945 Dea
945 Dea
Data Communications
with the Watlow
Series 945
User's Manual
Watlow Controls, 1241 Bundy Blvd., P.O.Box 5580, Winona, MN 55987-5580, Phone: 507/454-5300, Fax: 507/452-4507
W945-SA50-9210 $5.00
March, 1992 Made in the U.S.A.
Supersedes:
Printed on Recycled Paper
W945-SA40-9119
Page Item
This is expert user-level material and requires previous experience with data
communications.
There are two protocols available to you. Depending on the type of network you
need, you must use the correct combination of interface and protocol.
We use ANSI X3.28 Protocol, based on ANSI X3.28 - 1976 Subcategories 2.2,
and A3, with the RS-422A and EIA-485 interface to run a multiple device network.
We also use XON/XOFF Protocol, a simpler protocol, to run a two device network
with an RS-423A interface. XON/XOFF will also work with the RS-422A and EIA-
485 interface, but the network is limited to two devices (one computer or printer
and a Series 945). XON/XOFF Protocol requires no responses to messages like
the ANSI X3.28 Protocol does. Likewise, ANSI X3.28 Protocol, which provides a
response to every message, will work with the RS-423 interface. But again you are
limited to one Series 945 and a host computer or printer.
To select which protocol you are going to use, go into the SETUP menu and use
the MODE key to advance to the Prot parameter. Select either FULL, for ANSI
X3.28 2.2 - A.3, or On for XON - XOFF.
If you are using ANSI X3.28 Protocol, choose an address number for the control
under the Addr parameter following the Prot parameter. This parameter will only
appear if Prot = FULL.
Communications Wiring
To connect your Series 945 to a computer or printer, use the next three pages as a
reference. Your computer or printer hardware manual will provide more detailed
serial port pin information. Also refer to the noise prevention section in Appendix 1
of the Series 945 User's Manual. In the often noisy environments of industrial
locations, it is important not to take noise isolation lightly.
945A-XXXX-B000
The RS-422A communications uses a four wire (full duplex) system. There are
two separate lines for transmitting, and two lines for receiving data between the
computer and the Series 945. With RS-422A you can have from one to ten Series
945 controls connected to a single computer.
This diagram is a typical wiring example. The connections on the host computer
may vary depending on models. Refer to your computer user's manual for more
information.
Figure 1 -
RS-422A Interface,
Pin Designations.
Host Computer
(rear view)
R+
T-
8
4
R-
T+
9
5
NOTE:
The Electronic
Industry Association
(EIA) RS-422A
standard recom-
mends a maximum
4000 ft. total network
distance.
945A-XXXX-B000
The RS-423A communications uses a three wire (full duplex) system. There is a
separate line for transmitting, a line for receiving data, and a line for signal common
between the computer and the Series 945. With RS-423A you can have only one
Series 945 control connected to a single computer or printer.
This diagram is a typical wiring example. The connections on the host computer
may vary depending on models. Refer to your computer user's manual for more
information.
Host Computer
(rear view)
Figure 2 -
RS-423A Interface,
Pin Designations.
DB-25 female
connector
1 2 33 44 5 6
14 15 16 17 18 19 2 0 21 22 23 24 25
T
(viewed from wire side) R
RTS (Request To Send)
CTS (Clear To Send)
DSR (Data Set Ready)
Com
R, and RLSD together.
7
T
20
Jumper to Signal Common
21
R
22
Signal Common
945 #1 23
NOTE:
The Electronic
Industry Association
(EIA) RS-423A
standard recom-
mends a maximum
50 foot total point-
to-point distance.
945A-XXXX-D000
The EIA-485 communications uses a two wire (half duplex) system. There are only
two lines, both lines used for transmitting and receiving. Only one device, the
computer or the control, can be speaking at a time. There is a 1 millisecond delay
requried for the Series 945 to go between transmission and receipt of data. With
EIA-485 you can have from one to thirty-two Series 945 controls connected to a
computer.
Figure 3 - This diagram is a typical wiring example. The connections on the host computer
EIA-485 Interface, Pin
may vary depending on models. Refer to your computer user's manual for more
Designations.
information.
Series 945 #1 23
Signal Common
(Optional)
Host Computer
(rear view)
Signal Common
Series 945 #31
#32 23 (Optional)
DB-9 female
connector Com
1
(viewed from wire side)
6
T-/R-
T+/R+
2
7
3
8
4
T+/R+
9
T-/R-
5
NOTE:
The Electronic
Industry Association
EIA-485 standard
recommends a
maximum 4000 ft.
total network dis-
tance.
Connecting the Control and the Computer
Remove power from both the Series 945 and your computer or printer before
connecting them together. This prevents noise or static interference from entering
the data communication lines. Assemble a cable and the appropriate wiring at your
computer or printer. Refer to the wiring on Page 4 through 6. As soon as you
connect the data communications line(s), you're ready to apply power to your
system.
A007-1830
NOTE:
The Series 945
leaves the factory in
RS-423A operation (C1).
To change the position of a switch, remove the power from the Series 945 and turn
theControl
front panel locking screw 90° counterclockwise. To remove the control chas-
Chassis - Top View
sis, grip the front panel bezel and pull it straight out from the control case. Set the
switches, C1 (towards you for RS-423) or C2 (away from you for RS-422) then
return the control chassis to the case. Be sure it is oriented correctly. Press firmly,
but gently, to seat the chassis. Secure the front panel locking screw and reapply
power.
Network Connections
You can connect a data communication equipped Series 945 to any computer with
an RS-422A or RS-423A (RS-232C compatible) or EIA-485 serial interface. The
serial interface is the key. The IBM™PC® with an RS-232C serial output card,
for instance, will talk to a single RS-423A equipped Series 945. For a multiple 945
network with the same PC, you'll need an RS-232 to RS-422 converter to act as a
"bus," or multiple connection point.
Watlow recommends the Burr-Brown LDM 422 for that purpose. The address is:
Burr-Brown, Inc., 1141 West Grant Rd,. Suite 131, Tucson, AZ 85705, Phone:
(602) 624-2434, Fax: (602) 623-8965.
For EIA-485, we recommend the Black Box LD485A. Their address is: Black Box
Corporation, Mayview Road at Park Drive, Box 12800, Pittsburgh, PA 152421,
Phone: (412) 746-5530.
bAUd Rate = 300, 600, 1200, 2400, 4800, 9600 (choose one)
dAtA = 7o = 7 data bits and odd parity
7E = 7 data bits and even parity (choose one)
8n = 8 data bits and no parity
Start Bit = 1
Stop Bits = 1
How to Use Data Communications WATLOW Series 945 7
Parameters
Setup Menu - Communications Parameters
Enter the Setup menu by pressing the UP/DOWN keys simultaneously for 3
seconds. The lower display shows the LOC parameter, and the upper display
shows its current level. All keys are inactive until you release both keys. You can
reach the LOC parameter from anywhere. This is only a listing and brief explana-
tion of the parameters, refer to Pages 22 through 26 for a thorough explanation of
Statistical Process Control (SPC).
bAUd Baud: Represents the current baud rate for serial communications.
Range: 300, 600, 1200, 2400, 4800, 9600 Default: 1200
dAtA Data: Allows the user to select the data bits and parity for communication.
Range: 7 o = 7 data bits and odd parity 7E = 7 data bits and even parity
8 n = 8 data bits and no parity Default: 7 o
Prot Protocol: Selects the communication protocol. Must be On for data logging to
occur. FULL = ANSI X3.28 2.2 - A.3 On = XON - XOFF
Range: FULL or On Default: FULL
Addr Address: Selects the address device if Prot = FULL. Range: 0 to 31 Default: 0
Log Log: Selects the data logging function for a printout of the data. Appears if Prot =
On. For further expon on SPC, the parameters and printouts, see Page 22 - 26.
Range: OFF, tAbL, CHrt, SPCA, SPCd, SPCn Default: OFF
LSL Lower Specification Limit: This value is the specified deviation below set point,
which statistically the process should not exceed. Appears if Prot = On and Log =
SPCA or SPCd. SPCA Range: rL to Lower USL -2°F/-1°C Default: rL
SPCd Range: 1 to 99 Default: 10
USL Upper Specification Limit: This value is the specified deviation above set point,
which statistically the process should not exceed. Appears if Prot = On and Log =
SPCA or SPCd. SPCA Range: rH to upper LSL +2°F/1°C Default: rL
SPCd Range: 1 to 99 Default: 10
tbS Time Base: Selects the time in minutes over which 30 random samples are taken
for computing SPC values. Appears if Prot = On and Log = SPCA or SPCd.
Range: 1 to 60 Default: 5
LinE Line: Selects the number of lines per page of data logged output. Match this
parameter to the number of lines per page your printer prints. After you select the
number of lines to print, a form feed character is sent to the printer, resetting the
top of the page. Range: 10 to 127 Default: 65
YEAr Year: Select the current year for the data logging header. Appears if Prot = On
and Log = tAbL, CHrt or SPCA, SPCd, SPCn. Parameter resets to default after a
power interruption. Default: 92
Mon Month: Select the current month for the data logging header. Appears if Prot =
On and Log = tAbL, CHrt or SPCA, SPCd, SPCn. Parameter resets to default after
a power interruption. Default: 01
dAY Day: Select the current day for the data logging header. Appears if Prot = On and
Log = tAbL, CHrt or SPCA, SPCd, SPCn. Parameter resets to default after a
power interruption. Default: 01
HOUr Hour: Represents the 24 hour time-of-day clock setting for minutes. Appears if
Prot = On and Log = tAbL, CHrt or SPCA, SPCd, SPCn. Parameter resets to
default after a power interruption. Range: 0 to 23 Default: 0
8 WATLOW Series 945 How to Use Data Communications
Minutes: Represents the 24 hour time-of-day clock setting for minutes. Appears
if Prot = On and Log = tAbL, CHrt or SPCA, SPCd, SPCn. Parameter resets to Setup
default after a power interruption. Range: 0 to 59 Default: 0
Min
Interval: Selects the time interval for the logging function. The logging interval is in
tenth of a minute increments. Appears if Prot = On and Log = tAbL, CHrt or Int
SPCA, SPCd, SPCn. Range: 0.0 to 60.0 minutes Default: 0.0
Tag: Selects what variables are to be transmitted out during the data logging tag
function. Any combination of process, set point and alarms may be "tagged" for
logging. Appears if Prot = On and Log = tAbL.
P = Process S = Set Point A = Alarm Set Points
Range: PSA, PS -, P-A, P- -, -SA, -S-, --A, --- Default: ---
Operation Menu
This parameter follows the Aut parameter in the Operation menu. See Page 25 for
more information.
Control Limit Update: When YES is selected, it calculates and prints out control CLUP
limits according to the time base. If no is selected, the current control limit is
printed and no subsequent limits are printed. Range: YES or no Default: YES
How to Use Data Communications WATLOW Series 945 9
ASCII Char.
ASCII Character Set
Dec Hex Char Dec Hex Char Dec Hex Char Dec Hex Char
00 00 NUL 16 10 DLE 32 20 SP 48 30 0
01 01 SOH 17 11 DC1 33 21 ! 49 31 1
02 02 STX 18 12 DC2 34 22 " 50 32 2
03 03 ETX 19 13 DC3 35 23 # 51 33 3
04 04 EOT 20 14 DC4 36 24 $ 52 34 4
Table 2 - 05 05 ENQ 21 15 NAK 37 25 % 53 35 5
ASCII Character
Set 06 06 ACK 22 16 SYN 38 26 & 54 36 6
07 07 BEL 23 17 ETB 39 27 ' 55 37 7
08 08 BS 24 18 CAN 40 28 ( 56 38 8
09 09 HT 25 19 EM 41 29 ) 57 39 9
10 0A LF 26 1A SUB 42 2A * 58 3A :
11 0B VT 27 1B ESC 43 2B + 59 3B ;
12 0C FF 28 1C FS 44 2C , 60 3C <
13 0D CR 29 1D GS 45 2D - 61 3D =
14 0E SO 30 1E RS 46 2E . 62 3E >
15 0F SI 31 1F US 47 2F / 63 3F ?
Dec Hex Char Dec Hex Char Dec Hex Char Dec Hex Char
64 40 @ 80 50 P 96 60 ` 112 70 p
65 41 A 81 51 Q 97 61 a 113 71 q
66 42 B 82 52 R 98 62 b 114 72 r
67 43 C 83 53 S 99 63 c 115 73 s
68 44 D 84 54 T 100 64 d 116 74 t
69 45 E 85 55 U 101 65 e 117 75 u
70 46 F 86 56 V 102 66 f 118 76 v
71 47 G 87 57 W 103 67 g 119 77 w
72 48 H 88 58 X 104 68 h 120 78 x
73 49 I 89 59 Y 105 69 i 121 79 y
74 4A J 90 5A Z 106 6A j 122 7A z
75 4B K 91 5B [ 107 6B k 123 7B {
76 4C L 92 5C \ 108 6C l 124 7C |
77 4D M 93 5D ] 109 6D m 125 7D }
78 4E N 94 5E ^ 110 6E n 126 7E ~
79 4F O 95 5F _ 111 6F o 127 7F DEL
The Series 945 will respond to any Operating or Setup parameter, plus some
others. The control will respond to either upper or lower case ASCII characters
from your computer.
Message Syntax
Messages from your computer to the Series 945 must take this general form. All
commands do not require the full number of data fields.
"Command" is a character set to which the Series 945 will respond. The brackets
"< >" enclose a non-literal description. "Space" is simply a delimiter, an ASCII
space character (Hex 20). "Data Fields" are parameters and values specific to a
command; the number of possible data fields depends on the particular command
you use. Data 1 is here abbreviated, "Data.1", Data 2 is "Data.2" and so on.
In the syntax explanations ahead, we'll show you the specific arguments for each
command. It will speed the process, if you remember this general syntax.
Data Rules
Data fields are parameters and values specific to particular commands. These rules
govern their use. Specific data for each command is listed later in this chapter.
Command List
These commands, represented by their respective ASCII characters, will enable
you to program the Series 945 from your computer. More detailed descriptions of
the commands are on the pages noted.
For instance, from the example just below, you want to set the Alarm 1 Low
(A1LO) parameter to 500°. Notice the syntax just below which uses the "=" com-
mand. = <Space> A1LO <Space> 500
=
<Space>
A
1
ASCII
L O
Figure 5 - Characters Space
Series 945 5
0
General Message 0 <CR>
Syntax Example.
HEX
Value 3D 20 41 31 4C 4F 20 35 30 30 0D
To send this message, key the ASCII characters into your computer, or write them
into your program. The computer, in turn, will send a string similar to the one at the
bottom of the example, 3D2041314C4F20353030.
Notice that we haven't mentioned protocol here, or any characters added to this
syntax by a protocol. With XON/XOFF, the message above can be transmitted
with only an additional Carriage Return <CR> (hex 0D) character at the end.
However, the ANSI X3.28 Protocol requires an envelope of Start of Text <STX>
(hex 02) and End of Text <ETX> (hex 03) characters around the information you
see above. You'll learn how to do that in the pages ahead.
The device that needs to suspend transmission sends the XOFF character
(hex 13) to stop the other device's transmitter, and XON (hex 11) to restart it. Note
that technically any character will restart the transmitter, but only the XON character
is not a part of any regular message that may be transferring.
The general command syntax is the one you've already seen. Each command uses a
slightly different variation of it, depending on the number of arguments required for a
message.
• You want to change the Alarm 1 Low (A1LO) value to 500°. The "=" command will
do the job.
The syntax with XON/XOFF Protocol requires an ending Carriage Return <CR>.
With the "=" Command, Data.1 is the Series 945 parameter, in this case Alarm 1 Low,
A1LO. Data.2 is the value you want to set for that parameter, in this example, 500.
Enter in ASCII:
= <space> A1LO <space> 500 <CR>
The hex string will be:
3D2041314C4F203530300D
=
<Space>
A
1
ASCII
L O
Characters Space Figure 6 -
5 XON/XOFF "="
0 Command Example.
0 <CR>
HEX
Value 3D 20 41 31 4C 4F 20 35 30 30 0D
<XOFF> <XON>
13 11
• The complete list of "=" Command data (parameters and value limits) is in
Table 6, Pages 20 - 21.
You want to know the Alarm 1 Low (A1LO) value. The "?" uses a variation of the
message syntax shown just below. This protocol requires an ending carriage
return character.
Enter in ASCII:
? <space> A1LO <CR>
The hex string will be:
3F2041314C4F0D
?
Space
A
1
ASCII L
Figure 7 - Characters
XON/XOFF "?" O
CR
Command Example.
HEX
Value 3F 20 41 31 4C 4F 0D
The value of A1LO will be between rL (Range Low) and rH (Range High), say, 500.
<XOFF>
<XON>
ASCII 5
0
Characters 0
CR
HEX
Value 13 11 35 30 30 0D
Device Address
If you are using the ANSI X3.28 Protocol, you must have a device address (identifi-
cation) number. A Watlow RS-422A multidrop network can handle up to 10 de-
vices with this protocol. EIA-485 can handle up to 32 devices. Set the address
number with the Series 945 in the Addr parameter under the Setup menu.
Table 4 -
Address ASCII Equivalent Address to ASCII
0-9 0-9 Conversion.
10 - 31 A-V
Here's the syntax for starting communications with ANSI X3.28 Protocol. The
master device, your computer, must initiate the data link. The example below
uses the ASCII number 4 as a Series 945 device address.
ASCII 4
Characters <ENQ>
HEX Value 34 05
ASCII
4
Characters <ACK>
HEX Value
34 06
The master device, your computer, must end communications with Device #4 by
using Data Link Escape (DLE) and End of Transmission (EOT) characters.
HEX Value 10 04
The "=" Command sets a specific 945 parameter to a specific value. The general
command syntax applies to all commands. The definition and number of argu-
ments depends on the command itself. See Table 6, Pages 20 - 21.
In this example, you want to change the Alarm 1 Low value to 500°. Here, the "="
command will do the job.
With the "=" command, Data.1 is the Series 945 parameter, in this case Alarm 1
Low , A1LO. Data.2 is the value you want to set for that parameter, in this ex-
ample, 500.
Enter in ASCII:
<STX> = <space> A1LO <space> 500 <optional carriage return> <ETX>
The hex string is:
023D2041314C4F2035303003
<STX>
=
<Space>
A
1
Figure 8 - ASCII L
ANSI X3.28 "=" Character O Space
Command Example. 5
0
0 <ETX>
HEX
Value 02 3D 20 41 31 4C 4F 20 35 30 30 03
Optional
Carriage
Return
• You'll find the the complete list of "=" command arguments (parameters and
value limits) in Table 6, Pages 20 - 21.
Enter in ASCII:
<STX> ? <space> <A1LO> <optional carriage return> <ETX>
The hex string will be:
023F2041314C4F03
<STX> Optional
? Carriage
Space Return
A
1 Figure 9 -
ASCII L O
<ETX> ANSI X3.28 "?"
Characters
Command Example.
HEX
Value 02 3F 20 41 31 4C 4F 03
IN 0 J T/C
1 K T/C
2 T T/C
3 N T/C
4 PT2 T/C
5 C T/C
6 Not Used
Table 5 - 7 R T/C
"?" Commands 8 S T/C
and Responses. 9 B T/C
These commands 10 RTD whole
11 RTD tenths
are READ ONLY. 12 0-5V
13 4-20mA
"?" Command
The "?" Command reads a specific value of the Series 945 parameter (Data.1).
Tables 5 and 6 provide the complete list of parameters you may use, plus re-
sponses.
Data.1 Data.2
Low Limit High Limit Code Function
AXHI Process RL value RH value Alarm High X value
±555/Deviation ±999 NOTE:
AXLO Process RL value RH value Alarm Low X value An X means it
±555/Deviation ±999 applies to either
ALM 0 No alarms occurring Writing a 0 will clear all Output 1 or
1 A1H occurring alarms if the alarm Output 2.
2 A1L occurring condition no longer
4 A2H occurring exists.
8 A2L occurring
AL1 0 2 0 Alarm 1 = deviation
1 Alarm 1 = process Table 6 -
2 No Alarm 1 "=" and "?" Com-
AL2 0 2 0 Alarm 2 = deviation mands. These are
READ or WRITE
1 Alarm 2 = process
commands. See
2 No Alarm 2
Table 4 for more "?"
ATMN 1 1 1 Auto/Manual toggle must Commands.
be sent twice within 5 sec.
AUT 0 3 0 No auto-tuning
1 Slow response tuning
2 Medium response tuning
3 Fast response tuning
CAL* -180°F 180°F Calibration offset
-100°C 100°C
-180 Units 180 Units
CF 0 1 0 Display °C * When the 945 RTD
1 Display °F input is 0.1°, these
CLUP Yes No SPC control limits update parameters will have
CTX 1 60 Output X cycle time a decimal point to
DAY 1 31 Day of the month/data log the left of the least
DB 0 99°F Dead band significant digit.
0 55°C
0 Units 99 Units
DEC 0 2 0 No decimal point
1 0.0
2 0.00
DEX 0.00 9.99 Output X derivative
DFL 0 1 0 US prompts
1 SI prompts
HOUR 0 23 Hour for data logging
HYSX 1°F 99°F Output X switching hys.
1°C 55°C
1 Unit 99 Units
INDC 1 1 1 UP/DOWN key action
INT 0.0 60.0 Time interval in minutes
for logging
0.0 = logging OFF
ITX 0.00 9.99 Output X integral
Data.1 Data.2
Low Limit High Limit Code Function
LATX 0 1 0 Latched alarms
1 Non-latched alarms
LINE 10 127 Lines per page for data logging
NOTE: LOC 0 3 Lock front panel
An X means it LOG 0 3 0 Logging OFF See Page 22.
applies to either 1 Table
Output 1 or 2 Chart
Output 2. 3 SPCA
4 SPCd
5 SPCn
L-R 0 1 0 Local set point
1 Remote set point
LSL rL USL Lower -2°F/-1°C SPC lower spec limit
MAN -100 100 Manual % output
MIN 0 59 Minute for data logging
MON 1 12 Month for data logging
OTX 0 1 or 2* 0 Heat
1 Cool
2* No action
*only applies to Ot2
OT4 0 2 0 Output 4 = Process Retransmit
1 Output 4 = Set Point Retransmit
2 No action
Table 6 - PBX 0 999°F Proportional Band
Continued
555°C dFL = US
999 Units
PBX% 0.0 999.9 Output X proportional
band DFL = SI
RAX 0.00 9.99 Rate
REX 0.00 9.99 Reset
RH Min. IN range Max. IN range Range High
RL Min. IN range Max. IN range Range Low
RSP 0 2 0 OFF
1 0-5
2 420
RTD 0 1 0 DIN
1 JIS
SIL 0 1 0 Alarm silence OFF
1 Alarm silence ON
SPX rL rH Set point
TAG 0 7 0 - - - = no logging
1 --A
NOTE:
2 -S-
P = Process 3 - SA
S = Set Point 4 P-- l
A = Alarm Set Point
5 P-A
- - - = no logging
6 PS -
7 PSA
tbS 1 60 SPC time interval in minutes
USL LSL Upper 2°F/1°C rH SPC upper spec limit
YEAR 0 99 Year for data logging
Data Logging
The data logging feature is a convenient replacement for chart recorders. Informa-
tion is sent directly from the Series 945 to a serial printer, or to a computer disk file.
No computer is needed, although the 945 can be connected to a computer with a
serial port and terminal emulation software.
Data logging provides a handy reference to review process performance. The time
intervals between each entry and data printed are user selectable, with the time
display resetting every 24 hours. If there is a power interruption, the time is reset to
0.0. There are several options for the printer output. Choose from table, chart or
SPC (Statistical Process Control). See the following pages for more information on
printer outputs.
Printer
Host Computer
(rear view)
Figure 10 -
Data Logging
Interface Wiring
Example.
T
4 15 16 17 18 19 2 0 21 22 23 24 25
2 3
R
DB-25 female connector RTS (Request To Send)
4 56
T
20
Jumper to Signal Common
21
R
22
Signal Common
Series 945 #1 23
Connect the 945 to the printer as in Figure 10; this is a typical wiring example. The
connections on the printer may vary depending on the model, refer to the printer's
user manual. Enter the Setup menu by pressing the UP/DOWN keys simulta-
neously for three seconds. Mode through the parameters until you reach bAUd
and follow the parameter listing on Page 8. Select the appropriate data for each
prompt and enter your values in the table on Page 9. Data logging begins once
you return to the control set point.
After each line the 945 emits a carriage return. Your printer can be set up to
handle line feeds. The printer must supply a line feed (LF) following a carriage
return (CR). Refer to your printer user's manual for more information.
A data header is printed once the logging function begins. When you change the
time interval (Int) or any selected data (tag), or power is cycled, the header is
printed again. The header always remains the same, regardless of the control
configuration. The time display wraps around to 0.0 every 24 hours. If there is a
power interruption, the control will restart at 0.0 when power is restored.
Table Printout
Parameters represented:
Specifications are limits for individual measurements, not averages. They are based upon
engineering or customer requirements, rather than process capability. Process capability
predicts the process performance to predetermined specification limits.
When the LCL (Lower Control Limit) and UCL (Upper Control Limit) values have been
determined, the values for CPKL, CPKU, and CP are calculated and printed once on the
chart. The smaller of these two numbers will be your actual process capability or CPK.
If the system is too stable "variation insignificant" is printed. Your process is so stable that
even a severe shift or variation greater than ±6 sigma will still maintain a larger CPK
value. If both LSL and USL are left at their default value, they are set to the 4σ values
below and above the process mean value. Once the mean value has been calculated,
these values are used to calculate CPKL and CPKU values.
Control Limits: Limits on a control chart, based on actual process data, which are used
as criteria for signalling the need for action, or for judging whether a set of data does or
does not indicate a "state of statistical control."
Lower Control Limit (LCL): Control limit derived by the average minus 3 standard
deviation ( x - 3σ ).
Mean: The arithmetic average, obtained by adding all the values together and dividing by
the number of values ( x ).
Sigma: The unit of standard deviation. Sigma is the greek letter "s" written σ.
SPCA (Specification limits Absolute): Represents SPC with fixed values that do not
track the set point. When SPCA is chosen, the USL range is the LSL parameter + 2 (LSL
+ 2) to the sensor's range high. Default is the sensor's default range high. The LSL range
is from the sensor's default range low to the sensor's default range high. Default is the
sensor's default range low.
SPCd (Specification limits Deviation): Represents SPC with deviation values that
follow changes to the set point. When SPCd is chosen the range for USL it will be nu-
meric values from 1 to 99. Default is 10. The LSL range is from -1 to -99. Default is -10.
SPCn : There are no user defined values. The USL and LSL parameters are masked.
How to Use Data Communications WATLOW Series 945 23
Chart & SPC Chart and SPC Printout
Set Point
DATE: 01-01-90 PROCESS
75 100°F 125
Temperature
* s
01:00:01 * s Set Point Variable
*
* *
s
s
* *
NOTE: Temperature Variable * ss *
01:00:31 s
The time is printed * s *
Temperature Variable
every 5th interval * ss 101
(Int). The tempera- s*
ture variable (*) is s *
printed every 10th 01:01:01 *s
s
interval. * s
s
One Int = 6 seconds. * s
s*
01:01:31 s *
* ss 100
Lower Control Limit
* ss
(SPCA & SPCd only) s* Upper Control Limit
01:02:01 s (SPCA & SPCd only)
s *
Figure 12 - CPKL = 1.36
* s CPKU = 1.32
CP = 1.34
Chart and SPC (SPCA & SPCd only) L * U (SPCA & SPCd only)
Printout Example L *s 99 U
01:02:31 s *
L U
s
L s * U
L s U
90 L s
* U 110
92 L s U 110
01:03:01 s
L U
s
Maximum Excursion L s 101 U Maximum Excursion
L s U
L s* U
01:03:31 L * ss U
L U
* s
L * s U
L s* U
L s U
s *
(Any
(Any messages concerning
messages concerning changes
tchanges
Time ininthe
he system
systemare printed
are here)
printed here)
The Chart and SPC (Statistical Process Control) format are very similar. The only
difference is the SPC output displays the lower (L) and upper (U) control limit.
They are calculated based upon the mean value of the process variable, and are
derived from 30 random samples taken over the selected time base (tbS), the
mean value used is from the previous timebase samples (ex. the mean from the
first 30 samples is used to compute the control limits for the second 30 samples
and so on for every sample period. If SPCA (Specification limits Absolute or SPCd
(spec. limits Deviation) is selected then the CPKL, CP, or CPKu values will also be
printed. If the variation in the process value is too small to calculate the control
limits, L and U and the message "Variation Insignificant" are printed. If at any time
the process value exceeds the control limits during a print interval, the maximum
process excursion value will be printed (if both L and U are exceeded, both maxi-
mum values will be printed) on the next line printed. At any time the control limits
can be locked in by setting CLUP to "no" . If CLUP = no, new control limits can be
set by CLUP = YEs.
24 WATLOW Series 945 How to Use Data Communications
Error Codes
Printing all on The line feed Set the printer for a carriage
the same line. is missing. return and line feed. Table 7 -
Printer
The printing is Data formats are Match the Series 945 data Troubleshooting.
garbled. not compatible. format to the printers data
format using the "Data" prompt.
The printer will The printer is off line. Bring the printer on line.
not print.
The transmit and Make sure Terminal #20 and
receive lines are #22 go to the printers appropriate
reversed. receive and transmit terminals.
Then try the message again; you may have made a syntax error. See the error
code listing in Table 5, Page 19.
With XON/XOFF protocol and the RS-423A interface, the 945 sends no
feedback on commands. Therefore, you may want to query the status of ER 2
after each command you send.
All communications-related error codes are ER2 error codes, that is they are
not considered cause for a shutdown of the 945 unit itself. There is always a
communications error code generated when a <NAK> character is sent under
the ANSI X3.28. With XON/XOFF flow control error codes may be generated,
but there will be no standard indication of this fact.
User Responsibility
All of the previous commands are available on all models of the Series 945 that
have communications capability. It is the responsibility of the user to refrain
from altering parameters which may not appear on the unit. (Example: AXLO
should not be set to 1 or 2 if the unit is not equipped with alarm outputs.)