performed in a single
A. multiple cutting tool rotates and the job reciprocates pass
B. single-point tool rotates and the job remains stationary B. The cost of tools is high
C. the workplace rotates against the tool C. The process is unsuitable for short run jobs
D. both tool and workpiece rotate against each other D. Large stock removal is not possible

A jig boring is a precision boring machine used for The following type of puller head is not used for broaching:

A. making holes of very big size A. cylindrical puller heads

B. making holes in jigz and fixtures B. internal keyway puller head
C. boring accurate holes at proper centre-to-centre distances C. hand-operated quick change pulled head
D. enlarging holes only D. universal puller heads

In appearance and construction, a jig boring machine resembles a Broaching operation is extensively used in the automobile industry,
because
A. shaping machine
B. drilling machine A. it is a semi-automatic machine
C. horizontal milling machine B. it is an automatic operation
D. vertical milling machine C. semi-skilled labour is required
D. the tools are cheap
The following system of measurement is not provided on a jig boring
machine Grinding of hard ferrous metals like steel and cast iron is done by
using the following abrasive:
A. precision lead-screw system
B. end measurement system A. Al2O3
C. scale and microscope system B. SiC
D. sine bar and screw gauge system C. Boron carbide
D. Garnet
The following is not a type of boring machine:
For grinding harder materials
A. horizontal milling type
B. vertical milling type A. fine grain size is used
C. planer type B. medium grain size is used
D. none of the above C. coarse grain size is used
D. selection depends upon mechanical properties of metal
Buttons are used for locating positions. A set of buttons consists of
The following type of abrasive is used for grinding tools made of high-
A. buttons of various sizes only speed steel:
B. buttons and washers of various sizes
C. buttons and screws of various sizes A. Al2O3
D. buttons, washers and screws of various sizes B. SiC
C. Boron carbide
The commonly used material of broaching tools is D. diamond grit

A. high-carbon steel The following type of abrasive is used for grinding softer materials:
B. high-speed steel containing cobalt
C. tungsten carbide A. fine grain size abrasive
D. ceramic B. medium grain size abrasive
C. coarse grain size abrasive
During a broaching operation, at least the following number of teeth D. selection depends upon binding material used for abrasives
should be in contact with the workpiece
After using for sometime, the grinding wheel gets glazed. It occurs
A. one due to
B. two
C. three A. wear of abrasive particles
D. four B. wear of bond
C. breaking up of abrasive grains
D. embedding of metal particles on wheels
The following type of abrasive is used for grinding tungsten carbide The common practice used is to leave the following amount of stock
inserts: for lapping operation:

A. Al2O3 A. 0.001 – 0.01 mm

B. SiC B. 0.01 - 0.1 mm
C. Borom carbide C. 0.1 - 0.5 mm
D. Diamond D. 0.5 - 0.8 mm

In grinding practice, the term hardness grade of wheel refers to The quality of surface finish produced by honing operation is of the
order of
A. hardness of workpiece
B. hardness of bond A. 0.001 - 0.005 µm CLA value
C. hardness of abrasive B. 0.005 - 0.01 µm CLA value
D. strength of bond of the wheel C. 0.01 - 0.1 µm CLA value
D. 0.2 - 0.4 µm CLA value
The following type of bond is used in cut off wheels:
The following material is used for diamond lapping:
A. rubber
B. shellac A. aluminum
C. vitrified B. copper
D. resinoid C. high-speed steel
D. stelite
Grinding wheel is flooded with coolant, in order to
Buffing process is used
A. clean the wheel
B. clean the job A. to obtain very smooth refractive surfaces
C. remove the chips B. to improve surface finish
D. remove of heat C. to remove material by diamond abrasive
D. to get perfectly flat surfaces
The process of improving the cutting action of grinding the wheel is
known as Pressure applied on workpiece in case of lapping operation is

A. dressing of wheels A. 0.01 N/cm^2

B. truing the wheels B. 1 N/cm^2
C. balancing of wheels C. 5 N/cm^2
D. facing operation D. 10 N/cm^2

The following type of bond is used, when a grinding wheel is required The type of chip produced when cutting cast iron is
to run safely at very high speed:
A. continuous
A. shellac B. discontinuous
B. vitrified C. continuous with build-up edge
C. resinoid and rubber D. depends on chemical composition
D. silicate
Chips with built-up edge are produced when machining
A dense structure in grinding wheel is used for
A. cast iron
A. heavy cuts B. ductile material
B. finish cut C. tough material
C. hard material D. hard material
D. tough material
During a machining operation, chips break due to
The standard marking system for grinding wheels has the following
number of systems: A. work hardening
B. hardness
A. 3 C. toughness
B. 4 D. plasticity
C. 5
D. 7 The type of chip produced when machining cast iron is

The material of a lapping tool A. continuous

B. discontinuous
A. is softer than the workpiece C. continuous with built-up edge
B. is the same as that of workpiece D. powdered chip
C. is slightly harder than the workpiece
D. is much harder than the workpiece The type of chip produced when machining ductile material is

Lapping and honing are the following type of machining process: A. continuous
B. discontinuous
A. metal cutting process C. continuous chip with built-up edge
B. low-speed abrasive D. powdered chip
C. medium-speed abrasive
D. high-speed abrasive
Positive rake angle is provided on cutters, because they possess the Machinability of a material depends on
following advantage:
A. tool life
A. power consumption is less B. cutting forces acting on a tool
B. cutting pressure is less C. clearance angle
C. heat generation is less D. its microstructure and physical properties
D. all of the above
Machinability tends to decrease with
Friction between chip and tool can be reduced by
A. higher carbon content in steel
A. increasing shear angle B. lower carbon content in steel
B. increasing rake angle C. formation of a graphite in cast iron
C. increasing depth of cut D. increase in sulphur content in steel
D. increasing sliding velocity
Most machinable metal is one, which
Increase in back rake angle produces the following effect on surface
finish A. forms continuous chips
B. shear angle is maximum
A. surface finish improves C. length of shear plane is maximum
B. surface finish deteriorates D. permits maximum metal removal per minute
C. surface finish improves/deteriorates depending upon
material During any machining operation, removal of metal takes place by
D. there is no such correlation
A. shearing forces
Which one of the following is a chip removal process? B. tearing of chip
C. distortion of metal
A. rolling D. compression process
B. forging
C. broaching Which is the correct order of machinability of metals
D. extrusion
A. magnesium alloys, low-carbon steel, grey cast iron
The angle between the face of the tool and the plane parallel to the B. magnesium alloys, cast iron, medium-carbon steel
base of the cutting tool is known as C. mild steel, magnesium alloys, cast iron
D. cast iron, magnesium alloys, mild steel
A. rake angle
B. clearance angle The main constituent that controls the properties of steel is
C. cutting angle
D. lip angle A. carbon
B. manganese
Tool signature is C. silicon
D. nickel
A. a numerical method of identification of tool
B. the plan of tool The main constituent of high-speed steel is
C. the procedure adopted for describing various angles
D. used to describe the material of tool A. carbon
B. manganese
If the nose radius of a single-point cutting tool is increased, the cutting C. tungsten
force will D. vanadium

A. increase slightly The percentage of tungsten in commonly used high-speed steel is:
B. decrease slightly
C. increase rapidly A. 6
D. decrease rapidly B. 10
C. 18
Rake angle is provided on a cutting tool to D. 24

A. prevent rubbing Tungsten imparts the following property to high-speed steel is:
B. control cutting action
C. control chip formation A. work hardening
D. control cutting forces B. age hardening
C. cold shortness
In orthogonal, cutting, the cutting edge is D. red hardness

A. perpendicular to direction of tool travel The main element of cold die steel is
B. perpendicular to shear plane
C. perpendicular to direction of cut A. manganese
D. in line with direction of cut B. chromium
C. tungsten
Machinability of a component D. vanadium

A. increases with increase in hardness The main element of hot die steel is
B. decrease with increase in hardness
C. decreases with increase in carbon content A. manganese
D. decreases with increase in chromium content B. chromium
C. tungsten
D. molybdenum
Commonly used stelite contains The commonly used gear oils are

A. 10 - 15% cobalt, 60 - 70% tungsten and remainder nickel A. SAE 20 and SAE 30
B. 40 - 50% cobalt, 15 - 35% chromium and remainder tungsten B. SAE 40 and SAE 50
C. 40 - 60% tungsten, 20 - 30% molybdenum and remainder C. SAE 80 and SAE 90
silicon D. SAE 200 and SAE 300
D. 40 - 60% nickel and remaining chromium
The support of machine tool does not serve the following objective:
The main micro-constituent of carbide tools is
A. It keeps the machine tool properly aligned
A. tungsten carbide B. It imparts motion to parts of machine tools
B. chromium carbide C. It helps in maintaining proper working height of the operator
C. molybdenum carbide D. It supports the whole weight of the machine tool
D. iron carbide
After installation, the machine should be well
No cutting fluid is required while machining the following material:
A. balanced
A. steel B. levelled
B. copper C. aligned
C. cast iron D. balanced, levelled and aligned
D. spring steel
The following factor is not of primary importance while considering
A cutting fluid helps in machine foundation:

A. increasing tool life A. horse power of the motor

B. quick removal of chip B. rpm of the motor
C. removing stresses in job C. unbalanced forces
D. cutting action of the tool D. engine speed

At high-speed machining, cutting fluids have Prior to commencement of the foundation of a machine tool, it is
essential to choose
A. good cooling action
B. easy access to cutting tip A. appropriate soil
C. good shearing action B. proper size of foundation bolts
D. high corrosion resistance C. type of worker to do the work
D. all the above parameters
The rate of transfer of heat by water base fluids is
Vibration control in machine tools
A. nearly the same as the of oil base fluids
B. two to three times faster than oil base fluids A. helps in proper flow of power
C. four to six times faster than oil base fluids B. increases efficiency of the machine
D. six to eight times faster than oil base fluids C. reduces maintenance
D. all the above
Which one of the following is not the property of a cutting fluid:
Powder metallurgy is the process of
A. A cutting fluid minimises friction
B. A cutting fluid dissipates heat quickly A. converting metals into powders
C. A cutting fluid possesses good viscosity B. converting powders into solid metals
D. A cutting fluid decreases wear and tear of cutting tool C. making component by applying pressure on powders
D. making component from metallic powders by applying heat
A good lubricant gives and pressure

A. cushioning effect between the surfaces While making component from metallic powders,
B. softness to surfaces
C. hardness to surfaces A. the powders are compressed at room temeperature
D. toughness to surfaces B. the powders are heated to below the melting point of the
parent metal
When a lubricant is applied to a bearing, it increases the C. the powders are heated to above the melting point of the
parent metal
A. contacy between the surfaces of parts D. the heating is not necessary
B. rubbing action between the parts
C. friction between the parts The desirable compression ratio for producing components from
D. film lubrication metallic powders is

Viscosity of an oil A. 2:1

B. 3:1
A. decreases with increase in temperature C. 5:1
B. increases with increase in temperature D. 7:1
C. remains constant at working temperature
D. none of the above The following component is made by powder metallurgy:

A. carbon brushes
B. pump bodies
C. safety valves
D. copper wire
The following component is not made by powder metallurgy: The process of impregnating a metal surface with another metal is
known as
A. porous copper bearings
B. tungsten wires A. metallising
C. high-speed steel tools B. cladding
D. motor brushes C. electroplating
D. galvanizing
In comparison to conventional metal producing methods, articles
produced from metallic powders have A conical job is 200 mm long. The larger diameter is 100 mm and the
smallee diameter is 80 mm. Find the conicity of the job
A. higher ductility
B. lower ductility Answer: 1/10
C. higher strength
D. higher impact resistance A conical job is to be produced to the following dimensions:
Length of the tapper portion = 120 mm
Metallic powders are used in industry because Larger diameter = 50 mm
Smaller diameter = 45 mm
A. powders are easy to handle Find the angle of swivel of the compound rest
B. powders require lesser space
C. many metals cannot be melted and produced easily Answer: 2°23'
D. powdered parts have low porosity
A shaft is 1 m long, it is having a taper of 4 mm per metre over a
The following component is not made by powder metallurgy: length of 500 mm at one end. The maximum diameter of the shaft is
80 mm. Find the smaller diameter of the shaft
A. diamond tools
B. chisels Answer: 78 mm
C. metallic filers
D. graphite electrodes A job is 300 mm long. Half of its length is to be tapered from one end.
The larger diameter of the job is 60 mm and the smaller diameter is 54
The process of providing a thin layer of zinc on other metals is known mm. Find the amount of setover of tailstock
as
Answer: 6 mm
A. tinning
B. galvanizing Twelve threads per inch are to be cut on a lathe having a lead screw
C. sherardising of 4 mm pitch. Calculate the change gears required
D. cladding
Answer: (127/60) x (20/60)(compound gearing)
The following process is used for cleaning robust parts:
A piece of 56 mm diameter is to be reduced to 50 mm diameter over
A. sand blasting a length of 600 mm on a lathe. The depth of the rough cut is 2 mm
B. shot blasting and finish cut is 1 mm. If the cutting speed and feed are 30 m/min
C. tumbling and 0.4 mm/rev, what is the machining time of the job?
D. chemical cleaning
Answer: 17.8 min (say 18 min)
Which one of the following is a mechanical cleaning process?
Boring operation is to be carried out on a casting for enlarging a hole
A. tumbling of 50 mm diameter to 54 mm diameter over a length of 100 mm. Job
B. pickling speed is 160 rpm and feed/revolution is 0.3 mm. The job is to be
C. vapour degreasing completed in two cuts, i.e. rough and finish. Determine the machine
D. electrocleaning time. Assume suitable data if required

The following process is used for cleaning electronic components: Answer: 4.6 mm

A. shot peening M 24 threads are to be cut in a workpiece. What will be the size of the
B. buffing drill?
C. electrocleaning
D. ultrasonic cleaning Answer: 21 mm

The process of producing a thin layer of phosphate on steel is known Find the tap drill size for 3"/8 BSW tap hole
as
Answer: 0.295" or 7.5 mm
A. pickling
B. parkerizing During a drilling operation, a hole of 20 mm was drilling in a casting 16
C. sherardising mm thick. The hole is to be brought in alignment by boring. Assuming
D. colorising the cutting/speed of HSS boring tool as 32 m/min and feed as 0.12
mm/rev, calculate the time taken in boring operation
The following process is used for producing a thin oxide film for
surface protection Answer: 15.70 s

A. oxidation
B. anodising
C. cathode deposition
D. electroplating
A grey cast iron plate is 800 mm x 600 mm in size. It is to be finished
on a shaper by two rough cuts and one finish cut. Cutting speed of
the tool is 10 m/min, return/cutting time ratio is 2:3, and feed is 1.2
mm/cycle. If the lengthwise allowance is 20 mm and widthwise
allowance is 5 mm, calculate the machining time required to finish
the plate

Answer: 3 hrs 34 min

93 teeth are to be cut on a circular gear blank. Describe...

Answer: Use positive simple gearing 64/76

A screw has been designed to conform to M 20 x 2 ISO. Find the value

of (a) best wire size and (b) the distance over wires

Answer: (a) 1.444 mm; (b) 20.544 mm