CWB FCAW Prequalified Set

WELDING PROCEDURE SPECIFICATION
FCAW-CS
FLUX CORED ARC WELDING OF CARBON STEEL
RC Technical Services
512 MacDougall Road
MacDougall Settlement, N.B.
Date of issue: Jan. 22, 2022

Revision No.: 0 / 2022
___________________________ ___________________________
CWB Approval (for pages 1 to 77) Shop acceptance (for pages 1 to 77)
RC Technical Services WPS No: FCAW-CS
TABLE OF CONTENTS
1 SCOPE......................................................................................................................... 3
2 WELDING PROCEDURE............................................................................................. 4
3 BASE METAL ............................................................................................................... 7
4 PREPARATION OF BASE METAL ............................................................................ 10
5 FILLER METAL / SHIELDING GAS ........................................................................... 10
6 POSITION .................................................................................................................. 15
7 PREHEAT AND INTERPASS TEMPERATURE ........................................................ 15
8 HEAT TREATMENTS AND STRESS RELIEF ........................................................... 18
9 ELECTRICAL CHARACTERISTICS .......................................................................... 18
10 WELD METAL CLEANING......................................................................................... 20
11 QUALITY .................................................................................................................... 20
12 TREATMENT OF UNDERSIDE OF WELDING GROOVE ......................................... 22
13 ESSENTIAL VARIABLES........................................................................................... 22
14 PREQUALIFIED JOINT DETAILS .............................................................................. 23
FCAW Prepared by: RC Technical Services 2 of 77

1 SCOPE
1.1 This Welding Procedure Specification (WPS) covers welding and related operations
of steel structures which are fabricated in accordance with the terms outlined in:
CSA W47.1-19
CSA W59-18
CSA W48-18
1.2 This Welding Procedure Specification shall be limited to:

a) Welding of low carbon steel listed in Table 3.1.
b) The use of filler metal which conform to the requirements of CSA W48 and
listed in Table 3.1.
c) Base metal thickness from 3 mm (1/8”) to unlimited thickness.
d) Joints detailed in clause 14: Prequalified Joint Details.
1.3 Approved Welding Procedure Data Sheet(s) (WPDS) are required to supplement
this Welding Procedure Specification (WPS) when:
a) Contract documents specify impact / toughness / charpy / CVN values or any
other mechanical property requirements.
b) A change in any of the essential variables contained in the succeeding
paragraphs.
c) A change in any of the variables listed in Clause 13.
d) Fabricating open welded steel joist using flare groove welds.
1.4 In case of conflict or discrepancy between an approved Welding Procedure Data

Sheet (WPDS) making reference to this specification, the WPDS requirements shall
apply.

2 WELDING PROCEDURE
2.1 General
2.1.1 The welding shall be done using FCAW (Flux Cored Arc Welding) processes.
2.1.2 Single and multi-pass welds shall be welded using a stringer pass technique
2.1.3 The minimum and maximum electrode diameters shall be as per table 2.1.
2.1.4 The minimum single pass fillet size shall be as per table 2.2
2.1.5 The maximum single pass fillet size shall be as per table 2.3
2.1.6 The cross-sectional area of any single pass shall not exceed an area equivalent to
the maximum sized fillet weld for each of the electrode sizes, as shown in table 2.3,
for the respective position and process.
2.1.7 The thickness of weld layers shall not exceed 6 mm (1/4”)
2.1.8 For multi pass welds in the flat, horizontal and overhead positions, a split layer
technique shall be used when; the width of layers exceeds 16 mm (5/8”) and 25 mm
(1”) for vertical. When the root opening of a groove weld exceeds 12 mm (1/2”) a
multiple pass, split layer technique shall be used.
2.2 Complete Joint Penetration Groove Welds
2.2.1 Groove welded butt, Tee, and corner joints to be used without joint welding
qualification are detailed in Figures 10.1 or on the prequalified joints in this WPS and
are subject to the limitations specified in Clauses 5.5.1 and 10.4.1.2 of CSA W59.
2.2.2 Dimensions of groove welds specified on design, fabrication, or erection documents

may deviate from the dimensions shown in Figures 10.1 of CSA W59 or on the
prequalified joints in this WPS only within the following limits:
a) The groove angle as shown is the minimum permitted.

b) The radius of the J- and U-grooves shall be a minimum permitted
dimension. U-grooves may be prepared before or after fitting.
c) Double groove welds may have grooves of unequal depth.

2.3 Partial Penetration Groove Welds
2.3.1 Groove welded butt, Tee, and corner joints to be used without joint welding
qualification are detailed in Figures 10.2 or on the prequalified joints in this WPS and
are subject to the limitations specified in Clause 10.4.2.1 of CSA W59.
2.3.2 Dimensions of groove welds specified on design, fabrication, or erection documents

may deviate from the dimensions shown in Figures 10.2 of CSA W59 or on the
prequalified joints in this WPS within the following limits:
a) The groove angle as shown is the minimum permitted.

b) The radius of the J- and U-grooves is a minimum permitted dimension. U-
grooves may be prepared before or after fitting.
c) Double groove welds may have grooves of unequal depth.
2.3.3 Groove profiles and effective throats of single and double partial penetration groove
welds shall be as shown in figure 10.2 in CSA W59 or on the prequalified joints in
this WPS. The minimum depth of the groove shall be as showed in table 4.3 in CSA
W59, unless otherwise noted in figure 10.2 of CSA W59. Table 2.4 in this WPS is
reproduced from table 4.3 in CSA W59.
Table 2.1
Minimum / Maximum Electrode Diameter
Gas shielded
Position Minimum Maximum
Diameter mm (in) Diameter mm (in)
Flat & 0.9 for t < 10 (3/8)
3.2 (1/8)
Horizontal 1.2 for t ≥ 10 (3/8)
Vertical up & 0.9 for t < 10 (3/8)
1.6 (1/16)
Overhead 1.2 for t ≥ 10 (3/8)

Table 2.2
Minimum single pass fillet weld size
Material Thickness, t* Minimum Fillet Weld Size Ϯ

mm inch mm inch
t≤6 t ≤ 1/4 3‡ 1/8‡
6 < t  12 1/4 < t  1/2 5 3/16
12 < t ≤ 20 1/2 < t ≤ 3/4 6 1/4
20 < t 3/4 < t 8 5/16
*For consumables certified without a diffusible hydrogen designator or those that have a hydrogen
content greater than the requirements for an H8, t equals the thickness of the thicker part joined, with
the proviso that Table 5.3, Column 2 preheat requirement is mandatory for any member exceeding 20
mm (3/4 in).
For consumables with a hydrogen content in conformance with the H8 requirement or lower, t equals
the thickness of the thinner part joined, with the proviso that Table 5.3, Column 3 preheat requirement
is mandatory for any member exceeding 40 mm (1-1/2 in) and Table 5.3, Column 4 preheat
requirement is mandatory for any member exceeding 20 mm (3/4 in).
ϮThe minimum fillet sizes in this Table need not apply if welding procedures have been established to
prevent cracking in accordance with Clause 5.7.
‡Minimum size for cyclically-loaded structures is 5 mm (3/16 in) (see Clause 12.4.6.1in CSA W59).
Table 2.3
Maximum single pass fillet size
Gas shielded
Electrode Maximum single
Position
Diameter Pass fillet size
mm (in) mm (in)
0.9 (0.035) 5 (3/16)
Flat
≥ 1.2 (0.045) 10 (3/8)
0.9 (0.035) 5 (3/16)
Horizontal 1.2 (0.045) 8 (5/16)
≥ 2.4 (3/32) 10 (3/8)
0.9 (0.035) 5 (3/16)
Vertical up 1.2 (0.045) 8 (5/16)
≥ 1.4 (0.052) 10 (3/8)
0.9 (0.035) 5 (3/16)
Overhead
≥ 1.2 (0.045) 8 (5/16)

Table 2.4
Minimum Groove Depth for Partial Penetration Groove Welds
Minimum groove depth*

V-, Bevel-grooves J-, U-Grooves
Thickness, t, Groove angle ≥ 45° Prequalified
Groove angle ≥ 60o
of thicker part joined and < 60° Groove geometry
mm inch mm inch mm inch mm inch
t ≤ 12 t ≤ 1/2 8 5/16 5 3/16 5 3/16
12 < t ≤ 20 1/2 < t ≤ 3/4 10 3/8 6 1/4 6 1/4
20 < t ≤ 40 3/4 < t ≤ 1-1/2 11 7/16 8 5/16 8 5/16
40 < t ≤ 60 1-1/2 < t ≤ 2-1/4 13 1/2 10 3/8 10 3/8
60 < t ≤ 150 2-1/4 < t ≤ 6 16 5/8 13 1/2 13 1/2
150 < t 6<t 19 3/4 16 5/8 16 5/8
* For applicable effective throat, see Clause 4.3.1.4 in CSA W59.
Note: The size of any single-pass weld or the size of the first pass of a multiple-pass weld shall be such as to
minimize the possibility of cracking.
3 BASE METAL
3.1 The base metal shall conform to the specifications of steel groups 1, 2, 3 as per
Table 11.1 or Table 12.1 of CSA W59. This information has been adapted as part of
this specification in Table 3.1. Other groups may be welded providing Welding
Procedure Data Sheets are accepted by the Canadian Welding Bureau.
3.2 Base metal thickness from 3 mm (1/8”) to unlimited thickness may be welded under
this specification providing the respective Welding Procedure Data Sheets have
been supplied and accepted for the appropriate weld size.
3.3 This specification is not intended to apply to the welding of quenched and tempered
steel or any steel other than those listed in Table 3.1 or this specification.

Table 3.1
Base Metals and Matching Electrode Selection Guide
Electrode
Specified min. Classifications(1, 2,)
tensile strength
Steel of base metal, CSA CSA FCAW( 7, 8)
Group MPa (ksi) G40.21 G40.21 ASTM
A 36 [t > 203 mm (8”)]
1 Up to 400 incl A53 Grade B
when Fy <250 (Up A106 Grade B
to 60 incl. when Fy A131 Grades A, B, D and E
<36) A139 Grade B
A381 Grade Y35
A441 [Normalized t > 102 mm (4”)]
A500 Grade A
A515 Grades 55 and 60 E49XT1-XXXXX-XXX
A516 Grades 55 and 60 (E49XT-X)
A524 Grade I and II
A573 Grades 58
A709 Grade 36 [  20 mm (3/4”)]
A1008 SS Grades 30 and 33 Type 1
A1011 SS Grades 30 and 33
ABS Lloyd`s IACS API

Grades Grades Grades
A, B, D, E A, B, D, E A, B, D, E
CSA CSA ASTM

G40.21 G40.21
2 Up to 400 incl 260W 38W A36 [t  203 mm (8”)]

when 260WT 38WT A441 [102  t  203 or norm. 38 mm< t < 102 mm]
Fy ≥ 250 300W 44W A500 Grade B
(Up to 60 incl. (HSS) (HSS) A501 Grade A
when A572 Grade 42
Fy ≥ 36) A709 Grade 36 [> 20 mm (3/4”)]
A1008 SS Grades 40 Type 1
A1008 HSLAS Grade 45 Class 1 and 2
A1008 HSLAS Grade 50 Class 2
A1008 HSLAS-F Grade 50
A1011SS Grade 36 Type 1, 40 and 45 E49XT1-XXXXX-XXX
A1011 HSLAS Grade 45 Class 1 and 2 (E49XT-X)
5L
Grade X42
5L
Grade B

Table 3.1
Base Metals and Matching Electrode Selection Guide Con`t
Electrode
Specified min. Classifications(1, 2)
tensile strength
Steel of base metal, CSA CSA FCAW(7, 8)
Group MPa (ksi) G40.21 G40.21 ASTM
3 Over 400 to 480 300W 50W A131 Grades AH32, DH32 and EH32
inclusive (Over 60 300WT 50WT A242(3)(4)
to 70 inclusive) 345WM 50WM A441 [t 102 mm or Norm. t  38 mm]
345WMT 50WMT A500 Grade C
350W 50W A501 Grade B
350WT 50WT A516 Grades 65 and 70
350A(3) 50A(3) A529 Grades 50 and 55
350AT(3) 50AT(3) A537 Class 1
380W 55W A572 Grades 50 and 55
380WT 55WT A573 Grade 65
A588(3)
A595 Grades A, B and C
A606
A618 Grades Ia, Ib, II, and III
A633 Grades A, C, and D
A709 Grades 50, 50W, 50S, HPS 50W E49XT1-XXXXX-XXX
A710 Grade A, Class 2 > 50 mm (E49XT-X)
A808 [t < 65mm]
A847
A913 Grade 50
A992
A1011 HSLAS Grade 55 Classes 1 and 2
A1018 HSLAS-F Grade 60 Class 2
A1085
Grades Grades Grades 5L
AH32, AH32, A32, Grade X52
DH32, DH32, D32, 2H Grade 42
EH32 EH32, E32, 2W Grade 42
FH32 F32 2Y Grade 42 and 50
Notes:
(1) For exceptions, see CSA W59 tables 11.2 or 12.2.
(2) In case of exception under Note 1 for electrodes lower than matching, the value of Xu is that of the lower
electrode classification; for electrodes higher than matching, the value of Xu is that of the matching electrode
classification.
(3) For unpainted applications where the deposited weld metal shall have similar atmospheric corrosion resistance
and/or similar colour characteristics to the base metal, the requirements of Clauses 5.2.1.5 and 5.2.1.6 in CSA
W59 shall apply.
(4) Only types with properties suitable for welding.
(5) Complete joint penetration groove welds made with the designated matching electrode classification may not
develop the specified minimum tensile strength of the base metal.
(6) Only when Xu ˃ 480 MPa (70 Ksi)
(7) For base metal thickness greater than 12 mm (1/2”), electrodes with the -11 suffix shall not be considered
prequalified.
(8) Electrodes with the following suffixes shall not be considered prequalified for any thicknesses: -2C, -2M, -3, -10,
-13, -14, -CS, -T1S, -T3S, -T10S and -T14S.

4 PREPARATION OF BASE METAL
4.1 Surfaces and edges to be welded shall be smooth, uniform, and free from fins,
cracks, and other defects that would adversely affect the quality or strength of the
weld. Surfaces to be welded shall also be free, within 50 mm (2 in) of any weld
locations, from loose or thick scale (except for tightly adhering small islands of
scale), slag, loose rust, paint, grease, moisture, and other foreign material that will
prevent welding to the acceptance criteria of this Standard.
4.2 The base material shall be prepared in accordance with Clause 5.3 of CSA W59.
4.3 Air carbon-arc or oxygen gouging may be used for joint preparation, back gouging,
or the removal of defective work material.
4.4 All slag, flux, blow holes or porosity remaining on any bead of welding shall be
removed before laying down the next successive bead.
5 FILLER METAL / SHIELDING GAS
5.1 General
5.1.1 The filler metal shall be certified by the Canadian Welding Bureau as conforming to
CSA W48.
5.1.2 See table 9.1 for typical current ranges.
TABLE 5.1
Equivalent Electrode Designation for Carbon Steel
CSA Standard W48-18 Former CSA Standard W48
FCAW FCAW
E49XT1-XXXXX-XXX E49XT-X

E491T1-C1A3-CS1-H8
"E" electrode H8 = Hydrogen designator

Minimum Tensile Strength H16, H8 or H4
49 = 490 MPa H4 has the least amount of hydrogen
Position CS1 = Chemical composition
1 = All Position of deposited weld metal
0 = Flat grooves and Impact designator
flat & horizontal fillets 3 = -30°C @ 27 Joules
Usability
Condition of heat treatment
T1 = FCAW A = As welded
Shielding gas P = Post weld heat treated
C1 = 100% CO2
M20 = 5 < CO2  15 + Argon
M21 = 15 < CO2  25 + Argon
Figure 5.1
Example of Flux Core classification
Table 5.2
Examples of Shielding Gas and wire Combinations
Former CSA W48 Standards CSA Standard W48-18
FCAW Carbon steel Shielding Gas Shielding Gas Designator FCAW Carbon steel
E491T-9-H8 100% CO2 C1 E491T1-C1A3-CS1-H8

E491T-9M-H8 85% AR 15% CO2 M20 E491T1-M20A3-CS1-H8
E491T-9M-H8 75% AR 25% CO2 M21 E491T1-M21A3-CS1-H8
Note: Shielding gas and wire combinations shall be certified by the CWB.

5.2 Welding Techniques
5.2.1 Welding shall be done preferably in the flat position. Horizontal, vertical, and
overhead positions are acceptable when shown on applicable prequalified joint
welding detail in Clause 14.
5.2.2 The welder shall position the welding electrode (gun) with respect to the weld joint
depending upon the joint configuration and position. Two electrode angles used for
reference are travel angle and work angle.
5.2.3 Travel angle is the angle between the joint and electrode in the longitudinal plane
along the joint and referred to as a push angle when the electrode points in the
direction of travel and a drag angle when the electrode points in the direction
opposite to travel.
5.2.4 Work angle is the angle between the work and the electrode in the plane
perpendicular to travel. See figure 5.2 and 5.3 below.
5.2.5 In general, the following techniques and critical electrode angles shall be used or
follow techniques and electrode angles which are recommended by the electrode
manufacturer.
5.2.6 Work angle range is from 45˚ to 90˚ and a travel angle of 5˚ to 15˚. Drag travel angle
is used for flat, horizontal and the overhead position. Push travel angle is used in the
vertical up position.
5.2.7 Stay on the leading edge of the puddle to avoid inadequate fusion.
5.2.8 Welding operators will avoid techniques that causes cold lapping or non-fusion and
undercutting. Stringer beads shall be used.
5° to 15°
push or drag angle Nozzle
Work Angle
Contact tip
Drag Electrode extension

Contact tip
Visual Stick-out or
Push to work
Electrical stick-out (ESO)
distance
Arc length
Travel angle Work Angle
Figure 5.2
Travel and work angles

90°
90° 5°-15°
45°
on
re cti
l di
ra ve
T
Work angle Travel angle
90°
90°
5°-15°
on
cti
ire
ld
ve
Tra
Work angle Travel angle
Figure 5.3
Travel and work angles

5.3 Storage of Electrodes
5.3.1 All rolls of wire shall be stored in warm and dry conditions and kept free from oil,
grease, and other deleterious matter once they have been removed from their
packages.
5.4 Shielding Gas
5.4.1 The shielding gas shall be a welding grade having a dew point of –40 °C (–40°F) or
lower. The shielding gas / electrode combination shall be as shown on the accepted
Welding Procedure Data Sheets.
5.4.2 The shielding gas for FCAW process shall be as per table 9.1 or the applicable
prequalified joint welding detail in Clause 14.
5.4.3 Flux cored arc welding with external gas shielding shall not be done in a draught or
wind unless the weld is protected by a shelter. This shelter shall be of material and
shape appropriate to reduce wind velocity in the vicinity of the weld to 8 km/hr (5
mph).
5.4.4 Shield gas flow rate shall be as indicated in Table 9.1.
5.5 Equipment Maintenance
5.5.1 Welding gun liner should be changed regularly as recommended by equipment

manufacturer or if it is dirty, damaged or kinked.
5.5.2 Wire guide tip should be inspected regularly and replaced if worn.
5.5.3 Wire feed drive rolls should be tightened to provide uniform driving action of the
wire. Over-tightening must be avoided.
5.5.4 Any tendency for wire jumping should be investigated immediately.
5.5.5 Follow maintenance schedule as suggested by equipment manufacturer.

6 POSITION
6.1 The assembly shall be positioned for flat position welding. Horizontal, vertical, and
overhead positions are acceptable when showed on the applicable prequalified joint
welding detail in clause 14.
6.2 The wire diameter, voltage, and amperage shall be suited to the thickness of the
material, type and groove, welding position and other circumstances associated with
the assembly.
6.3 Refer to Table 9.1 for typical parameter ranges.
7 PREHEAT AND INTERPASS TEMPERATURE
7.1 The minimum preheat before welding will comply with Table 5.3 of CSA W59.
Minimum preheat to be maintained or exceeded during welding. See Table 7.1 in
this WPS or Table 5.3 from CSA W59.
7.2 If welding is interrupted for some time so that the temperature of the base metal falls
below the minimum preheat temperature, then arrangements will be made to
preheat again prior to recommencing welding.
7.3 The weldment shall be allowed to cool to the ambient temperature, without external
quench media being supplied. In other words, do not cool using water or by
immediate placement in frigid conditions which will cause a quick temperature
change.

Table 7.1
Minimum Preheat and Interpass Temperature
Thickness of Thickest Part FCAW consumables with diffusible hydrogen designator of:
At Point of
Welding, mm (in) ≤ H8 ≤ H4
CSA G40.21 CSA G40.21 CSA G40.21
260W (38W), 260WT (38WT) 400W (60W), 400WT (60WT) 700Q (100Q)
300W (44W), 300WT (44WT) 450W (65W), 450WT (65WT) 700QT (100QT)
350W (50W), 350WT (50WT) 480W (70W), 480WT (70WT)
350A (50A), 350AT (50AT) 480A (70A), 480AT (70AT)
380W (55W), 380WT (55WT) 550W (80W), 550WT (80WT)
400A (60A), 400AT (60AT) 550A (80A), 550AT (80AT)
345WM (50WM)
345WMT (50WMT)
ASTM ASTM ASTM
A36
A53 Grade B
A106 Grade B
A131 Grades A, B, C, D and E
A131 Grades AH 32 and 36
A131 Grades DH 32 and 36
A131 Grades EH 32 and 36
A139 Grade B
A242(1) A515 Grades 60 and 65 A514
A381 Grade Y35 A517
A441
A500 Grades A, B and C
A501 Grades A, and B
A515 Grade 55
A516 Grades 55, 60, 65, 70
A524 Grades I and II
A529 Grades 50 and 55
A537 Class 1 and 2
A572 Grades 42, 50 and 55
A573 Grade 65
A588
A595 Grades A, B, and C
A606
A607 All Grades
A618 Grades Ib, II, and III
A633 Grades A, B, C, and D
A709 Grades 36, 50, 50S, 50W,
and HPS 50W
A710 Grade A Class 2 > 50mm
A710 Grade A Class 3 > 50mm
A808 [t < 65mm]
A847
A913 Grade 50
A992
and 2
50 Class 1 and 2 Continued…
55 Class 1 and 2
A1008 SS Grades 30, 33 Type 1
and 40 Type 1

ASTM ASTM
A1011 HSLAS Grade 45 Class 1 A572 Grades 60 and 65
and 2 A633 Grade E
Grade 50 Class 1 and 2 A709 Grade HPS 70W
Grade 55 Class 1 and 2 A710 Grade A Class 2 ≤
A1011 SS Grades 30, 33, 36 50mm
Type 1, 40, 45, 50 and 55 A852
A1011 HSLAS-F Grade 50 A913 Grade 60, 65 and 70
and 2 A1018 HSLAS
Grade 50 Class 1 and 2 Grade 60 Class 2
Grade 55 Class 1 and 2 Grade 70 Class 2
A1018 SS Grade 30, 33, 36 and A1018 HSLAS-F
40 Grade 60 Class 2
A1085 Grade 70 Class 2
API API
5L Grade B, 5L Grade X42 2W Grade 60
5L Grade X52, 2H Grade 42 2Y Grade 60
2H Grade 50, 2MTI Grade 50
2W Grade 42, 2W Grade 50
2W Grade 50T, 2Y Grade 42
2Y Grade 50, 2Y Grade 50T
ABS
Grades AH32, DH32 and EH32
IACS
Lloyd`s
and FH32
and FH36
mm (inch)
Up to 20 incl. Up to 3/4 incl. None(2) 10°C (50°F) 10°C (50°F)
Over 20 to 40 Over 3/4 to 1-1/2 10°C (50°F) 60°C (150°F) 50°C (125°F)
Over 40 to 60 Over 1-1/2 to 2-1/2 65°C (150°F) 110°C (225°F) 80°C (175°F)
Over 60 Over 2-1/2 110°C (225°F) 150°C (300°F) 110°C (225°F)
(1) Grades suitable for welding, see clause 3.2.2 in CSA W59-18
(2) When the base metal temperature is below 0°C (32°F), the base metal shall be preheated to at least 10°C
(50°F) and this temperature maintained during welding.
Notes:
a) Welding shall not be done when the ambient temperature is below -18°C (0°F), except with the expressed
consent of the engineer.
b) When the base metal is below the temperature listed for the welding process being used and for the thickness
of the material being welded, it shall be preheated (except as otherwise provided) in such a manner that the
surfaces of the parts on which weld metal is being deposited are at or above the specified minimum
temperature for a distance equal to the thickness of the part being welded, but not less than 75 mm (3”), both
laterally and in advance of the welding. Preheat and interpass temperatures shall be sufficient to prevent crack
formation. For quenched and tempered steel, the maximum preheat and intrepass temperature shall not
exceed 200°C (400°F) for thicknesses up to 40 mm (1-1/2”) inclusive and 230°C (450°F) for greater
thicknesses. Heat input, when welding quenched and tempered steel, shall not exceed the steel producer`s
recommendations.

8 HEAT TREATMENTS AND STRESS RELIEF
8.1 This will not be applicable to structures welded under this specification, unless a
specific Data Sheet showing all the parameters is submitted to the Canadian
Welding Bureau and acceptance is obtained.
9 ELECTRICAL CHARACTERISTICS
9.1 The electrical power source used shall be a Constant Voltage (CV) type.
9.2 The current, voltage, polarity, electrode (wire) and gas combinations shall be as
outlined in published data from electrode (wire) manufacturer and as per Table 9.1
or applicable prequalified joint welding detail in clause 14.

Table 9.1
Typical Parameters for FCAW (1-6)
Wire Feed Arc Travel Shielding

Classification Current
Electrode Size Speed Volt Speed, ATS Gas
Hydrogen designator: Position Polarity Amps
H8 or H4 inch (mm) inch/min. ± 0% inch/min. Groups
± 10%
± 10% ± 15% 2 or 3
100% CO2 Shielding gas (Group 1) When using

E491T1-C1A2-CS1 135 325 22-26 Group 2
(E491T-1) DCEP 0.035 (0.9) 15 or
175 500 24-28
E491T1-MXXA2-CS1 Flat Group 3
200 330 24-28
(E491T-1M) Horizontal DCEP 0.045 (1.2)
240 430 26-30
15 shielding
E491T1-C1A3-CS1 Vertical-up gas
(E491T-9) Overhead DCEP 230 280 24-28 reduce
0.052 (1.4) 15
E491T1-MXXA3-CS1 275 350 25-29 voltage
(E491T-9M) 265 225 24-28 by 1 or 2
DCEP 1/16 (1.6) 15 volts
320 295 26-30
Shielding Gas Groups:
Group 1 Group 2 Group 3

100% CO2 (C1 designator) 75% Argon / 25% CO2 (M21 designator) 85% Argon / 15% CO2 (M20 designator)
83% Argon / 17% CO2 (M21 designator)
Notes:
(1) Shielding gas & wire combination shall be certified by the CWB and only used when following wire
manufacturer’s recommendations.
(2) Other Shielding gas & wire combination may be used when certified by the CWB.
(3) The above parameters shall be used in conjunction with published data by the electrode wire
manufacturer.
(4) Electrical stick-out (ESO): 5/8” to 1”.
(5) Shielding gas flow rate 30 to 55cfh.
(6) Reduce voltage by 1 to 2 volts when using shielding gas groups 2 or 3.
Table 9.2
Shield Gas Designator and Shielding Gas composition Ranges
Composition requirements for shielding Gases
Shielding Gas Designator % CO2 Balance of gas mixture
C1 100% -
M20 5 < CO2 ≤ 15 Argon
M21 15 < CO2 ≤ 25 Argon

10 WELD METAL CLEANING
10.1 Slag or flux remaining after a pass shall be removed before applying the next
covering pass. Prior to painting, all slag shall be removed and the parts shall be free
of loose scale, oil and dirt.
10.2 Prior to depositing weld metal on the underside of welding grooves, the root shall be
gouged, ground, or chipped to sound metal unless otherwise specified on the
applicable prequalified joint detail in Clause 14.
10.3 Groove welds shall be terminated at the ends of a joint in a manner that will ensure
sound welds. Where possible, this shall be done by use of extension bars or run-off
plates. When used, extension bars shall be removed upon completion and cooling of
the weld. The ends of the welds shall be made smooth and flush with the edges of
the abutting parts.
10.4 Tack Welds shall be made with the same care and choice of electrodes as
permanent welds. Preheat requirements shall be the same as for final welds. Unless
otherwise noted, tack welds that are located in areas not included in the final welds
shall either be removed and ground smooth or build up to sizes equivalent to
minimum fillet size requirements.
11 QUALITY
11.1 Cracks or blow holes that appear on the surface of any pass shall be removed
before depositing the next covering pass. The procedure and technique shall be
such that undercutting of base metal or adjacent passes is minimized. Fillet and butt
welds shall meet the desirable or acceptable fillet weld profiles shown in Figure 5.3
of CSA W59 or figure 11.1 in this WPS. The reinforcement in groove welds shall not
exceed 3 mm (1/8 in) and shall have a gradual transition to the plane of the base
metal surface. In general, the weld quality will be such as to meet the requirements
of Clause 11.5.4 and 12.5.4 of CSA W59.
11.2 Arc strikes outside the weld area are to be avoided.
11.3 Undercutting shall be minimized by selecting the most suitable process and
procedure and applying the correct technique.
11.4 If non-destructive examination is specified in contract documents or drawings it shall

be done in accordance with Clause 11.5.4 and 12.5.4 of CSA W59.

Figure 11.1: Acceptable and Unacceptable Weld Profiles
a) Desirable Fillet Weld Profiles b) Acceptable Fillet Weld Profiles
Note: Convexity, C, Shall not exceed 0.1S + 1.5mm (.06 inch)
c) Unacceptable Fillet Weld Profiles
Note: Reinforcement, R, Shall not exceed 3 mm (1/8 inch)
d) Acceptable Groove Weld Profiles in Butt Joints
Excessive Insufficient Excessive Overlap

Convexity throat undercut
e) Unacceptable Groove Weld Profiles in Butt Joints

12 TREATMENT OF UNDERSIDE OF WELDING GROOVE
12.1 Prior to depositing weld metal on the underside of a welding groove the root shall be
back-gouged, ground, or chipped to sound metal unless otherwise specified on the
applicable prequalified joint data sheet.
12.2 Back gouging shall produce a groove contour substantially conforming to the
prequalified single U-joint in CSA W59 and its depth shall be adequate to ensure
complete penetration into the previously deposited weld metal.
13 ESSENTIAL VARIABLES
13.1 A change in any of the following essential variables shall require the use of different
Welding Procedure Specification (WPS) and associated Welding Procedure Data
Sheets (WPDS):
a) A change to filler metal classification not covered in CSA Standard W48 (see
Clause 11.8 of CSA W47.1).
b) A change to electrical characteristics not shown in Clause 9 or prequalified joint
data sheet in this WPS.
c) A decrease in voltage, amperage or travel speed below the minimum as
defined in Table 9.1 or prequalified joint data sheet in this WPS.
d) The omission of steel backing material or the substitution of other than steel
backing material.
e) A change from back gouging or backing plate to non-back gouging.
f) A change in the mode of metal transfer.
g) A change from upward to downward in the progression specified for any pass
of a vertical weld.
h) A fillet weld larger than the maximum single pass as defined in Table 2.3 or
prequalified fillet weld data sheet in this WPS.
i) A fillet weld smaller than the minimum single pass size as defined in Table 2.2
or prequalified fillet weld data sheet in this WPS.
j) A change in the minimum groove depth as defined in Table 2.4.
k) A change in welding process (es).
l) A decrease in minimum preheat temperature as defined in Table 7.1.
m) A change to base metal or steel group not listed in Table 3.1 or prequalified
joint data sheet in this WPS.
n) A change in shielding gas or omission of gas shielding not listed in Table 9.1 or
prequalified joint data sheet in this WPS.
o) A change in electrode wire diameter not listed in Table 9.1 or prequalified joint
data sheet in this WPS.

14 PREQUALIFIED JOINT DETAILS
14.1 Joints and welds shall be made in accordance with the procedural stipulations
indicated for each prequalified detail on the following pages.
14.2 Instructions for using prequalified joint details with FCAW:

a) The entire WPS is to be used with each prequalified joint detail.
b) Each prequalified joint detail is designed to be used with FCAW using 100%
CO2 shielding gas, but different shielding gases from table 9.1 can be used.
c) Any base metals from Table 3.1 can be welded with the appropriate filler
metal.
d) When different welding parameters on prequalified joint details are needed,
use any ranges from table 9.1.
e) Wire diameter shall be suited to the thickness of material, type of groove and
welding position.
f) For each prequalified joint detail, the number of passes will vary based on joint
configuration, position, travel speed and welding technique.
g) Minimum preheat from Table 7.1 must be used for type and thickness of
material.
h) Maximum interpass temperatures must be followed.
i) Flare groove welds are not prequalified for the fabrication of open welded steel
joist.

PREQUALIFIED WELDING JOINT DETAIL
ID No.: FC-FILLET
RC Technical Services Date: January 22, 2022
512 MacDougall Road Ref. WPS: FCAW-CS
MacDougall Settlement, N.B. Ref. Standards: CSA W47.1-19
CSA W59-18
Ref. Prequalified Joint: W59 10.1.3.3
Base Metal: Filler Metal / Classification:
CSA W59 Table 11.1 / 12.1 Groups 1, 2 & 3 or CSA W59 Table 11.1, Table 3.1 in this WPS or
Table 3.1 in this WPS or CSA W48: E491T1-C1A3-CS1-H8 or H4
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)
Thickness Range: 3 mm (1/8") to Unlimited Process: FCAW

Shielding Gas: 100% CO2 / Table 9.1
Gas Flow Rate: 30 - 40 CFH / Table 9.1
Metal Transfer Mode: Spray T S
Process Mode: Semi-Automatic G S
Position: F, H, V-up, OH
Joint type: Tee, Corner, Lap
Weld Type: Fillet Weld
Penetration: N/A
Electrical Stick Out: 3/4" / Table 9.1
Eff. Throat Thickness: ETT = T
Preheating Temp.: Table 7.1 in this WPS
Interpass Temp.: 260ºC (500ºF) Max. Layers L
1
Side II P P Side I
Min. Single Pass Fillet Size Max. Single Pass Fillet Size
T mm S minimum Position El. Dia. S Max. 2 1 1 2
T<6 3 mm (1/8")* Flat ≥ 1.2mm 10 (3/8")
6 < T ≤ 12 5 mm (3/16") 1.2mm 8 (5/16")
H, Vup
C
12 < T ≤ 20 6 mm (1/4") ≥ 1.4mm 10 (3/8")
20 < T 8 mm (5/16") OH ≥ 1.2mm 8 (5/16")
* 5 mm (3/16") for cyclic loaded structures. G < 2 mm (1/16")
C = as per CSA W59
Paramerers below for flat and horizontal positions with 100% CO2. See table 9.1 for other parameters.
Electrode Wire Speed ATS
Thickness (T) Side Layer Pass Size Current Amperage inch / min. Volts inch / min.
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
3 mm to Unlimited I - II 1-L 1-P 0.052 DCEP 275 350 25 - 29 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:
1) Information on this page is only valid when used in conjunction with the entire WPS.
2) Refer to table 2.2 for the minimum single pass fillet weld.
3) Refer to table 2.3 for the maximum single pass fillet weld.
4) Refer to section 11 for quality and weld profile requirements.
5) Modify pass sequence as required to control distortion.
6) Refer to table 7.1 for minimum preheat and interpass temperatures.
7) Number of passes will vary based on joint configuration, position, wire size, travel speed and welding technique.
8) Follow wire manufacturers recommendations.
FCAW Prepared by: RC Technical Services. Page 24 of 77

ID No.: FC1-1
CSA W59-18
Ref. Prequalified Joint: B-L1a
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)
Thickness Range: 3 mm (1/8") to 10 mm (3/8") Process: FCAW

Shielding Gas: 100% CO2 / Table 9.1 S
(T)
Metal Transfer Mode: Spray
Process Mode: Semi-Automatic G
Joint type: Butt T
Weld Type: Square Groove
Penetration: Complete
Eff. Throat Thickness: ETT = T G
Interpass Temp.: 260ºC (500ºF) Max.
Backgouging Method: N/A Side I
Backgouging Depth: N/A 5 P L
See Base Metal Above Layers
Backing Material:
3 4 2
Backing Thickness: 5 mm (3/16") Minimum
1 2 1
G≥T
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
3 mm to 10 mm I 1-L 1-P 0.052 DCEP 275 350 25 - 29 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:
2) The thickness of weld layers shall not exceed 6 mm (1/4").
3) Refer to section 2 for minimum and maximum requirements.

ID No.: FC1-2
CSA W59-18
Ref. Prequalified Joint: C-L1a
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Gas Flow Rate: 30 - 40 CFH / Table 9.1 (T)
Metal Transfer Mode: Spray G
Process Mode: Semi-Automatic
T
Joint type: Corner
Preheating Temp.: Table 7.1 in this WPS G
Interpass Temp.: 260ºC (500ºF) Max. Side I
Backgouging Method: N/A 5 P L Layers
Backgouging Depth: N/A
3 4 2
Backing Material: See Base Metal Above
Backing Thickness: 5 mm (3/16") Minimum 1 2 1
G≥T
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
3 mm to 10 mm I 1-L 1-P 0.052 DCEP 275 350 25 - 29 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC1-3
CSA W59-18
Ref. Prequalified Joint: B-L1b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Shielding Gas: 100% CO2 / Table 9.1 GTSM
Joint type: Butt T
Backgouging Method: Gouging / Grinding
Backgouging Depth: To Sound Metal 1 1 Layers
Backing Material: N/A
Backing Thickness: N/A
1 1
P L
Side II
G ≤ 3 mm (1/8")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
3 mm to 12 mm I - II 1-L 1-P 0.052 DCEP 275 350 25 - 29 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC1-4
CSA W59-18
Ref. Prequalified Joint: C-L1c
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Position: Flat
Joint type: Corner T
Preheating Temp.: Table 7.1 in this WPS G Side I
Backgouging Method:
Backgouging Depth:
Gouging / Grinding
To Sound Metal
1 1 Layers
Backing Material:
Backing Thickness:
N/A
N/A 1 1
P L
Side II
G = 2 mm (1/16")
Weld size "E" = T
Paramerers below for flat position with 100% CO2. See table 9.1 for other parameters.
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC1-5
CSA W59-18
Ref. Prequalified Joint: T-L1b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Metal Transfer Mode: Spray GTSM
Position: Flat
Joint type: Tee
Weld Type: Square Groove T
Interpass Temp.: 260ºC (500ºF) Max. G
Backgouging Method: Gouging / Grinding Side I
To Sound Metal
Backgouging Depth:
1 1 Layers
1 1
P L
Side II
G = 2 mm (1/16")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC1-6
CSA W59-18
Ref. Prequalified Joint: B-L1-b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

G
(E2)
Metal Transfer Mode: Spray (E1)
Position: Flat
Joint type: Butt
Weld Type: Square Groove T
Backing Material: N/A 1 1 E1 Layers
E2 1 1
Side II
G=0
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC4-1
CSA W59-18
Ref. Prequalified Joint: B-U4b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Gas Flow Rate: 30 - 40 CFH / Table 9.1 T(T)
 G
Process Mode: Semi-Automatic 0°-15°
Position: See Sketch
Joint type: Butt
Weld Type: Single Bevel Groove
Preheating Temp.: Table 7.1 in this WPS Side I
Backgouging Method: N/A L 6 7 P Layers
3 4 5
Backing Material: See Base Metal Above 3
Backing Thickness: 5 mm (3/16") Minimum 2 2
1 1
Weld size "E" = T
 G Positions
45º ≥ 5 mm (3/16") F, H, V-up, OH
30º ≥ 6 mm (1/4") F, H, V-up, OH
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
3 mm to Unlimited I 1-L 1-P 0.052 DCEP 275 350 25 - 29 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC4-2
CSA W59-18
Ref. Prequalified Joint: C-U4b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

 G
Joint type: Corner
Eff. Throat Thickness: ETT = T 45° - 90°
L 6 7 P Layers
Backgouging Method: N/A 3 3 4 5
Backgouging Depth: N/A 2 2
Backing Material: See Base Metal Above 1 1
Weld size "E" = T
 G Positions
45º ≥ 5 mm (3/16") F, H, V-up, OH
30º ≥ 6 mm (1/4") F, H, V-up, OH
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC4-3
CSA W59-18
Ref. Prequalified Joint: T-U4b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

 T(T)
Gas Flow Rate: 30 - 40 CFH / Table 9.1 G
Joint type: Tee
Penetration: Complete 45° - 90°
Side I
L 6 7 P
Backgouging Method: N/A Layers
Backgouging Depth: N/A 3 3 4 5
Weld size "E" = T
 G Positions
45º ≥ 5 mm (3/16") F, H, V-up, OH
30º ≥ 6 mm (1/4") F, H, V-up, OH
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC4-4
CSA W59-18
Ref. Prequalified Joint: B-U4a
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Gas Flow Rate: 30 - 40 CFH / Table 9.1 S
G
Metal Transfer Mode: Spray 
Joint type: Butt S
Weld Type: Single Bevel Groove T
Penetration: Complete RF
Side I
260ºC (500ºF) Max.
Interpass Temp.:
Backgouging Method: Gouging / Grinding 3 P L Layers
Backgouging Depth: To Sound Metal 2 3 2
Backing Material: N/A 1 1
1 1
P L
Side II
θ = 45°
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
S = Depth of prep. = T - RF
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC4-5
CSA W59-18
Ref. Prequalified Joint: C-U4a
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S
Gas Flow Rate: 30 - 40 CFH / Table 9.1  G
Position: F, H, V-up, OH S
T
Joint type: Corner
Weld Type: Single Bevel Groove RF
Electrical Stick Out: 3/4" / Table 9.1 45° - 90°
Interpass Temp.: 260ºC (500ºF) Max. G Side I
Backgouging Method: Gouging / Grinding 3 P L
2 3 2 Layers
Backgouging Depth: To Sound Metal
Backing Thickness: N/A 1 1
P L
Side II
θ = 45°
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC4-6
CSA W59-18
Ref. Prequalified Joint: T-U4a
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S
Process Mode: Semi-Automatic 
Joint type: Tee T
45° - 90°
G
Backgouging Depth: To Sound Metal 2 3 Layers
2
Backing Material: N/A 1
N/A
1
Backing Thickness:
1 1
P L
Side II
θ = 45°
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC5-1
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Shielding Gas: 100% CO2 / Table 9.1 S2
GTSM
Gas Flow Rate: 30 - 40 CFH / Table 9.1 S1
Metal Transfer Mode: Spray  G
Joint type: Butt S1
Weld Type: Double Bevel Groove RF T
Penetration: Complete S2
G
Eff. Throat Thickness: ETT = T 0°-15°
Backgouging Depth: To Sound Metal 2 P L Layers
N/A 1
Backing Material:
1
1 1
2 P L
 = 45º
G ≤ 3 mm (1/8") Side II
Rf ≥ 3 mm (1/8")
S = S1 + S2 = Depth of prep.
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC5-2
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

GTSM
G
Position: F, H, V-up, OH S1
Joint type: Corner
RF T
Weld Type: Double Bevel Groove
S2
Electrical Stick Out: 3/4" / Table 9.1 G
60° - 90°
Backgouging Depth: To Sound Metal Layers
1 1
2 P L
Side II
 = 45º
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC5-3
CSA W59-18
Ref. Prequalified Joint: T-U5a
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

GTSM
G
Position: F, H, V-up, OH S1
Joint type: Tee RF T
Weld Type: Double Bevel Groove S2
G
Backgouging Depth: To Sound Metal 2 P L
Layers
2 P L
Side II
 = 45º
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC2-1
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Position: F, V-up, OH
T
Joint type: Butt
Weld Type: Single Vee Groove
Backgouging Depth: N/A 7 8 P L Layers
Backing Material: See Base Metal Above 4 5 6 3
2 3 2
1 1
θ = 30°
G ≥ 5 mm (3/16")
T = depth of prep.
Weld size "E" = (T)
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC2-2
CSA W59-18
Ref. Prequalified Joint: C-U2b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S
T(T)
G Side I
Backgouging Method: N/A 7 8 P L
4 5 6 Layers
Backgouging Depth: N/A 3
Backing Material: See Base Metal Above 2 3 2
θ = 30°
G ≥ 5 mm (3/16")
T = depth of prep.
Weld size "E" = (T)
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC2-3
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S
Butt S
Joint type: T
Side I
260ºC (500ºF) Max.
4 5 P
Interpass Temp.:
Backgouging Method: Gouging / Grinding L
Backgouging Depth: To Sound Metal 2 3 2 Layers
1 1
P L
θ = 45° Side II
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC2-4
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S
Position: F, V-up, OH S
T
Joint type: Corner
Weld Type: Single Vee Groove RF
G Side I
260ºC (500ºF) Max.
4 5 P
Interpass Temp.:
Backgouging Method: Gouging / Grinding L
Layers
Backgouging Depth: To Sound Metal 2 3 2
P L
Side II
θ = 45°
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC3-1
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

GTSM
Position: F, V-up, OH S1
Joint type: Butt
Weld Type: Double Vee Groove RF T
Electrical Stick Out: 3/4" / Table 9.1 S2
G  Side I
Gouging / Grinding
4 P L
Backgouging Method:
2 3 2
1 1
Layers

23 2
4 P L
 = 45º Side II
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC3-2
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S2
Shielding Gas: 100% CO2 / Table 9.1 S GTSM
G
Process Mode: Semi-Automatic S1
Position: Flat
RF T
Joint type: Butt
S2
Weld Type: Double Vee Groove
Penetration: Complete G
Side I
Interpass Temp.: 260ºC (500ºF) Max. 2 P L
Backgouging Method: Gouging / Grinding 1 1 Layers
Backgouging Depth: To Sound Metal 1 1
Backing Thickness: N/A 3 P L
Side II
Rf ≤ 3 mm (1/8")
Spacer bar: G x 3 mm (1/8") or greater or a round bar with dia. = G
 G Weld size "E" = T

20º ≥ 13 mm (1/2")
30º ≥ 10 mm (3/8")
45º ≥ 6 mm (1/4")
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC8-1
CSA W59-18
Ref. Prequalified Joint: B-U8
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S
0°-15°
Butt R
Joint type: S
Weld Type: Single J Groove T
RF
Backgouging Method: Gouging / Grinding 2 P L Layers
N/A
Backing Thickness:
1 1
 = 30º P L
G ≤ 3 mm (1/8") Side II
Rf ≥ 3 mm (1/8")
R = 10 mm (3/8")
S = Depth of prep.
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC8-2
CSA W59-18
Ref. Prequalified Joint: C-U8
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S
Position: F, H, V-up, OH R
S
Weld Type: Single J Groove RF
45° - 90°
Eff. Throat Thickness: ETT = T Side I
Preheating Temp.: Table 7.1 in this WPS P
260ºC (500ºF) Max. G 2 L
Interpass Temp.: Layers
Backgouging Method: Gouging / Grinding 1 1
Backgouging Depth: To Sound Metal 1
1
Backing Material: N/A L
P
Backing Thickness: N/A Side II
 = 30º
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
R = 10 mm (3/8")
S = Depth of prep.
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC8-3
CSA W59-18
Ref. Prequalified Joint: T-U8
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S
Position: F, H, V-up, OH R
Joint type: Tee S
T
Weld Type: Single J Groove
Backgouging Method: Gouging / Grinding G
Side I
Backing Material: N/A 2 P L Layers
1 1
 = 30º 1 1
G ≤ 3 mm (1/8") P L
Rf ≥ 3 mm (1/8") Side II
R = 10 mm (3/8")
S = Depth of prep.
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC9-1
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)


Spray GTSM
Metal Transfer Mode: S1
Position: F, H, V-up, OH G
Joint type: Butt R 
S1
Weld Type: Double J Groove
Penetration: Complete RF T
Eff. Throat Thickness: ETT = T S2
Preheating Temp.: Table 7.1 in this WPS R
 Side I
Backgouging Depth: To Sound Metal 2 P L
1 1 Layers
1 1
 = 30º 2 2
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8") 3 P L
R = 10 mm (3/8") Side II
S1 + S2 = Depth of prep.
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC9-2
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)


GTSM
Metal Transfer Mode: Spray S1
G
Position: F, H, V-up, OH 
R
Joint type: Corner S1
R
Interpass Temp.: 260ºC (500ºF) Max.  Side I
Backgouging Method: Gouging / Grinding 60° - 90° 2 P L
Backing Material: N/A G 1 1 Layers
2 2
 = 30º
G ≤ 3 mm (1/8") 3 P L
Rf ≥ 3 mm (1/8") Side II
R = 10 mm (3/8")
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC9-3
CSA W59-18
Ref. Prequalified Joint: T-U9
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)
Thickness Range: 6 mm (1/4" ) to Unlimited Process: FCAW


GTSM
Position: F, H, V-up, OH G
Joint type: Tee R 
S1
R
Interpass Temp.: 260ºC (500ºF) Max. 
Backgouging Method: Gouging / Grinding 60° - 90° Side I
Backing Material: N/A G 2 P L
Backing Thickness: N/A 1 1 Layers
1 1
 = 30º
2 2
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8") 3 P L
R = 10 mm (3/8") Side II
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC6-1
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

GTSM
Gas Flow Rate: 30 - 40 CFH / Table 9.1 S
G
Process Mode: Semi-Automatic R S
Position: F, V-up, OH T
Joint type: Butt
Weld Type: Single U Groove RF
Backgouging Depth: To Sound Metal 1 1
Layers
P L
 = 20º
Side II
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
R = 5 mm (3/16")
S = Depth of prep.
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC6-2
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S
Position: F, V-up, OH R S
Weld Type: Single U Groove
G
Backgouging Depth: To Sound Metal Side I
Backing Material: N/A 2 P L
1 1 Layers
 = 20º
1 1
G ≤ 3 mm (1/8")
P L
Rf ≥ 3 mm (1/8")
Side II
R = 5 mm (3/16")
S = Depth of prep.
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC7-1
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)
Thickness Range: 6 mm (1/4" ) to Unlimited Process: FCAW

S2
GTSM
R 
Joint type: Butt S1
Weld Type: Double U Groove
Eff. Throat Thickness: ETT = T R S2
Backgouging Method: Gouging / Grinding  Side I
Backing Material: N/A 2 P L
Backing Thickness: N/A 1 1 Layers
 = 20º 1 1
G ≤ 3 mm (1/8")
Rf ≥ 3 mm (1/8")
2 2
R = 5 mm (3/16") 3 P L
S1 + S2 = Depth of prep. Side II
Weld size "E" = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC10-1
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Gas Flow Rate: 30 - 40 CFH / Table 9.1 (E)
Metal Transfer Mode: Spray G G
Joint type: Butt
Weld Type: Flared Groove
Penetration: Complete T1 T2
Eff. Throat Thickness: See Sketch
Preheating Temp.: Table 7.1 in this WPS Fill Flush
Backgouging Method: N/A
P 2 L Layers
G ≥ 6 mm (1/4")
Depth of prep. = T2
Weld size "E" shall not be greater than T1 or T2
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC4-1P
CSA W59-18
Ref. Prequalified Joint: B-P4b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

 S (E)
G
T
Joint type: Butt
RF
Penetration: Partial G
Eff. Throat Thickness: See Sketch Side I
Preheating Temp.: Table 7.1 in this WPS 3 P L
Interpass Temp.: 260ºC (500ºF) Max. 2 Layers
Backgouging Method: N/A 1 1
G=0
 = 45º
S = Depth Of Prep.
See Table 2.4 in this WPS for min. groove depth.
T Weld size "E" RF

8 mm ≤ T ≤ 10 mm S - 2 mm (1/16") = 3 mm (1/8")
T > 10 mm S - 3 mm (1/8") ≥ 3 mm (1/8")
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC4-2P
CSA W59-18
Ref. Prequalified Joint: TC-P4b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Shielding Gas: 100% CO2 / Table 9.1 S (E)
Gas Flow Rate: 30 - 40 CFH / Table 9.1  G
T
Joint type: Tee, Corner
Penetration: Partial
G
Side I
Interpass Temp.: 260ºC (500ºF) Max. 3 P
N/A L
Backgouging Method: 2 Layers
Backgouging Depth: N/A 1 1
G=0
 = 45º
S = Depth Of Prep.
T Weld size "E" RF

8 mm ≤ T ≤ 10 mm S - 2 mm (1/16") = 3 mm (1/8")
T > 10 mm S - 3 mm (1/8") ≥ 3 mm (1/8")
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC5-1P
CSA W59-18
Ref. Prequalified Joint: B-P5
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)


Shielding Gas: 100% CO2 / Table 9.1 S2 (E2)
S1 (E1)
Joint type: Butt S1
Penetration: Partial RF T
Eff. Throat Thickness: See Sketch S2
G
Side I
Backgouging Method: N/A 2 P L
1 1 Layers
G=0 1 1
 = 45º L
2 P
RF ≥ 3 mm (1/8") Side II
Effective Throat = E
Weld size "E" = S1 - 3 mm + S2 - 3 mm
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC5-2P
CSA W59-18
Ref. Prequalified Joint: C-P5
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)


Gas Flow Rate: 30 - 40 CFH / Table 9.1 S1 (E1)
S1
Joint type: Corner
Weld Type: Double Bevel Groove RF T
Eff. Throat Thickness: See Sketch Side I
Interpass Temp.: 260ºC (500ºF) Max. 1 1
Backgouging Method: N/A G Layers
1 1
Backing Thickness: N/A L
2 P
Side II
G=0
 = 45º
RF ≥ 3 mm (1/8")
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC5-3P
CSA W59-18
Ref. Prequalified Joint: T-P5
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)


Metal Transfer Mode: Spray S1 (E1)
Process Mode: Semi-Automatic  G
Joint type: Tee S1
S2
Backgouging Method: N/A 1
G 1
Layers
Backing Thickness: N/A 1
1
2 P L
G=0
Side II
 = 45º
RF ≥ 3 mm (1/8")
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC2-1P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

30 - 40 CFH / Table 9.1
S(E)
Gas Flow Rate: G
Position: F, V-up, OH S
Joint type: Butt T
Weld Type: Single V Groove RF
Eff. Throat Thickness: See Sketch G
Side I
Interpass Temp.: 260ºC (500ºF) Max. 2 P L Layers
1 1
G=0
S = Depth of Prep.
θ T ETT = E RF
45° - 60° 8mm ≤ T ≤ 10mm S - 2mm = 3mm
45° - 60° T > 10mm S - 3mm ≥ 3mm
60° T > 8mm S ≥ 3mm
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC2-2P
CSA W59-18
Ref. Prequalified Joint: C-P2b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S(E)
F, V-up, OH
S
Position: T1
Joint type: Corner RF
Weld Type: Single V Groove
Electrical Stick Out: 3/4" / Table 9.1 T2 Side I
2 P L Layers
Interpass Temp.: 260ºC (500ºF) Max. 1 1
G=0
S = Depth of Prep.
θ T ETT = E RF
45° - 60° 8mm ≤ T ≤ 10mm S - 2mm = 3mm
45° - 60° T > 10mm S - 3mm ≥ 3mm
60° T > 8mm S ≥ 3mm
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC3-1P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Position: F, V-up, OH S1
Joint type: Butt RF T
Weld Type: Double V Groove
Penetration: Partial S2
Side I
Interpass Temp.: 260ºC (500ºF) Max. 1 1 Layers
Backing Thickness: N/A 2 P L
Side II
G=0
RF ≥ 3 mm (1/8")
 Weld size "E"

45° - 60° S1 - 3 mm (1/8") + S2 - 3 mm (1/8")
60° S1 + S2
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC8-1P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S (E)
G
Position: F, V-up, OH R
S
Joint type: Butt T
Penetration: Partial RF
G
2 P L
Backing Material: N/A Layers
1 1
G= 0
 = 30º
Rf ≥ 3 mm (1/8")
R = 10 mm (3/8")
Weld size "E" = S
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC8-2P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Gas Flow Rate: 30 - 40 CFH / Table 9.1 S (E)
Position: F, V-up, OH R
S
RF
Preheating Temp.: Table 7.1 in this WPS G Side I
Layers
1 1
G= 0
 = 30º
Rf ≥ 3 mm (1/8")
R = 10 mm (3/8")
Weld size "E" = S
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC8-3P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S (E)
G
F, V-up, OH R
Position: S
Joint type: Tee T
Weld Type: Single J Groove RF
Side I
2 P L
Layers
1 1
G= 0
 = 30º
Rf ≥ 3 mm (1/8")
R = 10 mm (3/8")
Weld size "E" = S
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC9-1P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Gas Flow Rate: 30 - 40 CFH / Table 9.1 S2(E2)
Metal Transfer Mode: Spray S1(E1)
G
Joint type: Butt R S1
Eff. Throat Thickness: See Sketch R
G
Backgouging Depth: N/A 2 3 2
Backing Material: N/A 1 Layers
1
1 1
G= 0
2 3 2
 = 30º
R = 10 mm (3/8")
4 P L
Side II
Rf ≥ 3 mm (1/8")
Weld size "E" = S1 + S2
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC9-2P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

S2(E2)
Position: F, H, V-up, OH R 
Joint type: Corner S1
Weld Type: Double J Groove RF T
Electrical Stick Out: 3/4" / Table 9.1 R S2
2 3 2
Backgouging Method: N/A G 1 1 Layers
1 1
2 3 2
G= 0
4 P L
Side II
 = 30º
R = 10 mm (3/8")
Rf ≥ 3 mm (1/8")
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC9-3P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Shielding Gas: 100% CO2 / Table 9.1 S2(E2)
G
Position: F, H, V-up, OH R S1
Joint type: Tee
RF T
Penetration: Partial S2
R
2 3 2
Backing Material: N/A 1 1 Layers
1 1
G= 0 2 3 2
 = 30º 4 P L
Side II
R = 10 mm (3/8")
Rf ≥ 3 mm (1/8")
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC6-1P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Gas Flow Rate: 30 - 40 CFH / Table 9.1  S(E)
Joint type: Butt T
Weld Type: Single U Groove
Penetration: Partial RF
Backgouging Method: N/A 6 P
L
Backing Material: N/A 2 3 2 Layers
1 1
G= 0
 = 20º
R = 5 mm (3/16")
RF ≥ 3 mm (1/8")
Weld size "E" = S
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC6-2P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Shielding Gas: 100% CO2 / Table 9.1  S(E)
Weld Type: Single U Groove RF
N/A 6 P
Backgouging Method: L
Backing Material: N/A 2 3 2 Layers
G= 0
 = 20º
R = 5 mm (3/16")
RF ≥ 3 mm (1/8")
Weld size "E" = S
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC7-1P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Shielding Gas: 100% CO2 / Table 9.1 
Process Mode: Semi-Automatic R S1
G
Position: F, V-up, OH 
Joint type: Butt RF T
Weld Type: Double U Groove
Penetration: Partial R S2
6 P
Backgouging Method: N/A L
4 5 3
2 3 2
1 1
Backing Thickness: N/A Layers
1 1
G= 0 2
2 3
 = 20º 4 5 3
R = 5 mm (3/16") 4 P L
RF ≥ 3 mm (1/8") Side II
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I - II 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I - II 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC11-1P
CSA W59-18
Ref. Prequalified Joint: B-P11a
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Shielding Gas: 100% CO2 / Table 9.1 (E)
Position: F, H, V-up, OH T1 T2
Joint type: Butt
Weld Type: Flared Bevel Groove
Penetration: Partial G
Preheating Temp.: Table 7.1 in this WPS Fill Flush
Backgouging Method:
Backgouging Depth:
N/A
N/A E 2 P L Layers
G ≤ 5 mm (3/16")
R ≥ 5 mm (3/16")
Weld size "E"

If T2 = T1, E = 0.6T1,2
If T2 ≥ T1, E = 0.6T1
If T1 ≥ T2, E = 0.6T1 to max. of T2
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC11-2P
CSA W59-18
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Process Mode: Semi-Automatic T1  T2
Joint type: Butt
Preheating Temp.: Table 7.1 in this WPS ;
Interpass Temp.: 260ºC (500ºF) Max. Fill Flush
2 P E Layers
Backing Thickness: N/A 1
θ = 15° min
G ≤ 3 mm (1/8")
Radius ≥ 5 mm (3/16")
Weld size "E"

T1 ≤ E ≤ 0.6 T2
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC10-1P
CSA W59-18
Ref. Prequalified Joint: TC-P10a
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

(E)
G
Process Mode: Semi-Automatic R W
Position: Flat, Horizontal W
Joint type: Tee, Corner
G 
Preheating Temp.: Table 7.1 in this WPS E
Backing Thickness: N/A Side I
θ = 90° To 140° 1P
G ≤ 4 mm (5/32") 1 L
Radius > 10 mm (3/8")
W = Weld face width. Layers
Weld size "E"

W min = 6 mm (1/4")
W max. = 1.5 E
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC12-1F
CSA W59-18
Ref. Prequalified Joint: T-F12
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Metal Transfer Mode: Spray S
Position: F, H, V-up, OH G R
Joint type: Tee
Layers
Interpass Temp.:
Backgouging Method:
260ºC (500ºF) Max.
N/A
L
Backgouging Depth: N/A 1 P
Backing Material: N/A S
Backing Thickness: N/A 1 2 Side I
S
G ≤ 2 mm (1/16")
R ≥ 5 mm (3/16")
Weld size "E" = S
S min as per W59
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

ID No.: FC10-2P
CSA W59-18
Ref. Prequalified Joint: B-10b
CSA G40.21: 300W (44W), 350W (50W) (E491T-9-H8 or H4)

Position: F, V-up, OH T T
Joint type: Butt
R R
Weld Type: Flare Vee Groove
Preheating Temp.: Table 7.1 in this WPS G Fill flush
N/A
2 P L Layers
Backgouging Depth:
E 1 1
G ≤ 4 mm (5/32")
R ≥ 5 mm (3/16")
Weld size "E"

min. = 0.5R
max. = T
inch Polarity (+/-10%) (+/-10%) (+/-0%) (+/-15%)
I 1-L 1-P 0.045 DCEP 240 430 26 - 30 15
I 1-L 1-P 1/16 DCEP 320 295 26 - 30 15
Notes:

CWB FCAW Prequalified Set

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WELDING PROCEDURE SPECIFICATION

FLUX CORED ARC WELDING OF CARBON STEEL

Date of issue: Jan. 22, 2022

FCAW Prepared by: RC Technical Services 2 of 77

1.2 This Welding Procedure Specification shall be limited to:

1.4 In case of conflict or discrepancy between an approved Welding Procedure Data

FCAW Prepared by: RC Technical Services 3 of 77

2.1.7 The thickness of weld layers shall not exceed 6 mm (1/4”)

2.2 Complete Joint Penetration Groove Welds

2.2.2 Dimensions of groove welds specified on design, fabrication, or erection documents

a) The groove angle as shown is the minimum permitted.

FCAW Prepared by: RC Technical Services 4 of 77

2.3 Partial Penetration Groove Welds

2.3.2 Dimensions of groove welds specified on design, fabrication, or erection documents

a) The groove angle as shown is the minimum permitted.

FCAW Prepared by: RC Technical Services 5 of 77

Material Thickness, t* Minimum Fillet Weld Size Ϯ

FCAW Prepared by: RC Technical Services 6 of 77

Minimum groove depth*

* For applicable effective throat, see Clause 4.3.1.4 in CSA W59.

FCAW Prepared by: RC Technical Services 7 of 77

ABS Lloyd`s IACS API

CSA CSA ASTM

2 Up to 400 incl 260W 38W A36 [t  203 mm (8”)]

FCAW Prepared by: RC Technical Services 8 of 77

FCAW Prepared by: RC Technical Services 9 of 77

4 PREPARATION OF BASE METAL

5 FILLER METAL / SHIELDING GAS

5.1.2 See table 9.1 for typical current ranges.

CSA Standard W48-18 Former CSA Standard W48

FCAW Prepared by: RC Technical Services 10 of 77

"E" electrode H8 = Hydrogen designator

Former CSA W48 Standards CSA Standard W48-18

E491T-9-H8 100% CO2 C1 E491T1-C1A3-CS1-H8

FCAW Prepared by: RC Technical Services 11 of 77

5.2 Welding Techniques

Drag Electrode extension

FCAW Prepared by: RC Technical Services 12 of 77

Work angle Travel angle

Work angle Travel angle

FCAW Prepared by: RC Technical Services 13 of 77

5.3 Storage of Electrodes

5.4 Shielding Gas

5.4.4 Shield gas flow rate shall be as indicated in Table 9.1.

5.5 Equipment Maintenance

5.5.1 Welding gun liner should be changed regularly as recommended by equipment

5.5.4 Any tendency for wire jumping should be investigated immediately.

5.5.5 Follow maintenance schedule as suggested by equipment manufacturer.

FCAW Prepared by: RC Technical Services 14 of 77

6.3 Refer to Table 9.1 for typical parameter ranges.

7 PREHEAT AND INTERPASS TEMPERATURE

FCAW Prepared by: RC Technical Services 15 of 77

FCAW Prepared by: RC Technical Services 16 of 77

FCAW Prepared by: RC Technical Services 17 of 77

8 HEAT TREATMENTS AND STRESS RELIEF

FCAW Prepared by: RC Technical Services 18 of 77

Wire Feed Arc Travel Shielding

100% CO2 Shielding gas (Group 1) When using

Shielding Gas Groups: